Thermal Camera TKTI 10 - Waikato Bearings Limited
Thermal Camera TKTI 10 - Waikato Bearings Limited
Thermal Camera TKTI 10 - Waikato Bearings Limited
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<strong>Thermal</strong> <strong>Camera</strong> <strong>TKTI</strong> <strong>10</strong><br />
<strong>Thermal</strong> imaging<br />
<strong>Thermal</strong> imaging works on the fact that all objects emit infrared radiation based on<br />
their temperature and emissivity. Heat consists of long wavelength infrared<br />
radiation, which cannot be seen with the human eye. <strong>Thermal</strong> imaging converts this<br />
invisible radiation into a visible picture by using sensors to convert the electronic<br />
signals into an easy to view picture called a thermogram.<br />
Product overview<br />
<strong>TKTI</strong> <strong>10</strong> makes this well proven technology even easier to visualize by blending the<br />
thermogram with a visual digital picture. The level of blending is adjustable to fit to<br />
all kinds of application analysis. A powerful light is incorporated allowing the<br />
application to be illuminated, this is especially useful in dark environments.<br />
To be able to have a good analysis, the most applicable emissivity for the<br />
application you are inspecting can be selected. This is easily done from a drop-down<br />
list with common materials.<br />
Several options allow the temperature measurement to be monitored. Examples of<br />
the <strong>TKTI</strong> <strong>10</strong>’s flexibility are selection of manual or tracking cursors, area analysis of<br />
the scene, indication of hottest and coldest temperature in the area, and average<br />
surface temperature.<br />
Audible and visual hot and cold alarms can also be set, immediately alerting the<br />
user if they are exceeded.With the <strong>TKTI</strong> <strong>10</strong>, full access to all advanced<br />
thermographic functions, such as temperature profile analysis, or isotherm analysis<br />
are made in a few button presses.<br />
The <strong>TKTI</strong> <strong>10</strong> itself and its PC Software Suite is supplied in 9 major languages<br />
allowing the imager to be used in many markets. The thermal camera is supplied in<br />
a soft camcorder type bag, allowing the storage and quick access to its detachable<br />
handle, AC adaptor with regional adapters, USB cable, CD with user manual and PC<br />
Software Suite. For direct use, straight out of the box, the <strong>TKTI</strong> <strong>10</strong> is delivered with<br />
his internal battery charged, a 1GB micro SD card already inserted and a Quick<br />
Start Guide to guide the user through its first steps with <strong>TKTI</strong> <strong>10</strong>.<br />
The <strong>TKTI</strong> <strong>10</strong> has a 8 Hz refresh rate and is classified under customs tariff<br />
9027.50.00. This means that generally the <strong>TKTI</strong> <strong>10</strong> can be exported without<br />
restriction.<br />
Application<br />
Thermography is recognised as a<br />
valuable tool for predictive<br />
maintenance. The main applications for<br />
which the <strong>TKTI</strong> <strong>10</strong> can be used for<br />
include;<br />
Electrical<br />
Detect and troubleshoot electrical<br />
defects<br />
Check electrical panels for hot spots<br />
Detect defective transformers and<br />
detect loose electrical connections<br />
Industrial<br />
Measure bearing temperature<br />
Measure coupling temperatures as an<br />
indicator of misalignment<br />
Check efficiency of heat exchanges<br />
Monitor process machinery<br />
Monitor industrial ovens for seal leaks<br />
and damaged insulation<br />
Automotive<br />
Check engines, ignition system and<br />
fuel/air adjustments<br />
Check cooling systems, thermostats,<br />
radiators, catalytic converters, brakes<br />
and tyres<br />
Check climate control<br />
HVAC<br />
Balance room temperatures<br />
Test ductwork<br />
Check efficiency of heat exchanges<br />
Examine stream traps<br />
Check furnace performance<br />
Perform energy audits<br />
Food Industry<br />
Ensure safe and uniform storage and<br />
transportation temperatures<br />
Description<br />
The <strong>TKTI</strong> <strong>10</strong> uses a bank of array based<br />
infrared thermal detectors and a digital<br />
visible camera. The thermal images are<br />
displayed on a large 3.1/2" colour<br />
screen with a LED backlight.<br />
The 47x47 thermal array registers more<br />
than 2200 temperature information<br />
points per image.<br />
With the interpolation possibility up to<br />
180x180, in total 32400 pixels can be<br />
displayed, giving a clear high-resolution<br />
image.<br />
Images can be viewed using one of<br />
eight user selectable color palettes. The<br />
centre pixel on the screen can be<br />
indicated on the application by means of<br />
a laser pointer.<br />
Temperatures between -<strong>10</strong>°C and 300°<br />
C ( 14 °F and 572 °F) can be displayed,<br />
and a user selectable hot and cold spot<br />
finder helps to pin point the hottest and<br />
coldest spots in the imager view. This is<br />
useful in establishing boundary<br />
conditions in a scene. Both visible and<br />
fully radiometric images can be captured<br />
on a MicroSD card (supplied) for recall<br />
and further analysis. Images can also be<br />
downloaded to a PC from the camera for<br />
analysis, report generation and printing.<br />
A comprehensive thermal imaging<br />
processing software is included for ease<br />
of data analysis. Many options are<br />
available including; different colour<br />
palettes, spot temperatures, hot and<br />
cold spots, temperature profiles,<br />
temperature distribution, isotherms,<br />
temperature differential, emissivity<br />
setting, reflected temperature setting<br />
and image zoom. Changes to an image<br />
can be saved direct to the PC.<br />
The <strong>TKTI</strong> <strong>10</strong> is supplied with powerful<br />
report writing software, for unlimited<br />
use by every member of the<br />
maintenance team (no additional<br />
software license fees). This software<br />
enables professional looking reports to<br />
be made in a quick and easy manner.
Image blend from full thermal to full visual<br />
Technical data<br />
Designation <strong>TKTI</strong> <strong>10</strong><br />
Description<br />
Performance<br />
<strong>Thermal</strong> <strong>Camera</strong> <strong>TKTI</strong> <strong>10</strong><br />
Temperature range -<strong>10</strong> ºC to +300 ºC (14 ºF to +572 ºF)<br />
Field of view (FOV) 20º x 20º<br />
Spectral response 8 to 14 μm<br />
Sensitivity ~0.3ºC @ 30ºC<br />
Detector 47 x 47 pixel array (interpolated to 180 x 180)<br />
Frame rate 8Hz<br />
Focal range<br />
Image storage<br />
0,3 m (12in) to infinity<br />
Number Up to <strong>10</strong>00 images on Micro SD card supplied<br />
Medium Micro SD Card<br />
Display 3.1⁄2” colour LCD with LED Backlight. 8 colour palettes. Mixed thermal and visual images<br />
Laser pointer<br />
Measurement<br />
A built in Class 2 laser is supplied to highlight the reference pixel<br />
Temperature range -<strong>10</strong> ºC to 300 ºC<br />
Radiometry Two moveable temperature measure cursors. Temperature difference measurement<br />
Emissivity correction User selectable 0.1 to 1.0 in steps of 0.01<br />
Emissivity table of common surfaces built-in<br />
with reflected ambient temperature compensation<br />
Accuracy<br />
Imager power supply<br />
The greater of ± 2ºC or ±2% of reading in ºC<br />
Battery Lithium-ion field rechargeable<br />
Operation time Up to 6 hours continuous operation<br />
AC operation<br />
Mechanical & Environment<br />
AC adaptor supplied<br />
Housing Impact resistant plastic with over-moulded rubber<br />
Dimensions 2<strong>10</strong> x 120 x 90 mm ( 8,3 x 4,8 x 3,5 in)<br />
Weight 0.70 kg (1,5 lbs)<br />
Temperature operating & storage -5 °C to 45 °C (23 °F to 113 °F) Humidity:<strong>10</strong>% to 90% non<br />
range<br />
condensing/ -20 °C to 60 °C (-4 °F to 140 °F)<br />
Ingress protection IP 54<br />
Software SKF <strong>TKTI</strong> <strong>10</strong> <strong>Thermal</strong> <strong>Camera</strong> Suite: Advanced imager analysis and report writing software<br />
Computer requirements PC with minimum of 300MHz processor, MS Windows XP 128Mb RAM 16 bit colour graphics with<br />
<strong>10</strong>24x768 capability<br />
Kit contents <strong>Thermal</strong> camera<br />
Removable handle<br />
Micro SD card (1GB)<br />
USB connection cable<br />
Universal AC Adaptor (UK, USA, European & Australian plugs),<br />
Carrying case<br />
CD containing IFU and software<br />
Quick Start Guide (English)<br />
© SKF Maintenance Products Date of issue: 2009-01-30