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Thermal Camera TKTI 10 - Waikato Bearings Limited

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<strong>Thermal</strong> <strong>Camera</strong> <strong>TKTI</strong> <strong>10</strong><br />

<strong>Thermal</strong> imaging<br />

<strong>Thermal</strong> imaging works on the fact that all objects emit infrared radiation based on<br />

their temperature and emissivity. Heat consists of long wavelength infrared<br />

radiation, which cannot be seen with the human eye. <strong>Thermal</strong> imaging converts this<br />

invisible radiation into a visible picture by using sensors to convert the electronic<br />

signals into an easy to view picture called a thermogram.<br />

Product overview<br />

<strong>TKTI</strong> <strong>10</strong> makes this well proven technology even easier to visualize by blending the<br />

thermogram with a visual digital picture. The level of blending is adjustable to fit to<br />

all kinds of application analysis. A powerful light is incorporated allowing the<br />

application to be illuminated, this is especially useful in dark environments.<br />

To be able to have a good analysis, the most applicable emissivity for the<br />

application you are inspecting can be selected. This is easily done from a drop-down<br />

list with common materials.<br />

Several options allow the temperature measurement to be monitored. Examples of<br />

the <strong>TKTI</strong> <strong>10</strong>’s flexibility are selection of manual or tracking cursors, area analysis of<br />

the scene, indication of hottest and coldest temperature in the area, and average<br />

surface temperature.<br />

Audible and visual hot and cold alarms can also be set, immediately alerting the<br />

user if they are exceeded.With the <strong>TKTI</strong> <strong>10</strong>, full access to all advanced<br />

thermographic functions, such as temperature profile analysis, or isotherm analysis<br />

are made in a few button presses.<br />

The <strong>TKTI</strong> <strong>10</strong> itself and its PC Software Suite is supplied in 9 major languages<br />

allowing the imager to be used in many markets. The thermal camera is supplied in<br />

a soft camcorder type bag, allowing the storage and quick access to its detachable<br />

handle, AC adaptor with regional adapters, USB cable, CD with user manual and PC<br />

Software Suite. For direct use, straight out of the box, the <strong>TKTI</strong> <strong>10</strong> is delivered with<br />

his internal battery charged, a 1GB micro SD card already inserted and a Quick<br />

Start Guide to guide the user through its first steps with <strong>TKTI</strong> <strong>10</strong>.<br />

The <strong>TKTI</strong> <strong>10</strong> has a 8 Hz refresh rate and is classified under customs tariff<br />

9027.50.00. This means that generally the <strong>TKTI</strong> <strong>10</strong> can be exported without<br />

restriction.<br />

Application<br />

Thermography is recognised as a<br />

valuable tool for predictive<br />

maintenance. The main applications for<br />

which the <strong>TKTI</strong> <strong>10</strong> can be used for<br />

include;<br />

Electrical<br />

Detect and troubleshoot electrical<br />

defects<br />

Check electrical panels for hot spots<br />

Detect defective transformers and<br />

detect loose electrical connections<br />

Industrial<br />

Measure bearing temperature<br />

Measure coupling temperatures as an<br />

indicator of misalignment<br />

Check efficiency of heat exchanges<br />

Monitor process machinery<br />

Monitor industrial ovens for seal leaks<br />

and damaged insulation<br />

Automotive<br />

Check engines, ignition system and<br />

fuel/air adjustments<br />

Check cooling systems, thermostats,<br />

radiators, catalytic converters, brakes<br />

and tyres<br />

Check climate control<br />

HVAC<br />

Balance room temperatures<br />

Test ductwork<br />

Check efficiency of heat exchanges<br />

Examine stream traps<br />

Check furnace performance<br />

Perform energy audits<br />

Food Industry<br />

Ensure safe and uniform storage and<br />

transportation temperatures<br />

Description<br />

The <strong>TKTI</strong> <strong>10</strong> uses a bank of array based<br />

infrared thermal detectors and a digital<br />

visible camera. The thermal images are<br />

displayed on a large 3.1/2" colour<br />

screen with a LED backlight.<br />

The 47x47 thermal array registers more<br />

than 2200 temperature information<br />

points per image.<br />

With the interpolation possibility up to<br />

180x180, in total 32400 pixels can be<br />

displayed, giving a clear high-resolution<br />

image.<br />

Images can be viewed using one of<br />

eight user selectable color palettes. The<br />

centre pixel on the screen can be<br />

indicated on the application by means of<br />

a laser pointer.<br />

Temperatures between -<strong>10</strong>°C and 300°<br />

C ( 14 °F and 572 °F) can be displayed,<br />

and a user selectable hot and cold spot<br />

finder helps to pin point the hottest and<br />

coldest spots in the imager view. This is<br />

useful in establishing boundary<br />

conditions in a scene. Both visible and<br />

fully radiometric images can be captured<br />

on a MicroSD card (supplied) for recall<br />

and further analysis. Images can also be<br />

downloaded to a PC from the camera for<br />

analysis, report generation and printing.<br />

A comprehensive thermal imaging<br />

processing software is included for ease<br />

of data analysis. Many options are<br />

available including; different colour<br />

palettes, spot temperatures, hot and<br />

cold spots, temperature profiles,<br />

temperature distribution, isotherms,<br />

temperature differential, emissivity<br />

setting, reflected temperature setting<br />

and image zoom. Changes to an image<br />

can be saved direct to the PC.<br />

The <strong>TKTI</strong> <strong>10</strong> is supplied with powerful<br />

report writing software, for unlimited<br />

use by every member of the<br />

maintenance team (no additional<br />

software license fees). This software<br />

enables professional looking reports to<br />

be made in a quick and easy manner.


Image blend from full thermal to full visual<br />

Technical data<br />

Designation <strong>TKTI</strong> <strong>10</strong><br />

Description<br />

Performance<br />

<strong>Thermal</strong> <strong>Camera</strong> <strong>TKTI</strong> <strong>10</strong><br />

Temperature range -<strong>10</strong> ºC to +300 ºC (14 ºF to +572 ºF)<br />

Field of view (FOV) 20º x 20º<br />

Spectral response 8 to 14 μm<br />

Sensitivity ~0.3ºC @ 30ºC<br />

Detector 47 x 47 pixel array (interpolated to 180 x 180)<br />

Frame rate 8Hz<br />

Focal range<br />

Image storage<br />

0,3 m (12in) to infinity<br />

Number Up to <strong>10</strong>00 images on Micro SD card supplied<br />

Medium Micro SD Card<br />

Display 3.1⁄2” colour LCD with LED Backlight. 8 colour palettes. Mixed thermal and visual images<br />

Laser pointer<br />

Measurement<br />

A built in Class 2 laser is supplied to highlight the reference pixel<br />

Temperature range -<strong>10</strong> ºC to 300 ºC<br />

Radiometry Two moveable temperature measure cursors. Temperature difference measurement<br />

Emissivity correction User selectable 0.1 to 1.0 in steps of 0.01<br />

Emissivity table of common surfaces built-in<br />

with reflected ambient temperature compensation<br />

Accuracy<br />

Imager power supply<br />

The greater of ± 2ºC or ±2% of reading in ºC<br />

Battery Lithium-ion field rechargeable<br />

Operation time Up to 6 hours continuous operation<br />

AC operation<br />

Mechanical & Environment<br />

AC adaptor supplied<br />

Housing Impact resistant plastic with over-moulded rubber<br />

Dimensions 2<strong>10</strong> x 120 x 90 mm ( 8,3 x 4,8 x 3,5 in)<br />

Weight 0.70 kg (1,5 lbs)<br />

Temperature operating & storage -5 °C to 45 °C (23 °F to 113 °F) Humidity:<strong>10</strong>% to 90% non<br />

range<br />

condensing/ -20 °C to 60 °C (-4 °F to 140 °F)<br />

Ingress protection IP 54<br />

Software SKF <strong>TKTI</strong> <strong>10</strong> <strong>Thermal</strong> <strong>Camera</strong> Suite: Advanced imager analysis and report writing software<br />

Computer requirements PC with minimum of 300MHz processor, MS Windows XP 128Mb RAM 16 bit colour graphics with<br />

<strong>10</strong>24x768 capability<br />

Kit contents <strong>Thermal</strong> camera<br />

Removable handle<br />

Micro SD card (1GB)<br />

USB connection cable<br />

Universal AC Adaptor (UK, USA, European & Australian plugs),<br />

Carrying case<br />

CD containing IFU and software<br />

Quick Start Guide (English)<br />

© SKF Maintenance Products Date of issue: 2009-01-30

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