Mark jig to matchhinge specifications.stile-t4Check the specifications that come The hinge cupswith your hinges, then build a simple fit in a 35mm-dia.jig to lay out the plate mounting holes. hole. lf you don't haveIt lets you drill each hole consisten<strong>tl</strong>y. a 35mm bit. a l%"-dia, Forstner works.Once the hinge cup and plates areinstalled, joining them together is asnap - literally. Then use the adjustmentscrcws to fine tune the doorTir set up to cut thc tc'rrons, flrstrrcljusthc rip fcncc irs l stop thrrt rvillcstrrblish the lcnqth of thc tonsucs.Norv ;rcljr.rst thc blrrclc lrciqht to sct<strong>tl</strong>rc t,'rrtt:r <strong>tl</strong>rickrcii.Tir get .l\l)ug-lif-tins tcrron, st:lrt with <strong>tl</strong>rc bl:rdc lorv.ttt<strong>tl</strong>.tte,tk <strong>tl</strong>l) ()t) <strong>tl</strong>tg r'()l'l'L('t lreiqlrr.Ar{.lilt. rr''r v()<strong>tl</strong>f sct<strong>tl</strong>|\ itt \(ril[]stock. LJsirrq lr.r cxtcnsion olt vortrnritcr quur{c fil'support, butt ouc cn(lof thc tcst piccc uq:rinst the fcrrcc.Tlrcn nr:rkc thc flrst prss (nlc. 6).Sliclc thc piecc ulr,:rv t.i'orrr t]rc fi'ncc,lrncl ruakc rrrrothel puss to conrplctcthut f:rcc of thc tonquc. Ncxt, tulnthc stock ovcr :urcl repc:lt thc pl'()ccssto courpletc' thc' tonguc. Norv tc-st fitthe teuou in one of thc cloor stiles. Ifthe te'non <strong>tl</strong>ts, nrlrchinc vclr.rl mils.ASSEMBLE THE DOORSl3efole eluing up :r cloor, i<strong>tl</strong>s :rgood idcr to clly rrssenrble thc r:rils,stilcs, rrncl p:rncl to chcck thc flt.Thcn apply qluc to thc tcnons lrrclrrrltins spots or) thc stilcs. Slip theprnel in, urrc'l cllrur;-r thc lsscrrrbly.Fol thc' rvall-nrountc-cl clbinctclools that hrrvc qluss, go ilhcilcl rlnclgluc up <strong>tl</strong>-re fl'runc. Tl-re n sccItrstnllirr.q (l/ri.s.i irr t/rt' ,f)oor:s bclorv.Vru crrn :rlso install thc cftror knobs.INSTALLIN GLASS IN THE DOORSTo install glass in a door, cut awaythe back shoulder of the panel groovein the frame. Wood stops will holdthe gfass. First, install at/2" bearingguidedrabbet bit in your router. Thenrout away the back shoulder in theframe (RG. Al. Make simple glassstops by ripping small pieces fromlarger stock (Flc. Bl, then fit thestops and nail them in place (Ftc. Cl.INSTALI THE HINGESEuropcrrn cup lriuqes kccp thc lookof thc cabirret uncluttclcd. Installinsthcnr is u str"rriqhtfirrrvrrlcl proccss.S<strong>tl</strong>rt by drillirrg holes in the c:rbirretfol the hinqc phtcs (rlc. 7). Ashop-built jig sirnplifics this proccss.Norv bore 35nrnr-cli:r. Irolcs inthc clool stiles (FIG. 8).Thcrr scrcwthc hinqe cup rrncl plrrtc iu placc :rnclsn.rp thenr toscthcr'(nfC. l;. tEffi-ilils/a,Glass stoPAdjust your router Spacer bitso the bit's bearingrides on the groove's front shoulder.Round over all four edges of a board,then kerf each edge. Next, lay theboard flat, and rip the glass stops free.Gut the stops to fit, mitering eachcorner as you go. Predrill the stops,and tack them in place with brads.w()t{KBENCH ! -lANUAT{y I FLBtr.uAl{y 2000 3I
Television CabinetThis handsome cabinet easily holds a 32" teleuision, aVCR, and stereo gear Plus it ofersstorage room to spare.The key to building it successfully it o well-planned asembly process'L aowthat you've got theI \ | hang ofbuilding cabinets,I \ this TV cabinet shouldn<strong>tl</strong>ook too intimidating. It's big, butit's built very similar to the wallmountedand base cabinets.Though it's deePer than the othercabines, it's the same width and usesthe same materials and joinery (seePlate Joinery Basia on page 36). Thisreally simplifies layout, since a lot ofthe measurements are the same'There are a few structural differencesthat help this cabinet bear theweight ofa TV (TV cABII.TET coNsrRUcrIoNvrew).They include asecond toe kick and a Pair of aluminumangle brackets, Plus morecleats than the wall-mounted andbase units to he$ resist racking.On the functional side, the TVcabinet gets drawers (mounted onfull-extension slide$ for videos andcompact discs. Adjustable shelvesbelow hold more audio/visual gear.DESIGN GONSIDERANONSI have a 32" TV, and I'm told that'scurren<strong>tl</strong>y the best selling size. So Idesigned this cabinet around thosedimensions. Most 32" sets I checkedwill fit with plenty of room for airto circulate and cool the TV'Of course, if you have a TVsmaller tharn 32",it will fit fine. For alarger set, though, you may need alarger cabinet. Be sure to measureyourTV before You start to build.CtTfTIilG TIIE PARTS TO SIZEThe first thing to do is get all theTVcabinet panels cut to size and edgebanded.Check the varnnrers usrat right, and use the Proceduresshown on pages 28 atd29.32woRKBENcH D JANUARY I FEBRUARY 2000