LOW HEIGHT LHDSl.noDescription1.0 ITEM DESCRIPTIONLow Height Electro-hydraulically powered Load Haul Dump machine (Hydro-statically power Transmission arrangement isnot acceptable). It should be <strong>of</strong> articulated construction to enable negotiation <strong>of</strong> sharp right angle turns in galleries1.1 without repeated maneuvering, and to operate in a mucky floor condition with a maximum gradient <strong>of</strong> 1 in 6 and crossgradient <strong>of</strong> 1 in 10.The machine should have <strong>only</strong> flame pro<strong>of</strong> electricals and shall be fitted with automatic coiling typecable reeling attachment.EIMCO ELECON MAKE MODEL 811 LHD ( LOW HEIGHT )2.0 SCOPE OF SUPPLYDescriptionQuantity Required2.1Number <strong>of</strong> LOAD HAUL DUMP machine complete with15 nos.FLP electricalDescriptionParameter2.2Gate End Box ( As per enclosed specification ) - 1Not Requiredno. ( for each LHD)2.3 Tool Kit 1 set with each LHD.2.4 Operation & Maintenance manual 4 sets (with each LHD)2.5 Spare parts catalogue 4 sets (with each LHD)2.6 Spare parts catalogue for gate end box Not Applicable2.7First fill <strong>of</strong> hydraulic oil, FRHF, grade HF-B 68, DGMS Full quantity (with each LHD)approved and Lubricants.a) Pressure Line filter ( 10 microns) – 1 set with each LHD2.8 Set <strong>of</strong> filter elements for 1st schedule oil replacement/ b) Return line filter ( 25 microns,650LPM) – 1 no .with eachmaintenance period(Ref.Clause No.6.3)LHD3.0 Technical parametrsSR.No. DescriptionParameter3.1 Height <strong>of</strong> machine Low Height3.2 Overall height with canopy not to exceed 1500 mm ( Max.)3.3 Bucket arrangement Push Plate , front discharge bucket3.4 Bucket capacity Not less than 1.5 Cu. Mtr3.5 Overall length in carrying position shall not be more than 6550 mm3.6Overall length in bucket down ( digging position) shall not be6900 mmmore than3.7 Width 1800 mm approx.3.8 Ground clearance shall not be less than 170 mm3.9 Inner turning radius not to exceed 2400 mm3.10 Outer turning radius not to exceed 4500 mm3.11No. <strong>of</strong> wheels ( wheel includes Rim, lock ring, tyre,tube & flap5 nos. ( 4 nos. fitted with equipment & 1 no. spare wheel)complete in all respect)3.12 Type and size <strong>of</strong> tyresTube type,hard rock lug pattern, heat and cut resistant rubber compound,9.00 x 20 – 16 PR3.13 Travel speed at level Not less than 8 KmPHThe machine shall be powered by an FLP induction motor <strong>of</strong>rating (continuous) not less than 37 KW, suitable for 525 V ±3.14 Motor6%, 3 Ph, 50 Hz systems and provided with suitablearrangement/ mechanism to receive trailing cable, and shallbe approved by DGMS for use in machine.3.15 Ambient temperature 45 deg. cent.3.16 Humidity 98.00%3.17 Operating time/Duty ContinuousThe plug and socket on the machine shall be suitable to receive trailing3.18 Size <strong>of</strong> plug and socketcable <strong>of</strong> size 16 Sq.mm type FT-7 conforming to IS:14494-1998 asamended up to dateHydraulically driven. Length <strong>of</strong> cable to be accommodated in reeling drum3.19 Type <strong>of</strong> cable reelerto be furnished. However, the cable reeler shall accommodate not lessthan 100 meter trailing cable.3.20 Axles& Transmission MakeDana Spicer make3.21 Optional power take-<strong>of</strong>f arrangement. The same is provided on service control valve.
4.0 OTHER TECHNICAL CONDITIONSSR.No. DescriptionParameter4.1 Distance (Horizontal length) between front wheel center to Tip <strong>of</strong> the bucket at rest position (on ground) - Not less than 2550 mm.(The mechanism/arrangement <strong>of</strong> front wheel, connecting arm and the bucket shall be designed and fabricated in view <strong>of</strong> maintainingsufficient gap between front wheel & bucket, so that safe and centralized loading on 1000 mm conveyor belt is also possible withoutdamaging the conveyor structure).4.2 The front and rear frames shall be made <strong>of</strong> heavy duty, having suitable metallurgical composition and it is to be designed and fabricated forlife time under specified conditions.5.0 SALIENT FEATURESSR.No. DescriptionParameter5.1 This specification covers design, manufacture, supply, erection and commissioning requirements <strong>of</strong> loaders for use in coal faces for thepurposes <strong>of</strong> loading coal. The machines will be required to work in underground coal faces to scoop and load run <strong>of</strong> mine coal.5.2 You will supply Eimco Elecon Make Model 811 Low height LHD that has the approval <strong>of</strong> Directorate General <strong>of</strong> Mines Safety, Dhanbad,6.0 SAFETY India. FEATURESSR.No. DescriptionParameterThe machine shall be fitted with effective service brake and parking brake (one <strong>of</strong> them fail safe), which will allow the machine to stand in a6.1gradient <strong>of</strong> 1 in 6 and cross gradient <strong>of</strong> 1 in 10 (without rolling down).(a) The machine can be started by operator from machine itself keeping gate end box at far end.6.2(b) Hose fail check valves on lift ram and roll back rams.(a) Pilot operation (Hydraulically operated pilot circuit operation to be used in rear end operated machines.).(b) All the hydraulic loop/loops shall be provided with high pressure line filters <strong>of</strong> suitable capacity and 10 microns (constant) equipped withcolour indicators to indicate the cleanliness <strong>of</strong> the filter element as given below :-(i) Filter element in good condition(ii) Filter element dirty and needs replacements.6.3(iii) Filter element too dirty and the filter by passed.(c) Suction strainers <strong>of</strong> 40 mesh shall be provided. The capacity should not be less than two times <strong>of</strong> pump discharge. The strainers shallbe easily accessible with minimum handling <strong>of</strong> hydraulic fluid to facilitate regular cleaning <strong>of</strong> the strainers.(d) In addition to the above, a tank mounted replaceable filter <strong>of</strong> 25 micron, 650 LPm shall be provided on the return line with by passarrangement.Low fluid level cut <strong>of</strong>f and high fluid temperature cut <strong>of</strong>f switch, having adjustable limit between 65 to 75 deg. Cent, should be provided andfitted. The design <strong>of</strong> equipment and cooling system shall be such that fluid temperature does not exceed permissible limits under6.4continuous operation at full load on above mentioned environment.The cut <strong>of</strong>f switch shall operate at 65 degree centigrade.The machine should be fitted with suitable light at the front and back to ensure good visibility. The lighting arrangement should be suitable6.5to work at 12 volt/24 volt and all fittings used should be FLP duly approved by DGMS.The machine shall be fitted with suitable audio-visual alarm operative when the machine is put to travel in forward/reverse direction. AVA6.6shall be duly approved by DGMS.The hydraulic hoses and hose assemblies used on the machine shall be in accordance with DGMS circular No.1 <strong>of</strong> 1996 dated 31.1.19966.7and shall be approved by DGMS for use in underground coal mines.6.8 The hydraulic fluid used for the machine shall be non toxic, Fire Resistant, invert emulsions type, HF-B 68 grade,conforming to IS:10532 (Part-2)-1983 duly approved by DGMS for use in underground coal mines.However, the machine shall also be suitable for use with Organic Esters type, HFDU grade D68 fluid.6.9 Machine must have canopy for operator.6.10 Self sealing hydraulic oil filling arrangement to prevent ingress <strong>of</strong> dirt should be provided.6.11 Limit switch for cable reeler.6.12 Indicators for(a) Pressure gauge with selector,(b) Temperature indicator,(c) Fluid level indicators.7.0 LIFE TIME SPARES PARTSSR.No. DescriptionParameterThe supplier undertakes and guarantees to produce and maintain stock to be available for purchase by the purchaser under separate7.1 agreement <strong>of</strong> all spare parts and consumables as may be required for maintenance and repair <strong>of</strong> the plant/equipment through-out its lifeminimum 06 years or stipulated 21500 working hours whichever is later8.0 AVAILABILITYSR.No. DescriptionParameterThe supplier shall ensure that availability <strong>of</strong> the machine over a period <strong>of</strong> 12 months does not fall below 75%. For every 1% fall in the %availability below 75%, 1% <strong>of</strong> the value <strong>of</strong> the machine will be deducted. In case the fall in availability below 75% exceeds 10% the8.1equipment will be rejected out right and the supplier will have to refund the full amount. Calculation <strong>of</strong> %availability. :- 8760 – (Maint. Hrs + breakdown hrs )% Availability = ----------------------------------------------------------------- x 1008760