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BuSineSS developmenT<br />

<strong>TenCate</strong> Solutions for military protection<br />

Protective Fabrics<br />

Outdoor Fabrics<br />

Advanced Composites<br />

Advanced Armour<br />

Geosynthetics<br />

Industrial Fabrics<br />

Grass


miliTary proTeCTion<br />

Introduction<br />

proTeCTing people<br />

<strong>TenCate</strong> develops and produces functional materials which are<br />

distinctive in terms of their characteristics. <strong>TenCate</strong> operates in<br />

international growth markets, in which the themes of ‘safety and<br />

protection’ and ‘sustainability and environment’ occupy a central role.<br />

The defence activities of <strong>TenCate</strong> are primarily focused on protecting<br />

people, materiel and the environment in risk areas. <strong>TenCate</strong> also<br />

supplies materials for the protection of populations and for<br />

reconstruction work.<br />

maTerial SCienCe<br />

<strong>TenCate</strong> operates in the field of material science. Technological<br />

developments are an important means of satisfying existing<br />

standardization and requirements, or of making a contribution<br />

oneself to any new demands. This enables ever higher levels of<br />

safety to be achieved and progress to be made in respect of<br />

functionalities.<br />

As a textile technology group, <strong>TenCate</strong> supplies materials, not end<br />

products. The majority of <strong>TenCate</strong> materials form an essential part<br />

of the end solution or the end product that is supplied to end-users<br />

elsewhere in the value chain. <strong>TenCate</strong> is, however, continuously in<br />

contact with end-users so as to be a step ahead of new functional<br />

requirements, or to give an impetus to new developments.<br />

army modernizaTion<br />

<strong>TenCate</strong> assesses and meets the needs of end-users in protecting<br />

the army of the future. By working together on developments within<br />

innovation programmes – such as the various army modernization<br />

programmes – <strong>TenCate</strong> can effectively anticipate future demand for<br />

2<br />

TENCATE SOLUTIONS<br />

new materials, modules and systems. The key aspects here are<br />

increasing comfort and freedom of movement, and improving the<br />

physical performance and stamina of military and other units. This<br />

also involves for example distance monitoring of the physical<br />

situation, preventing injuries, and actively dealing with their<br />

consequences.<br />

Increases in vehicle mobility and range of action, as well as<br />

reductions in fuel consumption are achieved through lightweight<br />

armouring. The active prevention of casualties in military vehicles<br />

through reactive and anticipatory systems is also among the<br />

possibilities for active protection.<br />

SoluTionS Through SySTem approaCh<br />

<strong>TenCate</strong> materials continue to form part of the bigger picture.<br />

Safety and protection are complex issues. <strong>TenCate</strong> materials form<br />

part of a system or concept. Cooperation within the chain<br />

contributes positively to the capability to generate solutions.<br />

A number of materials combine particular functional<br />

characteristics; multi-risk fabrics are an example of this. These can<br />

be employed by end-users for a variety of uses and reduce the<br />

costs of effective protection. In the field of armouring <strong>TenCate</strong> has<br />

design capabilities, which, in cooperation with vehicle, vessel,<br />

helicopter or aircraft manufacturers and their end-users, will lead<br />

to an integrated total solution.<br />

SuSTainaBiliTy<br />

The intrinsic characteristics of <strong>TenCate</strong> materials are part of the<br />

solutions and systems developed: these are not only safety and<br />

protection, but sustainability too. These characteristics are<br />

responsible for providing better protection of people, materiel and<br />

the environment, thus resulting in lower fuel and energy<br />

consumption, savings in the use of water, lower maintenance<br />

costs, etc. After all, the sustainability policy of <strong>TenCate</strong> is based on<br />

making as little impact on the environment as possible and<br />

providing the longest possible lifespan.<br />

Because many of the products of <strong>TenCate</strong> are used in a variety of<br />

end-products, they often remain invisible to end-users. However,<br />

even though these products remain in the background, <strong>TenCate</strong><br />

materials make the difference time and again. Some ten of our<br />

customer-oriented solutions are described in this <strong>TenCate</strong><br />

Solutions brochure for military protection.<br />

Frank Spaan,<br />

Corporate Director, Business Development


TENCATE SOLUTIONS 3


<strong>proTeCTive</strong> <strong>faBriCS</strong><br />

Special Forces<br />

<strong>TenCate</strong> Protective Fabrics aims to protect people on the job from<br />

the harmful effects of heat, flames and other related risks. The<br />

primary applications in which our products are used include<br />

structural fire fighting, wild-land fire fighting and many industrial<br />

areas, and above all, for military personnel, such as Special Forces.<br />

The high-tech fabrics from <strong>TenCate</strong> become life-saving garments<br />

for those working under hazardous conditions in danger zones.<br />

<strong>TenCate</strong> specifically helps to safeguard these men and women from<br />

the harmful effects of their vital jobs. Our fabrics become for these<br />

professionals their most important line of defence against<br />

dangerous elements. <strong>TenCate</strong> provides them with the most<br />

4<br />

TENCATE SOLUTIONS<br />

innovative range of protective fabrics, such as <strong>TenCate</strong> Defender M,<br />

which sets the standard for inherently heat- and flame-resistant<br />

military fabrics. This breakthrough fabric is worn by many troops,<br />

including the United States Army and United States Marine Corps.<br />

The inherently flame-resistant military combat fabric is certified to<br />

meet or exceed the rigorous standards of performance as<br />

prescribed by army specifications. The protective fabric is not only<br />

cool and breathable – thanks to Lenzing ® FR fibres in the blend –<br />

but also highly durable, due to the use of para-aramid and<br />

polyamide fibres.<br />

Understanding the functions and limitations of gear is vitally<br />

important. <strong>TenCate</strong> Protective Fabrics works closely with<br />

customers, end-users, fibre and chemical manufacturers and<br />

independent laboratories.<br />

Courtesy © Multicam / Courtesy © US Department of Defense


dm 210 - 210 g/m 2 (65/25/10%)<br />

Lenzing ® FR / para-aramid / polyamide<br />

• Superior thermal protection<br />

• Extremely durable<br />

• Excellent protection from flash-overs<br />

• Cool and breathable thanks to: fibres<br />

• Patented <strong>TenCate</strong> technology<br />

• Printable with any camouflage pattern<br />

TENCATE SOLUTIONS 5


<strong>proTeCTive</strong> <strong>faBriCS</strong><br />

Naval Forces<br />

<strong>TenCate</strong> Protective Fabrics helps to protect naval, air and ground<br />

forces through the development of breakthrough flame-resistant<br />

fabrics for military applications. High-tech fabrics from <strong>TenCate</strong> offer<br />

significant advantages for military personnel in terms of: comfort,<br />

with increased air permeability providing improved breathability and<br />

moisture regulation; durability, with increased abrasion resistance<br />

for better fabric performance under rugged conditions; appearance,<br />

with reduced pilling and higher flexural rigidity to help garments<br />

maintain their shape.<br />

Flame-resistant military combat fabric of <strong>TenCate</strong> is not only certified<br />

to meet or exceed the rigorous standards of performance, as<br />

6<br />

TENCATE SOLUTIONS<br />

prescribed by government specifications. It is also backed by our<br />

uncompromising commitment to ensure that the military men and<br />

women we serve always receive the highest quality protective<br />

fabrics.<br />

The naval protection of sea-lanes, troops, ports and shore<br />

installations, and the defensive purpose of the navy to frustrate<br />

seaborne projection-of-force by enemies demand that Naval Forces<br />

wear the most flexible yet protective fabrics. Knowledge and<br />

technological innovations of <strong>TenCate</strong> ensure constant renewal<br />

of these crew garments, from the naval personnel on the<br />

launching pad to the seamen on the lower decks.<br />

<strong>TenCate</strong> Defender M in the colour black is supplied to the<br />

Norwegian Defence Logistic Organisation. This new colour is the<br />

result of ongoing product development based on specific customer<br />

needs. Thanks to patented technology and the success of <strong>TenCate</strong><br />

Defender M, developed by <strong>TenCate</strong> Protective Fabrics in the US, the<br />

Research & Development team in the Netherlands, has created a<br />

new composition. This protective fabric is thus also available in the<br />

colours dark blue and black.<br />

Thanks to this innovation, this ultimate protective fabric can also be<br />

used for other markets, such as Marine Corps and police forces, who<br />

principally wear the colours black or blue for their operations.


dp 9210 - 210 g/m 2 (59/29/10/2%)<br />

Lenzing ® FR /aramid / polyamide / Static-Control <br />

• Superior thermal protection<br />

• Anti-static when there is risk of explosion<br />

• Extremely durable<br />

• Protection from flash-overs<br />

• Cool and breathable thanks to: fibres<br />

• Solid colours dark blue or black with outstanding colour performance<br />

TENCATE SOLUTIONS 7


<strong>proTeCTive</strong> <strong>faBriCS</strong><br />

Air Forces<br />

Protection and safety are key priorities for the Air Force. <strong>TenCate</strong><br />

Protective Fabrics uses patented technologies and innovative<br />

materials for the design and production of flying overalls with<br />

unparalleled performance.<br />

Great demands are made of pilots and of their flight uniforms, with<br />

both comfort and flexibility being essential. These qualities are<br />

indispensable when carrying out pre-flight inspections on the<br />

airstrip, at the base or on the deck of an aircraft carrier, but are<br />

nowhere more vital than in the tight confines of the cockpit during<br />

dangerous missions. In an emergency, a pilot must react<br />

8<br />

TENCATE SOLUTIONS<br />

immediately, and this demands supple and light clothing, as<br />

restricted movement or emotional stress at high altitudes can be<br />

lethal.<br />

Jet fighters run the risk of catching fire at take-off and landing, so it<br />

goes without saying that top-quality, heat and flame resistancy, and<br />

anti-static properties are of the essence. The static electric load<br />

generated during a flight must be discharged from the clothing in a<br />

controlled manner, otherwise electrical discharges may disrupt<br />

instruments, even causing malfunctions. Thanks to the protective<br />

and comfortable fabrics from <strong>TenCate</strong>, the sky is literally the limit.<br />

The <strong>TenCate</strong> Defender M collection consists of fabrics that<br />

provide optimum protection against heat, flame and static<br />

electricity. The cool, breathable and durable fabrics from <strong>TenCate</strong><br />

Protective Fabrics are used in many uniforms, including those of<br />

the US Army and the US Marine Corps. Colours and camouflage<br />

can be applied to specifications.


dm 9180 - 180 g/m 2 (64/24/10/2%)<br />

Lenzing ® FR /para-aramid / polyamide / Anti-Static<br />

• Superior thermal protection<br />

• Anti-static when there is risk of explosion<br />

• Extremely durable<br />

• Protection from flash-overs<br />

• Cool and breathable thanks to: fibres<br />

• Solid colours green or tan, printable with any camouflage pattern<br />

TENCATE SOLUTIONS 9


<strong>proTeCTive</strong> <strong>faBriCS</strong> & advanCed armour<br />

Ground Forces<br />

The global leadership of <strong>TenCate</strong> Protective Fabrics and <strong>TenCate</strong><br />

Advanced Armour helps to safeguard a diversity of troops, such as<br />

ground forces. Thanks to our system approach we can offer<br />

customers a complete – multi-layered – solution, based on the<br />

ultimate combination of protective fabrics and advanced armour<br />

components. <strong>TenCate</strong> solutions have proved their worth in conflict<br />

zones, security operations and policing duties around the world.<br />

These protective fabrics help to safeguard military personnel from<br />

the harmful effects of heat, flame and other related risks. Our<br />

high-tech fabrics offer several significant advantages: comfort,<br />

with increased air permeability providing improved breathability<br />

10<br />

TENCATE SOLUTIONS<br />

and moisture regulation; and durability, with increased abrasion<br />

resistance for better fabric performance under rugged conditions.<br />

<strong>TenCate</strong> Defender M fabrics set the standard for flame-protective<br />

military combat uniforms. This breakthrough fabric is worn by many<br />

troops, including the United States Army and United States Marine<br />

Corps. The inherently flame-resistant military combat fabric is<br />

certified to meet or exceed the rigorous standards of performance,<br />

as prescribed by army specifications.<br />

<strong>TenCate</strong> Advanced Armour designs and manufactures<br />

customized, lightweight ballistic protection solutions, also for<br />

personnel protection. We supply a wide range of insert plates<br />

designed for protection against both lead-core and armour piercing<br />

ammunition. The inserts are made of either pure fibre materials, such<br />

as polyethylene, or a hybrid, consisting of polyethylene with a<br />

ceramic strike face, such as <strong>TenCate</strong> Liba ® .<br />

<strong>TenCate</strong> Liba ® inserts are light in weight and are available in a wide<br />

range of shapes, from flat to complex ergonomic designs. This helps<br />

to ensure that the vest fits the user perfectly, providing<br />

maximum comfort while in use and greater endurance<br />

during operations.


• Protects from handgun bullets,<br />

knives and fragment blasts<br />

• Superior blunt trauma performance<br />

• Non-metallic for higher comfort<br />

and endurance<br />

• Suitable in all environmental conditions<br />

• Increased protection and survivability<br />

• Lightweight improved ballistic armour<br />

• Excellent multihit capabilities<br />

• Inserts tailored to meet individual needs<br />

• Ergonomic design to fit the user perfectly<br />

• Outstanding protection against armour piercing ammunition<br />

• Easy to repair in the battlefield<br />

dm 210 - 210 g/m 2 (65/25/10%)<br />

Lenzing ® FR / para-aramid / polyamide<br />

• Superior thermal protection<br />

• Extremely durable<br />

• Excellent protection from flash-overs<br />

• Cool and breathable thanks to: fibres<br />

• Patented <strong>TenCate</strong> technology<br />

• Printable with any camouflage pattern<br />

• Aramid or polyethylene based anti ballistic<br />

prepregs and fabrics<br />

• Fragment and / or bullet protection<br />

• Fits low trauma or high velocity impacts<br />

• Stable fit for electronic add-ons to helmet<br />

• High performance or cost efficient<br />

TENCATE SOLUTIONS 11


<strong>proTeCTive</strong> <strong>faBriCS</strong> & advanCed armour<br />

Ground Forces<br />

<strong>TenCate</strong> helps to safeguard a diversity of troops, such as Ground<br />

Forces, with a broad range of protective fabrics and advanced<br />

armour solutions. <strong>TenCate</strong> Advanced Armour is a worldwide<br />

leading developer and producer of advanced composite and<br />

ceramic materials for the protection of army, air force, navy, police<br />

and civilian service personnel, vehicles and vessels.<br />

<strong>TenCate</strong> Advanced Armour UK is a substantial provider of<br />

composite armour for the UK Daring Class Destroyers, which has<br />

been rewarded with the Chairman’s Design Award for Innovation<br />

and Implementation by BAE Systems. <strong>TenCate</strong> Advanced Armour<br />

has provided a variety of armour for UK vehicles in theatre.<br />

12<br />

TENCATE SOLUTIONS<br />

<strong>TenCate</strong> is currently engaged with a number of UK agencies<br />

including DSTL for the testing of a range of composite armour<br />

solutions against a wide variety of threats. <strong>TenCate</strong> has a dynamic<br />

Research & Development setup and is currently sponsoring a PhD<br />

candidate at the University of Cambridge for research into future<br />

ballistic protection solutions. Having a full UK manufacturing base,<br />

<strong>TenCate</strong> Advanced Armour is member of ADS and the Society of<br />

Maritime Industries and is being strongly supported by UKTI.<br />

Sister company <strong>TenCate</strong> Protective Fabrics is world leader in<br />

flame-resistant fabric, manufacturing <strong>TenCate</strong> Defender M<br />

aramid-based fabrics. These were developed to serve as the ideal<br />

component to its family of highly-effective, protective fabrics for<br />

the military. Combining flame-resistance, durability and<br />

breathability, <strong>TenCate</strong> Defender M has set the standard for<br />

military fabrics today in the US and parts of Europe.<br />

Designed to closely resemble the texture and appearance of<br />

traditional, non flame-retardant fabrics, <strong>TenCate</strong> Defender M is the<br />

fabric of choice for the US Flame Resistant Army Combat Uniform<br />

and the US Marine Corp’s Flame Resistant Organizational Gear,<br />

worn in war zones around the world. This everyday performance<br />

fabric is lightweight and breathable, wicks away moisture and<br />

perspiration, and minimizes discomfort when temperatures soar.<br />

© Crown Copyright / MOD 2011


This proprietary blend of fibres was created by <strong>TenCate</strong> to give<br />

troops an extra margin of protection. Once the heat source is<br />

removed, <strong>TenCate</strong> Defender M extinguishes itself quickly.<br />

It does not matter how many times the uniform is laundered or for<br />

how long it is worn. The patented, flame-resistant qualities will not<br />

wash or wear out of the fabric. Available in several weights and<br />

constructions, including a variety of wovens, stretch-wovens,<br />

laminates, and knits, <strong>TenCate</strong> Defender M fabric offers the best<br />

performance. A multi-layer <strong>TenCate</strong> Defender M laminate has<br />

been developed to provide exceptional moisture control by<br />

remaining impermeable to water, yet being breathable.<br />

dm 210 - 210 g/m 2 (65/25/10%)<br />

Lenzing ® FR / para-aramid / polyamide<br />

• Superior thermal protection<br />

• Extremely durable<br />

• Excellent protection from flash-overs<br />

• Cool and breathable thanks to: fibres<br />

• Patented <strong>TenCate</strong> technology<br />

• Printable with any camouflage pattern<br />

TENCATE SOLUTIONS 13


Courtesy © Commando Dienstencentrale NL<br />

ouTdoor <strong>faBriCS</strong><br />

Coverings<br />

Safety and comfort are of central importance, not only in a civilian<br />

context, but particularly under military conditions. Military and<br />

civilian units are working together more and more often in tackling<br />

disasters and other emergency situations. <strong>TenCate</strong> Outdoor Fabrics<br />

makes high-tech fabrics that are extremely strong and thus<br />

eminently suitable for tents for military protection. Flame-resistant<br />

<strong>TenCate</strong> Campshield ® cloth has excellent breathable and moistureregulating<br />

capabilities, which are important to ensure a pleasant<br />

climate in the tent. And this is certainly important during major<br />

military, peace keeping or civilian operations, when people need to<br />

be able to perform their support tasks comfortably.<br />

14<br />

TENCATE SOLUTIONS<br />

The robust, weather-resistant tents provide safety and a secure<br />

environment. The textile material is both strong and supple, which<br />

produces military and civilian tents that are resistant to impact, yet<br />

are also fast and easy to erect. This is certainly the case when<br />

inflatable tents are used, which are available in a range of sizes,<br />

from small to very large. They may even serve as a maintenance<br />

area for small military vehicles or as a mobile commando post.<br />

Innovative, inherently flame-resistant <strong>TenCate</strong> Campshield ® tent<br />

cloth is also resistant to scorching, smouldering and sparks. This<br />

flame-resistant cloth meets crucial quality requirements and<br />

standards. In emergencies, it allows members of military or civilian<br />

units more time to leave their tents. In addition to comfort, safety<br />

too is of paramount importance here.


• Superior thermal protection<br />

• Cool and breathable<br />

• Extremely durable<br />

• Printable with any camouflage pattern<br />

• Treated against rot and mildew<br />

• Weather-resistant, strong fabrics that retain their shape<br />

• In accordance with European standards<br />

• ISO 9001 and ISO 14001 certified<br />

• Superior thermal protection<br />

• Cool and breathable<br />

• Extremely durable<br />

• Printable with any camouflage pattern<br />

• Treated against rot and mildew<br />

• Weather-resistant, strong fabrics that retain their shape<br />

• In accordance with European standards<br />

• ISO 9001 and ISO 14001 certified<br />

TENCATE SOLUTIONS 15


advanCed CompoSiTeS<br />

Satellites<br />

<strong>TenCate</strong> Advanced Composites develops a range of composites<br />

in thermoplastic and thermoset versions. The unique properties<br />

of these high-tech materials make them ideal for both military and<br />

non-military space operations and exploration. Orbiters for security<br />

operations, global intelligence, intelligence gathering, and military<br />

communications are stretching military limits in interplanetary space.<br />

A great diversity of military satellites are produced by NASA and<br />

ESA using <strong>TenCate</strong> composite materials for a variety of applications,<br />

including support for solar panels, antennas, communication dishes<br />

and heat shields.<br />

16<br />

TENCATE SOLUTIONS<br />

The toughness of these composites is matched by their ability<br />

to withstand extreme heat and cold. These materials are also<br />

lightweight and durable, two crucial factors when sending probes<br />

into space and keeping them operational in the hostile galactic<br />

environment for years at a time.<br />

<strong>TenCate</strong> Advanced Composites credits its leading position in the<br />

space industry to years of experience as a materials developer<br />

and supplier. Because of the conditions in outer space, and the<br />

considerable costs involved in setting up a space mission,<br />

it is important not to compromise on the materials used. All materials<br />

must be – and remain – completely reliable under the most extreme<br />

conditions.


Space prepreg production equipment of <strong>TenCate</strong><br />

• Represents state of the art in prepreg and mix equipment available in the world today<br />

• Fully computer controlled process parameters for both film and prepreg operations<br />

• Focused on tightening fibre areal weight, resin content, cured ply thickness and improving the<br />

consistency of prepreg material<br />

prepreg product attributes<br />

• Dimensionally stable<br />

• Low outgassing<br />

• Low micro cracking<br />

• Excellent electrical properties<br />

• Thermally stable<br />

• High modulus / lightweight<br />

• Low moisture pick-up<br />

TENCATE SOLUTIONS 17


advanCed armour<br />

Vehicles<br />

<strong>TenCate</strong> Advanced Armour designs and manufactures customized<br />

lightweight ballistic protection solutions for vehicles and personnel<br />

protection. These solutions are well-proven products whose<br />

effectiveness has been demonstrated in combat zones and peace<br />

keeping operations around the world. Add-on armour is capable of<br />

withstanding many different kinds of impact, including vibration<br />

and shock.<br />

Add-on armour is a lightweight protection system that adds least<br />

possible weight to the vehicle, whilst providing maximum<br />

protection. With an eye to mobility, manoeuvrability and energy<br />

consumption, vehicle armour must be as light as possible, while<br />

18<br />

TENCATE SOLUTIONS<br />

still providing the highest level of protection and mobility required.<br />

Military vehicle armour is a demanding market, where the trends<br />

are towards protection against roadside bombs and the need for<br />

lighter, fuel-efficient vehicles.<br />

Complementary to its present armour solutions in the vehicle<br />

protection business, <strong>TenCate</strong> Advanced Armour and its business<br />

partners are developing the patented <strong>TenCate</strong> ABDS active blast<br />

countermeasure system. This innovative defence solution is<br />

intended to protect people and materiel against shrapnel and<br />

flames, providing life-saving protection against a number of<br />

improvised explosive devices – such as roadside bombs, which<br />

form the greatest threat in war zones. It is supplied to the<br />

protection market in close cooperation with selected Original<br />

Equipment Manufacturers in Europe and North America.<br />

<strong>TenCate</strong> Advanced Armour and its commercial and governmental<br />

partners have successfully completed a full-scale, underbelly<br />

improvised explosive device test on a fully instrumented military<br />

vehicle. This phase 3 system level test was completed on a 15-ton,<br />

flat-belly Armoured Personnel Carrier with the fully integrated<br />

ABDS active blast countermeasure system, incorporating the<br />

Trigger and Activation System (TAS).


Innovative integration concepts are designed for a range of combat<br />

and tactical military vehicles. The ABDS active blast<br />

countermeasure system effectively mitigates the devastating<br />

effects of IEDs, defeating the acceleration of the vehicle and<br />

vehicle structure. This technical solution provides an automatic<br />

and instantaneous response to the detonating IED, delivering a<br />

structural and biomechanical response mode, fulfilling STANAG<br />

4569 at classified levels.<br />

The validated ABDS active blast countermeasure system is easily<br />

retrofitted to a wide range of vehicle platforms, to meet ever<br />

changing, urgent field requirements, aimed at addressing the<br />

continuing and evolving IED threat.<br />

TENCATE SOLUTIONS 19


advanCed armour<br />

Vessels<br />

At sea, as on land and in the air, man and materiel must be protected.<br />

In this respect <strong>TenCate</strong> Advanced Armour offers naval armour<br />

solutions based on lightweight ceramic and composite materials,<br />

both soft and hard armour. In order to achieve the optimal<br />

configuration for protection – whilst respecting seaworthiness and<br />

the vessels specific gravity point (VSG) – <strong>TenCate</strong> collaborates with<br />

raw materials suppliers, vessel manufacturers, test and knowledge<br />

institutes, and others.<br />

These naval systems focus on personal protection through the<br />

armour-plating of large military vessels and smaller, manoeuvrable<br />

naval ships, like composite patrol boats. They provide maximum<br />

20<br />

TENCATE SOLUTIONS<br />

protection in accordance with several NATO STANAG levels, with a<br />

minimum of weight, and negligible effect on payload and speed.<br />

Naval vessel armour is used to protect mission-critical areas on<br />

board, including ammunition magazines, bridge stations, combat<br />

information centres, communication equipment and weapon<br />

systems. <strong>TenCate</strong> also seeks to protect the crew: from the naval<br />

personnel on the launching pad to the seamen on the lower decks.<br />

Like personal and vehicle protection, vessel protection is also a<br />

complex, dynamic and global market, which is characterized by<br />

numerous international standards. Important factors in the right<br />

solution are often weight, performance or price – or a combination of<br />

these. Consequently, ceramic and composite materials have the<br />

advantage, as they are considerably lighter than, for example, steel,<br />

which has traditionally been used. Furthermore, product life cycle<br />

will play an increasingly important role.<br />

<strong>TenCate</strong> Advanced Armour itself integrates armoured prototypes.<br />

Contacts are maintained with Departments of Defence in order to<br />

follow developments in commissions and requirements, while<br />

fundamental research, for example into new materials, is carried out<br />

with universities and knowledge institutes.


production<br />

• Tailor-made to meet customer and<br />

user requirements<br />

• Permanent integration into the<br />

structure of new vessels<br />

• Unique mounting systems to integrate easily into any structure<br />

• Retrofit on existing ships and boats<br />

materialization<br />

• Can be formed into various shapes,<br />

including 3D shapes<br />

• Minimum increase of weight, saving<br />

fuel consumption<br />

• Long durability, especially when coated with our multi resistant<br />

coating <strong>TenCate</strong> Rosist<br />

protection<br />

• Lightweight protection<br />

• Very high multi hit resistance<br />

• When a panel gets damaged after being<br />

hit, the panel can be repaired aboard the<br />

ship or boat, even at sea<br />

TENCATE SOLUTIONS 21


advanCed armour<br />

Aircraft<br />

While <strong>TenCate</strong> Advanced Composites designs and produces SMC<br />

and BMC glass and carbon-filled, compression-moulded<br />

lightweight parts – ranging from hydraulic clamps to helicopter<br />

inserts to missile fins – <strong>TenCate</strong> Advanced Armour designs and<br />

produces antiballistic composite materials and integrates these<br />

armour systems into helicopters and other aircraft, specifically<br />

focused on protecting both crew and materiel.<br />

The production of tailor-made protective materials for helicopters<br />

at the facilities of <strong>TenCate</strong> Advanced Composites meets specific<br />

user requirements for either permanent integration into the<br />

structure of new aircraft, or for add-on protection for existing<br />

22<br />

TENCATE SOLUTIONS<br />

aircraft. <strong>TenCate</strong> protection technology includes a wide range of<br />

optional equipment to meet customer requirements for either<br />

permanent mounting or protection kits, which can quickly be<br />

added or removed as and when needed. Customized solutions are<br />

available to meet specific needs and types of aircraft.<br />

In protecting aircraft, each kilogram of weight counts, because of<br />

its effect on payload and radius of action. Advanced aircraft<br />

armour is therefore designed to provide maximum protection with<br />

a minimum of weight. This is achieved by using the most<br />

lightweight materials currently available, such as <strong>TenCate</strong> Liba ®<br />

and <strong>TenCate</strong> Ceratego . These solutions result in a multi-hit<br />

capability, protecting aircraft against the effects of being struck by<br />

multiple projectiles or fragments.


high-end light improved ballistic armour lightweight armour solutions high performance anti-ballistic materials<br />

multi-protective coatings<br />

TENCATE SOLUTIONS 23


advanCed armour<br />

Installations<br />

Composites are used ever more frequently in the civil construction<br />

industry due to their dimensional stability, strength, reduced weight,<br />

impact resistance, low flammability, low maintenance, design<br />

flexibility and high speed of construction. These composites are<br />

increasingly used in new areas, such as buildings and bridges.<br />

Carbon-fibre wrappings also provide protection against earthquakes.<br />

<strong>TenCate</strong> Advanced Armour designs, develops and produces a range<br />

of solutions for the protection of installations, such as containers,<br />

military buildings and other constructions. Armour composites<br />

provide protection from shell fragments, blast, bullets and other<br />

projectiles.<br />

24<br />

TENCATE SOLUTIONS<br />

Uniform protection is provided by the entire composite panel, which<br />

is available in a variety of thicknesses, to meet different levels of<br />

threat.<br />

Armoured panels can be adapted by <strong>TenCate</strong> Advanced Armour to<br />

offer protection for walls, doors and areas in high risk premises.<br />

These can be used not only in buildings, but in vehicles and planes<br />

too. Panels can be easily cut to size on site, using standard<br />

equipment, making installation quick and cost effective. More<br />

complex shapes can be machine-cut prior to installation. The<br />

composite panels can be fitted directly onto traditional timber<br />

studwork, and wallpaper can be applied directly to the surface.<br />

Door armouring is treated as part of integral building protection.<br />

Most of the protected doors are found in banks and cash offices, but<br />

could also be adapted to embassies and other government buildings<br />

at home and abroad.<br />

<strong>TenCate</strong> Advanced Armour has installed a number of ‘Safe Rooms’ in<br />

private and specific public environments. These consist of steel and<br />

UD aramid panels. Installation is normally carried out by a<br />

specialised building company.


Protection for containers and the facades of buildings concentrates<br />

on mortar protection from overhead attack on military environments.<br />

Strategic parts of military bases can be protected against any<br />

terrorist attack. Although test results are classified, it can be stated<br />

that these building panels – in a wide variety of sizes – prevent injury<br />

from certain sizes of mortars.<br />

<strong>TenCate</strong> protective armour meets the fire resistant standards of<br />

BS476 Class 2 and is manufactured under the strictest control<br />

procedures, with batch-proof testing at an independent firing range.<br />

exterior composite applications in buildings<br />

• Columns<br />

• Pediments<br />

• Domes<br />

• Cornices<br />

• Formworks<br />

interior composite applications in buildings<br />

• Safety walls<br />

• Flooring<br />

• Sanitary-ware<br />

• Functional items (letter boxes, meter boxes)<br />

• Window profiles<br />

TENCATE SOLUTIONS 25


geoSynTheTiCS<br />

Constructions<br />

Geotextiles from <strong>TenCate</strong> Geosynthetics saved lives during the 9/11<br />

attack on the Pentagon in Washington DC, although this attack still<br />

claimed 189 lives. The impact of the assault blasted through three of<br />

the five rings of the building and damaged some 400 steel support<br />

columns. The plane obliterated the first and a part of the second floor<br />

when it crashed. The third, fourth, and fifth floors, however, remained<br />

suspended in mid-air for 35 minutes allowing hundreds of people to<br />

escape.<br />

The Pentagon dates back to 1943. Renovation work started in 1993<br />

and part of the remit was to strengthen the structure with steel and<br />

geotextile-based wall panels. Before embarking on the renovation,<br />

26<br />

TENCATE SOLUTIONS<br />

the engineers approached <strong>TenCate</strong> for samples of various<br />

geotextiles, and from the tests in their research centre in Mississippi,<br />

the <strong>TenCate</strong> Geolon ® HS1715 geotextile emerged as the best and<br />

most resistant to attacks and rubble. Exacting scale models were<br />

built and then miniature explosions were set off to determine the<br />

effectiveness of each design.<br />

The US Army Corps of Engineers (COE) at that time studied numerous<br />

terrorist attacks. Each of the past terrorist assaults taught the COE<br />

something new about designing building structures to survive such<br />

attacks. One of the most significant discoveries was the devastating<br />

impact of flying debris. The final redesign of the Pentagon building<br />

was to reinforce the outer ring with floor-to-ceiling steel beams.<br />

Between those beams and within the walls, panels of a high strength<br />

polyester geotextile were placed.


TENCATE SOLUTIONS 27


geoSynTheTiCS<br />

Parachutes<br />

Materials from <strong>TenCate</strong> Geosynthetics are also used in specific<br />

military applications, such as geotextiles suitable for cargo<br />

parachutes. High and low velocity parachutes are part of the US<br />

Army’s low cost aerial delivery systems programme (LCADS). This<br />

programme has cut costs by over 50% when compared to traditional<br />

aerial deployment systems.<br />

<strong>TenCate</strong> Geosynthetics initial foray into supplying parachute fabric<br />

was in the high velocity canopy business. <strong>TenCate</strong> is listed as one of<br />

the suppliers for high velocity webbing by the US Army Soldier<br />

Systems Center (SSC), sometimes called Natick Army Labs.<br />

28<br />

TENCATE SOLUTIONS<br />

The success of these geotextile materials has been in the supply of<br />

low velocity webbing to parachute manufacturers. The Low Cost,<br />

Low Velocity (LCLV) parachutes are a one-time use, expendable<br />

parachute system, which is a part of the LCADS programme.<br />

The parachutes deliver mission-essential supplies such as gas,<br />

ammunition and food to troops in rough terrain and isolated<br />

locations. These airdrops lower the risk of IED attacks by taking<br />

convoys off dangerous roads. The number of these cargo<br />

deployments is on the rise.<br />

With the expected increase in deployment, <strong>TenCate</strong> Geosynthetics is<br />

ramping up the production of LCLV parachutes. The simple design<br />

makes it easy to build and enables it to support the surge demands of<br />

the US military. These cargo parachutes are manufactured with a<br />

lightweight polypropylene webbing.


TENCATE SOLUTIONS 29


geoSynTheTiCS<br />

Infrastructures<br />

Severe damage to property and injuries to people can be induced<br />

by accidental detonations or terrorist bomb attacks. As a natural<br />

material, soil is widely used for civil and military structures and<br />

infrastructures to absorb ground shock and to stop sharp debris<br />

from explosives.<br />

Geosynthetic reinforced soil structures are capable of protecting<br />

human lives from blast effects, without producing sharp secondary<br />

debris. With the inclusion of geotextiles, soil structures can<br />

effectively be used in the protection of property and personnel due<br />

to their energy-absorbing capabilities, rapid construction, costeffectiveness,<br />

minimal occupied ground area, ability to withstand<br />

30<br />

TENCATE SOLUTIONS<br />

large deformation before failure, and high tolerance for different<br />

settlements. <strong>TenCate</strong> Geosynthetics is the leading company in<br />

creating stabilization and rehabilitation solutions for civil and<br />

military engineering.<br />

By designing, developing and producing geosynthetic solutions –<br />

based on woven and non woven products – <strong>TenCate</strong> offers an<br />

innovative and reliable line of turnkey solutions for civil and military<br />

infrastructure that has been damaged in warfare or during peacekeeping<br />

operations. These reconstructions may relate to airstrips,<br />

transportation, temporary roads (to military bases), railways,<br />

retaining structures, embankments and tunnel constructions.<br />

When it comes to transportation constructions, <strong>TenCate</strong><br />

Geosynthetics offers a system approach, consisting of six specific<br />

elements: road reconstruction by pavement restoration,<br />

stabilization and reinforcement; water management through, for<br />

example, subsurface drainage; earth stabilization by restoring<br />

slopes, walls and embankments.<br />

In civil engineering the interaction between the soil and the<br />

geosynthetic – and its strength – leads to enormous savings in<br />

reconstruction and maintenance, compared to traditional methods<br />

of reconstruction. The same applies to military engineering.


The knowledge and worldwide expertise of <strong>TenCate</strong> Geosynthetics<br />

ensures flexible production methods. Its quality product range is<br />

engineered with advanced application knowledge to meet military<br />

project specifications, increase performance and reduce costs.<br />

<strong>TenCate</strong> Geosynthetics has several solutions for the stabilization of<br />

soft terrains – such as the creation of temporary take off and<br />

landing locations for helicopters. Mobile soil reinforcement is the<br />

quick answer for secure military operations.<br />

TENCATE SOLUTIONS 31


geoSynTheTiCS<br />

Aquastructures<br />

<strong>TenCate</strong> Geosynthetics specializes in the design and production of<br />

geotextiles for the civil and militarily relevant protection of marine<br />

structures, such as shoreline protection and water management; and<br />

erosion control.<br />

<strong>TenCate</strong> Geotube ® technology is used in a variety of marine and<br />

hydraulic engineering structures, serving as an integral component<br />

to the design and construction. These structures are used as a core<br />

of sand dunes, dykes, breakwaters and even to create entirely new<br />

islands in the sea. Geocontainment technology is easy to install, with<br />

installation possible beneath the surface of the water or in other<br />

difficult conditions. Once in place, these products are very durable<br />

32<br />

TENCATE SOLUTIONS<br />

and deliver high performance and are also cost effective when<br />

compared to traditional marine constructions. These products<br />

minimally impact the environment while providing a beneficial use<br />

for dredge material.<br />

Geocontainment technology from <strong>TenCate</strong> has been used for a<br />

variety of breakwater, groynes, and spoil-containment applications.<br />

The geocontainers protect and enhance beachfronts by aiding in the<br />

reclamation of sand. They also serve as containment devices for fill<br />

and spoil materials.


Shoreline and coastal protection and remediation<br />

• <strong>TenCate</strong> Geotube ® shoreline containment systems are used in more than 50 countries<br />

• Many hundreds of kilometres of coastline are protected worldwide<br />

• This technology is virtually invisible when the installation is completed<br />

• The protection system works well for both short and long term solutions<br />

• Dozens of wetlands have been created with this geocontainment technology<br />

• Geocontainment structures are a cost effective alternative to traditional engineering structures<br />

• Specially designed high strength fabric combined with special high strength sewing techniques<br />

TENCATE SOLUTIONS 33


BuSineSS developmenT<br />

<strong>TenCate</strong> Solutions for military protection<br />

North America<br />

South America<br />

www.tencate.com<br />

Europe<br />

Middle East<br />

Africa<br />

Asia<br />

Australia

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