Caravan Chassis Handbook - Swift Owners Club

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OPERATING INSTRUCTIONSFOR AKS 3004 STABILISERCHECKING THE EFFICIENCY OF THEFRONT/REAR FRICTION PADS1. Couple the AKS 3004 to the towball but do not activatethe stabiliser.2. If a green indicator is visible (on the handle), then theAKS 3004 is in a new condition or the pads and towballare within the permissible limits (Fig 28/Item 2).3. If only a red indicator is visible (Fig 29/Item 3), then thismay have the following causes:a. AKS 3004 is okay but the towball has reached thelowest limit of 49.61 mm.b. AKS 3004 shows signs of wear.c. Towball is in a new condition (50 mm) but the front/rear friction pads show a high degree of wear.Establish the diameter of the towball so thatconclusions may be drawn as to the wear of thefriction pads (ball diameter must not be less than49.61 mm).FRICTION PAD REPLACEMENT (FRONT/REAR)1. Uncouple the AKS 3004.2. Remove the soft dock (pull up & off), (Fig 30/Item 1 & Fig 30a.).3. Press the safety indicator outwards and secure with SW14 hex.spanner (not included), (Fig 30/ Item 2).4. Remove cheese-head screws (Fig 30/Item 3 & Fig 30a), usingspecial torx tool.5. Press friction lining recess (Fig 30/Item 4) inwards and pulldown and out.6. Open coupling handle (Fig 30/ Item 5).7. Remove countersunk head cap screw using special torx tool(Fig 30/ Item 6 & Fig 31).8. Press friction pad inwards with a screwdriver and remove fromball cup.9. Fit new linings in reverse. Tighten screws 3 & 5 to 5 Nm.10. Replace rubber soft dock, insert top section then bottom.24
OPERATING INSTRUCTIONSFOR AKS 3004 STABILISER32512Fig 33 28 Wear indicator - good conditionFig 30a Remove Cheese-Head Screws3346Fig 29 Wear indicator - poor conditionFig 31 Remove Head Cap ScrewFig 30 Friction Pad Replacement25
Page 1 and 2: CARAVAN CHASSISHANDBOOK FOR VEHICLE
Page 3 and 4: AL-KO CARAVAN CHASSISHOT DIP GALVAN
Page 5 and 6: AL-KO CARAVAN CHASSISLOADINGLoads t
Page 7 and 8: AXLE TYPESMAINTENANCE AND CLEANINGM
Page 9 and 10: AXLE TYPESETI No.811...Fig 8 Reboun
Page 11 and 12: AL-KO BRAKING SYSTEM ADJUSTMENTStab
Page 13 and 14: AL-KO BRAKING SYSTEM ADJUSTMENTBala
Page 15 and 16: OPERATING INSTRUCTIONSFOR AKS 3004
Page 23: OPERATING INSTRUCTIONSFOR AKS 3004
Page 27 and 28: COUPLING TYPES AK160 & AK300OPERATI
Page 29 and 30: COUPLING TYPES AK7, AK10/2 OR AK252
Page 31 and 32: COUPLING TYPES AK7, AK10/2 OR AK252
Page 33 and 34: OVERRUN DEVICESCAUTIONThe breakaway
Page 35 and 36: OVERRUN DEVICESEURO-OVERRUN DEVICE
Page 37 and 38: ACCESSORIESAL-KO AMS MAMMUTMammut i
Page 39 and 40: ACCESSORIES12345678910Fig 43 Fittin
Page 41 and 42: ACCESSORIESROAD WHEELSIn most insta
Page 43 and 44: ACCESSORIESSPARE WHEEL CARRIERSEach
Page 45 and 46: TROUBLE SHOOTING & FAULT FINDINGTAB
Page 47: TROUBLE SHOOTING & FAULT FINDINGTAB

Caravan Chassis Handbook - Swift Owners Club

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