walsall Explosion Protected Electrical Equipment
walsall Explosion Protected Electrical Equipment
walsall Explosion Protected Electrical Equipment
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Your Local DistributorWalsall LtdCornwallis Road, West Bromwich, West Midlands, B70 7DX. United KingdomTelephone: +44 (0) 121 500 6161 Fax: +44 (0) 121 500 6300Email: sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comWalsall Asia Pacific Pte Ltd10 Upper Aljunied Link, York International Industrial Building #02-05, Singapore 367904Telephone: (65) 6858-5259 Fax : (65) 6858-6560Email : sales@<strong>walsall</strong>-ap.com www.<strong>walsall</strong>-ltd.com<strong>walsall</strong> <strong>Explosion</strong> <strong>Protected</strong> <strong>Electrical</strong> <strong>Equipment</strong>Terminal BoxesLocal Control Stations and PanelsPower SwitchingMotor ControlDistribution BoardsLightingPlugs and SocketsEmergency Shutdown and Signalling <strong>Equipment</strong>Installation AccessoriesPlease refer to website for a comprehensive list of worldwide partnersATEX GOSTThe information contained in this catalogue has been carefully compiled. Walsall Ltd does not accept any responsibility for loss caused by any error contained herein.Cover photo courtesy of Royal Dutch ShellEdition 2006/1Design by Nexus Creative Ltd +44 (0)1905 821919 www.nexuscl.com
An Introduction to WalsallWalsall Conduits started designing and manufacturing electricalequipment for hazardous areas in the 1930’s. In those daysthe company concentrated on equipment for undergroundapplications, particularly coal mining. The products weredesignated flameproof for what is now known as Group1 applications.As petro-chemical and pharmaceutical operations weredeveloped through the later half of the 20th Century Walsalldesigned and manufactured products for above groundapplications particularly in the fields of switch gear and motorcontrol gear.In 2000 the company was renamed Walsall Ltd and began anew phase of development by widening the product rangesignificantly.From inception to the present day Walsall products havebecome specified in all parts of the world. The name Walsallhas become synonymous with hazardous area electricalequipment and its products can be seen working everywherewhere explosive hazards exist.Walsall has always been known for the robustness of itsproducts. It is well known that Walsall products were built tolast and the company is still called out to help with installationsperforming after more than 50 years. This philosophy ofbuilding the strongest and safest equipment runs right throughthe company’s operations.All products are approved by the British Notified BodiesBaseefa and SIRA , and the manufacturing facility isATEX/UL/GOST/ISO9001:2000 approved. The company is stillvery much a designer and manufacturer of its own products.Many of the manufacturing processes are vertically integratedwithin the Walsall plant.This gives the company complete control of quality at eachstage of manufacturing and the facility to offer excellent levelsof service. Customising products and systems is now aspeciality of the operation.A selection of specifiers, end-users and installers of Walsallproducts include-Shell, BP, Chevron, Agip, Maersk Oil & Gas, Elf, NIGC,IOEC, NIOC, Pfizer, Glaxo, Petrobras, Woodside, ADNOC,GASCO, ZADCO, Saudi Aramco, Texaco, Aker-Kvaerner,Brown & Root, Costain, Conoco Philips , ABB, KBR,Bechtel, PFD, Snamprogetti, Cegelec, Technip,Mustang Engineering, Petronas, Marathon Oil & Gas,Transco, BNFL, London Underground, Virgin, Ikea,British Sugar……ATEX GOST2003/383Walsall has been involved in many worldwide projectsover the past few years, a sample of which are shownbelow-Shell Sarawak - Malaysia - EEx e,ia junction boxesShell Bonga - Nigeria - EEx e,ia junction boxesShell Bintulu - Far East - EEx d fluorescent lightingBP Grangemouth - UK - EEx d control stationsEsso Fawley - UK - EEx de fluorescent lightingMaersk Air - Europe - EEx de control stations (local)Heathrow Airport - UK - EEx d wellglasses & panelsHong Kong Airport - Far East - EEx d fluorescent lightingBangkok Airport - FarEast - EEx d fluorescent lightingChannel Tunnel - UK - EEx e,ia junction boxesPDO – Compressor upgrades - Oman - EEx de breakglass units & jb'sBuhasa upgrade – AbuDhabi (GASCO) - Middle East - EEx e,ia junction boxPFD-Sahakalin pipeline - Russia - EEx e,ia junction boxesPFD-Tengichevrol - Russia - EEx e,ia junction boxes & Eexd panelsNIOEC-Compressor upgrade - Middle East - EEx d control stations & panelsIOEC-Pumping stations - Middle East - EEx d control stations & panelsPCC-Methanol Plant - Middle East - EEx e,ia junction boxesSouth Pars - Middle East - EEx d control stations & panelsSouth Pars - Middle East - EEx d fluorescent lightingStyrene Monomer Plant - Iran - EEx e,ia junction boxesMOL Danube Refinery - Hungary - EEx e,ia junction boxesOurhoud - Socket Panels - Algeria - EEx d/EExde Socket PanelsBechtel - Karachaganak - Russia - EEx e,ia junction boxesPetrofac - Kashagan - Russia - EEx e,ia junction boxesNPCC - Abu Dhabi - Middle East - EEx d Control Panels + IsolatorsConoco Phillips/Fluor Daniel - Bohai Phase II - US - EEx e HV terminal boxABB - Offshore Khuff Gas Development - Middle East - EEx d Control PanelsCONTENTSHazardous Areas and the Specification of <strong>Electrical</strong> <strong>Equipment</strong> Page 3 - 6Part 1Terminal Boxes Page 8 - 80Part 2Control in GRP, Stainless Steel and Aluminium Enclosures Page 82 - 128Part 3Control in Cast Iron, Cast Stainless Steel and Cast Aluminium Enclosures Page 130 - 150Part 4Power Switching Page 152 - 170Part 5Motor Control Page 172 - 182Part 6Distribution Boards Page 184 - 186Part 7Lighting Page 188 - 208Part 8Plugs and Sockets Page 210 - 214Part 9Emergency Shutdown and Signalling <strong>Equipment</strong> Page 216 - 226Part 10Installation Accessories Page 228 - 2361tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 2
A Guide to the Selection of <strong>Electrical</strong> <strong>Equipment</strong> for Installation inHazardous AreasA Guide to the Selection of <strong>Electrical</strong> <strong>Equipment</strong> for Installation inHazardous AreasThe information below is given as a guide to enable the users of thiscatalogue to select the correct equipment for their application.It should not be used to define the nature of hazardous areas, this is atask for experienced professionals in the field of hazardous area definition.Nor should it be used as replacement for the very detailed standardswhich cover the installation of electrical equipment in hazardous areas.HAZARDOUS ATMOSPHERESWhat conditions are required for an explosion?There are three elements required in order to create a hazardous area.THE CLASSIFICATION OF HAZARDOUS AREASGases, Vapours, Mists and Dusts.Explosive atmospheres are caused by a mixture of gases, vapours,mists dusts and air.If the explosive atmosphere is caused by gases, vapours and miststhe hazardous area is coded G.If the explosive atmosphere is caused by dusts the hazardous area iscoded D.<strong>Explosion</strong> GroupsTable 3Examples of gases divided into gas groups1. Air.2 An flammable medium for example gases, vapours, mistsand dusts.3. A source of ignition of sufficient energy and /or a rise in temperature.What is an explosive atmosphere?An explosive atmosphere is created when air and an flammable mediummix such that a rise in temperature or an electrical spark produces anexplosion.What is a potentially explosive atmosphere?An atmosphere is defined as potentially explosive when in its normalstate it is not explosive but there exists the possibility that in abnormalcircumstances it will become explosive. For example in the case ofa gas leak or the vapourisation of a fluid leak.Ignition EnergyAn explosive atmosphere needs a minimum energy for ignition.The energy produced by arcs and sparks are many times greater than thisminimum.Self Ignition TemperatureAn explosive atmosphere can self ignite if the local temperature risesabove the so-called self ignition temperature. This temperature isdifferent for different flammable mediums. Self ignition temperaturesfor a range of commonly found flammable gasses and dust are given inTable 1 and 2.GASORDUSTSPARKAIRTable 1Typical self ignition temperatures for GasesGasTemp. +˚CButane 287Ethyl acetate 425Acetylene 300Ethylene 450Carbon disulphide 90Hydrogen 500Acetone 465Ammonia 650Ethyle nitrate 90Benzne 498Industrial methane 535Carbon monoxide 605Table 2Typical self ignition temperatures for DustsDustTemp. +˚CCloud LayerCellulose 490 430Cocoa 500 200Flour 490 430Lead 460 240Lignite 380 225Polyacrylonitrate 540 400Soya meal 540 340Zinc 570 440<strong>Explosion</strong> protected electrical equipment is classified in terms of theignition temperature, the ignition capability and flame transmissioncapacity of the explosive atmosphere in which it is designed to operate.In the first instance equipment is divided into two groups dependingon its location above or below ground.Group I <strong>Electrical</strong> equipment for use below ground in areassusceptible to firedamp.Group II <strong>Electrical</strong> equipment for all other areas.Group II equipment is further divided into three sub groupsdepending on the ignition and flame transmission characteristicsof the explosive hazard.These sub-groups are designated IIA, IIB and IIC.Zones - the probability of an explosive atmosphere occurring.Zone 0 defines an area in which an explosive atmosphere causedby a mixture of air and gases, vapours and mists is presentcontinuously for long periods or very frequently.Zone 1 defines areas in which an explosive atmosphere causedby a mixture air and gases, vapours and mists is expected to occuroccasionally.Zone 2 defines areas in which an explosive atmosphere causedby a mixture of air and gases, vapours and mists is unlikely andif it should occur it will be for a short time and then only rarely.Zone 20 defines an area in which an explosive atmosphere causedby a cloud of combustible dust and air is present continuously forlong periods or very frequently.Zone 21 defines areas in which an explosive atmosphere causedby a cloud of combustible dust and air is expected to occur occasionally.Zone 22 defines areas in which an explosive atmosphere causedby a cloud of combustible dust and air is unlikely and if it should occurit will be for a short time and then only rarely.IMethaneIIAAcetoneBenzolAcetic acidMethanolPetrolDieselAviation fuelCarbon monoxideHeating oilsAcetaldehydeTable 4Definition of zonesZonesType of HazardProbability ofHazard0 20G DContinuousIIBTown gasEthylene1 21G DInfrequentIICHydrogenAcetyleneCarbon disulphide2 22G DOccasional3 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 4
A Guide to the Selection of <strong>Electrical</strong> <strong>Equipment</strong> for Installation inHazardous AreasA Guide to the Selection of <strong>Electrical</strong> <strong>Equipment</strong> for Installation inHazardous AreasIgnition TemperatureTable 5Temperature ClassesIngress ProtectionTable 8IP Rating IPXYThe ignition temperature is the lowest temperature on the surface at whichan explosive atmosphere will ignite.Gases and dusts have been divided into temperature classes according totheir ignition temperatures so that electrical equipment can be furthersub-divided into six temperature classes T1 to T6.The temperature classes are shown in Table 5.Note. The maximum operating surface temperature of a piece ofelectrical equipment must always be below the ignition temperatureof the explosive mixture, see Table 6 opposite.Temperature Maximum SurfaceClassTemperature ˚CT1 450T2 300T3 200T4 135T5 100T6 85Table 6Self ignition Temperatures and TemperatureClassesBecause hazardous area electrical equipment is very often used inhostile atmospheric environments the standards call for minimumlevels of protection against water and dust. For example the minimumlevel set is IP54 however in the case of dust hazards the minimum levelingress protection is set at IP64.The range of IP levels are shown in Table 8 oppositeX <strong>Protected</strong> From Y <strong>Protected</strong> From0 None 0 None1 Solids
PART 1.0TERMINAL BOXESComprehensive ranges of EEx e, EEx i and EEx d terminal boxes infabricated stainless steel, mild steel and aluminium, glass reinforcedpolyester, cast aluminium, cast iron and cast stainless steel.1.1 SL Range Page 9Small EEx e and EEx i approved terminal boxes and enclosures without glandplates in fabricated stainless and mild steel1.2 FXL Range Page 17Medium to large EEx e and EEx i approved terminal boxes and enclosureswith the option of up to 4 gland plates and a detachable hinged cover,fabricated in stainless and mild steel1.3 XL Range Page 31Medium to large EEx e and EEx i approved terminal boxes and enclosureswith the option of up to 4 gland plates and a detachable hinged cover,fabricated in stainless and mild steel1.4 HVB Range Page 45High voltage terminal boxes rated at 3.3 and 6.6kV1.5 AL Range Page 47Small EEx e and EEx i approved terminal boxes and enclosureswithout gland plates in fabricated aluminium1.6 GVU Junction Box Page 55EEx e Junction Box in Glass Reinforced Polyester with Pillar or MK Terminals1.7 GL Range Page 57Small, medium and large EEx e and EEx i approved terminal boxesand enclosures in glass reinforced polyester1.8 E Range Page 73Small EEx d approved terminal boxes in cast iron1.9 ASMT Range Page 77Medium and large EEx d approved terminal boxes and enclosuresin cast aluminium, cast iron and cast stainless steel7 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 8
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType SL1 - 110mm x 110mm x 65mmPART 1.1SL RANGESmall EEx e and EEx i approved terminal boxes andenclosures without gland plates, fabricated from electropolished stainless steel and powder coated mild steel.The terminal boxes have ingress protection to IP66/67.EEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3.EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5 (+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 9 Watts. Except for dust applicationswhere the maximum is 4.5 WattsType SL1 – 110mm x 110mm x 65mm Page 10Type SL2 – 120mm x 120mm x 80mm Page 11Type SL3 – 150mm x 120mm x 80mm Page 12Type SL4 – 150mm x 150mm x 90mm Page 13Type SL5 – 190mm x 150mm x 90mm Page 14Type SL6 – 190mm x 190mm x 100mm Page 15CUSTOMISINGAs a vertically integrated manufacturer Walsall can customisethe SL range at each stage of the manufacturing process tomeet individual customer requirements.ENCLOSURE SPECIFICATIONDimensions110mm x 110mm x 65mmMaterial box1.5mm 316L, (1.4404) stainless steel or mild steelFinishStainless steel – electropolishedMild steel – Powder coated RAL 7032Weight empty 1.2KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚CEarthing6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearance holesInternal Mounting DIN rail or mounting plate to suitAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYWDU 2.5 WDU 4WDU 6 WDU 10Verticle Rail1x141x11 1x8 1x6Horizontal Rail1x141x11 1x8 1x6Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Size mmSide A + BSide C + D203325223200ORDERING INFORMATIONMaterialEEx e Terminal BoxEEx e U Component Approved EnclosureEEx ia Terminal BoxStainless Steel SLS11 SLS12 SLS13Mild Steel SLM11 SLM12 SLM13Optional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powder coated10mm internal/external stainless steel earth studCES6SL1MPSSET9 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 10
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType SL2 - 120mm x 120mm x 80mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType SL3 - 150mm x 120mm x 80mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5 (+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 9 watts. Except for dust applicationswhere the maximum is 4.5 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5 (+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 9 Watts. Except for dust applicationswhere the maximum is 4.5 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingEntriesExternal MountingInternal Mounting120mm x 120mm x 80mm1.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70321.4KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverDirect through bodyExternal lugs with 8mm clearance holesDIN rail or mounting plate to suitDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingEntriesExternal MountingInternal Mounting150mm x 120mm x 80mm1.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 7032.1.6KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverDirect through bodyExternal lugs with 8mm clearance holesDIN rail or mounting plate to suitAll Dimensions in mmAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYVerticle RailHorizontal RailWDU 2.51x161x16WDU 4WDU 6 WDU 101x13 1x9 1x71x13 1x9 1x7Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Size mmSide A + BSide C + D206625333222Verticle RailHorizontal RailWDU 2.51x221x16WDU 4WDU 6 WDU 101x18 1x13 1x101x13 1x9 1x7Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Size mmSide A + BSide C + D208625433222ORDERING INFORMATIONORDERING INFORMATIONMaterial EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxStainless Steel SLS21 SLS22 SLS23Mild Steel SLM21 SLM22 SLM23Optional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powder coated10mm internal/external stainless steel earth studCES6SL2MPSSETMaterial EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxStainless Steel SLS31 SLS32 SLS33Mild Steel SLM31 SLM32 SLM33Optional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powder coated10mm internal/external stainless steel earth studCES6SL3MPSSET11 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 12
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType SL4 - 150mm x 150mm x 90mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType SL5 - 190mm x 150mm x 90mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5 (+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 11 Watts. Except for dust applicationswhere the maximum is 5.5 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5 (+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 11 Watts. Except for dust applicationswhere the maximum is 5.5 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingEntriesExternal MountingInternal Mounting150mm x 150mm x 90mm1.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70321.9KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverDirect through bodyExternal lugs with 8mm clearance holesDIN rail or mounting plate to suitDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingEntriesExternal MountingInternal Mounting190mm x 150mm x 90mm1.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70322KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverDirect through bodyExternal lugs with 8mm clearance holesDIN rail or mounting plate to suitAll Dimensions in mmAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYVerticle RailHorizontal RailWDU 2.51x221x22WDU 4WDU 6 WDU 101x18 1x13 1x101x18 1x13 1x10Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Size mmSide A + BSide C + D208825553233WDU 2.5 WDU 4WDU 6 WDU 10Verticle Rail1x301x24 1x18 1x14Horizontal Rail1x221x18 1x13 1x10Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Size mmSide A + BSide C + D2081025573233ORDERING INFORMATIONORDERING INFORMATIONMaterial EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxStainless Steel SLS41 SLS42 SLS43Mild Steel SLM41 SLM42 SLM43Optional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powder coated10mm internal/external stainless steel earth studCES6SL4MPSSETMaterial EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxStainless Steel SLS51 SLS52 SLS53Mild Steel SLM51 SLM52 SLM53Optional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powder coated10mm internal/external stainless steel earth studCES6SL5MPSSET13 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 14
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType SL6 - 190mm x 190mm x 100mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5 (+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 13 watts. Except for dust applicationswhere the maximum is 6.5 WattsENCLOSURE SPECIFICATIONDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingEntriesExternal MountingInternal Mounting190mm x 190mm x 100mm1.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70323KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverDirect through bodyExternal lugs with 8mm clearance holesDIN rail or mounting plate to suitAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYWDU 2.5 WDU 4WDU 6 WDU 10Verticle Rail1x301x24 1x18 1x14Horizontal Rail1x301x24 1x18 1x14Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Size mmSide A + BSide C + D20141425883244ORDERING INFORMATIONMaterial EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxStainless Steel SLS61 SLS62 SLS63Mild Steel SLM61 SLM62 SLM63Optional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powder coated10mm internal/external stainless steel earth studCES6SL6MPSSET15 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 16
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL1 - 229mm x 152mm x 130mmPART 1.2FXL RANGEMedium to large EEx e and EEx i approved terminal boxeswith an outward return cover sealing flange. There is an optionof up to 4 gland plates. The cover is detachable and hinged.The enclosure is fabricated from electroplated stainless steelor powder coated mild steel. The terminal boxes haveIngress Protection to IP66, 67.EEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 15 Watts. Except for dust applicationswhere the maximum is 7.5 WattsType FXL1 – 229mm x 152mm x 130mm Page 18Type FXL2 – 260mm x 260mm x 150mm or 200mm Page 19Type FXL3 – 306mm x 306mm x 150mm or 200mm Page 20Type FXL4 – 380mm x 260mm x 150mm or 200mm Page 21Type FXL5 – 458mm x 382mm x 150mm or 200mm Page 22Type FXL6 – 480mm x 480mm x 150mm or 200mm Page 23Type FXL7 – 500mm x 350mm x 150mm or 200mm Page 24Type FXL8 – 620mm x 450mm x 150mm or 200mm Page 25Type FXL9 – 762mm x 508mm x 150mm or 200mm Page 26Type FXL10 – 914mm x 610mm x 200mm or 300mm Page 27Type FXL11 – 1177mm x 777mm x 210mm or 300mm Page 28ENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting229mm x 152mm x 130mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70323.4KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingType FXLX – 2000mm max x 1250mm max x 600mm maxPage 29CUSTOMISINGAs a vertically integrated manufacturer Walsall can customise theFXL range at each stage of the manufacturing process to meetindividual customer requirementsVerticle RailHorizontal RailMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.51x351x20ORDERING INFORMATIONNumber0011223344WDU 4WDU 6 WDU 101x29 1x21 1x161x16 1x12 1x9Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Plate optionsLocation--BBABABBCDBCDABCDABCDEEx e Terminal BoxFXLS110FXLM110FXLS111FXLM111FXLS112FXLM112Gland Size mmSide A + BSide C + DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*2066Product CodesEEx e U Component ApprovedFXLS120FXLM120FXLS121FXLM121FXLS122FXLM1222533* More entries are available if direct entry is usedEEx ia Terminal BoxFXLS130FXLM130FXLS131FXLM131FXLS132FXLM132FXLS113 FXLS123 FXLS133FXLM113 FXLM123 FXLM133FXLS114 FXLS124 FXLS134FXLM114 FXLM124 FXLM1343222Optional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL1MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL1RCXL1DW17tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 18
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL2 - 260mm x 260mm x 150mm or 200mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL3 - 306mm x 306mm x 150mm or 200mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 15 Watts. Except for dust applicationswhere the maximum is 7.5 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 21 Watts. Except for dust applicationswhere the maximum is 10.5 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting260mm x 260mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70325.5Kg and 6KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting306mm x 306mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70326.5Kg and 7.0KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.5 WDU 4WDU 6 WDU 10Verticle Rails2x422x34 2x25 2x20Horizontal Rails2x422x34 2x25 2x20Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelGland Plate options Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxFXLS210 FXLS220 FXLS230 FXLS210D FXLS220D FXLS230DFXLM210 FXLM220 FXLM230 FXLM210D FXLM220D FXLM230DFXLS211 FXLS221 FXLS231 FXLS211D FXLS221D FXLS231DFXLM211 FXLM221 FXLM231 FXLM211D FXLM221D FXLM231DFXLS212 FXLS222 FXLS232 FXLS212D FXLS222D FXLS232DFXLM212 FXLM222 FXLM232 FXLM212D FXLM222D FXLM232D0011223344--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*FXL2FXL2D20 25 32 20 25 3217 11 5 28 15 11Side C+D11 6 2 16 9 8* More entries are available if direct entry is usedFXLS213 FXLS223 FXLS233 FXLS213D FXLS223D FXLS233DFXLM213 FXLM223 FXLM233 FXLM213D FXLM223D FXLM233DFXLS214 FXLS224 FXLS234 FXLS214D FXLS224D FXLS234DFXLM214 FXLM224 FXLM234 FXLM214D FXLM224D FXLM234DVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO TERMINAL CAPACITY (WDU type)WDU 2.52x512x51Gland Plate options Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxFXLS310 FXLS320 FXLS330 FXLS310D FXLS320D FXLS330DFXLM310 FXLM320 FXLM330 FXLM310D FXLM320D FXLM330DFXLS311 FXLS321 FXLS331 FXLS311D FXLS321D FXLS331DFXLM311 FXLM321 FXLM331 FXLM311D FXLM321D FXLM331DFXLS312 FXLS322 FXLS332 FXLS312D FXLS322D FXLS332DFXLM312 FXLM322 FXLM332 FXLM312D FXLM322D FXLM332D0011223344WDU 4WDU 6 WDU 102x42 2x31 2x242x42 2x31 2x24Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*FXL3FXL3D20 25 32 20 25 3221 12 6 32 18 12Side C+D15 9 4 23 12 9* More entries are available if direct entry is usedFXLS313 FXLS323 FXLS333 FXLS313D FXLS323D FXLS333DFXLM313 FXLM323 FXLM333 FXLM313D FXLM323D FXLM333DFXLS314 FXLS324 FXLS334 FXLS314D FXLS324D FXLS334DFXLM314 FXLM324 FXLM334 FXLM314D FXLM324D FXLM334DOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL2MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL2RCXL2DWOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL3MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL3RCXL3DW19 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 20
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL4 -380mm x 260mm x 150mm or 200mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL5 - 458mm x 382mm x 150mm or 200mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 21 Watts. Except for dust applicationswhere the maximum is 10.5 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 29 Watts. Except for dust applicationswhere the maximum is 14.5 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting380mm x 260mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70326.5Kg and 7.0KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting458mm x 382mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703210Kg and 11KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.52x602x43GLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxFXLS410 FXLS420 FXLS430 FXLS410D FXLS420D FXLS430DFXLM410 FXLM420 FXLM430 FXLM410D FXLM420D FXLM430DFXLS411 FXLS421 FXLS431 FXLS411D FXLS421D FXLS431DFXLM411 FXLM421 FXLM431 FXLM411D FXLM421D FXLM431DFXLS412 FXLS422 FXLS432 FXLS412D FXLS422D FXLS432DFXLM412 FXLM422 FXLM432 FXLM412D FXLM422D FXLM432D0011223344WDU 4WDU 6 WDU 102x49 2x36 2x292x35 2x26 2x20Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*FXL4FXL4D20 25 32 20 25 3217 10 5 27 15 1118 12 6 28 15 11* More entries are available if direct entry is usedFXLS413 FXLS423 FXLS433 FXLS413D FXLS423D FXLS433DFXLM413 FXLM423 FXLM433 FXLM413D FXLM423D FXLM433DFXLS414 FXLS424 FXLS434 FXLS414D FXLS424D FXLS434DFXLM414 FXLM424 FXLM434 FXLM414D FXLM424D FXLM434DVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.53x813x66GLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxFXLS510 FXLS520 FXLS530 FXLS510D FXLS520D FXLS530DFXLM510 FXLM520 FXLM530 FXLM510D FXLM520D FXLM530DFXLS511 FXLS521 FXLS531 FXLS511D FXLS521D FXLS531DFXLM511 FXLM521 FXLM531 FXLM511D FXLM521D FXLM531DFXLS512 FXLS522 FXLS532 FXLS512D FXLS522D FXLS532DFXLM512 FXLM522 FXLM532 FXLM512D FXLM522D FXLM532D0011223344WDU 4WDU 6 WDU 103x67 3x50 3x393x55 3x40 3x33Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*FXL5FXL5D20 25 32 20 25 3227 17 9 40 24 1727 17 9 40 24 17* More entries are available if direct entry is usedFXLS513 FXLS523 FXLS533 FXLS513D FXLS523D FXLS533DFXLM513 FXLM523 FXLM533 FXLM513D FXLM523D FXLM533DFXLS514 FXLS524 FXLS534 FXLS514D FXLS524D FXLS534DFXLM514 FXLM524 FXLM534 FXLM514D FXLM524D FXLM534DOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL4MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL4RCXL4DWOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL5MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL5RCXL5DW21 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 22
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL6 - 480mm x 480mm x 150mm or 200mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL7 - 500mm x 350mm x 150mm or 200mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 30 Watts. Except for dust applicationswhere the maximum is 15 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 21 Watts. Except for dust applicationswhere the maximum is 10.5 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting480mm x 480mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703210.4Kg and 11KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting500mm x 350mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703210.5Kg and 11KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.5 WDU 4WDU 6 WDU 104x864x71 4x53 4x424x864x71 4x53 4x42Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded0011223344--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*FXL6FXL6D20 25 32 20 25 3236 22 11 52 33 2329 18 9 44 27 18Side C+D* More entries are available if direct entry is usedGLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxFXLS610 FXLS620 FXLS630 FXLS610D FXLS620D FXLS630DFXLM610 FXLM620 FXLM630 FXLM610D FXLM620D FXLM630DFXLS611 FXLS621 FXLS631 FXLS611D FXLS621D FXLS631DFXLM611 FXLM621 FXLM631 FXLM611D FXLM621D FXLM631DFXLS612 FXLS622 FXLS632 FXLS612D FXLS622D FXLS632DFXLM612 FXLM622 FXLM632 FXLM612D FXLM622D FXLM632DFXLS613 FXLS623 FXLS633 FXLS613D FXLS623D FXLS633DFXLM613 FXLM623 FXLM633 FXLM613D FXLM623D FXLM633DFXLS614 FXLS624 FXLS634 FXLS614D FXLS624D FXLS634DFXLM614 FXLM624 FXLM634 FXLM614D FXLM624D FXLM634DVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.53x904x600011223344WDU 4WDU 6 WDU 103x74 3x55 3x444x49 4x36 4x29Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*FXL7FXL7D20 25 32 20 25 3224 16 8 36 21 1524 16 8 36 21 15* More entries are available if direct entry is usedGLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxFXLS710 FXLS720 FXLS730 FXLS710D FXLS720D FXLS730DFXLM710 FXLM720 FXLM730 FXLM710D FXLM720D FXLM730DFXLS711 FXLS721 FXLS731 FXLS711D FXLS721D FXLS731DFXLM711 FXLM721 FXLM731 FXLM711D FXLM721D FXLM731DFXLS712 FXLS722 FXLS732 FXLS712D FXLS722D FXLS732DFXLM712 FXLM722 FXLM732 FXLM712D FXLM722D FXLM732DFXLS713 FXLS723 FXLS733 FXLS713D FXLS723D FXLS733DFXLM713 FXLM723 FXLM733 FXLM713D FXLM723D FXLM733DFXLS714 FXLS724 FXLS734 FXLS714D FXLS724D FXLS734DFXLM714 FXLM724 FXLM734 FXLM714D FXLM724D FXLM734DOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL6MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL6RCXL6DWOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL7MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL7RCXL7DW23 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 24
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL8 - 620mm x 450mm x 150mm or 200mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL9 - 762mm x 508mm x 150mm or 200mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 41.7 Watts. Except for dust applicationswhere the maximum is 20.5 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 41.7 Watts. Except for dust applicationswhere the maximum is 20.5 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting620mm x 450mm x 150mm or 200mm2.0mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703217Kg and 17.5KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting762mm x 508mm x 150mm or 200mm2.0mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703222Kg and 24KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.55x803x114WDU 4WDU 6 WDU 105x66 5x49 5x393x94 3x70 3x56Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded0011223344--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*FXL8FXL8D20 25 32 20 25 3229 18 9 44 27 1838 24 12 56 36 24* More entries are available if direct entry is usedGLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxFXLS810 FXLS820 FXLS830 FXLS810D FXLS820D FXLS830DFXLM810 FXLM820 FXLM830 FXLM810D FXLM820D FXLM830DFXLS811 FXLS821 FXLS831 FXLS811D FXLS821D FXLS831DFXLM811 FXLM821 FXLM831 FXLM811D FXLM821D FXLM831DFXLS812 FXLS822 FXLS832 FXLS812D FXLS822D FXLS832DFXLM812 FXLM822 FXLM832 FXLM812D FXLM822D FXLM832DFXLS813 FXLS823 FXLS833 FXLS813D FXLS823D FXLS833DFXLM813 FXLM823 FXLM833 FXLM813D FXLM823D FXLM833DFXLS814 FXLS824 FXLS834 FXLS814D FXLS824D FXLS834DFXLM814 FXLM824 FXLM834 FXLM814D FXLM824D FXLM834DVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.54x1426x91GLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxFXLS910 FXLS920 FXLS930 FXLS910D FXLS920D FXLS930DFXLM910 FXLM920 FXLM930 FXLM910D FXLM920D FXLM930DFXLS911 FXLS921 FXLS931 FXLS911D FXLS921D FXLS931DFXLM911 FXLM921 FXLM931 FXLM911D FXLM921D FXLM931DFXLS912 FXLS922 FXLS932 FXLS912D FXLS922D FXLS932DFXLM912 FXLM922 FXLM932 FXLM912D FXLM922D FXLM932D0011223344WDU 4WDU 6 WDU 104x118 4x88 4x706x76 6x56 6x44Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*FXL9FXL9D20 25 32 20 25 3238 24 12 56 36 2438 24 12 56 36 24* More entries are available if direct entry is usedFXLS913 FXLS923 FXLS933 FXLS913D FXLS923D FXLS933DFXLM913 FXLM923 FXLM933 FXLM913D FXLM923D FXLM933DFXLS914 FXLS924 FXLS934 FXLS914D FXLS924D FXLS934DFXLM914 FXLM924 FXLM934 FXLM914D FXLM924D FXLM934DOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL8MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL8RCXL8DWOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL9MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL9RCXL9DW25 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 26
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL10 - 914mm x 610mm x 200mm or 300mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXL11 - 1177mm x 777mm x 210mm or 300mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 93.4 Watts. Except for dust applicationswhere the maximum is 46 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 100 Watts. Except for dust applicationswhere the maximum is 50 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting914mm x 610mm x 200mm or 300mm2.0mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703231Kg and 34KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting1177mm x 777mm x 210mm or 300mm2.0mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703236Kg and 39KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingVerticle RailsHorizontal RailsORDERING INFORMATIONA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.55x1727x112WDU 4WDU 6 WDU 105x143 5x127 5x857x93 7x69 7x55Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild Steel0011223344--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*FXL10FXL10D20 25 32 20 25 3272 42 30 126 84 5072 42 30 126 84 50* More entries are available if direct entry is usedGLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxFXLS1010 FXLS1020 FXLS1030 FXLS1010D FXLS1020D FXLS1030DFXLM1010 FXLM1020 FXLM1030 FXLM1010D FXLM1020D FXLM1030DFXLS1011 FXLS1021 FXLS1031 FXLS1011D FXLS1021D FXLS1031DFXLM1011 FXLM1021 FXLM1031 FXLM1011D FXLM1021D FXLM1031DFXLS1012 FXLS1022 FXLS1032 FXLS1012D FXLS1022D FXLS1032DFXLM1012 FXLM1022 FXLM1032 FXLM1012D FXLM1022D FXLM1032DFXLS1013 FXLS1023 FXLS1033 FXLS1013D FXLS1023D FXLS1033DFXLM1013 FXLM1023 FXLM1033 FXLM1013D FXLM1023D FXLM1033DFXLS1014 FXLS1024 FXLS1034 FXLS1014D FXLS1024D FXLS1034DFXLM1014 FXLM1024 FXLM1034 FXLM1014D FXLM1024D FXLM1034DVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.56x2249x1450011223344WDU 4WDU 6 WDU 106x187 6x139 6x1119x120 9x90 9x71Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*FXL11FXL11D20 25 32 20 25 3272 42 30 126 84 5072 42 30 126 84 50* More entries are available if direct entry is usedGLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxFXLS1110 FXLS1120 FXLS1130 FXLS1110D FXLS1120D FXLS1130DFXLM1110 FXLM1120 FXLM1130 FXLM1110D FXLM1120D FXLM1130DFXLS1111 FXLS1121 FXLS1131 FXLS1111D FXLS1121D FXLS1131DFXLM1111 FXLM1121 FXLM1131 FXLM1111D FXLM1121D FXLM1131DFXLS1112 FXLS1122 FXLS1132 FXLS1112D FXLS1122D FXLS1132DFXLM1112 FXLM1122 FXLM1132 FXLM1112D FXLM1122D FXLM1132DFXLS1113 FXLS1123 FXLS1133 FXLS1113D FXLS1123D FXLS1133DFXLM1113 FXLM1123 FXLM1133 FXLM1113D FXLM1123D FXLM1133DFXLS1114 FXLS1124 FXLS1134 FXLS1114D FXLS1124D FXLS1134DFXLM1114 FXLM1124 FXLM1134 FXLM1114D FXLM1124D FXLM1134DOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL10MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL10RCXL10DWOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL11MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL11RCXL11DW27 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 28
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType FXLX - Extra Large Enclosures to 2000mm x 1250mm x 600mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 to EN60529:1992Maximum 100 Watts. Except for dust applicationswhere the maximum is 50 WattsENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting2000mm max x 1250mm max x 600mm max2.0mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703236Kg and 39KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmReturn flange sealingORDERING INFORMATIONThese enclosures are made to order and can be any size up to themaximum dimensions given. Specification to be agreed between thecustomer and Walsall sales.Optional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys6mm eathing stud welded to gland plateRain canopyDocument wallet10mm internal/external stainless steel earth studCES6XLXMPBP2GPS6XLXRCXLXDWSSETHigh speed fully automatic cutting stationproducing stainless steel enclosures.29 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 30
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL1 - 229mm x 152mm x 130mmPART 1.3XL RANGEMedium to large EEx e and EEx i approved terminal boxeswith edge sealing. There is an option of up to 4 gland plates.The cover is detachable and hinged. The enclosure is fabricatedfrom electroplated stainless steel and powder coated mild steel.The terminal boxes have Ingress Protection to IP66, 67, 68 andhave been deluge tested to DT501 99.Type XL1 – 229mm x 152mm x130mm Page 32Type XL2 – 260mm x 260mm x 150mm or 200mm Page 33Type XL3 – 306mm x 306mm x 150mm or 200mm Page 34Type XL4 – 380mm x 260mm x 150mm or 200mm Page 35Type XL5 – 458mm x 382mm x 150mm or 200mm Page 36Type XL6 – 480mm x 480mm x 150mm or200mm Page 37Type XL7 – 500mm x 350mm x 150mm or 200mm Page 38Type XL8 – 620mm x 450mm x 150mm or 200mm Page 39Type XL9 – 762mm x 508mm x 150mm or 200mm Page 40Type XL10 – 914mm x 610mm x 200mm or 300mm Page 41Type XL11 – 1177mm x 777mm x 210mm or 300mm Page 42Type XLX – 2000mm max x 1250mm max x 600mm maxPage 43CUSTOMISINGAs a vertically integrated manufacturer Walsall can customisethe XL range at each stage of the manufacturing process tomeet individual customer requirementsEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMountingVerticle RailHorizontal RailMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 15 Watts. Except for dust applicationswhere the maximum is 7.5 Watts229mm x 152mm x 130mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70323.4KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.51x351x20ORDERING INFORMATIONNumber0011223344WDU 4WDU 6 WDU 101x29 1x21 1x161x16 1x12 1x9Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Plate optionsLocation--BBABABBCDBCDABCDABCDEEx e Terminal BoxXLS110XLM110XLS111XLM111XLS112XLM112Gland Size mmSide A + BSide C + DAll Dimensions in mmA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*2066Product CodesEEx e U Component ApprovedXLS120XLM120XLS121XLM121XLS122XLM1222533* More entries are available if direct entry is usedEdge sealingEEx ia Terminal BoxXLS130XLM130XLS131XLM131XLS132XLM132XLS113 XLS123 XLS133XLM113 XLM123 XLM133XLS114 XLS124 XLS134XLM114 XLM124 XLM1343222Optional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL1MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL1RCXL1DW31tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 32
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL2 - 260mm x 260mm x 150mm or 200mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL3 - 306mm x 306mm x 150mm or 200mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 15 Watts. Except for dust applicationswhere the maximum is 7.5 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 21 Watts. Except for dust applicationswhere the maximum is 10.5 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting260mm x 260mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70325.5Kg and 6KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmEdge sealingDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting306mm x 306mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70326.5Kg and 7.0KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmEdge sealingA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.5 WDU 4WDU 6 WDU 10Verticle Rails2x422x34 2x25 2x20Horizontal Rails2x422x34 2x25 2x20Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelGland Plate options Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxXLS210XLS220XLS230 XLS210D XLS220D XLS230DXLM210 XLM220 XLM230 XLM210D XLM220D XLM230DXLS211XLS221XLS231 XLS211D XLS221D XLS231DXLM211 XLM221 XLM231 XLM211D XLM221D XLM231DXLS212XLS222XLS232 XLS212D XLS222D XLS232DXLM212 XLM222 XLM232 XLM212D XLM222D XLM232D0011223344--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*XL2XL2D20 25 32 20 25 3217 11 5 28 15 11Side C+D11 6 2 16 9 8* More entries are available if direct entry is usedXLS213 XLS223 XLS233 XLS213D XLS223D XLS233DXLM213 XLM223 XLM233 XLM213D XLM223D XLM233DXLS214 XLS224 XLS234 XLS214D XLS224D XLS234DXLM214 XLM224 XLM234 XLM214D XLM224D XLM234DVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO TERMINAL CAPACITY (WDU type)WDU 2.52x512x51Gland Plate options Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxXLS310XLS320XLS330 XLS310D XLS320D XLS330DXLM310 XLM320 XLM330 XLM310D XLM320D XLM330DXLS311XLS321XLS331 XLS311D XLS321D XLS331DXLM311 XLM321 XLM331 XLM311D XLM321D XLM331DXLS312XLS322XLS332 XLS312D XLS322D XLS332DXLM312 XLM322 XLM332 XLM312D XLM322D XLM332D0011223344WDU 4WDU 6 WDU 102x42 2x31 2x242x42 2x31 2x24Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*XL3XL3D20 25 32 20 25 3221 12 6 32 18 12Side C+D15 9 4 23 12 9* More entries are available if direct entry is usedXLS313 XLS323 XLS333 XLS313D XLS323D XLS333DXLM313 XLM323 XLM333 XLM313D XLM323D XLM333DXLS314 XLS324 XLS334 XLS314D XLS324D XLS334DXLM314 XLM324 XLM334 XLM314D XLM324D XLM334DOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL2MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL2RCXL2DWOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL3MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL3RCXL3DW33 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 34
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL4 - 380mm x 260mm x 150mm or 200mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL5 - 458mm x 382mm x 150mm or 200mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 21 Watts. Except for dust applicationswhere the maximum is 10.5 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 29 Watts. Except for dust applicationswhere the maximum is 14.5 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting380mm x 260mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 70326.5Kg and 7.0KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmEdge sealingDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting458mm x 382mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703210Kg and 11KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmEdge sealingVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.52x602x43GLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxXLS410XLS420XLS430 XLS410D XLS420D XLS430DXLM410 XLM420 XLM430 XLM410D XLM420D XLM430DXLS411XLS421XLS431 XLS411D XLS421D XLS431DXLM411 XLM421 XLM431 XLM411D XLM421D XLM431DXLS412XLS422XLS432 XLS412D XLS422D XLS432DXLM412 XLM422 XLM432 XLM412D XLM422D XLM432D0011223344WDU 4WDU 6 WDU 102x49 2x36 2x292x35 2x26 2x20Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*XL4XL4D20 25 32 20 25 3217 10 5 27 15 1118 12 6 28 15 11* More entries are available if direct entry is usedXLS413 XLS423 XLS433 XLS413D XLS423D XLS433DXLM413 XLM423 XLM433 XLM413D XLM423D XLM433DXLS414 XLS424 XLS434 XLS414D XLS424D XLS434DXLM414 XLM424 XLM434 XLM414D XLM424D XLM434DVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.53x813x66GLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxXLS510XLS520XLS530 XLS510D XLS520D XLS530DXLM510 XLM520 XLM530 XLM510D XLM520D XLM530DXLS511XLS521XLS531 XLS511D XLS521D XLS531DXLM511 XLM521 XLM531 XLM511D XLM521D XLM531DXLS512XLS522XLS532 XLS512D XLS522D XLS532DXLM512 XLM522 XLM532 XLM512D XLM522D XLM532D0011223344WDU 4WDU 6 WDU 103x67 3x50 3x393x55 3x40 3x33Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*XL5XL5D20 25 32 20 25 3227 17 9 40 24 1727 17 9 40 24 17* More entries are available if direct entry is usedXLS513 XLS523 XLS533 XLS513D XLS523D XLS533DXLM513 XLM523 XLM533 XLM513D XLM523D XLM533DXLS514 XLS524 XLS534 XLS514D XLS524D XLS534DXLM514 XLM524 XLM534 XLM514D XLM524D XLM534DOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL4MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL4RCXL4DWOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL5MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL5RCXL5DW35 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 36
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL6 - 480mm x 480mm x 150mm or 200mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL7 - 500mm x 350mm x 150mm or 200mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 30 Watts. Except for dust applicationswhere the maximum is 15 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 21 Watts. Except for dust applicationswhere the maximum is 10.5 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting480mm x 480mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703210.4Kg and 11KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmEdge sealingDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting500mm x 350mm x 150mm or 200mm1.5mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703210.5Kg and 11KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmEdge sealingVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.5 WDU 4WDU 6 WDU 104x864x71 4x53 4x424x864x71 4x53 4x42Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded0011223344--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*XL6XL6D20 25 32 20 25 3236 22 11 52 33 2329 18 9 44 27 18Side C+D* More entries are available if direct entry is usedGLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxXLS610XLS620XLS630 XLS610D XLS620D XLS630DXLM610 XLM620 XLM630 XLM610D XLM620D XLM630DXLS611XLS621XLS631 XLS611D XLS621D XLS631DXLM611 XLM621 XLM631 XLM611D XLM621D XLM631DXLS612XLS622XLS632 XLS612D XLS622D XLS632DXLM612 XLM622 XLM632 XLM612D XLM622D XLM632DXLS613 XLS623 XLS633 XLS613D XLS623D XLS633DXLM613 XLM623 XLM633 XLM613D XLM623D XLM633DXLS614 XLS624 XLS634 XLS614D XLS624D XLS634DXLM614 XLM624 XLM634 XLM614D XLM624D XLM634DVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.53x904x600011223344WDU 4WDU 6 WDU 103x74 3x55 3x444x49 4x36 4x29Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*XL7XL7D20 25 32 20 25 3224 16 8 36 21 1524 16 8 36 21 15* More entries are available if direct entry is usedGLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxXLS710XLS720XLS730 XLS710D XLS720D XLS730DXLM710 XLM720 XLM730 XLM710D XLM720D XLM730DXLS711XLS721XLS731 XLS711D XLS721D XLS731DXLM711 XLM721 XLM731 XLM711D XLM721D XLM731DXLS712XLS722XLS732 XLS712D XLS722D XLS732DXLM712 XLM722 XLM732 XLM712D XLM722D XLM732DXLS713 XLS723 XLS733 XLS713D XLS723D XLS733DXLM713 XLM723 XLM733 XLM713D XLM723D XLM733DXLS714 XLS724 XLS734 XLS714D XLS724D XLS734DXLM714 XLM724 XLM734 XLM714D XLM724D XLM734DOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL6MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL6RCXL6DWOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL7MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL7RCXL7DW37 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 38
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL8 - 620mm x 450mm x 150mm or 200mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL9 - 762mm x 508mm x 150mm or 200mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 41.7 Watts. Except for dust applicationswhere the maximum is 20.5 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 41.7 Watts. Except for dust applicationswhere the maximum is 20.5 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting620mm x 450mm x 150mm or 200mm2.0mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703217Kg and 17.5KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmEdge sealingDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting762mm x 508mm x 150mm or 200mm2.0mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703222Kg and 24KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmEdge sealingVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.55x803x114WDU 4WDU 6 WDU 105x66 5x49 5x393x94 3x70 3x56Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded0011223344--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*XL8XL8D20 25 32 20 25 3229 18 9 44 27 1838 24 12 56 36 24* More entries are available if direct entry is usedGLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxXLS810XLS820XLS830 XLS810D XLS820D XLS830DXLM810 XLM820 XLM830 XLM810D XLM820D XLM830DXLS811XLS821XLS831 XLS811D XLS821D XLS831DXLM811 XLM821 XLM831 XLM811D XLM821D XLM831DXLS812XLS822XLS832 XLS812D XLS822D XLS832DXLM812 XLM822 XLM832 XLM812D XLM822D XLM832DXLS813 XLS823 XLS833 XLS813D XLS823D XLS833DXLM813 XLM823 XLM833 XLM813D XLM823D XLM833DXLS814 XLS824 XLS834 XLS814D XLS824D XLS834DXLM814 XLM824 XLM834 XLM814D XLM824D XLM834DVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.54x1426x91GLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxXLS910XLS920XLS930 XLS910D XLS920D XLS930DXLM910 XLM920 XLM930 XLM910D XLM920D XLM930DXLS911XLS921XLS931 XLS911D XLS921D XLS931DXLM911 XLM921 XLM931 XLM911D XLM921D XLM931DXLS912XLS922XLS932 XLS912D XLS922D XLS932DXLM912 XLM922 XLM932 XLM912D XLM922D XLM932D0011223344WDU 4WDU 6 WDU 104x118 4x88 4x706x76 6x56 6x44Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*XL9XL9D20 25 32 20 25 3238 24 12 56 36 2438 24 12 56 36 24* More entries are available if direct entry is usedXLS913 XLS923 XLS933 XLS913D XLS923D XLS933DXLM913 XLM923 XLM933 XLM913D XLM923D XLM933DXLS914 XLS924 XLS934 XLS914D XLS924D XLS934DXLM914 XLM924 XLM934 XLM914D XLM924D XLM934DOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL8MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL8RCXL8DWOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL9MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL9RCXL9DW39 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 40
EEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL10 - 914mm x 610mm x 200mm or 300mmEEx e and EEx i Terminal Boxes - Stainless and Mild SteelType XL11 - 1177mm x 777mm x 210mm or 300mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 93.4 Watts. Except for dust applicationswhere the maximum is 46 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66,67 and 68 to EN60529:1992Deluge test DT501 99Maximum 100 Watts. Except for dust applicationswhere the maximum is 50 WattsENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting914mm x 610mm x 200mm or 300mm2.0mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703231Kg and 34KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmEdge sealingDimensionsMaterial boxMaterial gland plateFinishWeight emptyCover fixingGasketEarthingSecurityEntriesMounting1177mm x 777mm x 210mm or 300mm2.0mm 316L, (1.4404) stainless steel or mild steel2.5mm 316L, (1.4404) stainless steel or mild steelStainless steel – electropolishedMild steel – Powder coated RAL 703236Kg and 39KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚C10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland platePadlockable haspVia gland plates 1-4 or direct through bodyExternal lugs with 10mm clearance holesAll Dimensions in mmEdge sealingVerticle RailsHorizontal RailsORDERING INFORMATIONA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.55x1727x112WDU 4WDU 6 WDU 105x143 5x127 5x857x93 7x69 7x55Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild Steel0011223344--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*XL10XL10D20 25 32 20 25 3272 42 30 126 84 5072 42 30 126 84 50* More entries are available if direct entry is usedGLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxXLS1010 XLS1020 XLS1030 XLS1010D XLS1020D XLS1030DXLM1010 XLM1020 XLM1030 XLM1010D XLM1020D XLM1030DXLS1011 XLS1021 XLS1031 XLS1011D XLS1021D XLS1031DXLM1011 XLM1021 XLM1031 XLM1011D XLM1021D XLM1031DXLS1012 XLS1022 XLS1032 XLS1012D XLS1022D XLS1032DXLM1012 XLM1022 XLM1032 XLM1012D XLM1022D XLM1032DXLS1013 XLS1023 XLS1033 XLS1013D XLS1023D XLS1033DXLM1013 XLM1023 XLM1033 XLM1013D XLM1023D XLM1033DXLS1014 XLS1024 XLS1034 XLS1014D XLS1024D XLS1034DXLM1014 XLM1024 XLM1034 XLM1014D XLM1024D XLM1034DVerticle RailsHorizontal RailsORDERING INFORMATIONMaterialStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelStainlessMild SteelA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.56x2249x1450011223344WDU 4WDU 6 WDU 106x187 6x139 6x1119x120 9x90 9x71Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceeded--BBABABBCDBCDABCDABCDEnclosure SizeGland Size mmSide A+BSide C+DA GUIDE TO ENTRY CAPACITY FOR GLAND PLATES*XL11XL11D20 25 32 20 25 3272 42 30 126 84 5072 42 30 126 84 50* More entries are available if direct entry is usedGLAND PLATE OPTIONS Product Code (150mm deep) Product Code (200mm deep)NumberLocation EEx e Terminal Box EEx e U Enclosure EEx ia Terminal Box EEx e Terminal Box EEx e U Enclosure EE ia Terminal BoxXLS1110 XLS1120 XLS1130 XLS1110D XLS1120D XLS1130DXLM1110 XLM1120 XLM1130 XLM1110D XLM1120D XLM1130DXLS1111 XLS1121 XLS1131 XLS1111D XLS1121D XLS1131DXLM1111 XLM1121 XLM1131 XLM1111D XLM1121D XLM1131DXLS1112 XLS1122 XLS1132 XLS1112D XLS1122D XLS1132DXLM1112 XLM1122 XLM1132 XLM1112D XLM1122D XLM1132DXLS1113 XLS1123 XLS1133 XLS1113D XLS1123D XLS1133DXLM1113 XLM1123 XLM1133 XLM1113D XLM1123D XLM1133DXLS1114 XLS1124 XLS1134 XLS1114D XLS1124D XLS1134DXLM1114 XLM1124 XLM1134 XLM1114D XLM1124D XLM1134DOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL10MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL10RCXL10DWOptional Extras6mm earthing stud welded to cover<strong>Equipment</strong> mounting plate, mild steel powdercoatedBrass padlock with 2 keys10mm internal/external stainless steel earth studCES6XL11MPBP2SSETOptional Extras6mm earthing stud welded to gland plateRain canopyDocument walletGPS6XL11RCXL11DW41 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 42
High Voltage Terminal Box - Stainless Steel EnclosureType HVB - EEx e Terminal Box with High Voltage Terminals to 6.6kVPART 1.4HVB RANGEHigh Voltage Terminal Box to 6.6kV manufactured fromfabricated stainless steel with electropolished finish. Theterminal boxes have Ingress Protection to IP66, 67 and 68and have been deluge tested to DT501 99.EEx e II Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of Protection EEx e II T6Temperature Class. -50˚C to +55˚CArea Classification Zones 1,2,21,22Certification No. Sira 00ATEX3206Ingress Protection IP66,67 68 to EN60529:1992Deluge Test to DT501 99Type HVB3.3 – 977mm x 677mm x300mm Page 46ENCLOSURE SPECIFICATIONType HVB6.6 – 1250mm x 800mm x 300mm Page 46CUSTOMISINGAs a vertically integrated manufacturer Walsall can customisethe HVB range at each stage of the manufacturing process tomeet individual customer requirementsDimensionsMaterialFinishWeightCover FixingGasketEarthingSecurityMounting977mm x 677mm x 300mm1250mm x 800mm x 300mm2.0mm 316L (1.4404) Stainless SteelElectro-polished50 KgFully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta
EEx e and EEx i Terminal Boxes - AluminiumType AL1 - 110mm x 110mm x 65mmPART 1.5AL RANGESmall EEx e and EEx i approved terminal boxes andenclosures without gland plates, fabricated from powdercoated aluminum. The terminal boxes have ingress protectionto IP66/67.Type AL1 – 110mm x 110mm x 65mm Page 48Type AL2 – 120mm x 120mm x 80mm Page 49Type AL3 – 150mm x 120mm x 80mm Page 50Type AL4 – 150mm x 150mm x 90mm Page 51Type AL5 – 190mm x 150mm x 90mm Page 52Type AL6 – 190mm x 190mm x 100mm Page 53CUSTOMISINGAs a vertically integrated manufacturer Walsall can customisethe AL range at each stage of the production process tomeet individual customer requirementsEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationENCLOSURE SPECIFICATIONII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 9 Watts. Except for dust applicationswhere the maximum is 4.5 WattsDimensions110mm x 110mm x 65mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.4KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚CEarthing6mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearance holesInternal Mounting DIN 20mm rail or mounting plate to suitAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYVerticle RailHorizontal RailWDU 2.51x141x14WDU 4WDU 6 WDU 101x11 1x8 1x61x11 1x8 1x6Gland Size mmSide A + BSide C + D164420332522Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededORDERING INFORMATIONMaterialEEx e Terminal BoxEEx e U Component Approved EnclosureEEx ia Terminal BoxAluminium AL11 AL12 AL13Optional Extras6mm earthing stud welded to coverCES6<strong>Equipment</strong> mounting plate, aluminiumAL1MP47 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 48
EEx e and EEx i Terminal Boxes - AluminiumType AL2 - 120mm x 120mm x 80mmEEx e and EEx i Terminal Boxes - AluminiumType AL3 - 150mm x 120mm x 80mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 9 watts. Except for dust applicationswhere the maximum is 4.5 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 9 Watts. Except for dust applicationswhere the maximum is 4.5 Watts.ENCLOSURE SPECIFICATIONDimensions120mm x 120mm x 80mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.45KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚CEarthing6mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearance holesInternal Mounting DIN 20mm rail or mounting plate to suitENCLOSURE SPECIFICATIONDimensions150mm x 120mm x 80mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.5KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50CEarthing6mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearance holesInternal Mounting DIN 20mm rail or mounting plate to suitAll Dimensions in mmAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYVerticle RailHorizontal RailWDU 2.51x161x16WDU 4WDU 6 WDU 101x13 1x9 1x71x13 1x9 1x7Gland Size mmSide A + BSide C + D206625333222Verticle RailHorizontal RailWDU 2.51x221x16WDU 4WDU 6 WDU 101x18 1x13 1x101x13 1x9 1x7Gland Size mmSide A + BSide C + D208625433222Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededNote: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededORDERING INFORMATIONMaterialEEx e Terminal BoxEEx e U Component Approved EnclosureEEx ia Terminal BoxAluminium AL21 AL22 AL23Optional Extras6mm earthing stud welded to coverCES6<strong>Equipment</strong> mounting plate, aluminiumAL2MPORDERING INFORMATIONMaterialEEx e Terminal BoxEEx e U Component Approved EnclosureEEx ia Terminal BoxAluminium AL31 AL32 AL33Optional Extras6mm earthing stud welded to coverCES6<strong>Equipment</strong> mounting plate, aluminiumAL3MP49 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 50
EEx e and EEx i Terminal Boxes - AluminiumType AL4 - 150mm x 150mm x 90mmEEx e and EEx i Terminal Boxes - AluminiumType AL5 - 190mm x 150mm x 90mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 9 Watts. Except for dust applicationswhere the maximum is 4.5 WattsMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 9 Watts. Except for dust applicationswhere the maximum is 4.5 WattsENCLOSURE SPECIFICATIONDimensions150mm x 150mm x 90mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.6Kg.Cover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚CEarthing6mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearance holesInternal Mounting DIN 20mm rail or mounting plate to suitENCLOSURE SPECIFICATIONDimensions190mm x 150mm x 90mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.7KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚CEarthing6mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through body.External Mounting External lugs with 8mm clearance holesInternal Mounting DIN 20mm rail or mounting plate to suitAll Dimensions in mmAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYVerticle RailHorizontal RailWDU 2.51x221x22WDU 4WDU 6 WDU 101x18 1x13 1x101x18 1x13 1x10Gland Size mmSide A + BSide C + D208825553233Verticle RailHorizontal RailWDU 2.51x301x22WDU 4WDU 6 WDU 101x24 1x18 1x141x18 1x13 1x10Gland Size mmSide A + BSide C + D2081025573233Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededNote: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededORDERING INFORMATIONMaterialEEx e Terminal BoxEEx e U Component Approved EnclosureEEx ia Terminal BoxAluminium AL41 AL42 AL43Optional Extras6mm earthing stud welded to coverCES6<strong>Equipment</strong> mounting plate, aluminiumAL4MPORDERING INFORMATIONMaterialEEx e Junction BoxEEx e U Component Approved EnclosureEEx ia Junction BoxAluminium AL51 AL52 AL53Optional Extras6mm earthing stud welded to coverCES6<strong>Equipment</strong> mounting plate, aluminiumAL5MP51 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 52
EEx e and EEx i Terminal Boxes - AluminiumType AL6 - 190mm x 190mm x 100mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T3,T4,T5,T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionPower dissipationII 2 GD, II 1 GD T6,T5,T4,T3EEx e II and EEx ia IICT6(-50˚C to +40˚C), T5(+55˚C), T4(+85˚C), T3(+120˚C)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99ATEX3199 and Sira 00ATEX3027UGOST ‘R’ POCC GB. гБ05.BO1131IP66/67 to EN60529:1992Maximum 9 watts. Except for dust applicationswhere the maximum is 4.5 WattsENCLOSURE SPECIFICATIONDimensions190mm x 190mm x 100mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 1.0KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚CEarthing6mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearance holesInternal Mounting DIN 20mm rail or mounting plate to suitAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYVerticle RailHorizontal RailWDU 2.51x301x30WDU 4WDU 6 WDU 101x24 1x18 1x141x24 1x18 1x14Gland Size mmSide A + BSide C + D20141425883244Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededORDERING INFORMATIONMaterialEEx e Terminal BoxEEx e U Component Approved EnclosureEEx ia Terminal BoxAluminium AL61 AL62 AL63Optional Extras6mm earthing stud welded to coverCES6<strong>Equipment</strong> mounting plate, aluminiumAL6MP53 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 54
EEx e Junction Box With Pillar or MK Terminals - Glass Reinforced PolyesterType GVU - 110mm x 110mm x 65mmPART 1.6GVU JUNCTION BOXA small heavy duty GRP junction box with deep threadedenteries designed to accommodate 4 + E pillar terminals or5 + E MK type terminals. The boxes have ingress protectionto IP66.Type GVU/P Page 56110mm x 110mm x 90mm with pillar terminalsHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionEEx e II Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTENCLOSURE SPECIFICATIONII 2 GDEEx e II T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293GOST ‘R’ POCC GB. гБ05.BO1131IP66 to EN60529:1992Type GVU/MK Page 56110mm x 110mm x 90mm with MK terminalsDimensionsMaterialFinishWeightCover fixingGasketMounting110mm x 110mm x 65mmCarbon loaded anti-static glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2 mm one piece solid nitrile rubberThrough 10mm holes moulded into baseENTRY SPECIFICATION1 x 20mm EEx e threaded hole at A,B,C and D as standardAll entries are fitted with EEx e stopping plugs as standard25mm entries are available as an optionTERMINAL SPECIFICATIONOperating VoltageOperating currentTerminal capacityPillar Type420v16amps2.5mm 2MK3/6 Type420v32amps2.5mm 2All Dimensions in mmORDERING INFORMATIONEnclosure Dimensions Terminal Type Number of Terminals Product Code110mm x 110mm x 65mm Pillar 4+E GVU/P110mm x 110mm x 65mm MK3/6 5+E GVU/MK55 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 56
EEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL1 - 80mm x 75mm x 55mmPART 1.7GL RANGESmall to large EEx e and EEx i approved terminal boxes,compression moulded from glass reinforced polyester.The terminal boxes have Ingress Protection to IP66.Type GL1 – 80mm x 75mm x 55mm Page 58Type GL2 – 110mm x 75mm x 55mm Page 59Type GL3 – 160mm x 75mm x 55mm Page 60Type GL4 – 190mm x 75mm x 55mm Page 61Type GL5 – 122mm x 120mm x 90mm Page 62Type GL6 – 220mm x 120mm x 90mm Page 63Type GL7 – 160mm x 160mm x 90mm Page 64Type GL8 – 260mm x 160mm x 90mm Page 65Type GL9 – 360mm x 160mm x 90mm Page 66Type GL10 – 560mm x 160mm x 90mm Page 67Type GL11 – 255mm x 250mm x 120mm Page 68EEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 7.5 Watts at +40C and 1.6 Watts at +50˚CExcept for dust applications where the maximaare 3.3 Watts at +40˚C and 0.8 Watts at +50˚CENCLOSURE SPECIFICATIONDimensions 80mm x 75mm x 55mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 0.35 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 4.5mm clearance holes moulded into the bodyType GL12 – 400mm x 250mm x 120mm Page 69Type GL13 – 405mm x 400mm x 120mm Page 70Type GL14 – 405mm x 400mm x 165mm Page 71A GUIDE TO PHYSICAL TERMINAL CAPACITYMK 3Horizontal Rail1x5Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Size mmSide A + BSide C + DAll Dimensions in mmA GUIDE TO ENTRY CAPACITY162120112500CUSTOMISINGAs a vertically integrated manufacturer Walsall can customisethe GL range at each stage of the production process to meetindividual customer requirements.ORDERING INFORMATIONDescription EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL101 GL102 GL103Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL111GL121GL131GL112GL122GL132GL113GL123GL133Optional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL1/MPGL/CH57 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 58
EEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL2 - 110mm x 75mm x 55mmEEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL3 - 160mm x 75mm x 55mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 8.0 Watts at +40˚C and 2.0 Watts at +50˚CExcept for dust applications where the maximaare 4.0 Watts at +40˚C and 1.0 Watts at +50˚CHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 9.0 Watts at +40˚C and 3.0 Watts at +50˚CExcept for dust applications where the maximaare 4.5 Watts at +40˚C and 1.5 Watts at +50˚CENCLOSURE SPECIFICATIONDimensions 110mm x 75mm x 55mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 0.4 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 4.5mm clearance holes moulded into the bodyENCLOSURE SPECIFICATIONDimensions 160mm x 75mm x 55mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 0.5 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 4.5mm clearance holes moulded into the bodyAll Dimensions in mmAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYHorizontal RailMK 31x8Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Size mmSide A + BSide C + D163120212500Horizontal RailMK 31x12Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Size mmSide A + BSide C + D165120412500ORDERING INFORMATIONDescription EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL201 GL202 GL203Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL211GL221GL231GL212GL222GL232GL213GL223GL233ORDERING INFORMATIONDescription EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL301 GL302 GL303Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL311GL321GL331GL312GL322GL332GL313GL323GL333Optional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL2/MPGL/CHOptional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL3/MPGL/CH59 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 60
EEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL4 - 190mm x 75mm x 55mmEEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL5 - 122mm x 120mm x 90mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 9.4 Watts at +40˚C and 3.5 Watts at +50˚CExcept for dust applications where the maximaare 4.7 Watts at +40˚C and 1.75 Watts at +50˚CHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 9.4 Watts at +40˚C and 3.5 Watts at +50˚CExcept for dust applications where the maximaare 4.7 Watts at +40˚C and 1.75 Watts at +50˚CENCLOSURE SPECIFICATIONDimensions 190mm x 75mm x 55mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 0.85 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 6.5mm clearance holes moulded into the bodyENCLOSURE SPECIFICATIONDimensions 122mm x 120mm x 90mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 0.85 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 6.5mm clearance holes moulded into the bodyAll Dimensions in mmAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYHorizontal RailMK 31x12Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededGland Size mmSide A + BSide C + D167120512500WDU 2.5 WDU 4WDU 6 WDU 10Gland Size mm20Horizontal Rail1x14 1x12 1x9 1x6Side A + B4Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededSide C + D225213211ORDERING INFORMATIONDescription EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL401 GL402 GL403Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL411GL421GL431GL412GL422GL432GL413GL423GL433ORDERING INFORMATIONDescription EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL501 GL502 GL503Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL511GL521GL531GL512GL522GL532GL513GL523GL533Optional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL4/MPGL/CHOptional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL5/MPGL/CH61 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 62
EEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL8 - 260mm x 160mm x 90mmEEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL9 - 360mm x 160mm x 90mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 12.0 Watts at +40˚C and 5.0 Watts at +50˚CExcept for dust applications where the maximaare 6.0 Watts at +40˚C and 2.5 Watts at +50˚CHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 13.8 Watts at +40˚C and 6.2 Watts at +50˚CExcept for dust applications where the maximaare 6.9 Watts at +40˚C and 3.1 Watts at +50˚CENCLOSURE SPECIFICATIONDimensions 260mm x 160mm x 90mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 1.7 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 6.5mm clearance holes moulded into the bodyENCLOSURE SPECIFICATIONDimensions 360mm x 160mm x 90mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 2.0 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 6.5mm clearance holes moulded into the bodyAll Dimensions in mmAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYWDU 2.5 WDU 4WDU 6 WDU 10Gland Size mm20Horizontal Rail1x40 1x34 1x25 1x19Side A + B14Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededSide C + D625623241WDU 2.5 WDU 4WDU 6 WDU 10Gland Size mm20Horizontal Rail1x60 1x51 1x37 1x29Side A + B20Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededSide C + D625923261ORDERING INFORMATIONORDERING INFORMATIONDescription EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL801 GL802 GL803Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL811GL821GL831GL812GL822GL832GL813GL823GL833Description EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL901 GL902 GL903Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL911GL921GL931GL912GL922GL932GL913GL923GL933Optional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL8/MPGL/CHOptional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL9/MPGL/CH65 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 66
EEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL10 - 560mm x 160mm x 90mmEEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL11 - 255mm x 250mm x 120mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 13.8 Watts at +40˚C and 6.2 Watts at +50˚CExcept for dust applications where the maximaare 6.9 Watts at +40˚C and 3.1 Watts at +50˚CHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 15.5 Watts at +40˚C and 6.4 Watts at +50˚CExcept for dust applications where the maximaare 7.75 Watts at +40˚C and 3.2 Watts at +50˚CENCLOSURE SPECIFICATIONDimensions 560mm x 160mm x 90mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 3.7 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 6.5mm clearance holes moulded into the bodyENCLOSURE SPECIFICATIONDimensions 255mm x 250mm x 120mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 2.7 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 6.5mm clearance holes moulded into the bodyAll Dimensions in mmAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYWDU 2.5 WDU 4WDU 6 WDU 10Gland Size mm20Horizontal Rail1x100 1x84 1x62 1x49Side A + B34Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededSide C + D62516232101WDU 2.5 WDU 4WDU 6 WDU 10Gland Size mm20Horizontal Rail2x39 2x33 2x24 2x18Side A + B17Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededSide C + D14251083254ORDERING INFORMATIONORDERING INFORMATIONDescription EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL1001 GL1002 GL1003Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL1011GL1021GL1031GL1012GL1022GL1032GL1013GL1023GL1033Description EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL1101 GL1102 GL1103Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL1111GL1121GL1131GL1112GL1122GL1132GL1113GL1123GL1133Optional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL10/MPGL/CHOptional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL11/MPGL/CH67 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 68
EEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL12 - 400mm x 250mm x 120mmEEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL13 - 405mm x 400mm x 120mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 15.5 Watts at +40˚C and 6.4 Watts at +50˚CExcept for dust applications where the maximaare 7.75 Watts at +40˚C and 3.2 Watts at +50˚CHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 31.4 Watts at +40˚C and 11.2 Watts at +50˚CExcept for dust applications where the maximaare 15.7 Watts at +40˚C and 5.6 Watts at +50˚CENCLOSURE SPECIFICATIONDimensions 400mm x 250mm x 120mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 3.4 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 6.5mm clearance holes moulded into the bodyENCLOSURE SPECIFICATIONDimensions 405mm x 400mm x 120mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 5.1 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 6.5mm clearance holes moulded into the bodyAll Dimensions in mmAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYWDU 2.5 WDU 4WDU 6 WDU 10Gland Size mm20Horizontal Rail2x68 2x57 2x42 2x33Side A + B32Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededSide C + D14251883294WDU 2.5 WDU 4WDU 6 WDU 10Gland Size mm20Horizontal Rail3x68 3x57 3x42 3x33Side A + B32Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededSide C + D292518163299ORDERING INFORMATIONORDERING INFORMATIONDescription EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL1201 GL1202 GL1203Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL1211GL1221GL1231GL1212GL1222GL1232GL1213GL1223GL1233Description EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL1301 GL1302 GL1303Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL1311GL1321GL1331GL1312GL1322GL1332GL1313GL1323GL1333Optional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL12/MPGL/CHOptional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL13/MPGL/CH69 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 70
EEx e and EEx i Terminal Boxes - Glass Reinforced PolyesterType GL14 - 405mm x 400mm x 165mmEEx e II and EE x ia IIC Zones 0,1,2,21,22 T6 Group II Cat 1,2 ATEX/GOST/ULHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosII 2 GD, II 1 GD T6EEx e II T6 and EEx ia IIC T6-50ºC to +50ºC (T6), +55ºC (T5), +60ºC (T4)Zones 0,1,2,21,22. Groups IIA, IIB, IICSira 99 ATEX 3200 and Sira 99 ATEX 3028UGOST ‘R’ POCC GB. гБ05.BO1131Ingress protection IP66 to EN 60529:1992Power dissipation Maximum 31.4 Watts at +40˚C and 11.2 Watts at +50˚CExcept for dust applications where the maximaare 15.7 Watts at +40˚C and 5.6 Watts at +50˚CENCLOSURE SPECIFICATIONDimensions 405mm x 400mm x 165mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestWeight empty 5.1 KgCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 6.5mm clearance holes moulded into the bodyAll Dimensions in mmA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYWDU 2.5 WDU 4WDU 6 WDU 10Gland Size mm20Horizontal Rail3x68 3x57 3x42 3x33Side A + B42Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededSide C + D38252725321414ORDERING INFORMATIONDescription EEx e Terminal Box EEx e U Component Approved Enclosure EEx ia Terminal BoxEnclosure only GL1401 GL1402 GL1403Enclosure with steel earth plateEnclosure with brass earth plateEnclosure with stainless steel earth plateGL1411GL1421GL1431GL1412GL1422GL1432GL1413GL1423GL1433GL terminal boxes installed byMaersk Oil and GasOptional ExtrasInternal/ External 6mm brass earth stud<strong>Equipment</strong> mounting plate, coated mild steelCover hinge eachGL/ESGL14/MPGL/CH71 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 72
EEx d IIC Terminal Box - Cast IronType E115 - 117mm x 117mm x 70mmPART 1.8E RANGEA range of small very robust EEx d IIB and EEx d IIC cast ironterminal boxes suitable for MK type terminals. The terminal boxeshave Ingress Protection of IP66Type E115 – EEx d IIC 117mm x 117mm x 70mm Page 74Type E210 – EEx d IIB 145mm x 106mm x 65mm Page 75Type E220 – EEx d IIB 104mm diam x 59mm Page 76EEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionPower dissapationENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketEarthingMountingII 2 GDEEx d IIC T6-40˚C to +50˚CZones 1,2,21,22 Groups IIA, IIB, IICSIRA02ATEX1311GOST ‘R’ POCC GB. гБ05. BO1131IP66 to EN60529:19925 Watts117mm x 117mm x 70mmCast iron to 180BS1452:1977Zinc rich epoxy powder primer plus epoxy powder top coatBlack3.5 KgM6 allen head stainless steel screwsNitrile rubber O ringBase- internal and external EEx e brass clampsCover- internal EEx e brass clampIntegral 8mm fixing holes in baseENTRY SPECIFICATION1 x 20mm EEx d entries at A, B, C, D as standardAll entries filled with EE x d stopping plugs as standard25mm entries available as an optionAll Dimensions in mmORDERING INFORMATIONTerminal TypeMK3/8MK6/6For 25mm entries add /25 to product code eg. E115001/25Number of Terminals86Product CodeE115001E11500273 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 74
EEx d IIB Terminal Box - Cast IronType E210 - 145mm x 106mm x 65mmEEx d IIB Circular Terminal Box - Cast IronType E220 - 105mm diameter x 59mmEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-20˚C to +40˚CZones 1,2,21,22. Groups IIA, IIBSIRA01ATEX1129GOST ’R’ POCC GB. гБ05. B01131IP66 to EN60529:1992Marking to94/9/EC II 2 GDType of protection EEx d IIB T6Temperature class -20˚C to +40˚CArea classification Zones 1,2,21,22. Goup IIA, IIBCertification No. SIRA01 ATEX1130GOST’R’ POCC GB. гБ05. B01131Ingress Protection IP66 to EN60529: 1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting145mm x 106mm x 65mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coat1.5 KgM6 allen head stainless steel screwsBy greaseInternal and external EEx e brass clamps on baseSteel mounting strap. 8mm diameter fixing holesDimensionsMaterialFinishColourWeightCover fixingGasketEarthingMounting104mm diameter x 59mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack2 KgsM6 allen stainless steel screwsBy greaseInternal and external EEx e clamps on baseSteel mounting strap, 8mm fixing holesENTRY SPECIFICATION1 x 20mm EEx d entries at A, B, C, D, E, F as standardAll entries filled with EE x d stopping plugs as standard25mm entries available as an optionENTRY SPECIFICATION1 x 20mm EEx d entries at A, B, C, D as standardAll entries filled with EE x d stopping plugs as standard25mm entries available as an optionAll Dimensions in mmAll Dimensions in mmORDERING INFORMATIONTerminal TypeMK3/12MK6/6For 25mm entries add /25 to product code eg. E214/25Number of Terminals126Product CodeE211E212ORDERING INFORMATIONTerminal TypeMK3/4For 25mm entries add /25 to product code eg. E220/25Number of Terminals4Product CodeE22075 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 76
EEx d IIB Terminal Box - Cast Aluminium, Cast Iron & Cast Stainless SteelType ASMT130 - 210mm x 185mm x 152mmPART 1.9ASMT RANGEMedium to large EEx d IIB approved terminal boxes manufactured inCast Aluminium, Cast Iron and Cast Stainless Steel with a two packcoating consisting of a specially formulated zinc rich epoxy primerfollowed by a standard epoxy top coat. The terminal boxes haveIngress Protection to IP66Cast AluminiumEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionPower dissipationII 2 GDEEx d IIB T6-20˚C to +40˚CZones 1,2,21,22 . Groups IIA, IIBSIRA03ATEX1215 and SIRA03ATEX1187UGOST’R’ POCC GB. гБ05. B01131IP66 to EN60529:1992Maximum 7.0 Watts at +40˚CType ASMT130/AL – 210mm x 185mm x 152mm Page 78Type ASMT150/AL – 335mm x 310mm x 200mm Page 79Cast IronType ASMT130/CI – 210mm x 185mm x 152mm Page 78Type ASMT150/CI – 335mm x 310mm x 200mm Page 79Type ASMT170/CI – 560mm x 560mm x 245mm Page 80Cast Stainless SteelENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeight emptyCover fixingGasketEarthingMounting210mm x 185mm x 152mmCast aluminium LM6Cast iron to 180BSI1452:1997Cast stainless steel 316l (1.4404)Zinc rich epoxy powder primer and epoxy powder topcoat blackCast aluminium 6.0Kg, Cast iron 20Kg , Cast stainless 21KgHinged with M6 allen head stainless steel screwsOne piece closed cell 4mm neopreneBase- internal and external EEx e brass clampCover – internal EEx e brass clamps2 steel mounting straps. 8mm diameter fixing holesAll Dimensions in mmType ASMT130/SS – 210mm x 185mm x 152mm Page 78Type ASMT150/SS – 335mm x 310mm x 200mm Page 79Type ASMT170/SS – 560mm x 560mm x 245mm Page 80ENTRY SPECIFICATIONEEx d threaded holes through baseAll entries are fitted with EEx d stopping plugs or cable glands as standard unlessotherwise specifiedCUSTOMISINGAs a vertically integrated manufacturer Walsall can customise theASMT range at each stage of the production process to meetindividual customer requirements.Verticle RailHorizontal RailA GUIDE TO PHYSICAL TERMINAL CAPACITYWDU 2.51x211x15WDU 4WDU 6 WDU 101x17 1x13 1x91x12 1x9 1x7Gland Size mmSide A + BSide C + DA GUIDE TO ENTRY CAPACITY205525553223Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededORDERING INFORMATIONMaterial EEx d Terminal Box EEx e U Component Approved EnclosureCast AluminiumCast IronCast Stainless SteelASMT130/ALASMT130/CIASMT130/SSASMT130U/ALASMT130U/CIASMT130U/SS77 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 78
EEx d IIB Terminal Box - Cast Aluminium, Cast Iron & Cast Stainless SteelType ASMT150 - 335mm x 310mm x 200mmEEx d IIB Terminal Box - Cast Iron & Cast Stainless SteelType ASMT170 - 560mm x 560mm x 245mmEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2 ATEX/GOSTEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionPower dissipationII 2 GDEEx d IIB T6-40ºC to +50ºCZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X and SIRA00ATEX1188U (-20ºC)TRL03ATEX11029X (-40ºC)GOST’R’ POCC GB. гБ05. B01131IP66 to EN60529:1992Maximum 62 Watts at +50˚CHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx d IIB T6Temperature class -40˚C to +50˚CArea classification Zones 1,2,21,22. Groups IIA, IIBCertification Number SIRA04ATEX1267X and SIRA00ATEX1189U (-20ºC)TRL03ATEX11030X (-40ºC)GOST’R’ POCC GB. гБ05. B01131Ingress protection IP66 to EN60529:1992Power dissipation Maximum 200 Watts at +50˚CENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeight emptyCover fixingGasketEarthingMounting335mm x 310mm x 200mmCast aluminium LM6Cast iron to 180BSI1452:1997Cast stainless steel 316L (1.4404)Zinc rich epoxy powder primer and epoxy powder topcoat, blackCast aluminium 17Kgs, Cast iron 50Kgs , cast stainless 52KgsHinged with M6 allen head stainless steel screwsOne piece closed cell 4mm neopreneBase- internal and external EEx e brass clampsCover – internal EEx e brass clamp2 steel mounting straps. 8mm diameter fixing holesAll Dimensions in mmDimensionsMaterialFinishWeight emptyCover fixingGasketEarthingMountingENTRY SPECIFICATION560mm x 560mm x 245mmCast iron to 180BSI1452:1997Cast stainless steel 316LZinc rich epoxy powder primer and epoxy powder top coatCast iron 190Kgs , cast stainless 195KgsHinged with M10 allen head stainless steel screwsOne piece closed cell 4mm neopreneBase- internal and external EEx e brass clampsCover – internal EEx e brass clamp2 steel U shaped mounting straps10mm diameter fixing holesAll Dimensions in mmENTRY SPECIFICATIONEEx d threaded holes through baseAll entries are fitted with EEx d stopping plugs or cable glands as standard unlessotherwise specifiedEEx d threaded holes through base.All entries are fitted with EEx d stopping plugs or cable glands as standard unlessotherwise specified.A GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYA GUIDE TO PHYSICAL TERMINAL CAPACITYA GUIDE TO ENTRY CAPACITYVerticle RailsHorizontal RailsWDU 2.52x452x39WDU 4WDU 6 WDU 102x37 2x27 2x222x33 2x24 2x19Gland Size mmSide A + BSide C + D201111258832 407 37 35033Verticle RailsHorizontal RailsWDU 2.54x784x78WDU 4WDU 6 WDU 104x33 4x24 4x194x33 4x24 4x19Gland Size mmSide A + BSide C + D20121225121232 406 66 65033Note: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededNote: This is a guide to Physical Terminal Capacity only. Installers must ensure that the maximum power dissapation given above is not exceededORDERING INFORMATIONMaterial EEx d Terminal Box EEx e U Component Approved EnclosureCast AluminiumCast IronCast Stainless SteelASMT150/ALASMT150/CIASMT150/SSASMT150U/ALASMT150U/CIASMT150U/SSORDERING INFORMATIONMaterial EEx d Terminal Box EEx e U Component Approved EnclosureCast IronCast Stainless SteelASMT170/CIASMT170/SSASMT170U/CIASMT170U/SS79 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 80
PART 2.0CONTROL IN GRP, STAINLESS STEELAND ALUMINIUM ENCLOSURESComprehensive ranges of standard and customised EEx edm IIC one, two andthree function local control stations and customised multifunction controlpanels in enclosures manufactured from glass reinforced polyester, fabricatedstainless steel and fabricated aluminium.2.1 CF Range Page 83EEx e, EEx ed, and EEx em control functions and actuators2.2 LCP Range Page 89Standard and customised EEx edm local control stations inglass reinforced polyester enclosures2.3 LCS Range Page 101Standard and customised EEx edm local control stations instainless steel enclosures2.4 LCA Range Page 111Standard and customised EEx edm local control stations infabricated aluminium enclosures2.5 GVU Range Page 121Standard EEx ed heavy duty local control stations in glassreinforced polyester enclosures2.6 GLCP Range Page 125Customised EEx edm control panelsin glass reinforced polyester enclosures2.7 XLCP Range Page 127Customised EEx edm control panels in stainless steel enclosures81 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 82
EEx edm Control FunctionsIntroductionPART 2.1CF RANGEA comprehensive range of EEx e, EEx de andEEx em control switches , contact blocks,indicator lamps and measuring instruments forinstallation in EEx approved enclosuresmanufactured in glass reinforced polyester,stainless steel and aluminium.Introduction Page 84Type CF 1 to 10 – EEx ed Control Switches Page 85Type CF 11 to 32 – EEx ed Push Buttons Page 86EEx edm IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTINTRODUCTIONEEx edm control stations and control panels are made up from two sets of Ex approved components, control functions and enclosures.Note a control function is defined as an electrical operating module (contact block) plus an actuator (pushbutton).The switches, contact blocks, indicators and measuring instruments of the control function range use a variety of types of protection depending onthe application. For example switches and contact blocks, that naturally produce sparking during their operation, use type of protection ‘d’, whereas anLED indicator lamp may use encapsulation as its method of protection and will therefore be of type ‘q’ or ‘m’.Actuators must simply provide a suitable IP rating and must not leak in the event of a failure when mounted on the front of the enclosure.The enclosures, that are generally manufactured from glass reinforced polyester, stainless steel and aluminium are EEx e approved with a minimumIP rating of 66 for gas and dust applications.The method for engineering an approved control system is shown in the diagram below.Type CF 33 to 37 – EEx em LED Indicators Page 87Type CF 38 – EEx e Ammeters Page 88Type MCBD/RCDD – EEx de MCB/RCD* Page 88* These products will be introduced later in 2006 and areincluded for advanced notice only‘e’, ‘ed’, ‘em’control functions‘e’+ enclosures =‘e’, ‘ed’, ‘em’, ‘edm’control systems83 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 84
EEx edm Control FunctionsType CF - EEx de SwitchesEEx edm Control FunctionsType CF - EEx de PushbuttonsEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.II 2 GEEx de II T6-40˚C or -20˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX1269UMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.II 2 GEEx de II T6-40˚C or -20˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX1269UENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialWeightContact42mm x 42mm x 72mmGRP0.04 KgsSilver (gold optional)DimensionsMaterialWeightContact42mm x 42mm x 46mmGRP0.04 KgsSilver (gold optional)ELECTRICAL SPECIFICATIONELECTRICAL SPECIFICATIONOperating VoltageOperating CurrentTerminal Capacity270 Volts16 Amps2.5mmsq4Operating VoltageOperating CurrentTerminal Capacity270 Volts16 Amps2.5mmsq42ORDERING INFORMATIONORDERING INFORMATIONDescription Action Contacts* Product CodeDouble pole on – off Engage - Engage 1 CF1Double pole changeover Engage - Engage 2 CF2Single pole changeover Engage - Engage - Engage 5 CF3Two position Engage - Engage 3 CF4Three position - Centre off Engage - Engage - Engage 3 CF5Three position - Centre off Engage - Engage - Spring 3 CF6Three position - Centre off Spring - Engage - Spring 3 CF7Three position - Control Switch Spring - Engage - Spring 4 CF8Three position - Control Switch Spring - Engage - Spring 4 CF9Three position - Control Switch Spring - Engage - Spring 4 CF10* See Contact Arrangements oppositeNotes: 1 For small rotary actuator add /A2 For small key lockable rotary actuator add /AK (2 position only)3 For large rotary actuator add /B4 For large lockable rotary actuator add /BL5 Individual labelling to be customer specified4272CONTACT ARRANGEMENTS120º1-3 2-4 5-7 6-8290º3520º90º1-3 2-4 5-7 6-81-3 2-4 5-7 6-820º90º160º420º90º1-3 2-4 5-7 6-81-3 2-4 5-7 6-820º90º160ºDescription Action Contacts Product CodeGreen pushbutton Spring I n/o + I n/c CF11Green pushbutton Spring 2n/o CF12Green pushbutton Spring 2n/c CF13Red pushbutton Spring I n/o + I n/c CF14Red pushbutton Spring 2n/o CF15Red pushbutton Spring 2n/c CF16Red mushroom pushbutton Spring I n/o + I n/c CF17Red mushroom pushbutton Spring 2n/o CF18Red mushroom pushbutton Spring 2n/c CF19Red mushroom pushbutton latching pull release I n/o + I n/c CF20Red mushroom pushbutton latching pull release 2n/o CF21Red mushroom pushbutton latching pull release 2n/c CF22Red mushroom pushbutton latching key release I n/o + I n/c CF23Red mushroom pushbutton latching key release 2n/o CF24Red mushroom pushbutton latching key release 2n/c CF25Emergency mushroom pushbutton latching pull release I n/o + I n/c CF26Emergency mushroom pushbutton latching pull release 2n/o CF27Emergency mushroom pushbutton latching pull release 2n/c CF28Emergency mushroom pushbutton latching key release I n/o + I n/c CF29Emergency mushroom pushbutton latching key release 2n/o CF30Emergency mushroom pushbutton latching key release 2n/c CF31Double green and red pushbutton Spring I n/o + I n/c CF32* See Contact Arrangements oppositeNotes: 1 Button heads can be engraved with text as per customer requirement2 Alternative button colours available on request.4642CONTACT ARRANGEMENTSSingleDouble8 1 8 15 45 4I n/o + I n/cI n/o + I n/cSingleSingle8 1 8 15 42n/c5 42n/o85 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 86
EEx edm Control FunctionsType CF - EEx em LED IndicatorsEEx edm Control FunctionsType CF - EEx e AmmetersEEx em IIC Zones 1,2,21,22 T6 Group II Cat 2 ATEX/GOSTEEx e II Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Light sourceII 2 GEEx em II T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA04ATEX5056ULED clusterMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Terminal capacityII 2 GEEx e II T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX3380U2.5mmsqENCLOSURE SPECIFICATIONDimensionsMaterialWeightContact42mm x 42mm x 82mmGRP0.04 KgsSilver (gold optional)ELECTRICAL SPECIFICATIONOperating voltage AC 24-230 - 5% + 10%Operating current 0.005 AmpsTerminal Capacity 2.5mmsqMax power diss. 1.2 Watts4ELECTRICAL SPECIFICATIONStandard Meter ScalesDirect Operated0-2-12 amps0-5-30 amps0 - 10 - 60 amps0-1-60 amps0 - 15 - 90 amps0 - 20 - 120 amps0 - 30 - 80 amps0 - 40 - 240 amps0 - 50 - 300 ampsOperated from current transformer with 1 amp secondary0 - 60 - 360 amps0 - 80 - 480 amps0 - 100 - 600 amps0 - 150 - 900 amps0 - 200 - 1200 amps82ORDERING INFORMATIONDescriptionAmmeterScaleTo be SpecifiedProduct CodeCF3842EEx de Control FunctionsType MCBD/RCDD - EEx de MCB’s and RCD’sOUTLINE SPECIFICATIONMarking to 94/9/ECType of protectionArea classificationCertification No.II 2 GEEx de II T6Zones 1,2,21,22 . Groups IIA, IIB, IIC.TBAORDERING INFORMATIONDescription Colour Product CodeIndicator Lamp Red CF33Indicator Lamp Green CF34Indicator Lamp Amber CF35Indicator Lamp White CF36Indicator Lamp Blue CF37MCBTerminal cross section Main 2 x 10mmsqRating16 - 40AmpsNumber of poles 2 or 3RCDTerminal cross section Main 2 x 10mmsqTripping current RCD 30mARating25 - 63AmpsNumber of poles 2 or 387 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 88
Local Control Station - Glass Reinforced Polyester EnclosureType LCP100 - EEx de 16 amp General Purpose SwitchPART 2.2LCP RANGEStandard and customised EEx edm Local Control Stations in GlassReinforced Polyester Enclosures. The LCP Range offers very robustlocal control stations. The minimum wall thickness of the enclosures is6mm and all the actuators are metal clad with nickle plated brasshousings.EEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx de II C T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Standard Control StationsType LCP100 – 16amp General Purpose Switch Page 90Type LCP110 – Pushbutton Page 91Type LCP120 – Mushroom Pushbutton Page 92Type LCP130 – Emergency Pushbutton Page 93Type LCP140 – Position and Control Switch Page 94Type LCP150 – LED Indicator Lamp Page 95Type LCP160 – Ammeter Page 96Type LCP170 – Double Pushbuttons Page 97Type LCP180 – Double Pushbuttons Page 98Customised Control StationsType LCP200 – 2 Function Customised Control Stations Page 99Type LCP300 – 3 Function Customised Control Stations Page 100ENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketSecurityEarthingMountingENTRY SPECIFICATION110mm x 110mm x 125mmCarbon loaded anti-static glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2 mm one piece solid nitrile rubberSwitches with an off position have a padlock ‘off’ ‘facilityas standardInternal EEx e brass clamps on baseThrough 7mm holes moulded into base1x20mm EEx e threaded entry in base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx de IIC switch. Certification No. SIRA 03ATEX1269UOperating VoltageVolts230-270Operating CurrentAmps16Conductor Sizemmsq. Max2.5All Dimensions in mmORDERING INFORMATIONDescription Action Contacts Labelling1-3 2-4 5-7 6-80 - IDouble pole off/on20ºEngage- Engage90ºOff - On1-3 2-4 5-7 6-8I - IIDouble pole changeover20ºEngage- Engage90ºI - 21-3 2-4 5-7 6-8I - 0 - II20ºSingle pole changeoverEngage- Engage- Engage90º160ºI - 0 - 2Notes 1 For 25 mm entries add/25 to Product Code e.g. LCP103/252 Alternative labelling to order.3 Alternative handle colour to order.Product CodeLCP101LCP102LCP103LCP104LCP105LCP10689 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 90
Local Control Station - Glass Reinforced Polyester EnclosureType LCP110 - EEx de Single PushbuttonLocal Control Station - Glass Reinforced Polyester EnclosureType LCP120 - EEx de Single Mushroom PushbuttonEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA99ATEX3199 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting110mm x 110mm x 113mmCarbon loaded Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 pan head stainless steel screws1.2mm one piece solid nitrile rubberInternal EEx e brass clamps on baseThrough 7mm holes fixing strapDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting110mm x 110mm x 121mmCarbon loaded anti-static Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2 mm one piece solid nitrile rubberInternal EEx e brass clamps on baseThrough 7mm holes moulded into baseENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standardThe entry is fitted with a 20mm EEx e cable gland as standard25mm entries are available as an optionENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269UELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269U.Operating VoltageVolts230-270Operating CurrentAmps16Conductor Sizemmsq. Max2.5Operating VoltageVolts230-270Operating CurrentAmps16Conductor Sizemmsq. Max2.5All Dimensions in mmAll Dimensions in mmORDERING INFORMATIONORDERING INFORMATIONDescription Action Contacts LabellingProduct CodeDescriptionGreen PushbuttonRed PushbuttonActionSpringSpringContacts8 15 48 15 4Labelling0startIstopProduct CodeLCP111LCP112LCP113LCP114Red Mushroom PushbuttonRed Mushroom PushbuttonRed Mushroom PushbuttonSpringPull releaseKey release815 4815 4815 4IStopIStopIStopLCP121LCP122LCP123LCP124LCP125LCP126Notes 1 For 25 mm entries add/25 to Product Code e.g. LCP113/252 Alternative labelling to order.3 Alternative button colours to order.Notes 1 For 25 mm entries add/25 to Product Code e.g. LCP123/252 Alternative labelling to order.3 Alternative button colours to order.91 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 92
Local Control Station - Glass Reinforced Polyester EnclosureType LCP130 - EEx de Single Emergency PushbuttonLocal Control Station - Glass Reinforced Polyester EnclosureType LCP140 - EEx de Position and Control SwitchEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting110mm x 110mm x 121mmCarbon loaded anti-static Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2 mm one piece solid nitrile rubberInternal EEx e brass clamps on baseThrough 7mm holes moulded into baseDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting110mm x 110mm x 123mmCarbon loaded anti-static Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2 mm one piece solid nitrile rubberInternal EEx e brass clamps on baseThrough 7mm holes moulded into baseENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standardThe entry is fitted with a 20mm EEx e cable gland as standard25mm entries are available as an optionENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269UOperating VoltageVolts230-270Operating CurrentAmps16Conductor Sizemmsq. Max2.5ELECTRICAL SPECIFICATIONWalsall EEx de IIC switch. Certification No. SIRA 03ATEX1269U.VoltageVolts230-270ORDERING INFORMATIONCurrentAmps16Conductor Sizemmsq. Max2.5All Dimensions in mmDescriptionActionContactsLabellingProduct CodeAll Dimensions in mm2 Position SwitchEngage - Engage20º90º1-3 2-4 5-7 6-80 - ILCP141ORDERING INFORMATIONDescriptionRed Mushroom PushbuttonActionPull releaseContacts8 15 4LabellingEmergency stopProduct CodeLCP1313 Position Switchwith centre off3 Position Switchwith centre off3 Position Switchwith centre offEngage - Engage - EngageEngage - Engage - SpringSpring - Engage - Spring20º90º160º20º90º160º20º90º160º1-3 2-4 5-7 6-81-3 2-4 5-7 6-81-3 2-4 5-7 6-8I - 0 - III - 0 - III - 0 - II20º3 Position Control Switch Spring - Engage - Spring 90ºI - 0 - II LCP145160º1-3 2-4 5-7 6-8LCP142LCP143LCP144Red Mushroom PushbuttonKey release8 15 4Emergency stopLCP13220º3 Position Control Switch Spring - Engage - Spring 90ºI - 0 - II LCP146160º1-3 2-4 5-7 6-8NoteFor 25 mm entries add/25 to Product Code e.g. LCP132/2520º3 Position Control Switch Spring - Engage - Spring 90ºI - 0 - II LCP147Notes 1 For 25 mm entries add/25 to Product Code e.g. LCP141/252 Alternative labelling to order.3 Add “K” to 2 position switch for key lock version.160º1-3 2-4 5-7 6-893 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 94
Local Control Station - Glass Reinforced Polyester EnclosureType LCP150 - EEx em LED Indicator lampLocal Control Station - Glass Reinforced Polyester EnclosureType LCP160 - EEx e AmmeterEEx em IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx e II Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GEEx em IIC T6-40˚C to + 50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx e II T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting110mm x 110mm x 113mmCarbon loaded anti-static Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2mm one piece solid nitrile rubberInternal EEx e brass clamps on baseThrough 7mm holes moulded into baseDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting110mm x 110mm x 99mmCarbon loaded anti-static Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2 mm one piece solid nitrile rubberInternal EEx e brass clamps on baseThrough 7mm holes moulded into baseENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standardThe entry is fitted with a 20mm EEx e cable gland as standard25mm entries are available as an optionENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx em IIC indicator lamp. Certification No. SIRA 04ATEX5056UELECTRICAL SPECIFICATIONWalsall EEx e II ammeter. Certification No. SIRA 02ATEX3380U.Voltage AC and DCVolts (AC-5% +10%)24 - 240CurrentAmps0.005Conductor Sizemmsq. Max2.5VoltageVolts240CurrentAmps16Conductor Sizemmsq. Max2.5All Dimensions in mmDirect Operated0 - 2 - 12 amps0-5-30 amps0 - 10 - 60 ampsStandard Meter ScalesOperated from current transformer with 1 amp secondary0 - 10 - 60 amps0 - 15 - 90 amps0 - 20 - 120 amps0 - 30 - 180 amps0 - 40 - 240 amps0 - 50 - 300 amps0 - 60 - 360 amps0 - 80 - 480 amps0 - 100 - 600 amps0 - 150 - 900 amps0 - 200 - 1200 ampsAll Dimensions in mmORDERING INFORMATIONDescriptionGreen Indicator LampRed Indicator LampAmber Indicator LampClear Indicator LampBlue Indicator LampNoteFor 25 mm entries add/25 to Product Code e.g. LCP151/25Product CodeLCP151LCP152LCP153LCP154LCP155ORDERING INFORMATIONDescription Scale Product CodeAmmeter To Be Specified LCP160Note For 25 mm entries add/25 to Product Code e.g. LCP160/2595 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 96
Local Control Station - Glass Reinforced Polyester EnclosureType LCP170 - EEx de Double Green and Red PushbuttonsLocal Control Station - Glass Reinforced Polyester EnclosureType LCP180 - EEx de Double Green and Mushroom Red PushbuttonsEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx de IIC T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting110mm x 110mm x 113mmCarbon loaded anti-static Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2mm one piece solid nitrile rubberInternal EEx e brass clamps on baseThrough 7mm holes moulded into baseDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting110mm x 110mm x 121mmCarbon loaded anti-static Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2mm one piece solid nitrile rubberInternal EEx e brass clamps on baseThrough 7mm holes moulded into baseENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standardThe entry is fitted with a 20mm EEx e cable gland as standard25mm entries are available as an optionENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269UELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269U.VoltageVolts240CurrentAC21A(A)16Conductor Sizemmsq. Max2.5VoltageVolts230-270CurrentAC21A(A)16Conductor Sizemmsq. Max2.5All Dimensions in mmAll Dimensions in mmORDERING INFORMATIONDescriptionGreen PushbuttonActionSpringContactsNotes 1 For 25 mm entries add/25 to Product Code e.g. LCP171/252 Alternative labelling to order.3 Alternative button colours to order.8DescriptionRed Pushbutton5 4Action Contact labellingProduct Code10 - I LCP171SpringStop - StartLCP172ORDERING INFORMATIONDescriptionGreen PushbuttonGreen PushbuttonGreen PushbuttonActionSpringSpringSpringContactsNotes 1 For 25 mm entries add/25 to Product Code e.g. LCP181/252 Alternative labelling to order.3 Alternative button colours to order.85858DescriptionRed MushroomPushbuttonRed MushroomPushbuttonRed MushroomPushbuttonAction Contact labellingSpring140 - IStop - StartPull ReleaseKey Ralease5 41410 - IStop - Start0 - IStop - StartProduct CodeLCP181LCP182LCP183LCP184LCP185LCP18697 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 98
Customised Local Control Stations - Glass Reinforced Polyester EnclosureType LCP200 - EEx edm Two Function Customised Control StationsCustomised Local Control Stations - Glass Reinforced Polyester EnclosureType LCP300 - EEx edm Three Function Customised Control StationsEEx edm IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx edm IIC Zones 1,2,21,22 T6 Group II Cat 1,2,3ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx e, ed, em IIC T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293. POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx e, ed, em IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293. POCC. GB. гБ 05.BO1132IP66 to EN60529:1991ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketSecurityEarthingMounting220mm x 110mmCarbon loaded anti-static Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2mm one piece solid nitrile rubberSwitches with an off position have a padlock ‘off’ ‘facilityas standardInternal EEx e brass clamps on baseThrough 7mm holes moulded into baseDimensionsMaterialFinishWeightCover fixingGasketSecurityEarthingMounting220mm x 110mmCarbon loaded anti-static Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 allen head stainless steel screws1.2 mm one piece solid nitrile rubberSwitches with an off position have a padlock ‘off’ ‘facilityas standardInternal EEx e brass clamps on baseThrough 7mm holes moulded into baseENTRY SPECIFICATIONENTRY SPECIFICATIONBaseCover1x20mm EEx e threaded hole base at A as standardThe entry is fitted with a 20mm EEx e cable gland as standard25mm entries are available as an option2 x entries maximum as required by control functions specifiedBaseCover1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.3 x entries maximum as required by control functions specified.CONTROL FUNCTIONSAs listed on pages 83 to 88ELECTRICAL SPECIFICATIONCONTROL FUNCTIONSAs listed on pages 83 to 88ELECTRICAL SPECIFICATIONOperating VoltageOperating CurrentTerminal Capacity230 – 270 Volts16 Amps max2.5mm sq. maxOperating VoltageOperating CurrentTerminal Capacity230 – 270 Volts16 Amps max2.5mm sq. maxORDERING INFORMATIONORDERING INFORMATIONThe first function specified in the order code occupies position X in the enclosureand the second function position Y.Ordering codes are built up as shown in the following examples.Example 1 Ammeter plus 2 pole changeover switch.Product Code: LCP200 + CF37 + CF2Example 2 On/Off switch plus green indicator lamp.Product Code: LCP200 + CF1 + CF341. Labelling to be specified by customer.2. For 25mm entries add /25 to enclosure code e.g. LCP200/25 + CF37 + CF2ENCLOSURE INTERCONNECTIONSThe first function specified in the order code occupies position X in theenclosure, the second function Y and the third function position Z.Ordering codes are built up as shown in the following examples.Example 1 Emergency stop with pull release plus green start plus greenindicator lampProduct Code: LCP300 + CF26 + CF11 + CF34Example 2 Double green and red pushbutton plus red indicator plus mushroompushbutton.Product Code: LCP300 + CF32 + CF33+ CF171. Labelling to be specified by customer.2. For 25mm entries add /25 to enclosure code e.g. LCP300/25 + CF26 + CF11+ CF341,2 and 3 function local control stations can be connected together to engineermore complex systems. The interconnection is made via a specially approvedgland manufactured by Walsall Ltd.All Dimensions in mmENCLOSURE INTERCONNECTIONS1,2 and 3 function local control stations can be connected together to engineer morecomplex systems. The interconnection is made via a specially approved glandmanufactured by Walsall Ltd.All Dimensions in mm99 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 100
Local Control Station - Stainless Steel EnclosureType LCS100 - EEx de 16 amp General Purpose SwitchPART 2.3LCS RANGEStandard and Customised EEx edm Local Control Stations inStainless Steel Enclosures.The LCS Range offers very robust localcontrol stations in fabricated stainless steel enclosures. All theactuators are metal clad with nickel plated brass housings.Standard Control StationsType LCS100 – 16amp General Purpose Switch Page 102EEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionENCLOSURE SPECIFICATIONII 2 GDEEx de II C T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IIC.SIRA99ATEX3199 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Type LCS110 – Pushbutton Page 103Type LCS120 – Mushroom Pushbutton Page 104Type LCS130 – Emergency Pushbutton Page 105Type LCS140 – Position and Control Switch Page 106Type LCS150 – LED Indicator Lamp Page 107Type LCS160 – Ammeter Page 108DimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingEntriesExternal Mounting110mm x 110mm x 152mm1.5mm 316L, (1.4404) stainlessStainless steel – electropolished1.2KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚C6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverDirect through bodyExternal lugs with 8mm clearanceCustomised Control StationsType LCS200 – 2 Function Customised Control Stations Page 109Type LCS300 – 3 Function Customised Control Stations Page 110ENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx de IIC switch. Certification No. SIRA 03ATEX1269UOperating VoltageVolts230-270Operating CurrentAC21A(A)16Conductor Sizemmsq. Max2.5All Dimensions in mmORDERING INFORMATIONDescription Action Contacts LabellingDouble pole off/onEngage- EngageDouble pole changeoverEngage- EngageSingle pole changeoverEngage- Engage- EngageNotes 1 For 25 mm entries add/25 to Product Code e.g. LCS103/252 Alternative labelling to order.1-3 2-4 5-7 6-820º90º1-3 2-4 5-7 6-820º90º1-3 2-4 5-7 6-820º90º160º0 - IOff - OnI - III - 2I - 0 - III - 0 - 2Product CodeLCS101LCS102LCS103LCS104LCS105LCS106101 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 102
Local Control Station - Stainless Steel EnclosureType LCS110 - EEx de PushbuttonLocal Control Station - Stainless Steel EnclosureType LCS120 - EEx de Mushroom PushbuttonEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA99ATEX3199 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA99ATEX3199 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingEntriesExternal Mounting110mm x 110mm x 139mm1.5mm 316L, (1.4404) stainlessStainless steel – electropolished1.2KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚C6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverDirect through bodyExternal lugs with 8mm clearanceDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingEntriesExternal Mounting110mm x 110mm x 146mm1.5mm 316L, (1.4404) stainlessStainless steel – electropolished1.2KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚C6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverDirect through bodyExternal lugs with 8mm clearanceENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standardThe entry is fitted with a 20mm EEx e cable gland as standard25mm entries are available as an optionENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269UELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269U.Operating VoltageVolts230-270Operating CurrentAC21A(A)16Conductor Sizemmsq. Max2.5Operating VoltageVolts230-270Operating CurrentAC21A(A)16Conductor Sizemmsq. Max2.5All Dimensions in mmAll Dimensions in mmORDERING INFORMATIONDescriptionGreen PushbuttonRed PushbuttonActionSpringSpringContacts8 15 48 15 4Labelling0startIstopProduct CodeLCS111LCS112LCS113LCS114ORDERING INFORMATIONDescription Action Contacts8 1LabellingIRed Mushroom PushbuttonSpring5 4Stop8 1IRed Mushroom PushbuttonPull release5 4Stop8 1IRed Mushroom PushbuttonKey release5 4StopProduct CodeLCS121LCS122LCS123LCS124LCS125LCS126Notes 1 For 25 mm entries add/25 to Product Code e.g. LCS112/252 Alternative labelling to order3 Alternative button colours to orderNotes 1 For 25 mm entries add/25 to Product Code e.g. LCS121/252 Alternative labelling to order.3 Alternative button colours to order.103 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 104
Local Control Station - Stainless Steel EnclosureType LCS130 - EEx de Emergency PushbuttonLocal Control Station - Stainless Steel EnclosureType LCS140 - EEx de Position and Control SwitchEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to + 50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA99ATEX3199 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA99ATEX3199 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensions110mm x 110mm x 146mmMaterial box1.5mm 316L, (1.4404) stainlessFinishStainless steel – electropolishWeight empty 1.2KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearanceENCLOSURE SPECIFICATIONDimensions110mm x 110mm x 148`mmMaterial box1.5mm 316L, (1.4404) stainlessFinishStainless steel – electropolishedWeight empty 1.2KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearanceENTRY SPECIFICATIONENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standardThe entry is fitted with a 20mm EEx e cable gland as standard25mm entries are available as an option1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx de IIC switch. Certification No. SIRA 03ATEX1269U.ELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269UOperating VoltageVolts230-270Operating CurrentAC21A(A)16Conductor Sizemmsq. Max2.5All Dimensions in mmVoltageVolts230-270ORDERING INFORMATIONDescription2 Position SwitchCurrentAC21A(A)16ActionEngage - EngageConductor Sizemmsq. Max2.520º90ºContacts1-3 2-4 5-7 6-8Labelling0 - IAll Dimensions in mmProduct CodeLCS141ORDERING INFORMATIONDescriptionRed Mushroom PushbuttonActionPull releaseContacts8 15 4LabellingEmergency stopProduct CodeLCS1313 Position Switchwith centre off3 Position Switchwith centre off3 Position Switchwith centre offEngage - Engage - EngageEngage - Engage - SpringSpring - Engage - Spring20º90º160º20º90º160º20º90º160º1-3 2-4 5-7 6-81-3 2-4 5-7 6-81-3 2-4 5-7 6-8I - 0 - III - 0 - III - 0 - II20º3 Position Control Switch Spring - Engage - Spring 90ºI - 0 - II LCS145160º1-3 2-4 5-7 6-8LCS142LCS143LCS144Red Mushroom PushbuttonKey release8 15 4Emergency stopLCS13220º3 Position Control Switch Spring - Engage - Spring 90ºI - 0 - II LCS146160º1-3 2-4 5-7 6-8NoteFor 25 mm entries add/25 to Product Code e.g. LCS131/2520º3 Position Control Switch Spring - Engage - Spring 90ºI - 0 - II LCS147160º1-3 2-4 5-7 6-8Notes 1 For 25 mm entries add/25 to Product Code e.g. LCS141/252 Alternative labelling to order.3 Alternative handle colours to order.4 Add “K” to 2 position switch for key lock version.105 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 106
Local Control Station - Stainless Steel EnclosureType LCS150 - EEx em LED Indicator lampLocal Control Station - Stainless Steel EnclosureType LCS160 - EEx e AmmeterEEx em IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx e II Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GEEx em IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA99ATEX3199 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx e II T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA99ATEX3199 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingEntriesExternal Mounting110mm x 110mm x 137mm1.5mm 316L, (1.4404) stainlessStainless steel – electropolished1.2KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚C6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverDirect through bodyExternal lugs with 8mm clearanceDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingEntriesExternal Mounting110mm x 110mm x 133mm1.5mm 316L, (1.4404) stainlessStainless steel – electropolished1.2KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚C6mm brass internal/external earth stud as standardOptional brass earth stud welded to coverDirect through bodyExternal lugs with 8mm clearanceENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standardThe entry is fitted with a 20mm EEx e cable gland as standard25mm entries are available as an optionENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx em IIC indicator lamp. Certification No. SIRA 04ATEX5056UELECTRICAL SPECIFICATIONWalsall EEx e II ammeter Certification No. SIRA 02ATEX3380U.Voltage AC and DCVolts (AC-5%+10%)24 - 230CurrentAC21A(A)0.005Conductor Sizemmsq. Max2.5VoltageVolts240CurrentAC21A(A)16Conductor Sizemmsq. Max2.5All Dimensions in mmDirect Operated0 - 2 - 12 amps0-5-30 amps0 - 10 - 60 ampsStandard Meter ScalesOperated from current transformer with 1 amp secondary0 - 10 - 60 amps0 - 15 - 90 amps0 - 20 - 120 amps0 - 30 - 180 amps0 - 40 - 240 amps0 - 50 - 300 amps0 - 60 - 360 amps0 - 80 - 480 amps0 - 100 - 600 amps0 - 150 - 900 amps0 - 200 - 1200 ampsAll Dimensions in mmORDERING INFORMATIONDescriptionGreen Indicator LampRed Indicator LampAmber Indicator LampClear Indicator LampBlue Indicator LampNotes 1 For 25 mm entries add/25 to Product Code e.g. LCS151/25Product CodeLCS151LCS152LCS153LCS154LCS155ORDERING INFORMATIONCurrent Rating Scale Product CodeAmmeter To Be Specified LCS160Note 1 For 25 mm entries add/25 to Product Code e.g. LCS160/25107 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 108
Customised Local Control Stations - Stainless Steel EnclosureType LCS200 - EEx edm Two Function Customised Control StationsCustomised Local Control Stations - Stainless Steel EnclosureType LCS300 - EEx edm Three Function Cutomised Control StationsEEx edm IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx edm IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx e, ed, em IIC T6-40˚C to + 50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293. POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx e, ed, em IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293. POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingExternal MountingInternal Mounting165mm x 110mm1.5mm 316L, (1.4404) stainless or mild steelStainless steel – electropolished1.2KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚C10mm brass internal/external earth stud as standardOptional brass earth stud welded to coverExternal lugs with 10mm clearanceOptional mounting plate to suitDimensionsMaterial boxFinishWeight emptyCover fixingGasketEarthingExternal MountingInternal Mounting230mm x 110mm1.5mm 316L, (1.4404) stainless or mild steelStainless steel – electropolished1.2KgCaptive M6 stainless steel hexagon head slotted screwsOne piece fire resistant closed cell neoprene for Ta -40˚C10mm brass internal/external earth stud as standardOptional brass earth stud welded to coverExternal lugs with 10mm clearanceOptional mounting plate to suitENTRY SPECIFICATIONENTRY SPECIFICATIONBaseCover1x20mm EEx e threaded hole base at A as standardThe entry is fitted with a 20mm EEx e cable gland as standard25mm entries are available as an option2 x entries maximum as required by control functions specifiedBaseCover1x20mm EEx e threaded hole base at A and B as standardAll entries are fitted with EEx e stopping plugs as standard25mm entries are available as an option3 x entries maximum as required by control functions specifiedCONTROL FUNCTIONSAs listed on pages 83 - 88ELECTRICAL SPECIFICATIONCONTROL FUNCTIONSAs listed on pages 83 - 88ELECTRICAL SPECIFICATIONOperating VoltageOperating CurrentTerminal Capacity230 – 270 Volts16 Amps max2.5mm sq. maxOperating VoltageOperating CurrentTerminal Capacity230 – 270 Volts16 Amps max2.5mm sq. maxORDERING INFORMATIONORDERING INFORMATIONThe first function specified in the order code occupies position X in the enclosureand the second function position Y.Ordering codes are built up as shown in the following examples.Example 1 Ammeter plus 2 pole changeover switch.Product Code: LCS200 + CF12 + CF7Example 2 On/Off switch plus green indicator lamp.Product Code: LCS200 + CF251. Labelling to be specified by customer.2. For 25mm entries add /25 to enclosure code e.g. LCS200/25 + CF12 + CF7ENCLOSURE INTERCONNECTIONSThe first function specified in the order code occupies position X in theenclosure, the second function Y and the third function position Z.Ordering codes are built up as shown in the following examples.Example 1 Emergency stop with pull release plus green start plus greenindicator lampProduct Code: LCS300 + CF12 + CF7 + CF35Example 2 Double green and red pushbutton plus red indicator plus mushroompushbutton.Product Code: LCS300 + CF25 + CF31+ CF101. Labelling to be specified by customer.2. For 25mm entries add /25 to enclosure code e.g. LCS300/25 + CF12 + CF7+ CF351,2 and 3 function local control stations can be connected together to engineer morecomplex systems. The interconnection is made via a specially approved glandmanufactured by Walsall Ltd.All Dimensions in mmENCLOSURE INTERCONNECTIONS1,2 and 3 function local control stations can be connected together to engineer morecomplex systems. The interconnection is made via a specially approved glandmanufactured by Walsall Ltd.All Dimensions in mm109 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 110
Local Control Station - Aluminium EnclosureType LCA100 - EEx de 16 amp General Purpose SwitchPART 2.4LCA RANGEStandard and Customised EEx edm Local Control Stations inAluminium Enclosures.The LCS Range offers very robust local controlstations in fabricated Aluminium enclosures. All the actuators are metalclad with nickel plated brass housings.Standard Control StationsType LCA100 – 16amp General Purpose Switch Page 112Type LCA110 – Pushbutton Page 113Type LCA120 – Mushroom Pushbutton Page 114Type LCA130 – Emergency Pushbutton Page 115Type LCA140 – Position and Control Switch Page 116Type LCA150 – LED Indicator Lamp Page 117Type LCA160 – Ammeter Page 118Customised Control StationsType LCA200 – 2 Function Customised Control Stations Page 119Type LCA300 – 3 Function Customised Control Stations Page 120EEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionENCLOSURE SPECIFICATIONII 2 GDEEx de II C T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Dimensions110mm x 110mm x 152mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.4KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing10mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearanceInternal Mounting Optional mounting plate to suitENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standard.All entries are fitted with EEx e stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONWalsall EEx de IIC switch. Certification No. SIRA 03ATEX1269UOperating VoltageVolts230-270Operating CurrentAC21A(A)16Conductor Sizemmsq. Max2.5All Dimensions in mmORDERING INFORMATIONDescription Action Contacts LabellingDouble pole off/onEngage- EngageDouble pole changeoverEngage- EngageSingle pole changeoverEngage- Engage- EngageNotes 1 For 25 mm entries add/25 to Product Code e.g. LCA103/252 Alternative labelling to order.1-3 2-4 5-7 6-820º90º1-3 2-4 5-7 6-820º90º1-3 2-4 5-7 6-820º90º160º0 - IOff - OnI - III - 2I - 0 - III - 0 - 2Product CodeLCA101LCA102LCA103LCA104LCA105LCA106111 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 112
Local Control Station - Aluminium EnclosureType LCA110 - EEx de PushbuttonLocal Control Station - Aluminium EnclosureType LCA120 - EEx de Mushroom PushbuttonEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de II T6-40˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA99ATEX3199 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de II T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensions110mm x 110mm x 139mmMaterial box1.5mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.4KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing10mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearanceInternal Mounting Optional mounting plate to suitENCLOSURE SPECIFICATIONDimensions110mm x 110mm x 146mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.4KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing10mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearanceInternal Mounting Optional mounting plate to suitENTRY SPECIFICATION1x20mm EEx e hole at A as standardAll entries are fitted with EEx e stopping plugs as standard25mm entries are available as an optionENTRY SPECIFICATION1x20mm EEx e hole at A as standard.All entries are fitted with EEx e stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269UELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269U.Operating VoltageVolts230-270Operating CurrentAC21A(A)16Conductor Sizemmsq. Max2.5Operating VoltageVolts230-270Operating CurrentAC21A(A)16Conductor Sizemmsq. Max2.5All Dimensions in mmAll Dimensions in mmORDERING INFORMATIONDescriptionGreen PushbuttonRed PushbuttonActionSpringSpringContacts8 15 48 15 4Labelling0startIstopProduct CodeLCA111LCA112LCA113LCA114ORDERING INFORMATIONDescription Action Contacts8 1LabellingIRed Mushroom PushbuttonSpring5 4Stop8 1IRed Mushroom PushbuttonPull release5 4Stop8 1IRed Mushroom PushbuttonKey release5 4StopProduct CodeLCA121LCA122LCA123LCA124LCA125LCA126Notes 1 For 25 mm entries add/25 to Product Code e.g. LCA111/252 Alternative labelling to order.3 Alternative button colours to order.Notes 1 For 25 mm entries add/25 to Product Code e.g. LCA121/252 Alternative labelling to order.3 Alternative button colours to order.113 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 114
Local Control Station - Aluminium EnclosureType LCA130 - EEx de Emergency PushbuttonLocal Control Station - Aluminium EnclosureType LCA140 - EEx de Position and Control SwitchEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx de II T6Temperature class -40˚C to +50˚CArea classification Zones 1,2,21,22. Groups IIA, IIB, IICApparatus standard EN 50014:1998 and EN 50019: 1995Certification No SIRA03ATEX3293 POCC. GB. гБ 05.BO1132Ingress protection IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensions110mm x 110mm x 146mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.4KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing10mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearanceInternal Mounting Optional mounting plate to suitENTRY SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionENCLOSURE SPECIFICATIONII 2 GDEEx de II T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Dimensions110mm x 110mm x 148mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.4KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing10mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearanceInternal Mounting Optional mounting plate to suitENTRY SPECIFICATION1x20mm EEx e hole at A as standard.All entries are fitted with EEx e stopping plugs as standard25mm entries are available as an option1x20mm EEx e hole at A as standardAll entries are fitted with EEx e stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269UELECTRICAL SPECIFICATIONWalsall EEx de IIC switch. Certification No. SIRA 03ATEX1269U.VoltageVolts230-270CurrentAC21A(A)16Conductor Sizemmsq. Max2.5All Dimensions in mmOperating VoltageVolts230-270Operating CurrentAC21A(A)16Conductor Sizemmsq. Max2.5All Dimensions in mmORDERING INFORMATIONDescription2 Position SwitchActionEngage - EngageContacts1-3 2-4 5-7 6-820º90ºLabelling0 - IProduct CodeLCA141ORDERING INFORMATIONDescriptionRed Mushroom PushbuttonRed Mushroom PushbuttonActionPull releaseKey releaseContacts8 15 48 15 4LabellingEmergency stopEmergency stopProduct CodeLCA131LCA1323 Position Switchwith centre off3 Position Switchwith centre off3 Position Switchwith centre offEngage - Engage - EngageEngage - Engage - SpringSpring - Engage - Spring20º90º160º20º90º160º20º90º160º1-3 2-4 5-7 6-81-3 2-4 5-7 6-81-3 2-4 5-7 6-8I - 0 - III - 0 - III - 0 - II20º3 Position Control Switch Spring - Engage - Spring 90ºI - 0 - II LCA145160º1-3 2-4 5-7 6-820º3 Position Control Switch Spring - Engage - Spring 90ºI - 0 - II LCA146160º1-3 2-4 5-7 6-8LCA142LCA143LCA144NoteFor 25 mm entries add/25 to Product Code e.g. LCA131/2520º3 Position Control Switch Spring - Engage - Spring 90ºI - 0 - II LCA147Notes 1 For 25 mm entries add/25 to Product Code e.g. LCA141/252 Alternative labelling to order.3 Alternative handle colours to order.4 Add “K” to 2 position switch for key lock version.160º1-3 2-4 5-7 6-8115 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 116
Local Control Station - Aluminium EnclosureType LCA150 - EEx em LED Indicator lampLocal Control Station - Aluminium EnclosureType LCA160 - EEx e AmmeterEEx em IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GEEx em II T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx de II T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensions110mm x 110mm x 137mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.4KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing10mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearanceInternal Mounting Optional mounting plate to suitENCLOSURE SPECIFICATIONDimensions110mm x 110mm x 133mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.4KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing10mm brass internal/external earth stud as standardOptional earth stud welded to coverEntriesDirect through bodyExternal Mounting External lugs with 8mm clearanceInternal Mounting Optional mounting plate to suitENTRY SPECIFICATION1x20mm EEx e hole at A as standardAll entries are fitted with EEx e stopping plugs as standard25mm entries are available as an optionENTRY SPECIFICATION1x20mm EEx e hole at A as standard.All entries are fitted with EEx e stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONWalsall EEx em IIC indicator lamp. Certification No. SIRA 04ATEX5056UELECTRICAL SPECIFICATIONWalsall EEx e II ammeter. Certification No. SIRA 02ATEX3380U.Voltage AC and DCVolts (AC-5%+10%)24 - 230ORDERING INFORMATIONCurrentAC21A(A)0.005Conductor Sizemmsq. Max2.5All Dimensions in mmVoltageVolts240Direct Operated0 - 2 - 12 amps0-5-30 amps0 - 10 - 60 ampsCurrentAC21A(A)16Conductor Sizemmsq. Max2.5Standard Meter ScalesOperated from current transformer with 1 amp secondary0 - 10 - 60 amps0 - 15 - 90 amps0 - 20 - 120 amps0 - 30 - 180 amps0 - 40 - 240 amps0 - 50 - 300 amps0 - 60 - 360 amps0 - 80 - 480 amps0 - 100 - 600 amps0 - 150 - 900 amps0 - 200 - 1200 ampsAll Dimensions in mmNotesDescriptionGreen Indicator LampRed Indicator LampAmber Indicator LampClear Indicator LampBlue Indicator LampFor 25 mm entries add/25 to Product Code e.g. LCS151/25Product CodeLCA151LCA152LCA153LCA154LCA155ORDERING INFORMATIONCurrent Rating Scale Product CodeAmmeter To Be Specified LCA160Note 1 For 25 mm entries add/25 to Product Code e.g. LCA160/25117 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 118
Customised Local Control Stations - Aluminium EnclosureType LCA200 - EEx edm Two Function Customised Control StationsCustomised Local Control Stations - Aluminium EnclosureType LCA300 - EEx edm Three Function Customised Control StationsEEx edm IIC Zones 1,2,21,22 T6 Group II Cat 1,2,3ATEX/GOSTEEx edm IIC Zones 1,2,21,22 T6 Group II Cat 1,2,3ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx e, ed, em IIC T6-40˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293. POCC. GB. гБ 05.BO1132IP66 to EN60529:1991Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx e, ed, em IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293. POCC. GB. гБ 05.BO1132IP66 to EN60529:1991ENCLOSURE SPECIFICATIONGVU2 ENCLOSURE SPECIFICATIONDimensions165mm x 110mmMaterial box3mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.4KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing10mm brass internal/external earth stud as standardOptional earth stud welded to coverExternal Mounting External lugs with 10mm clearanceInternal Mounting Optional mounting plate to suitDimensions230mm x 110mmMaterial box3.0mm Aluminium 1050A, H14Finish Powder coated RAL 7032Weight empty 0.4KgCover fixingCaptive M6 stainless steel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚CEarthing10mm brass internal/external earth stud as standardOptional earth stud welded to coverExternal Mounting External lugs with 10mm clearanceInternal Mounting Optional mounting plate to suitENTRY SPECIFICATIONBaseCoverCONTROL FUNCTIONS1x20mm EEx e hole at A and B as standardAll entries are fitted with EEx e stopping plugs as standard25mm entries are available as an option2 x entries maximum as required by control functions specifiedAs listed on pages 83 -88ELECTRICAL SPECIFICATIONOperating VoltageOperating CurrentTerminal Capacity230 – 270 Volts16 Amps max2.5mm sq. maxORDERING INFORMATIONENTRY SPECIFICATIONBaseCoverCONTROL FUNCTIONS1x20mm EEx e hole at A and B as standardAll entries are fitted with EEx e stopping plugs as standard25mm entries are available as an option3 x entries maximum as required by control functions specifiedAs listed on pages 83 -88ELECTRICAL SPECIFICATIONOperating VoltageOperating CurrentTerminal Capacity230 – 270 Volts16 Amps max2.5mm sq. maxORDERING INFORMATIONThe first function specified in the order code occupies position X in the enclosureand the second function position Y.Ordering codes are built up as shown in the following examples.Ex 1 Ammeter plus 2 pole changeover switch.Product Code: LCA200 + CF12 + CF7Ex 2 On/Off switch plus green indicator lamp.Product Code: LCA200 + CF251. Labelling to be specified by customer.2. For 25mm entries add /25 to enclosure code e.g. LCA200/25 + CF12 + CF7The first function specified in the order code occupies position X in theenclosure, the second function Y and the third function position Z.Ordering codes are built up as shown in the following examples.Ex 1 Emergency stop with pull release plus green start plus green indicator lampProduct Code: LCA300 + CF12 + CF7 + CF35Ex 2 Double green and red pushbutton plus red indicator plus mushroompushbutton.Product Code: LCA300 + CF25 + CF31+ CF101. Labelling to be specified by customer.2. For 25mm entries add /25 to enclosure code e.g. LCA300/25 + CF12 + CF7+ CF35ENCLOSURE INTERCONNECTIONS1,2 and 3 function local control stations can be connected together to engineer morecomplex systems. The interconnection is made via a specially approved glandmanufactured by Walsall Ltd.All Dimensions in mmENCLOSURE INTERCONNECTIONS1,2 and 3 function local control stations can be connected together to engineer morecomplex systems. The interconnection is made via a specially approved glandmanufactured by Walsall Ltd.All Dimensions in mm119 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 120
Local Control Station - Glass Reinforced Polyester EnclosureType GVU/E030 - EEx de Single PushbuttonPART 2.5GVU RANGEEEx ed Heavy Duty Local Control Stations in Glass ReinforcedPolyester Enclosures. The GVU Range offers very robust local controlstations. The minimum wall thickness of the enclosures is 6mm andall the actuators are shrouded in Heavy Duty GRP.EEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Type GVU/E030 – Single Pushbutton Page 122Type GVU/E030 – Double Pushbutton Page 123ENCLOSURE SPECIFICATIONDimensions 110mm x 110mm x 115mmMaterialCarbon loaded Glass reinforced polyester UL94/V0FinishMoulded blackWeight1.2 KgCover fixing M6 pan head stainless steel screwsGasket1.2 mm one piece solid nitrile rubberEarthingInternal EEx e brass clamps on baseMountingThrough 7mm holes fixing strapENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269UOperating VoltageVolts230-270Operating CurrentAmps16Conductor Sizemmsq. Max2.5All Dimensions in mmORDERING INFORMATIONDescription Labelling Product CodeShrouded green pushbuttonShrouded red pushbuttonShrouded red pushbutton with stayputExposed red pushbuttonMushroom pushbutton with stayputStartStopStopStopEmergency StopE030160E030161E030162E030163E030164Notes 1 For 25 mm entries add/25 to Product Code e.g. E030160/252 Alternative labelling to order.3 Alternative button colours to order.121 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 122
Local Control Station - Glass Reinforced Polyester EnclosureType GVU/E030 - EEx de Double PushbuttonEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NoIngress protectionII 2 GDEEx de IIC T6-40˚C to + 50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA03ATEX3293 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting110mm x 110mm x 113mmCarbon loaded Glass reinforced polyester UL94/V0Moulded black1.2 KgM6 pan head stainless steel screws1.2mm one piece solid nitrile rubberInternal EEx e brass clamps on baseThrough 7mm holes fixing strapENTRY SPECIFICATION1x20mm EEx e threaded hole base at A as standard.The entry is fitted with a 20mm EEx e cable gland as standard.25mm entries are available as an option.ELECTRICAL SPECIFICATIONWalsall EEx de IIC contact block. Certification No. SIRA 03ATEX1269UOperating VoltageVolts230-270Operating CurrentAmps16Conductor Sizemmsq. Max2.5CNC machining of GRPenclosuresAll Dimensions in mmORDERING INFORMATIONDescription Labelling Product CodeShrouded green and shrouded redShrouded green and shrouded red with stayputShrouded green and exposed red with stayputShrouded green and mushroom red with stayputStart/StopStart/StopStart/StopStart/StopE030165E030166E030167E030168ANotes 1 For 25 mm entries add/25 to Product Code e.g. E030165/252 Alternative labelling to order.3 Alternative button colours to order.CNC compression mouldingof GRP enclosures123 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 124
Customised Control Panels - Glass Reinforced Polyester EnclosureType GLCP - EEx edm Control PanelPART 2.6GLCP RANGEEEx edm IIC customised control panels in glass reinforcedpoyester enclosures.Type GLCP11 – 255mm x 250mm x 120mm Page 126Type GLCP12 – 400mm x 250mm x 120mm Page 126Type GLCP13 – 405mm x 400mm x 120mm Page 126Type GLCP14 – 405mm x 400mm x 165mm Page 126EEx edm IIC Zones 1,2,21,22 T6, T5 Group II Cat 2ATEX/GOSTThe EEx edm approved control functions listed on pages 83-88 can be installedin EEx e approved enclosures moulded from glass reinforced polyester to engineera wide range of customised EEx edm approved control panels.HAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classCertification No.Ingress protectionENCLOSURE SPECIFICATIONII 2 GDEEx e de em IIC T6-40˚C to +40˚C, 50˚CSIRA99ATEX3200 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992CUSTOMISINGAs a vertically integrated manufacturer Walsall can customisethe GLCP range at each stage of the manufacturing processto meet individual customer requirements.Dimensions Type GLCP11 255mm x 250mm x 120mmType GLCP12 400mm x 250mm x 120mmType GLCP13 405mm x 400mm x 120mmType GLCP14 405mm x 400mm x 165mmMaterial Carbon loaded, anti-static glass reinforced polyester UL 94/V0FinishMoulded self colour black. Other colours available on requestCover fixing Captive M6 stainless steel allen head screws. Optional hingesGasketSilicon rubberEarthingOptional 6mm brass internal/external earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelEntryThrough threaded hole in bodyMountingIntegral 6.5mm clearance holes moulded into the bodyDrawing shows typical enclosure e.g GLCP13ENTRY SPECIFICATIONEntries are to customer requirements. The table below gives a guide to the glandcapacity for the more commonly used gland sizes. For other gland sizes or mixedsizes consult Walsall Technical SalesEnclosureGland Size mmSides A & BSides C & DGLCP1120 25 32GLCP1220 25 32GLCP1320 25 3217 10 5 32 18 9 32 18 914 8 4 14 8 4 29 16 8GLCP1420 25 3242 27 1438 25 14PANEL LAYOUTSEnclosure GLCP11 GLCP12 GLCP13 GLCP14No. of horizontal rails. 2 2 or 4 4 4No. of functions per rail 3 5 or 3 5 5Note that meters take up two horizontally adjacent positions.If terminals are required in the layout, allowances must be made by calculating thewidth of the terminal block and deducting this length from the available rail capacity.All Dimensions in mmORDERING INFORMATIONThe information given above is for guidance only. In practice customised controlpanels are specified jointly between the customer and Walsall Technical Sales.Following an initial discussion, drawings are produced by Walsall for approval bythe customer. Orders can be placed and accepted using the drawings forreference.125 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 126
Customised Control Panels - Stainless Steel EnclosureType XLCP - EEx edm Customised Control PanelPART 2.7XLCP RANGEEEx edm IIC customised control panels in stainless steelenclosures.Type XLCP3 – 306mm x 306mm x 150mm Page 128Type XLCP5 – 458mm x 382mm x 150mm Page 128Type XLCP6 – 480mm x 480mm x 150mm Page 128Type XLCP9 – 762mm x 508mm x 150mm Page 128EEx edm IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTThe EEx edm approved control functions listed on pages 83-88 can be installedin EEx e approved enclosures fabricated from sheet stainless steel to engineer a widerange of customised EEx edm approved control panels.HAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classCertification No.Ingress protectionENCLOSURE SPECIFICATIONII 2 GDEEx e ed em II T6-40˚C to +40˚C or +50˚CSIRA99ATEX3199 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992CUSTOMISINGAs a vertically integrated manufacturer Walsall can customisethe XLCP range at each stage of the manufacturing processto meet individual customer requirements.Dimensions XLCP3 306mm x 306mm x 150mmXLCP5 458mm x 382mm x 150mmXLCP6 480mm x 480mm x 150mmXLCP9 762mm x 508mm x 150mmMaterial box 1.5mm 316L, (1.4404) stainlessMaterial gland plate 2.5mm 316L, (1.4404) stainlessFinishStainless steel – electropolishedCover fixing Fully detachable hinged cover with captive M6 stainlesssteel hexagon head slotted screwsGasketOne piece fire resistant closed cell neoprene for Ta -40˚COne piece silicon rubber for Ta -50˚CEarthing10mm brass internal/external earth stud as standardOptional earth stud welded to coverOptional earth stud welded to gland plateSecurityPadlockable haspEntriesVia gland plates 1-4 or direct through bodyMountingExternal lugs with 10mm clearance holesDrawing shows typical enclosure e.g XLCP6ENTRY SPECIFICATIONEntries are to customer requirements. The table below give a guide to the glandcapacityfor the more commonly used gland sizes. For other gland sizes or mixedsizes consult Walsall Technical Sales.EnclosureGland Size mmSides A & BSides C & DXL320 25 32XL520 25 32XL620 25 3221 12 6 27 17 9 36 22 1115 9 4 27 17 9 29 18 9XL920 25 3238 24 1238 24 12Number of Gland plates 0 1 2 3 4Location - B AB BCD ABCDPANEL LAYOUTS. (See diagrams opposite).Enclosure XL3 XL5 XL6 XL9No. of horizontal rails. 2 4 4 7No. of functions per rail 3 4 5 6Note that meters take up two horizontally adjacent positions.If terminals are required in the layout, allowances must be made by calculating thewidth of the terminal block and deducting this length from the available rail capacity.All Dimensions in mmORDERING INFORMATIONThe information given above is for guidance only. In practice customised controlpanels are specified jointly between the customer and Walsall Technical Sales.Following an initial discussion, drawings are produced by Walsall for approval bythe customer. Orders can be placed and accepted using the drawings forreference.127 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 128
PART 3.0CONTROL IN CAST IRON,CAST STAINLESS STEEL,AND CAST ALUMINUMENCLOSURESComprehensive ranges of EE x d IIC standard local control stations andcustomised control panels in enclosures manufactured from cast iron,cast aluminium and cast stainless steel.3.1 CD Range Page 131EEx d control actuators3.2 E11 Range Page 135EEx d local control stations in cast iron enclosures3.3 ASMCP Range Page 145EEx d Customised control panels in cast iron, cast aluminiumand cast stainless steel enclosures3.4 COMBINED EEx d AND EEx edm CONTROL SYSTEMSPage 149EEx d Customised control panels in cast iron, cast aluminium and caststainless steel enclosures combined with EEx edm terminal and control panels129tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 130
EEx d Control ActuatorsIntroductionPART 3.1CD RANGEA comprehensive range of EEx d switch/pushbuttonactuators, indicator lens and viewing windows for installationin EEx d approved enclosures manufactured in cast iron,cast aluminium and cast stainless steel.Introduction Page 132Type CD – Switch handles and actuators Page 133EEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTINTRODUCTIONStandard ie not Ex approved, electrical equipment can be installed in enclosures with ‘d’ type protection. These enclosures are normally cast fromiron, aluminium or stainless steel. In order to operate the installed electrical equipment actuators are required that are fixed to the outside surface ofthe ‘d’ enclosures and which pass through the walls of the enclosure to engage the equipment within. These actuators must incorporate a ‘d’ flamepaththat passes through the wall of the enclosure and are therefore special purpose devices designed and approved to EEx d IIC type protection.The Walsall range of ‘d’ actuators includes rotational shafts and handles for switch applications, spring operated vertical shafts and operatorsfor pushbutton applications, metal clad toughed glass indicator lenses and metal clad toughened glass viewing windows for observing instrumentationand measuring devices.The process for defining the elements of a complete ‘d’ system is shown below.Type CD – Push Button actuators Page 133Type CD – Indicator lens Page 134Type CD – Viewing windows Page 134Standard <strong>Electrical</strong><strong>Equipment</strong>‘d’‘d’+ actuators + enclosure =‘d’control systems131 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 132
EEx d Control ActuatorsType CD - Switch and Pushbutton ActuatorsEEx d Control ActuatorsType CD - Indicator Lens and Viewing WindowsEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTThe following EEx d approved pushbutton and switch actuators, are available for mounting on the external surface of EEx d enclosures in order to operatethe electrical equipment assembled internally.SWITCH ACTUATORSHAZARDOUS AREA SPECIFICATIONThe following EEx d approved indicator lamp lens and viewing windows are available for mounting on the external surface of EEx d enclosures in order toobserve the electrical equipment assembled internally.INDICATOR LENSHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIC T6-40˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1307 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1313 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992PRODUCT SPECIFICATIONFlamepathBrass shaft in brass housing of minimum length of 20mmHandlePolycarbonateShroudPolycarbonateLockingPositions as requiredPRODUCT SPECIFICATIONBrass housing with clear toughened glass lens held in position with cement andthreaded ring.ORDERING INFORMATIONORDERING INFORMATIONDescriptionBlack switch handle with black surround for on/off, changeover, and position switching.Red handle with yellow surround for switch disconnecting, locking in off positionHeavy Duty handle for switching 100amps or moreProduct CodeCD1CD2CD3Note: Labeling to order.DescriptionViewing lensProduct CodeCD9Note: Labeling to order.VIEWING WINDOWSPUSHBUTTON ACTUATORSHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIC T6-40˚C to + 50˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA02ATEX1307 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionPRODUCT SPECIFICATIONII 2 GDEEx d II T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1307 POCC. GB. гБ 05.BO1132IP66 to EN60529:1991PRODUCT SPECIFICATIONMaterialCast Housing in Iron, Aluminium or Stainless Steelwith 10mm borosilicate glassFlamepathHandleShroudBrass shaft in brass housing of minimum length of 20mmPolycarbonatePolycarbonateORDERING INFORMATIONORDERING INFORMATIONDescriptionGreen pushbutton with spring action.Red pushbutton with spring action.Red pushbutton with lever release.Red mushroom pushbutton with lever release.Emergency mushroom pushbutton with lever release.Product CodeCD4CD5CD6CD7CD8Description70mm x 70mm200mm x 100mmProduct CodeCD10CD11133 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 134
Local Control Station - Cast Iron EnclosureType E110 - EEx d IIC General Purpose 20amp switchPART 3.2E11 RANGEEEx d IIC Local Control Stations in Cast Iron Enclosures.A comprehensive range of one and two function EEx d local controlstations in very robust cast iron enclosures.Type E110 – General Purpose 20 Amp Switch Page 136Type E116 – Pushbutton Page 137EEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionENCLOSURE SPECIFICATIONII 2 GDEEx d IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1307 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Type E116 – Emergency Stop Pushbutton Page 138Type E116 – Double Pushbuttons Page 139Type E113 – Ammeter Page 140Type E114 – Indicator Lamp Page 141Type E118 – Photocell Page 142Type E110 – Fuse Unit Page 143Multiple Assemblies Page 144DimensionsMaterialFinishColourWeightCover fixingGasketPlastic componentsOperator flamepathSecurityEarthingMounting117mmx117mmx143mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack5.1 KgM6 allen head stainless steel screwsNitrile O ringPolycarbonateBrass shaft in a brass housingSwitches with an off position have a padlock ‘off’ ‘facilityas standardInternal and external EEx e brass clamps on baseThrough 10mm holes cast into baseENTRY SPECIFICATION1x20mm EEx d threaded hole at A and B as standard.All entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONSwitch: 2 and 4 pole rotary cam switch to IEC60 947.VoltageVolts380-440CurrentAC21A (A)20PowerAC23A(Kw) AC-3A(Kw)7.5 7.5Conductor Sizemmsq. Max.2.5All Dimensions in mmORDERING INFORMATIONCurrent Rating Switch Position Poles Product Code20 amps20 amps20 ampsFor 25 mm entries add/25 to Product Code e.g. E110006/25Off-On1 - Off - 21-2422E110006E110003E110002135 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 136
Local Control Station - Cast Iron EnclosureType E116 - EEx d IIC Push ButtonLocal Control Station - Cast Iron EnclosureType E116 - EEx d IIC Emergency Stop PushbuttonEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIC T6-40˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1312 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1312 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketPlastic componentsOperator flamepathEarthingMounting117mmx117mmx147mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack5.1 KgM6 allen head stainless steel screwsNitrile O ringPolycarbonateBrass shaft in brass housing, nitrile O ring sealInternal and external EEx e brass clamps on baseEarth on coverThrough 10mm holes cast into baseDimensionsMaterialFinishColourWeightCover fixingGasketPlastic componentsOperator flamepathEarthingMounting117mm x 117mm x 147mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack5.1 KgM6 allen head stainless steel screwsNitrile O ringPolycarbonateBrass shaft in brass housing with nitril O ring sealInternal and external EEx e brass clamps on baseEarth on coverThrough 10mm holes cast into baseENTRY SPECIFICATION1x20mm EEx d threaded hole at A and B as standardAll entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionENTRY SPECIFICATION1x20mm EEx d threaded hole at A and B as standard.All entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONContactor to IEC 60 947 . BS EN 60 947ELECTRICAL SPECIFICATIONContactors to IEC 60 947. BS EN 60 947VoltageVolts220-240415CurrentAC15 (A)32Conductor Sizemmsq. Max2.52.5All Dimensions in mmVoltageVolts220-240415CurrentAC15 (A)32Conductor Sizemmsq. Max2.52.5All Dimensions in mmORDERING INFORMATIONDescription Label Contacts Product CodeShrouded Green PushbuttonShrouded Red PushbuttonExposed Red PushbuttonFor 25 mm entries add/25 to Product Code e.g. E116001/25startstopstop1 n/o and 1n/c1 n/o and 1n/c1 n/o and 1n/cE116001E116002E116003ORDERING INFORMATIONDescription Contacts Product CodeSingle mushroom head emergency ‘stop’ with latching 1 n/o & 1 n/c E116010For 25 mm entries add/25 to Product Code e.g. E110006/25137 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 138
Local Control Station - Cast Iron EnclosureType E116 - EEx d IIC Double PushbuttonsLocal Control Station - Cast Iron EnclosureType E113 - EEx d IIC AmmeterEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIC Zones 1,2,21,22 T6 Group II Cat 1,2,3ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIC T6-40˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1312 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1309 POCC. GB. гБ 05.BO1132IP66 to EN60529:1991ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketPlastic componentsOperator flamepathEarthingMounting117mm x 117mm x 147mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack5.1KgM6 allen head stainless steel screwsNitrile O ringPolycarbonateBrass shaft in brass housing., nitrile O ring sealInternal and external EEx e brass clamps on baseEarth on coverThrough 10mm holes cast into baseDimensionsMaterialFinishColourWeightCover fixingGasketGlassEarthingMounting117mm x 117mm x 138mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack5.1 KgM6 allen head stainless steel screwsNitrile O ringToughened BorosilicateInternal and external EEx e brass clamps on baseEarth on coverThrough 10mm holes cast into baseENTRY SPECIFICATION1x20mm EEx d threaded hole at A and B as standardAll entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONContactors to IEC 60 947. BS EN 60 947VoltageVolts220-240414ORDERING INFORMATIONCurrentAC15 (A)32Description Contacts (each) Product CodeShrouded Green ’start’ and shrouded red ‘stop’Shrouded Green ’start’ and exposed red ‘stop’Shrouded Green ’start’ and shrouded red latching ‘stop’Shrouded Green ’start’ and exposed red latching ‘stop’For 25 mm entries add/25 to Product Code e.g. E116005/25Conductor Sizemmsq. Max2.52.51 n/o & 1 n/c1 n/o & 1 n/c1 n/o & 1 n/c1 n/o & 1 n/cAll Dimensions in mmE116005E116006E116009E116007ENTRY SPECIFICATION1x20mm EEx d threaded hole at A and B as standard.All entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONMoving iron ammeter with adjustable red secondary pointer and overload scale.VoltageVoltsTo 300METER SCALESDirect operated0-2-12 amps0-5-30 amps0 - 30 - 180 ampsCurrent (direct)Amps30Operated from current transformer with 1 amp secondary0 - 15 - 90 amps0 - 20 - 120 amps0 - 30 - 180 ampsORDERING INFORMATIONCurrent (transformer) Conductor SizeAmpsmmsq. Max1 4.00 - 40 - 240 amps0 - 50 - 300 amps0 - 60 - 360 amps0 - 80 - 480 amps0 - 100 - 600 amps0 - 150 - 900 amps0 - 200 - 1200 ampsAll Dimensions in mmDescription Meter Scales Product CodeAmmeter To be specified E113001For 25 mm entries add/25 to Product Code e.g. E113001/25139tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 140
Local Control Station - Cast Iron EnclosureType E114 - EEx d IIC Single and Twin Indicator LampsLocal Control Station - Cast Iron EnclosureType E118 - EEx d IIC PhotocellEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx d II T6Temperature class -40˚C to + 50˚CArea classification Zones 1,2,21,22. Groups IIA, IIB, IICApparatus standard EN 50014:1998 and EN 50018: 1995Certification No. SIRA02ATEX1310Ingress protection IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIC T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1314 POCC. GB. гБ 05.BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketGlassEarthingMountingENTRY SPECIFICATION117mm x 117mm x 138mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack5.1KgM6 allen head stainless steel screwsNitrile O ringToughenedInternal and external EEx e brass clamps on baseEarth on coverThrough 10mm holes cast into base1x20mm EEx d threaded hole at A and B as standardAll entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketGlassEarthingMountingENTRY SPECIFICATION117mm x 117mm x 138mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack5.1KgM6 allen head stainless steel screwsNitrile O ringToughenedInternal and external EEx e brass clamps on baseEarth on coverThrough 10mm holes cast into base1x20mm EEx d threaded hole at A and B as standard.All entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONELECTRICAL SPECIFICATIONPhotocell: Sealed silicon photo diode.Lamps. Transformer operated 6.5 Volts, 0.15 Amps, MES typeVoltageVolts110-120200-250380-440Conductor Sizemmsq. Max2.52.52.5All Dimensions in mmVoltageVolts240Temperature Range˚C-20˚C to +60˚CPower Consumption Conductorwattsmmsq0.25 2.5All Dimensions in mmORDERING INFORMATIONDescription Product Code Description Product Code Description Product CodeSingle GreenSingle RedSingle AmberSingle WhiteE114001E114002E114003E114004For 25 mm entries add/25 to Product Code e.g. E114004/25Green and RedGreen and AmberGreen and WhiteE114005 Red and Amber E114008E114006 Red and White E114009E114007 Amber and White E114010ORDERING INFORMATIONDescriptionPhotocellFor 25 mm entries add/25 to Product Code e.g. E118001/25Product CodeE118001141 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 142
Local Control Station - Cast Iron EnclosureType E110 - EEx d IIC Fuse UnitMultiple AssembliesEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx d IIC T6Temperature class -40˚C to + 50˚CArea classification Zones 1,2,21,22. Groups IIA, IIB, IICCertification No. SIRA02ATEX1308 POCC. GB. гБ 05.BO1132Ingress protection IP66 to EN60529:1992Individual units in the range should be fixed through the external fixing strap providedwhen mounted individually. When two or more units are directly connected togetherit is a condition of the certification that they are supplied as a factory builtassembly on steel back plates as shown below.Any combination of the listed individual units can be joined together in 2, 3 or 4gang configurations.These assemblies can be mounted either horizontally or vertically.ENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketEarthingMounting117mm x 117mm x 116mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack5.1KgM6 allen head stainless steel screwsNitrile O ringInternal and external EEx e brass clamps on baseEarth on coverThrough 10mm holes cast into baseENTRY SPECIFICATION1x20mm EEx d threaded hole at A and B as standardAll entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONFuse: 16 Amp fuse linksVoltageVolts240CurrentAmps16Conductor Sizemmsq. Max2.5All Dimensions in mmORDERING INFORMATIONDescriptionSingle pole and neutralDouble poleFor 25 mm entries add/25 to Product Code e.g. E112001/25Product CodeE112001E112002143 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 144
Customised Control Panels - Cast Aluminium EnclosureType ASMCP/AL - EEx d Customised Control PanelsPART 3.3ASMCP RANGEEEx d IIB Customised Control Panels in cast Iron, cast aluminum andcast stainless steel enclosures.EEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTThe EEx d approved actuators listed can be used to operate standard (not EExapproved) electrical and electronic equipment installed in EEx d approvedenclosures of cast aluminium to engineer customised EEx d approved controlsystems. Two sizes of enclosures are available.The type of equipment that can be installed in the enclosures is limited by thevolume of the equipment and the maximum power dissipation permitted.HAZARDOUS AREA SPECIFICATIONType ASMCP/AL - Customised control panels in cast aluminiumenclosures Page 146Type ASMCP/CI - Customised control panels in cast ironenclosures Page 147Type ASMCP/SS - Customised control panels in caststainless steel enclosures Page 148Marking to 94/9/EC II 2 GDType of protection EEx d IIB T6Temperature class -40˚C to +50˚CArea classification Zones 1,2,21,22. Groups IIA, IIBCertification No. SIRA04ATEX1266X. SIRA03ATEX1215POCC. GB. гБ 05.BO1132Ingress protection IP66 to EN60529:1992Power dissipation 7.0 Watts at +40˚C, 62 Watts at +50˚CENCLOSURE SPECIFICATIONCUSTOMISINGAs a vertically integrated manufacturer Walsall can customisethe ASMCP range at each stage of the manufacturingprocess to meet individual customer requirements.DimensionsMaterialFinishWeight emptyCover fixingGasketEarthingMountingASMCP130/AL - 210mm x 185mm x 152mmASMCP150/AL – 335mm x 310mm x 200mmCast aluminium LM6Epoxy powder coated blackASMCP130/AL 6.0KgASMCP150/AL 17KgM8 allen head stainless steel screwsOne piece closed cell 4mm neopreneBase- internal and external EEx e brass clampsCover – internal EEx e brass clamp2 steel mounting straps. 8mm diameter fixing holesENTRY SPECIFICATIONEntries are to customer requirements. The table below give a guide to the glandcapacity for the more commonly used gland sizes. For other gland sizes or mixedsizes consult Walsall Technical Sales.All entries are fitted with an EEx d approved stopping plug or cable gland.EnclosureGland Size mmSides A & BSides C & DASMCP130/AL20 25 32ASMCP150/AL20 25 32 405 5 2 11 8 7 35 5 3 11 8 7 3All Dimensions in mmPANEL LAYOUTS.EnclosureASMCP130/AL ASMCP150/ALNo. of horizontal rails. 1 2No.of Actuators Permitted in Cover 2 12ORDERING INFORMATIONThe information given above is for guidance only. In practice customised controlpanels are specified jointly between the customer and Walsall Technical Sales.Following an initial discussion, drawings are produced by Walsall for approval bythe customer. Orders can be placed and accepted using the drawings forreference.145tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 146
Customised Control Panels - Cast Iron EnclosureType ASMCP/CI - EEx d Customised Control PanelsCustomised Control Panels - Cast Stainless Steel EnclosureType ASMCP/SS - EEx d Customised Control PanelsEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTThe EEx d approved actuators listed can be used to operate standard (not EExapproved) electrical and electronic equipment installed in EEx d approvedenclosures of cast iron to engineer customised EEx d approved controlsystems. Three sizes of enclosures are available.The type of equipment that can be installed in the enclosures is limited by thevolume of the equipment and the maximum power dissipation permitted.HAZARDOUS AREA SPECIFICATIONThe EEx d approved actuators listed can be used to operate standard (not EExapproved) electrical and electronic equipment installed in EEx d approvedenclosures of cast stainless steel to engineer customised EEx d approved controlsystems. Three sizes of enclosures are available.The type of equipment that can be installed in the enclosures is limited by thevolume of the equipment and the maximum power dissipation permitted.HAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionPower dissipationII 2 GDEEx d IIB T6-40˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X. SIRA03ATEX1215. SIRA04ATEX1267XPOCC. GB. гБ 05.BO1132IP66 to EN60529:19927.0 Watts at +40˚C, 62 watts at +50˚C, 200 Watts at +50˚CMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionPower dissipationII 2 GDEEx d IIB T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X. SIRA03ATEX1215. SIRA04ATEX1267XPOCC. GB. гБ 05.BO1132IP66 to EN60529:19927.0 Watts at +40˚C, 62 Watts at +50˚C, 200 Watts at +50˚CENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeight emptyCover fixingGasketEarthingMountingASMCP130/CI - 210mm x 185mm x 152mmASMCP150/CI – 335mm x 310mm x 200mmASMCP170/CI - 560mm x 560mm x 245mmCast Iron2 pack Epoxy coated to customer specASMCP130/CI 20KgASMCP150/CI 51KgASMCP170/CI 175KgM8 allen head stainless steel screwsOne piece closed cell 4mm neopreneBase- internal and external EEx e brass clampsCover – internal EEx e brass clamp2 steel mounting straps. 8mm diameter fixing holesDimensions ASMCP130/SS - 210mm x 185mm x 152mmASMCP150/SS– 335mm x 310mm x 200mmASMCP170/SS - 560mm x 560mm x 245mmMaterial Cast Stainless Steel 316FinishSelf colourWeight empty ASMCP130/SS 21KgASMCP150/SS 52KgASMCP170/SS 195KgCover fixing M8 allen head stainless steel screwsGasketOne piece closed cell 4mm neopreneEarthingBase- internal and external EEx e brass clampsCover – internal EEx e brass clampMounting2 steel mounting straps. 8mm diameter fixing holesENTRY SPECIFICATIONENTRY SPECIFICATIONEntries are to customer requirements. The table below give a guide to the glandcapacity for the more commonly used gland sizes. For other gland sizes or mixedsizes consult Walsall Technical Sales.All entries are fitted with an EEx d approved stopping plug or cable gland.All Dimensions in mmEntries are to customer requirements. The table below give a guide to the glandcapacity for the more commonly used gland sizes. For other gland sizes or mixedsizes consult Walsall Technical Sales.All entries are fitted with an EEx d approved stopping plug or cable gland.All Dimensions in mmEnclosureGland Size mmSides A & BSides C & DASMCP130/CL20 25 32ASMCP150/CL20 25 32ASMCP170/CL40 25 32 32 40 505 5 2 11 8 7 3 12 12 6 6 35 5 3 11 8 7 3 12 12 6 6 3EnclosureGland Size mmSides A & BSides C & DASMCP130/SS20 25 32ASMCP150/SS20 25 32ASMCP170/SS40 25 32 32 40 505 5 2 11 8 7 3 12 12 6 6 35 5 3 11 8 7 3 12 12 6 6 3PANEL LAYOUTS.EnclosureASMCP130/CI ASMCP150/CI ASMCP170/CINo. of horizontal rails. 1 2 4No.of Actuators Permitted in Cover 2 12 16ORDERING INFORMATIONThe information given above is for guidance only. In practice customised controlpanels are specified jointly between the customer and Walsall Technical Sales.Following an initial discussion, drawings are produced by Walsall for approval bythe customer. Orders can be placed and accepted using the drawings forreference.PANEL LAYOUTS.EnclosureASMCP130/SS ASMCP150/SS ASMCP170/SSNo. of horizontal rails. 1 2 4No.of Actuators Permitted in Cover 2 12 16ORDERING INFORMATIONThe information given above is for guidance only. In practice customised controlpanels are specified jointly between the customer and Walsall Technical Sales.Following an initial discussion, drawings are produced by Walsall for approval bythe customer. Orders can be placed and accepted using the drawings forreference.147 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 148
PART 3.4COMBINEDEEx d AND EEx edmCONTROL SYSTEMSEnclosures of different protection concepts may be combined to formmore complex systems which efficiently utilise the benefits of each.For example a common combination is that of an electrical devicethat can only be housed in an EEx d enclosure is connected to anEEx e enclosure which houses the incoming and outgoing cables.This reduces the size of the EEx d enclosure and helps with theinstallation wiring which is direct into an EEX e enclosure withoutflamepaths to concern the installer. The interconnection is via anapproved line bush/es which provides an EEx d path through thewall of both enclosures, see diagram opposite.APPROVELINE BPhotograph of typical interconnected systems shown opposite.CUSTOMISINGAs a vertically integrated manufacturer Walsall can customisecombined systems at each stage of the manufacturingprocess to meet individual customer requirements.Frame work for mounting multiple assemblies ofEEx e/ EEx d control panels and terminal enclosuresare available for customers specification.149 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 150
PART 4.0POWER SWITCHINGA comprehensive range of changeover switches to 63 amps, 4 and 6 pole switchdisconnectors to 315 amps and fused switches to 125 amps as standard all housed inEEx d approved enclosures in cast iron and cast aluminium. Other variations in operatingcurrent and number of poles and auxiliaries are available to order.4.1 RS Range Page 153EEx d Changeover switches to 63 amps as standard4.2 SD Range Page 157EEx d Switch Disconnectors to 315 amps as standard4.3 SF Range Page 167EEx d Fused Switch Disconnectors to 125 amps as standard151 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 152
Power Switching - Cast Iron EnclosureType RS - EEx d 20, 25, 32 Amps Changeover SwitchPART 4.1RS RANGEEEx d 4 pole change over switches rated from 20 Amps to 63 Ampsin cast iron enclosures.Type RS20 – 20 Amps 4 Pole Changeover Switch Page 154Type RS25 – 25 Amps 4 Pole Changeover Switch Page 154Type RS32 – 32 Amps 4 Pole Changeover Switch Page 154Type RS63 – 63 Amps 4 Pole Changeover Switch Page 155EEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMountingII 2 GDEEx d IIB T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA02ATEX1332. GOST ‘R’ POCC GB. гБ05 BO1132IP66 to EN60529:1992168mm x 145mm x 138mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack6 KgM6 allen head stainless steel screwsBy greaseSwitches with an off position have a padlock ‘off’ ‘facilityas standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 8.0mm fixing holesENTRY SPECIFICATION1x20mm EEx d threaded hole at A, B and C as standard.All entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONSwitch: 4 pole rotary cam switch to IEC60947-3VoltageVolts380-440380-440380-440CurrentAC21A (A)202532PowerAC23A(Kw) AC-3(Kw)5.57.5113.75.57.5Conductor Sizemmsq. Max.2.56.06.0All Dimensions in mmORDERING INFORMATIONCurrent Rating Switch Position Product Code20 amps20 amps25 amps25 amps32 amps32 ampsFor 25 mm entries add/25 to Product Code e.g. RS20C/251-Off-21-21-Off-21-21 - Off - 21-2RS20CRS20RS25CRS25RS32CRS32153 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 154
Power Switching - Cast Iron EnclosureType RS - EEx d 63 Amps Changeover SwitchEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-40˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIBSIRA02ATEX1332. GOST ‘R’ POCC GB. гБ05. BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting220mm x 185mm x 161mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack11KgM6 allan head stainless steel screwsBy greaseSwitches with an off position have a padlock ‘off’ ‘facilityas standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel straps with 8.0mm fixing holesENTRY SPECIFICATION1x20mm EEx d threaded hole at A, B and C as standardAll entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONSwitch: 4 pole rotary cam switch to IEC60947-3VoltageVolts690CurrentAC21A (A)63PowerAC23A(Kw) AC-3(Kw)22 18.5Conductor Sizemmsq. Max.16All Dimensions in mmORDERING INFORMATIONCurrent Rating Switch Position Product Code63 amps63 amps1 - Off - 21- 2RS63CRS63For 25 mm entries add/25 to Product Code e.g. E110006/25155 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 156
Power Switching - Cast Iron EnclosureType SD - EEx d 20-32 Amps 4 Pole Switch DisconnectorPART 4.2SD RANGEEEx d switch disconnectors (to IEC60947-3) in a choice ofcast aluminum or cast iron enclosures, with current ratingsfrom 20 Amps to 315 Amps. The standard versions have 4 or6 poles and 2 auxiliaries. Other configurations can beengineered.EEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA02ATEX1332 GOST’R’ POCC GB. гБ05. B01132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONType SD204 – 20Amps 4 Pole Switch Disconnector Page 158Type SD254 – 25Amps 4 Pole Switch Disconnector Page 158Type SD324 – 32Amps 4 Pole Switch Disconnector Page 158Type SD256 – 25Amps 6 Pole Switch Disconnector Page 159Type SD326 – 32Amps 6 Pole Switch Disconnector Page 159Type SD634 – 63Amps 4 Pole Switch Disconnector Page 160DimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting168mm x 145mm x 138mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack11 KgM6 allen head stainless steel screwsBy greaseSwitches have a padlock ‘off’ ‘facility as standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 8.0mm fixing holesType SD636 – 63Amps 6 Pole Switch Disconnector Page 161Type SD804 – 80Amps 4 Pole Switch Disconnector Page 162Type SD806 – 80Amps 6 Pole Switch Disconnector Page 163Type SD1004 – 100Amps 4 Pole Switch Disconnector Page 162Type SD1006 – 100Amps 6 Pole Switch Disconnector Page 163Type SD1254 – 125Amps 4 Pole Switch Disconnector Page 164Type SD1256 – 125Amps 6 Pole Switch Disconnector Page 165Type SD1604 – 160Amps 4 Pole Switch Disconnector Page 164Type SD1606 – 160Amps 6 Pole Switch Disconnector Page 165Type SD2004 – 200Amps 4 Pole Switch disconnector Page 164ENTRY SPECIFICATION1x20mm EEx d threaded hole at A and B as standard.All entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONSwitch: 4 pole switch disconnector to IEC 60947-3 with 2 n/o early break auxiliariesas standard.VoltageVolts380-440380-440380-440CurrentAC21A (A)202532PowerAC23A(Kw) AC-3(Kw)5.57.511.03.75.57.5Conductor Sizemmsq. Max.2.56.06.0All Dimensions in mmType SD2006 – 200Amps 6 Pole Switch disconnector Page 165Type SD2504 – 250Amps 4 Pole Switch Disconnector Page 166Type SD2506 – 250Amps 6 Pole Switch Disconnector Page 166Type SD3154 – 315Amps 4 Pole Switch Disconnector Page 166Type SD3156 – 315Amps 6 Pole Switch Disconnector Page 166ORDERING INFORMATION20 amps25 amps32 ampsFor 25 mm entries add/25 to Product Code.Current Rating Switch Position Product Code0-10-10-1SD204SD254SD324157 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 158
Power Switching - Cast Aluminium or Cast Iron EnclosureType SD - EEx d 25-32 Amps 6 Pole Switch DisconnectorPower Switching - Cast Iron EnclosureType SD - EEx d 63 Amps 4 Pole Switch DisconnectorEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-40˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIBSIRA03ATEX1215 GOST’R’ POCC GB. гБ05. B01132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA02ATEX1332IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting210mm x 185mm x 153mmCast iron to 180BSI1452:1997Cast aluminium to LM6Zinc rich epoxy powder primer and epoxy powder top coatBlackCast iron 20Kg, Cast aluminium 8KgM6 allen head stainless steel screwsBy greaseSwitches have a padlock ‘off’ ‘facility as standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 8.0mm fixing holesDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting220mmx185mmx161mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack11 KgM6 allen head stainless steel screwsBy greaseSwitches have a padlock ‘off’ ‘facility as standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 8.0mm fixing holesENTRY SPECIFICATION1x20mm EEx d threaded hole at A, B and C as standardAll entries are fitted with EEx d stopping plugs as standardENTRY SPECIFICATION1x20mm EEx d threaded hole at A, B and C as standard.All entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONSwitch: 6 pole switch disconnector to IEC 60947-3 with 2 n/o early breakauxiliaries as standardVoltageVolts380-440380-440380-440CurrentAC21A (A)202532PowerAC23A(Kw) AC-3(Kw)5.57.511.03.75.57.5Conductor Sizemmsq. Max.2.56.06.0All Dimensions in mmELECTRICAL SPECIFICATIONSwitch: Switch disconnector to IEC 60947-3 with 2 n/o early break auxiliaries.VoltageVolts380-440CurrentAC21A (A)63PowerAC23A(Kw) AC-3(Kw)22 18.5Conductor Sizemmsq. Max.16All Dimensions in mmORDERING INFORMATIONCurrent Rating Switch Position Product Code25 amps32 amps25 amps32 ampsFor 25 mm entries add/25 to Product Code.Enclosure MaterialCast IronCast Iron0-10-1SDI256SDI326Cast Aluminium 0 - 1 SDA256Cast Aluminium 0 - 1 SDA326ORDERING INFORMATIONNotes:Current Rating Switch Position Product Code63 amps 0 - 1 SD634For 25 mm entries add/25 to Product Code.Other entry configurations and sizes are available please ask Walsall sales for information.159 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 160
Power Switching - Cast Aluminum or Cast Iron EnclosureType SD - EEx d 63 Amps 6 Pole Switch DisconnectorPower Switching - Cast Aluminium or Cast Iron EnclosureType SD - EEx d 80-100 Amps 4 Pole Switch DisconnectorEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-40˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X. GOST ‘R’ POCC GB. гБ05. BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-20˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA03ATEX1215 GOST ‘R’ POCC GB. гБ05. BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting210mm x 185mm x 153mmCast iron to 180BSI1452:1997Cast aluminium to LM6Cast iron- zinc rich epoxy powder primer andepoxy powder top coatCast aluminium – epoxy powder coatBlackCast iron 20Kg Cast aluminium 8KgM6 allen head stainless steel screwsBy greaseSwitches have a padlock ‘off’ ‘facility as standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 8.0mm fixing holesDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting210mm x 185mm x 153mmCast iron to 180BSI1452:1997Cast aluminium to LM6Cast iron - zinc rich epoxy powder primer andepoxy powder top coatCast aluminium - epoxy powder coatBlackCast iron 20 Kg. Cast aluminium 8 KgM6 allen head stainless steel screwsBy greaseSwitches have a padlock ‘off’ ‘facility as standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 8.0mm fixing holesENTRY SPECIFICATION1x20mm EEx d threaded hole at A, B and C as standardAll entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionENTRY SPECIFICATION1x25mm EEx d threaded hole at A, B and C as standard.All entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionELECTRICAL SPECIFICATIONSwitch: 6 pole switch disconnector to IEC 60947-3 with 2 n/o early break auxiliariesas standardELECTRICAL SPECIFICATIONSwitch: 4 pole switch disconnector to IEC60947 with 2 n/o early break auxiliariesas standard.VoltageVolts380-440CurrentAC21A (A)63PowerAC23A(Kw) AC-3(Kw)22 18.5Conductor Sizemmsq. Max.16All Dimensions in mmVoltageVolts380-440380-440CurrentAC21A (A)80100PowerAC23A(Kw) AC-3(Kw)30372230Conductor Sizemmsq. Max.3535All Dimensions in mmORDERING INFORMATIONCurrent Rating Switch Position Product Code63 amps63 ampsFor 25 mm entries add/25 to Product Code.Enclosure MaterialCast IronCast Aluminium0-10-1SDI636SDA636ORDERING INFORMATIONNotes:Enclosure MaterialCast IronCast IronCurrent Rating Switch Position Product Code80 amps100 amps80 amps100 ampsFor 32 mm entries add/32 to Product Code.Other entry configurations and sizes are available please ask Walsall sales for information.0-10-1SDI804SDI1004Cast Aluminium 0 - 1 SDA804Cast Aluminium 0 - 1 SDA1004161 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 162
Power Switching - Cast Aluminium or Cast Iron EnclosureType SD - EEx d 80-100 Amps 6 Pole Switch DisconnectorPower Switching - Cast Aluminium or Cast Iron EnclosureType SD - EEx d 125-200 Amps 4 Pole Switch DisconnectorEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-20˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X. GOST ‘R’ POCC GB. гБ05. BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-20˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X. GOST ‘R’ POCC GB. гБ05. BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting335mm x 310mm x 200mmCast iron to 180BSI1452:1997Cast aluminium to LM6Cast iron - zinc rich epoxy powder primer andepoxy powder top coatCast aluminium – epoxy powder coatBlackCast iron 50Kg. Cast aluminium 18KgM6 allen head stainless steel screwsBy greaseSwitches have a padlock ‘off’ ‘facility as standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 10mm fixing holesDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting335mm x 310mm x 200mmCast iron to 180BSI1452:1997Cast aluminium to LM6Cast iron - zinc rich epoxy powder primer andepoxy powder top coatCast aluminium – epoxy powder coatBlackCast iron 50Kg. Cast aluminium 18KgM6 allen head stainless steel screwsBy greasePadlock ‘off’ ‘facility as standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 10mm fixing holesENTRY SPECIFICATION1x25mm EEx d threaded hole at A, B and C as standardAll entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionENTRY SPECIFICATION1x25mm EEx d threaded hole at A, B and C as standard.All entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionELECTRICAL SPECIFICATIONSwitch: 6 poles witch disconnector to IEC60947 with 2 n/o early break auxiliariesas standardELECTRICAL SPECIFICATIONSwitch: 4 and 6 pole switch disconnector to IEC 60947 -3 with 2 n/o early breakauxiliaries as standard.VoltageVolts380-440380-440CurrentAC21A (A)80100PowerAC23A(Kw) AC-3(Kw)30372230Conductor Sizemmsq. Max.3535All Dimensions in mmVoltageVolts380-440380-440380-440CurrentAC21A (A)125160200PowerAC23A(Kw) AC-3(Kw)455575374555Conductor Sizemmsq. Max.9595185All Dimensions in mmORDERING INFORMATIONORDERING INFORMATIONNotes:Current Rating Switch Position Product Code80 amps100 amps80 amps100 ampsEnclosure MaterialCast IronCast IronFor 32 mm entries add/32 to Product Code.Other entry configurations and sizes are available please ask Walsall sales for information.0-10-1SDI806SDI1006Cast Aluminium 0 - 1 SDA806Cast Aluminium 0 - 1 SDA1006Notes:Current Rating Switch Position Product Code125 amps160amps200 amps125 amps160 amps200 ampsEnclosure MaterialCast IronCast IronCast IronCast AluminiumFor 32 mm entries add/32 to Product Code.Other entry configurations and sizes are available please ask Walsall sales for information.O-1O-1O-1O-1SDI1254SDI1604SDI2004SDA1254Cast Aluminium O - 1 SDA1604Cast Aluminium O - 1 SDA2004163 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 164
Power Switching - Cast Aluminium or Cast Iron EnclosureType SD - EEx d 125-200 Amps 6 Pole Switch DisconnectorPower Switching - Cast Aluminium or Cast Iron EnclosureType SD - EEx d 250-315amps 4 & 6 Pole Switch DisconnectorEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-20˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X. GOST ‘R’ POCC GB. гБ05. BO1132IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-20˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X. GOST ‘R’ POCC GB. гБ05. BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting335mm x 310mm x 200mmCast iron to 180BSI1452:1997Cast aluminium to LM6Cast iron - zinc rich epoxy powder primer andepoxy powder top coatCast aluminium – epoxy powder coatBlackCast iron 50Kg. Cast aluminium 18KgM6 allen head stainless steel screwsBy greasePadlock ‘off’ ‘facility as standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 10mm fixing holesDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting335mm x 310mm x 200mmCast iron to 180BSI1452:1997Cast aluminium to LM6Cast iron - zinc rich epoxy powder primer andepoxy powder top coatCast aluminium – epoxy powder coatBlackCast iron 50 Kg. Cast aluminium 18 KgM6 allen head stainless steel screwsBy greasePadlock ‘off’ ‘facility as standardInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 10mm fixing holesENTRY SPECIFICATION1x25mm EEx d threaded hole at A, B and C as standardAll entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionENTRY SPECIFICATION1x25mm EEx d threaded hole at A, B and C as standard.All entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionELECTRICAL SPECIFICATIONSwitch: 4 and 6 pole switch disconnector to IEC 60947 -3 with 2 n/o early breakauxiliaries as standardORDERING INFORMATIONNotes:VoltageVolts380-440380-440380-440Current Rating Switch Position Product Code125 amps160amps200 amps125 amps160 amps200 ampsCurrentAC21A (A)125160200PowerAC23A(Kw) AC-3(Kw)455575374555Enclosure MaterialCast IronCast IronCast IronCast AluminiumConductor Sizemmsq. Max.9595185For 32 mm entries add/32 to Product Code.Other entry configurations and sizes are available please ask Walsall sales for information.O-1O-1O-1O-1All Dimensions in mmSDI1256SDI1606SDI2006SDA1256Cast Aluminium O - 1 SDA1606Cast Aluminium O - 1 SDA2006ELECTRICAL SPECIFICATIONSwitch: 4 and 6 pole switch disconnector to IEC 60947 -3 with 2 n/o early breakauxiliaries as standard.Notes:VoltageVolts380-440380-440Current Rating Switch Position Poles Product Code250 amps250 amps315 amps315 amps250 amps250 amps315 amps315 ampsCurrentAC21A (A)200315ORDERING INFORMATIONPowerAC23A(Kw) AC-3(Kw)90110Enclosure MaterialCast IronCast IronCast IronCast IronCast AluminumCast AluminumCast AluminumCast Aluminum5575Conductor Sizemmsq. Max.185185O-1O-1O-1O-1O-1O-1O-1O-1For 32 mm entries add/32 to Product Code.Other entry configurations and sizes are available please ask Walsall sales for information.46464646All Dimensions in mmSDI2504SDI2506SDI3154SDI3156SDA2504SDA2506SDA3154SDA3156165 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 166
Power Switching - Cast Aluminium or Cast Iron EnclosureType SF - EEx d 20-63 Amp 4 & 6 Pole Fused Switch DisconnectorPART 4.3SF RANGEEEx d fused switch disconnectors (to IEC60947-3) in achoice of cast aluminum or cast iron enclosures, with currentratings from 20 Amps to 125 Amps. The standard versionshave 4 or 6 poles and 2 auxiliaries. Other configuations canbe engineered.Type SF254 – 20 Amps 4 Pole Fused Switch Disconnector Page 168Type SF256 – 25 Amps 6 Pole Fused Switch Disconnector Page 168Type SF324 – 32 Amps 4 Pole Fused Switch Disconnector Page 168Type SF326 – 32 Amps 6 Pole Fused Switch Disconnector Page 168Type SF634 – 63 Amps 4 Pole Fused Switch Disconnector Page 168Type SF636 – 63 Amps 6 Pole Fused Switch Disconnector Page 168Type SF804 – 80 Amps 4 Pole Fused Switch Disconnector Page 169Type SF806 – 80 Amps 6 Pole Fused Switch Disconnector Page 169Type SF1004 – 100 Amps 4 Pole Fused Switch Disconnector Page 169Type SF1006 – 100 Amps 6 Pole Fused Switch Disconnector Page 169Type SF1254 – 125 Amps 4 Pole Fused Switch Disconnector Page 169Type SF1256 – 125 Amps 6 Pole Fused Switch Disconnector Page 169HAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTENCLOSURE SPECIFICATIONII 2 GDEEx d IIB T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA02ATEX1332 GOST’R’ POCC GB. гБ05. B01132IP66 to EN60529:1992Dimensions 210mm x 185mm x 153mmMaterialCast iron to 180BSI1452:1997Cast aluminium to LM6FinishCast iron - zinc rich epoxy powder primer andepoxy powder top coatCast aluminium – epoxy powder coatColourBlackWeightCast iron 20Kg. Cast aluminium 8KgCover fixing M6 allen head stainless steel screwsGasketBy greasePlastic components PolycarbonateOperator flamepath Brass shaft in brass housingSecuritySwitches have a padlock ‘off’ ‘facility as standardCover interlock (cover may not be opened unless switch is inthe off position)EarthingInternal and external EEx e brass clamps on baseEarth on coverMountingTwo steel mounting straps with 8.0mm fixing holesENTRY SPECIFICATION1x20mm EEx d threaded hole at A, B and C as standard.All entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONFuses: European standard fuses to IEC 269.1&2Switch: Switch disconnector to IEC 60947-3 with 2 n/o early break auxiliaries.VoltageCurrentVoltsAC21A (A)380-44025380-44032380-44063ORDERING INFORMATIONPowerAC23A(Kw) AC-3(Kw)7.511.0225.57.518.5Conductor Sizemmsq. Max.6616All Dimensions in mmNotes:Current Rating Switch Position Poles Product Code Aluminum Product Code Iron20 amps 0 - 1 4 SFA204 SFI20425 amps 0 - 1 4 SFA25432 amps63 amps20 amps25 amps32 amps63 amps0-10-10-10-10-10-1For 25 mm entries add/25 to Product Code e.g. SF254/25446666SFA324SFA634SFA206SFA256SFA326SFA636SFI254SFI324SFI634SFI204SFI256SFI326SFI636167 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 168
Power Switching - Cast Aluminium or Cast Iron EnclosureType SF - EEx d 80-125 Amps 4 & 6 Pole Fused Switch DisconnectorEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-40˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X GOST’R’ POCC GB. гБ05. B01132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketSecurityEarthingMounting335mm x 310mm x 200mmCast iron to 180BSI1452:1997Cast aluminium to LM6Cast iron - zinc rich epoxy powder primer andepoxy powder top coatCast aluminium – epoxy powder coatBlackCast iron 50Kg Cast aluminium 18KgM6 allen head stainless steel screwsBy greaseSwitches have a padlock ‘off’ ‘facility as standardCover interlock (cover may not be opened unless switch isin the off position)Internal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 10mm fixing holesENTRY SPECIFICATION1x25mm EEx d threaded hole at A, B and C as standardAll entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionSwitch disconnectors on route toKazakhstanELECTRICAL SPECIFICATIONFuses: European standard fuses to IEC 269.1&2Switch: Switch disconnector to IEC 60947-3 with 2 n/o early break auxiliariesVoltageVolts380-440380-440380-440CurrentAC21A (A)80100125PowerAC23A(Kw) AC-3(Kw)303745223037Conductor Sizemmsq. Max.353550All Dimensions in mmORDERING INFORMATIONNotes:Current Rating Switch Position Poles Product Code Aluminum80 amps100 amps125 amps80 amps100 amps125 amps0-10-10-10-10-10-1For 32 mm entries add/32 to Product Code. eg SF1004/32444666SFA804SFA1004SFA1254SFA806SFA1006SFA1256Product Code IronSFI804SFI1004SFI1254SFI806SFI1006SFI1256169 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 170
PART 5.0MOTOR CONTROLA comprehensive range of EEx d DOL and STAR - DELTA motor starters and starter/isolatorsin a choice of cast iron and cast aluminum enclosures with ratings up to 30 kW.5.1 DOL Range Page 173EEx d IIB Direct-on-line Starters and Starter/ Isolators to 30kW5.2 SDS Range Page 179EEx d IIB Star-Delta and Starters and Starter/ Isolators to 30kW171 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 172
Motor Control - Cast Iron EnclosureType DOL - EEx d 5.5 - 7.5 Amps DOL StarterPART 5.1DOL RANGEEEx d IIB Direct-on-line Starters and Starter/Isoloators in a choiceof cast iron and cast aluminium enclosures from 5.5kW to 30kW.All have a choice of coil voltages and overload currents.Type DOL5.5 – 5.5 kW Direct on Line Starter Page 174Type DOL7.5 – 7.5 kW Direct on Line Starter Page 174EEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionENCLOSURE SPECIFICATIONII 2 GDEEx d IIB T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA02ATEX1332IP66 to EN60529:1992Type DOL11 – 11kW Direct on Line Starter Page 175Type DOL15 – 15 kW Direct on Line Starter Page 175Type DOL22 – 22 kW Direct on Line Starter Page 176Type DOL30 – 30 kW Direct on Line Starter Page 176Type DOLSD5.5 – 5.5 kW Starter Isolator Page 177DimensionsMaterialFinishColourWeightCover fixingGasketEarthingMounting220mm x 185mm x 161mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatBlack11 KgM6 allen head stainless steel screwsBy greaseInternal and external EEx e brass clamps on baseEarth on coverTwo steel straps with 8.0mm fixing holesType DOLSD7.5 – 7.5 kW Starter Isolator Page 177Type DOLSD11 – 11 kW Starter Isolator Page 177Type DOLSD15 – 15 kW Starter Isolator Page 177Type DOLSD22 – 22 kW Starter Isolator Page 177Type DOLSD30 – 30 kW Starter Isolator Page 177ENTRY SPECIFICATION1x20mm EEx d threaded hole at A, B and C as standard.All entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONContactor: 1 and 3 phase, 50/60 Hz contactors to IEC947-4 with pushbutton operators fitted with thermal overload protection and coil voltages asspecified below.Contactor RatingskW Amps (AC3) Volts5.57.51216415415Conductor Sizemmsq. Max.*2.52.5* For flexible cable. For solid cable multiply by 1.6Coil VoltagesOverloads50Hz 60Hz Amps Amps1101203804154404801102204600.14-0.23 2.00-3.300.20-0.33 3.00-5.000.30-0.50 4.50-7.500.45-0.75 6.00-10.000.60-1.00 9.00-15.000.90-1.50 14.00-23.001.40-2.30All Dimensions in mmORDERING INFORMATION To order use the following sequence of letters and numbers.DOL 5.5 3 415 1.4/2.3Note: For 25 mm entries add/25 to Product CodeTYPE RATING PHASES COIL OVERLOADVOLTAGE CURRENT173 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 174
Motor Control - Cast Aluminium or Cast Iron EnclosureType DOL - EEx d 11-15kW DOL StarterMotor Control - Cast Aluminium or Cast Iron EnclosureType DOL - EEx d 22-30 kW DOL StarterEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-20˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIBSIRA03ATEX1215X. GOST ‘R’ POCC GB. гБ05. BO1132IP66 to EN60529:1991Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-20˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X GOST ‘R’ POCC GB. гБ05. BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensions 210mm x 185mm x 153mmMaterialCast iron to 180BSI1452:1997Cast aluminium to LM6FinishCast iron- Zinc rich epoxy powder primer andepoxy powder top coatCast aluminium- epoxy powder coatColourBlackWeightCast iron 20Kg, cast aluminium 8KgCover fixing M6 allen head stainless steel screws.GasketBy greasePlastic components PolycarbonateOperator flamepath Brass shaft in brass housingEarthingInternal and external EEx e brass clamps on baseEarth on coverMountingTwo steel mounting straps with 8.0mm fixing holesENTRY SPECIFICATION1x25mm EEx d threaded hole at A, B and C as standardAll entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionENCLOSURE SPECIFICATIONDimensionsMaterialFinishColourWeightCover fixingGasketEarthingMountingENTRY SPECIFICATION335mm x 310mm x 200mmCast iron to 180BSI1452:1997Cast aluminium to LM6Cast iron- Zinc rich epoxy powder primer andepoxy powder top coatCast aluminium- epoxy powder coatBlackCast iron 50 Kg , cast aluminium 18 KgM6 allen head stainless steel screwsBy greaseInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 10mm fixing holes1x25mm EEx d threaded hole at A, B and C as standard.All entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionELECTRICAL SPECIFICATIONELECTRICAL SPECIFICATIONContactor: 3 phase, 50/60 Hz contactors to IEC947-4 with push button operators,fitted with thermal overload protection and coil voltages as specified below.kW1115Contactor RatingsAmps (AC3)2130Volts415415Conductor Sizemmsq. Max.*2.56Coil Voltages50Hz 60HzOverloadsAmps14-2317-2620-33All Dimensions in mmContactor: 3 phase, 50/60 Hz contactors to IEC947-4 with push button operators,fitted with thermal overload protection and coil voltages as specified below.kW2230Contactor RatingsAmps (AC3)4855110 110120 220380 460415440480* For flexible cable. For solid cable multiply by 1.6 * For flexible cable. For solid cable multiply by 1.6Volts415415Conductor Sizemmsq. Max.*1616Coil Voltages50Hz 60Hz110120380415440480500690110220460OverloadsAmps28-4235-5046-65All Dimensions in mmORDERING INFORMATION To order use the following sequence of letters and numbers.DOL 15 3 415 20/33ORDERING INFORMATION To order use the following sequence of letters and numbers.DOL 22 3 415 35/50TYPE RATING PHASES COIL OVERLOADVOLTAGE CURRENTTYPE RATING PHASES COIL OVERLOADVOLTAGE CURRENTNote1:For 25 mm entries add/25 to Product CodeFor Enclosures in cast aluminum add A to product code and I for Cast Iron EnclosuresNote1:For 25 mm entries add/25 to Product CodeFor Enclosures in cast aluminum add A to product code and I for Cast Iron Enclosures175 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 176
Motor Control - Cast Aluminium or Cast Iron EnclosureType DOLSD - EEx d 5.5-30kW DOL Starter/IsolatorEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-20˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIBSIRA042ATEX1266X. GOST ‘R’ POCC. GB. гБ05. BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting335mm x 310mm x 200mmCast iron to 180BSI1452:1997Cast aluminium to LM6Cast iron- Zinc rich epoxy powder primer andepoxy powder top coatCast aluminium- epoxy powder coatCast iron 50Kg , cast aluminium 18KgM6 allen head stainless steel screwsBy greaseInternal and external EEx e brass clamps on baseEarth on coverTwo steel mounting straps with 10mm fixing holesENTRY SPECIFICATION1x25mm EEx d threaded hole at A, B and C as standard.All entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionELECTRICAL SPECIFICATIONContactor: 3 phase, 50/60 Hz contactors to IEC947-4 with push buttonoperators, fitted with thermal overload protection and coil voltages as specified belowIsolator: Switch disconnector to IEC 60947-3 with2 n/o early break auxiliariesas standard.Contactor RatingskW Amps (AC3) Volts5.57.511152230121621304855415415415415415415Conductor Sizemmsq. Max.*2.52.52.561616Coil VoltagesOverloads50Hz 60Hz Amps Amps1101203804154404801102204600.14-0.23 6-100.20-0.33 9-150.30-0.50 14-230.45-0.75 17-260.60-1.00 20-330.90-1.501.40-2.302.0-3.33-54.5-7.5* For flexible cable. For solid cable multiply by 1.6ORDERING INFORMATION To order use the following sequence of letters and numbers.28-4235-5046-6560-8270-95DOL/SD 22 3 415 35/50All Dimensions in mmNote1:For 25 mm entries add/25 to Product CodeFor Enclosures in cast aluminum add A to product code and I for Cast Iron EnclosuresTYPE RATING PHASES COIL OVERLOADVOLTAGE CURRENT177 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 178
Motor Control - Cast Aluminium or Cast Iron EnclosureType SDS - EEx d 11-30kW Star Delta StarterPART 5.2SDS RANGEEEx d IIB Star Delta and Starter/Isolators in a choiceof cast iron and cast aluminium enclosures from 5.5kW to 30kW.All have a choice of coil voltages and overloads currents.Type SDS11 – 11kw Star-Delta Starter Page 180Type SDS15 – 15kw Star-Delta Starter Page 180Type SDS22 – 22kw Star-Delta Starter Page 180Type SDS30 – 30kw Star-Delta Starter Page 180Type SDSI11 – 11kw Star-Delta Starter Isolator Page 181Type SDSI15 – 15kw Star-Delta Starter Isolator Page 181Type SDSI22 – 22kw Star-Delta Starter Isolator Page 181Type SDSI30 – 30kw Star-Delta Starter Isolator Page 181EEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionENCLOSURE SPECIFICATIONII 2 GDEEx d IIB T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X. GOST ‘R’ POCC GB. гБ05 BO1132IP66 to EN60529:1992Dimensions 335mm x 310mm x 200mmMaterialCast iron to 180BSI1452:1997Cast aluminium to LM6FinishCast iron- Zinc rich epoxy powder primer andepoxy powder top coatCast aluminium- epoxy powder coatColour.BlackWeightCast iron 50 Kg , cast aluminium 18 KgCover fixing M6 allen head stainless steel screwsGasketBy greasePlastic components PolycarbonateOperator flamepath Brass shaft in brass housingEarthingInternal and external EEx e brass clamps on baseEarth on coverMountingTwo steel mounting straps with 10mm fixing holesENTRY SPECIFICATION1x25mm EEx d threaded hole at A, B and C as standard.All entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionELECTRICAL SPECIFICATIONContactor: 3 phase, 50/60 Hz contactors to IEC947-4 with push button operators,fitted with thermal overload protection and coil voltages as specified below.Contactor Ratings Conductor Size Coil VoltagesOverloadskW11152230Amps (AC3)21304858Volts415415415415mmsq. Max.*2.561616* For flexible cable. For solid cable multiply by 1.650Hz10/120380/41544048060Hz110240460Amps17-2620-3028-4235-5046-6560-8270-95All Dimensions in mmORDERING INFORMATION To order use the following sequence of letters and numbers.SDS 15 415 28/45Note1:TYPE RATING COIL OVERLOADVOLTAGE CURRENTFor 25 mm entries add/25 to Product CodeFor Enclosures in cast aluminum add A to product code and I for Cast Iron Enclosures179 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 180
Motor Control - Cast Aluminium or Cast Iron EnclosureType SDSI - EEx d 11- 30kW Star Delta Starter/IsolatorEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB T6-20˚C to + 50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1266X GOST ‘R’ POCC GB гБ05 BO1132IP66 to EN60529:1992ENCLOSURE SPECIFICATIONDimensions 335mm x 310mm x 200mmMaterialCast iron to 180BSI1452:1997Cast aluminium to LM6FinishCast iron- Zinc rich epoxy powder primer andepoxy powder top coatCast aluminium- epoxy powder coatWeightCast iron 50Kg , cast aluminium 18KgCover fixing M6 allen head stainless steel screwsGasketBy greasePlastic components PolycarbonateOperator flamepath Brass shaft in brass housingEarthingInternal and external EEx e brass clamps on baseEarth on coverMountingTwo steel mounting straps with 10mm fixing holesENTRY SPECIFICATION1x25mm EEx d threaded hole at A, B and C as standardAll entries are fitted with EEx d stopping plugs as standard32mm entries are available as an optionELECTRICAL SPECIFICATIONContactor: 3 phase, 50/60 Hz contactors to IEC947-4 with push buttonoperators, fitted with thermal overload protection and coil voltages as specified belowIsolator: Switch disconnector to IEC 60947-3 with 2 n/o early break auxiliariesas standardEEx d control panels designed andmanufactured for a major processinstallation in Abu DhabiContactor Ratings Conductor Size Coil VoltagesOverloadskW Amps (AC3) Volts mmsq. Max.* 50Hz 60HzAmps11152230213048584154154154152.56161610/120380/41544048011024046017-2620-3028-4235-5046-6560-8270-95* For flexible cable. For solid cable multiply by 1.6ORDERING INFORMATION To order use the following sequence of letters and numbers.SDSI 15 415 28/45All Dimensions in mmNote1:TYPE RATING COIL OVERLOADVOLTAGE CURRENTFor 25 mm entries add/25 to Product CodeFor Enclosures in cast aluminum add A to product code and I for Cast Iron Enclosures181 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 182
PART 6.0DISTRIBUTION BOARDSType DBD150- 63Amp switched distribution board with 16Amp MCBs Page 185Type DBD170- 100Amp switched distribution board with 16Amp MCBs Page 186183 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 184
Distribution Board - Cast Aluminium and Cast Iron EnclosuresType DBD150 – EEx d 63 amps switched distribution box with 16amp MCBsDistribution Board - Cast Iron EnclosuresType DBD170 – EEx d 100 amps switched distribution box with 16amp MCBsEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx d IIB T6Temperature class -40˚C to + 50˚CArea classification Zones 1,2,21,22 . Groups IIA, IIBCertification No. SIRA04ATEX1226X POCC. GB. гБ 05.BO1132Ingress protection IP66 to EN60529:1992Power dissipation Maximum 62 watts at +50CMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionPower dissipationII 2 GDEEx d IIB T6-40˚C to +50˚CZones 1,2,21,22. Groups IIA, IIBSIRA04ATEX1227X POCC. GB. гБ 05.BO1132IP66 to EN60529:1991Maximum 200 Watts at +50˚CENCLOSURE SPECIFICATIONDimensions 335mm x 310mm x 200mmMaterialCast aluminium LM6Cast iron to 180BSI1452:1997Finish Aluminium - epoxy powder coated RAL 7032Iron - Zinc rich epoxy powder primerand epoxy powder top coat, blackWeight empty Cast aluminium 17Kgs, Cast iron 50KgsCover fixing M6 allen head stainless steel screwsGasketOne piece closed cell 4mm neopreneEarthingBase- internal and external EEx e brass clampsCover – internal EEx e brass clampMounting2 steel mounting straps. 10mm diameter fixing holesENCLOSURE SPECIFICATIONDimensions 560mm x 560mm x 245mmMaterialCast aluminium LM6Cast iron to 180BSI1452:1997Finish Aluminium - epoxy powder coated RAL 7032Iron- Zinc rich epoxy powder primerand epoxy powder top coatWeight empty Aluminium 65Kgs, cast iron 190KgsCover fixing Hinged with M10 allen head stainless steel screwsGasketOne piece closed cell 4mm neopreneEarthingBase- internal and external EEx e brass clampsCover – internal EEx e brass clampMounting2 steel U shaped mounting straps. 10mm diameter fixing holesENTRY SPECIFICATIONAll entries EEx d threaded and fitted with EEx d stopping plugs or glands asappropriateENTRY SPECIFICATIONAll entries EEx d threaded and fitted with EEx d stopping plugs or glandsas appropriateMCBs9 x 1 pole6 x 2 pole4 x 3 poleEntries Side A1 x M25 + 9 x M201 x M25 + 6 x M201 x M25 + 4 x M20MCBs30 x 1 pole18 x 2 pole12 x 3 poleEntries Side A1 x M32 + 6 x M201 x M32 + 6 x M201 x M32Entries Side C12 x M206 x M206 x M20Entries Side D12 x M206 x M206 x M20ELECTRICAL SPECIFICATIONELECTRICAL SPECIFICATIONSwitch DisconnectorMCBsIncoming and outgoing terminalsWiring1x 63 amp 4 pole incoming switchdisconnector to IEC60947-31,2 and 3 pole 16 amp MCBs to IEC898WDU type as appropriateNot wired as standardOptional wiring service availableAll Dimensions in mmSwitch DisconnectorMCBsIncoming and outgoing terminalsWiring1x 100 Amp 4 poleincoming switch disconnector to IEC60947-31,2 and 3 pole 16 amp MCBs to IEC898WDU type as appropriateNot wired as standardOptional wiring service availableAll Dimensions in mmORDERING INFORMATIONSwitch Amps Entries 16amp MCBs Incoming Terminals Outgoing Terminals Product Code631 x M25 + 9 x M209 x 1 pole4 x WDU16 + 1 x WPE16 9 x WDU2.5 + 9 x WPE2.5 DBD150/91631 x M25 + 6 x M206 x 2 pole4 x WDU16 + 1 x WPE16 12 x WDU2.5 + 6 x WPE2.5 DBD150/62631 x M25 + 4 x M204 x 3 pole4 x WDU16 + 1 x WPE16 12 x WDU2.5 + 4 x WPE2.5 DBD150/43Notes: For cast aluminium add /AL to product code e.g. DBD150/91/AL.For cast iron add /CI to product code e.g. DBD150/91/CIORDERING INFORMATIONSwitch Amps Entries 16amp MCBs Incoming Terminals Outgoing Terminals Product Code1001 x M32 + 30 x M2030 x 1 pole4 x WDU35 + 1 x WPE35 36 x WDU2.5 + 36 x WPE2.5 DBD170/3011001 x M32 + 18 x M208 x 2 pole4 x WDU35 + 1 x WPE35 36 x WDU2.5 + 18 x WPE2.5 DBD170/1821001 x M32 + 12 x M2012 x 3 pole4 x WDU35 + 1 x WPE35 36 x WDU2.5 + 12 x WPE2.5 DBD170/123185 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 186
PART 7.0LIGHTING7.1 Fluorescent Lighting Fittings Page 189Single and twin standard and emergency luminaires approvedto ‘d’, ‘de’, ‘edq’ and ‘nA’ for lamps ranging from 8 Watts to 58 Watts7.2 High Intensity Discharge Lighting Fittings Page 199Wellglass* and floodlight luminaires approved to ‘d*’, ‘de’ and ‘nR’for all types of high intensity discharge lamps ranging from 70 Watts to 400 Watts7.3 Walkway and Portable Lighting Page 205Bulkhead and hand lamp EEx de luminaires ranging from 13 to 60 Watts* These products will be introduced later in 2006 and are included for advanced notice only187 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 188
Fluorescent LightingType Calstar - EEx d Fluorescent Fitting for 18 to 58 Watt LampsPART 7.1FLUORESCENTLIGHTING FITTINGSEEx d IIB, IIC Zones 1,2,21,22 T5, T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIB and IIC(T6) -20˚C to + 40˚C(T5) -20˚C to + 55˚C(T4) -20˚C to + 70˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1107 GOST’R’ POCC GB. гБ05. B01132IP67 to EN60529:1992ENCLOSURE SPECIFICATIONType CalstarType CalstarType CalstarType E152– EEx d Single and Twin Fluorescent Fittingsfor 18-58W lamps Page 190– EEx de Single and Twin Emergency FluorescentFittings for 18-58W lamps Page 191– EEx de single Emergency Exit FluorescentFittings for 8W Lamps Page 192– EEx edq Single and Twin Fluorescent FittingsMaterialFinishCover fixingGasketEarthingMountingAll cast metal parts – light metal alloyOvertube – borosilicate glassReflector – 1.2mm mild steelCast metal parts - Epoxy powder coat RAL7032Reflector – epoxy powder coat – whiteM6 allen head stainless steel screwsNitrile O ringInternal and external earthsTwo stainless steel removable mounting brackets supplied asstandardfor 18-58W lamps Page 193ENTRY SPECIFICATIONType E148– EEx edq Single and Twin Fluorescent EmergencyFittings for 18-36W lamps Page 1941 x 20mm EEx d threaded hole at A and B. Both are fitted with an EEx dstopping plug.Type E 181– EEx edq Single, Twin and Triple FluorescentRecessed Fittings for 18-58W lamps Page 195ELECTRICAL SPECIFICATIONType N161Type N162– EEx nA Single and Twin FluorescentFittings for 18-58W Lamps Page 196– EEx nA Single and Twin Fluorescent EmergencyFittings for 18-36W Lamps Page 197Control gear High frequency electronic ballast complying with all Europeanstandards relating to safety, operation and EMC (Immunity)Operating voltage 220 – 254 Volts 50/60HzOperating current 0.5 Amps maxPower factor 0.98Terminals2.5mm sq. connection block. Suitable for through wiringLampsBi-pin Flourescent tube 26mm T8 or 25mm T12All Dimensions in mmORDERING INFORMATIONGAS GROUPS IIA AND IIBWattage Length Weight Product Code1 x 18 watts2 x 18 watts1 x 36 watts2 x 36 watts1 x 58 watts2 x 58 watts600mm600mm1200mm1200mm1500mm1500mmNotes: Add WG to part number if wire guard required5.0kg5.2kg7.0kg7.2kg8.0kg8.3kg500/0103500/0121500/0109500/0127500/0115500/0133GAS GROUPS IICWattage Length Weight Product Code1 x 18 watts600mm5.0kg600/01032 x 18 watts600mm5.2kg600/01211 x 36 watts1200mm7.0kg600/01092 x 36 watts1200mm7.2kg600/01271 x 58 watts1500mm8.0kg600/01152 x 58 watts1500mm8.3kg600/0133189 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 190
Fluorescent LightingType Calstar - EEx de Emergancy Fluorescent Fitting for 18 to 58 Watt LampsFluorescent LightingType Calstar - EEx de Emergency Fluorescent Exit Fitting for 8 Watt LampsEEx de IIB, IIC Zones 1,2,21,22 T5, T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T5, T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx de IIB and IIC(T6) -20˚C to + 40˚C(T5) -20˚C to + 55˚C(T4) -20˚C to + 70˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA02ATEX1107 GOST’R’ POCC GB. гБ05. B01132IP67 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx de IIC(T6) -20˚C to +40˚C(T5) -20˚C to + 55˚CZones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1107 GOST’R’ POCC GB. гБ 05. B01132IP67 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONPictograms supplied as standardMaterialFinishCover fixingGasketEarthingBattery HousingMountingAll cast metal parts – light metal alloyOvertube – borosilicate glassReflector – 1.2mm mild steelCast metal parts - Epoxy powder coat RAL7032Reflector – epoxy powder coat – whiteM6 allen head stainless steel screwsNitrile O ringInternal and external earthsAluminium tube with EEx e glandsTwo stainless steel removable mounting brackets supplied asstandardMaterialFinishCover fixingGasketEarthingBattery TubeMountingAll cast metal parts – light metal alloyOvertube – borosilicate glassReflector – 1.2mm mild steelCast metal parts - Epoxy powder coat RAL7032Reflector – epoxy powder coat – whiteM6 allen head stainless steel screwsNitrile O ringInternal and external earthsAluminium tube with EEx e glandsTwo stainless steel removable mounting brackets supplied asstandardENTRY SPECIFICATIONENTRY SPECIFICATION1 x 20mm EEx d threaded hole at A and BOne entry is used for the battery and the other is fitted with an EEx d stopping plug1 x 20mm EEx d threaded hole at A and BOne entry is used for the battery and the other is fitted with an EEx d stopping plug.ELECTRICAL SPECIFICATIONControl gearHigh frequency electronic ballast andemergency module complying with allEuropean standards relating to safety,operation and EMC (Immunity)Operating voltage220 – 254 Volts 50/60HzOperating current0.5 Amps maxPower factor 0.98Emergency operationMaintained and non-maintainedEmergency operating time3 hours in both modesRecharge time24 hours from fully discharged stateProtectionProtection against deep dischargeand reverse battery polarityTerminals2.5mm sq. connection block suitable forthrough wiringLampBi-pin Flourescent tube 26mm T8, 25mm T12All Dimensions in mmELECTRICAL SPECIFICATIONControl gearHigh frequency electronic ballast complying with allEuropean standards relating to safety, operation andEMC (Immunity)Operating voltage 220 – 254 Volts 50/60HzOperating current 0.5 Amps maxPower factor 0.98Emergency operation Maintained and non–maintainedEmergency operating time 3 hours in both modesRecharge time24 hours from fully discharged stateTerminals2.5mm sq. connection block suitable for through wiringLampBi-Pin fluorescent tubes, T5PictogramsA set of 3 pictograms as indicated opposite are suppliedas standardAll Dimensions in mmORDERING INFORMATIONGAS GROUPS IIA AND IIBWattage Length Weight Product Code1 x 18 watts2 x 18 watts1 x 36 watts2 x 36 watts1 x 58 watts2 x 58 watts600mm600mm1200mm1200mm1500mm1500mmNote: Add WG to part number if wire guard required6.0kg6.2kg8.0kg8.2kg9.0kg9.3kg550/0103550/0121550/0109550/0127550/0115550/0133GAS GROUPS IICWattage Length Weight Product Code1 x 18 watts600mm6.0kg650/01032 x 18 watts600mm6.2kg650/01211 x 36 watts1200mm8.0kg650/01092 x 36 watts1200mm8.2kg650/01271 x 58 watts1500mm9.0kg650/01152 x 58 watts1500mm9.3kg650/0133ORDERING INFORMATIONWattage Length Weight Product Code1 x 8 watts 300mm 4.0kg 650/0211Note: Fitting complete with lamp191 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 192
Fluorescent LightingType E152 - EEx edq Fluorescent Fitting for 18 to 58 Watt LampsFluorescent LightingType E148 - EEx edq Emergency Fluorescent Fitting for 18 to 36 Watt LampsEEx edq IIC Zones 1,2,21,22 T4 Group II Cat 2ATEXEEx edq IIC Zones 1,2,21,22 T4 Group II Cat 2ATEXHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 G, II 2 D T80CEEx edq IIC T4(T4) -20˚C to +60˚C(T4) -20˚C to +50˚C for 1 x 58 Watt and 2 x 58 WattZones 1,2,21,22 . Groups IIA, IIB, IICPTB 97 ATEX2223,2224,2225IP66 to EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx edq IIC T4(T4) -20˚C to +55˚CZones 1,2,21,22. Groups IIA, IIB, IICPTB05 ATEX2066IP66 to EN60529:1992ENCLOSURE SPECIFICATIONMaterialDiffuser fixingIsolating switchGasketMountingBody – Glass reinforced polyesterDiffuser – polycarbonateReflector – glass reinforced polyesterHinged with central locking, key provided as standardIsolates all poles of power supply when luminaire is openedEPDMBrackets as required fixed to body through bushesmoulded into body. See drawingENCLOSURE SPECIFICATIONMaterialDiffuser fixingGasketMountingBody and Battery housing– Glass reinforced polyesterBattery housing - separateDiffuser – polycarbonateReflector – glass reinforced polyesterHinged with central locking. Key supplied as standardEDPMBrackets as required fixed to body through bushesmoulded into body. See drawingENTRY SPECIFICATIONENTRY SPECIFICATION1 x 20mm entry at A, B and C. Supplied with 2 EEx e cable glandsand 1 EEx e stopping plug1 x 20mm entry at A, B and C. Supplied with 2 EEx e cable glandsand 1 EEx e stopping plug.ELECTRICAL SPECIFICATIONELECTRICAL SPECIFICATIONControl gear EEx edq approved high frequency electronic ballastOperating voltage 220 – 254 Volts AC, DCFrequency0 or 50/60HzOperating current 0.5 Amps maxPower factor 0.98TerminalsL1 + N +PE up to 6mm sq maxLampBi-pin flourescent tubes 26mm T8 and 38mm T12All Dimensions in mmControl gearEEx edq approved high frequency electronicballast and emergency moduleOperating voltage220 – 254 Volts 50/60HzOperating current0.5 AmpsPower factor 0.98Emergency operationMaintained and non–maintainedEmergency operating time3 hours in both modesBatteryNiCdRecharge time24 hours from fully discharged stateLampBi-pin Flourescent tube 25mm T8TerminalsLi = N =PE 6mm sq max, for through wiring6x2.5 mm sq. max.All Dimensions in mmORDERING INFORMATIONMounting AccessoriesHook (pair)Bracket (pair)Spare KeyWattage Length Weight Product Code1 x 18 watts2 x 18 watts1 x 36 watts2 x 36 watts1 x 58 watts2 x 58 watts600mm600mm1200mm1200mm1500mm1500mm7.5kg8.0kg10.2kg10.7kg13.5kg14.0kgE15221E15222E15241E15242E15261E15262H15B15KISORDERING INFORMATIONWattage Emergency DurationLength Weight Product Code2 x 18 watts2 x 18 watts2 x 36 watts2 x 36 watts1 hour3 hour1 hour3 hour600mm600mm1200mm1200mm8.9kg9.3kg12.6kg13.0kgE1482214E1482237E1484214E1484237Mounting AccessoriesHook (pair)Bracket (pair)Spare KeyH15B15KIS193 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 194
Flourescent LightingType E181 - EEx edq Recessed Fluorescent Fitting for 18 to 58 Watt LampsFluorescent LightingType N161 - EEx nA Fluorescent Fitting for 18 to 58 Watt LampsEEx edq IIC Zones 1,2,21,22 T4, T5 Group II Cat 2ATEXEEx nA IIC Zones 2,22 T4 Group II Cat 3ATEXHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 G, II 2 D T5 (75C)EEx edq IIC T4(T4) -20˚C to + 50˚C for 1 or 2 lamp options(T4) -20˚C to + 40˚C for 3 lamp optionsZones 1,2,21,22 . Groups IIA, IIB, IICIBExU 02 ATEX1018IP65 to EN60529:1992Marking to 94/9/EC II 3 G, II 3 D T80C – 100CType of protection EEx nA IIC T4Temperature class -20˚C to +40˚CArea classification Zones 2,22. Groups IIA, IIB, IICCertification No. TUV 00ATEX1541Ingress protection IP65 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONMaterialDiffuser fixingGasketIsolating SwitchMountingBody – Powder coated mild steelDiffuser – Toughened glass with hingeReflector – Powder coated mild steelHinged with central lockingEDMPIsolating power supply when luminaire is opened, with indicatorBrackets as required fixed to body through bushes fitted intobody. See drawingMaterialDiffuser fixingGasketEarthingMountingBody – Glass reinforced polyesterDiffuser – polycarbonateReflector – glass reinforced polyesterPlastic clips. SS clips on requestEPDMInternalThere are closed knock-outs in the housing fordirect ceiling mountingSealing gaskets are supplied as standardFor mounting accessories see belowENTRY SPECIFICATIONENTRY SPECIFICATION1 x 20mm entry at A, B and C. Supplied with 2 EEx e cable glandsand 1 EEx e stopping plugELECTRICAL SPECIFICATIONControl gear EEx edq approved high frequency electronic ballastOperating voltage 220 – 254 volts AC/DCFrequency 50/60Hz or 0Operating current 0.5 Amps maxPower factor 0.98TerminalsLi + N +PE 6mm sq maxLampBi-Pin fluorescent tubes, 26mm T8 and 38mm T121 x 20mm entry at A, B and C. Supplied with 2 EEx e cable glandsand 1 EEx e stopping plug.ELECTRICAL SPECIFICATIONControl gear High frequency electronic ballastOperating voltage 220 – 254 Volts AC, DCFrequency0 or 50/60HzOperating current 0.5 Amps maxPower factor 0.98Terminals2x2.5mm sq terminals.as standardFor through wiring up to 5x2.5mm sq terminalsLampBi-Pin fluorescent tubes, 26mm T8All Dimensions in mmORDERING INFORMATIONAll Dimensions in mmORDERING INFORMATIONLamp(s) Weight Product Code1 x 18 watts2 x 18 watts3 x 18 watts11kg11kg13kgE18121E18122E18123Lamp(s) Weight Product Code1 x 36 watts2 x 36 watts3 x 36 watts19kg19kg21kgE18141E18142E18143Lamp(s) Weight Product Code1 x 58 watts2 x 58 watts3 x 58 watts22kg22kg24kgE18161E18162E18163Wattage Length Weight Temp. Class1 x 18 watts2 x 18 watts1 x 36 watts2 x 36 watts1 x 58 watts2 x 58 watts600mm600mm1200mm1200mm1500mm1500mm2.2kg2.9kg4.3kg2.9kg5.1kg6.3kgT4T4T4T4T4T4Product CodeN16121N16122N16141N16142N16161N16162Mounting AccessoriesHook (pair)Bracket (pair)FrameE15E15BE15FMounting AccessoriesHook (pair)Bracket (pair)N15N15B195 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 196
Fluorescent LightingType N162 - EEx nA Emergency Fluorescent Fitting for 18 to 36 Watt LampsEEx nA Zones 2,22 T4 Group II Cat 3ATEXHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 3 GEEx nA T40˚C to + 40˚CZones 2,22. Groups IIA, IIB, IICTUV 00ATEX1541IP65 to EN60529:1992ENCLOSURE SPECIFICATIONMaterialDiffuser fixingGasketEarthingMountingBody – Glass reinforced polyesterDiffuser – polycarbonateReflector – glass reinforced polyesterPlastic clips. SS clips on requestEPDMInternalThere are closed knock-outs in the housing fordirect ceiling mountingSealing gaskets are supplied as standardFor mounting accessories see belowENTRY SPECIFICATION1 x 20mm entry at A, B and C. Supplied with 2 EEx e cable glandsand 1 EEx e stopping plugELECTRICAL SPECIFICATIONControl gear High frequency electronic ballastOperating voltage 220 – 254 Volts AC, DCFrequency0 or 50/60HzOperating current 0.5 Amps maxPower factor 0.98Terminals2x2.5mm sq terminals.as standardFor through wiring up to 5x2.5mm sq terminalsLampBi-Pin fluorescent tubes, 26mm T8Emergency Gear 3 hour operationMaintained or non-maintained operationSingle lamp version – maintained operation as standardTwin lamp version – maintained operation, two lamps inmains operation, one in emergency operationBatteryNiCd typeProtectionDeep discharge protectionVisual monitoring Battery status shown by LEDRecharging time 24 hoursAll Dimensions in mmORDERING INFORMATIONWattage Length Weight Temp. Class1 x 18 watts2 x 18 watts1 x 36 watts2 x 36 watts600mm600mm1200mm1200mm4.2kg4.7kg6.9kg7.4kgT4T4T4T4Mounting AccessoriesHook (pair)Bracket (pair)N15N15BProduct CodeN16221N16222N16241N16242197 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 198
Wellglass LightingType ORBeX - EEx de Wellglass for HID Lamps to 250 WattsPART 7.2HIGH INTENSITYDISCHARGE FITTINGSEEx de IIC Zones 1,2,21,22 T4, T5 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GEEx de IIC(T5) -20˚C to +40˚C(T4) -20˚C to +50˚CZones 1,2,21,22 . Groups IIA, IIB, IICTBAIP66/67 to EN60529:1992ENCLOSURE SPECIFICATIONType ORBeX – EEx de Well Glassfor HID Lamps to 250 Watts Page 200Type HORIZON - EEx de Floodlightfor HID Lamps to 400 Watts Page 201Type FLN150 – Ex nR Floodlightfor HID Lamps to 150 Watts Page 202Type FLN250 – Ex nR Floodlightfor HID Lamps to 250 Watts Page 203DimensionsMaterialFinishWeightGlass dome fixingGasketEarthingMountingWiringFastenings320 diam. x 425mmAll cast metal parts – light metal alloyGlass dome – borosilicate glassReflector – high purity aluminiumCast metal parts - Epoxy powder coat RAL703216.3 KgMachined thread on housing and dome collarNitrile O ringInternal and external earthsTwo x M10 eye bolts, ceiling bracket or swivel bracketDirect into EEx e wiring boxStainless steelType FLN400– Ex nR Floodlightfor HID Lamps to 400 Watts Page 203ENTRY SPECIFICATION1 x 20mm EEx e threaded entry at A and B.Entry is fitted with an EEx e stopping plug.ELECTRICAL SPECIFICATIONControl gearOperating voltageOperating currentPower factorTerminalsLampholderLampsMagnetic choke with associated electronic igniter220 – 254 Volts 50/60Hz1.2 Amps0.98 with pf correction capacitorL1 + N + PE. 6.0mm maxE27 or E40High pressure Sodium, Metal Halide and Mercury Vapour lampsAll Dimensions in mmORDERING INFORMATION125 watt mercury250 watt mercury100 watt metal halide150 watt metal halide250 watt metal halide100 watt sodium150 watt sodium250 watt sodiumMOUNTING DEVICES1 pair x 10mm eye bolts in galvanised steel ORB/EBCeiling BracketSwivel Bracket in galvanised steelLamp Temp. Class Product CodeORB/CBORB/SBT5T4T5T5T4T5T5T4AccessoriesExternal reflectorProtective guardORB/125HMORB/250HMORB/100HIORB/150HIORB/250HIORB/100HSORB/150HSORB/250HSORB/ERORB/WG199 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 200
FloodlightingType HORIZON - EEx de Floodlight for HID Lamps to 400 WattsFloodlightingType FLN150 - Ex nR Floodlight for HID Lamps to 150 WattsEEx ed IIC Zones 1,2,21,22 T3, T4 Group II Cat 1,2,3ATEX/GOSTEx nR II Zones 2,22 T5 Group II Cat 3ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx de IICTo be advisedZones 1,2,21,22. Groups IIA, IIB, IICTBAIP67 to EN60529:1991Marking to 94/9/EC II 3 GDType of protection Ex nR IITemperature class T5 -40˚C to +48˚C. lamp uprightT5 -40˚C to +41˚C. lamp upT5 -40˚C to +43˚C. lamp downArea classification Zones 2,22.Certification No. SIRA 05ATEX4057Ingress protection IP65 to EN60529:1992ENCLOSURE SPECIFICATIONMaterialFinishWeightGlassFrame fixingLampingEarthingMountingFasteningsENTRY SPECIFICATIONAll cast metal parts – light metal alloyGlass – borosilicate glassReflector – pure aluminiumCast metal parts - Epoxy powder coat RAL703225.0KgPermanently fixed into frameM6 allen head stainless steel screwsLockable screw for lampingInternal and external earthsStainless steel swivel bracketStainless steel1 x 20mm EEx e threaded entry at A and BEach entry is fitted with an EEx d stopping plugELECTRICAL SPECIFICATIONControl gearOperating voltageOperating currentPower factorTerminalsLampholderLampsORDERING INFORMATIONMagnetic choke with associated electronic igniter220 – 254 Volts 50/60Hz1.8 Amps max0.98 with pf correction capacitorL1 + N + PE. 6.0mm maxE40High pressure Sodium, Metal Halide andMercury Vapour lampsAll Dimensions in mmLamp Temp. Class Product Code125 watt mercury250 watt mercury400 watt mercury150 watt metal halide250 watt metal halide400 watt metal halideT4T3T3T4T3T3HZ125/HMHZ250/HMHZ400/HMHZ150/HIHZ250/HIHZ400/HI150 watt sodium T4 HZ150/HS250 watt sodium T3 HZ250/HS400 watt sodium T3 HZ400/HSENCLOSURE SPECIFICATIONDimensionsMaterialFinishCover fixingWeightGasketEarthingMountingENTRY SPECIFICATION2 x 20mm entries at A as standardELECTRICAL SPECIFICATIONControl gearOperating voltageOperating currentPower factorTerminalsLampholderLampsORDERING INFORMATION150 Watts – 440mm x 380mm x 190mmBody and cover. Aluminium 3.0 mmor CR4 mild steel1.5mmGlass – Toughened glassReflector – Smooth polished or hammer aluminiumEpoxy powder coated - blackFully detachable hinged coverwith captive M6 stainless steelHexagon head slotted screws15 kgsOne piece silicon rubberInternal and external earths5mm stainless steel stirrup bracketMagnetic choke with associated electronic igniter220 – 254 Volts 50/60Hz0.6 Amps0.98 with pf correction capacitorMK6/6E40Tubular High Pressure Sodium and Metal Halide lampsLamp150 watts metal halide150 watts high pressure sodiumAll Dimensions in mmProduct CodeFLN150HIFLN150HS201 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 202
FloodlightingType FLN250/400 - Ex nR Floodlight for 250 and 400 Watt HID LampsEx nR II Zones 2,22 T3 Group II Cat 3ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 3 GDType of protection Ex nR IITemperature class 250 Watts T3 -40˚C to + 50˚C lamp uprightT3 - 40˚C to + 48˚C lamp downT3 - 40˚C to + 53˚C lamp up400 Watts T3 -40˚C to + 45˚C lamp uprightT3 - 40˚C to + 48˚C lamp downT3 - 40˚C to + 47˚C lamp upArea classification Zones 2, 22Certification No. SIRA 05ATEX4057Ingress protection IP65 to EN60529:1992ENCLOSURE SPECIFICATIONDimensionsMaterialFinishCover fixingWeightGasketEarthingMounting575mm x 505mm x 190mmBody and cover. Aluminium 3.0mm or CR4 mild steel 1.5mmGlass – Toughened glassReflector – Smooth polished or hammer aluminiumEpoxy powder coated - blackFully detachable hinged cover with captive M6 stainless steelHexagon head slotted screws25KgOne piece silicon rubberInternal and external earths5mm stainless steel stirrup bracketENTRY SPECIFICATION2 x 20mm entries at A as standardELECTRICAL SPECIFICATIONControl gearOperating voltageOperating currentPower factorTerminalsLampholderLampsMagnetic choke with associated electronic igniter220 – 254 Volts 50/60Hz1.5 Amps0.98 with pf correction capacitorMK6/6E40Tubular High Pressure Sodium, Metal Halide lampsAll Dimensions in mmORDERING INFORMATIONLamp250 watts metal halide400 watts metal halide250 watts high pressure sodium400 watts high pressure sodiumProduct CodeFLN250HIFLN400HIFLN250HSFLN400HS203 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 204
PART 7.3WALKWAY ANDPORTABLE LIGHTINGBulkhead LightingType 300 - EEx de Bulkhead Fitting for 13 Watt Compact Fluorescentand 60 watt GLSEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx de IICCompact fluorescent vertically mounted (T5) - 20˚C to +54˚CCompact fluorescent horizontally mounted (T6) -20˚C to + 49˚CGLS lamp vertically mounted (T4) -20˚C to + 41˚CGLS lamp horizontally mounted (T3) -20˚C to + 66˚CZones 1,2,21,22 . Groups IIA, IIB, IICSIRA02ATEX1107 GOST’R’ POCC GB. гБ05. B01132IP67 to EN60529:1992Type 300 – EEx de Bulk Head Luminaires for 13w CompactFluorescent and 60w GLS Lamps Page 206Type E8310 – EEx de Handlamp for 60w Page 207ENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketEarthingMounting303mm x 160mmAll cast metal parts – light metal alloyOvertube – borosilicate glassReflector – 1.2mm mild steelCast metal parts - Epoxy powder coat RAL7032Reflector – epoxy powder coat – white2.5 KgM6 allen head stainless steel screwsNitrile O ringInternal earthsTwo stainless steel mounting brackets supplied as standardENTRY SPECIFICATION1 x 20mm EEx e threaded entry at A and B.Each entry is fitted with an EEx e stopping plug.ELECTRICAL SPECIFICATIONControl gear High frequency electronic ballastOperating voltage 220 – 254 Volts 50/60HzOperating current Compact fluorescent 0.08 Amps, GLS 0.25 AmpsPower factor 0.98Terminals2.5mm sq. connection blockLamp13 Watt compact fluorescent or 60 Watt GLSAll Dimensions in mmORDERING INFORMATIONLamp(s)1 x 13 watts compact fluorescent1 x 60 watts GLSProduct Code300/CLF300/GLS205tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 206
HandlampType E8310 - EEx ed Handlamp for 60 WattEEx ed II Zones 1,2,21,22 T3, T4 Group II Cat 2ATEXHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx ed IITemperature class 60 Watts. T4 -20˚C to + 40˚CArea classification Zones 1,2,21,22Certification No. PTB01ATEX2144Ingress protection IP65 to EN60529:1992SPECIFICATIONDimensionsMaterialWeightWire gaurd416mm x 141mmRubber handle with glass globe2.3KgStandardELECTRICAL SPECIFICATIONVoltage220V - 230V AC/DC120V AC/DC24V - 42V AC/DC (T2)416ø141All Dimensions in mmORDERING INFORMATIONLampProduct Code60 watts OSRAM E8310207 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 208
PART 8.0PLUGS AND SOCKETSType DXN – EEx de Switched Plugs and Sockets to 63 Amps Page 211Type BX – EEx d Metal clad Plugs and Sockets to 32 Amps Page 212Type SPXL – EEx de Multi Socket Outlets in Stainless steel Page 213Type SPGL – EEx de Multi Socket Outlets in Glass Reinforced Polyester Page 214209tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 210
Plugs and SocketsType DXN - EEx de Switched Plugs and Sockets to 63 AmpsPlugs and SocketsType BX - EEx d Metal Clad Plugs and Switched Sockets to 230 AmpsEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEXEEx d IIB Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification NosIngress protectionII 2 GDEEx de II T6T6 -40˚C to +40˚C for maximum current rating of 60 AmpsT5 -40˚C to +40˚C for 63 AmpsZones 1,2,21,22. Groups IIA, IIB, IIC20 Amps LCIE 00ATEX6010X32 Amps LCIE 99ATEX6027X63 Amps LCIE 02ATEX 6029XIP66,67 to EN60529:1992Marking to 94/9/EC II 2 GDType of protection EEx d IIB T6Temperature class -20˚C to +50˚CArea classification Zones 1,2,21,22. Groups IIA, IIBApparatus standard EN 50014:1998 and EN 50018: 1995Certification No. SIRA02ATEX1332 GOST’R’ POCC GB. гБ05. B01132Ingress protection IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONCasing MaterialCasing FinishContactsSecurityMountingENTRY SPECIFICATIONGlass reinforced polyesterMoulded blackSilver nickel butt type contacts with added metallic braidPlug is detached only after the circuit is broken within thede enclosureMounting boxes are provided to facilitate wall mountingof the socketDimensionsMaterialFinishWeightCover fixingEarthingSecurityMounting220mm x 185mm x 161mmCast iron to 180BSI1452:1997 and brassCast iron components - Zinc rich epoxy powder primerand epoxy powder top coatBrass components – machined self colour10.5 KgM6 allen head stainless steel screwsInternal and external EEx e brass clamps on baseEarth on coverMechanical locking of plug in socketPlug cannot be removed when switch is in the ON positionTwo steel mounting straps with 8mm fixing holesEntry is via integral 20mm EEx e glands as standard, 25mm (25A), 32mm (32A),40mm (63A)ENTRY SPECIFICATION1 x 20mm EEx d threaded hole at A,B and CEach entry is fitted with an EEx d stopping plug.25mm entries are available as an optionELECTRICAL SPECIFICATIONVoltageVolts380-440380-440CurrentAC21A (A)2032PowerAC23A(Kw) AC-3(Kw)5.5113.77.5Conductor Sizemmsq. Max.2.56.0All Dimensions in mmORDERING INFORMATIONCurrent Rating20 Amps20 Amps20 Amps20 Amps32 Amps32 Amps32 Amps32 Amps63 Amps63 Amps63 Amps63 AmpsPin Configuration2pspne3pe3pne2pspne3pe3pne2pspne3pe3pnevoltage Plug with handle, socket with wall box Plug with handle, socket with handle24v240v400v400v24v240v400v400v24v240v400v400vDXN1ADXN1BDXN1CDXN1DDXN3ADXN3BDXN3CDXN3DDXN6ADXN6BDXN6CDXN6DDXN1EDXN1FDXN1GDXN1HDXN3EDXN3FDXN3GDXN3HDXN6EDXN6FDXN6GDXN6HORDERING INFORMATIONCurrent rating Switch Position Product Code20 Ampson-offBX20332 Ampson-offBX323211 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 212
Plugs and SocketsType SPXL - EEx de Multi Socket Outlet in Stainless Steel EnclosurePlugs and SocketsType SPGL - EEx de Multi Socket Outlet in Glass Reinforced Polyester EnclosureEEx de IIC Zones 1,2,21,22 T5, T6 Group II Cat 2ATEXEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEXHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of ProtectionTemperature classCertification No.Ingresss ProtectionII 2 GDEEx de IICT6 -40˚C to + 40˚C for operating current of 60 AmpsSIRA99ATEX3199XIP66,67 To EN60529:1992Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx de IIT6 -40˚C to + 40˚C for operating current of 60 AmpsZones 1,2,21,22 . Groups IIA, IIB, IICSIRA99ATEX3200XIP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishCover FixingGasketEarthingSecurityEntriesMountingAs specifiedBase and Cover 1.5mm 316L (1.4404) Stainless steelGland Plates 2.5mm 316L (1.4004) stainless steelElectropolishedFully detachable hinged cover with captive M6 stainlesssteel hexagon slotted screwsOne piece fire resistant closed cell neoprene10mm brass internal/external earth stud as standardOptional earth stud welded to cover and gland platesPadlockable HaspVia gland plates or direct through bodyExternal lugs with 10mm clearance holesDimensionsMaterialFinishCover fixingGasketEarthingMountingELECTRICAL SPECIFICATION255mm x 250mm x 120mm400mm x 405mm x 120mmCarbon loaded anti-static Glass reinforced polyester UL94/V0Moulded blackM6 allen head captive stainless steel screws. Optional hingesSilicon rubberOptional 6mm external/internal Internal earth studOptional internal earth continuity plate in galvanisedsteel, brass or stainless steelThrough 6.5 mm clearance holes moulded into baseOne or two DXN Type sockets on each of 3 sides of the enclosure.ELECTRICAL SPECIFICATIONOne or two DXN Type sockets on each of 3 sides of the enclosureSocket TypeDXN1DXN3DXN6Operating VoltageVolts500750750Operating CurrentAmps203260Socket TypeDXN1DXN3DXN6Operating VoltageVolts500750750Operating CurrentAmps203260Dimensions to specificationDimensions to specificationORDERING INFORMATIONOrdering is subject to customer specification. The size of the enclosure will dependon the number of sockets specified. Please consult Walsall sales for a design andquotation that will form the basis for the order.ORDERING INFORMATIONOrdering is subject to customer specification. The size of the enclosure will dependon the number of sockets specified. Please consult Walsall sales for a design andquotation that will form the basis for the order.213 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 214
PART 9.0EMERGENCY SHUTDOWNAND SIGNALLING EQUIPMENTA comprehensive range of high specification fire alarms, Xenon beacons, Sounders and Loudspeakers, status/indicator lamps, the majority of which use glass reinforced polyester enclosures.Type E0302Type E0303Type E0304Type E0301– EEx de Manual Call Point with Break Glass in a glass reinforcedpolyester enclosure Page 217– EEx de Manual Call Point with Switch in a glass reinforcedpolyester enclosure Page 218– EEx de Manual Call Point with Pushbutton in a glass reinforcedpolyester enclosure Page 219– EEx de Manual Call Point with Break Glass in acast iron enclosure Page 220Type BU – EEx de Xenon beacon* Page 221Type SU – EEx de Sounder* Page 222Type BSU – EEx de Combined beacon and sounder* Page 223Type LU – EEx de Loud speaker* Page 224Type E501 – EEx d Single Status/Indicator Lamp in a cast iron enclosure Page 225Type E502 – EEx d Double Status/Indicator Lamp in a cast iron enclosure Page 226* These products will be introduced later in 2006 and are included for advanced notice only215 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 216
Emergency Shutdown and Signalling <strong>Equipment</strong>Type E0302 - EEx de IIC Manual Call point with Break Glass in GRPEmergency Shutdown and Signalling <strong>Equipment</strong>Type E0303 - EEx de IIC Manual Call point with Switch in GRPEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx de IIC T6Temperature class -40˚C to + 50˚CArea classification Zones 1,2,21,22. Groups IIA, IIB, IICApparatus standard EN 50014:1998 and EN 50019: 1995Certification No SIRA03ATEX3293Ingress protection IP66 to EN60529:1992HAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx de IIC T6Temperature class -40˚C to +50˚CArea classification Zones 1,2,21,22. Groups IIA, IIB, IICApparatus standard EN 50014:1998 and EN 50019: 1995Certification No SIRA03ATEX3293Ingress protection IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketOther plastic componentsOperator flamepathGlassEarthingMounting125mm x 110mm x 105mmGlass reinforced polyesterMoulded red1.2KgM6 allen head stainless steel screws1.2mm one piece solid nitrile rubberPolycarbonateBrass shaft in a brass housing2.5mm StandardInternal EEx e brass clamps on baseThrough 10mm holes moulded into baseDimensionsMaterialFinishWeightCover fixingGasketOther plastic componentsOperator flamepathGlassEarthingMounting125mm x 110mm x 105mmGlass reinforced polyesterMoulded red1.2 KgM6 allen head stainless steel screws1.2mm one piece solid nitrile rubberPolycarbonateBrass shaft in a brass housing2.5mm StandardInternal EEx e brass clamps on baseThrough 10mm holes moulded into baseENTRY SPECIFICATION1 x 20mm EEx e threaded hole base at A as standard.All entries are fitted with EEx e stopping plugs as standard25mm entries are available as an optionENTRY SPECIFICATION1 x 20mm EEx e threaded hole base at A as standard.All entries are fitted with EEx e stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONWalsall Contact Block Certification number SIRA03ATEX1269UELECTRICAL SPECIFICATIONWalsall Contact Block Certification number SIRA03ATEX1269UVoltageVolts230 - 270CurrentAmps16Conductor Sizemmsq. Max2.5VoltageVolts230 - 270CurrentAmps16Conductor Sizemmsq. Max2.5When used with monitored fire alarm systems as defined in BS 5839 ‘series’ and /or‘end of line’ resistors can be incorporated.Maximum allowable resistor power dissipation is 0.5 Watts at 24 Volts.To comply with certification requirements the resistor(s) must be fitted at the time ofmanufacture.When used with monitored fire alarm systems as defined in BS 5839 ‘series’ and /or‘end of line’ resistors can be incorporated.Maximum allowable resistor power dissipation is 0.5 watts at 24 volts.To comply with certification requirements the resistor(s) must be fitted at the time ofmanufacture.All Dimensions in mmAll Dimensions in mmORDERING INFORMATIONDescription Switch Position Resistor (s) Product CodeFire Alarm without ResistorsFire Alarm with Series ResistorsFire Alarm with end of the line ResistorsFire Alarm with series & end of the line Resistors1N/O & 1N/C1N/O & 1N/C1N/O & 1N/C1N/O & 1N/C-To be specifiedTo be specifiedTo be specifiedFor 25 mm entries add/25 to Product Code e.g. E030212/25E030210E030211E030212E030213ORDERING INFORMATIONDescription Switch Position Resistor (s) Product CodeFire Alarm without ResistorsFire Alarm with Series ResistorsFire Alarm with end of the line ResistorsFire Alarm with series & end of the line Resistors1N/O & 1N/C1N/O & 1N/C1N/O & 1N/C1N/O & 1N/C-To be specifiedTo be specifiedTo be specifiedFor 25 mm entries add/25 to Product Code e.g. E030312/25E030310E030311E030312E030313217tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 218
Emergency Shutdown and Signalling <strong>Equipment</strong>Type E0304 - EEx de IIC Manual Call point with Pushbutton in GRPEmergency Shutdown and Signalling <strong>Equipment</strong>Type E0301- EEx d IIC Manual Call point with Break Glass in Cast IronEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx de IIC T6Temperature class -40˚C to + 50˚CArea classification Zones 1,2,21,22. Groups IIA, IIB, IICApparatus standard EN 50014:1998 and EN 50019: 1995Certification No SIRA03ATEX3293Ingress protection IP66 to EN60529:1992HAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx d IIC T6Temperature class -40˚C to +50˚CArea classification Zones 1,2,21,22. Groups IIA, IIB, IICApparatus standard EN 50014:1998 and EN 50018: 1995Certification No. SIRA02ATEX1307Ingress protection IP66 to EN60529:1992ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketOther plastic componentsOperator flamepathGlassEarthingMounting125mm x 110mm x 105mmGlass reinforced polyesterMoulded red1.2KgM6 allen head stainless steel screws1.2mm one piece solid nitrile rubberPolycarbonateBrass shaft in a brass housing2.5mm StandardInternal EEx e brass clamps on baseThrough 10mm holes moulded into baseDimensionsMaterialFinishColourWeightCover fixingGasketPlastic componentsOperator flamepathEarthingMounting117mm x 117mm x 143mmCast iron to 180BSI1452:1997Zinc rich epoxy powder primer and epoxy powder top coatRed5.1 KgM6 allen head stainless steel screwsNitrile O ringPolycarbonateBrass shaft in brass housing. nitrile O ring sealInternal and external EEx e brass clamps on baseEarth on coverThrough 10mm holes cast into baseENTRY SPECIFICATION1 x 20mm EEx e threaded hole base at A as standardAll entries are fitted with EEx e stopping plugs as standard25mm entries are available as an optionENTRY SPECIFICATION1 x 20mm EEx d threaded hole at A and B as standard.All entries are fitted with EEx d stopping plugs as standard25mm entries are available as an optionELECTRICAL SPECIFICATIONWalsall Contact Block Certification number SIRA03ATEX1269UVoltageVolts230 - 270CurrentAmps16Conductor Sizemmsq. Max2.5When used with monitored fire alarm systems as defined in BS 5839 ‘series’ and /or‘end of line’ resistors can be incorporated.Maximum allowable resistor power dissipation is 0.5 Watts at 24 Volts.To comply with certification requirements the resistor(s) must be fitted at the time ofmanufacture.All Dimensions in mmELECTRICAL SPECIFICATIONContactors to IEC 60 947 , BS EN 60 947.VoltageVolts230-270414CurrentAC15 (A)32Conductor Sizemmsq. Max2.52.5When used with monitored fire alarm systems SERIES and or END OF LINE resistorscan be fitted.All Dimensions in mmORDERING INFORMATIONDescription Switch Position Resistor (s) Product CodeFire Alarm without ResistorsFire Alarm with Series ResistorsFire Alarm with end of the line ResistorsFire Alarm with series & end of the line ResistorsNote: For 25 mm entries add/25 to Product Code e.g. E030412/251N/O & 1N/C1N/O & 1N/C1N/O & 1N/C1N/O & 1N/C-To be specifiedTo be specifiedTo be specifiedE030410E030411E030412E030413ORDERING INFORMATIONDescription Switch Position Resistor (s) Product CodeFire Alarm without ResistorsFire Alarm with Series ResistorsFire Alarm with end of the line ResistorsFire Alarm with series & end of the line ResistorsNote: For 25 mm entries add/25 to Product Code e.g. E030110/251N/O & 1N/C1N/O & 1N/C1N/O & 1N/C1N/O & 1N/C-To be specifiedTo be specifiedTo be specifiedE030110E030111E030112E030113219tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 220
Emergency Shutdown and Signalling <strong>Equipment</strong>Type VANTAGE - EEx de Xenon BeaconEmergency Shutdown and Signalling <strong>Equipment</strong>Type VANTAGE - EEx de SounderEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTOUTLINE SPECIFICATIONOUTLINE SPECIFICATIONRatingVoltageTemperature classMaterialMountingInitiationType of ProtectionSystem detailsLens colourWire Gaurd5J, 10J, 15J, 20J and 30J (Xenon) customer selectableat installation stage12V DC, 24V DC, 110V AC, and 240V ACBoard voltage selectable at installation stage-55˚C to + 70˚CGlass reinforced polyesterBack strap or stirrup mountingTelephone or relayEEx d(e) IIC T6 2GD IP67, IP68Self mounting PCB with H.A.R.T compatibilityUnit monitors flash timings, flash duration, flash intensityand initiation circuitRed, yellow, blue, amber, green, clearOptionalRating120dba @ 1 metreTonesUp to 42 tones, customer selectableVoltage12V DC, 24V DC, 110V AC, and 240V ACBoard voltage selectable at installation stage.Temperature class -55˚C to +70˚CMaterialGlass reinforced polyesterMountingBack strap or stirrup mountingType of Protection EEx d(e) IIC T6 2GD IP67, 68System details Self mounting PCB with H.A.R.T compatibility.Unit monitors tone frequency, tone duration, tone intensityand initiation circuit.Customer selects voltage at installation point, and can alterthis rating at any time in the future.The unit has a volume control function which canreduce the dB(A) output accordingly.All Dimensions in mmAll Dimensions in mmORDERING INFORMATIONORDERING INFORMATIONDescription5 joule Xenon beacon10 joule Xenon beacon15 joule Xenon beacon20 joule Xenon beacon25 joule Xenon beacon30 joule Xenon beaconProduct CodeVB5VB10VB15VB20VB25VB30Description105 dB sounder110 dB sounder115 dB sounder120 dB sounderProduct CodeVS105VS110VS115VS120221tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 222
Emergency Shutdown and Signalling <strong>Equipment</strong>Type VANTAGE - EEx de Combined Sounder and BeaconEmergency Shutdown and Signalling <strong>Equipment</strong>Type VANTAGE - EEx de Loud Speaker UnitEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2 ATEX/GOSTEEx de IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTBEACON OUTLINE SPECIFICATIONOUTLINE SPECIFICATIONRatingVoltageTemperature classMaterialMountingInitiationType of ProtectionSystem detailsLens colourWire Gaurd5J, 10J, 15J, 20J and 30J (Xenon) customer selectableat installation stage12V DC, 24V DC, 110V AC, and 240V ACBoard voltage selectable at installation stage.-55˚C to +70˚CGlass reinforced polyesterBack strap or stirrup mountingTelephone or relayEEx d(e) IIC T6 2GD IP67, IP68Self mounting PCB with H.A.R.T compatibilityUnit monitors flash timings, flash duration, flash intensityand initiation circuitCustomer selects both voltage and joule rating at installationpoint, and can alter these ratings at any time in the future.Red, yellow, blue, amber, green, clearOptionalRating120dB(A @ 25W @ 1 metre.Other tapings via integral transformer @8, 15, 20 WattsFrequency400Hz to 8kHz.Voltage12V DC, 24V DC, 110V AC, and 240V ACBoard voltage selectable at installation stageTemperature class -55˚C to +70˚CMaterialGlass reinforced polyesterMountingBack strap or stirrup mountingType of Protection EEx d(e) IIC T6 2GD IP67, 68System details Self monitoring PCB with H.A.R.T compatibilityUnit monitors initiation circuitOption of 5 customer recordable messages, to suit their ownneeds and languages (e.g.: “evacuate zone 4” in Polish)SOUNDER OUTLINE SPECIFICATIONRaing120dB(A) @ 1 metreTonesUp to 42 tones, customer selectableVoltage12V DC, 24V DC, 110V AC, and 240V ACBoard voltage selectable at installation stageTemperature class -55˚C to +70˚CMaterialGlass reinforced polyesterMountingBack strap or stirrup mountingType of Protection EEx d(e) IIC T6 2GD IP67, 68System details Self mounting PCB with H.A.R.T compatibilityUnit monitors tone frequency, tone duratation, tone intensityand initiation circuitCustomer selects voltage at installation point, and can alterthis rating at any time in the futureThe unit has a volume control function which canreduce the dba output accordinglyAll Dimensions in mmAll Dimensions in mmORDERING INFORMATIONNote: Customer to specify combination of VB and VSORDERING INFORMATIONDescription20watt Loud speaker25watt Loud speakerProduct CodeVL20VL25223 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 224
Emergency Shutdown and Signalling <strong>Equipment</strong>Type E501 - EEx d IIC Single Status/Indicator LampEmergency Shutdown and Signalling <strong>Equipment</strong>Type E502 E2501D - EEx - EEx d IIC d IIC Double Status Status/Indicator Lamp LampEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTEEx d IIC Zones 1,2,21,22 T6 Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIC T6-20˚C to + 50˚C (T6)-20˚C to + 85˚C (T5)Zones 1,2,21,22 . Groups IIA, IIB, IICSIRA02ATEX1058 GOST’R’ POCC GB. гБ05. B01132IP67 to EN60529:1991Marking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx d IIC T6-20˚C to +50˚C (T6)-20˚C to + 85˚C (T5)Zones 1,2,21,22. Groups IIA, IIB, IICSIRA02ATEX1058 GOST’R’ POCC GB. гБ05. B01132IP67 to EN60529:1991ENCLOSURE SPECIFICATIONENCLOSURE SPECIFICATIONDimensionsMaterialFinishWeightCover fixingGasketEarthingMountingSingle - 90mm diam x 159mmAll cast metal parts – cast ironOvertube – coloured borosilicate glassCast metal parts - Epoxy powder coat RAL70322.0 KgThreaded junctionNitrile O ringInternal and external earthsTwo 8mm holes cast into baseDimensionsMaterialFinishWeightCover fixingGasketEarthingMountingDouble - 82mm diam x 319mmAll cast metal parts – cast ironOvertube – coloured borosilicate glassCast metal parts - Epoxy powder coat RAL70322.0 KgThreaded junctionNitrile O ringInternal and external earths.Two 8mm holes cast into baseENTRY SPECIFICATION1 x 20mm EEx d threaded entry at A and BEach entry is fitted with an EEx d stopping plugENTRY SPECIFICATION1 x 20mm EEx d threaded entry at A.Each entry is fitted with an EEx d stopping plug.ELECTRICAL SPECIFICATIONELECTRICAL SPECIFICATIONOperating voltageOperating currentTerminalsLampLampholder220 – 254 Volts 50/60Hz0.15 Amps max2 x 2.5mm sq. connection block15 Watt incandescentBC typeOperating voltageOperating currentTerminalsLampLampholder220 – 254 Volts 50/60Hz0.15 Amps max.2 x 2.5mm sq. connection block15 Watts incandescentBC typeORDERING INFORMATIONEEx d miniature wellglassEEx d miniature wellglassEEx d miniature wellglassEEx d miniature wellglassEEx d miniature wellglassWhiteRedGreenBlueAmberAll Dimensions in mmDescription Glass Colour Product CodeE501001E501002E501003E501004E501005ORDERING INFORMATIONEEx d miniature wellglassEEx d miniature wellglassEEx d miniature wellglassEEx d miniature wellglassEEx d miniature wellglassNote: Alternative colour arrangements can be specified by customer.White - RedRed - GreenGreen - AmberBlue - WhiteAmber - RedAll Dimensions in mmDescription Glass Colour Product CodeE502001E502002E502003E502004E502005225tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 208 226
PART 10.0INSTALLATION ACCESSORIESType SP – EEx d and EEx e Stopping Plugs Page 229Type ESKE e - EEx e Cable Glands Page 230Type ESKE i – EEx i Cable Glands Page 231Type OSNJ.A2F – EEx d Cable Glands for Non Armoured Cable Page 232Type WEID.E1WF – EEx d Cable Glands for Single Wire Armoured Cable Page 233Type BD – EEx e Breather Drains Page 234Type WDU and WPE – EEx e and EEx i Wiring Terminals Page 235227tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 228
Installation AccessoriesType SP - EEx d and EEx e Stopping PlugsInstallation AccessoriesType ESKE-e - EEx e Increased Safety Cable GlandsEEx e II and EEx d IIC Zones 1,2,21,22 -20C to +70C Group II Cat 2ATEX/GOSTEEx e II Zones 1,2,21,22 -20C to +75C Group II Cat 2ATEXHAZARDOUS AREA SPECIFICATIONHAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of ProtectionTemperature ClassArea ClassificationCertification No.Ingress ProtectionII 2 GDEEx d IIC and EEx e IITa -20˚C to +70˚CZones 1, 2, 21, 22 Groups IIA, IIB, IICSira 04ATEX1365UIP66 to EN60529:1992Marking to 94/9/EC II 2 GDType of protection EEx e IITemperature classi -20˚C to +75˚CArea classification Zones 1, 2,21, 22Certification No. PTB05ATEX1068XIngress protection IP66,67,68 to EN60529:1992PRODUCT SPECIFICATIONEEx e plugs are constructed from polyamide 66 or brass. They comprise of a malethreaded shaft with a lipped head which includes a hexagon head recess to allowfor fitting and removal. Beneath the head is a nitrile O ring which when compressedprovides a seal to the plug. The standard range of threads is M16 to M75 x 1.5,however ET – BS31:1940(1979), NPT – ANSI/ASME:1983, BSP – BS21:1985 andPG – DIN 40430:1971 are also available.PRODUCT SPECIFICATIONMaterialPolyamideGasketEDPMColour Fitting and cap RAL 9005EEx d plugs are constructed from brass, steel, or stainless steel and have twodesign options, a threaded shaft with an hexagonal head or a threaded shaft withan hexagonal head recess to allow for fitting and removal of the plug. The standardrange of threads is M16 to M75 x 1.5., however ET – BS31:1940(1979),NPT – ANSI/ASME:1983, BSP – BS21:1985 and PG – DIN 40430:1971 are alsoavailable.All Dimensions in mmORDERING INFORMATIONORDERING INFORMATIONThreadM16M20M25M32M40M50M63M75Type EEx e PolyamideProduct CodeSPE16SPE20SPE25SPE32SPE40SPE50SPE63SPE75Notes 1 For Stainless steel add /SS to product code ie. SPD16/SS2 Thread adaptors are available to order.3 Other thread types to orderType EEx e BrassProduct CodeSPE16BSPE20BSPE25BSPE32BSPE40BSPE50BSPE63BSPE75BType EEx d BrassProduct Code Hex HeadProduct Code Hex RecessedSPD16SPDR16SPD20SPDR20SPD25SPDR25SPD32SPDR32SPD40SPDR40SPD50SPDR50SPD63SPDR63SPD75SPDR75Thread size mm Thread Length mmCable Diam. Total Length Product CodeM16 x 1.5M20 x 1.5M25 x 1.5M32 x 1.5M40 x 1.5M50 x 1.5M63 x 1.591010121214154.96.137.1713.2117.2823.3531.4831.3736.4538.4742.5152.6559.7264.78ESKE- e 16ESKE- e 20ESKE- e 25ESKE- e 32ESKE- e 40ESKE- e 50ESKE- e 63229 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 230
Installation AccessoriesType ESKE-i - EEx i Intrinsically Safe Cable GlandsInstallation AccessoriesType OSNJ A2F - EEx d Cable Glands for Non Armoured CableEEx i IIC Zones 1,2,21,22 -20C to +75C Group II Cat 2ATEXEEx d IIC Zones 1,2,21,22 -40C to +100C Group II Cat 2ATEXHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx i IICTemperature class -20˚C to +75˚CArea classification Zones 1,2,21,22Certification No. PTB05ATEX1068XIngress protection IP66,67,68 to EN60529:1992HAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx d II C For housings with an internalvolume equal to or less than 2000 cubic mmTemperature class -40˚C to +100˚CArea classification Zones 1,2,21,22Certification No. PTB02ATEX1460XIngress protection IP66,67 to EN60529:1992PRODUCT SPECIFICATIONMaterialPolyamideGasketEDPMColour Fitting RAL 9005, Cap nut RAL 5012PRODUCT SPECIFICATIONMaterialBrass nickel plated. Stainless steel on requestGasketEDPMAll Dimensions in mmAll Dimensions in mmORDERING INFORMATIONORDERING INFORMATIONThread size mm Thread Length mmCable Diam. Total Length Product CodeM16 x 1.5M20 x 1.5M25 x 1.5M32 x 1.5M40 x 1.5M50 x 1.5M63 x 1.591010121214154.96.137.1713.2117.2823.3531.4831.3736.4538.4742.5152.6559.7264.78ESKE- i 16ESKE- i 20ESKE- i 25ESKE- i 32ESKE- i 40ESKE- i 50ESKE- i 63Thread size mm Thread Length mmCable Diam. Product CodeM16 x 1.5M20 x 1.5M20 x 1.5M20x 1.5M25 x 1.5M25x 1.5M32 x 1.5M32 x 1.5M40 x 1.5M40 x 1.5M50 x 1.5M50 x 1.5M63 x 1.5M63 x 1.5M75 x 1.5M75 x 1.5151515151515151515151515151520203.66.1-1010-1313.1-1515.1-1616.1-1818.1-2222.1-2626.1-2828.1-3232.1-3434.1-4040.1-4444.1-5054.1-5656.1-60OSNJ A2F - 16aOSNJ A2F - 16bOSNJ A2F - 20aOSNJ A2F - 20bOSNJ A2F - 25aOSNJ A2F - 25bOSNJ A2F - 32aOSNJ A2F - 32bOSNJ A2F - 40aOSNJ A2F - 40bOSNJ A2F - 50aOSNJ A2F - 50bOSNJ A2F - 63aOSNJ A2F - 63bOSNJ A2F - 75aOSNJ A2F - 75bNotes 1 Available in Stainless Steel add /SS to product code eg. OSNJ A2F -16a/SS2 Available with earth tag and shroud231 tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 232
Installation AccessoriesType WEID.E1WF - EEx d Cable Glands for Single Wire Armoured CableInstallation AccessoriesType BD - EEx e Breather DrainsEEx d IIC Zones 1,2,21,22 -40C to +100C Group II Cat 2ATEXEEx e II Zones 1,2,21,22 -50C to +120C Group II Cat 2ATEX/GOSTHAZARDOUS AREA SPECIFICATIONMarking to 94/9/EC II 2 GDType of protection EEx d II CTemperature class -40˚C to +100˚CArea classification Zones 1,2,21,22Certification No. Nemko02ATEX500XIngress protection IP66,67 to EN60529:1992HAZARDOUS AREA SPECIFICATIONMarking to 94/9/ECType of protectionTemperature classArea classificationCertification No.Ingress protectionII 2 GDEEx e IITa –20˚C to +60˚C (Nylon)Ta -50˚C to +120˚C (Brass)Ta -50˚C to +120˚C (Stainless)Zones 1,2,21,22 Groups IIA, IIB, IICSIRA 02 ATEX M207IP66PRODUCT SPECIFICATIONPRODUCT SPECIFICATIONMaterialGasketBrass nickel plated. Stainless steel on requestEDPMDouble compression for inner/outer jacket of cableA drain plug is is manufactured with a range of male threads. To suit mostapplications, the head of increased diameter enables improved sealing, and withthe inclusion of an “O” ring or the use of a washer, will achieve IP66. The head hasa series of interconnecting holes, thus enabling drainage to occur. The unique filteris fixed inside the main bore and facilitates a slow drainage and prevents ingress.Fastened by means of an allen key (10mm) the drain plug should be fitted at thelowest point of the enclosure.EEx e breather drains are constructed from brass, nylon or stainless steel.ORDERING INFORMATIONThread Type EEx e Nylon Type EEx e BrassType EEx e Stainless SteelM20M25BDN20BDN25BDB20BDB25BDS20BDS251/2” NPTBDN1/2 BDB1/2 BDS1/2All Dimensions in mmORDERING INFORMATIONThread size mm Cable Diam. mmCable Diam. Below cable sheath mm Product CodeM16 x 1.5M20 x 1.5M20 x 1.5M25x 1.5M25 x 1.5M32x 1.5M32 x 1.5M40 x 1.5M40 x 1.5M50 x 1.5M50 x 1.5M63 x 1.5M63 x 1.5M63 x 1.5M75 x 1.5M75 x 1.58-15.113-17.517.6-19.517.5-2222.1-2622-2828.1-3230-3535.1-4038-4541.5-5048-5353.1-5656.1-6056-6262.1-665-118-15.18-15.113-19.513-19.517.5-2617.5-2622-3222-3230-4030-4038-5338-5338-5349-5349-53WEID.E1WF- 16WEID.E1WF- 20aWEID.E1WF- 20bWEID.E1WF- 25aWEID.E1WF- 25bWEID.E1WF- 32aWEID.E1WF- 32bWEID.E1WF- 40aWEID.E1WF- 40bWEID.E1WF- 50aWEID.E1WF- 50bWEID.E1WF- 63aWEID.E1WF- 63bWEID.E1WF- 63cWEID.E1WF- 75aWEID.E1WF- 75bNotes 1 Available in Stainless Steel add /SS to product code eg. WEID.E1WF-16/SS2 Available with earth tag and shroud233tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 234
Installation AccessoriesType WDU and WPE - EEx e and EEx i Wiring TerminalsTerms of Sale and DeliveryEEx e II and EEx i IIC Zones 1,2,21,22 T6 Group II Cat 2ATEXWalsall Ltd fits Weidmuller component approved EEx terminals types WDU beige,WDU blue and WPE earth terminals as standard. Unless otherwise specified theseterminals will always be used in all Walsall products.Lists of the most popular sizes encountered are given below. These are notexhaustive but reflect the vast majority used by Walsall and those generally carriedin stock. If terminals outside these ranges are required they are readily available.All deliveries are subject to our “General Terms of Sale and Delivery”.All data is subject to alteration and drawing are subject to modification.Illustrations may not be to scale. All prices can be found in a seperatelist. This catalogue is valid from April 2006 and replaces any previousinformation. The seperate price list supersedes any previously issuedprices or pricelists.ORDERING INFORMATIONSize2.5mmsq.4.0mmsq.6.0mmsq.10mmsq.16mmsq.35mmsq.70/95mmsq.120/150mmsq.EEx eBeigeWDU 2.5WDU 4WDU 6WDU 10WDU 16WDU 35WDU 70/95WDU 120/150EEx iEEx e,iBlueEarthWDU 2.5 blue WPE 2.5WDU 4 blueWDU 6 blueWDU 10 blueWDU 16 blueWDU 35 blueWDU 70/95 blueWDU 120/150 blueWPE 4WPE 6WPE 10WPE 16WPE 35WPE 70/95WPE 120/150235tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 236
NotesNotes237tel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.comtel: +44 (0)121 500 6161 fax: +44 (0)121 500 6300 sales@<strong>walsall</strong>-ltd.com www.<strong>walsall</strong>-ltd.com 238
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