slimsert - Electronic Fasteners Inc

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INSTALLATION PROCEDURES:a. These inserts are primarily designed for use in aluminum, magnesium, and other nonferrous materials that do not exceed Brinell 187(3000 kg load and 10 mm ball).Use in corrosion resisting steels, titanium and hardened ferrous materials will normally require broaching serrations in counterboreto accept the insert knurls without swaging.b. Use of Rosan wrench and swaging tool is mandatory.c Install insert into hole until the top of insert is 0.40-0.65 below parent material surface (Fig. 3).d. Place swage tool in insert and apply a downward force sufficient to bottom the shoulder of tool against the parent material surface,which will affect full swageout and external lock setting (Fig. 4).REMOVAL AND REINSTALLATION PROCEDURES:Replacement of inserts is made with same size inserts as those removed.Using removal tool shown in table III, drill to depth “M” (see table II), then back out insert using installation wrench or a square type screwextractor. Remove loose chips, reinspect hole and then reinstall as described in installation procedures above.TABLE III: TOOLINGBASICROSANPARTNUMBERSRMW0305L()SRMW0407L()SRMW0508L()SRMW0610L()SRMW0710L()SRMW0812L( )SRMW0810L()SRMW1015L( )SRMW1012L()SRMW1215L( )SRMW1212L()SRMW1415L()STEPDRILL16SRMW0305DSRMW0407DSRMW0508DSRMW0610DSRMW0710DSRMW0812DSRMW1015DSRMW1215DSRMW1415DDRIVEWRENCHSRM0305WSRM0407WSRM0508WSRM0610WSRM0710WSRM0812WSRM1015WSRM1215WSRM1415WSWAGETOOLAFTERSWAGE GAGESRMW0305SSRMW-GSD0305SRMW0407SSRMW-GSD0407SRMW0508SSRMW-GSD0508SRMW0610SSRMW-GSD0610SRMW0710SSRMW-GSD0710SRMW0812SSRMW-GSD0812SRMW1015SSRMW-GSD1015SRMW1215SSRMW-GSD1215SRMW1415SSRMW-GSD1415REMOVALPREBROACH TOOLTOOLHANDBROACHWOBBLEBROACHSRMW0305RSRWPBTM3SRWPBTM3WBSRMW0407RSRWPBTM4SRWPBTM4WBSRMW0508RSRWPBTM5SRWPBTM5WBSRMW0610RSRWPBTM6SRWPBTM6WBSRMW0710RSRWPBTM7SRWPBTM7WBSRMW0812RSRMW0810RSRWPBTM8SRWPBTM8WBSRMW1015RSRMW1012RSRWPBTM10SRWPBTM10WBSRMW1215RSRMW1212RSRWPBTM12SRWPBTM12WBSRMW1415RSRWPBTM14SRWPBTM14WBNOTES: CONT.16 Step Drills are designed for thru hole drilling. When used to drill a blind hole, it may be necessary to grind the drill to suit depth required.SLIMSERT ® INSERTINT THD LOCKOVERSIZE REPLACEMENTTOOLING AND INSTALLATION312SRMW( )L( )SERIES
BASICPART NUMBERINT THDSIZEEXT THDSIZENOTES: UNLESS OTHERWISE SPECIFIED1 DISTANCE MEASURED FROM CENTERLINE OF INSTALLATION HOLE TO EDGE OF BOSS.EDGE DISTANCEMINmm1 2SRM0305() MJ3X0.5 M5X0.83.50SRM0407() MJ4X0. 7SRMW0305() MJ3X0. 5SRM0508() MJ5X0. 8SRMW0407() MJ4X0. 7SRM0610()MJ6X1SRMW0508() MJ5X0. 8SRM0710()J7X1SRM0810()MJ8X1SRM0812() MJ8X1.25SRMW0610() MJ6X1SRMW0710() MJ7X1SRM1015() MJ10X1. 5SRM1012() MJ10X1.25SRMW0810() MJ8X1SRMW0812() MJ8X1.25SRM1215() MJ12X1. 5SRM1212() MJ12X1.25SRMW1015() MJ10X1. 5M6X13.60M7X14.20M8X14.90M M9X15.60M10X16.40M12X1M12X1.5M14X1M14X1.5SRMW1012() MJ10X1.25SRM1415() MJ14X1.5 M16X1SRMW1215() MJ12X1. 5M16X1.5SRMW1212() MJ12X1.25SRMW1415() MJ14X1.5 M18X1. 52 VALUES OBTAINED FROM TESTS CONDUCTING IN 356-T6 SAND CAST ALUMIUM BLOCK (205 MPa TENSILE STRENGTH).8.6011.0013.70MINIMUM EDGE DISTANCESLIMSERT INSERTSINSTALLATION BOSSSRM( )SRMW( )SERIES313
Page 2: SECTION IIISLIMSERT INSERTSP RODUCT
Page 10 and 11: TABLE II: HOLE PREPARATION10RKNPBAS
Page 12 and 13: TABLE IBASIC ROSANPART NUMBERATHD7B
Page 17 and 18: COUNTERBORETOOLNUMBERINSERTINT THDS
Page 19 and 20: PATENT 3,137,186WRENCHTOOLNUMBERINS
Page 21 and 22: PATENT 3,137,186SWAGETOOLNUMBERINSE
Page 23 and 24: REMOVALTOOLNUMBERADIAREFBDIA+0.00-0
Page 25 and 26: GENERAL USAGESRWPBTM( ) IS A HAND H
Page 27 and 28: A B C D E F G K LGAGE DIA DIA DIA D
Page 29 and 30: TABLE i: METRIC INSERT - SLIMSERT K
Page 31 and 32: ROSANPART NUMBERLNPART NUMBERDODPAR
Page 33 and 34: ROSANPART NUMBERLNPART NUMBERDODPAR
Page 35 and 36: Page 2 LN 29 534 Sheet 1MATERIAL: 1
Page 37 and 38: Page 2 LN 29 534Broaching of the se
Page 39 and 40: DK May 1975Threaded insertslocked a
Page 41 and 42: UDC 621.882.1 : 629.73 Oktober 1967
Page 43 and 44: UDC 621.882.219 : 621.882.55 : 629.
Page 45 and 46: MetricDOD-I-63274/1A14 February 198
Page 47 and 48: DOD-I-63274/1ATABLE II. Installatio
Page 49: Customer Team Washington D.C.45025

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