Tsubaki Guide to Forestry Products

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SHOCK RELAYSWhen control really mattersAt Tsubaki, our commitment is tobring you the highest value in theindustry today. Period.And as a full line supplier of power transmission products, thiscommitment extends to our complete line of Shock Relay productsas well.Protect your equipment and investment with Tsubaki shock relays andexternal current transformers. Unexpected shock loads can damagechains, drives, gears, turbines – entire mechanical assemblies. Thatmeans high maintenance, costly repairs and expensive downtime.Simply put, when the shock relay detects a problem, it acts like anelectronic shear pin that shuts down the line – quickly, safely andsecurely. That means big savings in both time and money.After the problem is corrected, the shock relay is reset at the touch ofa button. No tear down is required. That means improved effi ciencyand reduced downtime.“SS” Series Shock Relay Plus ExternalCurrent TransformerModel Numbers: TSBSS100, TSBSS200 and TSBSS300The external current transformer is wired together with the“SS” series shock relay to provide overload protection forapplications using large motors – typically over 100A.Start TimeTestConnectionTerminals(contacts)ShockTimeTrip Current“SS” SeriesShock RelayResetExternal CurrentTransformerStandard SpecificationStandard UsageUnit PartsExternal CTPortionTSBSS05 TSBSS30 TSBSS60 TSBSS100 TSBSS200 TSBSS300Load current (current setting range) * 3 0.5~5A 3~30A 5~60A 10~100A 20~200A 30~300AApplicablemotor capacity200V class 0.08hp - 1.5hp 2hp - 7.5hp 10hp - 15hp 20hp - 25hp 30hp - 50hp 60hp - 100hp400V class 0.27hp - 3hp 5hp - 15hp 20hp - 30hp 40hp - 60hp 75hp - 120hp 150hp - 175hp* 4Ambient temperature-20 o C~60 o CAmbient humidity45-85%RH; no condensationOutput Relay * 1Work environment Vibration Less than 5.9m/s 2AltitudeLess than 1000mAmbient atmosphereNo corrosive gas, dustUnit model No. TSBSS05 TSBSS30 TSBSS60 TSBSS05 TSBSS05 TSBSS05Current setting accuracy10% (full scale)Set time rangeStart time * 30.2~30sShock time * 30.2~10sOperation power source (L1-L2)AC90~250V, 50/60HzMaximum motor circuit voltageAC600V, 50/60HzCurrent detection systemTwo-phase CT systemAt the time of tripWhen it trips or the power is shut off, the output relay is not engagedContact capacity1c contact, AC250V 3A (in the case of a resistance load)Self-holding Includes self-holdingNormal stateAt start up there is a 0.5s delay, then the output relay engagesMin. applicable load * 2DC10V, 10mAReset methodPress the RESET button or cut the operation powerOutput relayMechanical100,000,000 timeslife spanElectrical100,000 timesTest functionsinternal circuit and output relay operation checkBetween the circuit & caseAC2000V, 60Hz, 1 minute (power supply circuit and contact circuit)Withstand voltage Between contactsAC1000V, 60Hz, 1 minuteBetween circuitAC2000V, 60Hz, 1 minute (power supply circuit and contact circuit)Gross mass0.2kg (not including external CT)Power consumptionWhen AC110V2.7VA (0.35W)When AC200V11.0VA (1.2W)DIN rail mounting 0 XcUL 0 XCE 0 XExternal CT Model No. Not needed TSB2CT100 TSB2CT200 TSB2CT300Rated primary current - 100A 200A 300ARated secondary current - 5ARated load - 5VAMass - 0.5kgNotes: *1. During normal operation the ouput relay is ON, and when the Shock Relayoperates it is OFF.*2. When directly inputting output relay contact into the programmable controller (PLC),be aware that a minute electric current can cause contact failure.As for the input to PLC, it is recommended to drive the relay coil for minute currentby relay signal of Shock Relay at fi rst, then input this relay contact to PLC.*3. Current and time setting ranges can be set within the warranty range, but notthe upper or lower level of setting volume.*4. When motor size is over 175hp, please contact Tsubaki.Digital DisplayShock Relay & ExternalCurrent TransformerModel Number: TSBED88 89
SAWMILL/PLANER MILL LAYOUTApplication1 Delimber23456LogUnscramblerCross CutSlasherDebarker InfeedConveyorDebarkerLog Deck Binand InfeedMain SawlineInfeed ConveyorMain SawlineOptimizerCanterQuad Canter7 Edger8 Trimmer9 Scanner10 CurvedConveyor11 Drop Sorter12 Planer13StackerWrappingMachineChallengeImpact load fromoperating conditions.Log diameter varies from mill to mill,operating overload and jam-ups arecommon. Sand/grit conditions canlead to abrasion on WSC.Remote access, Lambda offersmaintenance-free operation.Start/stop operation that is requiredby the operator which placesdemanding and varying loadson the drive chain.For Ring Debarkers.Shock load from crooked logs.High speed operation.For Drum Debarkers.General operation overloadand/or high impact.Access can be confi ned.Lambda offersmaintenance-free operation.For Sharp Top Chaintip wear can bethe limiting factor.For Drive Chain high speedmakes lubrication diffi cult. Lots ofarticulation increases wear.For Sharp Top Chain tip wear canbe the limiting factor.Relative length difference betweenstrands is critical for properoperation. Lambda is used toincrease consistent life of all strands.Limited surface contact can resultin insuffi cient weld. Press fi t is thecorrect construction.Relative length difference betweenstrands is critical for properoperation. Lambda is used toincrease consistent life of all strands.Variable strand wear dueto cycle difference.Can only accept minimal elongationfor proper indexing operation.Lambda increases wear life.ProductsTsubaki SolutionChain Family Chain Product SprocketsTsubaki StandardPremium G7 ChainSuper SeriesRoller ChainLambdaRoller ChainSuper SeriesRoller ChainSuper SeriesRoller ChainSpeedMasterSuper SeriesRoller ChainLambdaRoller ChainSpeedMasterSharp Top ChainSpeedMasterSharp Top Chain81XPremium,81XLambda,C2060H C2080H81XPremium,81XLambda,C2060H C2080HRS and LambdaCurved ChainPremium ConveyorChain. Lambda.RS120-2 cott,RS140-2 cottRS100HT to 200HTRSD100Lambda toRSD140LambdaRS80HT to RS160HTsingle and multi strand.RS80HT to RS160HTsingle and multi strand.RS80SM to RS160SMsingle and multi strand.Super120 to Super160-3RBRSD100Lambda toRSD140LambdaRS80SM to RS100SMRF32B Sharp TopUsually 11,12 or 16T with highhardness and as per drawing.Remote and need quickchangout – use Split Style.Forward/backward operationcan result in keyway backlash– use Powerlock.Remote and need quick change– use Split Style.For quick changeout – useSplit Style. Forward/backwardoperation can result in keywaybacklash – use Powerlock.Knife jam-up can requireback/forth operation whichcan cause keyway backlash –use Powerlock.Quality hardened teeth.Quality hardened teeth.RS80SM to 140SM Misalignment is a commonissue that reduces Sprocket life.RS80ST to RS120ST, 3 or 4Quality hardened teeth.point, single or multi strand.Tsubaki quick changepress fi t Trimmer LugsSK1 or Tsubaki quickchange press fi tTrimmer Lug attachmentevery 8, 10 or 12 links.RS80CU orRSD80CULambda c/wWSAO attachmentC2100H, C2100HLambda,81X, 81X Lambda, 3939-B4Maintenance-free operation. Lambda RSD100 to 140LambdaFor Drive Chain high speedmakes lubrication diffi cult. Lots of SpeedMaster RS80SM to RS140SMarticulation increases wear.Shock load.Super Series RollerChain or Leaf ChainRS80HT to 140HT, BL1066Marking of product reduces gradeand/or results in product loss.Premium ConveyorChain. Lambda.81XLambdaForklift Leaf Chain BL 844,866,1066Adjustable Sprocketsthat can be supplied assplit for convenience andquick changeout.Adjustable Sprocketsthat can be supplied assplit for convenience andquick changeout.Quality hardened teeth.Split and adjustable at the head.Quality hardened teeth.Misalignment is a commonissue that reduces Sprocket life.For quick changeout –use Split Style.WSC(Welded steel chain)WR82XHD, WR124(XHD),WR132(XHD)Consider IBRfor abrasive resistance.WR124(XHD), WR132(XHD)WD(H)104, 110, 120.WH124(XHD)with C cradle attachment.WD(RS)480(XHD), also sizes104, 110, 120 and 132.With or without wing attachments.Log deck infeed: WHC124, 132 (IBR)Log deck: H78B camelback, WH78, 82. WDH110, 111. WH(C) 124,132. WH124XHD. CC5riv.WD(H)(RS)110, 480(XHD).Can be supplied withwing attachments.WD(H)(RS)110, 480(XHD).Can be supplied withwing attachments.WD(H)(RS)110, 480(XHD).Can be supplied withwing attachments.FORESTRY’SCRITICALAPPLICATIONS90 91
Page 1: Tsubaki of Canada Limited1630 Drew
Page 6 and 7: SPEEDMASTER DRIVE CHAINApplication:
Page 8 and 9: TrCURVED LAMBDASELF-LUBRICATING DRI
Page 10 and 11: HT SERIES CHAINSUPER-HSERIES CHAINW
Page 12 and 13: SHARP TOP CHAINWhen grip really mat
Page 14 and 15: INTRODUCTION TOCONVEYOR CHAIN & ATT
Page 16 and 17: STANDARD ATTACHMENT CHAINWhen exped
Page 18 and 19: STANDARD ATTACHMENT CHAINORDERING A
Page 20 and 21: INTRODUCTION TOMILL & DRAG CHAINApp
Page 22: 1630 Drew Road, Mississauga, ON L5S
Page 26 and 27: SPROCKETSWhen quality really matter
Page 28 and 29: NO. 80 “QD” STYLE 1" PITCHNO. 8
Page 30 and 31: NO. 100 FINISHED BORE 1 1/4" PITCHN
Page 32 and 33: NO. 100 DOUBLE SPLITTAPER 1 1/4" PI
Page 34 and 35: NO. 140 “QD” STYLE 1 3/4" PITCH
Page 36 and 37: MILL CHAIN SPROCKETSWhen toughness
Page 42 and 43: SPLIT TAPER BUSHINGSWhen compatibil
Page 44 and 45: “XT” STYLE BUSHINGS“XT” STY
Page 48 and 49: When innovation really mattersDrive
Page 50 and 51: CROSS CUT SLASHERDEBARKER INFEEDCON
Page 52 and 53: EDGERApplication: Bull Edger DriveS
Page 54 and 55: DROPSORTERApplication: Drop Sorter
Page 56 and 57: OTHER SIGNIFICANTFORESTRY APPLICATI

Tsubaki Guide to Forestry Products

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