Steam Generator & Fluid Heater<strong>Installation</strong> <strong>Manual</strong>EQUIPMENT. ALL SUCH INTERFERENCE IS THE SOLE RESPOSIBILITY OF THECUSTOMER. CLAYTON’S PLAN INSTALLATION DRAWINGS, INCLUDING JOB-SPECIFIC DRAWINGS, ARE FOR VISUAL REFERENCE ONLY.2.2 POSITIONING AND ANCHORING EQUIPMENT2.2.1 General <strong>Installation</strong> RequirementsLifting instructions are provided in Appendix A. Proper rigging practices and equipment must beapplied when lifting this equipment. Forklifts with roll bars can be used for installations with overhead spacelimitations.WARNINGDO NOT attach rigging gear to the top coil lifting hook or any part of this equipmentother than the main frame.Proper floor drains must be provided under the generator(s). MAKE SURE ALL EQUIPMENT ISLEVELED AND ALL ANCHORING POINTS ARE USED.Level the equipment using full-size, stainless steel, slotted shims that match the equipment padsdesigned and provided on the equipment. <strong>Clayton</strong> recommends full-size slotted shims. If slotted machineshims are used, <strong>Clayton</strong> requires C-size or larger for pump skids and E-size for generator and water skids.Use full-sized anchors to anchor the equipment. Make sure anchors are strong enough to withstand operating,wind, and seismic loads that exists in the installation location.To enhance serviceability and accommodate service personnel, <strong>Clayton</strong> recommends placing its generators,main positive displacement (PD) feedwater pumps, feedwater skids, and water treatment skids on 4–6 inch (10–15 cm) high equipment maintenance pads. These equipment maintenance pads on which theequipment will be installed must be 3–6 inches (8–15 cm) wider and longer than the equipment base plates.Make sure the equipment maintenance pads are properly reinforced and leveled.Fully grout into place all generators, pumps, and skids, after leveling and anchoring, to provide adequatesupport and minimize equipment vibration. Grouting is important, but it does not replace theuse of metal shims under each anchor bolt location. Every anchor hole location on the equipmentskid(s) requires an anchor bolt.It is recommended the mass of the concrete foundation be sufficient to absorb the dynamic and staticforces from the operation, wind, or seismic conditions that exist at the specific equipment installation location.Accepted concrete construction guidelines, for equipment installation, recommends that the concretefoundation be at least 5 1/2” to 7 1/2” (14 cm to 19 cm) thick, depending on soil, undergroundwater, environmental, and seismic conditions.If <strong>Clayton</strong>’s generator, pump, or skid are mounted on a surface other than a concrete foundation, suchas a steel structure, then the equipment base frame must be supported on rigid steel beams that are alignedalong the length of the equipment base frame. It is strongly recommended that <strong>Clayton</strong>’s equipment be supportedwith horizontal and vertical main structural members at all its equipment anchor pads.Sect02_Genrl-SF_q.fm 2-2 04/21/2015
Section II - General InformationPerform stress calculations for the steel structureto confirm it has adequate rigidity to minimize baseplatedistortion and vibration during operation. <strong>Clayton</strong> recommendsincorporating vibration isolation on this typeof installation.2.2.2 Equipment AnchoringTo properly secure the equipment base frames tothe equipment maintenance pads and foundation, properanchor bolts are required. The anchor bolt diameter mustbe fully sized to the anchor bolt holes in <strong>Clayton</strong>’sequipment base frame. For required bolt sizes, see theplan installation drawings for the specific <strong>Clayton</strong>equipment. The anchor bolt length extending above thefoundation should equal the total height of all shimmingand leveling devices, 3/4–1 1/2 inch (2–4 cm) groutfiller for leveling, the equipment base frame thickness,washer set, anchor bolt nut, and an additional 1/2 inch(1.5 cm) above anchor bolt nut (See Figure 2-1.).The proper anchor bolt length and its embeddeddepth must meet all static and dynamic loading from theoperation of the equipment, wind loading, and seismicloading.NUTWASHER SETEQUIPMENTBASE FRAME*SHIM/LEVELINGGROUT FILLERFOUNDATIONEQUIPMENTMAINTENANCEPADANCHOR BOLT1/2 in.(1.5 cm)* SHIMS MUST BE C-SIZE, OR LARGER, FORPUMP SKIDS AND E-SIZE, OR LARGER, FORGENERATOR AND WATER SKID FRAMES.Figure 2-1 Anchor bolt installationCAUTIONFailure to adequately support <strong>Clayton</strong>’s equipment can lead to excessive vibration,which is detrimental to <strong>Clayton</strong>’s product and component life cycle, especially electricalcomponents.2.2.3 GroutingMake sure to grout the entire equipment base frame before making any additional connections toyour <strong>Clayton</strong> equipment. Grouting the equipment base frame to the foundation provides a good and sturdyunion between them. Grout is a concrete-type material that is used to fill the gap between the equipmentbase frame and the foundation. The grout increases the mass of the base to help reduce equipment vibration,which is fundamental to product life. In addition, the grout will fill any voids or imperfections in the foundationsurface to increase proper equipment support. When the grout hardens, the equipment base frame andthe foundation becomes one solid unit to support the equipment.04/21/2015 2-3 Sect02_Genrl-SF_q.fm