54511-01, GS5-GS501Z-RCA-3.0 - Balboa Direct

GS501Z Tech SheetBalboa InstrumentsSystem PN 54511-01System Model # GS5-GS501Z-RCA-3.0Software Version # 43EPN # 2715Base PCBA - PN 54512-01PCB GS500Z - PN 22015 Rev BBase PanelsVL401 (LCD Lite Duplex) – PN 54094VL402 (LCD Duplex Digital) – PN 54093Optional PanelsVL200 (Mini bath) – PN 52144VL240 (MVP240) – PN 53643VL260 (MVP260) – PN 53645Template used: 40599_M.pdf 04/16/200854511-01_97_B.pdf 04/30/2008Page 154511-01_97_B

System Revision HistorySystem PN EPN Date Requested By Changes Made54511 1785 08.02.2006 Balboa New system54511-01 2715 01.23.2008 Balboa Software update to v4354511-01 n/a 04.30.2008 Balboa Main PCB update to rev BPage 254511-01_97_B

Basic System Features and FunctionsPower Requirements Requires PCB Rev B. System OutputsSetup 1 (As Manufactured) (Stereo) Optional Devices Additional Options and Spa-only Dolphin Remote J1J2J10J1AJ2AU4J71J19J181J60J7 J81 111J441J12Page 3J22EXT RLY AUX F SEN A SEN B VACJ11154511-01_97_B

CGBasic System Features and FunctionsAny time you change a DIP Switch, other than A1, you must reset PersistentMemory for your new DIP Switch Settings changes to take effect. If you donot reset Persistent Memory, your system may function improperly.To reset Persistent Memory: Power down by disconnecting power source from spa. Put a jumper across J43, covering both pins. (See illustration below) Power up by connecting power source to spa. Wait until “ ” is displayed on your panel. Power down again. Remove jumper from J43 (May also move to cover 1 pin only) Power up again.About Persistent Memory and Time of Day Retention:This system uses memory that doesn’t require a battery to store a variety ofsettings. What we refer to as Persistent Memory stores the filter settings,the set temperature, and the heat mode.Persistent Memory is not used for Time of Day. Only models with aSerial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display thetime. However, during power loss to the spa, the system will lose thecorrect time, and reset to 12:00 PM when power is restored.Power Up Display SequenceUpon power up, you should see the following on the display: Three numbers in a row, which are the SSID (the System SoftwareID). The third display of these numbers is the Software Version,which should match the version of your system. For example, if thesethree numbers are , that is a VS511SZ at version 38. Displayed next is: “ ” (indicating the system is configured fora heater between 3 and 6 kW) or “ ” (indicating the system isconfigured for a heater effectively* between 1 and 3 kW).“ ” should appear for all VS models running at 240VAC.“ ” should appear for all VS models running at 120VAC, as wellas all GS models. (*A heater which is rated at 4 kW at 240VAC willfunction as a 1 kW heater at 120VAC.) “ ” will appear to signal the start of Priming Mode.At this point, the power up sequence is complete. Refer to the ReferenceCard for the VS or GS System model of your spa for information about howthe spa operates from this point on, including how to adjust the Time ofDay if using a Serial Deluxe style panel.J43E.GNDK6G CF4 FUSE .3A 250VJ23K1W1SWITCHBANKT1AK3K2F2W4E.GNDJ50G CJ6G CSWITCHBANK AF7J17/26S1 TSTFUSE 20A 250VW7K8K9J43J2J1J46J60 J22J6 J7 J8S1 TSTEXT.AUX. FRLYSEN. A SEN. BJ47G CW2W3J1AJ2AJ29G CK51 2 3U4 J12J20F1J10FUSE 3A 250VJ18J13BALBOA INSTRUMENTS, INC. 2-SPDJ44 VS500ZEXT RLYP/N 22972 REV DVACMADE IN U.S.ACOPYRIGHT 2005J43 on VS5xxZ and VS300 Series Main Board Shown.J43 on GS5xxZ Series is located in approximately the same position.J26J90J50LINEBLK ACW1K4K1VS100P/N 22964_B MADE IN U.S.A.© 2006PUMPT0.25A 250VBalboaJ58G CJ23F2HEATEROZONEJ29G CWHT ACK3J9K2K5SWITCHBANK ANEUTRALJ57TST RSTJ6 J43F4S1SWITCHBANK ATST RSTJ6 J43J43 on VS100/GS100 Series Main Board Shown.F5, F3A 250VJ13 J12J7SEN. AJ8SEN. BJ18U4J20G CJ1Page 454511-01_97_B

Wiring Configuration and DIP SettingsSetup 1 (As Manufactured) (Stereo) (optional)HIPot Testing Note:Disconnect slip terminal with greenwires from J90 prior to performingHiPot test. Failure to disconnect maycause a false failure of the test.Reconnect terminal to J90 aftersuccessful completion of HiPot test.J52J51F6, T30A 480VJ25J321TB1J50J47AVAudio G N VisualCIRC. PUMPCirc G N PumpF4, T0.2A 250VJ29OZONE PUMP 1OzoneG NJ58J232-Spd 1-Spd P1G NK9T1K6K1BlowerG NJ17/26OPT. BLWR/PUMP 2J46K810VACJ72F7F10A 250VK5C9F3A 250VJ20SpaG NLightF3J7110VACF1J1323J28W2J1J2J1AJ2AJ26K3J574BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.P/N 22015_BPbW1Heater rated @ 240VJ11 must be JumperedHTR2 J101 HTR1 003.0 kWK4K2J90F2E.GNDS1SWITCHBANK AJ43J6TSTJ10J60EXT RLYJ7J81 111J22AUX FSEN ASEN B1J18U4J19J12J4411VAC J113.0kWGS50xZ modeWARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)SSID #10063433.0kWHeaterA1, Test Mode OFF A6, 50 Hz1A2, Mode changes allowed A7, J17/26, P1, TE, LTA8, Degrees CA9, Non-Circ ModeA5, 2-speed P1Panel Button AssignmentsA10, High Low Amp modePanel Button Positions1=J17/26 3=Temp12=Pump 1 4=Light1 2 3 44 23J11Page 5GS501ZSoftwareJ1232J43MemoryResetWiring Color KeyNeutral (Common) AC ConnectionsSpecial AC ConnectionsLine AC Connections10 Volt ConnectionsRelay Control WiresBoard Connector Key1 Typically Line voltage2 Typically Line voltage for 2-speed pumps3 Neutral (Common)4 GroundNote flat sides in connector54511-01_97_B

DIP Switches and Jumpers DefinitionsSSID 100 63 43DIP Switch KeyA1 Test Mode (normally OFF)A2 “ON” position: Standard mode only“OFF” position: Std/Ecn/Sleep mode changes allowedA3 “ON” position: use Mini Panel *“OFF” position: use Digital Duplex or Light Duplex panelA4 Aux Freeze (must be OFF)A5+A9 Pump 1 speeds and Circ Modes:A5 A9 Circ Mode Pump 1 SpeedOFF OFF Non-circ 2-speedON OFF Circ "acts like Pump 1 low" (filters/polls/ect) 1-speedOFF ON 24 hours with 3°F shut-off 1-speedON ON 24 hours with 3°F shut-off 2-speedBase Model GS501ZAlert:Blower or 1-speed Pump 2 isrequired, connect to J17/26.For no Blower and no Pump 2,use GS500Z or GS515Z.A6 “ON” position: 50Hz operation“OFF” position: 60Hz operationA7 “ON” position: Button layout will be: Pump 1, Light, Temp Down, Temp Up with J17/26 on 1-button Aux panel **“OFF” position: Button layout will be: J17/26, Pump 1, Temp, LightA8 “ON” position: temperature is displayed in degrees Celsius“OFF” position: temperature is displayed in degrees FahrenheitA10 “ON” position: heater is disabled while any high-speed pump or blower is running (low amperage mode)“OFF” position: heater can run while any/all high-speed pumps or blowers are running (high amperage mode)* Panels with button layout are not compatible when either A3 or A7 is ON.** J2 panel connector on Main Board must be a 6-pin connector. IR Receiver is not compatible.Jumper KeyJ11 If using 3kW or higher wattage heater, jumper can be set in either position, but may perform better on Pins 1 and 2.If using 2.5kW or lower wattage heater, jumper must be set on 1 Pin only.J12 Factory set. DO NOT MOVE.Jumper must be on Pins 1 and 2 for GS51xZ/GS52xZ/GS5xxSZ/GS5xxDZ software.Jumper must be on Pins 2 and 3 for GS50xZ software.J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory.Leave on 1 pin only to enable persistent memory feature.WARNING:Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.Contact Balboa if you require additional configuration pages added to this tech sheet.Panel Button PositionsA3: OFF1 2 3 414 23AA3:ON12 3 4AA7: OFFPanel Button Assignments1=J17/262=Pump 13=Temp4=LightA7:ON1=Pump 12=Light3=Temp Down4=Temp UpPage 6Aux=J17/2654511-01_97_B

AS MANUFACTUREDL1N1Electrical Service Configuration OptionsSystems with PCB Rev B OnlyAVF7F1J13J50J29J23K6 K1OZONE PUMP 1K9F10A 250VJ52 J51F6, T30A 480VF3A 250VG NJ46CIRC. PUMPK8K5 J20J25G NC9G NJ32(1 x 16 Amp or 1 x 32 Amp)F3TB110VACJ17/26 J7213 Wires (1 Line + 1 Neutral + 1 Protective Earth)F4, T0.2A 250VOPT. BLWR/PUMP 2J71T1J58234J57BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007PbMADE IN U.S.A.P/N 22015_BW1J47J28J26G NHTR2 J101 HTR1 00W2G NK3K4K2J90Single Service, TN and TT Electrical SystemsJ1AJ1This option is configured J2 and shipped as the default.E.GNDG NProtective Earth wire (Green/Yellow) must be connectedto system ground terminal as marked.J2AAll equipment (pumps, blower, and heater) runs on1J18service line L1.J43 J10U4F2J19S1J12J60J7 J8 J44J61 111 1For 1 x 16 Amp Service:TST1SWITCHBANK AEXT RLY AUX F SEN A SEN B VAC J11DIP Switch A10 must be ON.Systems using only 1 DIP switch (A10) for heat disable:J22For 1 x 32 Amp Service:Set DIP Switch A10 such that total system amperagedraw never exceeds rated service input.Systems using multiple DIP switches for heat disable:Refer to system Hot Sheet DIP Switch Definition pageand set the switches shown in Table 1 such that totalsystem amperage draw never exceeds rated service input.10VACOPTIONALL2N2L1N1J52J51F6, T30A 480VJ57J25J321234BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.P/N 22015_BPbTB1W1J50J47GGNNAVCIRC. PUMPF4, T0.2A 250VJ28J26HTR2 J101 HTR1 00J29J23OZONE PUMP 1G NW2J58G NK3K4K2K9T1J90K6K1J46Dual Service, TNK8and K5TT J20Electrical SystemsC9G NF310VAC5 Wires (2 J17/26Lines J72+ 2 Neutrals + 1 Protective Earth)OPT. BLWR/PUMP 2J71J1J1AJ2AThe heater runs on J2 service line L1, while all otherE.GNDG N(2 x 16 Amp)J18J43 J10U4Completely remove the white wire from J26 and J32.F2J19S1Note: J32 and J25 are electricallyJ12identical. The whiteJ60J7 J8 J44J61 111 1wire may be attached to either terminal before removal.TST1SWITCHBANK AEXT RLY AUX F SEN A SEN B VAC J11J22F7F10A 250VF3A 250VProtective Earth wire (Green/Yellow) must be connectedto system ground terminal as marked.equipment, such as pumps and blowers, run onservice line L2.10VACF1J131Systems using only 1 DIP switch (A10) for heat disable:DIP Switch A10 must be OFF.Systems using multiple DIP switches for heat disable:Refer to system Hot Sheet DIP Switch Definition pageand set both switches shown in Table 1 to ON positions.Page 754511-01_97_B

OPTIONALL3L2L1NElectrical Service Configuration OptionsSystems with PCB Rev B OnlyAVJ50J29OZONEJ23PUMP K9K6 K1J52 J51F6, T30A 480VG N1J57J25J321234BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.P/N 22015_BPbTB1W1J47GNCIRC. PUMPF4, T0.2A 250VJ28J26G NHTR2 J101 HTR1 00W2J58G NTo an optionalfuse-protectedexpansion board.K3K4K2T1J90J46K83-Phase Service, TN and K5 J20 TT Electrical SystemsC9G NF310VACJ17/26 J72Protective OPT. BLWR/PUMP Earth 2 wire (Green/Yellow) J71 must be connectedE.GNDG NJ1AJ2A1Addtional equipment, such as expansionJ18boards,J43 J10F2J19S1Completely remove the white wire J12 from J26 and J32, or J25.J60J7 J8 J44J61 111 1Completely remove TST the blue wire from 1 J28 and J58.SWITCHBANK AEXT RLY AUX F SEN A SEN B VAC J11J22F7F10A 250VF3A 250V5 Wires (3 Lines + 1 Neutral + 1 Protective Earth)to system ground terminal as marked.IMPORTANT - Service J1 MUST include a neutral wire,with a line to neutral voltage of 230VAC.J2The heater runs on service line L1.All main-board equipment run on service line L3.run on service line L2.If an expansion board is installed, black wire must connectto J28 (Line L2) only.Systems using only 1 DIP switch (A10) for heat disable:DIP Switch A10 must be OFF.Systems using multiple DIP switches for heat disable:Refer to system Hot Sheet DIP Switch Definition pageand set both switches shown in Table 1 to ON positions.U410VACF1J13NOTE:Not all GS5xxZ systems can support 3-Phase.3-Phase requires System PCB Rev B.If using an expansion board, the board must have fuse-protection.Page 854511-01_97_B

AS MANUFACTUREDL1L2Electrical Service Configuration OptionsSystems with PCB Rev B OnlyAVJ50J29OZONEJ23PUMP K9K6 K1J52 J51F6, T30A 480VG N1J57J25J321234BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.P/N 22015_BPbTB1W1J47GNCIRC. PUMPF4, T0.2A 250VJ28J26G NHTR2 J101 HTR1 00W2J58G NK3K4K2J90J46K8K5 J20C9G NLine - Line voltage is 230VAC (1 x 16 Amp or 1 x 32 Amp)F310VAC3 Wires (2 J17/26Lines J72 + 1 Protective Earth)OPT. BLWR/PUMP 2J71T1J1J1AJ2AJ2All equipment (pumps, blower, and heater) runs on1J18J43 J10Systems using only 1 DIP switch (A10) for heat disable:U4E.GNDG NF2S1J12DIP Switch A10 J60 must J7 be J8 ON.J44J61 111 1J22F7F10A 250VF3A 250VSingle Service, IT Electrical System (No Neutral)Protective Earth wire (Green/Yellow) must be connectedto system ground terminal as marked.service line L1 with L2 acting as the return.For 1 x 16 Amp Service:For 1 x 32 Amp Service:TST1SWITCHBANK AEXT RLY AUX F SEN A SEN B VAC J11Set DIP Switch A10 such that total system amperagedraw never exceeds rated service input.Systems using multiple DIP switches for heat disable:Refer to system Hot Sheet DIP Switch Definition pageand set the switches shown in Table 1 such that totalsystem amperage draw never exceeds rated service input.10VACJ19F1J13OPTIONALL1L2L3J52J51F6, T30A 480VJ57J25J321234BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007PbMADE IN U.S.A.P/N 22015_BTB1W1J50J47GGNNAVCIRC. PUMPJ28Line 3 - Cap (Insulate) end,Do not connect.F4, T0.2A 250VJ26HTR2 J101 HTR1 00J29J23OZONE PUMP 1G NW2J58G NK3K4K2K9T1J90K6K1J46K8K5 J20C9G NLine - Line voltage is 230VACF310VAC4 Wires (3 J17/26Lines J72 + 1 Protective Earth)OPT. BLWR/PUMP 2J71J1J1AJ2AJ2All equipment (pumps, blower, and heater) runs on1J18J43 J10Systems using only 1 DIP switch (A10) for heat disable:U4E.GNDG NF2S1J12DIP Switch A10 J60 must J7 be J8 ON.J44J61 111 1J22F7F10A 250VF3A 250V3-Phase Service, IT Electrical System (No Neutral)Protective Earth wire (Green/Yellow) must be connectedto system ground terminal as marked.service line L1 with L2 acting as the return.For 1 x 16 Amp Service:For 1 x 32 Amp Service:TST1SWITCHBANK AEXT RLY AUX F SEN A SEN B VAC J11Set DIP Switch A10 such that total system amperagedraw never exceeds rated service input.Systems using multiple DIP switches for heat disable:Refer to system Hot Sheet DIP Switch Definition pageand set the switches shown in Table 1 such that totalsystem amperage draw never exceeds rated service input.10VACJ19F1J13NOTE:Not all GS5xxZ systems can support 3-Phase.3-Phase requires System PCB Rev B.If using an expansion board, the board must have fuse-protection.Page 954511-01_97_B

Ozone ConnectionsNote: A special tool is required to remove the pins from the connector body once they are snapped inplace. Check with your Balboa Account Manager for information on purchasing a pin-removal tool.Balboa Ozone connector configuration for 230VAC 50Hz:Black or Brown Line ConductorEmptyWhite or Blue Neutral ConductorEmptyLNFlat sides of sockets as shownJ52J51 F6, T30A 480VJ25J32TB11J50J47AVAudio G W Visual B RCIRC. PUMPCirc G W Pump B RF4, T0.2A 250VJ29OZONE PUMP 1J90J58J23G W B R2-Spd P1Line - Black or Brown conductorNot usedNeutral - White or Blue conductoNot used2J28W2J57Page 1054511-01_97_B

Duplex Panel ConfigurationsHeatBlower Jets Temp LightA3 must be OFFDEFAULT PANELSVL401 (LCD Lite Digital)PN 54094 with Overlay PN 10669 Connects to Main Board terminal J1 or J2BlowerHeatSetLightJetsVL402 (LCD Duplex Digital)PN 54093 with Overlay PN 10668 Connects to Main Board terminal J1 or J2 Not compatible with some configurations; not recommended for new designsOPTIONAL PANELSVL200 (Mini Panel)PN 52144 with Overlay PN 11095 Connects to Main Board terminal J1 or J2BlowerJetsTempLightA3 must be ONVL240 (MVP240)PN 536433 with Overlay PN 11520 Connects to Main Board terminal J1 or J2BlowerJetsTempLightVL260 (MVP260)PN 53645 with Overlay PN 11521 Connects to Main Board terminal J1 or J2Page 1154511-01_97_B