AT500 OWNERS MANUAL - weller truck parts

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ALLISON JOB AIDSHIFT LEVERHELD INNEUTRAL BYTRANSMISSIONDETENTPIVOTCABLESHIFT LEVERHELD INNEUTRAL BYTRANSMISSIONDETENTCABLEPIVOTñPull cable to moveselector handle againstopposote end ofNEUTRAL gate.Figure C–4. Proper Shift Selector CableAdjustmentññCenter cable to midpoint of travel(midway between “push” and “pull” positions).Figure C–5. Proper Shift Selector CableAdjustment7. Holding the cable at the position determined in Step 5, rotate the pivot on the threaded section of thecable end until it is aligned with the hole in the shift lever. See Figure C–6.8. Verify that the attachment pin of the pivot does not bind in the shift lever hole and that the detent in thetransmission is positively engaged. This condition is sometimes called “free-pin-fit,” referring to lack offriction at the cable / shift lever interface oncethe transmission detent is engaged. RepeatSteps 4 through 6 as necessary to create thiscondition.9. Attach the pivot to the shift lever and secure withthe lock pin. If a jam nut is provided with thecable hardware, torque the jam nut to lock thepivot to the cable end as noted in Figure C–6. Ifthe cable manufacturer does not provide a jamnut with the cable assembly, do not add oneduring the installation process.CAUTION: Once the jam nut is tightened,the pivot pin should slide freely into the holein the lever. Do not twist the cable to insert itinto the lever. Loosen the jam nut, reorientthe pivot to insert freely into the lever, thentighten the jam nut again.SHIFT LEVERHELD INNEUTRAL BYTRANSMISSIONDETENT10. Once this attachment is made, move the selector through all the range positions at the operator’sstation. Verify that free-pin-fit exists in each range position, and that the position of the shift lever isdetermined by the internal transmission detent — not by tension or compression on the shift cable.Special attention should be devoted to the free-pin-fit in the Neutral position, in the lowest forwardrange (1), and, if available, in the Park or Park Brake position.ñññCABLEPIVOTRotate pivot on threaded end of cableuntil it is aligned with hole in shift lever.Verify “free pin fit” between pivot andshift lever. Install lock pin and torquejam nut (if present) to 8.5N-m (75 in-lb).Figure C–6. Proper Shift Selector CableAdjustmentJA3344EN (2008/01)www.allisontransmission.comTHE WELLER REMAN NETWORK12
SERVICE TIPSTHE WELLER REMAN NETWORK13
Page 1 and 2: AT500 OWNERS MANUALTag #Mileage In:
Page 3 and 4: PROGRAMDESCRIPTIONWeller’s Unit E
Page 5 and 6: DYNO TESTINGAll transmissions aredy
Page 7 and 8: INSTALLATIONGUIDEIV. DRIVELINE• C
Page 9 and 10: Why Shift LinkageIs ImportantThe sh
Page 11: ALLISON JOB AIDAllison Job AidSHIFT
Page 15 and 16: CORE RETURNINSTRUCTIONSThe Weller T
Page 17 and 18: WELLER WARRANTYCALL WELLER FIRST!Po
Page 19 and 20: WELLER WARRANTYWarrantyIt is essent

AT500 OWNERS MANUAL - weller truck parts

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