Drilling AheadAnother hybrid CT unit. Unconventional reservoir CBM plays 650 m TD. Injector, Stewart & Stevenson—maximumcapacity 110,000 lb w/snubbing capacity 60,000 lb, 3-1/2” CT string. Drilling location: 150 km northeast of Calgary.Drilling Contractor: Technicoil Corporation, hybrid CT unit#2120; Operator, Devon Energy.Nabors' hybrid CT unit in the CT drill mode. From a safetystandpoint, there is no human interface; as shown, youcompletely clear the drill-floor of personnel when drillingin CT mode.It allows you to set up a range of drilling andformation parameters based on localisedknowledge of the formation properties, and,most importantly, it can react much faster thana human can. In this fashion you don’t stall themotor, nor buckle the CT string. The advent ofrigless completion in unconventional plays isanother driver in hybrid CT service roles. HybridCT units can perforate wells and do drill-outswhich were typically conducted by conventionalservice rigs. In the past, the well tractor hasbeen the main method of deploying directionaltool packages—however, the limitation ofthe tractor is wellbore integrity. For example,if wellbore trajectory includes any steepinclinations or deviations in the well path, thetractor has a tendency to 'spin-out' and depthsmay not always be achieved. With coil, youhave the ability to use force from the surfacethrough the injector head, thus you don’t relyon wellbore integrity for the ability to moveforward.On the other side, the busiest individual hybridCT unit during 2007 was Trailblazer DrillingCorp’s rig#19, which managed to drill 295wells and 201,310 m of hole over the 12 monthperiod. This is certainly drilling technologywithout borders! In fact, from the beginningof 2000 to the end of 2007 more than 30,000wells have been drilled in Canada using hybridCT technology, proving that hybrid CT rigs areno longer a fad or curiosity but have become aprimary service and a key technology in shallowoil, gas, and especially CBM drill-to-completeapplications.On the left, Eugene Murphy, Investment Principal, Kenda Capital, manager of Shell Technology Ventures—at the KendaOffice in Houston Damir and Eugene have a discussion about hybrid COTD drilling technology.22 <strong>SPE</strong> NEWS <strong>January</strong>/<strong>February</strong> <strong>2010</strong>Hybrid CT advantages are:• Flexibility to drill with coil and/or conventionaldrill pipe from spud-to-completion;• Two rigs in one—smooth transition torequired drilling mode;• Ideal for underbalanced drilling andcompletion or controlled pressure drillingapplication;• Can snub if required;• In CT mode no surging and swabbing ofwellbore;• Proven to out-drill conventional three-to-onein Canadian unconventional reservoirs;• Faster penetration rates—coil up to 420 mper hour vs conventional 120 m per hour;www.spe.org
Drilling AheadDepth (m)Hybrid CT/TD Rigs: Typical Drilling PerformanceNabors Hybrid Top Drive/Coil Tubing Rig: Sample WellsHours-10 0 10 20 30 40 50 60 70 80 90 100 110 1200Nabors 1500m Hybrid Coil200Tubing/Top Drive Rigs400Activity Drilling-the-limitPerformance600Well depths110m to 1480m800(360’ to 4900’)Various well designs and1000applications1200Copyright Nabors Canadato join pipe together in the same fashion as ahybrid CT unit.In a typical drill-to-complete scenario, witnessedby the author in Canada, with the hybrid CT rigsyou drill your top-hole (surface casing section),with jointed pipe, with your top drive. That mightbe to 100–170 m. Then you’ll set 9 5 /8” surfacecasing and make up your new BHA with your topdrive. From there, you switch/connect to the CTmode and drill a 7 7 /8” hole section to TD, usually600–800 m. Post-drill-in phase, if underreamis required it can be done safely using jointedpipe on the hybrid CT unit. In this fashion you’reable to run all type of underreamers, bicentric oreccentric bits, respectively.14001600Hybrid CT/TD rigs: typical drilling performance.Depth (m)Hybrid CT/TD rigs: typical drilling performance.Hybrid CT/TD Rigs: Typical Drilling PerformanceHours from spud-12 -6 0 6 12 18 24 30 360100200300400500600700800-0.5 0.0 0.5 1.0 1.5Days from Spud• Average tripping is three times faster—coil900 m, conventional 300 m per hour;• No service rig or crane required;• Faster rig-up and rig-out—no cranes requiredon any rig. Usual rig-up in 2–4 hours andrig-out in 1–2 hours;• Lower costs for E&P operators—the drillingcomponent can be reduced as much as 50%.The author believes the current LNG potentialfor hybrid CT rigs in Australia is huge—this isa view shared by Shell Technology Ventures,700 m (2300’) Shallow Gas Production Well #1Nabors Hybrid Top Drive/Coil Tubing Rig #87Copyright – Nabors Canada• HSE mtg, rig move, rig-up, :8 hr• TD Drive drill 200 mm (7 7 / 8”)• HSE mtg, run & cmt surface casing: 3.25 hr;WOC, NU, PT, drill out: 7.25 hr• CT drill 159 mm (6¼”) main hole to 710 m(2300’): 4.75 hr• HSE mtg, run & cmt Prod csg, tear down:4 hr• TOTAL: 25 hr from spud, 32 hr including rigmoveNabors Canada and Xtreme Coil DrillingCorporation. The hybrid CT technology can bevery cost effective and effi cient if used within itslimitations. With the hybrid CT technology, thetypical spud-to-completion cycle is 37 hours. Thetypical difference between hybrid vs non-hybridCT rigs is, for starters, a non-hybrid CT unit byitself doesn’t do anything beyond drilling. Oncea hole is drilled, the casing has to be run andcemented—problem is, you can’t rotate the coil,so you have to put a mud motor down the well. Itis hydraulically limited. A rotary rig can continueWell construction in CT mode—typical well profiles (vertical)200 mm to 216 mm (7 7 /8”-to-8.5”) hole:• PDC bit: 4 or 5 blade (e.g. Hughes HC605Z);• Down-hole motor: 158 mm (6¼”) low-to-mediumspeed, 100–200 rpm, low torque;• Motor operating parameters:- WOB: 3–10 daN (7–20 klb)- Flow: 1.2–1.5 m 3 /min (320–400 gpm)- Typical maximum torque (NOV, 6¼” 7 /8 M/L4.8 Stage, full load): 6,500 Nm (4,800 lb-ft)ConclusionThe drilling control software allows precisecontrol of the drilling parameters andfacilitates aggressive, yet controlled, hydraulicsoptimisation when drilling in CT mode.The typical 6¼” down-hole motor will stall(6,500 Nm) at about 90% of the torque limitsof the 2 7 /8” QT-700 coil (7,300 Nm). In closing,from a safety standpoint, once you’re in CT drillmode nobody is around—that is, rig personnelare not on the rig fl oor. By nature, it’s got to besafer than conventional drilling technology. Infact, you’re removing the human interface andyou completely clear the drill fl oor. With safetybeing a priority, many operating companies maysee hybrid CT rigs as a next generation drillingtechnology.N.b. Drilling-the-Limit is a Shell trademark,representing an alternative planningmethodology through which incredible gainscan be made when applying resources andsignificant team effort with a high focus on'soft issues'. ◆www.spe.org<strong>January</strong>/<strong>February</strong> <strong>2010</strong> <strong>SPE</strong> NEWS 23