Phoenix

PhoenixRough milling of bladesToolInsert (grade)PHC09R032SS32-3SSDMT09T308ER-SM(XC5040)CompetitorCoated Carbide Chip0Number of Processed Workpiece1 2 3( pcs)4 5 6 7 8Work MaterialCutting SpeedFeedDepth of CutSUS63080m/min(796min -1 )800mm/min(0.33mm/t)ap=0.5mmae= 32mmCompetitorPASCoolantMachineWater SolubleVertical Machining Center A blade was rough-milled under the same conditions for comparison. This toolprovided 1.75 times the durability, and milled in a stable manner with inserts exhibitingnormal wear. Moreover, it was capable of continued milling.PAOPSERough milling of press diesToolInsert (grade)PHC12R050M22-4SXMT120410SR-GM(XP2040)Competitor ACoated Carbide Chip0 Time1 2 34(h)PRCWork MaterialCutting SpeedFeedDepth of Cut2,400mm/min(0.84mm/t)SKD11Equivalent112m/min(713min -1 )ap=1.25mmae=32.2mm2,000mm/min(0.7mm/t)CompetitorPHCCoolantAir BlowMachinePlaner Machining Center This process consisted of rough-milling of steel for a press die. A competitor's productcould not increase the feed rate due to chipping. The PHC was able to mill with stabilitywhile increasing the conditions by 20%, and also provided 1.5 times the durability.PDRRough milling of plastic diesPFBToolInsert (grade)Work MaterialCutting SpeedFeedDepth of CutCoolantMachinePHC12R063M22-5SXMT120410SR-GM (XP2040)HPM7(33HRC)100m/min(505min -1 )2,500mm/min(1mm/t)ap=1.5mmae=40mmAir BlowVertical Machining CenterCompetitorCoated Carbide ChipCompetitor0Milling Length100 200 300 A competitor's product chipped prematurely, but the PHC exhibited minimumresistance, inhibiting chipping and allowing it to mill three times the distance under thesame conditions.400(m)Screw Fit TypePXM38PHP