Chatsworth Assembly Sheet.qxd - Taylors Garden Buildings

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Assembly of Building - PLEASE READ INSTRUCTIONS PRIOR TO ASSEMBLYA - Floor Assembly1 Take one floor panel 'A' and a pieceof framework 34x46x1980 mmapprox 'A1'. Place the framework onthe OPEN edge of the floor so thatthe framework is flush and level withthe boarding and joists. Look wherethe floor joist meet the frameworkand mark. Drill at these marks.Secure to floor using 6x 60 mmscrews.B - Fit Window Insert C1 (from top)1 Place one hinge on the innerrebate part of the top of the window.The rounded part of the hingeshould sit above the outer edge ofthe window. Screw the inner pieceinto position using the pre drilledholes in the hinge and 2x 25mmscrews. Repeat.5 Fit the Casement Stay on thewindow using 2x 25mm screws.5 Three hinges need to spaced alongthe door – one centrally, onetowards the top and one toward thebottom. Place one hinge on theinner rebated part of the edge of thedoor. Screw the inner piece of oneinto position using the pre drilledholes in the hinge and 2x 25 mscrews. Repeat for other twohinges on door.6 Mark where the ‘pins’ will be placed.2. Repeat item 1 with one more floorsection.3. Place floors on your firm levelbase, board side up. Take 5 piecesframework 'A2', 34x46x345 'A2'and place between each floor joist.Nail half of the widest part to thefloor using 3x 40 mm nails perpiece.2 Place the window into the aperture.Secure the window to the panelusing 3x 25mm screws per hinge,again through the predrilled holes inthe hinge. Repeat.3 Open the window and fit a further 2x25mm screws per hinge next to theone already fitted in Step 1. Repeat.7 Secure into position using4x 25mm screws - 2 in each pin.C - Front Assembly6 Place the door ‘D’ on a flat, levelsurface with the inside facingupwards. Place wing panelassembly on top of the doors sothat the doors fit inside the aperture.7 Secure the doors to the panel using1x 25 mm screw per hinge throughthe predrilled centre holes of eachhinge. Repeat for all hinges.8 Open the door fully and fit a further3x 25mm screws per hinge.D - Wall Assembly4. Once all frameworks are fittedbetween floor joists slide anotherfloor on top of the framework andsecure again using 3x 40 mm nailsper floor joist.4 Fitting the Casement Stay. Placethe casement stay centrally on theinside of the window. Place the 2pins under the casement stay.Position so that it is not resting onthe framework of the panel and notso high that the pins are of no use.1 Lay wing panels ‘B1’ on a flat, cleansurface with framework facingupwards.2 Take two lengths of framework ‘B3’44x44 x 1980 mm. Place one ateach end of wing panels ‘B1’, to runflush with both outer edges of parts‘B1’.3 The horizontal gap where the doorsare to go should measure approx.676 mm.4 Drill/screw parts ‘B3’ and ‘B1’ atboth ends using a total of 8x 60 mmscrews.1. Decide where the window panel isto go. Place one side panel 'B' onthe floor at the right hand corner.Place a further panel 'B' inside thepanel already in place. THEPANELS ALONG THE BACKWALL SHOULD EXTEND FROMFLOOR EDGE TO FLOOR EDGE.The panels to go at the side screwTO and fit INSIDE the panels to goat the back.2. Drill 2 holes, one to the top andone to the bottom. Do not drill intoadjacent panels. Secure thepanels together using 2x 60 mmscrews.3. Repeat for all plain side panels andalso complete front assembly.
E - Gable Assembly1. Place one gable section 'F' on topof the back walls. Drill 4 timesalong the length and secure using4x 60 mm screws.G - Fit Roof Panels7 Nail through roof boarding into sidewall using 3x 40 mm nails per roofpanel.8 Repeat for all roof panels, exceptfront ones.1 If applicable, place small roofpanels at the back of thebuilding. Place roof sections ‘H’ inpairs. The side where the boardingextends past the framework is to goat the ridge. Take 2 roof panels.On the framework to go at the ridgemeasure and mark at 46 mm ofboth panels from ONE end themark is therefore mirrored.9 Place both front roof panels inposition. Mark where the roof framemeets the gable on the inside andoutside.3 Place the lever rest on door ‘G2’ inposition – the gate latch should behorizontal. Screw into position using2 x 25mm black screws.I - Assembly of Verandah Floor2. Repeat at front.F - Fit Roof Bearers1. Take 4 roof bearers 34x34x 2070mm 'G'.2. Place in opposite guide holes ofboth gables.3. Drill and screw bearer to gableusing 1x 60mm screw.IMPORTANT ENSURE GABLE ISAT 90'. Repeat for all roof bearers.2 Cut out the framework at thismeasurement of both panels.Remove the nails.3 Place both panels on the walls atthe back, flush and even with theback wall - the cutout at the back.10 Cut the framework at thismeasurement and remove.Repeat. Remove any nails.11 Screw the front roof panels to thefront wall using 3x 25 mm screwsin each side. Nail roof panels tocentre roof beam and side wallusing 3x 40 mm nail in eachposition.H - Fit Hardware to Doors1 Place the five short pieces offramework on a flat, level surface.Place one piece of floor boarding ontop. Nail the floor board to the pieceof framework ensuring that theedges are flush and even. Use 2x40mm nails. Repeat at the otherend of the floor board. Do not nailany of the middle pieces offramework to the floor board justyet.4. Drill/screw roof bearers at ridgetogether using 4x 60 mm screws.4 Secure to the back gable using 3x40 mm nails into each gable.5 Inside, drill/screw at ridge throughframe of roof panel into roof bearer.Secure using 2x 60 mm screw foreach roof panel.6 Nail from outside into the roofbearers using 3x 40 mm nails foreach roof panel/bearer.1 Open doors and secure hingesusing remaining 4 x 25mm screwson each hinge.2 Position the handle with the gatelatch against the door from theoutside of the building. Check thatthe handle is located centrally, markand drill a hole. Push the metal barthrough the hole. Attach the gatelatch handle on the outside and thering handle on the inside. Secureboth in position using 4 x 25mmblack screws per handle.2 Using a floor board as a spacer,place a second piece next to the onenailed in place, only nailing the floorboard to the end two short floorbeams, using 2 x 40mm nails perfloor board per floor beam. Repeatuntil all the floorboards are in place.3 There will be about 2 cm of shortfloor bearer left without a floorboard.
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