16/18-B Maintenance Mnl, GFZ-62445E/03 - Automation Service Srl

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B–62445E/03TABLE OF CONTENTS8.2 POWER CANNOT BE TURNED ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2988.3 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED . . . . . . . . 3018.4 JOG OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3058.5 HANDLE OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3098.6 AUTOMATIC OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3128.7 CYCLE START LED SIGNAL HAS TURNED OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3218.8 NOTHING IS DISPLAYED ON CRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3238.9 ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . 3268.10 REFERENCE POSITION DEVIATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3358.11 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) . . . . . . . . . . . . . . . . . . . . . . . . 3368.12 ALARM 300 (REQUEST FOR REFERENCE POSITION RETURN) . . . . . . . . . . . . . . . . . . . . . . . 3388.13 ALARM 301 TO 305 (ABSOLUTE PULSE CODER IS FAULTY) . . . . . . . . . . . . . . . . . . . . . . . . . 3398.14 ALARM 306 TO 308 (ABSOLUTE PULSE CODER BATTERY IS LOW) . . . . . . . . . . . . . . . . . . . 3428.15 ALARM 350 (SERIAL PULSE CODER IS ABNORMAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3438.16 ALARM 351 (SERIAL PULSE CODER COMMUNICATION IS ABNORMAL) . . . . . . . . . . . . . . 3448.17 ALARM 400 (OVERLOAD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3458.18 ALARM 401 (*DRDY SIGNAL TURNED OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3478.19 ALARM 404 AND 405 (*DRDY SIGNAL TURNED ON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3498.20 ALARM 410 (EXCESSIVE POSITION ERROR AMOUNT DURING STOP) . . . . . . . . . . . . . . . . 3508.21 ALRAM 411 (EXECESSIVE POSITION ERROR DURING MOVE) . . . . . . . . . . . . . . . . . . . . . . . 3518.22 ALARM 414 (DIGITAL SERVO SYSTEM IS ABNORMAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3538.23 ALRAM 416 (DISCONNECTION ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3658.24 ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3668.25 ALARM 700 (OVERHEAT AT CONTROL SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3678.26 ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) . . . . . . . . . . . . . . . . . . 3688.27 ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . 3698.28 ALARM 750 (SPINDLE SERIAL LINK CANNOT BE STARTED) . . . . . . . . . . . . . . . . . . . . . . . . 3728.29 ALARM 751,761 (SPINDLE ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3778.30 ALARM 900 (ROM PARITY ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3788.31 ALARM 910 TO 915 (SRAM PARITY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3818.32 ALARM 916 (DRAM PARITY ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3848.33 ALARM 920 TO 923 (WATCH DOG OR RAM PARITY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3868.34 ALARM 924 (SERVO MODULE MOUNTING ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3908.35 ALARM 930 (CPU ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3918.36 ALARM 950 (PMC SYSTEM ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3928.37 ALARM 951 (PMC–RCWATCH DOG ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3948.38 ALARM 970 (NMI ALARM IN PMC CONTROL MODULE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3958.39 ALARM 971 (NMI ALARM IN SLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3978.40 ALARM 972 (NMI ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3988.41 ALARM 973 (NMI ALARM BY UNKNOWN CAUSE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3999. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) . . . . . . . . . . . . . . . . . . . . . . . 4009.1 LIST OF SERIAL INTERFACE SPINDLE AMPLIFIER ALARMS . . . . . . . . . . . . . . . . . . . . . . . . 4019.2 TROUBLESHOOTING FOR EACH ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40410. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) . . . . . . . . . . . . . . . . . . . . . 41110.1 AL–01 (MOTOR OVERHEAT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412c–5
TABLE OF CONTENTSB–62445E/0310.2 AL–02 (EXCESSIVE DEVIATION OF SPEED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41310.3 AL–06, 07 (OVER SPEED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41410.4 AL–09 (UNIT OVERHEAT / 6S TO 26S ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41510.5 AL–10 (LOW INPUT VOLTAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41610.6 AL–11 (DC LINK EXCESSIVE VOLTAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41710.7 AL–12 (DC LINK EXCESSIVE CURRENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41810.8 ABNORMAL SOUND AND VIBRATION DURING ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . 41910.9 NO ROTATION OR INCORRECT SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42010.10 CONFIRMATION OF TRANSISTOR MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421APPENDIXESA. I/O UNIT MODEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425A.1 SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426A.2 HARDWARE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426A.3 LED INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427A.4 FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428A.5 REMOVING A PRINTED CIRCUIT BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429B. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431B.1 LIST OF ALARM CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432B.2 LIST OF ALARMS (PMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456B.3 SPINDLE ALARMS (SERIAL SPINDLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463B.4 SPINDLE ALARMS (ANALOG INTERFACE) (S SEIRES AC SPINDLE) . . . . . . . . . . . . . . . . . . 468C. LIST OF MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471C.1 MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472D. BOOT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487D.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488D.1.1 Starting the Boot System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488D.1.2 System Files and User Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 489D.1.3 Boot Slot Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 489D.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . 490D.2.1 System Data Loading Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491D.2.2 System Data Check Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493D.2.3 System Data Delete Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495D.2.4 System Data Save Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496D.2.5 SRAM Data Backup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498D.2.6 Memory Card File Delete Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501D.2.7 Memory Card Format Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502D.2.8 Load Basic System Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503D.3 ERROR MESSAGES AND REQUIRED ACTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504E. NOTATION OF MDI KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506c–6
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2. HARDWARE B-62445E/03(Main CPU)AM
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2. HARDWARE B-62445E/032.4.3Manual
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2. HARDWARE B-62445E/03 Connection
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2. HARDWARE B-62445E/032.4.7Combini
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2. HARDWARE B-62445E/032.6.5CRT/MDI
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2. HARDWARE B-62445E/03NameSpecific
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2. HARDWARE B-62445E/032.7HOW TO RE
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2. HARDWARE B-62445E/032.12HOW TO R
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2. HARDWARE B-62445E/032.14REPLACIN
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3. INPUT AND OUTPUT OF DATA B-62445
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APPENDIXES
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A. I/O UNIT MODEL A APPENDIXB-62445
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B. ALARM LIST APPENDIXB-62445E/03B.
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B. ALARM LIST APPENDIXB-62445E/03Nu
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B. ALARM LIST APPENDIXB-62445E/03(2
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B. ALARM LIST APPENDIXB-62445E/03Me
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B. ALARM LIST APPENDIXB-62445E/03Al
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B. ALARM LIST APPENDIXB-62445E/03 M
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C. LIST OF MAINTENANCEPARTSAPPENDIX
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D. BOOT SYSTEM APPENDIXB-62445E/03D
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D. BOOT SYSTEM APPENDIXB-62445E/033
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ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
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E. NOTATION OF MDI KEYS APPENDIXB-6
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B-62445E/03INDEXNumber16-TB/MB, 160
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B-62445E/03INDEXMMain CPU board, 13
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Revision RecordFANUC Series 16/18/1
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16/18-B Maintenance Mnl, GFZ-62445E/03 - Automation Service Srl

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