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Features<br />
Teamwork Drives<br />
Successful Project<br />
Equipment obsolescence and lack<br />
of vendor support is a problem<br />
facing many nuclear power plants.<br />
Framatome ANP assisted the DC Cook<br />
plant in the US in replacing an aging<br />
emergency diesel generator governor in<br />
a mere five months compared to the<br />
industry norm of approximately two years.<br />
Obsolescence of equipment at<br />
nuclear power plants and the ensuing<br />
reliability of components is not a<br />
new problem. Many plants have been<br />
operating for 20-30 years. Over that<br />
time period, the technology has<br />
changed drastically. American<br />
Electric <strong>Power</strong>’s (AEP) DC Cook<br />
plant was experiencing problems<br />
with their emergency diesel generator<br />
governors and vendor support was<br />
fading. DC Cook expected to<br />
address obsolescence and reliability<br />
issues with their emergency diesel<br />
generator governors by their fall<br />
2003 outage. Little progress had<br />
been made however, by June 2003.<br />
In May 2003, Framatome ANP was<br />
asked to perform a feasibility study<br />
on the modification packages that<br />
would result in the replacement of the<br />
existing governor system with a new<br />
one. The schedule was tight. AEP<br />
wanted the first design change package<br />
completed by mid-September 2003,<br />
equipment qualified and delivered by<br />
early October, installed by early<br />
November, and tested and released to<br />
operations by mid-November 2003.<br />
The initial feasibility study revealed<br />
that there was just enough time to<br />
accomplish the task. By early July,<br />
a team had been formed with key<br />
AEP and Framatome ANP personnel<br />
and work got under way. To meet<br />
The new controller for the emergency diesel generator governor<br />
should provide years of worry-free service.<br />
the aggressive schedule, a number of<br />
activities took place simultaneously:<br />
design, transient analysis, equipment<br />
procurement and qualification. In<br />
addition, Framatome ANP personnel<br />
had to be qualified to AEP processes<br />
and necessary approvals (Design Review<br />
Board and Plant Operation Review<br />
Committee) had to be obtained.<br />
The new actuator<br />
was installed on<br />
the emergency<br />
diesel generator in<br />
a mere five months<br />
versus a normal<br />
installation time of<br />
two years.<br />
Based upon the success of this<br />
replacement, the team is preparing<br />
design change packages for the<br />
remaining three diesels. Installation for<br />
the two governors on Unit 2 is planned<br />
during the fall of 2004 refueling<br />
outage, with the remaining governor on<br />
Unit 1 to be installed during the spring<br />
2005 refueling outage.<br />
<strong>Advanced</strong> <strong>Nuclear</strong> <strong>Power</strong> N O 11 November 2004 19