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Advanced Nuclear Power - AREVA

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Features<br />

Teamwork Drives<br />

Successful Project<br />

Equipment obsolescence and lack<br />

of vendor support is a problem<br />

facing many nuclear power plants.<br />

Framatome ANP assisted the DC Cook<br />

plant in the US in replacing an aging<br />

emergency diesel generator governor in<br />

a mere five months compared to the<br />

industry norm of approximately two years.<br />

Obsolescence of equipment at<br />

nuclear power plants and the ensuing<br />

reliability of components is not a<br />

new problem. Many plants have been<br />

operating for 20-30 years. Over that<br />

time period, the technology has<br />

changed drastically. American<br />

Electric <strong>Power</strong>’s (AEP) DC Cook<br />

plant was experiencing problems<br />

with their emergency diesel generator<br />

governors and vendor support was<br />

fading. DC Cook expected to<br />

address obsolescence and reliability<br />

issues with their emergency diesel<br />

generator governors by their fall<br />

2003 outage. Little progress had<br />

been made however, by June 2003.<br />

In May 2003, Framatome ANP was<br />

asked to perform a feasibility study<br />

on the modification packages that<br />

would result in the replacement of the<br />

existing governor system with a new<br />

one. The schedule was tight. AEP<br />

wanted the first design change package<br />

completed by mid-September 2003,<br />

equipment qualified and delivered by<br />

early October, installed by early<br />

November, and tested and released to<br />

operations by mid-November 2003.<br />

The initial feasibility study revealed<br />

that there was just enough time to<br />

accomplish the task. By early July,<br />

a team had been formed with key<br />

AEP and Framatome ANP personnel<br />

and work got under way. To meet<br />

The new controller for the emergency diesel generator governor<br />

should provide years of worry-free service.<br />

the aggressive schedule, a number of<br />

activities took place simultaneously:<br />

design, transient analysis, equipment<br />

procurement and qualification. In<br />

addition, Framatome ANP personnel<br />

had to be qualified to AEP processes<br />

and necessary approvals (Design Review<br />

Board and Plant Operation Review<br />

Committee) had to be obtained.<br />

The new actuator<br />

was installed on<br />

the emergency<br />

diesel generator in<br />

a mere five months<br />

versus a normal<br />

installation time of<br />

two years.<br />

Based upon the success of this<br />

replacement, the team is preparing<br />

design change packages for the<br />

remaining three diesels. Installation for<br />

the two governors on Unit 2 is planned<br />

during the fall of 2004 refueling<br />

outage, with the remaining governor on<br />

Unit 1 to be installed during the spring<br />

2005 refueling outage.<br />

<strong>Advanced</strong> <strong>Nuclear</strong> <strong>Power</strong> N O 11 November 2004 19

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