Korea's Auto Industry - Today and Tomorrow - Invest Korea
Korea's Auto Industry - Today and Tomorrow - Invest Korea
Korea's Auto Industry - Today and Tomorrow - Invest Korea
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
Table of Contents<br />
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong>-<strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment<br />
Environment<br />
02 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong><br />
04 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Tomorrow</strong><br />
07 <strong>Korea</strong>n <strong>Auto</strong> Manufacturers<br />
13 <strong>Korea</strong>n <strong>Auto</strong> Parts <strong>Industry</strong> & Manufacturers<br />
17 <strong>Auto</strong> Parts Manufacturers by core component<br />
23 Multinational <strong>Auto</strong> Parts Manufacturers in <strong>Korea</strong><br />
27 Background to <strong>Invest</strong>ment by Multinational <strong>Auto</strong> Parts<br />
Manufacturers in <strong>Korea</strong><br />
31 Operation of <strong>Auto</strong> Part Business in <strong>Korea</strong><br />
34 The Features of Major Industrial Complexes <strong>and</strong><br />
Detailed Infrastructures<br />
41 <strong>Korea</strong>’s Economic Trends, Labor <strong>and</strong> Labor Unions
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
1. <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong><br />
The year 2005 marks the 50 th year since <strong>Korea</strong> first began manufacturing automobiles. From<br />
the time when <strong>Korea</strong> started with a simple KD assembly process in the 1960s it has grown to<br />
be the only nation, among those that started developing an auto industry after World War II,<br />
which is capable of manufacturing cars with its independently-developed technologies, thereby<br />
becoming the world’s sixth-largest automaker today.<br />
<strong>Korea</strong>’s auto industry in global perspective. As of the end of 2004, the number of cars<br />
manufactured in <strong>Korea</strong> reached 3.47 million, of which exports amounted to 2.38 million units,<br />
making <strong>Korea</strong> the world’s 6 th -largest manufacturer (5.4%), after the United States, Japan,<br />
Germany, China <strong>and</strong> France. In terms of domestic consumption it ranked 10 th in the world by<br />
consuming 1.1 million units in 2004<br />
Big 10 <strong>Auto</strong>motive manufacturing nation in 2004<br />
No Nation<br />
2003<br />
Portion<br />
2004<br />
Portion<br />
%<br />
(‘04/’03)<br />
1 USA 12,087 19.7 11,956 18.5<br />
-1.1<br />
2 Japan 10,286 16.8 10,512 16.3<br />
2.2<br />
3 Germany 5,507<br />
9.0 5,565<br />
8.6<br />
1.1<br />
4 China 4,444<br />
7.2 5,071<br />
7.8<br />
14.1<br />
5 France 3,620<br />
5.9 3,700<br />
5.7<br />
2.2<br />
6 <strong>Korea</strong> 3,178<br />
5.2 3,469<br />
5.4<br />
9.2<br />
7 Spain 3,030<br />
4.9 3,011<br />
4.7<br />
-0.6<br />
8 Canada 2,553<br />
4.2 2,711<br />
4.2<br />
6.2<br />
9 Brazil 1,827<br />
3.0 2,206<br />
3.4<br />
20.7<br />
10 UK<br />
1,846<br />
3.0<br />
1,856<br />
2.9<br />
0.5<br />
Worldwide<br />
61,319 100 64,616 100<br />
5.4<br />
Source: <strong>Korea</strong> <strong>Auto</strong>mobile Manufacturers Association (KAMA)<br />
(1,000units, %)<br />
When it comes to manufacturing scale, <strong>Korea</strong>-situated in the hub of Northeast Asia with China<br />
<strong>and</strong> Japan-has been playing a leading role, together with emerging China, in the region. The<br />
combined manufacturing capacity of these three countries ranked world’s first in terms of<br />
manufacturing output <strong>and</strong> third in terms of the scale of domestic consumption in the world,<br />
when compared by regional unit.<br />
02 I 0 3 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
No<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
<strong>Auto</strong> manufacturing <strong>and</strong> sales performance of Asia’s “Big 3” in 2004<br />
Country Manufacturing output<br />
(1,000 units)<br />
Northeast Asia (3 nations)<br />
<strong>Korea</strong><br />
China<br />
Japan<br />
<strong>Korea</strong>n <strong>Auto</strong> <strong>Industry</strong> in the world. The auto industry is regarded as a general <strong>and</strong> key industry,<br />
having significant ripple effects on other industries, thus stimulating the growth of related<br />
industries with brisk manufacturing on the back of fast-growing exports. Of <strong>Korea</strong>’s total trade<br />
surplus, amounting to US$30 billion, the auto industry including auto parts results in 2004<br />
accounted for 90%, or US$27.6 billion, paving the way for it to become the nation’s core<br />
industry. Exports of automobile increased 39.6% year-on-year to US$26.7 billion, which<br />
accounted for 12.8% of the nation’s total exports, setting a new record.<br />
Product<br />
<strong>Auto</strong><br />
Assembled<br />
Parts<br />
Semiconductor<br />
Mobile phone<br />
Computer<br />
Ship<br />
Petroleum<br />
products<br />
Plastics<br />
Steel plate<br />
Video products<br />
15.545<br />
13.322<br />
2.223<br />
14.259<br />
9.854<br />
11.245<br />
9.909<br />
7.794<br />
4.524<br />
4.087<br />
3.519<br />
3.924<br />
150.439<br />
Big-10 Export products in 2004<br />
2001 2002 2003 2004<br />
% % % %<br />
1.3<br />
0.8<br />
4.7<br />
-45.2<br />
25.0<br />
-23.4<br />
17.7<br />
-13.9<br />
-10.3<br />
-15.6<br />
-4.1<br />
-15.6<br />
-12.7<br />
17.483<br />
14.779<br />
2.705<br />
16.631<br />
13.619<br />
12.941<br />
10.867<br />
6.382<br />
4.955<br />
4.024<br />
4.052<br />
3.644<br />
162.471<br />
19,052<br />
3,469<br />
5,017<br />
10,512<br />
12.5<br />
10.9<br />
21.7<br />
16.6<br />
38.2<br />
15.1<br />
9.7<br />
-18.1<br />
9.5<br />
-1.3<br />
15.2<br />
-7.1<br />
8.0<br />
23.346<br />
19.119<br />
4.227<br />
19.535<br />
18.697<br />
14.977<br />
11.334<br />
6.623<br />
6.260<br />
5.841<br />
5.618<br />
3.350<br />
193.817<br />
33.5<br />
29.4<br />
56.3<br />
17.5<br />
37.3<br />
15.7<br />
4.3<br />
3.8<br />
26.3<br />
45.1<br />
38.7<br />
-8.1<br />
19.3<br />
Domestic Dem<strong>and</strong><br />
(1,000 units)<br />
Western Europe 14,132 7,911<br />
North America 14,667 (USA 11,956) 18,875 (USA 17,301)<br />
Source: Ministry of Commerce, <strong>Industry</strong> <strong>and</strong> Energy(MOCIE)<br />
12,019<br />
1,095<br />
5,017<br />
5,853<br />
32.598<br />
26.668<br />
5.930<br />
26.450<br />
26.390<br />
17.180<br />
15.090<br />
9.802<br />
8.514<br />
8.498<br />
7.753<br />
3.162<br />
254.221<br />
(in US$ mil.,%)<br />
39.6<br />
39.5<br />
40.3<br />
35.4<br />
41.1<br />
14.7<br />
33.1<br />
48.0<br />
36.0<br />
45.5<br />
38.0<br />
-5.6<br />
31.2<br />
12.8<br />
10.5<br />
2.3<br />
10.4<br />
10.4<br />
6.8<br />
5.9<br />
3.9<br />
3.3<br />
3.3<br />
3.0<br />
1.2<br />
100.0
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
<strong>Auto</strong>mobiles have been <strong>Korea</strong>’s largest export product since 2001, followed by<br />
semiconductors, mobile phones (US$26.4 billion), computers (US$17.2 billion) <strong>and</strong><br />
shipbuilding (US$15.1 billion).<br />
Along with automobiles posting a record high, auto parts also marked US$5.9 billion in 2004,<br />
up 40.4% from a year earlier, in t<strong>and</strong>em with the rising trend of <strong>Korea</strong>’s brisk car exports.<br />
Production<br />
(1,000 Units)<br />
Domestic<br />
(1,000 Units)<br />
Exports<br />
(1,000 units)<br />
Export<br />
(US$ mil)<br />
Current performance of <strong>Korea</strong>’s auto industry <strong>and</strong> outlook<br />
3,148<br />
1,622<br />
1,509<br />
2002<br />
%<br />
6.8<br />
11.8<br />
0.6<br />
14,780 10.9<br />
3,178<br />
1,318<br />
1,815<br />
Source: MOCIE, National <strong>Auto</strong> Association<br />
2003<br />
Despite sluggish domestic dem<strong>and</strong> in 2004, <strong>Korea</strong>’s auto industry marked a record high in<br />
manufacturing thanks to booming exports. In 2005, domestic sales <strong>and</strong> exports are expected to<br />
rise slightly to exceed 3.6 million units, exceeding the record achieved in 2004.<br />
%<br />
1.0<br />
-18.7<br />
20.2<br />
16,561 17.7<br />
3,469<br />
1,095<br />
2,380<br />
2004<br />
%<br />
9.2<br />
-16.9<br />
31.1<br />
26,668 37.9<br />
2. <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Tomorrow</strong><br />
(%)<br />
2005(Outlook)<br />
%<br />
3,600<br />
1,150<br />
2,450<br />
- -<br />
<strong>Korea</strong>’s auto industry aims at becoming an advanced auto manufacturer in the global market as<br />
a long-term vision.<br />
<strong>Korea</strong> plans to secure the 21 st century’s state-of-the-art technologies to develop next-generation<br />
automobiles that will serve as a growth engine for the future, thereby advancing to become the<br />
world’s fourth-largest automaker by 2012. And when it comes to the auto parts industry, <strong>Korea</strong><br />
aims to upgrade the existing auto parts industry cluster into a high value-added cluster,<br />
transforming the traditional casting, molding <strong>and</strong> injection-type industry, dubbed the 3-D<br />
industry, into a sophisticated, advanced <strong>and</strong> environment-friendly industry. And in an effort to<br />
3.7<br />
5.1<br />
3.0<br />
04 I 0 5 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
comprehensively improve the <strong>Korea</strong>n auto industry, it plans to develop the next-generation auto<br />
technologies <strong>and</strong> accelerate globalization in collaboration with academic, industrial circles <strong>and</strong><br />
the government so as to further sharpen <strong>Korea</strong>’s international competitiveness to become the<br />
world fourth-largest auto manufacturer in 2012.<br />
When <strong>Korea</strong> emerges as a member of the elite club of advanced automakers in the global<br />
market, at least one local auto manufacturer will grow to become a member of the Big-5 global<br />
br<strong>and</strong>s, <strong>and</strong> a member of the world’s top 100 auto parts manufacturers, which currently<br />
includes just a single local manufacturer, is expected to increase to up to 10. Moreover, the total<br />
number of automobiles manufactured will surpass the 4.3 million-level with a global market<br />
share reaching 10%, <strong>and</strong> the average export price per unit is forecast to jump to US$16,000<br />
from a current US$8,186 on the back of upgraded valuation. The domestic industry’s<br />
dependence on the auto industry is expected to increase up to 12.2% in 2008, from 10.7% in<br />
2001, to outpace the semiconductor industry.<br />
Manufacturing<br />
Exports<br />
Global market<br />
share<br />
Textile<br />
10.0<br />
10.2<br />
Contribution to the industry (2008) (%)<br />
5.6<br />
2.6<br />
Source: <strong>Korea</strong> Institute for Industrial Economics <strong>and</strong> Trade (KIET)<br />
Production (KRW trillion)<br />
Value added<br />
Exports (US$100 mil)<br />
Global market share(%)<br />
Employment<br />
Overseas production<br />
Note: based on assembled cars<br />
Steel Semiconductor <strong>Auto</strong><br />
11.2<br />
17.5<br />
12.2<br />
6.6<br />
4.4 6.0 18.5 6.6<br />
Vision of <strong>Korea</strong>n auto industry<br />
2002 2007 2012<br />
62 76 87<br />
29 39 55<br />
194 224 410<br />
5.5 8.1 9.8<br />
20 23 27<br />
20 100 205
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Vision of <strong>Korea</strong>n <strong>Auto</strong>-<strong>Industry</strong><br />
Global Market Share<br />
<strong>Auto</strong>mobile Exports<br />
<strong>Auto</strong>mobile Outputs<br />
<strong>Auto</strong> parts Exports<br />
World's top 100th largest <strong>Auto</strong> part<br />
Manufacturer<br />
2003 2012<br />
5.4% (World’s No.6)<br />
US$ 18.9 billion<br />
3.18 million units<br />
US$ 4.2 billion<br />
1 Company<br />
(M<strong>and</strong>o)<br />
10.0 % (World’s No. 4)<br />
US$ 31.5 billion<br />
4.5 million units<br />
US$ 6 billion<br />
10 Companies<br />
Development of next-generation automobile <strong>and</strong> plan <strong>Korea</strong> aims at developing core<br />
component technology for next-generation cars, <strong>and</strong> in technical cooperation with large<br />
component manufacturers armed with independent parts development technologies, it has been<br />
pushing for building globalized bases in line with global sourcing trends. The trend of global<br />
auto industry technologies in 2010 is forecasted to be modularized toward high-safety <strong>and</strong><br />
environment-friendly automobiles with telematics becoming increasingly popular, coupled with<br />
the components electrified up to 40% level. The market share of hybrid cars is expected to soar<br />
to around 10%, with a fuel battery-powered car to be commercialized by 2020. In line with<br />
such long-term trends, the local auto industry will internally focus on developing environmentfriendly<br />
diesel engine in the short-term, <strong>and</strong> considering that the hybrid is the intermediate<br />
stage ahead of a battery-powered car, it will concentrate the efforts on developing the hybrid<br />
car, combining fuel battery-powered technology with a small-sized environment-friendly diesel<br />
engine in the mid- to long-term. And as a long-term strategy, it will be drawing up a blueprint<br />
focusing on development <strong>and</strong> commercialization of fuel batteries.<br />
As part of these efforts, <strong>Korea</strong> has already launched a 10-year industry-academic joint project,<br />
dubbed the “Future <strong>Auto</strong>mobile Development Project”, from 2002 thru 2011, earmarking a<br />
budget totaling KRW1.25 trillion in an attempt to eventually develop an extremely-low<br />
pollution-generating (equivalent to 100km/21 level) intelligent car that will integrate the hybrid<br />
engine <strong>and</strong> fuel battery technology with high-efficiency energy, environment-friendly <strong>and</strong> stateof-the-art<br />
technologies.<br />
06 I 0 7 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
Sector<br />
Energy<br />
Environment<br />
Advanced technology<br />
Joint tasks<br />
Goals of the Future Car Development Project<br />
3. <strong>Korea</strong>n <strong>Auto</strong> Manufacturers<br />
Final target technologies<br />
Technology securing CO2 exhaust 70g/km<br />
-High efficiency engine, Light-weight, Fuel battery<br />
Core technologies of extremely low pollution-generated<br />
mid & small-sized car (Euro-V requirements)<br />
- Catalyst, recycle, alternative fuel engine technologies<br />
ASV (Advanced Safety Vehicle) / Telematics-related<br />
system technology<br />
-Sophisticated electronics parts, Simulation design<br />
system technology<br />
Development of 100km/2l-level pilot car<br />
-Development of basic technology integrating the<br />
energy, environment <strong>and</strong> advanced system.<br />
<strong>Korea</strong>n auto manufacturers, as of 2005, comprise Hyundai Motor Company, Kia Motors Corp,<br />
GM Daewoo <strong>Auto</strong> & Technology, SsangYong Motor Company <strong>and</strong> Renault Samsung Motors.<br />
Hyundai Kia Motors<br />
The nation’s largest auto manufacturer, with employees numbering 80,000 <strong>and</strong> total assets<br />
valued at KRW21 trillion, has grown to become a world-renowned automaker.<br />
Its domestic production reached more than 3 million annually, <strong>and</strong> its long-term strategy is to<br />
establish facilities abroad with manufacturing capacity in excess of 2 million units.<br />
Manufacturing facility of Hyundai-Kia Motors<br />
Hyundai s Ulsan factory is the world’s largest single auto-making factory, with five<br />
independent production lines covering a 5 million m area, manufacturing 1.6 million cars<br />
annually. It is the nation’s largest car production base, representing the <strong>Korea</strong>n auto industry.<br />
Hyundai s Asan factory This state-of-the-art factory focuses on strategic export market cars<br />
built in an area covering 1,815,000m , with a total floor area of 660,000m pyeong to
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
accommodate the press, body, painting, assembly, engine lines <strong>and</strong> material production<br />
facilities, which are capable of manufacturing 300,000 units annually. It is a completely<br />
independent facility designed to manufacture only passenger cars.<br />
Hyundai s Jeonju factory is one of the world’s largest commercial vehicle manufacturing<br />
facilities built on a 990,000m site, with a floor area of 330,000m , <strong>and</strong> it is capable of<br />
producing 100,000 units annually.<br />
Kia Motors Corp operates its factories in Hwasung, Sohari in Gyeonggi Province <strong>and</strong><br />
GwangJu in JeonNam Province of which annual production capacities reach 600,000, 350,000<br />
<strong>and</strong> 200,000 units, respectively<br />
NamYang<br />
Tech. C/T<br />
Hyundai-Kia Manufacturing Facilities<br />
Hwasung<br />
0.6 million<br />
Asan<br />
0.3 million<br />
Jeonju<br />
Tech. C/T<br />
Sohari<br />
0.35 million<br />
Jeonju<br />
0.1 million<br />
Gwanju<br />
0.2 million<br />
Mabuk Tech. C/T<br />
Hyundai Motor’s Tech. C/T<br />
Hyundai Motor<br />
Kia Motor<br />
World’s Largest Single Car<br />
Manufacturing Complex<br />
Ulsan 1.6 million<br />
5,600 cars/day<br />
08 I 0 9 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
GM Daewoo <strong>Auto</strong> & Technology Company, in which the world’s largest automaker, General<br />
Motors has invested, has been operating assembly lines in Bupyeong, Incheon, Gunsan <strong>and</strong><br />
Changwon, capable of manufacturing more than 1 million cars annually. GM, besides its<br />
ongoing Powertrain (Engine & Transmission) project, <strong>and</strong> the investment in a testing track in<br />
Incheon <strong>and</strong> diesel engine factory in Gunsan, will continuously increase its investment to<br />
become a global auto development base, not to mention playing a leading role in Asia.<br />
GM Daewoo s production lines<br />
GM Daewoo s Bupyeong factory, covering an area of 990,000m to accommodate the engine<br />
factory <strong>and</strong> R&D center, is capable of manufacturing 500,000 passenger cars annually.<br />
GM Daewoo s Gunsan factory, built on a 1,221,000m site commenced operations in 1997,<br />
is equipped with a test-run track <strong>and</strong> shipping yard <strong>and</strong> is designed to produce 300,000 cars<br />
annually.<br />
GM Daewoo s Changwon factory, built on a 660,000m site commenced operations in 1991,<br />
<strong>and</strong> was designed to produce a combined total 240,000 units of compact cars <strong>and</strong> micro<br />
compact cars for the first time in <strong>Korea</strong>.<br />
SsangYong Motor Company specializing in SUV <strong>and</strong> RV vehicles, has production lines in<br />
Pyeongtaek <strong>and</strong> engine factory in Changwon.<br />
SsangYong s Pyeongtaek plant, built on a 1000,000m site <strong>and</strong> equipped with an R&D<br />
center <strong>and</strong> production lines, is capable of producing 250,000 cars annually. Among the parts<br />
manufactured in the Changwon factory are diverse engines including common rail Di engines,<br />
diesel turbo intercooler engines <strong>and</strong> gasoline engines, <strong>and</strong> core driving gears for 4-wheel-drive<br />
cars such as trans axle <strong>and</strong> rear axle.<br />
Renault Samsung Motors, founded in Sept. 2000 <strong>and</strong> built on a 1,650,000m site, has a stateof-the-art<br />
production facility capable of manufacturing 240,000 units annually. The production<br />
lines were designed mostly for manufacturing passenger cars, but with a blueprint to<br />
manufacture new models such as SUVs, it is considering building a next-generation gasoline<br />
engine factory, investing KRW600 billion over three years till 2007.<br />
Hyundai-Kia Group is the nation’s largest <strong>and</strong> worldwide car manufacturer with a rosy future<br />
blueprint to become one of the world’s leading car manufacturers. With a stable share of the<br />
domestic market, it has an ambitious plan to gradually exp<strong>and</strong> its sales to the global market.<br />
Hyundai’s long-term strategy aims at becoming a global top-5, making inroads into China,
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
European nations <strong>and</strong> North America. It aims to sustain its current 60% domestic market share,<br />
while maintaining a strong portfolio <strong>and</strong> healthy financial st<strong>and</strong>ing.<br />
According to AUTOFACTS, Hyundai-Kia’s output ranked 9 th worldwide in 2003 <strong>and</strong> it is<br />
expected to reach 3 million cars in the domestic market <strong>and</strong> 2 million in overseas markets,<br />
making a combined total of 5 million, to become eligible to be rated as a Global Big-5.<br />
Hyundai<br />
Kia<br />
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
KMS, SlovaKia, 0.30 mil<br />
Under<br />
construction<br />
HAOS, Turkey/0.06 mil.<br />
Hyundai-Kia’s overseas production capacity <strong>and</strong> expansion plans<br />
Nation Firm 2004 2006 2008 2010<br />
USA HMMA - 0.3 0.3 0.5<br />
India HMI 0.25 0.3 0.4 0.4<br />
Turkey HAOS 0.06 0.06 0.3 0.3<br />
China BHMC 0.15 0.3 0.6 0.6<br />
China DYKM 0.06 0.13 0.43 0.43<br />
Slovakia KMS - 0.3 0.3 0.3<br />
Total Capacity<br />
0.52 1.39 2.33 2.53<br />
Source: Various reports <strong>and</strong> data<br />
BHMC, China, 0.15 mil<br />
(0.3 mil/2005) (0.6 mil/2008)<br />
HMI, India/0.25mil<br />
Total<br />
0.5 mil. Cars/’04<br />
0.9 mil. Cars/’05<br />
2 mil. Cars/’10<br />
DYKM, China, 0.06 mil<br />
(0.13 mil/’06), (0.43 mil/’08)<br />
HMMA, US/ 0.30 mil<br />
(in mil./yr.)<br />
10 I 11 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Nation Company name<br />
(Partners)<br />
GM Daewoo <strong>Auto</strong> & Technology Company (As of March 2004)<br />
Production<br />
capacity<br />
Production start<br />
date<br />
Note<br />
Pol<strong>and</strong> DW FSO 4,315 96.4 N/A<br />
Rumania RODAE 21,746 N/A N/A<br />
Uzbekistan N/A 46,474 N/A N/A<br />
China N/A 46,932 94.8 N/A<br />
India DMIL 5,880 95.7 N/A<br />
Taiwan N/A 5,547 N/A N/A<br />
Thail<strong>and</strong> N/A 8,554 N/A N/A<br />
Vietnam Vietnam DW<br />
Motor<br />
4,392 N/A<br />
N/A<br />
Egypt DW Motor Egypt 3,890 98.7 N/A<br />
Columbia N/A 72 N/A N/A<br />
Nation Company name<br />
(Partners)<br />
Vietnam Melcong CO.<br />
Mercedes-Benz<br />
Vietnam Ltd.<br />
SsangYong Motor Company (As of March 2004)<br />
Production<br />
capacity<br />
456<br />
2,844<br />
Production start<br />
date<br />
97.1<br />
96.9<br />
TAA<br />
TAA<br />
China N/A 3,492 N/A N/A<br />
Iran N/A 720 N/A N/A<br />
Source: 1.Source: KAICA<br />
2.TAA: Technical Assistance Agreement<br />
3.Production capacity of GM Daewoo <strong>and</strong> SsangYong were based on 2003<br />
performance<br />
Note<br />
12 I 13 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
4. <strong>Korea</strong>n <strong>Auto</strong> Parts <strong>Industry</strong> & Manufacturers<br />
<strong>Korea</strong> s Rapidly-Growing <strong>Auto</strong> Parts <strong>Industry</strong>, though it suffered a downturn in the wake<br />
of the 1997 foreign currency crisis, has sustained an annual growth of 10% on average, <strong>and</strong> is<br />
forecast to continue annual growth of 9.6% till 2015.<br />
Engine<br />
parts<br />
Chassis<br />
parts<br />
Growth outlook for <strong>Korea</strong>’s auto parts industry (in KRW100 mil, %)<br />
2002 2003 2005 2010 2015 2005~<br />
2010<br />
Average annual growth<br />
2010~<br />
2015<br />
2003~<br />
2015<br />
3,285 4,061 5,442 7,564 10,970 6.8 7.7 8.6<br />
4,975 6,310 7,880 10,240 13,425 5.4 5.6 6.5<br />
Others 16,738 21,119 26,990 35,891 51,111 5.9 7.3 7.6<br />
Total 24,998 31,490 40,312 53,695 75,506 5.9 7.1 9.6<br />
Source: KIET, S.TRADE report (Dec 2004)<br />
Sales trends of <strong>Korea</strong>’s auto parts industry (in KRW100 mil, %)<br />
Sales<br />
OEM A/S Export Total<br />
Growth rate<br />
1990 50,234 4,020 3,546 57,800 -<br />
1995 118,425 8,290 6,979 133,694 18.3<br />
2000 199,214 12,949 16,860 229,023 11.4<br />
2001 205,331 13,346 20,349 239,026 4.4<br />
2002 237,622 15,445 20,890 273,957 14.6<br />
2003 260,602 18,242 41,544 320,388 16.9<br />
Source: KAICA, <strong>Auto</strong> <strong>Industry</strong> Book 2004
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Some of the features of <strong>Korea</strong> s auto parts industry<br />
First, its small <strong>and</strong> medium-centered industrial structure. The parts manufacturers<br />
directly dealing with auto manufacturers totaled 878, with 154,000 employees (as of 2003).<br />
Among them, the manufacturers categorized into large-sized companies (capital of KRW8<br />
billion or more with 300 or more employees) accounted for 7.9% or 69 manufacturers. But the<br />
number of companies with more than 1,001 employees totaled around 30.<br />
Large companies Small & medium Total<br />
Number of firms 69 (7.9%) 809 (92.1%) 878<br />
Total output of parts manufacturers directly dealing with auto manufacturers in 2003 amounted<br />
to KRW26.602 trillion. Average output per manufacturer was KRW29.68 billion. When<br />
detailing it by scale of manufacturer, the small company-group accounted for 1.9% (KRW1.8<br />
billion in an average value), medium companies 48.2% (KRW23.5 billion) <strong>and</strong> large ones<br />
49.9% (KRW188.5 billion), which clearly indicated large gaps among the companies.<br />
Second, heavy dependence on the parent company. Whereas Toyota, capable of<br />
manufacturing 7 million cars a year, had only 200 parts suppliers in 2003, Hyundai which sold<br />
1.67 million cars, had as many as 355, which means Hyundai whose output reached a mere<br />
one-fourth of Toyota, rather had far more suppliers. Of parts manufacturers, those supplying the<br />
parts to a single manufacturer accounted for 51%, heavily depending on the parent company.<br />
However, as price <strong>and</strong> quality-centered procurement practices have been taking root, the<br />
hierarchical trend is losing its power.<br />
Number of multi-transaction companies<br />
(Based on Hyundai, Kia, GM Daewoo, SsangYong, R-Samsung, Daewoo Bus)<br />
Number of parent companies to deal with<br />
1 2 3 4 5 6<br />
Total<br />
No of<br />
suppliers<br />
450 217 94 61 34 22 878<br />
% 51.3 24.7 10.7 6.9 3.9 2.5 100<br />
14 I 15 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
Third, relatively low commitment to exports. Whereas exports of electronic parts account<br />
for 70%, auto parts comprised a mere 18.2%, heavily depending on domestic consumption,<br />
compared with Japan’s 47.9% <strong>and</strong> the United States’ 205.3%. Such a trend resulted from a lack<br />
of suppliers with a large-scale global system, unlike the cases in the United States or Japan.<br />
Current status of <strong>Korea</strong>n auto parts manufacturers <strong>Auto</strong> parts manufacturers with more<br />
than five employees totaled 3,328 as of the end of 2002. The breakdown is 532 for engine parts,<br />
526 for chassis parts <strong>and</strong> 2,270 for other parts.<br />
<strong>Auto</strong> parts manufacturers by type of product (2002)<br />
Parts No of<br />
manufacturers<br />
(in KRW billion)<br />
Employee Output Value added<br />
Engine 532 19,463 3,235 1,330<br />
Chassis 526 23,861 4,975 1,901<br />
Others 2,270 23,861 16,738 5,921<br />
Total 3,328 86,174 24,948 9,152<br />
<strong>Korea</strong>n auto parts industry s subcontract structure Viewing the outsourcing rate, a major<br />
index indicating the auto parts industry’s subcontracting structure, auto manufacturers<br />
independently produced 37% of major components <strong>and</strong> parts needed, while the remaining 63%<br />
were acquired through the outsourcing.<br />
In contrast, parts <strong>and</strong> material suppliers produced 51% of the orders they received from auto<br />
manufacturers, while the remaining 49% were re-ordered by the subcontractors. Reasons for<br />
outsourcing to the subcontractors included the lower costs, first of all, <strong>and</strong> secondly the fact that<br />
the volume is too small for in-house production, so outsourcing is considered to be more costefficient.
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
In-house production versus outsourcing<br />
Assembly/Process firm Part/Material suppliers<br />
In-house production 37% 51%<br />
Outsourcing 63% 49%<br />
Source: KIET, Subcontract status in <strong>Korea</strong>n industry 2004<br />
Bidding system in <strong>Auto</strong> <strong>Industry</strong>. For traditional technologies or products, both the<br />
assembly/process <strong>and</strong> parts/material industries adopted price competitive bidding, which was<br />
offered based on auto manufacturers’ designs.<br />
Bidding method<br />
Based on auto manufacturers’ designs<br />
Price competition-based bidding<br />
Based on auto manufacturers’ designs<br />
Technology development-based bidding<br />
Open price competition bid<br />
Others<br />
Bidding for existing product<br />
Source: KIET, Subcontract status in <strong>Korea</strong>n industry 2004<br />
Assembly/Process Parts/Material<br />
44% 48%<br />
17% 16%<br />
17% 24%<br />
22% 16%<br />
For new technology or products, both the assembly/process <strong>and</strong> parts/material industries<br />
adopted price competitive bidding based on auto manufacturers’ designs.<br />
Bidding method<br />
Based on auto manufacturers’ designs<br />
Price competition-based bidding<br />
Based on auto manufacturers’ designs<br />
Technology development-based bidding<br />
Open price competition bidding<br />
Others<br />
Bidding for new technology products<br />
Source: KIET, Subcontract status in <strong>Korea</strong>n industry 2004<br />
Assembly/Process Parts/Material<br />
50% 54%<br />
17% 17%<br />
11% 24%<br />
22% 5%<br />
16 I 17 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
Subcontractors by auto manufacturer The numbers of subcontractors of Hyundai <strong>and</strong> Kia<br />
were 355, <strong>and</strong> 395, respectively, which were the nation’s 2 nd <strong>and</strong> 1 st largest by number,<br />
followed by GM Daewoo, SsangYong <strong>and</strong> Renault Samsung.<br />
No of<br />
subcontractors<br />
Hyundai Kia GM Daewoo SsangYong RSM<br />
355 395 273 243 125<br />
Employees<br />
Average<br />
161,415 166,774 109,905 104,231 100,914<br />
employee per<br />
subcontractor<br />
454.7 422.2 402.6 428.9 807.3<br />
Source: <strong>Auto</strong> Book, KAICA 2004<br />
5. <strong>Auto</strong> Parts Manufacturers by core component<br />
<strong>Auto</strong> parts can be categorized by various ways such as role <strong>and</strong> function, type of raw material,<br />
processing method <strong>and</strong> the sequence in assembly line. Among them, categorization based on its<br />
function is most commonly used. The structure of an automobile comprises the body <strong>and</strong><br />
chassis. The body serves as the framework for the automobile, providing the space for<br />
passengers <strong>and</strong> cargo, as well as to protect the parts, including the engine. The chassis is the<br />
remainder, which is classified by its function into the power-generation part, the powertransmission<br />
part, the steering device, braking system, suspension system <strong>and</strong> electrical system.<br />
The charts below represent the major local suppliers of auto parts <strong>and</strong> components.<br />
Engine Body<br />
Major local suppliers of auto parts <strong>and</strong> components<br />
Power Generation Parts<br />
Classification Name of parts<br />
Piston, Camshaft, Crankshaft,<br />
Connecting rods, Bellows<br />
Manufacturer (Customer)<br />
<strong>Auto</strong> manufacturers (Hyundai,<br />
Kia, GMDAT, SsangYong)<br />
Daechang Forging (Hyundai)<br />
<strong>Korea</strong> Flange (Hyundai)<br />
Yoosung Enterprise (Hyundai,<br />
Kia, GMDAT)
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Cooling Unit<br />
Fuel supply parts<br />
Intake & Exhaustion parts<br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Radiator, Cooling fan<br />
& motor<br />
Fuel pump, Water pump,<br />
Oil pump, Oil tank, Fuel<br />
tank, Oil filter<br />
Air filter, Muffler, Throttle<br />
body<br />
Power Transmission Parts<br />
Classification Parts name<br />
Transmission<br />
Axle<br />
Gear Parts<br />
T/M assembly, gear, shaft,<br />
T/M Oil pump<br />
C.V Joint, rear axle,<br />
universal joint<br />
Engine gear, T/M gear,<br />
Axle gear<br />
Halla Climate Control (Hyundai-Kia)<br />
Samsung Climate Control (Hyundai-<br />
Kia, GMDAT, SsangYong)<br />
Three Star (Hyundai-Kia, GMDAT,<br />
SsangYong)<br />
Modine (Hyundai-Kia)<br />
<strong>Korea</strong> Delphi (GMDAT)<br />
Daehan Calsonic (SsangYong)<br />
GMB <strong>Korea</strong> (Hyundau-Kia, GMDAT)<br />
Denso PoongSung Electronic<br />
(Hyundai-Kia)<br />
TI <strong>Auto</strong>motive(Kia, GMDAT)<br />
Inergy <strong>Auto</strong>motive (Hyundai)<br />
Sejong Industrial (Hyundai)<br />
Sejung (Hyundai-Kia)<br />
Daewoo Precision (GMDAT)<br />
Manufacturer (Customer)<br />
<strong>Auto</strong> manufacturer (Hyundai, Kia)<br />
Hyundai Dymos (Hyundai-Kia,<br />
GMDAT, SsangYong)<br />
GM Powertrain (GMDAT)<br />
Hyundai Powertech (Hyundai-Kia)<br />
Wia (Hyundai-Kia)<br />
Wia (Hyundai-Kia)<br />
<strong>Korea</strong> Delphi (GMDAT)<br />
Hyundai Dymos (Hyundai-Kia,<br />
GMDAT, SsangYong)<br />
Tongil Heavy Industrial (SsangYong)<br />
<strong>Korea</strong> Flange (Hyundai)<br />
Wia (Hyundai-Kia)<br />
Hyundai Dymos (Hyundai-Kia,<br />
SsangYong)<br />
Daeil Industrial (Hyundai-Kia)<br />
Iljun Bearing (Hyundai, GMDAT)<br />
18 I 1 9 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
Shock-Absorber<br />
Front & Rear suspension<br />
Steering parts<br />
Suspension Parts<br />
Classification Parts name<br />
Shock absorber<br />
Cross & side member, Coil<br />
spring, Suspension,<br />
stabilizer bar, Front & rear<br />
suspension module<br />
Steering gear & column,<br />
Steering Knuckle, Steering<br />
wheel<br />
Brake Parts<br />
Classification Parts name<br />
Brake system<br />
Brake parts<br />
Brake corner module<br />
Disc, Drum & Hub, Lining<br />
& pad, proportional valve<br />
Manufacturer (Customer)<br />
M<strong>and</strong>o (Hyundai-Kia, GMDAT,<br />
SsangYong)<br />
GM Powertrain (GM DAT)<br />
Kasco (Kia)<br />
Daewon (Hyundai-Kia, GMDAT,<br />
SsangYong)<br />
Yoonyoung (GMDAT)<br />
SL Corporation (Hyundai-Kia,<br />
GMDAT)<br />
M<strong>and</strong>o (Hyundai)<br />
<strong>Korea</strong> TRW (Hyunddai-Kia, GMDAT)<br />
SL Corporation (Hyundai-Kia,<br />
GMDAT)<br />
<strong>Korea</strong> Delphi (GMDAT)<br />
Hwashin (Hyundai)<br />
Manufacturer (Customer)<br />
Hyundai Mobis (Hyundai-Kia)<br />
M<strong>and</strong>o (Hyundai, SsangYong)<br />
<strong>Korea</strong> Delphi (GMDAT)<br />
Kasco (Kia)<br />
Central (Hyundai-Kia, GMDAT)<br />
Sangshin Brake (Hyundai)<br />
<strong>Korea</strong> Beral (Hyundai-Kia, GMDAT)<br />
M<strong>and</strong>o (Hyundai, SsangYong)<br />
<strong>Korea</strong> Delphi (GMDAT)
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Electric Parts<br />
Classification Parts name Manufacturer (Customer)<br />
Alternator Alternator<br />
Battery Battery<br />
Distributing wire Cable, connector<br />
Motor ABS, door lock, fan,<br />
heater, power window,<br />
wiper, seat, sunroof<br />
Switch Oil pressure, powerwindow,<br />
etc.<br />
Sensor Airbag, heat &<br />
temperature,<br />
crankshaft, wheel<br />
speed, air-flow<br />
Starter Starter motor<br />
Lamp Headlamp, Room-lamp,<br />
Side-lamp, fog-lamp<br />
Denso PoongSung Electric (Kia)<br />
Delco Remy (Hyundai, GMDAT)<br />
<strong>Korea</strong> Delphi (GMDAT, Renault Samsung)<br />
Valeo Electric System (Hyundai-Kia, GMDAT)<br />
Kasco (Kia)<br />
Delco (GMDAT)<br />
Atlas BX (Kia, GMDAT)<br />
Global battery (Hyundai, GMDAT, SsangYong)<br />
Sungwoo <strong>Auto</strong>motive (Hyundai)<br />
Kyung Chang Industrial (Hyundai)<br />
Hangjin Industrial (Kia, GMDAT, SsangYong)<br />
<strong>Korea</strong> Electric Terminal (Hyundai-Kia,<br />
SsangYong)<br />
Denso PoongSung Electric (Hyundai-Kia, GMDAT)<br />
Dongyang Mechatronics (GMDAT, SsangYong)<br />
KAMCO (Hyundai)<br />
GM Powertrain (GMDAT)<br />
INZI Controls (Hyundai, Kia, GMDAT)<br />
Daesung Electric (Hyundai)<br />
Shinchang Electric (Hyundai, Kia, GMDAT)<br />
Il-Heung (Kia, GMDAT)<br />
Eaton <strong>Auto</strong>motive Controls (Hyundai-Kia,<br />
GMDAT)<br />
INZI Controls (Kia, GMDAT)<br />
Unick (Hyundai, GMDAT)<br />
Siemens VDO Halla (Hyundai)<br />
KEFICO (Hyundai-Kia)<br />
<strong>Korea</strong> Robert Bosch (Kia)<br />
Denso PoongSung Electric (Kia)<br />
Delco Remy (Hyundai, GMDAT, SsangYong)<br />
Valeo (Hyunddai-Kia, GMDAT)<br />
<strong>Korea</strong> Delphi (GMDAT)<br />
SL Corporation (Hyundai-Kia, GMDAT,<br />
SsangYong)<br />
SL Lightech (Kia, GMDAT SsangYong)<br />
Il-Heung (Kia, GMDAT, SsangYong)<br />
Shin Woo Mechatronics (GMDAT)<br />
20 I 21 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
Classification Parts name Manufacturer<br />
Car Audio Navigation, car audio<br />
HVAC & Compressors<br />
HVAC products Condenser, Evaporator,<br />
Heater, A/C module<br />
Compressor Air-conditioning<br />
compressor<br />
Hyundai <strong>Auto</strong>net (Hyundai)<br />
Sepung Electronic (Hyundai-Kia, GMDAT,<br />
SsangYong)<br />
Valeo Electric (Hyundai)<br />
Classification Parts name Manufacturer (Customer)<br />
Air-bag Air-bag<br />
Mirror Rear, Outside view<br />
Other Parts<br />
Halla Climate Controls (Hyundai-Kia)<br />
Doowon Climate Control (Hyundai-Kia)<br />
Denso PoongSung Electric (Hyundai-Kia,<br />
GMDAT)<br />
<strong>Korea</strong> Delphi (GMDAT)<br />
Daehan Calsonic (SsangYong)<br />
Halla Climate Controls (Hyundai-Kia)<br />
<strong>Korea</strong> Delphi (GMDAT)<br />
Doowon Climate Control (Hyundai-Kia)<br />
Zexel Valeo (SsangYong)<br />
Classification Parts name Manufacturer (Customer)<br />
Delphi Sungwoo (Hyundai)<br />
<strong>Auto</strong>liv M<strong>and</strong>o (Hyundai)<br />
Hyundai Mobis (Hyundai)<br />
Kasco (Kia)<br />
GM Powertrain (GMDAT)<br />
<strong>Korea</strong> Delphi (GMDAT)<br />
Sambu (Kia)<br />
Schefenacker PoongJeong (Hyundai-Kia,<br />
GMDAT, SsangYong)<br />
Wooyoung Mirror (Hyundai-Kia, GMDAT)
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Classification Parts name Manufacturer (Customer)<br />
Tire & Wheel Tire, AL wheel, wheel<br />
cover<br />
Rubber product Weather strip, rubber<br />
bushing, rubber hose<br />
Seat Seat, Seat belt<br />
Filter Oil filter, Fuel filter,<br />
Air filter<br />
Module Supplier<br />
Hankook Tire (All auto manufacturers)<br />
Kumho Tire (All auto manufacturers)<br />
Nexen Tire (All auto manufacturers)<br />
Yoonyoung (GMDAT, SsangYong, Renault<br />
Samsung)<br />
Pyung Hwa Industrial (Hyundai-<br />
Kia,GMDAT)<br />
Hwa Seung R&A (Hyundai-Kia, GMDAT)<br />
Kunhwa Trelleborg (Hyundai-Kia, GMDAT,<br />
SsangYong)<br />
Se-Myung Industrial (Hyundai, SsangYong)<br />
KORYO (GMDAT)<br />
Hanil E-Hwa (Hyundai)<br />
Hanil (Hyundai, SsangYong)<br />
Hyundai Motors Seat Division (Hyundai)<br />
Daewon Kang Up(GMDAT, SsangYong)<br />
Daewon Industrial (Kia)<br />
Dayou A-Tech (Hyundai-Kia)<br />
JCI <strong>Korea</strong> (Kia)<br />
Dae-Ki <strong>Auto</strong>motive (Kia, GMDAT, SsangYong)<br />
Dongwoo Mann & Hummel (Hyundai, GMDAT)<br />
Samwon Industries (Hyundai-Kia, GMDAT,<br />
SsangYong)<br />
Mahle Donghyun Filter system (Hyundai)<br />
Classification Important parts name Manufacturer (Customer)<br />
Powertrain Module Engine, Transmission<br />
Cockpit Module<br />
Crash pad, Instrument<br />
panel, Audio, Dashboard,<br />
HVAC System<br />
Frontend Module Cooling module,<br />
Headlamp, bumper<br />
All auto manufacturers<br />
Hyundai Mobis (Hyundai-Kia)<br />
Duck-Yang Industrial (Hyundai)<br />
Hyundai Mobis (Hyundai-Kia)<br />
22 I 23 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
Chassis Module<br />
(Front & Rear)<br />
Suspension Module, Brake<br />
corner Module,<br />
Damper module<br />
Axle assembly<br />
Cooling Module CRFM(Condenser, Radiator,<br />
Fan & Shroud Module)<br />
Door Module Door panel, Door lock unit,<br />
Powerwindow unit,<br />
Speaker, Door trim<br />
Hyundai Mobis (Hyundai-Kia)<br />
M<strong>and</strong>o (Hyundai)<br />
<strong>Korea</strong> Flange (Hyundai-Kia)<br />
Donghee Industrial (Hyundai)<br />
Myung-Hwa Industrial (Hyundai-Kia)<br />
Daewoo Precision (GMDAT)<br />
<strong>Korea</strong> Delphi (GMDAT)<br />
Halla Climate Controls (Hyundai-Kia)<br />
Denso PoogSung Electric (Hyundai-Kia)<br />
Pyunghwa Precision (Hyundai-Kia)<br />
6. Multinational <strong>Auto</strong> Parts Manufacturers in <strong>Korea</strong><br />
Foreign direct investment in <strong>Korea</strong>’s auto industry. The number of auto parts subcontractors<br />
directly supplying parts <strong>and</strong> components in <strong>Korea</strong> totaled 878 as of the end of 2003. Among<br />
them, large-sized companies numbered 69, while there were 809 small & medium companies.<br />
Of the total, the 148 foreign-invested firms accounted for 16.9%. The number of foreign<br />
advanced parts manufacturers investing in <strong>Korea</strong> outnumbered those in Japan, supplying about<br />
one-third of total dem<strong>and</strong> by local auto manufacturers. Foreign investment has prompted the<br />
domestic auto parts industry to streamline the organization <strong>and</strong> sharpen their competitiveness as<br />
well. Direct investment by foreign auto manufacturers in the domestic industry as of the end of<br />
2003 totaled 227 cases, worth US$236.61 billion. Breaking it down by nation, Japan ranked<br />
first, followed by the United States, Germany, the Netherl<strong>and</strong>s, the UK <strong>and</strong> France<br />
Foreign Direct <strong>Invest</strong>ment by nation (In 1,000 US$)<br />
Nation Case Amount Nation Case Amount<br />
Japan 104 440,322 Australia 3 7,539<br />
USA 54 758,830 Sweden 3 41,074<br />
Germany 27 473,655 Spain 2 5,002<br />
Netherl<strong>and</strong>s 9 245,156 Singapore 2 17,068<br />
UK 7 54,773 Italy 2 1,688<br />
France 7 260,399 Canada 1 5,639<br />
Source: KAICA, <strong>Auto</strong> <strong>Industry</strong> Book 2004
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
The number of foreign auto manufacturers operating in <strong>Korea</strong> has been on the rise. According<br />
to KAICA, the number of foreign-invested auto parts manufacturers including tier 2 or 3<br />
reached 227 as of 2003 year-end, which accounted for 19.3% of the total in <strong>Korea</strong>. Foreigninvested<br />
firms recently supplied 35% of the total dem<strong>and</strong> of Hyundai <strong>and</strong> Kia. Foreign<br />
investors’ market share in <strong>Korea</strong> is expected to rise in line with rapidly increasing investment.<br />
The auto industry’s facility investment in 2003 marked around US$2.5 billion, up 25% from a<br />
year ago. The production, particularly in exports, has been soaring. Foreign investment is thus<br />
forecast to increase further, beginning in 2005 when diesel engine passenger cars will be put on<br />
the market.<br />
Company<br />
Delphi<br />
Robert Bosch<br />
Denso<br />
Visteon<br />
Lear<br />
Magna<br />
Johnson Control<br />
Aisin Seiki<br />
Faurecia<br />
TRW<br />
<strong>Auto</strong>motive<br />
Simense VDO<br />
Valeo<br />
ZF<br />
Dana<br />
Continental<br />
ThyssenKrupp<br />
Yazaki<br />
DuPont<br />
Calsonic Kansei<br />
<strong>Auto</strong>lib<br />
Source: A&D monthly report, 01/2005 edition.<br />
Global Top-20 Operating in <strong>Korea</strong><br />
Performance<br />
Two R&D centers <strong>and</strong> six joint ventures in <strong>Korea</strong>.<br />
Six enterprises with 1,330 employees<br />
Three factories, one joint venture <strong>and</strong> one sales & marketing office<br />
Halla CC, an affiliate of Visteon is nation’s third largest supplier. It has a<br />
number of joint-venture interior material manufacturers.<br />
Producing seat products at three factories owned by two companies.<br />
Has a number of factories.<br />
Has a factory producing auto interior products <strong>and</strong> parts<br />
Has a sales & marketing office.<br />
Took over exhaust system from Jangheung Precision.<br />
Specializing in manufacturing catalyst in collaboration with Daegi Ind.<br />
One joint venture, one technical tie-up partner <strong>and</strong> two production lines in<br />
operation<br />
Two joint ventures manufacturing auto electronic parts<br />
Three factories in operation<br />
Two factories in operation.<br />
Diverse facilities in operation.<br />
Representative office<br />
<strong>Auto</strong>-related tie-up under consideration<br />
One manufacturing facility in operation<br />
Three bases, including Dupont, a limited company, <strong>and</strong> Dupont Photomask, <strong>and</strong> DSI<br />
Four manufacturers including CESKOR that supplies exhaust system.<br />
A joint venture partner of M<strong>and</strong>o<br />
24 I 2 5 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
<strong>Invest</strong>ment by global top-100 auto parts manufacturers. Among the world’s 100 largest<br />
auto parts manufacturers, 34 firms have invested in <strong>Korea</strong>, which outnumber those investing in<br />
Japan. When including the top-100 of relevant industries such as tire manufacturers, the<br />
number of those who have invested or are considering investing will increase to 47.<br />
Ranking<br />
(‘03)<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
23<br />
24<br />
25<br />
26<br />
27<br />
28<br />
29<br />
30<br />
31<br />
32<br />
<strong>Invest</strong>ment by global top-100 auto parts manufacturers<br />
Name of foreign investors<br />
Delphi Corp.<br />
Robert Bosch GmbH<br />
Denso Corp.<br />
Visteon Corp.<br />
Lear Corp.<br />
Magna International Inc.<br />
Johnson Controls Inc.<br />
Aisin Seiki Co. Ltd<br />
Faurecia<br />
TRW <strong>Auto</strong>motive Inc.<br />
Siemens VDO <strong>Auto</strong>motive<br />
Valeo SA<br />
ZF Friedrichshafen AG<br />
Dana Corp<br />
Continental AG<br />
ThyssenKrupp Atomotive AG<br />
Yazaki Corp.<br />
Dupont<br />
CalsonicKansei Corp.<br />
<strong>Auto</strong>liv Inc.<br />
Michelin Group<br />
Koyo Seiko Co. Ltd<br />
Collins & Aikman Corp.<br />
ArvinMeritor Inc.<br />
GKN PLC UK<br />
American Axle & Manufacturing<br />
Holdings Inc.<br />
Takata Corp.<br />
Bridgestone/Firestone Inc.<br />
Freudenberg & Co.<br />
Benteler <strong>Auto</strong>mobiltechnik GmbH<br />
Goodyear Tire & Rubber Co.<br />
Hitachi Ltd. <strong>Auto</strong>motive Products<br />
Sales<br />
(in US$ million)<br />
26,200<br />
23,200<br />
16,856<br />
16,513<br />
15,747<br />
15,345<br />
15,192<br />
13,534<br />
12,700<br />
11,300<br />
9,500<br />
8,879<br />
8,200<br />
7,918<br />
7,600<br />
7,300<br />
5,900<br />
5,510<br />
5,436<br />
5,301<br />
4,676<br />
4,062<br />
3,984<br />
3,915<br />
3,890<br />
3,683<br />
3,450<br />
3,420<br />
3,400<br />
3,400<br />
3,296<br />
3,284<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
No investment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
No investment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment
33<br />
34<br />
35<br />
36<br />
37<br />
38<br />
39<br />
40<br />
41<br />
42<br />
43<br />
44<br />
45<br />
46<br />
47<br />
48<br />
49<br />
50<br />
51<br />
52<br />
53<br />
54<br />
55<br />
56<br />
57<br />
58<br />
59<br />
60<br />
61<br />
62<br />
63<br />
64<br />
65<br />
66<br />
67<br />
68<br />
69<br />
70<br />
71<br />
72<br />
73<br />
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Panasonic <strong>Auto</strong>motive Systems Co.<br />
Toyota Gosei Co. Ltd.<br />
Mahle GmbH<br />
Motorola Inc.<br />
Federal-Mogul Corp.<br />
Magneti Marelli S.p.A<br />
Tenneco <strong>Auto</strong>motive Inc.<br />
Tower <strong>Auto</strong>motive Inc.<br />
Alcoa Center for Transportation<br />
Products<br />
NSK Ltd.<br />
BorgWaner Inc.<br />
Mitsubishi Electric Corp.<br />
Cummins Engine Corp.<br />
BASF AG<br />
Dura <strong>Auto</strong>motive Systems Inc.<br />
Behr GmbH & Co.KG<br />
Hella KG Hueck & Co.<br />
Honeywell International<br />
Stanley Electric Co. Ltd.<br />
TI <strong>Auto</strong>motive Ltd.<br />
Tokai Rika Co.Ltd.<br />
Brose Fahrzeugteile GmbH & Co.<br />
PPG Industries Inc.<br />
Compagine de Saint-Gobain<br />
Kolbenschmidt Pierburg AG<br />
Navistar International<br />
Hayes Lemmerz International Inc.<br />
Asahai Glass Co. Ltd.<br />
NTN Corp.<br />
Plastic Omnium Co.<br />
Cooper Tire & Rubber Co.<br />
Showa Corp.<br />
NHK Spring Co. Ltd<br />
Eaton Corp.<br />
New Venture Gear Inc.<br />
Alcoa Fujikura Ltd.<br />
Metaldyne Corp.<br />
Rieter <strong>Auto</strong>motive Management AG<br />
Webasto AG<br />
Flex-N-Gate Corp.<br />
Timken Co.<br />
3,200<br />
3,162<br />
3,109<br />
2,949<br />
2,939<br />
2,886<br />
837<br />
2,816<br />
2,800<br />
2,791<br />
2,741<br />
2,735<br />
2,607<br />
2,400<br />
2,381<br />
2,353<br />
2,332<br />
2,300<br />
2,276<br />
2,189<br />
2,188<br />
2,122<br />
2,100<br />
2,089<br />
2,050<br />
1,956<br />
1,900.<br />
1,800<br />
1,790<br />
1,765<br />
1,700<br />
1,636<br />
1,616<br />
1,465<br />
1,448<br />
1,430<br />
1,412<br />
1,400<br />
1,367<br />
1,350<br />
1,396<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
No <strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
No <strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
26 I 2 7 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
74<br />
75<br />
76<br />
77<br />
78<br />
79<br />
80<br />
81<br />
82<br />
83<br />
84<br />
85<br />
86<br />
87<br />
88<br />
89<br />
90<br />
91<br />
92<br />
93<br />
94<br />
95<br />
96<br />
97<br />
98<br />
99<br />
100<br />
Plikington PLC<br />
Hutchinson SA<br />
Wilhelm Karmann GmbH<br />
J.Eberspacher GmbH & Co. KG<br />
M<strong>and</strong>o Corp.<br />
Alcan Inc.<br />
Tomkins PLC<br />
Inergy <strong>Auto</strong>moitv Systems<br />
Key Safety Systems Inc.<br />
Dow <strong>Auto</strong>motive<br />
SKF <strong>Auto</strong>motive Division<br />
Schefenacker International AG<br />
3M <strong>Auto</strong>motive<br />
Meridian <strong>Auto</strong>motive Systems<br />
Oxford <strong>Auto</strong>motive Inc.<br />
Clarion Co. Ltd<br />
F-Tech Inc.<br />
Venture Industries<br />
Mitsui Kinzoku<br />
Grupo Antolin<br />
<strong>Auto</strong> Chassis International<br />
Edscha AG<br />
Alps Electric Co. Ltd.<br />
Pioneer Corp.<br />
Teksid Aluminum<br />
Nemak SA<br />
Superior Industries International Inc.<br />
1,340<br />
1,318<br />
1,300<br />
1,300<br />
1,300<br />
1,250<br />
1,229<br />
1,200<br />
1,200<br />
1,127<br />
1,120<br />
1,119<br />
1,030<br />
1,025<br />
1,007<br />
1,006<br />
1,001<br />
1,000<br />
1,000<br />
998<br />
960<br />
950<br />
910<br />
903<br />
894<br />
844<br />
840<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
<strong>Invest</strong>ment<br />
No investment<br />
No investment<br />
No investment<br />
No investment<br />
7. Background to <strong>Invest</strong>ment by Multinational <strong>Auto</strong><br />
Parts Manufacturers in <strong>Korea</strong><br />
Reasons for investment by multinational auto parts manufacturers. In most cases, it was<br />
aimed at making inroads into the <strong>Korea</strong>n market, <strong>and</strong> establishing a bridgehead to the Chinese<br />
or Japanese markets, <strong>and</strong> securing low-cost labor. Foreign investors’ strategy for marketing was<br />
thus focused on localization. Those securing a market share of more than 31% accounted for<br />
31% of the firms surveyed.
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
When it comes to General Motors, the largest foreign investor operating in <strong>Korea</strong>, the priorities<br />
they considered before determining their investment were, first, the scale of the market (one of<br />
Asia’s three largest markets <strong>and</strong> one of the world’s four fastest-growing markets); <strong>and</strong> secondly,<br />
<strong>Korea</strong>’s excellent technologies; <strong>and</strong> thirdly, <strong>Korea</strong>ns’ productivity. Other reasons include<br />
<strong>Korea</strong>’s strategic geographical location <strong>and</strong> globalization. GM appeared to have made a<br />
decision on investment in <strong>Korea</strong> based on its market-oriented strategy, taking into account the<br />
benefits offered by <strong>Korea</strong> such as high technologies <strong>and</strong> productivity, domestic consumption<br />
<strong>and</strong> a huge potential neighboring market.<br />
In view of the aforementioned reasons for advancing into <strong>Korea</strong>n market by foreign auto<br />
manufacturers, decisive factors appear to be advancing into the <strong>Korea</strong>n market as well as the<br />
Chinese <strong>and</strong> Japanese markets, <strong>and</strong> low-labor costs, availability of highly-skilled workforce,<br />
<strong>and</strong> the incentives for specialized technologies, government support, raw material supply <strong>and</strong><br />
exemption from import restriction regulations.<br />
10<br />
5<br />
0<br />
Securing<br />
raw material<br />
Using technical<br />
manpower<br />
Specialization<br />
of Technology<br />
Low labor cost Penetration into<br />
market<br />
Advance into<br />
Chinese/Japan<br />
market)<br />
Avoidance of<br />
import restriction<br />
Government<br />
support<br />
Foreign-invested businesses marketing trends. Eighty percent of locally manufactured<br />
products were sold in the domestic market, <strong>and</strong> very few of them were shipped to their home<br />
countries. Thus their investments were mainly aimed at the <strong>Korea</strong>n market (71.2%)<br />
80<br />
60<br />
40<br />
20<br />
0<br />
2.7<br />
71.2<br />
5.6<br />
3.7<br />
3.7<br />
13.6<br />
4.1<br />
5.1<br />
4.4<br />
15.6<br />
5.6 7.9<br />
5.6<br />
<strong>Korea</strong>n market Asian market Domestic market Other market<br />
2.5<br />
3.1<br />
3.3<br />
Others<br />
28 I 2 9 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
Benefits compared with investment in China, Japan <strong>and</strong> other countries in the Asian<br />
region. The global auto market is tending to move to Northeast Asia after Europe <strong>and</strong> the<br />
USA, <strong>and</strong> the attraction of the auto parts market environment in <strong>Korea</strong> has been increasingly<br />
improved for potential investors.<br />
More importantly, in the ever-improving <strong>Korea</strong>n auto parts market environment, the<br />
hierarchical transaction practice of auto manufacturers in <strong>Korea</strong> has been gradually eased <strong>and</strong><br />
rationalized to establish fair transaction relationships. Furthermore, the big manufacturers’ sales<br />
have continued their upward trend, thus sustaining the stable growth of the auto parts industry,<br />
while sales of foreign manufacturers operating or planning to operate in <strong>Korea</strong> have been on<br />
the rise. Since <strong>Korea</strong> is situated in the hub of Northeast Asia, which has the greatest growth<br />
potential in the world, it provides better benefits for making inroads into the Chinese market or<br />
the Southeast region. Besides, it effectively provides qualified engineering manpower, <strong>and</strong> a<br />
good environment for developing electronic devices within a short time, compared with most<br />
other countries, thanks to the availability of <strong>Korea</strong>’s highly advanced IT technology.<br />
Comparing <strong>Korea</strong> s auto parts investment environment with China, the advantages <strong>and</strong><br />
disadvantages can be described as follows:<br />
Advantages: Infrastructure for parts <strong>and</strong> materials, manufacturing <strong>and</strong> quality control, export<br />
marketing capability, IT <strong>and</strong> related industries, competitiveness in technologies <strong>and</strong> quality.<br />
Highly-qualified workforce<br />
High productivity <strong>and</strong> quick adaptability to changes<br />
Abundant dem<strong>and</strong> for components <strong>and</strong> material<br />
Perfect test-bed for new products <strong>and</strong> services for other Asian markets<br />
Well-developed infrastructure<br />
World-class ICT infrastructure<br />
Better protection of intellectual property<br />
Disadvantages: Relatively high labor cost-structure<br />
Relatively smaller domestic market<br />
Relatively confrontational labor-management relations<br />
Forecasted competitiveness in auto parts vis-a-vis Japan. <strong>Korea</strong>’s auto parts-related
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
technologies, which have been steadily improved, are expected to reach a similar level with<br />
Japan, except for specific parts, by the year 2005. However a significant gap still exists in the<br />
area of core technologies necessary for developing future intelligent cars.<br />
Brakes<br />
ABS<br />
Axle<br />
Steering Products<br />
Transmission<br />
High-<br />
Technology<br />
for future<br />
Vehicles<br />
Products<br />
Telematics<br />
Hybrid<br />
Fuel batteries<br />
Intelligent<br />
Electrical devices<br />
42V<br />
Low pollution<br />
engine<br />
Steer by Wire<br />
Parts design Production<br />
lines<br />
Source: KDB, 2003 (one Japanese yen = 100 won)<br />
Production<br />
technology<br />
Quality<br />
competitiveness<br />
95 100 100 100 98<br />
95 100 100 100 98<br />
95 100 100 100 98<br />
90 100 100 95 96<br />
85 90 90 85 87<br />
85 95 95 95 92<br />
50 32 32 - 38<br />
37 36 35 - 36<br />
25 90 90 60 66<br />
65 45 70 60 60<br />
85 85 95 85 87<br />
50 10 50 - 36<br />
<strong>Korea</strong>, an optimal destination for investment in auto parts. In line with Northeast Asia<br />
emerging as the hub of the world auto industry, the geographical benefits of this region are<br />
increasingly being highlighted. Japan, as a global economic power, has secured world-class<br />
auto manufacturing technology on the back of the world’s second-largest auto market, while<br />
China continues to shatter records for growth rate of both production <strong>and</strong> dem<strong>and</strong>. With its<br />
explosive potential in dem<strong>and</strong>, China has surfaced as the contest stage of the global auto market<br />
<strong>and</strong> industry. <strong>Korea</strong> has grown to become the world’s sixth-largest automaker within a short 31 I<br />
time thanks to significant growth of its export-driven industry, <strong>and</strong> it is still growing. Asia’s<br />
Big-3 has become the center of the world’s auto industry with their benefits <strong>and</strong> greatest market 30<br />
Overall<br />
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
potential. Of the three, Japan is relatively vulnerable because of high manufacturing costs. In<br />
contrast, China has yet to secure the sophisticated technologies <strong>and</strong> infrastructure, despite its<br />
rapid growth <strong>and</strong> high potential, to become an eligible investment destination. <strong>Korea</strong>, with its<br />
well-developed infrastructure necessary for auto manufacture <strong>and</strong> high quality level, has been<br />
equipped with high technical competitiveness <strong>and</strong> reasonable manufacturing costs, <strong>and</strong> has<br />
geographical benefits that could serve as a bridgehead to the Chinese market to become the<br />
optimal destination among the three countries, which global investors have been seeking.<br />
8. Operation of <strong>Auto</strong> Part Business in <strong>Korea</strong><br />
Working system <strong>and</strong> operation. The working system of major auto parts manufacturers <strong>and</strong><br />
foreign manufacturers operating in <strong>Korea</strong> adopt two-shift work schedules, daytime <strong>and</strong><br />
nighttime, which is regarded as a typical work system. In case of office workers, working hours<br />
are 08:00-19:00, a single-shift system, but a few manufacturers adopt a three-shift system,<br />
although this is unusual in <strong>Korea</strong>. No significant differences were observed between domestic<br />
<strong>and</strong> foreign manufacturers. The time between the shifts is generally accepted as overtime work.<br />
Average annual working days. There is an average of 250 working days a year, with factory<br />
operation ratio of 80% or more on average during Q4 in 2004.<br />
Daytime<br />
Overtime<br />
Nighttime<br />
Overtime<br />
Others<br />
Actual Examples of Working Hours in <strong>Auto</strong> Parts Manufacturers<br />
Local firm Local firm Foreign-invested firm Foreign-invested firm<br />
“M”<br />
“S”<br />
“D”<br />
“V”<br />
08:30~17:30 08:00~17:00 08:00~17:00 08:00~17:50<br />
17:30~19:30 17:00~21:00 17:00~21:00 18:00~21:00<br />
21:00~06:00 21:00~06:00 23:00~08:00 21:00~06:00<br />
06:00~08:00 06:00~08:00 21:00~23:00 06:00~08:00<br />
Office workers: single shift, 40 hrs/week, with overtime work
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Recruitment (office workers <strong>and</strong> R&D positions)<br />
A typical hiring method adopted by local manufacturers includes ordinary <strong>and</strong> extraordinary<br />
recruitment. An annual ordinary recruitment is the typical practice adopted by large-size<br />
manufacturers with 1,000 or more employees. Since the 1997 foreign currency crisis, which<br />
triggered a large-scale restructuring, recruitment began changing to an as-needed basis, instead<br />
of the traditional annual event-like practice.<br />
Recruitment on the Internet. Some major auto parts manufacturers began recruiting their<br />
manpower by advertising the recruitment on the Internet such as Pop-Up, so as to receive the<br />
applications, from time to time.<br />
Recruitment through industry-academic cooperation. Some of the major manufacturers<br />
offer scholarships to college or graduate school students they previously selected to<br />
secure eligible manpower in advance.<br />
Open recruitment via the mass media The most typical practice adopted by the companies<br />
when they need to hire a large number of employees is advertising in daily newspapers,<br />
technical journals or college newspapers.<br />
Recruitment using Search Firms (Head-Hunters). The use of recruitment firms when<br />
hiring workforce specializing in a specific area, or experts in core sectors, or executives, is<br />
becoming increasingly popular.<br />
Recruiting factory workers<br />
Recruiting through schools (vocational or technical, or ordinary high school) The most<br />
commonly applicable recruiting practice adopted by the businesses, which receive the<br />
recommendation on eligible students from the vocational or technical high schools at<br />
company’s request.<br />
Recruiting through vocational centers. The companies at times provide some trainees who<br />
have completed a certain training course at vocation centers with a minimal training program<br />
required for jobsite service, before hiring.<br />
Recruiting through personal recommendation. When requiring unskilled workers,<br />
recommendations are received from existing employees, which is expected to shorten the<br />
recruiting process, as well as relatively quick adaptation to the assignment.<br />
32 I 33 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
Labor costs. The wage level of the auto parts industry is relatively lower than that of assembly<br />
manufacturers, but the wages of parts manufacturers belonging to large-sized business or<br />
foreign-invested manufacturers are on a very similar level to those of auto manufacturers.<br />
However, the small & medium-sized manufacturers still offer relatively low wages. The wages<br />
of <strong>Korea</strong>n auto parts manufacturers are determined by seniority or job description, rather than<br />
labor’s skill or performance commonly adopted by advanced countries.<br />
The table below describes the wage levels in general. This data represents average labor costs.<br />
(The differences may vary by manufacturer or job grade, not corresponding to the table below)<br />
Production<br />
workers<br />
Office Workers<br />
Research Workers<br />
Small/Mediumsized<br />
Company<br />
Large-sized<br />
Company<br />
(in US$, as of Nov 2004<br />
Average<br />
Starting Salary 13,020 21,700 17,500<br />
Within 5 yrs 16,100 24,500 20,500<br />
Within 10 yrs 19,170 27,400 23,500<br />
Over 10 yrs 20,685 29,700 25,200<br />
Starting Salary 13,020 22,800 18,000<br />
Within 5 yrs 16,100 28,500 22,500<br />
Within 10 yrs 19,170 34,200 27,000<br />
Over 10 yrs 20,685 40,000~68,500 35,000<br />
Starting Salary 19,090 22,800 18,000<br />
Within 5 yrs 22,280 28,500 22,500<br />
Within 10 yrs 25,450 34,200 27,000<br />
Over 10 yrs 28,640 4,000~68,500 35,000<br />
Source: Data from municipal government offices
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
9. The Features of Major Industrial Complexes <strong>and</strong><br />
Detailed Infrastructures<br />
Major auto parts storage facilities in <strong>Korea</strong><br />
Distributional features. <strong>Auto</strong> parts storage has a close relationship with the locations of the<br />
major car makers, <strong>and</strong> they appear to have been affected by the development of parts /<br />
material centers such as electrical, mechanical, electronic, plastic <strong>and</strong> steel components <strong>and</strong><br />
products, <strong>and</strong> the domestic market <strong>and</strong> distribution networks..<br />
<strong>Auto</strong> parts storage area Distributed in Gyeonggi Province (Southwest), South Chungcheong<br />
Province (North west), North Jeolla Province (Gunsan-Jeonju belt), South Gyeongsang<br />
Province (Mid & South), Busan, Daegu, Incheon, Gwangju <strong>and</strong> Ulsan..<br />
Gyeonggi Province Distributed in Southwestern region including Ansan, Siheung, Whasung<br />
South Chungcheong Province Benefit of neighboring on Hyundai’s Asan <strong>and</strong> GM<br />
Daewoo’s Gunsan factories.<br />
North Jeolla Province Gunsan is located nearby GM Daewoo Factory, while Jeonju<br />
neighbors the Hyundai commercial vehicle vendors.<br />
South Gyeongsang Province Thanks to well-developed mechanical industry, GM Daewoo,<br />
Renault Samsung <strong>and</strong> Hyundai Motors’ vendors are concentrated on the region.<br />
Busan Concentrated in the industrial complex area around Yangan near the downstream of<br />
Nakdong River, <strong>and</strong> Geejang county, which connects with Ulsan, an automobile Mecca.<br />
Renault Samsung-related vendors are concentrated in the Shinho industrial complex.<br />
Daegu Mostly distributed in the Northwest in the vicinity of Sungseo industrial complex,<br />
which is accessible to Changwon <strong>and</strong> Woosan via Guma <strong>and</strong> Gyungbu Expressway.<br />
Incheon Many vendors of GM Daewoo, Kia <strong>and</strong> Hyundai are concentrated in the Incheon<br />
<strong>and</strong> Gyeonggi Province area, including Namdong <strong>and</strong> Bupyeong industrial complex.<br />
Gwangju Most of the Kia vendors are distributed in the Gwangsan-gu <strong>and</strong> Seo-gu area.<br />
Ulsan. The vendors of the nation’s largest car maker, Hyundai Motors, are concentrated<br />
mainly in Ulsan, which is strongly connected with nearby Geejang <strong>and</strong> Wiilju-gun.<br />
34 I 35 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
Incheon/Gyeonggi-do<br />
Bupyeong Gangwon-do<br />
Hwaseong<br />
Gwangmyeong<br />
Pyeongtaek<br />
A<br />
Chungcheongnam-do<br />
Gunsan<br />
Chungcheongbuk-do<br />
Gyeongsangbuk-do<br />
Jeollabuk-do<br />
Jeonju<br />
Gyeongsangnam-do<br />
Busan<br />
Gwangju<br />
Changwon<br />
Jeollanam-do<br />
Ulsan<br />
Hyundai<br />
GM Daewoo<br />
Kia<br />
Renault Samsung<br />
SSangYong<br />
Among the industrial complexes designed to be exclusive for the auto parts industry are foreign<br />
enterprise-only complexes <strong>and</strong> free trade zones, besides the normal industrial complex (state or<br />
regional).<br />
Foreign enterprise-only complexes were planned <strong>and</strong> designated in consideration of rising<br />
l<strong>and</strong> prices that hindered foreign direct investment <strong>and</strong> factory-building investment<br />
(Greenfield-type), <strong>and</strong> foreign investors’ preference for lease over procurement to reduce the<br />
capital investment to provide the foreign enterprises with the l<strong>and</strong> at a low cost.<br />
Government s support regarding foreign enterprise-only complexes includes;<br />
Rent. In the case of high technology businesses valued at US$1 million or more, the rent is<br />
totally exempted, <strong>and</strong> in the case of general manufacturing firms investing US$5 million or<br />
more, 75% of the rent is exempted.
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Tax benefits. For income tax <strong>and</strong> corporate tax, 100% of the tax is exempted for 5 years <strong>and</strong><br />
50% for another 3 years, when the tax belongs to national tax. When it comes to local tax<br />
(acquisition tax, registration tax, property tax <strong>and</strong> integrated l<strong>and</strong> tax), a 100% exemption is<br />
granted for 5 years <strong>and</strong> 50% for another 3 years, after the date of acquisition, <strong>and</strong> a reduction<br />
for a maximum 15 years will be possible in accordance with the municipal government’s<br />
regulations. In the case of tariffs, special excise tax <strong>and</strong> value added tax, a 100% tax exemption<br />
is granted on capital goods for 3 years after the declaration of investment.<br />
Sale of l<strong>and</strong>. Of the sites covering 4,615,000 m , as of Oct 2004, 63.9% or 2,950,000m , were<br />
sold. And in the case of leases, 59.8% or 2,476,000m of 4,141,000m was completed.<br />
Breaking it down by region, Chunan marked 100% completion in both sales <strong>and</strong> leases.<br />
Viewing the remainder, Pyungdong marked 58%, Jinsa 53.6%, Daebul 38%, Gumi 38.6% <strong>and</strong><br />
Ohchang 29.2%. (differences in sales rates between the regions are estimated to have been<br />
caused by inconsistent designation of the sites <strong>and</strong> different adjustment dates)<br />
Location<br />
Eligibility<br />
Types of<br />
business<br />
eligible<br />
L<strong>and</strong> scale<br />
Chunan<br />
Chuan City<br />
Baeksok, Saengsung,<br />
Chaam-dong area<br />
Pyungdong Daebul<br />
100% foreign-invested firm 100% foreign-invested firm 100% foreign-invested firm<br />
Joint venture with Joint venture with foreign Joint venture with foreign<br />
foreign investment investment amounting to investment<br />
amounting to 30% or<br />
more<br />
10% or more<br />
3,306m ~4,959m<br />
(1,000Py~15,000Py)<br />
Gwangju City<br />
Jangrok-dong,<br />
Gwangsan-gu area<br />
1.High Tech Business by 1. High Tech Business by<br />
the FIPA<br />
the FIPA<br />
2.High Tech Business by 2. High Tech Business by<br />
MOCIE<br />
MOCIE<br />
3. New Tech Business with 3. Other general<br />
NT Mark<br />
manufacture<br />
6,612m or more<br />
(2,000Py or more)<br />
Nanjeon-ri, Nabulra,<br />
Samho-myun, Youngamgun,<br />
South Jeolla Province<br />
1.High Tech Business by<br />
the FIPA<br />
2.High Tech Business by<br />
MOCIE<br />
3. Other general<br />
manufacture<br />
6,612m ~16,529m<br />
(2,000Py~5,000Py)<br />
[As of Oct 2004]<br />
36 I 37 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
T<br />
O<br />
T<br />
A<br />
L<br />
S<br />
A<br />
L<br />
E<br />
L<br />
S<br />
Factory<br />
Sale<br />
Lease<br />
Sale<br />
(%)<br />
Lease<br />
(%)<br />
Price<br />
Chunan<br />
Payment Down payment 30%<br />
Interim 30% (within 3M)<br />
Balance 40% (within 6M)<br />
Rent<br />
Pyungdong Daebul<br />
Reduction High Tech with investment US$1 mil or more<br />
General manufacture with investment US$5 mil: 75% reduction<br />
Others<br />
714,000 m 1,234,000 m 1,614,000 m<br />
491,382.6 m<br />
(148,643 Py)<br />
22,749.9 m<br />
(6,882 Py)<br />
468,632.7 m<br />
(141,761 Py)<br />
957,977.9 m<br />
(289,788 Py)<br />
19,835.1 m<br />
(6,000 Py)<br />
938,142.8 m<br />
(283,788 Py)<br />
1,614,441.4 m<br />
(488,369Py)<br />
431,096.2 m<br />
(130,407 Py)<br />
1,183,345.2 m<br />
(357,962 Py)<br />
(Area: 1000m /firm) (Area: 1000m /firm) (Area: 1000m /firm)<br />
23/2(100%) 20/1(100%) 431/3(100%)<br />
469/39(100%) 733/48(78%) 648/17(55%)<br />
KRW150,500/m<br />
(KRW497,523/Py)<br />
KRW86,515/m<br />
(KRW286,000/Py)<br />
Down-payment 10%<br />
Balance: By 2-year installment<br />
(By 8-quarter installment)<br />
KRW69,400/m<br />
(KRW229,425/Py)<br />
By 5-year installment<br />
By 6-month installment<br />
KRW121/m /M(KRW400/Py/M KRW40/m /M(KRW132/Py/M) KRW27/m /M(KRW89/Py/M)<br />
National tax (corporate, income): High Tech & <strong>Industry</strong> support service<br />
-5-year exemption with 50% for another 2 years<br />
Local tax<br />
- Corporate, Registration, Property tax: 5-year exemption, 50% for another 3 years<br />
(Exemption may be extended up to 15 years according to municipal government’s<br />
regulations)<br />
- Integrated l<strong>and</strong>: Five-year exemption, 50% for another 3 years.
T<br />
O<br />
T<br />
A<br />
L<br />
S<br />
A<br />
L<br />
E<br />
Location<br />
Types of<br />
business<br />
eligible<br />
L<strong>and</strong> scale<br />
L<br />
S<br />
Factory<br />
Sale<br />
Leas<br />
Sale(%)<br />
Lease(%)<br />
Others<br />
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Gumi<br />
In #4 complex in Gumi Ohchang-myun,<br />
Chungwon-gun,<br />
Chungcheong Province<br />
(In Ohchang Ind Complex)<br />
Ohchang Jinsa<br />
Jinsa Industrial Complex<br />
In Sanam-myun, Sachun<br />
City, South Gyeongsang<br />
Province<br />
100% foreign-invested firm<br />
Joint venture with foreign investment amounting to 30% or more<br />
(<strong>Invest</strong>ment more than KRW50 million))<br />
1. High Tech Business in accordance with Foreign <strong>Invest</strong>ment Promotion Act<br />
2. Advanced Business in accordance with <strong>Industry</strong> Development Act<br />
3. Other general manufacture<br />
8,265m or more<br />
(2,500Py or more)<br />
6,612m or more<br />
(2,000Py or more)<br />
6,612m or more<br />
(2,000Py or more)<br />
559,000 m 496,000 m 496,000 m<br />
559,347m (169,202.5Py) -<br />
559,347m (169,202.5Py)<br />
495,870m (150,000Py)<br />
-<br />
495,870m (150,000Py)<br />
(Area: 1000m /firm)<br />
495,870m (150,000Py)<br />
-<br />
495,870m (150,000Py)<br />
216/6(38.6 %) 227/6(46%) 226/8(54%)<br />
Price<br />
(posted)<br />
KRWW109,000/m KRW57,000/m KRW103,000/m<br />
Payment<br />
- - -<br />
Rent KRW121/m /M(KRW400/Py/M) 4KRW0/m /M(KRW132/Py/M) KRW27/m /M(KRW89/Py/M)<br />
Reduct- High Tech with investment of US$1 mil or more<br />
ion General manufacturing with investment of US$5 mil: 75% reduction<br />
National tax (corporate, income): High Tech & <strong>Industry</strong> support service<br />
-Five-year exemption with 50% for another 2 years<br />
Local tax<br />
-Corporate, Registration, Property tax: 5-year exemption, 50% for another 3 years<br />
(Exemption may be extended up to 15 years according to municipal government’s<br />
regulations)<br />
-Integrated l<strong>and</strong> : 5-year exemption, 50% for another 3 years.<br />
38 I 39 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
Free trade zone. Export-free zones were established in Masan (1971) <strong>and</strong> Iksan (1974) in an<br />
attempt to attract export-centered foreign direct investment, <strong>and</strong> they were officially renamed as<br />
free trade zones in accordance with revised laws designating the free trade zones anew in Jan<br />
2000.<br />
Support for free trade zones<br />
Rent. Rentals of around one-fifth level compared with other areas in <strong>Korea</strong>, with long-term<br />
contracts of more than 10 years, which may be further extended.<br />
Tax benefit. When moving to free trade zones, a five-year 100% tax exemption on corporate<br />
<strong>and</strong> income tax is granted, <strong>and</strong> 50% reduction for another 2 years is also granted. Local tax<br />
(acquisition, registration, property <strong>and</strong> integrated l<strong>and</strong> tax) is 100% exempted for 5 years, with<br />
50% exemption for another 3 years, which can be extended up to 8-15 years maximum. A<br />
tariff, special excise tax <strong>and</strong> value-added tax on capital goods are also subject to exemption.<br />
Development<br />
Period<br />
Free Trade Zones (2003)<br />
1970-1971 1974-1993 2000-2003 2003-2007<br />
Designation 1970.1 1973.10 2000.10 2002.11<br />
Area (1000m ) 954 309 1,254 1,157<br />
Rent (W/m ) Factory: 124<br />
St<strong>and</strong>ard: 415-965<br />
Factory l<strong>and</strong>: 94<br />
St<strong>and</strong>ard: 462-631<br />
Requirements:<br />
Free<br />
Other FI firms: W40<br />
Requirements:<br />
Free<br />
Other FI firms: TBD<br />
No. of firms 78 32 U/ development U/ development<br />
Foreign firms 47 6 U/ development U/ development<br />
Type of Business Electricity<br />
Electronics<br />
Masan Iksan Gunsan Daebul<br />
Textile <strong>Auto</strong> parts,<br />
Machinery<br />
Logistics, Trade,<br />
Manufacture<br />
Source: Administration office of free trade zone<br />
Conditions for free provision: <strong>Invest</strong>ment US$10 million for high tech<br />
<strong>Invest</strong>ment of US$1 million with at least 30% of foreign investment
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Foreign investment zones. In the case of high tech manufacturing <strong>and</strong> industry support<br />
services<br />
with foreign investment amounting to US$30 million, it may be designated as a foreign<br />
investment zone, granting most of the benefits granted by Foreign <strong>Invest</strong>ment Promotion Act.<br />
Support for foreign investment zones<br />
Rent. The rental for state-owned property within foreign investment zones may be 100%<br />
exempted.<br />
Tax benefits When designated as foreign investment zones, income <strong>and</strong> corporate tax, if they<br />
are national tax, are exempted for 5 years, <strong>and</strong> 50% for another 2 years (when no income is<br />
generated for 5 years from the date of business, the period is counted after 5 years). Local tax,<br />
(acquisition, registration, property <strong>and</strong> integrated l<strong>and</strong> tax) is 100% exempted for 5 years, with<br />
50% exemption for another 3 years, which can be extended up to 15 years maximum.<br />
Other benefits. Support includes development cost within a foreign investment zone, <strong>and</strong><br />
infrastructure such as harbor, roads, water supply <strong>and</strong> electricity, <strong>and</strong> the foreign-invested<br />
company is not obliged to hire nationally meritorious persons as required by the government’s<br />
labor regulations; <strong>and</strong> they are exempted from payment of disruption costs during factory<br />
construction, as well as the medical, education <strong>and</strong> housing benefits.<br />
Region Area<br />
(1000 Py)<br />
Designation of Foreign <strong>Invest</strong>ment Zones<br />
<strong>Invest</strong>ment<br />
(US$1 mil)<br />
Sachun 52 209 <strong>Korea</strong> GN Taiyo Yuden (Japan)<br />
Chunan 150 46<br />
Core Film (US)<br />
Yangsan 6 32<br />
J.S.T (Singapore)<br />
Yeochun 183 206<br />
<strong>Korea</strong> BASF (Germany)<br />
Yeongi 58 70<br />
<strong>Korea</strong> <strong>Auto</strong> Glass (Japan)<br />
Eumsung 45 240 Toshiba (Japan)/Dongbu Elect<br />
Pyeongtaek 31 158 Dongwoo STI, DW Fiber Film<br />
(Japan)<br />
Asan 112 923<br />
Total 637 1,884<br />
<strong>Invest</strong>or<br />
S-LCD (Japan)<br />
8 regions<br />
Designated<br />
date<br />
99.10<br />
99.11<br />
00.03<br />
00.12<br />
00.12<br />
01.06<br />
03.12<br />
04.05<br />
-<br />
40 I 41 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
10. <strong>Korea</strong>’s Economic Trends, Labor <strong>and</strong> Labor<br />
Unions<br />
<strong>Korea</strong>’s current economic indices are indicated as follows:<br />
Economic growth: In 2004 economic growth is forecast to be 4.7%, up from 3.1% in 2003,<br />
<strong>and</strong> the goal in 2005 is set at the 5% level.<br />
US$<br />
15,000<br />
10,000<br />
5,000<br />
11,176<br />
7,355<br />
-6.9<br />
Source: Bank of <strong>Korea</strong> (www.bok.or.kr)<br />
[Trends of GDP growth <strong>and</strong> GNI per capita]<br />
9,438<br />
9.5 8.5<br />
3.8<br />
10,841 10,162<br />
97 98 99 2000 2001 2002 2003<br />
Wage growth: According to KLI, nominal wage growth in 2004 was forecasted to be 7.5+/-<br />
0.5%, down from 9.2% in 2003.<br />
[Wage growth trends]<br />
GNP per capita GDP growth rate<br />
1000, person (Year-on-year, %, Index)<br />
150<br />
130<br />
110<br />
90<br />
70<br />
50<br />
100<br />
4.7<br />
5.6<br />
8.0<br />
5.6<br />
105.1<br />
5.1<br />
5.1<br />
1.0<br />
116.8<br />
10.162<br />
2000 2001 2002 2003<br />
11.2<br />
8.2<br />
11,493<br />
7.0<br />
127.6<br />
126,46<br />
Nominal wage index Nominal wage hike rate<br />
Real wage hike rate<br />
9.2<br />
5.5<br />
3.1<br />
12<br />
8<br />
4<br />
0<br />
-4<br />
-8<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
0
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Consumer price hikes: The 2005 price hike rate is forecasted to be 2% to 3%, down from<br />
4.9% <strong>and</strong> 4.1% in 2004 <strong>and</strong> 2003, respectively.<br />
12.0<br />
9.0<br />
6.0<br />
3.0<br />
0.0<br />
11.1<br />
7.5<br />
0.8<br />
2.4<br />
[Trends of year-on-year consumer prices]<br />
3.7<br />
2.3<br />
5.1<br />
4.1<br />
98 99 2000 2001 2002 2003 2004 2005.1<br />
<strong>Korea</strong> s current labor economy index<br />
Labor productivity. The labor productivity of the manufacturing industry in the fourth quarter<br />
of 2004 rose by 11.6%, while the annual average rate in 2003 marked 8.1%.<br />
2.7<br />
2.5<br />
4.1<br />
3.6<br />
Consumer price<br />
[Labor productivity improvement trends-Manufacturing sector]<br />
(Year-on-year)<br />
Living price<br />
1000, person (Year-on-year, %)<br />
120.0<br />
100.0<br />
80.0<br />
60.0<br />
91.6<br />
5.6<br />
100<br />
9.1<br />
110.2<br />
4.9<br />
3.6<br />
119.2<br />
99 2000 2001 2002 2003<br />
Source: <strong>Korea</strong> Productivity Center (www.kpe.or.kr)<br />
98.6<br />
11.7 8.1<br />
5.6 -1.4<br />
5.6 5.6<br />
4.7<br />
3.1<br />
Index Climb rate<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
14<br />
10<br />
6<br />
2<br />
-2<br />
42 I 43 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>
<strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong><br />
Offering <strong>Invest</strong>ors a Future-Oriented Optimal <strong>Invest</strong>ment Environment<br />
Outlook for <strong>Korea</strong>’s major economic indices in 2005 Outlook for 2005<br />
Growth Private Construction Facility Current Exports Imports Consumer Unemploym<br />
As of (%) consumption investment investment income/exp (US$100mil (US$100mil price (%) ent<br />
(%) (%) (%) (US$100 mil) ,% ,%)<br />
(%, 1000)<br />
MOFE 04.12.30 5%level 3.2 2.3 3.2 200 - (7.5) - (13.7) Early 3% Mid 3%<br />
BOK 04.12.9 4.0 1.8 0.5 5.3 160 2,730(7.3) 2,450(9.1) 3.0 3.6<br />
IMF 05.2.13 4.0 1.7 - - - - (8.7) - (7.5) 3.2 3.6<br />
OECD 04.11.30 4.5 2.0 - - - - (13.3) - (12.8) 3.5 3.5<br />
Note: IMF’s unemployment rate forecast as of 09/24/2004<br />
*Forecast of GNI per capita in 2005: US$16,900 (BOK)<br />
Positive changes in labor-management relations in <strong>Korea</strong><br />
Rational relations <strong>and</strong> cooperation among the labor-management-government have been<br />
taking root. Recently, labor’s underst<strong>and</strong>ing <strong>and</strong> attitude toward the labor movement has been<br />
changed in a positive way. Inside the labor circles, there has been increasing criticism against<br />
their union’s aggressive struggle, with a thought that their movement should be based on<br />
popular support. In line with this movement, the businesses, in an effort to remove the distrust<br />
<strong>and</strong> establish healthy relations based on mutual trust, declared their commitment to transparent<br />
<strong>and</strong> ethical business operations. Businesses involved include Shinsegye, Kookmin Bank,<br />
Samsung Insurance, POSCO, Samsung SDI, Dongbu Steel, Hankuk Electric Glass, Yuhan<br />
Kimberly, <strong>and</strong> LG Philips LCD etc.)<br />
A more rational labor-management negotiation process has been increasingly exp<strong>and</strong>ed.<br />
Early settlement of disputes based on dialogue <strong>and</strong> compromise has been taking root, against<br />
the background of negative public sentiment against the illegal strikes <strong>and</strong> the economic<br />
downturn. Thanks to such efforts, the loss of working days has been on the decline for three<br />
consecutive years (Loss of working days: 1,580 days in ‘02 1,299 in ‘03 1,199 in ‘04)<br />
Law-abiding practices are becoming more apparent. Illegal practices in the course of<br />
negotiation are disappearing rapidly, with fewer numbers of people arrested. The tense relations<br />
between the labor <strong>and</strong> management have been eased.<br />
(Number of people taken into custody : 221 in ‘01 200 in ‘02 165 in ‘03 71 in ‘04)<br />
Stabilized wages. Wages have been stabilized downward, with a narrowing gap between the<br />
jobs. The average wage raise, as a result of negotiation (based on gross), was 5.5% , down<br />
1.2% from a year ago, sustaining the downward trend.<br />
(Wage hike trends: 6.7% in ‘02 6.4% in ‘03 5.2% in ‘04)<br />
44 I 45 <strong>Korea</strong>’s <strong>Auto</strong> <strong>Industry</strong> - <strong>Today</strong> <strong>and</strong> <strong>Tomorrow</strong>