JOB417Metro Orange LineExtensionby Andy ThompsonThe Metro Orange Line Extension is moving at full speed. With nearly 100 workers on site, work has commenced in everysegment of the four mile project.Grading and base paving for the bus way is complete in eight of the 10 segments and the bike path is following right behindit. Steiny, our electrical subcontractor, continues to install the electrical and communications duct bank, as well as the conduitand foundations for the bike path lighting.The Lassen Street Bridge was poured and stressed in June and the falsework has been modified to build the lightweightconcrete architectural features. Work has also started at the LA River and Santa Susana Creek Bridges. Anderson Drillinghas completed the CIDH piles and BEC structure crews are currently building the abutments. The girders for both bridgesare being constructed by Coreslab and are expected to arrive in early September.MSE wall construction has begun on approaches to the Lassen Bridge and is expected to finish in September. We have encountered somechallenges with these walls but are working with the Reinforced Earth Company and Cemex. The Type 5 retaining wall at the “Pinch Point”along the bus way is nearly complete. This wall is a result of value engineering that allowed us to replace 600 feet of two-sided MSE walls witha single cast-in-place retaining wall.Demolition and construction has begun in five of the seven city street crossings. This has proven to be the most difficult and time-consumingportion of the project to design. While the right-turn pocket work started in mid-May, the main portion of the crossing work is just gettingstarted. With the full-weekend closures still to come, this work is going to be a race to the finish.The Roscoe and Nordhoff Stations are well underway, with Sherman Way, Canoga and Chatsworth following closely behind. The stationplatforms consist of CIDH piles, grade beams, structural lower slabs, architectural upper slabs, structural steel canopies and hundreds ofelectrical and communication conduits. The structural steel canopies are being fabricated by JMA in Pomona and are scheduled to arrive at theRoscoe Station in early September.There is a lot of work to get done over the next seven months but with hard work, coordination and cooperation, there will be busses on theOrange Line Extension by Summer 2012.LA River Bridge piles.Lassen Bridge architectural feature.Roscoe Station North.Segment 7 bus way.Segment 9 MSE wall excavation.6 THE BRUT FORCE | 18th Edition | September 2011
JOB421Passons Blvd. GradeSeparationby Bob BraunConstruction of the Passons Blvd. Grade Separation Project, which began in December 2010, is broken down into four majorstages. We are currently completing Stage 1, which includes the relocation of the sewer, storm drain, and water lines, as well asthird party utility relocation of gas, power, and communication lines. The installation of the county and city sewer lines is finishedand the construction of the reinforced concrete box (RCB) is also wrapping up.There were a number of challenges we had to overcome during the construction of the 12 foot x 12 foot RCB. About 750 feetof the box was constructed adjacent to the live railroad track. Angelo Veronesi and foremen John Bearer and Jeremy Dobynswere in charge of making sure the excavation and installation of the shoring in this critical area was done correctly and safely.Approximately 28,800 square feet of slide rail shoring was installed, one of the biggest slide rail installations for Trench Shoring.The excavations and shoring installation also had to be done around an existing storm drain box that was in use. Again this created issues of how todemo the existing box and construct the new one without disrupting the flow. To accomplish this work during the rainy season, a rigorous schedulewas set to demolish the existing box (see photo #1), grade, and place a 4” thick waste slab (see photo #2), so construction of the new box couldstart (see photo #3). Ron Barthelme, Kenny Hornbeck, Jess Gardner, Benny Anguiano, and Tim Gifford were all involved in the construction of thenew box. The new box is 1,481 feet long and contains about 2,700 cubic yards of concrete.During Stage 1, we closed down Passons Blvd. and are constructing a temporary shoofly track for BNSF Railroad. Installation of the storm drain pipeand water lines is also ongoing.Stage 2 work will start once the train traffic is switched over to the temporary shoofly track. This work will consist of excavation and installation ofthe shoring on the south side of the site. Once this is complete, we will construct a three-track railroad bridge over the newly lowered portion ofPassons Blvd. Once the bridge is complete and train traffic is switched over to the new bridge, Stage 3 can begin. This work includes the excavationof the north side of the site and the construction of the new Passons Blvd. and Rivera Road as well as all the roadway improvements. When the newPassons Blvd. grade separation is open to traffic, we will start Stage 4, which will close Serapis Ave. at the grade crossing and perform minor streetimprovements in the area.Throughout Stage 1 of construction, we have been coordinating with numerous regulatory agencies as well as a number of third party utilitycompanies in an effort to complete the work. We have also had to deal with a number of delays by Verizon, Southern California Edison, and BNSF.<strong>Brutoco</strong> and the City of Pico Rivera are currently working together to mitigate these delays and are now accelerating the schedule. The project isscheduled to be completed in July 2012.Photo #1: Penhall demolishes the existing box.John Bearer, Valente Quintero, Rafael Cabral, and Brian Pesanielloinstalling slide rail shoring at the existing RCB.Photo #2: Seal slab for new box construction.Photo #3: Poured section of box invert on seal slab.Forming the box invert.September 2011 | 18th Edition | THE BRUT FORCE 7