M-12-11 INSTRUCTION for LVTS KIT ( P/N 286160-01) - Maxon

LIFT CORPORATION Sht. 1 of 13 DSG# M-12-11 Rev. - Date: 09/06/12INSTRUCTION, LVTS KIT, GPSLRKIT P/N 286160-01LOW VOLTAGE THERMAL SWITCH(LVTS MODULE)P/N 906530-01QTY. 1LOW VOLTAGE THERMAL SWITCH(LVTS) HARNESSP/N 267924-01QTY. 1DECAL, LVTS INSTRUCTIONP/N 264776-02QTY. 1LVTS MOUNTING BRACKETP/N 286158-01QTY. 1HEAT-SHRINK TUBING1/4” X 2” LG.P/N 250673-01QTY. 1PLASTIC TIE7”P/N 205780QTY. 2© MAXON Lift Corp. 2012LOCK NUT, NYLON1/4”-20P/N 901000QTY. 4FLAT WASHER1/4”P/N 902013-09QTY. 4

LIFT CORPORATION Sht. 4 of 13 DSG# M-12-11 Rev. - Date: 09/06/123. Remove pump cover to gainaccess to wiring connections(FIG. 4-1).PUMP COVERLATCHES(2 PLACES)REMOVING PUMP COVERFIG. 4-1RHSIDE4. If equipped, remove plugs fromholes (FIG. 4-2).PLUGSREMOVING PLUGSFIG. 4-2RHSIDE© MAXON Lift Corp. 2012

LIFT CORPORATION Sht. 5 of 13 DSG# M-12-11 Rev. - Date: 09/06/125. If not equipped with plugged holes,measure and mark two holes onpump mounting plate (FIG. 5-1).Drill two holes in pump mountingplate to mount the LVTS bracket(FIG. 5-1).5”6”9/32” DIA. HOLES(2 PLACES)7-1/2”DRILL HOLES IN PUMP BOX(RH SIDE)FIG. 5-1© MAXON Lift Corp. 2012

LIFT CORPORATION Sht. 6 of 13 DSG# M-12-11 Rev. - Date: 09/06/126. Attach LVTS mounting bracket,(Kit item) to RH pump box plate(FIG. 6-1). Then, Attach LVTS module(Kit item) to the LVTS mountingbracket (FIG. 6-1).RH PUMPBOX PLATEFLAT WASHER1/4”(2 PLACES)LOCK NUT1/4”-20(2 PLACES)LOCK NUT1/4”-20(2 PLACES) CAP SCREW1/4”-20 X 3/4”, GR8(2 PLACES)FLAT WASHER1/4”(2 PLACES)LVTSMODULEPAN HEAD SCREW1/4”-20 X 3/4”(2 PLACES)ATTACH MOUNTING BRACKET AND LVTSMODULE TO PUMP BOXFIG. 6-1© MAXON Lift Corp. 2012

LIFT CORPORATION Sht. 7 of 13 DSG# M-12-11 Rev. - Date: 09/06/12NOTE: MAXON recommends using dielectric greaseon all electrical connections.7. Connect LVTS harness(Kit item) to LVTS module(FIGS. 7-1 and 7-2).FIG. 7-1CONNECTORSLVTS HARNESSCATCHLVTS MODULELATCHCONNECTING LVTS HARNESSTO LVTS MODULEFIG. 7-2© MAXON Lift Corp. 2012

LIFT CORPORATION Sht. 8 of 13 DSG# M-12-11 Rev. - Date: 09/06/12! CAUTIONRoute electrical wires clear of the pump cover and any sharp edges. Avoidmaking sharp bends in wiring. Connect wiring only as shown in the instructionsthat follow.8. Cut white wire from pump control wiring harness(FIG. 8-1). Then, remove ring terminal and discardunused portion of white wire (FIG. 8-1).CUT WHITEWIREPUMP CONTROLWIRING HARNESSRING TERMINAL(+) COIL POSTDISCARD UNUSEDWHITE WIRECUTTING WHITE WIREFIG. 8-1LVTSWHITE WIRE© MAXON Lift Corp. 2012

LIFT CORPORATION Sht. 9 of 13 DSG# M-12-11 Rev. - Date: 09/06/129. Crimp pump control harness white wire to malebullet on LVTS white wire (FIGS. 9-1, 9-2 and 10-1). Then, apply heat shrink (kit item) as shown inFIGS. 9-1, 9-2 and 10-1.PUMP CONTROLWIRING HARNESSWHITEWIRELVTSWHITE WIREFIG. 9-1WHITEWIREMALEBULLETHEATSHRINKLVTSHARNESSPUMP CONTROLHARNESSWHITE WIRECONNECTING WHITE WIREFIG. 9-2© MAXON Lift Corp. 2012

LIFT CORPORATION Sht. 10 of 13 DSG# M-12-11 Rev. - Date: 09/06/12!CAUTIONTo prevent damage to metal case starter solenoid, hold bottom terminalnut securely when loosening and tightening top terminal nut. Do not overtightenthe terminal nuts. For the 5/16” load terminals, torque nuts 40 lbs.-in.Torque the nuts on #10-32 control terminals 15-20 lbs.-in.10. Connect LVTS BLACK, GREEN and RED wires to starter switch as shown inFIG. 10-1.RELAY ASSEMBLY/CONTROLLERWHITE WIRE(MALE BULLET)STARTERSWITCH(+) COILPOST(-) COILPOSTMOTORPUMP CONTROLWIRE HARNESSWHITE WIRE(LVTS HARNESS)HEATSHRINKBLUE, YELLOW,GREEN, BLACK & REDWIRE CONNECTIONSNOT SHOWNBATTERYPOWERPOSTRED WIRELVTSMODULEBLACK WIREGREEN WIRECONNECTING LVTS HARNESSFIG. 10-1© MAXON Lift Corp. 2012

LIFT CORPORATION Sht. 11 of 13 DSG# M-12-11 Rev. - Date: 09/06/12! CAUTIONFor cover gasket to seal correctly, each LVTS decal must be attached clearof the gasket sealing surface.NOTE: LVTS instruction decal must be attached to the inside of pump cover & mustbe readable with cover removed.11. Attach LVTS instruction decal (FIG. 11-1)to inside wall of pump cover (FIG. 11-2).LVTS INSTRUCTION DECALFIG. 11-1DECAL ATTACHED INSIDE PUMP COVERFIG. 11-2© MAXON Lift Corp. 2012

LIFT CORPORATION Sht. 12 of 13 DSG# M-12-11 Rev. - Date: 09/06/1212. Connect negative (-) battery cableto negative (-) stud on the battery(FIG. 12-1). Reinstall and tightennut (FIG. 12-1).NEGATIVE (-)BATTERY CABLENEGATIVE (-)STUDNUTRECONNECTING BATTERYFIG. 12-113. Use the LVTS instruction decal(FIG. 12-2) to ensure LVTS andLiftgate function correctly.LVTS INSTRUCTION DECALFIG. 12-2© MAXON Lift Corp. 2012

LIFT CORPORATION Sht. 13 of 13 DSG# M-12-11 Rev. - Date: 09/06/1214. When kit installation and LVTS checkare completed, reinstall pump cover(FIG. 13-1).REINSTALLING PUMP COVERFIG. 13-1© MAXON Lift Corp. 2012