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Safety information<br />
Correctly designed drives (with regard to geometry and power)<br />
with Optibelt OMEGA HL, Optibelt OMEGA HP and Optibelt<br />
OMEGA timing belts ensure a high level of operational safety and<br />
optimum service life.<br />
Experience shows that unsatisfactory service life is often attributable<br />
to errors in installation and maintenance. In order to avoid this,<br />
we suggest that you observe the following recommendations.<br />
● Timing pulleys<br />
The teeth must be conform to the appropriate standards and<br />
should be clean.<br />
● Alignment<br />
Shafts and pulleys should be aligned prior to the assembly.<br />
Maximum deviations of the shaft parallelism:<br />
Belt widths [mm] Shaft misalignment<br />
≤ 25 ± 1°<br />
> 25 ≤ 50 ± 0.5°<br />
> 50 ≤ 100 ± 0.25°<br />
> 100 ± 0.15°<br />
● Timing belt sets<br />
Timing belts which run on a drive in pairs or in sets of several<br />
belts must be ordered in sets in all cases. This is to ensure that<br />
all belts come from the same manufacturing sleeve and have<br />
an identical length.<br />
● Assembly<br />
Prior to the assembly, the centre distance is to be reduced in<br />
such a way that the timing belt may be fitted without force. If this<br />
is not possible, the timing belt must be installed together with<br />
one or both timing pulleys. Installation with the use of force is<br />
NOT permissible at any time as this can damage the high<br />
quality, low stretch tension cord and other components. This<br />
damage is often not visible.<br />
When using taper bushes, the socket screws should be checked<br />
again after 0.5-1 hour running time using a torque wrench.<br />
Starting torques see page 62.<br />
● Belt tension<br />
The belt tension is to be applied in accordance with the<br />
guidelines on page 30. Further checks after installation are not<br />
necessary.<br />
● Tension idlers<br />
Avoid tension idlers. If this is not possible, follow our recommendations<br />
on page 66 of this manual.<br />
● Maintenance<br />
Optibelt OMEGA HL, Optibelt OMEGA HP and Optibelt<br />
OMEGA timing belts are maintenance free, when used under<br />
normal operationing conditions.<br />
Design hints<br />
Installation and maintenance<br />
correct<br />
incorrect<br />
67