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Standard range - Belting Ware

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Safety information<br />

Correctly designed drives (with regard to geometry and power)<br />

with Optibelt OMEGA HL, Optibelt OMEGA HP and Optibelt<br />

OMEGA timing belts ensure a high level of operational safety and<br />

optimum service life.<br />

Experience shows that unsatisfactory service life is often attributable<br />

to errors in installation and maintenance. In order to avoid this,<br />

we suggest that you observe the following recommendations.<br />

● Timing pulleys<br />

The teeth must be conform to the appropriate standards and<br />

should be clean.<br />

● Alignment<br />

Shafts and pulleys should be aligned prior to the assembly.<br />

Maximum deviations of the shaft parallelism:<br />

Belt widths [mm] Shaft misalignment<br />

≤ 25 ± 1°<br />

> 25 ≤ 50 ± 0.5°<br />

> 50 ≤ 100 ± 0.25°<br />

> 100 ± 0.15°<br />

● Timing belt sets<br />

Timing belts which run on a drive in pairs or in sets of several<br />

belts must be ordered in sets in all cases. This is to ensure that<br />

all belts come from the same manufacturing sleeve and have<br />

an identical length.<br />

● Assembly<br />

Prior to the assembly, the centre distance is to be reduced in<br />

such a way that the timing belt may be fitted without force. If this<br />

is not possible, the timing belt must be installed together with<br />

one or both timing pulleys. Installation with the use of force is<br />

NOT permissible at any time as this can damage the high<br />

quality, low stretch tension cord and other components. This<br />

damage is often not visible.<br />

When using taper bushes, the socket screws should be checked<br />

again after 0.5-1 hour running time using a torque wrench.<br />

Starting torques see page 62.<br />

● Belt tension<br />

The belt tension is to be applied in accordance with the<br />

guidelines on page 30. Further checks after installation are not<br />

necessary.<br />

● Tension idlers<br />

Avoid tension idlers. If this is not possible, follow our recommendations<br />

on page 66 of this manual.<br />

● Maintenance<br />

Optibelt OMEGA HL, Optibelt OMEGA HP and Optibelt<br />

OMEGA timing belts are maintenance free, when used under<br />

normal operationing conditions.<br />

Design hints<br />

Installation and maintenance<br />

correct<br />

incorrect<br />

67

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