Figure 2AERONAUTICAL SYSTEMOPERATION REGIONSShown here are operational altitudesversus aircraft velocities (interms of multiples of the speedof sound—the Mach number) forexisting and future supersonicand hypersonic craft. Note thenecessarily higher operationalaltitudes needed for maintainingsufficiently low drag at higherspeeds. Existing types of hydrocarbon-fueledramjets operate inthe region up to Mach 4. Cryogenichydrocarbon ramjetswould operate in the next regionup to Mach 8. Cryogenic hydrogen-fueledscramjet designs havebeen tested in wind tunnels andare currently projected as operatingup to Mach 12.just a few potential benefits of hypersonic flight: A mobilefleet of hypersonic aircraft, similar in strategic value andrelative invulnerability to nuclear submarines, he said, couldfly 1,000 miles at Mach-12—that is, 12 times the speed ofsound—in as little as 10 minutes. A reusable orbital transportpowered by a combined turbo-ramjet/scramjet couldattain orbit and then skip in and out of the atmosphere atMach-25 speeds. 1 <strong>And</strong> large hypersonic transports wouldbe more economical than subsonic, long-distance aircraft.Technology ReadyThe technology needed for development of hypersonicaircraft is now available at low risk, a point stressed byKeyworth and DARPA. Despite the budget cuts of the 1960s,continuing advances in jet propulsion engines, advancedaeronautics, and materials science have provided the essentialbasis for realizing transatmospheric vehicles, calledTAVs. An airturboramjet, for example, has been under developmentat Aerojet Corp. for nearly 20 years; Lockheedhas designed a TAV resembling the Space Shuttle; andRockwell has designs for a TAV that would be lifted to highaltitude by a jet-powered carrier aircraft. NASA, which hascontinued its research in hypersonic flight since the 1960sat Langley Air Force Base in Virginia, plans the constructionthere of a viable hypersonic wind tunnel along the lines ofthose first built by Antonio Ferri.In a recent report to Congress, NASA outlined a 15-year,billion-dollar program that would lead to a Mach-12 transportcapable of carrying 300 to 500 passengers. This TAVwould take off like a conventional aircraft, cruise and behighly maneuverable within the atmosphere, and enter andleave orbit on demand. For a such a vehicle, no single conventionalpropulsion system could operate efficiently fromtakeoff to hypersonic cruise. Thus hypersonic research hasconcentrated on multiple propulsion systems. The separateengines necessary would include a turbojet for speedsthrough Mach 3 and a ramjet from Mach 3 to Mach 6. NASAconsiders a hydrogen-fueled scramjet as the most appropriatepropulsion system for speeds above Mach 6. 2 A combinedsystem might include an integrated turboramjet engineand turboramjet rocket.The basic feasibility of building a TAV, according to NASA,was demonstrated by 1983, but combiningthe technologiesinvolved is a major challenge. Advanced materials must beused in the engines and structure, and advanced avionics,aerodynamics, and propulsion systems have to be developed.Propulsion EvolutionIn 1965, NASA created the <strong>Hypersonic</strong> Research EngineProject at Langley Air Force Base. Since that time, a handfulof aerospace scientists and engineers have devoted theirwork to demonstrating that an air-breathing engine canachieve 10 times the performance of simple rocket propulsion.The reason for this potential 10-fold advantage is thata rocket must carry most of the weight of its fuel supply inthe form of oxygen. In contrast, air-breathing engines simplyscoop the necessary oxygen out of the atmosphere.These air-breathing aircraft need carry only hydrogen, whichcan be in the form of jet fuel hydrocarbons or cryogenicallycooled liquid methane. Without any oxygen aboard, thereis a 10-fold savings in weight. In addition, an air-breathingengine is far more efficient and durable than a rocket forhypersonic flight within the atmosphere, up to about 200,000feet.Today the turbojet is the most widely used air-breathingaircraft engine, operating efficiently up to speeds of abouttwice the speed of sound—Mach 2. It contains a turbinethat increases the flow of air through the engine to ensurethat sufficient oxygen is present for efficiently burning thehydrocarbon fuel. Above Mach 2, the forward speed of theaircraft is high enough to "ram" air through the engine atthe required rate without need of a turbine. At the higher54 January-February 1986 FUSION
supersonic velocities, the "ramjet" makes for a lightweight,more efficient propulsion than that of the ordinary turbojet.Beyond Mach 6, aerodynamic considerations dictate thathypersonic aircraft operate at altitudes higher than 100,000feet. The specific reason for this is that aerodynamic drag isa function of the density of the air. By going to higheraltitudes at which the air density decreases exponentially,drag is decreased to a minimum while sufficient aerodynamiclift is maintained. However, the low air density leadsto a substantial reduction in the rate at which oxygen canbe rammed through the engine.The solution to this aerodynamic-propulsion dichotomyof divergent requirements was provided by Antonio Ferriand his collaborators: the scramjet (Figure 1).In the scramjet design, most of the underside of the aircraftis utilized to scoop air into the engines. Early ramjetdesign concepts sought to keep the combustion process atsubsonic speeds. By disturbing the airflow in front of theengine, the incoming oxygen could be drastically slowed.But at greater than Mach 6 hypersonic speeds it becomesextremely difficult to slow the air inflow below the speedof sound. Even if this were possible, the resultant slowingprocess heats the air to 4,000 degrees F. At these temperaturesthe air molecules dissociate, making the combustionprocess far more inefficient. Additionally, there is the problemof the turbulent shock wave created when the air passesbelow the speed of sound.The scramjet therefore is predicated on achieving combustionwith air intakes at supersonic velocities. NASALangley scientists, in fact, succeeded in developing a dualmode scramjet engine. The innards of the scramjet are honeycombedwith fuel injection outlets. Half of them facetoward the rear and the other half are at a perpendicularangle to the airflow.At low Mach numbers, most of the fuel is injected parallelto the airflow to prevent the combustion process from occurringtoo far forward. As speeds increase, more and morefuel is injected perpendicular to the airflow in order tomaintain efficient burning.The Langley dual-mode scramjet module was tested upto speeds of Mach 7. The only reason it did not achieveeven higher speeds was that Mach 7 was the limit of thewind tunnel. NASA states that its current scramjet can attainMach 12 speeds, and in its recent report to Congress NASAreported, "The upper limit of speed for useful airbreathingFigure 3MCDONNELL DOUGLAS'S MACH 5 ORIENT EXPRESSThis methane-fueled "Orient Express " is based on state-of-the-art technology. It would carry 300 or more passengersto the Far East within a few hours, operate with minimal sonic boom, and would not disturb the ozone layer.FUSION January-February 1986 55