‘Designers are starting to treat concreteas a highly engineered material.’spandrel-arch bridge over the PayetteRiver between Boise and Cascade, Idaho,was rehabilitated. CH2M Hill providedboth design and construction servicesfor the $2.9-million project, whichinvolved reconstruction of corrosiondamageddeck-stringer ends and repairof columns, piers, and arches. Existingdecorative bridge rails also were replacedwith an identical railing. Throughout thedesign, the original historic fabric of thebridge was retained whenever possible.CH2M Hill supplied designbuildservices for the newI-5/41st Street Interchange(at center) and a new flyoverbridge (far left) that replacedan outdated left lane exitin Everett, Washington. <strong>The</strong>project included the wideningof about 10 miles of highwayand rebuilding bridges andinterchanges.<strong>Concrete</strong> Helps MeetChallenges<strong>Concrete</strong> materials can help meet anumber of the challenges presented bythese trends—and that, too, has beena trend for some time, he states. “<strong>The</strong>industry has been headed toward moreconcrete designs for the past 30 or 40years.” Earlier, virtually every interstateoverpass, especially spans of more than100 ft, was constructed with steel girders.“Everything is changed now. We’reseeing precast, prestressed concrete usedmuch more often, with box girder spansas short as 80 ft. At the same time,some prestressed spliced girders areextending to 350-ft-long spans. Splicedgirdersand segmental technology haveexpanded the use of concrete in bridges,and post-tensioning is more widespreadthan ever.”<strong>The</strong> concrete industry has changeddramatically in recent years, he adds,increasing its capabilities significantly.In the 1980s and 1990s, many of theadvances in bridge engineering couldbe attributed to computer software thatallowed designs to be modeled and betterforecasts and calculations to be created.“But in the last 5 to 10 years, the changeswe’ve seen have been due to changes inmaterials and better performance, andthat includes concrete.”High performance concrete is a keyexample. “Designers are starting totreat concrete as a highly engineeredmaterial, and that’s an evolving change.<strong>The</strong>se advances affect what can beaccomplished with bridge engineering,and that’s really exciting.” <strong>The</strong> changeshave been particularly notable in theprecast concrete field, with techniquesachieved with formliners, coloring, andother aesthetic options. “<strong>The</strong>re really area lot of new options being created.”It’s up to designers to stay up to dateand incorporate new ideas whenapplicable, he stresses. “Designersare gaining awareness, and they’reasking questions about what can beaccomplished.” For that reason, CH2MHill works closely with concrete suppliersearly in the design process. “We don’twant to overspecify materials, so wework closely with concrete producers,and they’re very constructive with helpat the concept level. And since we alsoare contractors, we can integrate theideas throughout the process.”<strong>The</strong> new concepts are expandingconcrete applications in new directions,12 | <strong>ASPIRE</strong>, <strong>Spring</strong> 20<strong>08</strong>
<strong>The</strong> new multiple-span Benicia-Martinez <strong>Bridge</strong> traverses theCarquinez Strait between theCity of Benicia in Solano Countyand the City of Martinez inContra Costa County, California.<strong>The</strong> cast-in-place, segmentalbridge is built to be a “lifelinestructure,” remaining open toemergency traffic after a majorearthquake.he adds. For instance, the firm hasworked with the Colorado Departmentof Transportation on one of seven bridgesthe department has developed using acurved, spliced-girder system. “<strong>The</strong>y’vepioneered this design and led the way,which is really an interesting approach.Owners are definitely sold on concreteconcepts and are leading its use.”Lightweight <strong>Concrete</strong>Evolving<strong>Concrete</strong> mixtures that have led to morelightweight concrete also are changingdesign concepts, he says. “Lightweightconcrete is fast becoming a standard,and it has a tremendous influence ondesign.”An example can be seen in the company’swork in a joint venture with T.Y. LinInternational on the Benicia-Martinez<strong>Bridge</strong> in California. <strong>The</strong> project used“sand-lightweight” prestressed concretebox girders constructed primarily by thesegmental, balanced cantilever, cast-inplaceconstruction method. <strong>The</strong> sandlightweightconcrete uses normal weightsand and lightweight coarse aggregate toproduce concrete that is lower in densitythan normal weight concrete. (For moreon this project, see the Summer 2007issue of <strong>ASPIRE</strong>.)“We needed to use concrete that waslightweight but that also offered otherproperties related to modulus of elasticityand creep,” he explains. “We stretchedthe capabilities in that design, and that ishappening more often all the time.”<strong>The</strong> design for the new 3175-ft-longconcrete crossing of the Fraser Rivernear Vancouver, British Columbia,Canada, features a much lower profiledue to the concrete material and a newfoundation design, which uses largediameterbored piles to provide costeffectiveconstruction in the deep layersof soft silt. <strong>The</strong> project also features anemphasis on aesthetics, using decorativeeagles as a recurring theme on bridgetowers and other locations.Self-consolidating concrete also is beingused more often, most usually to aidcontractors in speeding constructionrather than for design purposes.Showers notes. He also has great hopesfor a variety of new reinforcementmaterials, such as fiber reinforcedplastics or carbon fibers.“A number of states have createddemonstration projects with thesematerials, and there is some work beingdone in Europe,” he says. “I haven’tseen a massive breakthrough yet, butthere could be one in the next fewyears. It would be ideal if the materialcould be put into slabs and wouldn’tcorrode. An indefinite service life wouldbe the Holy Grail.”As concrete producers work with CH2MHill toward that goal, the firm willcontinue to improve on its own designand construction processes, as wellas their integration, to help cut costsand create designs that meet the morediverse, specialized, and challengingneeds of all types of bridge clients.<strong>ASPIRE</strong>, <strong>Spring</strong> 20<strong>08</strong> | 13
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