ACO Commercial Kitchen & Food Processing Drainage Systems

UniclassL7315CI/SfB (52.6)February 2013ACO Building DrainageGully SystemsProduct catalogueACO Commercial Kitchen &Food Processing Drainage Systems

ACO Building DrainageACO Building DrainageOur built environment is becoming ever morecomplex. Applications are becoming moresophisticated and the increasing pressure ofregulations and standards makes achievingdesign, performance and financial goals evertougher.Our mission: to eliminate design risk, toreduce installed and life cost and to deliverexceptional finish and performance in everyproduct application.Our global resources and fabrication capacitymake it possible for us to deliver best value,both with our standard products and with ourbespoke designs. Confidence is furtherassured with quality systems that are inaccordance with ISO 9001-2008.ACO Building Drainage is a division of ACOTechnologies plc and part of the worldwideACO Group. The Group has sales in excess of£600 million worldwide with productionfacilities in the UK, Germany, France,Switzerland, Denmark, Spain, Poland, CzechRepublic, Australia and the USA. In totalmore than 3500 people are employed in 40countries throughout the world.ACO Building DrainageSales Office / Estimating Team:Tel: +44(0)1462 816666Fax: +44(0)1462 851895Email: abdestimating@aco.co.ukACO Building DrainageEnquiries Team:Tel: +44(0)1462 816666Fax: +44(0)1462 851895Email: abdcommercial@aco.co.ukACO Building DrainageDesign Services Team:Tel: +44(0)1462 816666Fax: +44(0)1462 851081Email: abdtechnical@aco.co.ukMarketing and Media SupportTel: +44(0)1462 816666Fax: +44(0)1462 851490Email: abdmarketing@aco.co.uk• Product availability, delivery lead times,and all other queries including collections,returns and complaints.• A complete pricing service to stockists,contractors and clients.• Technical and installation advice.• Detailed design and ‘Value Engineering’ advice.• Hydraulic calculations and AutoCAD drawings.• Advice on the suitability of ACO equivalentproducts.• For all product brochures, imagery ormechandising material requests.2collect:clean:hold:release:Stainless Steel andGrease ManagementAnti-flood BackflowLifting StationsGalvanised Steel ChannelsSystemsProtection SystemsStainless Steel GulliesPipe SystemRoof / Balcony DrainageWetroom & Shower DrainageOffice address and contact details:ACO Building DrainageACO Business CentreCaxton RoadBedfordBedfordshireMK41 0LFTel: +44(0)1462 816666Fax: +44(0)1462 851490Email: abdinfo@aco.co.ukCompany Registration No: 1854115VAT No: GB 650 7977 05www.acobd.co.ukFor quick access toour website, scan:

ACO Commercial Kitchen RangeContentsACO Commercial Kitchen RangeGeneral introduction 4Why stainless steel? 4Why ACO Kitchen Channel Systems? 4Surface treatment of stainless steel 4Finishes used by ACO 4System overviewSystem overview 5BenefitsSpecifier benefits 5Installing contractor benefits 5Client benefits 5ACO Kitchen Channel Systems guideStep 1 – ACO Kitchen Channel Systems type selection 6Step 2 – ACO Kitchen Channel Systems & gully size selection 6Step 3 – ACO Kitchen Channel Systems flow rate 7Step 4 – Gully selection 7Step 5 – ACO Kitchen Channel Systems grating selection 8ACO Kitchen Channel Systems guide - Tray Channels 9ACO Kitchen Channel Systems – gully options and accessoriesACO Gully 218 – telescopic – vertical outlet 10ACO Gully 218 – telescopic – horizontal outlet 11ACO Gully 218 – accessories and spares 11Flow-ratesACO Gully 218 12Installation heights3ACO Gully 218 – vertical outlet 110 & 160 mm OD 12ACO Gully 218 – horizontal outlet 110 mm OD 12ACO Kitchen Channel Systems – tundish optionsTundish 13Cleaning methodsCleaning methods 13Overview - linear drainage solutionsACO Modular 125 (Box Channels) 14ACO AS601 (Slot Channels) 15InstallationACO Kitchen Channel Systems – standard type – gully with adhesive bonding flange; Tiled floor 16ACO Kitchen Channel Systems – standard type – gully with mechanical clamping flange; Tiled floor 16ACO Kitchen Channel Systems – standard type – gully with location flange; Resin floor 17ACO Kitchen Channel Systems – vinyl type – gully with location flange; Vinyl floor 17

ACO Commercial Kitchen RangeGeneral introductionSystem overviewIntroductionApplications for ACO Kitchen ChannelSurface treatment ofstainless steelACO Kitchen Channel Systems are designed tobe used in commercial applications whereSystems include:The process of cutting, forming and weldinghygiene, durability and performanceCommercialProfessional kitchensFood processing factoriesRestaurantsBrewing, bottling and canning plantsstainless steel will introduce impurities intothe surface of the material and unlessappropriate action is taken, the material willbegin to corrode and ultimately fail in service.Therefore after fabrication into the finalproduct, it is vital that the stainless steelrequirements are paramount. ACO KitchenChannel Systems are available in number ofdifferent versions featuring different channelvolumes, flow rates, size and spigot outletdiameters to suit various applications.Chilled warehousesmaterial is treated with the correct surfaceLaboratoriesChemical and pharmaceutical industriesSchoolsHospitalsHotelstreatment to ensure the material is fullycorrosion resistant. By applying picklepassivation as the primary surface treatment,the corrosion resistance of stainless steel canbe fully restored to its original state, ensuringlong and reliable life performance togetherACO Kitchen Channel Systems are used inapplications anywhere where hygienic,corrosion resistance and durable drainageperformance are essential.with the required aesthetic appearance.The floor construction and depth together withuse of any waterproofing membrane play animportant role in selection of the appropriatetype of ACO Kitchen Channel Systems.ACO offer two generic ACO Kitchen ChannelWhy stainless steel?systems as shown below.Stainless steel has the following uniqueStandard for concrete, tiled floor and resinadvantages:floor applicationsHighly corrosion resistantFinishes used by ACOVinyl for flexible sheet flooringNon-porous, easy to clean and disinfectPickle passivation (acid treatment). Allapplications4Aesthetically pleasingResistant to temperature extremes andthermal shockCoefficient of linear expansion similar toconcreteManufactured from at least 70% recycledmaterials100% recyclable at end of working lifeACO channels are pickle passivated byimmersing them in a series of acid baths.This is a fundamental requirement forremoving iron embedded particulatesintroduced in the fabrication process andalso restoring the chromium depletedregions generated by the welding process.ACO has one of the largest and mostmodern pickle passivation installations inEurope which ensures the optimumStandardAll ACO Kitchen Channel Systems arecorrosion resistance of our products.manufactured from austenitic stainless steelgrade 304. ACO Kitchen Channel Systems areavailable in grade 316 stainless steel tospecial order.Why ACO KitchenChannel Systems?As the largest producer of stainless steeldrainage systems ACO has the knowledge,experience and expertise to offer optimaldrainage solutions for every application.Therefore ACO offers the designer the freedomto choose from a standard range of productsas well as custom made solutions to suit anyElectro-polishing (electro-chemicalprocess). After pickle passivation, someproducts are then immersed in anelectrolytic fluid in which the productsbecome the anode of a direct currentelectrical circuit. This process ischaracterised by the selective attack on thesurface of the components wherebyupstanding roughness is preferentiallydissolved and will yield a progressivelysmoother, brighter surface. All kitchenchannel grates are electro-polished asstandard.Vinylapplication.

System overviewSystem overviewGratingSilt basketFoul air trapKitchen channelFriction ringGully5BenefitsSpecifier benefitsInstalling contractor benefitsClient benefitsOptimum hygienic solution and easy to cleanEasy and secure telescopic gullyOptimum hygienic solution and easy to Fully compliant with BS EN 1253connectioncleanStainless steel construction for durabilityand long lifeReliable waterproofing membraneconnection optionsSlip resistant gratings available for addeduser safetyChannel edge infill supplied as standard forhygiene and durabilityFriction ring converts easily to membraneseepage drainage Easy maintenance and cleaning Fully compliant with BS EN 1253Two channel types covering all typical floorHeight adjustable for speedy installationStainless steel construction for durabilityinstallations: concrete, resin, vinyl flooringInstallation friendly connection of vinyland long lifeEasy and secure telescopic gully connectionflooringOptional silt basketReliable waterproofing membraneconnection optionsChannel edge infill for durability andeliminates time-consuming back-fillingChannel edge infill for hygiene anddurabilityHigh flow rateEasy to specify system

ACO Commercial Kitchen RangeACO Kitchen Channel Systems guideThis Kitchen Channel guide helps the designer to specify the appropriate channel for each application by following five simple steps.Step 1 – Kitchen Channel Systems type selectionUsing table below, the channel type required will depend on the waterproofing and floor finish details.WaterproofingFloor finishChannel typeDrawingSlab/screed waterproofingrequirements accommodatedwith appropriate gullyselection to suit theapplication, refer to page 8Tiled, concrete or resin floorStandardVinyl floor 1) Vinyl 1)1) If vinyl sheet flooring is considered to be the waterproof membrane, additional slab/screed membrane connection to the gully is optional.Step 2 – Kitchen Channel Systems & gully size selectionSecond step of Kitchen Channel specification is related to the footprint and volume of the channel. Channel volume reflects the maximum amount ofwater the channel can store at once. Channel volume is determined by channel size (Width × Length × Height).Channel volumelitresWidthmmLengthmmHeightmmChannel outletmmCompatiblegully68.6 400 400 60 200 ACO gully 21813.4 400 600 60 200 ACO gully 21816.5 300 1000 60 200 ACO gully 21819.8 600 600 60 200 ACO gully 21822.5 500 800 60 200 ACO gully 218If Kitchen Channels outside the range shown above are required, contact the ACO Building Drainage Helpline on 01462 816666or e-mail abdcommercial@aco.co.uk for further details.

ACO Commercial Kitchen RangeACO Kitchen Channel Systems guideStep 3 – Kitchen Channel Systems flow rateStep 3 relates to flow rate selection. Access selected channel volume capacity in Step 2 and select an appropriate gully flow rate requirement for theapplication.ACO Gully 218ODAAHHODACO gully 218Flowrates [l/s]Gully outletOD mmA min.H=60 mmA max.Horizontal 110 4.5 4.7Vertical 110 5.4 5.6Vertical 160 5.4 5.6Flow rates are measured in accordance with BS EN 1253 without a silt basket. Flow rates with an empty silt basket fitted are approximately 15%lower than stated.Step 4 – Gully selectionAll ACO Gullies are suppliedcomplete with foul air trap andfriction ring as standard.There are two core gullyfunctions. The gully provides connection betweenchannel body and foul drainage system.Each channel size has its own ACO gullyKitchen Channel gullies offerthree basic variations of telescopicconnection between the KitchenChannel and gully body. Telescopic connection with location flange7defined in Step 3.with no waterproofing facilityThe ACO gully acts as the odour trap andTelescopic connection with adhesive bondingfiltration unit. Odour from foul drainageflange for waterproofing connectionsystem is prevented by a fully removableFoul Air Trap (FAT). Filtration of solidparticulates is provided by fully removableTelescopic connection with mechanicalclamping flange for waterproofingSilt basket. FAT and Silt basketspecification follows in Step 5.Location flange.No waterproofing connection.Adhesive bonding flange.Waterproofing connection.Mechanical clamping flange.Waterproofing connection.

ACO Commercial Kitchen RangeACO Kitchen Channel Systems guideTelescopic connection without flangefor waterproofingTelescopic connection WITH flange for waterproofingACO Gully 218 location flange NO waterproofing connection tothe gullyACO Gully 218 adhesivebonding flange Waterproofing welded or bonded tothe gullyACO Gully 218 mechanicalclamping flange Waterproofing mechanically clampedto the gullySee page 12 for flow rate data.Step 5 – ACO Kitchen Channel Systems grating selectionThe ACO Kitchen Channel Systems range isavailable with either plain or slip resistantmesh gratings. Grates are designed for LoadClass L 15 to BS EN 1253. Grating size isbased on channel body size. Please see page 9.8Plain grating: to be used in areas withreduced demand for slip resistance forexample where trolleys are turning.Slip resistant grating: to be used in allareas where there is an increased risk ofaccident caused by slipping.Plain mesh gratingSlip resistant mesh grating

ACO Commercial Kitchen RangeACO Kitchen Channel Systems guide - Tray ChannelsACO Kitchen Channel Systems with ACO Gully 218 Fully compliant to BS EN 1253Manufactured in 304 grade stainlessGully body with telescopic seal to ensureLow construction heightTwo different channel types covering allsteel. 316 grade stainless steel availableto special ordersecure connection between channeland gullytypical floor installations (concrete, resin,tiles, vinyl)BAØ200HA 1) mmChannel dimensionsB 2) mmH mmStandardPart No. 304VinylPart No. 304300 1000 60 409332 409334400 400 60 409352 409354400 600 60 409368 409370500 800 60 409396 409398600 600 60 409412 4094141) Values represent internal dimensions. External dimensions = A+30 mm2) Values represent internal dimensions. External dimensions = B+30 mmACO Kitchen Channel Systems and gratings are available in other sizes and in 316 grade stainless steel to special order. Contact ACO BuildingDrainage Helpline on 01462 816666 or e-mail abdcommercial@aco.co.uk for further details.ACO Kitchen Channel Systems – mesh grating selector9LengthWidth30A mmB mmChannel dimensionsH mmBar mmLoad class*Grating dimensionsWidth mmLength mmSlip resistant MeshPart No. 304Plain MeshPart No. 304Quantity tofill channel300 1000 60 30×2 L15 298 498 414112 414113 2400 400 60 30×2 L15 398 398 414114 414115 1400 600 60 30×2 L15 398 598 414116 414117 1500 800 60 30×2 L15 498 798 414120 414121 1600 600 60 30×2 L15 598 598 414122 414123 1* To BS EN 1253ACO Kitchen Channel Systems and gratings are available in other sizes and in 316 grade stainless steel to special order.Contact ACO Building Drainage Helpline on 01462 816666 or e-mail abdcommercial@aco.co.uk for further details.

ACO Commercial Kitchen RangeACO Kitchen Channel Systems – gully options and accessoriesACO Gully 218 – telescopic – vertical outletDescriptionFlange typeOutlet SpigotODFoulAir TrapMaterialPart No.242170LocationflangeØ110mm With FAT 304 40806198110418170AdhesivebondingflangeØ110mm With FAT 304 40806398110418170MechanicalclampingflangeØ110mm With FAT 304 4080659811024210170LocationflangeØ160mm With FAT 304 40806777160418170AdhesivebondingflangeØ160mm With FAT 304 40806977160418170MechanicalclampingflangeØ160mm With FAT 304 40807177160ACO Kitchen Channel Systems and gratings are available in other sizes and in 316 grade stainless steel to special order.Contact ACO Building Drainage Helpline on 01462 816666 or e-mail abdcommercial@aco.co.uk for further details.

ACO Commercial Kitchen Range – gully options and accessoriesACO Kitchen Channel Systems – gully options and accessoriesACO Gully 218 – telescopic – horizontal outletDescriptionFlange typeOutlet SpigotODFoulAir TrapMaterialPart No.24214711098LocationflangeØ110mm With FAT 304 40808519941814711098AdhesivebondingflangeØ110mm With FAT 304 40808719941814711098MechanicalclampingflangeØ110mm With FAT 304 408089199ACO Gully 218 – accessories and sparesDescription TypeMaterial Part No.50217Vertical outlet gully silt basket 1.4 litrecapacity304 4082221126217Horizontal outlet gully silt basket 0.7 litrecapacity304 40822318296Foul air trap*304 40822021217Foul air trap support*Nitrile 408221Friction ring installation set*Nitrile 408225ACO Tray Channel seal lubricantNM6373*Indicates spares.ACO Kitchen Channel Systems and gratings are available in other sizes and in 316 grade stainless steel to special order.Contact ACO Building Drainage Helpline on 01462 816666 or e-mail abdcommercial@aco.co.uk for further details.

ACO Commercial Kitchen RangeFlow-ratesACO Gully 218ODAHAHODGully outletOD mmH=60 mm H=80 mm H=100 mm H=150 mm H=200 mmA min. A max. A min. A max. A min. A max. A min. A max. A min. A max.Horizontal 110 4.5 4.7 4.8 4.9 4.9 5.1 5.0 5.6 5.6 6.4Vertical 110 5.4 5.6 5.6 5.8 5.7 6.0 5.9 6.4 6.4 6.4Vertical 160 5.4 5.6 5.6 5.8 5.7 6.0 5.9 6.4 6.4 6.4Flow rates are measured in accordance with BS EN 1253 without a silt basket. Flow rates with an empty silt basket fitted are approximately 15%lower than stated. Standard tray depth H=60mm. Additional depths available to special order. The flow rate table above illustrates flow ratecapacities for non-standard products.Contact ACO Building Drainage Helpline on 01462 816666 or e-mail abdcommercial@aco.co.uk for further details.Installation heightsACO Gully 218 – vertical outlet 110 & 160 mm ODBAH12ODChannel height (H) A min. mm A max. mm B min. mm B max. mm60mm 75 115 245 285A min. and B min. values can be reduced by 15 mm if electrical earth screw is removed.ACO Gully 218 – horizontal outlet 110 mm ODODBAHChannel height (H) A min. mm A max. mm B min. mm B max. mm60mm 85 115 235 265A min. and B min. values can be reduced by 15 mm if electrical earth screw is removed and channel outlet spigot shortened.Please be aware that channel outlet pipe shortening affects the A max. and B max.

Flow-ratesACO Kitchen Channel Systems – tundish optionsTundishDescription Application Material Finish Part No.270130100Wall mountedcombi oventundish304 Electro-polish 415820130250Ø250Ø300Kitchen Channelfixed or portablegrating mountedboiling pan/kettletundish completewith removablecoarse strainer304 Electro-polish 415821For other tundish sizes for applications required to safely control discharge of steam and hot water from kitchen or process equipment,contact the ACO Building Drainage Helpline on 01462 816666 or e-mail abdcommercial@aco.co.uk for further details.Cleaning methodsCleaning methodsStainless steel and Nitrile rubber is easy toclean. Washing with soap or a mild detergentand warm water followed by a clean waterrinse is usually quite adequate for manyindustrial applications. An enhanced aestheticappearance will be achieved if the cleanedsurface is finally wiped dry.ConclusionIf all the suggestions and actions in the tablebelow have been attempted, stainless steelhas the facility to be mechanically cleaned byspecialists on site. Please contact ACOBuilding Drainage for further assistance.13Problem Cleaning agent CommentRoutine cleaning, all finishes Soap or mild detergent and water (such as Sponge, rinse with clean water, wipe dry ifwashing up liquid)necessaryFingerprints, all finishes Soap or warm water or organic solvent Rinse with clean water, wipe dry if necessary(e.g. acetone, alcohol)Stubborn stains and discolouration Mild cleaning solutions Rinse well with clean water and wipe dry(e.g. Jif, Goddard Stainless Steel Care)Oil and grease marks, all finishes Organic solvents Clean after with soap and water, rinse with(e.g. acetone, alcohol)clean water and dryRust and other corrosion products Oxalic acid. The cleaning solution should be Rinse well with clean water (precautions for acidapplied with a swab and allowed to stand for cleaners should be observed)15–20 minutes before being washed away withwater. May continue using Jif to give final clean.Scratches on brush (satin) finish Household synthetic fibre scouring pads (e.g. Do not use ordinary steel wool (iron particlesScotch Brite fibre pad). For deeper scratches; can become embedded in stainless steel andapply in direction of polishing. The clean with cause further surface problems)soap or detergent as per routine cleaning.

ACO Commercial Kitchen RangeACO Modular 125 (Box Channels)ACO Box Channel systems enable simpleselection and specification from a wide rangeof components. These modular or bespokesystems are extremely adaptable to specificcircumstances, and are ideal where existingequipment has to be accommodated.They offer excellent waste water conveyanceand interception properties - and are ideallysuited to areas where medium to highvolumes of liquids are present.Box Channel components467Removable gratings facilitate cleaning and2maintenance, and built-in-falls with a 'V'channel base profile help minimise sedimentbuild up in the channel.36Box channels should preferably be specifiedwith a gradient - level inverts can be providedbut are not preferred. ACO slot channelsystems consist of various straight channels(length up to 6000mm), corner and branchunits and outlets. This system is suitable forvarious applications.1FeaturesStainless steel construction for durabilityand long life1V-bottomed profiled channel for enhancedflow efficiency at low flow rates and for14improved self cleaning performanceModular concept allows specification ofstandard channel units to surround5machinery and fit within existing tilingpatternsWide choice of grates to suit the applicationand load classHydraulic capacity calculation for linearchannels is a complex process that canrequire computational analysis. ACO providesthis service free of charge.European Standards for Box Channels:ACO tests slot channels to EN 1253 – Gulliesfor buildings and EN 1433 Drainage channelsfor vehicular and pedestrian areas.123Outlet unitLevel invert and sloping invert channelCorner unit567GullySilt basketFoul air trap4 GratingDetailed information for Box Channel systems available on www.acobd.co.uk

Overview - linear drainage solutionsACO AS601 (Slot Channels)ACO slot channel systems with 20mm surfaceaperture offer simple and effective wastewater interception and conveyance suitable fora wide range of applications whereaccessibility to the channel is not critical - forexample any area where low volumes of fluidSlot channel components8945are expected without significant food debris.Combined with a gully, they provide effectivecentral washdown drainage solutions.11Through its simple construction the system isreliable and robust - with no potential grating2loss where that might otherwise present ahazard.Slot channels should preferably be specifiedwith a gradient - level inverts can be provided367but are not preferred. ACO slot channelsystems consist of various straight channels(length up to 6000 mm), corner and branchunits and outlets. This system is suitable forvarious applications.1Features Stainless steel construction for durabilityand long life V-bottomed profiled channel for enhancedflow efficiency at low flow rates and forimproved self cleaning performance Modular concept allows specification ofstandard channel units to surroundmachinery and fit within existing tilingpatterns12345Outlet unitLevel invert and sloping invert channelCorner unitBranch unitEnd plate6789GratingGullySilt basketFoul air trapDetailed information for slot channel systems available on www.acobd.co.uk15Hydraulic capacity calculation for slotchannels is a complex process that may1050require computational analysis. ACO providesthis service free of charge.260 to 120European Standards for slot channels:ACO tests slot channels to EN 1253 – Gulliesfor buildings and EN 1433 Drainage channelsfor vehicular and pedestrian areas.2029Up to 3000 Maximum length as standardPlease Note: If channel depth is greater than channel bore then a ‘V’ bottom will be incorporated.All dimensions are in mm.

ACO Commercial Kitchen RangeInstallationACO Kitchen Channel Systems – standard type – gully with adhesive bonding flangeTiled floor1 2365471Ceramic tiles3Mastic sealant5Floor screed7Solid concrete floor slab2Tile cement4Rubber infill6Waterproof membraneACO Kitchen Channel Systems – standard type – gully with mechanical clamping flangeTiled floor161 23654781Ceramic tiles3Mastic sealant5Floor screed7Solid concrete floor slab2Tile cement4Rubber infill6Waterproof membrane8Hardcore base

InstallationInstallationACO Kitchen Channel Systems – standard type – gully with location flangeResin floor1623451Epoxy/resin floor3Rubber infill5Hardcore base2Floor screed4 Solid concrete floor slab 6Mastic sealantACO Kitchen Channel Systems – vinyl type – gully with location flangeVinyl floor1172341Vinyl floor3Solid concrete floor slab2Floor screed4Hardcore base

ACO Commercial Kitchen RangeNotes18

ACO Commercial Kitchen RangeNotes19

ACO Technologies plcACO Building DrainageACO Water ManagementCivils + InfrastructureUrban + LandscapeACO SportACO WildlifeACO TechnicACO Building DrainageA division of ACO Technologies plcACO Business CentreCaxton RoadBedfordBedfordshireMK41 0LFTel: 01462 816666Fax: 01462 851490e-mail: acobd@aco.co.ukwww.acobuildingdrainage.co.ukThe ACO Group: A strong family you can depend on.© February 2013 ACO Technologies plc. All reasonable care has been taken in compiling the information in this document. Allrecommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyondthe control of the Company. It is the customer's responsibility to ensure that each product is fit for its intended purpose, and that theactual conditions of use are suitable. This brochure and any advice is provided by ACO Technologies plc (the Company) free ofcharge and accordingly on terms that no liability including liability for negligence will attach to the Company or its servants oragents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Companywill be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company's policy ofcontinuous product development and improvement renders specifications liable to modification. Information provided in thisbrochure is therefore subject to change without prior notification.