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RR909 - Safety performance indicators in the explosives sector - HSE

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EXECUTIVE SUMMARY<br />

The Health and <strong>Safety</strong> Laboratory (HSL) were commissioned by <strong>the</strong> Explosives Inspectorate<br />

with<strong>in</strong> <strong>the</strong> Health and <strong>Safety</strong> Executive to assist with facilitat<strong>in</strong>g <strong>the</strong> implementation of <strong>Safety</strong><br />

Performance Indicators (SPIs) with<strong>in</strong> <strong>the</strong> <strong>explosives</strong> <strong>in</strong>dustry. As part of this facilitation, HSL<br />

collaborated with a work<strong>in</strong>g group of <strong>in</strong>dustry representatives to draft a worked example that<br />

showed how SPIs could be developed and applied with<strong>in</strong> <strong>the</strong> <strong>explosives</strong> <strong>sector</strong>. The worked<br />

example was ref<strong>in</strong>ed follow<strong>in</strong>g feedback from <strong>in</strong>dustry representatives and <strong>in</strong>spectors on its’<br />

relevance and suitability for <strong>the</strong> <strong>in</strong>dustry as a whole.<br />

Aims and Objectives<br />

The aim of this phase of <strong>the</strong> work was to produce a worked example demonstrat<strong>in</strong>g <strong>the</strong><br />

development and application of SPIs with<strong>in</strong> <strong>the</strong> <strong>explosives</strong> <strong>in</strong>dustry, to help <strong>the</strong> <strong>explosives</strong><br />

<strong>sector</strong> understand <strong>the</strong> process of develop<strong>in</strong>g <strong>the</strong>ir own SPIs to monitor and control major<br />

hazards, and help to ga<strong>in</strong> ‘buy-<strong>in</strong>’ to <strong>the</strong> implementation of SPIs.<br />

The objectives were as follows:<br />

o To work <strong>in</strong> collaboration with <strong>in</strong>dustry representatives to develop a draft worked<br />

example demonstrat<strong>in</strong>g <strong>the</strong> process for develop<strong>in</strong>g and implement<strong>in</strong>g SPIs <strong>in</strong> <strong>the</strong><br />

<strong>explosives</strong> <strong>in</strong>dustry;<br />

o Consult with five organisations from <strong>the</strong> <strong>explosives</strong> <strong>in</strong>dustry to collect feedback on <strong>the</strong><br />

relevance of <strong>the</strong> draft worked example;<br />

o Obta<strong>in</strong> feedback from <strong>in</strong>spectors on <strong>the</strong> draft worked example;<br />

o Utilise feedback from <strong>in</strong>dustry and <strong>in</strong>spectors to ref<strong>in</strong>e <strong>the</strong> worked example;<br />

o Record <strong>the</strong> feedback <strong>in</strong> <strong>the</strong> form of a report so as to provide an evidence base for <strong>the</strong><br />

content of <strong>the</strong> f<strong>in</strong>al worked example.<br />

Approach to <strong>the</strong> project<br />

HSL collaborated with a work<strong>in</strong>g group of <strong>in</strong>dustry representatives (from large top-tier<br />

COMAH sites) to develop an <strong>in</strong>itial draft of a <strong>sector</strong> specific worked example. HSL visited and<br />

consulted with <strong>Safety</strong>, Health and Environment Managers, Operations Managers, Technical<br />

Managers and <strong>Safety</strong> and Explosives Licence Advisors <strong>in</strong> five organisations, representative of<br />

<strong>the</strong> diverse range of activities <strong>in</strong> <strong>the</strong> <strong>explosives</strong> <strong>in</strong>dustry to obta<strong>in</strong> feedback on <strong>the</strong> draft worked<br />

example. Feedback from <strong>in</strong>spectors was obta<strong>in</strong>ed from ongo<strong>in</strong>g discussions with <strong>the</strong> HM<br />

Inspector for Health and <strong>Safety</strong> on Explosives responsible for <strong>the</strong> SPI portfolio with<strong>in</strong> <strong>the</strong><br />

Explosives Inspectorate and <strong>in</strong> <strong>the</strong> context of an ‘SPI workshop’ with <strong>in</strong>spectors carried out <strong>in</strong><br />

March 2010.<br />

Ma<strong>in</strong> F<strong>in</strong>d<strong>in</strong>gs<br />

A worked example was drafted <strong>in</strong> collaboration with <strong>in</strong>dustry representatives which was based<br />

on an <strong>explosives</strong> waste disposal scenario, and was chosen because it was a common activity for<br />

all companies, i.e. all companies have to dispose of waste. With<strong>in</strong> <strong>the</strong> worked example, risk<br />

control systems, lead<strong>in</strong>g and lagg<strong>in</strong>g <strong><strong>in</strong>dicators</strong> were proposed.<br />

iii

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