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Product information<br />

<strong>Pressure</strong><br />

<strong>Pressure</strong> switches · <strong>Pressure</strong> transmitters<br />

CERTIFIED<br />

ISO 9001<br />

ISO 14001<br />

DVGW<br />

TÜV


Product Overview<br />

3<br />

Contents<br />

PRESSURE SWITCHES 5<br />

Electronic pressure switches / pressure transmitters Smart Press PST/PST-R 6<br />

Applications, technical data 6<br />

Product Summary 7<br />

Definitions 8/9<br />

Electrical connection 10<br />

Switch outputs, analogue output and relay output 11<br />

Indicators and display 12<br />

Settings at user level 13<br />

Settings at expert level 14<br />

Overview of adjustable parameters 15<br />

Dimensioned drawings 16/17<br />

Mechanical pressure switches 18<br />

Technical features (sectional drawing) 18<br />

Definitions 19/20<br />

General information about explosion protection 21/23<br />

<strong>Pressure</strong> monitoring in areas at risk of explosion 24<br />

10 selection criteria 25<br />

<strong>Pressure</strong> switches – General Description 26<br />

General technical data – valid for all pressure switches 27<br />

“ZF” additional functions for pressure switches and pressure monitors 28/29<br />

Setting instructions 30<br />

<strong>Pressure</strong> switch with switching state interlock (reclosing lockout) 31<br />

Explanation of type designations – type codes 32<br />

DCM pressure switches and pressure monitors for overpressure 33<br />

VCM vacuum switches 34<br />

DNM pressure switches free of non-ferrous metal 35<br />

DNS pressure switches with stainless steel sensor system 36<br />

DDCM differential pressure switches 37<br />

DPS differential pressure switches for ventilation and air-conditioning systems 38<br />

HCD pressure and differential pressure switches for neutral gases (DVGW-tested) 39<br />

<strong>Pressure</strong> switches with 2 microswitches – technical data, switching intervals 40/41<br />

Switching schemes for ZF (additional function) 217 42<br />

Examples of use for two-stage pressure switches 43<br />

<strong>Pressure</strong> switches “of special construction” 44/45<br />

Definitions and information 44/45<br />

Safety analysis for maximum pressure monitoring 46<br />

Further observations and summary 47<br />

Standards – Directives – Component tests 48<br />

Selection according to function and application, equipment of a boiler 49<br />

DA pressure monitors and limiters for maximum pressure monitoring 50<br />

DWR pressure monitors for steam and hot water, fuel gases and liquid fuels 51/52<br />

FD safety-engineered maximum pressure limiters for liquid gas installations 53<br />

DBS series pressure monitors and pressure limiters for particularly safety-critical applications 54<br />

Safety-engineered maximum pressure monitors 55<br />

Safety-engineered minimum pressure monitors 56<br />

Features of safety-engineered pressure monitors and pressure limiters 56<br />

Mechanical pressure switches, pressure monitors for fuel gases (DVGW–tested) 57<br />

Dimensioned drawings for switch housings and pressure sensors 58/59<br />

Accessories 60<br />

EX 011, EX041 series isolating amplifiers 60/61<br />

<strong>Pressure</strong> mediators attached to pressure switches 62<br />

Siphons, NPT adapters 63<br />

Threaded joints and valve combinations 63<br />

Specifications for pressure switches and isolating amplifiers 64


4<br />

Product Overview<br />

PRESSURE SWITCHES 65<br />

Product overview 66<br />

<strong>Pressure</strong> transmitters, pressure regulators, mechanical-inductive F type series 67<br />

<strong>Pressure</strong> transmitters with terminal connection type series F... + ED1 68<br />

<strong>Pressure</strong> transmitters with plug connection type series F ... + ED3 69<br />

Technical data 70<br />

Setting, operation and testing 71/72<br />

Dimensioned drawings 73<br />

<strong>Pressure</strong> transmitters; piezoresistive, 3-conductor system SN 3 74<br />

<strong>Pressure</strong> transmitters; piezoresistive, 2-conductor system SN 2 75<br />

Operator interface / operating ranges 76<br />

Setting and testing 77<br />

Dimensioned drawings 78<br />

DPT type series differential pressure transmitters for gaseous, non-aggressive media 79<br />

AZ type series plug-in digital display 80<br />

GT type series signal separator 81<br />

AP type series programmable digital display 82<br />

Specifications for pressure transmitters 83<br />

Alphabetical type index<br />

Type<br />

Page<br />

Type<br />

Page<br />

APT 82<br />

APV 82<br />

AZ 331 80<br />

DCM 33<br />

DDCM 37<br />

DGM 57<br />

DMW 63<br />

DNM 35<br />

DNS 36<br />

DPS 38<br />

DPT 79<br />

DWAM 50, 55<br />

DWAMV 50<br />

DWR 51/52<br />

EX 041 61<br />

EX 011 60<br />

Ex – DCM 33<br />

Ex – DDCM 37<br />

Ex – DGM 57<br />

Ex – DNM 35<br />

Ex – DNS 36<br />

Ex – DWR 51<br />

Ex – VCM 34<br />

Ex – VNM 34<br />

Ex – VNS 36<br />

FD 53<br />

FHBN ... 68/69<br />

FN 68/69<br />

FVN ... 68, 69<br />

GT 81<br />

HCD 39<br />

K 430 D/480 D 63<br />

MAU8 63<br />

NPT1 63<br />

PST 7<br />

PST ...-R 7<br />

SDBAM 50<br />

SN2 75<br />

SN3 74<br />

ST 12 10<br />

STA 12 10<br />

U 430 B/480 B 63<br />

VCM ... 34<br />

VCMV ... 34<br />

VKD 63<br />

VNM 34<br />

VNMV 34<br />

VNS 36<br />

ZF 28/29<br />

ZFV ... 62


<strong>Pressure</strong> switches<br />

5


6<br />

<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

Smart Press<br />

Electronic pressure switches / pressure transmitters<br />

PST, PST…-R<br />

PST, PST...R<br />

Applications<br />

Honeywell Fema PST and PST…-R series pressure<br />

switches are highly flexible and can be<br />

adjusted and configured in two modes, namely<br />

user mode and expert mode, and are used for<br />

fine adjustment and monitoring of system pressures<br />

in plant engineering, fluidics, process<br />

engineering and pneumatics, and for monitoring<br />

and control of pumps and compressors.<br />

Self-monitored versions are used in manufacturing<br />

lines in the automotive industry and in<br />

many areas of mechanical and special-purpose<br />

engineering. With an overall accuracy of 0.5%<br />

of full scale, these pressure switches/transmitters<br />

are also suitable for measurement monitoring<br />

in many laboratory applications.<br />

Technical data Housing and cover Polybutylene terephthalate (PBT)<br />

Ambient temperature -20 to + 60°C, from 36 V DC…50 °C<br />

Storage temperature -35 to + 80°C<br />

Medium temperature -20 to + 100°C<br />

Relative humidity<br />

0 to 95%, non-condensing<br />

Total accuracy<br />

0.5% of final value, 1…600 bar<br />

1% of final value, 250…1000 mbar<br />

Medium temperature drift 0.3% per 10 K<br />

Weight<br />

380 grams<br />

Parts in contact with medium 1.4571 + 1.4542 (high pressure)<br />

1.4571 + 1.4435 (low-pressure/flush)<br />

Process connection<br />

<strong>Pressure</strong> gauge connection G 1/2“ external thread<br />

Flush connection<br />

G 3/4” external thread<br />

Electrical connection PST versions 5-prong M12 plug, A-coded as per<br />

DIN IEC 60947-5-2<br />

PST…-R version<br />

Extra 3-prong M12 plug<br />

Protection class II as per EN 60335-1<br />

Degree of protection IP65 according to EN 60529<br />

Climate class C as per DIN EN 60654<br />

Power supply<br />

14…36 V DC, max. 100 mA<br />

EMC<br />

compatible as per EN61326/A1<br />

Electronic Outputs 2, configurable as high/low side or<br />

switch outputs<br />

push-pull switches, 14…36 V DC,<br />

(all versions)<br />

max. 250 mA<br />

Reaction time<br />

30 ms<br />

Switching differential (SP/RP) selectable via software<br />

Minimum Switching differential = ^ resolution of the display<br />

Relay outputs Contact type 1 switch-over contact (1 x UM)<br />

(PST..-R series) Min. electrical lifetime 250,000 switching cycles<br />

Switching capacity AC1 (resistive load) 1.5VA (24 VDC/60 mA, 230 VAC/6.5<br />

mA)<br />

Gold contacts AC15 (inductive load) unsuitable<br />

(AgSnO2+Au [5 μm]) Max. switching capacity 60 mA for < 5 ms<br />

Min. switching capacity<br />

50 mW (>5 V or >2 mA)<br />

Switching capacity AC1 (resistive load) 690 VA (230 V AC / 3 A)<br />

Silver contacts AC15 (inductive load) 230 VA (230 V AC / 1 A)<br />

(AgSnO2) Max. switching capacity 30 A for < 5 ms<br />

Min. switching capacity<br />

500 mW (>12 V or >10 mA)<br />

Diagnostic output Output configuration “WARN” output (plug 2) max. 20 mA,<br />

14…36 V DC<br />

Transmitter output Voltage/current 0…10 V and 4…20 mA, configurable<br />

(analogue output)<br />

in expert mode<br />

Range limitation<br />

Measuring range can be limited by up<br />

to 50% FS<br />

Step response<br />

approx. 300 ms<br />

Simulation mode System pressure simulation via pressure range<br />

Reaction test on sensor<br />

signals<br />

4 x/sec…1 x/16 sec


<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

7<br />

Product Summary<br />

PST = <strong>Pressure</strong> Switch +<br />

Transmitter<br />

PST…R = <strong>Pressure</strong> Switch +<br />

Transmitter + Relay<br />

01 = –1…+1 bar<br />

002 = 0–1.6 bar<br />

004 = 0–4 bar<br />

010 = 0–10 bar<br />

025 = 0–25 bar<br />

060 = 0–60 bar<br />

100 = 0–100 bar<br />

250 = 0–250 bar<br />

600 = 0–600 bar<br />

250 = 0–250 mbar<br />

400 = 0–400 mbar<br />

600 = 0–600 mbar<br />

001 = 0–1000 mbar<br />

G12S<br />

G34F<br />

= G 1/2‘‘ Standard pressure<br />

gauge version<br />

= G 3/4” quasi-flush version<br />

PST V 01 R G34F -R<br />

V<br />

M<br />

= Vacuum version<br />

= Millibar version<br />

R<br />

A<br />

= Relative pressure sensor<br />

= Absolute pressure sensor<br />

R<br />

= Relay output of electrically isolated<br />

changeover contact<br />

Ordering data<br />

Smart Press with 2 electronic switching<br />

channels + transmitteroutput<br />

Order no.<br />

<strong>Pressure</strong> in bar<br />

PSTM250RG12S 0…250 mbar<br />

PSTM400RG12S 0…400 mbar<br />

PSTM600RG12S 0…600 mbar<br />

PSTV01RG12S<br />

–1…+1<br />

PST001RG12S 0…1<br />

PST002RG12S<br />

0…1.6<br />

PST004RG12S 0…4<br />

PST010RG12S 0…10<br />

PST025RG12S 0…25<br />

PST060RG12S 0…60<br />

PST100RG12S 0…100<br />

PST250RG12S 0…250<br />

PST600RG12S 0…600<br />

PSTM250RG34F 0…250 mbar<br />

PSTM400RG34F 0…400 mbar<br />

PSTM600RG34F 0…600 mbar<br />

PSTV01RG34F<br />

–1…+1<br />

PST001RG34F 0…1<br />

PST002RG34F<br />

0…1.6<br />

PST004RG34F 0…4<br />

PST010RG34F 0…10<br />

PST025RG34F 0…25<br />

Smart Press with 2 electronic switching<br />

channels + transmitteroutput<br />

and relay output<br />

Order no.<br />

<strong>Pressure</strong> in bar<br />

PSTM250RG12S-R 0…250 mbar<br />

PSTM400RG12S-R 0…400 mbar<br />

PSTM600RG12S-R 0…600 mbar<br />

PSTV01RG12S-R –1…+1<br />

PST001RG12S-R 0…1<br />

PST002RG12S-R 0…1.6<br />

PST004RG12S-R 0…4<br />

PST010RG12S-R 0…10<br />

PST025RG12S-R 0…25<br />

PST060RG12S-R 0…60<br />

PST100RG12S-R 0…100<br />

PST250RG12S-R 0…250<br />

PST600RG12S-R 0…600<br />

PSTM250RG34F-R 0…250 mbar<br />

PSTM400RG34F-R 0…400 mbar<br />

PSTM600RG34F-R 0…600 mbar<br />

PSTV01RG34F-R –1…+1<br />

PST001RG34F-R 0…1<br />

PST002RG34F-R 0…1.6<br />

PST004RG34F-R 0…4<br />

PST010RG34F-R 0…10<br />

PST025RG34F-R 0…25<br />

Max. Bursting Dimensioned<br />

permissible pressure drawing<br />

pressure in bar Page Fig.<br />

in bar<br />

1 > = 1.6<br />

2 > = 3.2<br />

2 > = 3.2<br />

6 > = 10<br />

6 > = 10<br />

6 > = 10 16 30+31<br />

12 > = 20<br />

30 > = 50<br />

75 > = 125<br />

180 > = 300<br />

300 > = 500<br />

500 > = 1600<br />

1000 > = 1800<br />

16 32+33<br />

1 > = 1.6<br />

2 > = 3.2<br />

2 > = 3.2<br />

6 > = 10<br />

6 > = 10 17 34+35<br />

6 > = 10<br />

12 > = 20<br />

30 > = 50<br />

75 > = 125<br />

PST002AG12S 0…2<br />

PST010AG12S 0…10<br />

PST002AG12S-R 0…2<br />

PST010AG12S-R 0…10<br />

6 > = 10<br />

30 > = 50<br />

16 30+31<br />

PST002AG34F 0…2<br />

PST010AG34F 0…10<br />

PST002AG34F-R 0…2<br />

PST010AG34F-R 0…10<br />

6 > = 10<br />

30 > = 50<br />

17 32+33


8<br />

<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

Definitions<br />

e.g. 3.5 bar<br />

Maximum pressure monitoring<br />

<strong>Pressure</strong><br />

Maximum pressure monitoring<br />

If an output is configured as a maximum detector, the electronic pressure switch monitors a programmed<br />

upper pressure limit. A switching process is triggered as soon as the pressure exceeds<br />

this limit.<br />

e.g. 3.0 bar<br />

= active<br />

= inactive<br />

Time<br />

Minimum pressure monitoring<br />

If an output is configured as a minimum detector, the electronic pressure switch monitors a programmed<br />

lower pressure limit. A switching process is triggered as soon as the pressure falls below<br />

this limit.<br />

Minimum pressure monitoring<br />

<strong>Pressure</strong><br />

e.g. 1.0 bar<br />

e.g. 0.5 bar<br />

= active<br />

Window monitoring<br />

If an output is configured for pressure window monitoring, the electronic pressure switch monitors a<br />

programmed pressure window, i.e. the range between a defined lower limit and a defined<br />

upper limit. A switching process is triggered as soon as the pressure falls below the lower pressure<br />

limit or exceeds the upper pressure limit.<br />

Electronic pressure switch<br />

PST and PST…-R series electronic pressure switches consist of an electronic, piezoresistive pressure<br />

sensor and a downstream analyser with 2 independently programmable switching channels, an<br />

analogue output and an optionally configurable relay output.<br />

= inactive<br />

Window monitoring<br />

Time<br />

Switching differential<br />

In contrast to mechanical pressure switches, where the switching differential is essentially determined<br />

by the design, with electronic pressure switches any switching differential may be chosen. The difference<br />

between the switching point and the reset point (the switching differential) is defined at user level<br />

by entering and saving the switching and reset points via the software. The smallest definable switching<br />

differential corresponds to the display resolution.<br />

Switching point and reset point<br />

Any switching point (SP) and reset point (RP) across the entire nominal pressure range of the electronic<br />

pressure switch can be selected at user level via the software.<br />

Switching point deviation<br />

Illegal settings are automatically detected by the software. The value most recently set has priority over<br />

the value first set. If the electronic pressure switch is configured as a maximum detector, for example,<br />

the switching point (SP) must lie above the reset point (RP). If the reset point is above the<br />

switching point, or the switching point is below the reset point, no error will be displayed, but the<br />

switching points will be shifted accordingly until they are finally saved.<br />

Time Out function<br />

“Time Out” refers to the time window in which values can be entered without the display automatically<br />

reverting to pressure display mode. For all settings at user level the setting window is 1 minute.<br />

This means that if the user does not enter anything for one minute during the setting process, the unit<br />

automatically reverts to display mode and shows the current pressure in the display, disregarding any<br />

values that have been entered but not saved. However, when the unit is in setting mode at expert<br />

level, this “Time Out” function is turned off. In other words, the display (and thus the unit) remain in<br />

setting mode until the settings are saved in expert mode.


<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

9<br />

Escape function<br />

After entering a valid 4-digit code, the user is able to parameterise and configure the unit at user or<br />

expert level. However, the unit automatically reverts to the locked state if no adjustment activity takes<br />

place within 60 seconds. Any manipulation of the rotary/push button extends the setting time by a further<br />

60 seconds. On returning to the locked state, the word “CODE” (instead of “EXP”) appears in the<br />

corresponding screen. Once the correct code has been entered, the settings can be changed both in<br />

user mode and in expert mode.<br />

In expert mode it is also possible to change the code. While the unit is in expert mode, if values or<br />

settings are changed but not saved (with “SAVE”), the unit will remain in expert mode until a defined<br />

state is chosen with “SAVE” or “REST” (restore data). If the code is set to “0000” in expert mode and<br />

this state is saved (with “SAVE”), the unit remains in the unlocked condition. In this case the “Escape”<br />

function is disabled.<br />

Simulation<br />

To check the connection configuration or the reaction of the system to output signals, the “SIM” setting<br />

can be used to simulate the pressure for which the unit is designed. The pressure can be varied<br />

from 0-100% of the total value with a rotary switch.<br />

To show the reaction limits of the system it is also possible to set an alternating output signal with a<br />

variable pulse frequency (0 - 100% = 4x/sec …1x/16 sec). If simulation mode is not used for 30 minutes,<br />

the unit automatically reverts to display mode.<br />

Electronic slave pointer<br />

Smart Press allows you to trace a failure event back in time. The hours are counted, starting from the<br />

failure event until the readout date. This enables the system operator to determine when the failure<br />

occurred and so draw conclusions about any plant errors.<br />

Zero adjustment<br />

Zero adjustment is used to compensate any drift error of the sensor, which is liable to occur on all<br />

sensors during the lifecycle of the product. With zero adjustment, SmartPress allows you to set the<br />

display precisely to zero at zero pressure. The position of the adjustment curve is simply moved in parallel.<br />

The basic adjustment of the sensor is not changed. Zero adjustment is only possible within a<br />

range of +/– 2% of the overall pressure range. Therefore a position error, which is particularly liable to<br />

occur on sensors in the range of 0-1 bar, can easily be compensated. As the setting range is very<br />

small, it is virtually impossible for the sensor to be accidentally zeroed on pressurization.<br />

Push/pull output<br />

In expert mode the switch outputs can be configured as traditional open collector or push/pull outputs.<br />

The outputs always assume defined states (e.g.: unswitched: minus potential, switched: plus<br />

potential). If the outputs are applied to the input of a PLC, any pull-down resistors<br />

that would otherwise be necessary can be dispensed with.<br />

Adjustment dynamics<br />

The bit generator of the SmartPress has been redesigned. The time-consuming job of “scanning” with<br />

the adjusting knob has given way to a convenient, dynamic setting strategy.<br />

This allows the user to find the desired setting with just a few turns of the handwheel.


10<br />

<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

Electrical connection<br />

Electrical connection and contact assignment<br />

Electrical connection is via M12 plugs on the back of the unit. Depending on the version, either<br />

2 (PST) or 3 (PST…-R) M12 connector plugs are available (not supplied with the unit).<br />

Contact assignment on plug 1<br />

Pin 1: Supply voltage 14…36 VDC<br />

Pin 2: OUT 2 (output 2) open collector output<br />

Pin 3: 0 volt (ground)<br />

Pin 4: OUT 1 (output 1) open collector output<br />

Pin 5: Serial interface (locked for calibration)<br />

Special characteristic of open collector outputs:<br />

Depending on the design, the output voltage at open collector outputs can be up to 2.5 V lower than<br />

the applied supply voltage.<br />

Example: Supply voltage 14 V… output voltage OUT 1 approx. 11.5 V.<br />

Contact assignment on plug 2<br />

All versions of series PST and PST…-R are also equipped with an A-coded M 12 plug.<br />

Pin 1: Supply voltage 14…36 VDC<br />

Pin 2: WARN (warning output max. 20 mA)<br />

Pin 3: 0 V (ground)<br />

Pin 4: Analogue output AOUT<br />

Pin 5: Serial interface (for factory calibration only)<br />

Units of the PST series can be powered both via plug 1 and via plug 2. If the PST is used purely as a<br />

transmitter, only one connection via plug 2 is needed, because the supply voltage can be connected<br />

here too (see “Contact assignment on plug 1”).<br />

Contact assignment on plug 3<br />

All versions of series PST…R are also equipped with a B-coded M 12 plug.<br />

Suitable cable sockets should be ordered at the same time for the electrical connection.<br />

Optional accessories<br />

Cable socket<br />

5-pole ST12-5-G straight version<br />

5-pole ST12-5-A right-angle version<br />

4-pole ST12-4-G straight version with 2 m cable<br />

4-pole ST12-4-A right-angle version with 2 m cable<br />

Plug protection cap<br />

IP67 STA12<br />

NB – For IP65 special plug protection cap STA12 is required<br />

Observance of IP65 water and dust proofing requires the secure sealing of electrical connections not<br />

closed with plugs.<br />

The soft rubber dust caps fitted for shipping do not fulfil this requirement. A reliable seal can only be<br />

achieved by the STA12 protection cap.


<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

11<br />

Switch outputs<br />

Switch output OUT1 and OUT2:<br />

The switch outputs can be configured via the software (at expert level) both as normally closed / normally<br />

open, and as high-side and low-side switching.<br />

low-side switching<br />

high-side switching<br />

· In normally closed configuration, the selected voltage potential (ground or supply voltage) occurs<br />

at the output in the unswitched state.<br />

· In normally open configuration, the selected voltage potential (ground or supply voltage) occurs at<br />

the output in the switched state.<br />

· In the low-side switching configuration, the outputs switch the voltage potential 0V (ground) with<br />

respect to a consumer connected to OUT1 or OUT2.<br />

· In the high-side switching configuration, the outputs switch the supply voltage potential (minus<br />

approx. 2V) with respect to a consumer connected to OUT1 or OUT2.<br />

If the power supplies of the pressure switch and connected load are independent of one<br />

another, the following must be taken into account: The potential difference between OC output<br />

and ground and OC output and supply voltage must not exceed 36 VDC. If the unit is<br />

configured for low-side switching, the external supply voltage must have the same ground<br />

reference as the unit itself. If the unit is defined as high-side switching, the external supply<br />

voltage must be linked to the supply voltage of the unit. It is important to note that the voltage<br />

drop in the through-connected state can be as much as 2 V. The maximum permitted<br />

current at the OC is 250 mA per switch output (OUT1, OUT2). A maximum switching current<br />

of 250 mA may flow through each channel.<br />

The switching channels are short-circuit-proof and they are monitored for current and temperature.<br />

Where current limiting is used and on overheating, both LEDs light up red (WARN function).<br />

The freely configurable outputs can connect both the supply voltage (+ potential) itself and the ground<br />

(– potential) of the supply voltage to the output. If plus potential exists at the output, ground minus<br />

potential occurs after switching over.<br />

If ground minus potential exists at the output, plus potential occurs after switching over.<br />

High-side switching push/pull outputs<br />

Advantage: The output behaves like a mechanical changeover contact which emits either plus or<br />

minus potential. In other words, the open output is never electrically undefined, as is the case with an<br />

open collector output. Pull-up resistors are therefore unnecessary.<br />

Analogue output and relay output<br />

plug 3<br />

Analogue output AOUT:<br />

The analogue output (AOUT) is available in versions PST and PST…-R. In expert mode it is configurable<br />

both as a 0-10 V/10-0 V, and as a 4–20 mA/20–4 mA output. The unit is supplied with the output<br />

configured for 0-10 V. The input impedance of the connected consumer must not exceed 500<br />

ohms.<br />

Relay output REL:<br />

The relay output is available in version PST…-R. In expert mode the analogue output can be coupled<br />

via the software with output 1 (OUT1) and output 2 (OUT2), and with the WARN function. This means<br />

that the user can choose a potential-free output for these 3 important functions. The changeover contact<br />

of the relay is designed for a maximum resistive load of 4 A and an inductive load of 200 VA. At<br />

the lower end the 5 μ gold-plated silver contacts are designed for a minimum load of 50 mW. (5 V at<br />

10 mA).<br />

It should always be remembered that after a one-off maximum load, use at minimum load is<br />

no longer possible.


12<br />

<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

Indicators and display<br />

The indicators in the display<br />

have the following meanings:<br />

ATT<br />

EXPERT<br />

WARN<br />

WIN<br />

Attenuation (for setting a filter)<br />

Expert mode (allows the user to<br />

configure the unit, e.g. as maximum<br />

detector or minimum detector<br />

or for window monitoring)<br />

Warning function / alarm<br />

Window monitoring (for monitoring<br />

a pressure window to detect<br />

exceeding or falling below a<br />

selected pressure window)<br />

OUT1 Switch output OC 1<br />

OUT2 Switch output OC 2<br />

SP<br />

RP<br />

AOUT<br />

ZERO<br />

FSO<br />

INV<br />

Switching point<br />

Reset point<br />

Switch contact configured as normally<br />

open<br />

Switch contact configured as normally<br />

closed<br />

Analogue output (if the current<br />

pressure is outside the currently<br />

set range, the “AOUT” symbol is<br />

not visible).<br />

Zero point display for the analogue<br />

output or display symbol if output<br />

1 or output 2 defined as low-side<br />

switching (unit switches power<br />

supply plus to the output).<br />

Combined with “FSO” in the<br />

switch configuration menu as indicator<br />

for the push/pull function.<br />

Upper limit of the selected analogue<br />

display range or display<br />

symbol if output 1 or 2 defined as<br />

high-side switching. (unit switches<br />

power supply minus to the output).<br />

Combined with “ZERO” in the<br />

switch configuration menu as indicator<br />

for the push/pull function.<br />

Inversion of the analogue signal<br />

(i.e. “INV” appears if, instead of a<br />

standard analogue signal 0…10 V<br />

or 4…20 mA, the analogue signal<br />

output is set to 10…0 V or<br />

20…4 mA).<br />

Display<br />

The unit has a 4-place digital display with 3 decimal points and a minus sign. There are also other<br />

symbols for the different settings and configurations.<br />

The display also includes a bar graph. This is at the top of the display and consists of a row of separately<br />

addressable individual segments with arrow symbols at either end.<br />

As soon as the unit is powered up, all symbols appear on the display for 1 second as a test and the<br />

two LEDs light up briefly. The unit then goes into display mode, showing the current system pressure<br />

and the selected unit (bar, PSI or Pa). In addition the pressure trend (falling or rising) is indicated by an<br />

arrow at the left (falling) or right (rising) end. The “AOUT” indicator tells the user that the pressure is<br />

currently in the predefined pressure range for the analogue signal.<br />

Meaning of LED colours<br />

LED status<br />

Meaning<br />

LED 1 LED 2 Output 1 Output 2<br />

lit lit Status Status<br />

green green inactive inactive<br />

green orange inactive active<br />

orange green active inactive<br />

orange orange active active<br />

red red SP/RP implausible<br />

red red error<br />

Status LEDs<br />

The current status of the switch outputs is displayed by 2 LEDs located beneath the display (LED 1 and<br />

LED 2). The two 3-colour LEDs indicate the switching status of the corresponding output and the<br />

warning function.<br />

· Orange: the output is ACTIVE<br />

· Green: the output is INACTIVE (if defined as WARN output, likewise INACTIVE)<br />

· During input of the switching points, only the LED of the switching channel currently being modified<br />

is active. When switching points are entered, if an implausible entry is made for the maximum detector,<br />

e. g. SP < RP, the relevant channel LED lights up red.<br />

· Both status LEDs light up red as soon as a WARN state occurs (e. g. electronics faulty and unit overheating).<br />

Warning with both LEDs RED and WARN output active<br />

Display indication<br />

- on sensor failure -***1<br />

- under-voltage -**1*<br />

- under-temperature -*1**<br />

- over-temperature -*2**<br />

Display indication<br />

- overload output 1 -1***<br />

- overload output 2 -2***<br />

- overload output 1 and 2 -3***


<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

13<br />

Settings at user level<br />

Switch output OUT 1 and OUT 2<br />

At user level, the switching point (SP) and reset point (RP) can be set across the entire nominal pressure<br />

range.<br />

When the DIG (digital incremental sensor) is turned by one notch in the clockwise direction, the symbol<br />

“OUT 1” and “SP” appears. When the DIG is pressed, the EDIT “symbol” appears.<br />

After that, any switching point can be selected by turning the DIG clockwise or anticlockwise. When<br />

you press the DIG again, “SAVE” is displayed. Press the DIG again to confirm. The chosen switching<br />

point is now permanently saved.<br />

Turn it clockwise again to display the reset point (RP) symbol. The reset point (RP) is set in the same<br />

way as the switching point (SP).<br />

Analogue output (AOUT)<br />

Turning the DIG clockwise again opens the analogue output (AOUT) window. The screen displays the<br />

lower pressure value set (AOUT ZERO). Press the DIG to enter “EDIT” mode and then “SAVE” to save<br />

the lower reference value permanently.<br />

Turn the DIG again to set “AOUT” “FSO”. Here you can alter the upper reference value. The pressure<br />

value can be changed in the way described above.<br />

<strong>Pressure</strong><br />

without filter<br />

setting<br />

with filter<br />

setting<br />

Time<br />

Filter setting (attenuation)<br />

To make the pressure switch insensitive to pressure peaks and to avoid distorting the measured value<br />

due to pressure peaks, a filter value of 0…95% can be set. After setting the switching points of<br />

OUT 2, turn the DIG again to open the “ATT” window. After pressing the DIG the user can change the<br />

value in edit mode (EDIT) or turn the filter off completely (OFF). Save the selected filter value with<br />

“SAVE”. It is now permanently stored in the memory. The currently measured pressure is compared<br />

with the pressure measured previously. The currently measured pressure is then attenuated depending<br />

on the selected degree of filtering. This attenuation affects all outputs, i. e. all open collector outputs<br />

and relay outputs as well as the analogue output, as the attenuation has a direct influence on the<br />

incoming sensor signal. The previously measured pressure and the currently measured pressure (internally<br />

offset against each other) always produce a weight of 100%. The filter attenuation (effect) can be<br />

mathematically expressed as follows:<br />

R[x] = M[x] * (100% - F) + R[x - 1] * F<br />

where:<br />

“F” is the selected attenuation in %,<br />

“M[x]” is the measured value as a function of a defined time “x”,<br />

“R[x - 1]” is the previously displayed and output (calculated) measured value “x - 1”, and<br />

“R[x]” is the displayed and output (calculated) measured value in the time “x”.<br />

Electronic slave pointer<br />

Before you exit user mode, the Smart Press shows the extreme states in the past by means of<br />

right/left bar graph arrows and maximum values in the vacuum/overpressure range. Press DIG<br />

once to enter “EDIT” mode and turn the knob to see how much time has passed since the event<br />

occurred.


14<br />

<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

Settings at expert level<br />

Configuration of OUT 1 and OUT 2<br />

The last menu item in user mode (EXP) allows you to enter expert mode (after entering a code if necessary).<br />

The screen shows the configuration of OUT 1 (e.g. as WIN monitor for pressure window monitoring).<br />

Press the DIG to enter edit mode (EDIT). Output 1 can be configured as a minimum detector<br />

(left arrow), maximum detector (right arrow) or for pressure window monitoring (WIN) and as a<br />

push/pull output. Press to confirm your selection and open the function screen (FCT 1) of output 1.<br />

Press to enter edit mode (EDIT) and configure output 1 as normally open (NO), normally closed (NC),<br />

high-side or low-side switching or as a push/pull output.<br />

OUT 2 is configured in the same sequence, but note than output 2 can also be configured as a<br />

WARN output.<br />

Configuration of analogue output (AOUT)<br />

Turn the DIG clockwise again to open the configuration menu (AOUT). The screen shows either FCTA<br />

(current output) or FCTV (voltage output). In EDIT mode the analogue output can be configured as<br />

current or voltage output, or inverted.<br />

Allocation of relay contact (on PST…-R versions only)<br />

Turn the DIG clockwise again to enter the relay output configuration mode (REL). Press to switch to<br />

EDIT mode. Turn to apply the relay function to OUT 1, OUT 2 or WARN. The OC outputs are not<br />

affected by this. That is to say, the relay function should always be regarded as parallel to the corresponding<br />

output.<br />

Setting pressure units to bar, Pascal or PSI<br />

Turn the DIG clockwise again to enter the “UNIT” menu. Press and turn to select and confirm the<br />

desired pressure unit.<br />

Setting the display background lighting<br />

Select the menu option LED+ at expert level and “EDIT”, then choose LED+ (permanently lit) or<br />

LED– (switching off automatically).<br />

Simulation mode<br />

Smart Press allows you to simulate various system states for checking connections and functions.<br />

Select menu option SIM1 to take the system pressure through 0-100% according to the sensor specification.<br />

Selected switching points and the analogue output can be checked during this process.<br />

The menu option SIM2 allows you to initiate an alternating square wave signal with a variable pulse frequency.<br />

In this way you can test the system’s ability to react to sensor signals. If the display shows<br />

SIM--, simulation mode is turned off.<br />

Setting a four-digit locking code<br />

Turn the DIG clockwise again to enter the “CODE” menu. Press to enter EDIT mode, where you can<br />

enter and confirm a four-digit code between 0001 and 9999. 0000 is not a code.<br />

Exiting expert level via the EXIT menu<br />

Turn the DIG clockwise again to enter the “EXIT” menu. Press to go directly to display mode or to the<br />

SAVE menu (if any value has been modified). Here you can either confirm the new state with SAVE, or<br />

go back to the previous state (which existed before the modification) with REST (Restore).


<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

15<br />

Overview of adjustable parameters<br />

Activity / Situation Indications in LCD display Parameters modifiable in<br />

Symbols Digital values/text User mode Expert mode<br />

Current pressure is displayed*<br />

Current pressure , relevant unit relevant digital value – –<br />

Output OUT 1 active OUT 1 – – –<br />

Output OUT 2 active OUT 2 – – –<br />

AOUT (pressure between ZERO and FSO) AOUT – – –<br />

Rising pressure – – –<br />

Falling pressure – – –<br />

Alarm (sensor, power supply etc.) WARN ***1, **1* etc. No No<br />

Parameterisation of outputs OUT 1 (and OUT 2)*<br />

SP , OUT1 (OUT2), SP digital value Yes No<br />

RP , OUT1 (OUT2), RP digital value Yes No<br />

1. Window (WIN) setting , OUT1 (OUT2), SP digital value Yes No<br />

2. Window (WIN) setting , OUT1 (OUT2), RP digital value Yes No<br />

Configuration of outputs OUT 1 (and OUT 2)<br />

Maximum pressure monitor (SP>RP) EXPERT, SP, RP, OUT1 (OUT2) No Yes<br />

Minimum pressure monitor (SP


16<br />

<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

Dimensioned drawings<br />

30 31<br />

32 33


<strong>Pressure</strong> switches<br />

Electronic pressure switches / pressure transmitters PST, PST…-R / Smart Press<br />

17<br />

34 35


18<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

Mechanical pressure switches<br />

Technical features / Advantages<br />

Diecast aluminium housing<br />

IP 54 or IP 65<br />

version also available<br />

Wall mounting<br />

or directly on the pressure line<br />

Switching element (microswitch)<br />

Lead sealable setpoint adjustment<br />

Setting spindle locking element<br />

Terminal connection<br />

or plug connection to<br />

DIN 43 650 Form A<br />

Stainless steel sensor housing<br />

Stainless steel bellows<br />

with internal stop<br />

<strong>Pressure</strong> connection<br />

G 1/2“ external<br />

G 1/4” internal<br />

Centring pin


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

19<br />

Definitions<br />

<strong>Pressure</strong> data<br />

Overpressure<br />

Vacuum<br />

Absolute pressure<br />

<strong>Pressure</strong> over atmospheric pressure. The reference point is atmospheric pressure.<br />

<strong>Pressure</strong> under atmospheric pressure. The reference point is atmospheric<br />

pressure.<br />

<strong>Pressure</strong> relative to absolute vacuum.<br />

Differential pressure Difference in pressure between 2 pressure measuring points.<br />

Relative pressure<br />

Overpressure or vacuum relative to atmospheric pressure.<br />

<strong>Pressure</strong> data in all FEMA documents refer to relative pressure.<br />

That is to say, they concern pressure differentials relative to atmospheric pressure. Overpressures have<br />

a positive sign, vacuums a negative sign.<br />

Permissible bursting pressure (maximum permissible pressure)<br />

The maximum working pressure is defined as the upper limit at which the operation, switching reliability<br />

and water tightness are in no way impaired (for values see Product Summary).<br />

Bursting pressure (test pressure)<br />

Type-tested products undergo a pressure test certified by TÜV affirming that the bursting pressure<br />

reaches at least the values mentioned in the Product Summary. During the pressure tests the measuring<br />

bellows are permanently deformed, but the pressurized parts do not leak or burst. The bursting pressure<br />

is usually a multiple of the permissible working pressure.<br />

Setting range<br />

<strong>Pressure</strong> range in which the cutoff pressure can be set with the setting spindle.<br />

<strong>Pressure</strong> units<br />

Unit bar mbar Pa kPa MPa (psi) Ib/m 2<br />

1 bar 1 1000 10 5 100 0.1 14,5<br />

1 mbar 0.001 1 100 0.1 10 -4 0.0145<br />

1 Pa 10 -5 0.01 1 0.001 10 -6 1.45 · 10 -4<br />

1 kPa 0.01 10 1000 1 0.001 0.145<br />

1 MPa 10 10 4 10 6 1000 1 145<br />

1 psi 0.069 68.94 6894 6.894 0.00689 1<br />

In FEMA documents pressures are stated in bar or mbar.<br />

<strong>Pressure</strong> data for a pressure<br />

switch based on the example of<br />

DWR 625:<br />

Setting range: 0.5–6 bar<br />

Perm. working pressure: 20 bar<br />

Bursting pressure: >100 bar<br />

Important:<br />

All pressure data are overpressures or vacuums relative to atmospheric pressure.<br />

Overpressures have a positive sign, vacuums a negative sign.


20<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

Definitions<br />

Maximum pressure monitoring<br />

RSP =SP –xd<br />

Minimum pressure monitoring<br />

RSP =SP+xd<br />

Switching differential<br />

The switching differential (hysteresis) is the difference in pressure between the switching point (SP)<br />

and the reset point (RSP) of a pressure switch. Switching differential tolerances occur due to tolerances<br />

in the microswitches, springs and pressure bellows. Therefore the data in the Product<br />

Summaries are always average values. In the case of limiter functions the switching differential has no<br />

significance, as one is only interested in the switching point at which cutoff occurs, not the reset point.<br />

For a controller function, i.e. in the case of pressure switches used to switch a burner, pump etc.<br />

on and off, a pressure switch with an adjustable switching differential should be chosen.<br />

The switching frequency of the burner or pump can be varied by changing the switching differential.<br />

Adjustable switching differential / Calibration<br />

In the case of pressure switches with adjustable switching differential, the hysteresis can be set within<br />

the specified limits. The switching point (SP) and reset point (RSP) are precisely definable. When setting<br />

the pressure switch, the switching differential situation and the type of factory calibration must be<br />

taken into account. Some pressure switches (e.g. minimum pressure monitors of the DCM series) are<br />

calibrated under “falling” pressure, i.e. switching under falling pressure takes place at the scale value<br />

with the switching differential lying above it. The device switches back at scale value + switching differential.<br />

If the pressure switch is calibrated under rising pressure, switching takes place at the scale<br />

value and the device switches back at scale value — switching differential (see direction of action).<br />

The calibration method is indicated in the data sheets.<br />

Direction of action<br />

In principle, any pressure switch can be used for both maximum pressure and minimum pressure<br />

monitoring. This excludes pressure limiters, whose direction of action (maximum or minimum) is predefined.<br />

The only thing to remember is that the scale reading may deviate by the amount of the switching<br />

differential. See example at bottom left: The scale value is 2.8 bar.<br />

Maximum pressure monitoring<br />

With rising pressure, switching takes place once the preset switching pressure is reached (SP). The<br />

reset point (RP) is lower by the amount of the switching differential.<br />

Minimum pressure monitoring<br />

With falling pressure, switching takes place once the preset switching pressure is reached (SP).<br />

The reset point (RP) is higher by the amount of the switching differential.<br />

Direction of action in vacuum range<br />

It is particularly important to define the direction of action in the vacuum range.<br />

Rising does not mean a rising vacuum, but rising pressure (from the point of view of absolute “0”).<br />

“Falling” pressure means a rising vacuum.<br />

Example: Vacuum switch set to –0.6 bar falling means: Switching (SP) takes place under falling pressure<br />

(rising vacuum) at –0.6 bar. The reset point is higher by the amount of the switching differential<br />

(e.g. at –0.55 bar).<br />

Setting a pressure switch<br />

To define the switching point of a pressure switch exactly, in addition to the pressure it is also necessary<br />

to determine the direction of action. “Rising” means that switching takes place at the set value<br />

when the pressure rises.<br />

The reset point is then lower by the amount of the switching differential. “Falling” means exactly the<br />

opposite.<br />

Please note when specifying the setting of a pressure switch:<br />

In addition to the switching point it is also necessary to specify the direction of action (falling or rising).<br />

Example for selection of a pressure switch:<br />

A pump is to be turned on at 2.8 bar and off again at 4.2 bar.<br />

Chosen type: DCM6-203 according to data sheet DCM. Setting: Scale pointer to 2.8 bar (lower<br />

switching point). Switching differential to 1.4 bar (set according to pressure gauge).<br />

Cutoff point: 2.8 bar +1.4 bar = 4.2 bar.


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

21<br />

General information about<br />

explosion protection<br />

Basic principle<br />

The basic principle of explosion protection is that:<br />

a) combustible materials (gas, vapour, mist or dust) in dangerous quantities<br />

b) air (or oxygen)<br />

c) ignition sources<br />

must not occur in the same place.<br />

The permanent or temporary occurrence of explosive mixtures as per a) and b) is often unavoidable,<br />

therefore when operating electrical installations care must be taken to ensure that no ignition sources<br />

can occur.<br />

With this in mind, the CENELEC technical committee has adopted the following European standards<br />

which are recognized in all EU member states.<br />

· General requirements EN 50 014 · <strong>Pressure</strong> resistant encapsulation “d” EN 50 018<br />

· Oil encapsulation “o” EN 50 015 · Increased safety “e” EN 50 019<br />

· Overpressure encapsulation “p” EN 50 016 · Intrinsic safety “i” EN 50 020<br />

· Sand encapsulation “q” EN 50 017 · Cast encapsulation “m” EN 50 028<br />

The guidelines relevant to FEMA products – besides the “General Requirements EN 50 014” – are<br />

“<strong>Pressure</strong> resistant encapsulation d” and “Intrinsic safety i”.<br />

In addition, all explosion protection guidelines issued up to the present time have been combined into<br />

a single European Ex-Protection Directive 94/9EC. The aim of this new harmonized directive is to bring<br />

the explosion protection regulations of European member states into line with one another and eliminate<br />

barriers to trade between partner states. The new Directive 94/9EC (ATEX 100a), which came<br />

into force on 1 July 2003, replaces all previous directives.<br />

All FEMA ex-pressure switches and ex-thermostats meet the requirements of the new European Ex-<br />

Protection Directive 94/9EC (ATEX 100a).<br />

EEx-d<br />

<strong>Pressure</strong> resistant encapsulation “d”<br />

Switching elements and other electrical function units capable of igniting an explosive mixture are cast<br />

in a housing capable of withstanding the explosive pressure caused by an explosion indoors and preventing<br />

transmission to the surrounding atmosphere.<br />

EEx-i<br />

Intrinsic safety “i”<br />

The equipment used in the area at risk of explosion contains only intrinsically safe electric circuits. An<br />

electric circuit is only intrinsically safe if the quantity of energy is so small that no spark or thermal<br />

effect can occur.<br />

The term “simple electrical equipment”<br />

In view of the use of simple microswitches without additional capacitance or inductance generating<br />

components, our pressure switches and thermostats designed for protection type Ex-i fall in the category<br />

of “simple electrical equipment”. These are not subject to testing or certification requirements<br />

within the meaning of Directive 94/9EC. The units may only be used in conjunction with ATEX-tested<br />

isolating amplifiers in areas at risk of explosion. We equip all units which are explicitly designed for<br />

such use with microswitches having gold contacts, a grounding screw and — for ease of identification<br />

— a blue cable entry.


22<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

General information about<br />

explosion protection<br />

Zone classification<br />

Explosion risk areas are grouped into zones according to the likelihood of a dangerous explosive<br />

atmosphere according to EN 1127-1 occurring.<br />

When assessing the explosion hazard, i.e. when identifying explosion risk areas, the “Guidelines for<br />

the Avoidance of Danger due to Explosive Atmospheres with Examples (ExRL)” of the German<br />

Insurance Association for the Chemical Industry [Berufsgenossenschaft Chemie] must be taken into<br />

account.<br />

If the situation concerns a special case or if doubts exist as to the definition of explosion risk areas, the<br />

matter shall be decided by the supervisory authorities (Trade Supervisory Office [Gewerbeaufsichtsamt],<br />

where applicable with the assistance of the Insurance Association or the Technical Control<br />

Boards [Technische Überwachungsvereine]).<br />

In Zones 0 (20) and 1 (21), only electrical equipment for which a type test certificate has been issued<br />

by a recognized testing agency may be used. In Zone 0 (20), however, only equipment expressly<br />

authorized for that zone may be used. Equipment approved for use in Zones 0 (20) and 1 (21) may<br />

also be used in Zone 2 (22). Under the new European Directive 94/9 EC (ATEX 100a), a distinction is<br />

made between gas atmospheres and dust atmospheres. This results in the following zone classifications:<br />

Gas<br />

Dust<br />

Zone 0<br />

Zone 0 (gas) is a place in which a dangerous explosive<br />

atmosphere is present continuously or for long periods. This<br />

normally includes only the interior of containers or the interior<br />

of apparatus (evaporators, reaction vessels etc.), if the conditions<br />

of Zone 0 are fulfilled. Continuous danger > 1000<br />

hours/year.<br />

Zone 1 occasionally Zone 1 (gas) is a place in which a dangerous explosive<br />

atmosphere can be expected to occur occasionally in normal<br />

operation. This may include the immediate vicinity of Zone 0.<br />

Occasional danger = 10 to 1000 hours/year.<br />

Zone 2<br />

Zone 20<br />

continuously or<br />

for long periods<br />

seldom and for<br />

short periods<br />

continuously or<br />

for long periods<br />

Zone 2 (gas) is a place in which a dangerous explosive<br />

atmosphere can be expected to occur only rarely and then<br />

only for short periods. This may include areas surrounding<br />

Zones 0 and/or 1. Danger only under abnormal operating conditions<br />

< 10 hours/year.<br />

Zone 20 (dust) is a place in which a dangerous explosive<br />

atmosphere in the form of a cloud of dust in air is present<br />

continuously or for long periods, and in which dust deposits of<br />

unknown or excessive thickness may be formed. Dust<br />

deposits on their own do not form a Zone 20. Continuous<br />

danger > 1000 hours/year.<br />

Zone 21 occasionally Zone 21 (dust) is a place in which a dangerous explosive<br />

atmosphere in the form of a cloud of dust in air may occasionally<br />

occur in normal operation, and in which deposits or layers<br />

of inflammable dust may generally be present. This may also<br />

include the immediate vicinity of Zone 20. Occasional danger<br />

= 10 to 1000 hours/year.<br />

Zone 22<br />

seldom and for<br />

short periods<br />

Zone 22 (dust ) is a place in which a dangerous explosive<br />

atmosphere may be expected to occur only rarely and then<br />

only for short periods. This may include areas in the vicinity of<br />

Zones 20 and 21. Danger only under abnormal operating conditions<br />

< 10 hours/year.


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

23<br />

General information about<br />

explosion protection<br />

Explosion group<br />

The requirements for explosion-protected equipment depend on the gases and/or vapours present on<br />

the equipment and on the dusts lying on, adhering to and/or surrounding the equipment. This affects<br />

the gap dimensions required for pressure-proof encapsulation and, in the case of intrinsically safe circuits,<br />

the maximum permitted current and voltage values. Gases, vapours and dusts are therefore<br />

subdivided into various explosion groups.<br />

The danger of the gases rises from explosion group IIA to IIC. The requirements for electrical equipment<br />

in these explosion groups increase accordingly. Electrical equipment approved for IIC may also<br />

be used for all other explosion groups.<br />

Temperature class<br />

The maximum surface temperature of an item of equipment must always be lower than the ignition<br />

temperature of the gas, vapour or dust mixture. The temperature class is therefore a measure of the<br />

maximum surface temperature of an item of equipment.<br />

Temperature class Ignition temperature °C Maximum surface temperature<br />

°C<br />

T1 > 450 450<br />

T2 > 300 300<br />

T3 > 200 200<br />

T4 > 135 135<br />

T5 > 100 100<br />

T6 > 85 85<br />

Identification of explosion-protected electrical equipment<br />

In addition to normal data (manufacturer, type, serial number, electrical data), data relating to the explosion<br />

protection must be included in the identification.<br />

Under the new Directive 94/9EC (ATEX 95), based on IEC recommendations, the following identification<br />

is required:<br />

For example: II G D EEx de IIC T6 IP65 T 80 °C<br />

Ex-protection symbol<br />

Device group II<br />

Approved for gas<br />

Approved for dust<br />

Symbol for equipment built in<br />

accordance with European standards<br />

Explosion protection identifier<br />

Explosion group<br />

Temperature class<br />

IP protection class<br />

Approved maximum temperature


24<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

<strong>Pressure</strong> monitoring in explosion risk<br />

areas Zone 1, 2 and 21, 22<br />

Specially equipped pressure switches can also be used in explosion risk areas Zone 1, 2 and 21,<br />

22. The following alternatives are possible:<br />

1. <strong>Pressure</strong>-proof encapsulated switching device,<br />

explosion protection EEx de IIC T6, PTB 02 ATEX 1121<br />

The pressure switch with pressure-proof encapsulation can be used directly in the explosion risk area<br />

(Zone 1 and 2 or 21 and 22). The maximum switching voltage, switching capacity and ambient temperature<br />

must be taken into account and the rules for installation in the explosion risk area must be<br />

observed. All pressure switches may be equipped with explosion-proof switching devices. However,<br />

special circuits and designs with an adjustable switching differential or internal interlock (reclosing lockout)<br />

are not permitted.<br />

2. EEx-i pressure switches<br />

All pressure switches of normal design can be used in explosion risk areas Zone 1 and 2 or 21 and<br />

22, if they are integrated into an “intrinsically safe control current circuit”. Intrinsic safety is based on<br />

the principle that the control current circuit in the explosion risk area carries only a small quantity of<br />

energy which is not capable of generating an ignitable spark.<br />

Isolating amplifiers, e.g. type Ex 011 or Ex 041, must be tested by the Physikalisch-Technische<br />

Bundesanstalt (PTB) and approved for use in explosion risk areas. Isolating amplifiers must always be<br />

installed outside the explosion risk zone.<br />

<strong>Pressure</strong> switches designed for EEx-ia installations may be provided with blue connection terminals<br />

and cable entries. In view of the low voltages and currents carried via the contacts of the microswitches,<br />

gold-plates contacts are recommended (additional function ZF 513).<br />

3. <strong>Pressure</strong> switches with microswitch and resistor combination for short-circuit and line<br />

break monitoring (see DBS series)<br />

A combination of a pressure switch with mechanical microswitch connected to a 1.5 kOhm series<br />

resistor and a safety-engineered isolating amplifier (type Ex 041) may also be used in explosion risk<br />

zones 1, 2 and 21, 22 (explosion protection EEx-ia).<br />

The safety-engineered isolating amplifier produces a separate intrinsically safe control current circuit<br />

and at the same time monitors the supply conductors between the isolating amplifier and the pressure<br />

switch for short-circuit and line break. In this regard, see also the section on pressure limiters for safety-critical<br />

applications and data sheet Ex 041.<br />

<strong>Pressure</strong> monitoring in explosion risk areas Zone 1 (21) and 2 (22)<br />

Ex-D…<br />

<strong>Pressure</strong>-proof encapsulated<br />

Explosion protection: EEx de<br />

IIC T6 PTB approval for the<br />

complete switching device.<br />

Switching capacity at 250 V/3<br />

A. The pressure switch can be<br />

installed within the Ex-Zone.<br />

D…-513 + Ex 011<br />

Intrinsically safe<br />

Explosion protection: EEx-ia<br />

PTB approval for isolating<br />

amplifiers Ex 041 <strong>Pressure</strong><br />

switch with gold-plated contacts,<br />

blue terminals and blue<br />

cable entries.<br />

The isolating amplifier must be<br />

installed outside the Ex-Zone.<br />

DWR…-576 + Ex 041<br />

Intrinsically safe, line break<br />

and short-circuit monitoring<br />

Explosion protection: EEx-ia<br />

PTB approval for isolating<br />

amplifiers Ex 041 <strong>Pressure</strong><br />

switch with safety sensor,<br />

positive opening microswitch,<br />

gold-plated contacts, blue terminals<br />

and blue cable entries.<br />

The isolating amplifier must be<br />

installed outside the Ex-Zone.


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

25<br />

10 selection criteria<br />

CHECKLIST<br />

1 Medium<br />

Steam, hot water, fuel gases, air, flue gases,<br />

liquid gas, liquid fuels, other media<br />

1a<br />

Sensor material<br />

Stainless steel, non-ferrous metals, plastics (e.g.<br />

Perbunan). Are all sensor materials resistant to the<br />

medium? Oil and grease-free for oxygen?<br />

2 Type approval<br />

Is type approval (TÜV, DVGW, PTB, etc.) required<br />

for the intended application?<br />

3 Function<br />

Monitors, limiters. Safety-engineered<br />

pressure limiters.<br />

4 Direction of action<br />

Is the maximum pressure or minimum pressure to<br />

be monitored? Does the pressure switch have a<br />

controller function (e.g. turns pump on and off)?<br />

5 Setting range<br />

The desired setting range can be found in the<br />

Product Summaries.<br />

Switching differential<br />

6 for controllers/monitors only<br />

The adjustable switching differential is only important<br />

in the case of pressure switches with a controller<br />

function. For limiter functions the switching differential<br />

(hysteresis) has no significance<br />

7 Maximum working pressure<br />

The maximum working pressure listed in the tables<br />

must be equal to or greater than the maximum<br />

system pressure<br />

8 Environmental conditions<br />

Medium temperature / ambient temperature / type<br />

of protection / humidity / Ex-zone / Outdoor installation<br />

– protective measures<br />

9 Type of construction/Size<br />

<strong>Pressure</strong> connection<br />

Size, installation position, installation method, pressure<br />

connection with seal<br />

10 Electrical data Switching<br />

capacity<br />

Switching element / changeover contact / normally<br />

closed contact / normally open contact / switching<br />

capacity / interlocking / gold contacts / contactless<br />

signal transmission<br />

This list of criteria does not claim to be<br />

complete.<br />

However, all items must be checked.<br />

The stated sequence is expedient but not<br />

mandatory.


26<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

<strong>Pressure</strong> switches<br />

General description<br />

Operating mode<br />

The pressure occurring in the sensor housing (1) acts on the measuring bellows (2). Changes in pressure<br />

lead to movements of the measuring bellows (2) which are transmitted via a thrust pin (4) to the<br />

connecting bridge (5). The connecting bridge is frictionlessly mounted on hardened points (6). When the<br />

pressure rises the connecting bridge (5) moves upwards and operates the microswitch (7). A counterforce<br />

is provided by the spring (8) whose pretension can be modified by the adjusting screw (9)<br />

(switching point adjustment). Turning the setting spindle (9) moves the running nut (10) and modifies<br />

the pretension of the spring (8). The screw (11) is used to calibrate the microswitch in the factory. The<br />

counter-pressure spring (12) ensures stable switching behaviour, even at low setting values.<br />

1 = <strong>Pressure</strong> connection<br />

2 = Measuring bellows<br />

3 = Sensor housing<br />

4 = Thrust pin<br />

5 = Connecting bridge<br />

6 = Pivot points<br />

7 = Microswitch or other switching<br />

elements<br />

8 = Setting spring<br />

9 = Setting spindle (switching<br />

point adjustment)<br />

10 = Running nut (switching point<br />

indicator)<br />

11 = Microswitch calibration<br />

screw (factory calibration)<br />

12 = Counter pressure spring<br />

<strong>Pressure</strong> sensors<br />

Apart from a few exceptions in the low-pressure range, all pressure sensors have measuring bellows,<br />

some made of copper alloy, but the majority of high-quality stainless steel. Measured on the basis of<br />

permitted values, the measuring bellows are exposed to a minimal load and perform only a small lifting<br />

movement. This results in a long service life with little switching point drift and high operating reliability.<br />

Furthermore, the stroke of the bellows is limited by an internal stop so that the forces resulting from<br />

the overpressure cannot be transmitted to the switching device. The parts of the sensor in contact<br />

with the medium are welded together without filler metals. The sensors contain no seals. Copper bellows,<br />

which are used only for low pressure ranges, are soldered to the sensor housing. The sensor<br />

housing and all parts of the sensor in contact with the medium can also be made entirely from stainless<br />

steel 1.4571 (DNS series). Precise material data can be found in the individual data sheets.<br />

<strong>Pressure</strong> connection<br />

The pressure connection on all pressure switches is executed in accordance with DIN 16288 (pressure<br />

gauge connection G 1/2A). If desired, the connection can also be made with a G 1/4 internal thread<br />

according to ISO 228 Part 1. Maximum screw-in depth on the G 1/4 internal thread = 9 mm.<br />

Centring pin<br />

In the case of connection to the G 1/2 external thread with seal in the thread (i.e. without the usual<br />

sheet gasket on the pressure gauge connection), the accompanying centring pin is not needed.<br />

Differential pressure switches have 2 pressure connections (max. and min.) each of which are connected<br />

to a G 1/4 internal thread.


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

27<br />

General technical data<br />

with microswitches of the DCM, VCM, DNM, DNS and DDC series.<br />

The technical data of type-tested units may differ slightly.<br />

(please refer to type sheet)<br />

Normal version<br />

Plug connection Terminal connection<br />

version<br />

…200 …300<br />

…700<br />

Switch housing<br />

<strong>Pressure</strong> connection<br />

Switching function and connection<br />

diagram<br />

(applies only to version with<br />

microswitch)<br />

Diecast aluminium GD AI Si 12 Diecast aluminium GD AI Si 12<br />

G 1/2 external thread (pressure gauge connection) and G 1/4 internal thread<br />

G 1/4 internal thread for DDCM differential pressure switches<br />

Floating changeover contact.<br />

Floating changeover contact.<br />

With rising pressure switching<br />

With rising pressure switching<br />

single-pole from 3-1 to 3-2. single-pole from 3-1 to 3-2.<br />

Switching capacity<br />

(applies only to version with<br />

microswitch)<br />

Mounting position<br />

Degree of protection (in vertical<br />

position)<br />

Ex degree of protection<br />

PTB approval Electrical connection<br />

Cable entry<br />

Ambient temperature<br />

Switching point<br />

Switching differential<br />

Lead seal<br />

Medium temperature<br />

Vacuum<br />

Repetition accuracy of switching<br />

points<br />

Vibration strength<br />

Mechanical life<br />

Isolation values<br />

Oil and grease-free<br />

8 A at 250 VAC 3 A at 250 VAC<br />

5 A at 250 VAC inductive 2 A at 250 VAC inductive<br />

8 A at 24 VDC 3 A at 24 VDC<br />

0.3 A at 250 VDC 0.03 A at 250 VDC<br />

min. 10 mA, 12 VDC<br />

min. 2 mA, 24 V DC<br />

preferably vertical<br />

vertical<br />

(see technical data sheet)<br />

IP 54; (for terminal connection …300 IP 65) IP 65<br />

– EEx de IIC T6 tested to EN<br />

50014/50018/50019 (CENELEC)<br />

– PTB 02 ATEX 1121<br />

Plug connection to DIN 43 650 (200 series)<br />

Terminal connection<br />

or terminal connection (300 series)<br />

PG 11 / for terminal connection M 16 x 1.5 M 16 x 1.5<br />

See data sheets<br />

–15 to +60°C<br />

Adjustable via spindle. On switching device<br />

Adjustable via spindle after the<br />

300 the terminal box cover must be removed terminal box lid is removed<br />

Adjustable or not adjustable<br />

Not adjustable<br />

(see Product Summary)<br />

Only possible on plug connection housing 200<br />

Max. 70°C, briefly 85°C Max. 60°C<br />

Higher medium temperatures are possible provided the above limits for the switching device are<br />

ensured by suitable measures (e.g. siphon).<br />

All pressure switches can operate under vacuum. This will not damage the device.<br />

< 1% of the working range (for pressure ranges > 1 bar)<br />

No significant deviations up to 4 g.<br />

With sinusoidal pressure application and room temperature, 10 x 106 switching cycles.<br />

The expected life depends to a very large extent on the type of pressure application, therefore this figure<br />

can serve only as a rough estimate. With pulsating pressure or pressure impacts in hydraulic systems,<br />

pressure surge reduction is recommended.<br />

Overvoltage category III, contamination class 3, reference surge voltage 4000 V.<br />

Conformity to DIN VDE 0110 (01.89) is confirmed.<br />

The parts of all pressure switches with sensors made from steel or stainless steel are oil and greasefree.<br />

The sensors are hermetically encapsulated. They contain no seals. (See also additional function<br />

ZF 1979 Special Packing)


28<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

ZF additional functions — <strong>Pressure</strong><br />

switches and pressure monitors<br />

Example for ordering:<br />

DWR 6 – 205<br />

Code of additional function (e.g. maximum limiter)<br />

Code for pressure range<br />

Sensor system<br />

How to order:<br />

<strong>Pressure</strong> switch<br />

DWR 6–205<br />

or DWR 6<br />

with ZF 205<br />

Additional functions / Connection diagrams<br />

Plug connection Terminal connection Connection diagram Explanation<br />

200 series (IP 54) 300 series (IP 65)<br />

Normal version (plug connection)<br />

Microswitch, single pole switching<br />

Switching differential not adjustable<br />

Terminal connection – housing (300)<br />

…301<br />

Unit with adjustable switching differential<br />

ZF 203<br />

Maximum limiter<br />

with reclosing lockout<br />

Interlocking with rising pressure<br />

ZF 205<br />

see<br />

DWR series<br />

Minimum limiter<br />

with reclosing lockout<br />

Interlocking with falling pressure<br />

ZF 206<br />

see<br />

DWR series<br />

Two microswitches, switching in parallel or in<br />

succession. Fixed switching interval, only<br />

possible with terminal connection housing.<br />

State the switching interval (not possible<br />

with all pressure switches, see data sheet<br />

p. 2, pp. 40 - 43)<br />

ZF 307 *<br />

Two microswitches, 1 plug switching in<br />

succession. adjustable switching interval<br />

Please indicate switching scheme*<br />

(not possible with all pressure switches,<br />

see data sheet p. 2, pp. 40 – 43)<br />

ZF 217 *<br />

Gold-plated contacts,<br />

single pole switching (not available with<br />

adjustable switching differential).<br />

ZF 213<br />

Permitted contact<br />

load:<br />

Max: 24 VDC,100 mA<br />

Min: 5 VDC, 2 mA<br />

Switch housing with surface protection ZF 351<br />

(chemical version).<br />

*Switching point adjustment: Please specify switching point and direction of action (rising or falling pressure).


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

29<br />

Additional functions<br />

for EEx-i equipment ZF 5…<br />

· Housing (300) with terminal connection (IP 65), “blue” cable<br />

entry and terminals.<br />

· Also available with resistor combination for line break and<br />

short-circuit monitoring (with isolating amplifier Ex 041).<br />

Non-Ex area<br />

Ex area<br />

Io Ii<br />

Uo Ui Pi<br />

DWAM…-576<br />

Important:<br />

All pressure switches with the ZF 5… additional functions listed<br />

here can only be operated in combination with a suitable<br />

isolating amplifier (see pages 60 – 61).<br />

For ZF513, ZF576, ZF574:<br />

Ui = 15 V DC, Ii = 60 mA,<br />

Pi = 0.9 W, Ci < 1 nF, Li < 100 μH<br />

Additional functions for EEx-i equipment Connection diagram Isolating amplifier<br />

Gold-plated contacts, single-pole ZF 513 Ex 011<br />

switching. Switching differential fixed (not adjustable).<br />

Switching capacity: max. 24 VDC,<br />

100 mA, min. 5 VDC, 2 mA.<br />

Versions with resistor combination for line break and short-circuit monitoring in control current circuit, see DBS series, pages 54 – 56:<br />

Normally closed contact with resistor combination ZF 576 Ex 041<br />

for maximum pressure monitoring,<br />

gold-plated contacts,<br />

plastic-coated housing<br />

(chemical version).<br />

Normally closed contact with reclosing lockout ZF 577 Ex 041<br />

and resistor combination,<br />

for maximum pressure monitoring<br />

Plastic-coated housing<br />

(chemical version).<br />

Normally closed contact with resistor combination ZF 574 Ex 041<br />

for minimum pressure monitoring,<br />

gold-plated contacts,<br />

plastic-coated housing<br />

(chemical version).<br />

Normally closed contact with reclosing lockout ZF 575 Ex 041<br />

and resistor combination,<br />

for minimum pressure monitoring<br />

Plastic-coated housing<br />

(chemical version).<br />

Other additional functions Plug connection Terminal connection<br />

200 series 300 series<br />

Adjustment according to customer’s instruction: one switching point ZF 1970* ZF 1970*<br />

two switching points or defined switching differential ZF 1972* ZF 1972*<br />

Adjustment and lead sealing according to customer’s instruction:<br />

one switching point ZF 1971* –<br />

two switching points or defined switching differential ZF 1973* –<br />

Labelling of units according to customer’s instruction with sticker ZF 1978 ZF 1978<br />

Special packing for oil and grease-free storage ZF 1979 ZF 1979<br />

Documents: Additional documents, e.g. data sheets, operating instructions, TÜV, DVGW or PTB certificates.<br />

Test certificates according to EN 10 204<br />

Factory certificate 2.2 based on non-specific specimen test WZ 2.2 WZ 2.2<br />

Acceptance test certificate 3.1 based on specific test AZ 3.1 AZ 3.1<br />

Acceptance test certificate for ZFV separating diaphragms AZ 3.1 –V AZ 3.1 –V<br />

*Switching point adjustment: Please specify switching point and direction of action (rising or falling pressure).


30<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

Setting instructions<br />

Factory calibration of pressure switches<br />

In view of tolerances in the characteristics of sensors and springs, and due to friction in the switching<br />

kinematics, slight discrepancies between the setting value and the switching point are unavoidable.<br />

The pressure switches are therefore calibrated in the factory in such a way that the setpoint adjustment<br />

and the actual switching pressure correspond as closely as possible in the middle of the range.<br />

Possible deviations spread to both sides equally.<br />

The device is calibrated either for falling pressure (calibration at lower switching point) or for rising<br />

pressure (calibration at higher switching point), depending on the principal application of the type<br />

series in question.<br />

Where the pressure switch is used at other than the basic calibration, the actual switching point<br />

moves relative to the set switching point by the value of the average switching differential. As FEMA<br />

pressure switches have very small switching differentials, the customer can ignore this where the<br />

switching pressure is set only roughly. If a very precise switching point is needed, this must be calibrated<br />

and checked in accordance with normal practice using a pressure gauge.<br />

1. Calibration at lower switching point 2. Calibration at upper switching point<br />

Setpoint xS corresponds to the lower<br />

Setpoint xS corresponds to the upper<br />

switching point, the upper switching point xO switching point, the lower switching point xU<br />

is higher by the amount of the switching<br />

is lower by the amount of the switching differendifferential<br />

xd.<br />

tial xd.<br />

The chosen calibration type is indicated in the technical data for the relevant type series.<br />

Clockwise:<br />

lower switching<br />

pressure<br />

Anticlockwise:<br />

higher switching<br />

pressure<br />

Setting switching pressures<br />

Prior to adjustment, the securing pin above the scale must be loosened by not more than 2 turns and<br />

retightened after setting. The switching pressure is set via the spindle. The set switching pressure is<br />

shown by the scale.<br />

To set the switching points accurately it is necessary to use a pressure gauge.<br />

Direction of action of setting<br />

spindle<br />

Clockwise:<br />

greater<br />

difference<br />

Anticlockwise:<br />

smaller<br />

difference<br />

With pressure switches of the<br />

DWAMV and DWR…-203 series,<br />

the direction of action of the<br />

differential screw is reversed.<br />

Changing the switching differential (only for switching device with suffix “V”, ZF 203)<br />

By means of setscrew within the spindle. The lower switching point is not changed by the differential<br />

adjustment; only the upper switching point is shifted by the differential. One turn of the differential<br />

screw changes the switching differential by about of the total differential range. The switching differential<br />

is the hysteresis, i.e. the difference in pressure between the switching point and the reset point.<br />

Lead seal of setting spindle (for plug connection housing 200 only)<br />

The setting spindle for setting the desired value and switching differential can be covered and sealed<br />

with sealing parts available as accessories (type designation: P2) consisting of a seal plate and capstan<br />

screw. The sealing parts may be fitted subsequently. The painted calibration screws are likewise<br />

covered.


<strong>Pressure</strong> switches<br />

Mechanical pressure switches — <strong>Pressure</strong> limiters<br />

31<br />

<strong>Pressure</strong> switch with locking of<br />

switching state (reclosing lockout)<br />

In the case of limiter functions, the switching state must be retained and locked, and only unlocked<br />

and the system restarted once the cause of the safety shutdown has been eliminated. There are two<br />

ways of doing this:<br />

1. Mechanical locking inside the pressure switch<br />

Instead of a microswitch with automatic reset, limiters contain a “bistable” microswitch. If the pressure<br />

reaches the value set on the scale, the microswitch trips over and remains in this position. The lock<br />

can be released by pressing the unlocking button (identified by a red dot on the scale side of the<br />

switching device). The interlock can operate with rising or falling pressure depending on the version.<br />

The device can only be unlocked when the pressure has been reduced (or increased) by the<br />

amount of the predefined switching differential. When selecting a pressure limiter, it is necessary<br />

to distinguish between maximum and minimum pressure monitoring. EEx-d versions cannot be<br />

equipped with internal locking.<br />

Maximum pressurelimitation<br />

Minimum pressure limitation<br />

Switching and interlocking<br />

with rising pressure.<br />

Additional function ZF<br />

205.<br />

Connection of control<br />

current circuit to terminals<br />

1 and 3.<br />

Switching and interlocking<br />

with falling pressure.<br />

Additional function ZF 206.<br />

Connection of control current<br />

circuit to terminals 2<br />

and 3.<br />

2. External electrical interlock in the control cabinet (suggested circuits)<br />

A pressure monitor (microswitch with automatic reset) can also be used as a limiter if an electrical<br />

interlock is added. For pressure limitation in steam and hot water boilers, an external interlock is only<br />

permitted if it has been ascertained that the pressure monitor is “of special construction”.<br />

Maximum pressure limitation<br />

with external interlock<br />

Minimum pressure limitation<br />

with external interlock<br />

Where the above interlock circuit is used, the requirements of DIN 57 116/VDE 0116 are met if the<br />

electrical equipment (such as contactors or relays) of the external interlock circuit satisfy VDE 0660 or<br />

VDE 0435.


32<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

Explanation of type designations –<br />

type codes<br />

The type designations of FEMA pressure switches consist of a combination of letters followed by a<br />

number denoting the setting range. Additional functions and version variants are indicated by a code<br />

which is separated from the basic type by a hyphen. Ex versions (explosion protection EEx-d) are identified<br />

by the prefix “Ex” in front of the type designation.<br />

Basic version with additional function Ex-version<br />

(based on the example of DCM series)<br />

DCM XXX DCM XXX-YYY Ex-DCM XXX<br />

DCM<br />

XXX<br />

YYY<br />

Ex<br />

Series code (e.g. DCM)<br />

Codes for pressure range<br />

Code for additional functions<br />

Code for Ex version<br />

Switch housing version<br />

DCM XXX<br />

Basic version with plug connection housing<br />

DCM XXX-2…<br />

Basic version with plug connection housing<br />

DCM XXX-3… Terminal connection housing (300)<br />

Ex-DCM XXX EEx-d switching device (700)<br />

DCM XXX-5…<br />

EEx-i version<br />

Which additional function goes with which pressure switch?<br />

Plug connection, 200 series<br />

Terminal connection, 300 series<br />

Additional function ZF<br />

Additional function ZF<br />

203 213 217 301 307 513 574 575 EEx-d<br />

576 577<br />

DCM/VCM • 1 • • 1 • • 1 • •<br />

VNM/DNS/VNS • • • • • • •<br />

DWAM • • • • •<br />

DDCM • • 2 • • 2 • •<br />

DWR • • • • • • •<br />

DGM • • • • • •<br />

• available 1<br />

except DCM 4016, DCM 4025, VCM 4156 and DCM 1000<br />

2<br />

except DDCM 252, 662, 1602, 6002<br />

Ex-versions (EEx-d) can only be supplied in basic form.<br />

Additional functions are not possible.


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

33<br />

DCM pressure switches<br />

and pressure monitors<br />

for overpressure, for non-aggressive<br />

liquid and gaseous media<br />

DCM 025 DCM 25<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

External thread G 1/2 (pressure gauge connection)<br />

according to DIN 16 288 and internal<br />

thread G 1/4 according to ISO 228 Part 1.<br />

Switching device<br />

Robust housing (200) made of seawater-resistant<br />

diecast aluminium GD Al Si 12.<br />

Degree of protection<br />

IP 54, in vertical position.<br />

<strong>Pressure</strong> sensor materials<br />

DCM 3…DCM 63 Metal bellows: 1.4571<br />

Sensor housing: 1.4104<br />

DCM 025 – DCM 1 Metal bellows: Cu Sensor<br />

housing: Cu + Ms<br />

DCM 4016/ Diaphragm: Perbunan<br />

DCM 4025 Sensor housing: 1.4301<br />

DCM 1000 Diaphragm: Perbunan<br />

Sensor housing: Brass<br />

Mounting position<br />

Vertically upright and horizontal. DCM 4016<br />

and 4025 vertically upright.<br />

Ambient temp. at switching device<br />

–25…+70 °C, except: DCM 4016,<br />

4025, 1000: –15…+60 °C<br />

For EEx-d versions: –15…+60 °C<br />

Max. medium temperature<br />

The maximum medium temperature at the<br />

pressure sensor must not exceed the permitted<br />

ambient temperature at the switching<br />

device. Temperatures may reach 85°C for<br />

short periods (not EEx-d). Higher medium temperatures<br />

are possible provided the above limit<br />

values for the switching device are ensured by<br />

suitable measures (e.g. siphon).<br />

Mounting<br />

Directly on the pressure line (pressure gaugeconnection)<br />

or on a flat surface with two<br />

4 mm Ø screws.<br />

Switching pressure<br />

Adjustable from outside with screwdriver.<br />

Switching differential<br />

Not adjustable with DCM and Ex-DCM types.<br />

Adjustable from outside with DCM-203 types.<br />

For values see Product Summary.<br />

Contact arrangement<br />

Single-pole changeover switch.<br />

Switching 250 VAC 250 VDC 24 VDC<br />

capacity (ohm) (ind) (ohm) (ohm)<br />

Normal 8 A 5 A 0.3 A 8 A<br />

EEx-d 3 A 2 A 0.03 A 3 A<br />

Type Setting range Switching Max. Materials in- Dimendifferential<br />

permissible contact with sioned<br />

(mean values) pressure medium drawing<br />

Switching differential not adjustable<br />

DCM 4016 1…16 mbar 2 mbar 1 bar Perbunan 1 + 11<br />

DCM 4025 4…25 mbar 2 mbar 1 bar + 1.4301<br />

DCM 1000 10…100 mbar 12 mbar 10 bar Perbunan + MS 1 + 10<br />

DCM 025 0.04…0.25 bar 0.03 bar 6 bar<br />

DCM 06 0.1…0.6 bar 0.04 bar 6 bar Cu + Ms 1 + 14<br />

DCM 1 0.2…1.6 bar 0.04 bar 6 bar<br />

DCM 506 15…60 mbar 10 mbar 12 bar 1 + 12<br />

DCM 3 0.2…2.5 bar 0.1 bar 16 bar<br />

DCM 6 0.5…6 bar 0.15 bar 16 bar<br />

DCM 625 0.5…6 bar 0.25 bar 25 bar<br />

DCM 10 1…10 bar 0.3 bar 25 bar 1.4104<br />

1 + 18<br />

1 + 17<br />

DCM 16 3…16 bar 0.5 bar 25 bar +<br />

DCM 25 4…25 bar 1.0 bar 60 bar 1.4571<br />

DCM 40 8…40 bar 1.3 bar 60 bar<br />

1 + 16<br />

DCM 63 16…63 bar 2.0 bar 130 bar<br />

Switching differential adjustable<br />

DCM 025-203 0.04…0.25 bar 0.03…0.4 bar 6 bar<br />

DCM 06-203 0.1…0.6 bar 0.04…0.5 bar 6 bar Cu + Ms 1 + 14<br />

DCM 1-203 0.2…1.6 bar 0.07…0.55 bar 6 bar<br />

DCM 3-203<br />

DCM 10-203<br />

0.2…2.5<br />

1…10<br />

bar<br />

bar<br />

0.15…1.5<br />

0.5…2.8<br />

bar<br />

bar<br />

16<br />

25<br />

bar<br />

bar<br />

DCM 6-203<br />

DCM 16-203<br />

0.5…6<br />

3…16<br />

bar<br />

bar<br />

0.25…2.0<br />

0.7…3.5<br />

bar<br />

bar<br />

16<br />

25<br />

bar<br />

bar 1.4104<br />

1 + 18<br />

1 + 17<br />

DCM 25-203 4…25 bar 1.3…6.0 bar 60 bar +<br />

DCM 40-203 8…40 bar 2.6…6.6 bar 60 bar 1.4571 1 + 16<br />

DCM 63-203 16…63 bar 3.0…10 bar 130 bar<br />

For smaller pressure ranges see also VCM, DGM, HCD and DPS sheets.<br />

For additional functions refer to ZF data sheet.<br />

version, (housing 700), explosion protection EEx-d<br />

Ex-DCM 4016 1…16 mbar 2 mbar 1 bar Perbunan 3 + 11<br />

Ex-DCM 4025 4…25 mbar 2 mbar 1 bar Perbunan 3 + 11<br />

For other Ex-devices, see type series VCM, DNM, DNS, DDCM, DWR, DGM described below.<br />

Calibration<br />

The DCM series is calibrated for falling pressure. This means that the adjustable switching pressure on<br />

the scale corresponds to the switching point at falling pressure. The reset point is higher by the<br />

amount of the switching differential. (See also page 30, 1. Calibration at lower switching point).<br />

s<br />

Degree of protection:<br />

IP 54


34<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

VCM type series<br />

Negative pressure switches (vacuum switches)<br />

VCM 301<br />

VNM 111<br />

FEMA negative pressure switches detect the<br />

pressure difference relative to atmospheric pressure.<br />

All data relating to the setting range and<br />

thus also the scale divisions on the switching<br />

devices are to be understood as the difference<br />

in pressure between the relevant atmospheric<br />

pressure and the set switching pressure.<br />

The “zero” reference point on the scale of the<br />

unit corresponds to the relevant atmospheric<br />

pressure. A minus sign before the pressure value<br />

signifies negative pressure below the relevant<br />

atmospheric pressure.<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

External thread G 1/2 (pressure gauge connection)<br />

according to DIN 16 288 and internal<br />

thread G 1/4 according to ISO 228 Part 1.<br />

Switching device<br />

Robust housing (200) made of seawaterresistant<br />

diecast aluminium GD Al Si 12.<br />

Degree of protection<br />

IP 54, in vertical position.<br />

IP 65, for EEx-d version.<br />

<strong>Pressure</strong> sensor materials<br />

VNM 111 and Metal bellows: 1.4571<br />

VNM 301: Sensor housing: 1.4104<br />

VCM 095, 101 Metal bellows of Cu Zn<br />

and 301:<br />

VCM 4156:<br />

Sensor housing of CuZn<br />

Perbunan diaphragm sensor<br />

housing: 1.4301<br />

Mounting position<br />

Vertically upright and horizontal.<br />

VCM 4156 vertically upright.<br />

Ambient temp. at switching device<br />

–25…+70 °C<br />

For EEx-d versions: –15…+60 °C<br />

Max. medium temperature<br />

The maximum medium temperature at the<br />

pressure sensor must not exceed the permitted<br />

ambient temperature at the switching device.<br />

Temperatures may reach 85°C for short periods<br />

(not EEx-d). Higher medium temperatures<br />

are possible provided the above limit values for<br />

the switching device are ensured by suitable<br />

measures (e.g. siphon).<br />

Mounting<br />

Directly on the pressure line (pressure gaugeconnection)<br />

or on a flat surface with two<br />

4 mm Ø screws.<br />

Switching pressure<br />

Adjustable from outside with screwdriver.<br />

Switching differential<br />

Not adjustable with VCM and Ex-VCM types.<br />

Adjustable with VCM-203 type.<br />

For values see Product Summary.<br />

Contact arrangement<br />

Single-pole changeover switch.<br />

Product Summary<br />

Type Setting range Switching Max. Dimendifferential<br />

permissible sioned<br />

(mean values) pressure drawing<br />

Switching differential not adjustable<br />

VCM 4156 -15…+6 mbar 2 mbar 1 bar 1 + 11<br />

VCM 301 -250…+100 mbar 25 mbar 1.5 bar 1 + 13<br />

VNM 301 –250…+100 mbar 45 mbar 3 bar 1 + 15<br />

VCM 101 –1*…+0.1 bar 45 mbar 3 bar 1 + 14<br />

VCM 095 –0.9…+0.5 bar 50 mbar 3 bar 1 + 14<br />

VNM 111 –1*…+0.1 bar 50 mbar 6 bar 1 + 15<br />

Switching differential adjustable<br />

VCM 301-203 –250…+100 mbar 30–200 mbar 1.5 bar 1 + 13<br />

VNM 301-203 –250…+100 mbar 70 –500 mbar 3 bar 1 + 15<br />

VCM 101-203 –1*…+0.1 bar 80 –350 mbar 3 bar 1 + 14<br />

VCM 095-203 –0.9….+0.5 bar 90 –400 mbar 3 bar 1 + 14<br />

VNM 111-203 –1*…+0.1 bar 90 –650 mbar 6 bar 1 + 15<br />

version, (housing 700), explosion protection EEx-d<br />

Ex-VCM 4156 –15…+6 mbar 2 mbar 1 bar 3 + 11<br />

Ex-VCM 301 –250…+100 mbar 25 mbar 1.5 bar 3 + 13<br />

Ex-VNM 301 –250…+100 mbar 45 mbar 3 bar 3 + 15<br />

Ex-VCM 101 –1*…+0.1 bar 45 mbar 3 bar 3 + 14<br />

Ex-VCM 095 –0.9…+0.5 bar 50 mbar 3 bar 3 + 14<br />

Ex-VNM 111 –1*…+0.1 bar 50 mbar 6 bar 3 + 15<br />

* At very high vacuums, close to the theoretical maximum of –1 bar, the switch may not be usable in<br />

view of the special conditions of vacuum engineering. However, the pressure switch itself will not be<br />

damaged at maximum vacuum.<br />

For additional functions refer to ZF data sheet.<br />

For smaller pressure ranges see also HCD and DPS data sheets.<br />

Calibration<br />

The VCM and VNM series are calibrated for falling pressure. This means that the adjustable switching<br />

pressure on the scale corresponds to the switching point at falling pressure. The reset point is higher<br />

by the amount of the switching differential. (See also page 30, 1. Calibration at lower switching point).<br />

Switching 250 VAC 250 VDC 24 VDC<br />

capacity (ohm) (ind) (ohm) (ohm)<br />

Normal 8 A 5 A 0.3 A 8 A<br />

EEx-d 3 A 2 A 0.03 A 3 A<br />

s<br />

Degree of protection:<br />

IP 54/65


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

35<br />

DNM type series<br />

<strong>Pressure</strong> switches free of non-ferrous metal<br />

All parts of the DNM series of FEMA pressure<br />

switches which come into contact with the<br />

medium are made of stainless steel. The pressure<br />

sensor is welded according to the latest<br />

methods without filler metals.<br />

The diecast aluminium switch housing is also<br />

highly resistant to aggressive influences in the<br />

surrounding atmosphere.<br />

DNM 025<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

External thread G 1/2 (pressure gauge connection)<br />

according to DIN 16 288 and internal<br />

thread G 1/4 according to ISO 228 Part 1.<br />

Switching device<br />

Robust housing (200) made of seawater-resistant<br />

diecast aluminium GD Al Si 12.<br />

Degree of protection<br />

IP 54, in vertical position.<br />

IP 65, for EEx-d version.<br />

<strong>Pressure</strong> sensor materials<br />

Sensor housing 1.4104<br />

<strong>Pressure</strong> bellows: 1.4571<br />

Mounting position<br />

Vertically upright and horizontal.<br />

Ambient temperature at switching device<br />

–25…+70 °C.<br />

For EEx-d versions: –15…+60 °C<br />

Max. medium temperature<br />

The maximum medium temperature at the<br />

pressure sensor must not exceed the permitted<br />

ambient temperature at the switching<br />

device. Temperatures may reach 85°C for<br />

short periods (not EEx-d).<br />

Higher medium temperatures are possible provided<br />

the above limit values for the switching<br />

device are ensured by suitable measures<br />

(e.g. siphon).<br />

Product Summary<br />

Type Setting range Switching Max. Dimendifferential<br />

permissible sioned<br />

(mean values) pressure drawing<br />

Switching differential not adjustable<br />

DNM 025 0.04…0.25 bar 0.03 bar 6 bar 1 + 15<br />

version, (housing 700), explosion protection EEx-d<br />

Ex-DNM 10 1…10 bar 0.3 bar 16 bar 3 + 17<br />

Ex-DNM 63 16…63 bar 1.0 bar 130 bar 3 + 16<br />

Calibration<br />

The DNM series is calibrated for falling pressure. This means that the adjustable switching pressure<br />

on the scale corresponds to the switching point at falling pressure. The reset point is higher by the<br />

amount of the switching differential. (See also page 30, 1. Calibration at lower switching point).<br />

Mounting<br />

Directly on the pressure line (pressure gauge<br />

connection) or on a flat surface with two<br />

4 mm Ø screws.<br />

Switching pressure<br />

Adjustable from outside with screwdriver.<br />

Switching differential<br />

Not adjustable with DNM and Ex-DNM types.<br />

Contact arrangement<br />

Single-pole changeover switch.<br />

Switching 250 VAC 250 VDC 24 VDC<br />

capacity (ohm) (ind) (ohm) (ohm)<br />

Normal 8 A 5 A 0.3 A 8 A<br />

EEx-d 3 A 2 A 0.03 A 3 A<br />

s<br />

Degree of protection:<br />

IP 54/65


36<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

DNS type series<br />

<strong>Pressure</strong> switch with stainless steel sensor system, with<br />

optional plastic-coated housing<br />

DNS 3-201<br />

<strong>Pressure</strong> switches of the DNS series are suitable<br />

for monitoring and controlling pressures in<br />

chemical plants, process engineering and any<br />

situation where the pressure of aggressive<br />

liquids and gases must be monitored.<br />

All components of the sensor system are made<br />

from high-quality stainless steel (1.4571) and<br />

welded using the latest methods without filler<br />

metals. The pressure sensor is hermetically<br />

encapsulated and contains no sealing materials.<br />

DNS 6-351<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

External thread G 1/2 (pressure gauge<br />

connection) according to DIN 16 288 and internal<br />

thread G 1/4 according to ISO 228 Part 1.<br />

Switching device<br />

Robust housing (200) made of seawater-resistant<br />

diecast aluminium GD Al Si 12.<br />

Degree of protection<br />

IP 54, in vertical position.<br />

IP 65, for EEx-d version.<br />

<strong>Pressure</strong> sensor materials<br />

<strong>Pressure</strong> bellows and all parts in contact with<br />

medium. X 6 Cr Ni Mo Ti 17122 Material no.<br />

1.4571<br />

Mounting position<br />

Vertically upright and horizontal.<br />

Max. ambient temperature at switching<br />

device<br />

–25…+70 °C.<br />

For EExd versions: –15…+60 °C.<br />

Max. medium temperature<br />

The maximum medium temperature at the<br />

pressure sensor must not exceed the permitted<br />

ambient temperature at the switching device.<br />

Temperatures may reach 85°C for short periods<br />

(not EEx-d).<br />

Higher medium temperatures are possible provided<br />

the above limit values for the switching<br />

device are ensured by suitable measures<br />

(e.g. siphon).<br />

Mounting<br />

Directly on the pressure line (pressure gaugeconnection)<br />

or on a flat surface with two 4 mm<br />

Ø screws.<br />

Switching pressure<br />

Adjustable from outside with screwdriver.<br />

Switching differential<br />

For values see Product Summary.<br />

Contact arrangement<br />

Single-pole changeover switch.<br />

Switching 250 VAC 250 VDC 24 VDC<br />

capacity (ohm) (ind) (ohm) (ohm)<br />

Normal 8 A 5 A 0.3 A 8 A<br />

EEx-d 3 A 2 A 0.03 A 3 A<br />

Plastic coating<br />

The diecast aluminium housing in GD Al Si is<br />

chromated and stove-enamelled with resistant<br />

plastic. Corrosion tests with 3% saline solution<br />

and 30 temperature changes from +10 to<br />

+80°C showed no surface changes after 20<br />

days.<br />

Product Summary<br />

Type Setting range Switching Max. Dimendifferential<br />

permissible sioned<br />

(mean values) pressure drawing<br />

Switching differential not adjustable<br />

VNS 301-201 -250…+100 mbar 45 mbar 3 bar<br />

VNS 111-201 -1*…+0.1 bar 50 mbar 6 bar<br />

DNS 025-201 0.04…0.25 bar 30 mbar 6 bar 1 + 15<br />

DNS 06-201 0.1…0.6 bar 40 mbar 6 bar<br />

DNS 1-201 0.2…1.6 bar 60 mbar 6 bar<br />

DNS 3-201<br />

DNS 10-201<br />

0.2…2.5<br />

1…10<br />

bar<br />

bar<br />

0.1 bar<br />

0.3 bar<br />

16<br />

16<br />

bar<br />

bar<br />

DNS 6-201<br />

DNS 16-201<br />

0.5…6<br />

3…16<br />

bar<br />

bar<br />

0.15 bar<br />

0.5 bar<br />

16<br />

25<br />

bar<br />

bar<br />

1 + 18<br />

1 + 16<br />

…-203 types Adjustable switching differential<br />

Plastic-coated housing<br />

VNS 301–351 –250…+100 mbar 45 mbar 3 bar<br />

VNS 111–351 –1*…+0.1 bar 50 mbar 6 bar<br />

DNS 025–351 0.04…0.25 bar 30 mbar 6 bar 2 + 15<br />

DNS 06–351 0.1…0.6 bar 40 mbar 6 bar<br />

DNS 1–351 0.2…1.6 bar 60 mbar 6 bar<br />

DNS 3–351<br />

DNS 10–351<br />

0.2…2.5<br />

1…10<br />

bar<br />

bar<br />

0.1 bar<br />

0.3 bar<br />

16<br />

16<br />

bar<br />

bar<br />

DNS 6–351<br />

DNS 16–351<br />

0.5…6<br />

3…16<br />

bar<br />

bar<br />

0.15 bar<br />

0.5 bar<br />

16<br />

25<br />

bar<br />

bar<br />

2 + 18<br />

2 + 16<br />

version, (housing 700), explosion protection EEx-d<br />

Ex-VNS 301 –250…+100 mbar 45 mbar 3 bar<br />

Ex-VNS 111 –1*…+0.1 bar 50 mbar 6 bar<br />

Ex-DNS 025 0.04…0.25 bar 30 mbar 6 bar 3 + 15<br />

Ex-DNS 06 0.1…0.6 bar 40 mbar 6 bar<br />

Ex-DNS 1 0.2…1.6 bar 60 mbar 6 bar<br />

Ex-DNS 3<br />

Ex-DNS 10<br />

0.2…2.5<br />

1…10<br />

bar<br />

bar<br />

0.1 bar<br />

0.3 bar<br />

16<br />

16<br />

bar<br />

bar<br />

Ex-DNS 6<br />

Ex-DNS 16<br />

0.5…6<br />

3…16<br />

bar<br />

bar<br />

0.15 bar<br />

0.5 bar<br />

16<br />

25<br />

bar<br />

bar<br />

3 + 18<br />

3 + 16<br />

Explosion protection EEx-i with ZF 513<br />

Example for ordering: DNS…-513<br />

* At very high vacuums, close to the theoretical maximum of –1 bar, the switch may not be usable in<br />

view of the special conditions of vacuum engineering. However, the pressure switch itself will not be<br />

damaged at maximum vacuum.<br />

Calibration<br />

The DNS and VNS series are calibrated for falling pressure. This means that the adjustable switching<br />

pressure on the scale corresponds to the switching point at falling pressure. The reset point is higher<br />

by the amount of the switching differential. (See also page 30, 1. Calibration at lower switching point).<br />

s<br />

Degree of protection:<br />

IP 54/65


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

37<br />

DDCM type series<br />

Differential pressure switch<br />

Ex-DDCM<br />

DDCM 252<br />

FEMA differential pressure switches are suitable<br />

for monitoring and controlling differential pressures,<br />

flow monitoring and automatic control of<br />

filter systems. A double chamber system with<br />

stainless steel bellows or Perbunan diaphragm<br />

accurately detects the difference between the<br />

two applied pressures. The desired switching<br />

pressure is continuously adjustable within the<br />

ranges mentioned in the type summary.<br />

The settings relate to the lower switching point<br />

(with falling differential pressure). The upper<br />

switching point (with rising differential pressure)<br />

is higher by the amount of the switching differential.<br />

All differential pressure monitors can also be<br />

used in the vacuum range. Every pressure<br />

switch has 2 pressure connections with appropriate<br />

markings.<br />

Technical data<br />

Product Summary<br />

<strong>Pressure</strong> connection<br />

Internal thread G 1/4<br />

Switching device<br />

Robust housing (200) made of seawater-resistant<br />

diecast aluminium GD Al Si 12.<br />

Degree of protection<br />

IP 54, in vertical position.<br />

IP 65, for EEx-d version.<br />

<strong>Pressure</strong> sensor materials<br />

DDCM 014–16:<br />

<strong>Pressure</strong> bellows of 1.4571<br />

Sensor housing of 1.4305.<br />

DDCM 252–6002:<br />

Perbunan diaphragm.<br />

Aluminium sensor housing.<br />

Mounting position<br />

vertically upright.<br />

Ambient temperature at switching device<br />

–25…+70 °C<br />

For EEx-d versions: –15…+60 °C<br />

Max. medium temperature<br />

The maximum medium temperature at the<br />

pressure sensor must not exceed the permitted<br />

ambient temperature at the switching<br />

device. Temperatures may reach 85°C for<br />

short periods (not EEx-d). Higher medium temperatures<br />

are possible provided the above limit<br />

values for the switching device are ensured by<br />

suitable measures (e.g. siphon).<br />

Mounting<br />

Directly on the pressure line or on a flat surface<br />

with two 4 mm Ø screws.<br />

Note the connection of pressurized lines:<br />

P (+) = high pressure<br />

S (–) = low pressure<br />

Switching pressure<br />

Adjustable from outside with screwdriver.<br />

Switching differential<br />

Not adjustable. For values see Product<br />

Summary.<br />

Scale<br />

Types 252–6002 without graduation. Set<br />

according to pressure gauge.<br />

Switching 250 VAC 250 VDC 24 VDC<br />

capacity (ohm) (ind) (ohm) (ohm)<br />

Normal 8 A 5 A 0.3 A 8 A<br />

EEx-d 3 A 2 A 0.03 A 3 A<br />

Type Setting range Switching Max.** Materials in- Dimen-<br />

(differential differential permissible contact with sioned<br />

pressure) (mean values) pressure medium drawing<br />

Switching differential not adjustable<br />

DDCM 252* 4…25 mbar 2 mbar 0.5 bar<br />

DDCM 662* 10…60 mbar 15 mbar 1.5 bar Aluminium 1 + 20<br />

DDCM 1602* 20…160 mbar 20 mbar 3 bar + Perbunan<br />

DDCM 6002* 100…600 mbar 35 mbar 3 bar<br />

DDCM 014* –0.1…0.4 bar 0.15 bar 15 bar<br />

DDCM 1 0.2…1.6 bar 0.13 bar 15 bar Stainless steel<br />

DDCM 4* 1…4 bar 0.20 bar 25 bar 1.4305 +<br />

DDCM 6 0.5…6 bar 0.2 bar 15 bar 1.4571 1 + 21<br />

DDCM 16 3…16 bar 0.6 bar 25 bar<br />

* without graduation (only ± scale). For smaller pressure ranges see<br />

** also loadable on one side also HCD and DPS datasheets.<br />

Type Setting range Switching Max.** Materials in- Dimen-<br />

(differential differential permissible contact with sioned<br />

pressure) (mean values) pressure medium drawing<br />

version · Explosion protection EEx de IIC T6<br />

Ex-DDCM 252* 4…25 mbar 2 mbar 0.5 bar<br />

Ex-DDCM 662* 10…60 mbar 15 mbar 1.5 bar Aluminium 3 + 20<br />

Ex-DDCM 1602* 20…160 mbar 20 mbar 3 bar + Perbunan<br />

Ex-DDCM 6002* 100…600 mbar 35 mbar 3 bar<br />

Ex-DDCM 014* -0.1…0.4 bar 0.15 bar 15 bar<br />

Ex-DDCM 1 0.2…1.6 bar 0.13 bar 15 bar Stainless steel<br />

Ex-DDCM 4* 1…4 bar 0.2 bar 25 bar 1.4305 + 3 + 21<br />

Ex-DDCM 6 0.5…6 bar 0.2 bar 15 bar 1.4571<br />

Ex-DDCM 16 3…16 bar 0.6 bar 25 bar<br />

* without graduation (only ± scale)<br />

** also loadable on one side<br />

+<br />

Accessories: · Threaded joint with male adapter union G 1/4”/8 mm MAU 8/Ms and<br />

MAU 8/Nst, page 63<br />

· Valve combinations VKD 3 and VKD 5, page 63<br />

Calibration<br />

The DDCM series is calibrated for falling pressure. This means that the adjustable switching pressure<br />

on the scale corresponds to the switching point at falling pressure. The reset point is higher by the<br />

amount of the switching differential. (See also page 30, 1. Calibration at lower switching point).<br />

s<br />

Degree of protection:<br />

IP 54/65


38<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

DPS series<br />

Differential pressure switches for ventilation and air-conditioning<br />

systems<br />

Applications<br />

Differential pressure switches for filter, fan or air<br />

flow monitoring in air-conditioning and ventilation<br />

systems.<br />

DPS<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

Plastic connection piece with 6 mm external<br />

diameter for measuring hose with 5 mm internal<br />

diameter. Connector P 1 for higher pressure,<br />

P 2 for lower pressure.<br />

<strong>Pressure</strong> medium<br />

Air, and non-combustible and non-aggressive<br />

gases.<br />

Diaphragm<br />

made of sintered silicone is resistant to outgassing.<br />

Switching kinematics on the “P2” side.<br />

Switch housing and parts in contact with<br />

medium<br />

Switch housing and pressure connection P 2<br />

made of PA 6.6. Lower part and pressure connection<br />

P 1 made of POM.<br />

Medium and ambient temperature<br />

–20°C to +85°C<br />

(storage temperature –40°C to +85°C)<br />

Maximum working pressure<br />

50 mbar for all types.<br />

Mounting position<br />

vertical, pressure connections pointing downwards.<br />

(With horizontal mounting and cover<br />

facing upwards, the scale values are 20 Pa<br />

below the actual values; with horizontal mounting<br />

and cover facing downwards, the scale values<br />

are 20 Pa higher. At setting values below<br />

50 Pa, the device must be mounted vertically!).<br />

Degree of protection: IP 54<br />

Mounting<br />

Via fastening pieces integrated into the housing<br />

with 2 screws, mounted directly onto a vertical<br />

surface, e.g. of the airconditioning unit or air<br />

duct. For mounting in the ceiling area, use an<br />

L-shaped bracket if necessary.<br />

Setting the switching point<br />

Remove the cover and set the scale to the<br />

desired value. The setting values relating to the<br />

upper switching point (for maximum pressure<br />

monitoring). For minimum pressure monitoring,<br />

the switching point lies below the setting value,<br />

according to the switching differential.<br />

Weight: 160 g<br />

Switching function: single pole switching.<br />

Electrical connection<br />

Flat plug 6.3 x 0.8<br />

DIN 46 244 or use<br />

the screw terminals<br />

supplied.<br />

Product Summary<br />

Type Setting range for Switching differentials<br />

upper switching<br />

(guideline values)<br />

DPS 200 F 0.2…2 mbar 0.1 mbar<br />

DPS 400 F 0.4…4 mbar 0.2 mbar<br />

DPS 500 F 0.5…5 mbar 0.2 mbar<br />

DPS 1000 F 2…10 mbar 1 mbar<br />

DPS 2500 F 5…25 mbar 1.5 mbar<br />

DVGW test certificate<br />

EC type testing according to EC Gas Appliance Directive (90/396 EEC) and DIN EN 1854, product<br />

identification number CE-0085AR0013<br />

+<br />

Supplied accessories:<br />

2 m silicone hose, 2 connection pieces with mounting screws,<br />

2 self-tapping screws for mounting the housing,<br />

3 screw terminals for the electrical connection<br />

+<br />

Optional accessories:<br />

DPSLF L-shaped bracket for installation turned through 90°, e.g. in ceiling area<br />

DPSJF Channel connection fitting<br />

Dimensioned drawing<br />

57.5<br />

7.5<br />

18<br />

8.5<br />

ÿ4.5<br />

P2 (low pressure)<br />

P1 (high pressure)<br />

Min. switching capacity: 5 mA / 5 VDC<br />

Max. switching capacity: 1.5 (0.4) A / 250 VAC<br />

Cable entry: Pg 11<br />

s<br />

DVGW<br />

tested<br />

Degree of protection:<br />

IP 54


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

39<br />

(according to Gas Appliance<br />

Directive 90/396/EEC)<br />

HCD series<br />

<strong>Pressure</strong> and differential pressure switches for neutral gases<br />

(DVGW-tested)<br />

HCD<br />

<strong>Pressure</strong> switches of the HCD series are suitable<br />

for neutral and non-aggressive gases. They can<br />

be used for monitoring overpressure and differential<br />

pressure. For overpressure detection the<br />

pressure side is connected to the lower connection<br />

piece G 1/4”; for vacuum detection the<br />

pressure side is connected to the upper<br />

connection piece G 1/8” (remove sealing chamber).<br />

For differential pressure detection the high<br />

pressure is applied to the lower connection<br />

piece (G 1/4”) and the low pressure side to the<br />

upper connection piece (G 1/8”). A pressure<br />

measurement connector (9 mm ø) is available for<br />

accurate setpoint adjustment.<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

<strong>Pressure</strong> connection for overpressure:<br />

G 1/4” internal thread.<br />

For vacuum and differential pressure:<br />

G 1/8” internal thread.<br />

Switch housing<br />

Diecast aluminium.<br />

Medium temperature<br />

–15 to +60 °C.<br />

Maximum working pressure<br />

See Product Summary<br />

Mounting position<br />

Horizontal with connection pieces pointing<br />

downwards.<br />

Type of protection IP 40 according to DIN<br />

40050.<br />

Tested according to Gas Appliance Directive 90/396/EEC, DVGW reg. no. E 3085/2.<br />

Type Setting range Switching differential Max.<br />

in lower range in upper range working<br />

pressure<br />

HCD 6003 0.2…3 mbar 0.3… mbar 0.5 mbar 100 mbar<br />

HCD 6010 1…10 mbar 0.3… mbar 1 mbar 100 mbar<br />

HCD 6050 5…50 mbar 1.5… mbar 3 mbar 200 mbar<br />

HCD 6150 15…150 mbar 4… mbar 10 mbar 300 mbar<br />

The switching differential is not adjustable. The low switching differentials are for the lower setting<br />

range; the higher values relate to the upper ranges.<br />

Dimensioned drawing<br />

Mounting<br />

Either directly on pipe or with mounting bracket<br />

(supplied) on a vertical surface.<br />

Setting the switching point<br />

Remove the cover and turn the setting spindle<br />

marked +/– in the corresponding direction.<br />

The scale shows only guideline values. For<br />

accurate setpoint adjustment it is necessary to<br />

use a pressure gauge which can be attached<br />

to the measuring point (9 mm ø pressure<br />

measurement connector).<br />

Switching function Single pole switching.<br />

Electrical connection<br />

Switching capacity<br />

2 A/220–240 VAC (inductive load)<br />

10 A/220–240 V AC (resistive load)<br />

Cable entry Pg 13.5<br />

s<br />

GASTEC<br />

tested<br />

Degree of protection:<br />

IP 40


40<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches/Differential pressure switches<br />

S2 type series<br />

<strong>Pressure</strong> switches with 2 microswitches – technical data<br />

FEMA pressure switches of the DCM (except<br />

DCM 1000, DCM 4016 and DCM 4025), VCM<br />

(except VCM 4156), VNM, DNS, VNS series<br />

and the differential pressure monitor DDCM<br />

(except DDCM 252, 662, 1602, 6002) can be<br />

equipped with 2 microswitches (see also the<br />

table on page 41).<br />

This is not possible with any other type<br />

series or with Ex versions.<br />

Technical data<br />

Standard equipment<br />

The standard equipment of every two-stage<br />

pressure switch includes a switching device<br />

with 2 microswitches, both single-pole switching.<br />

Switch I monitors the low pressure, switch<br />

II the higher pressure. The setting ranges indicated<br />

in the data sheets for the basic types<br />

apply to the two-stage pressure switches as<br />

well. It should be noted that the switching differentials<br />

of the individual microswitches may<br />

not be exactly the same due to component tolerances.<br />

Switching interval<br />

The switching interval of the two microswitches<br />

is the difference (in bar or mbar) between<br />

the switching points of the two microswitches.<br />

For example:<br />

When the pressure rises, a two-stage pressure<br />

switch turns on a warning light (e.g. 2.8 bar),<br />

and if the pressure continues to rise (e.g. 3.2<br />

bar) the system shuts down. The switching<br />

interval is 3.2–2.8 = 0.4 bar. For all versions<br />

the rule is:<br />

The switching interval remains constant over<br />

the whole setting range of the pressure switch.<br />

If the switching pressure setting is changed<br />

with the setting spindle, the switching interval<br />

does not change – the switching points are<br />

moved in parallel.<br />

Switching differential<br />

The switching differential, i.e. the hysteresis of<br />

the individual microswitches, corresponds to<br />

the values of the relevant basic design referred<br />

to in the Product Summary. In the case of twostage<br />

pressure switches, the switching differential<br />

of the individual microswitches is not<br />

adjustable.<br />

Versions<br />

Two-stage pressure switches are available in<br />

three different versions, each identified by a ZF<br />

number. The versions differ in terms of their<br />

connection schemes and electrical connection<br />

types (terminal or plug connection).<br />

The applicable data sheet for the basic types contains the technical data for the two-stage pressure<br />

switches. This includes all limits of use, temperature, maximum pressure, mounting position, type of<br />

protection, electrical data etc. The principal dimensions are the same as for single-stage pressure<br />

switches, with similar pressure ranges and design features.<br />

Additional Switching inter- Electrical Connection Ordering information<br />

function val between the connection diagram required<br />

two microswitches<br />

ZF 307<br />

ZF 217<br />

Factory setting<br />

according to<br />

customerspecifications<br />

Adjustable<br />

via adjustment<br />

knobs I and II<br />

according to<br />

“Switching intervals”<br />

table<br />

Terminal connection<br />

(All terminals of both<br />

microswitches are<br />

accessible (6 terminals)<br />

Plug connection<br />

according to DIN<br />

43 650 (3-pole +<br />

ground conductor)<br />

Function-appropriate<br />

internal wiring<br />

according to<br />

“Switching functions”<br />

table<br />

2 x single pole<br />

switching.<br />

Example selection<br />

according to<br />

“Switching<br />

schemes” table,<br />

page 42.<br />

1. Basic type with ZF 307<br />

2. Switching points I<br />

and II, with direction<br />

of action in each<br />

case (rising or falling<br />

pressure).<br />

Example: DCM 16-307<br />

Switching point I:<br />

10 bar falling<br />

Switching point II:<br />

12 bar falling or switching<br />

interval only.<br />

1. Basic type with<br />

ZF 217<br />

2. Switching scheme<br />

Example:<br />

DCM 16-217/B 4<br />

Since all values are<br />

adjustable within the<br />

specified limits, no further<br />

data is required.


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

41<br />

S2 type series (selection)<br />

ZF 217 pressure switches with two microswitches<br />

and switching intervals<br />

Switching intervals of two-stage pressure switches (ZF 217, ZF 307)<br />

Type series<br />

S2<br />

ZF 217<br />

ZF 307 higher pressure lower pressure<br />

min. switching interval max. switching interval (average values)<br />

Type Factory Switching scheme Switching scheme Switching scheme<br />

default A1/A3/B2/B4 A2/A4/C2/C4 B1/B3/D1/D3<br />

C1/C3/D2/D4<br />

+ ZF 307<br />

DCM 06 40 mbar 165 mbar 190 mbar 140 mbar<br />

DCM 025 20 mbar 140 mbar 160 mbar 120 mbar<br />

DCM 1 40 mbar 240 mbar 280 mbar 200 mbar<br />

DCM 3 0.1 bar 0.65 bar 0.75 bar 0.55 bar<br />

DCM 6 0.15 bar 0.95 bar 1.2 bar 0.8 bar<br />

DCM 10 0.25 bar 1.6 bar 1.85 bar 1.35 bar<br />

DCM 16 0.3 bar 2.0 bar 2.3 bar 1.7 bar<br />

DCM 25 0.6 bar 4.0 bar 4.6 bar 3.4 bar<br />

DCM 40 0.9 bar 6.0 bar 6.9 bar 5.1 bar<br />

DCM 63 1.3 bar 8.5 bar 9.8 bar 7.2 bar<br />

DDCM 1 0.09 bar 0.55 bar 0.64 bar 0.46 bar<br />

DDCM 6 0.14 bar 0.94 bar 1.08 bar 0.8 bar<br />

DNM 025 35 mbar 215 mbar 240 mbar 180 mbar<br />

VCM 095 40 mbar 300 mbar 340 mbar 260 mbar<br />

VCM 101 40 mbar 260 mbar 300 mbar 220 mbar<br />

VCM 301 20 mbar 100 mbar 120 mbar 80 mbar<br />

VNM 111 50 mbar 310 mbar 360 mbar 260 mbar<br />

Switching devices with adjustable switching interval<br />

Additional function ZF 217<br />

On switching devices with additional function ZF 217, the switching interval is continuously adjustable<br />

via two adjustment knobs I and II accessible from outside. The maximum switching intervals are stated<br />

in the “Switching intervals” table.<br />

Turning adjustment knob I clockwise produces a lower switching point for microswitch I.<br />

Turning adjustment knob II anticlockwise produces a higher switching point for microswitch II.<br />

Adjustment knobs I and II have an internal stop to prevent the microswitches from being adjusted<br />

beyond the effective range.<br />

Adding together the adjustments on knobs I and II gives the switching interval between the two<br />

microswitches. Changes made with the setting spindle do not affect the switching interval. The<br />

switching interval remains constant over the whole setting range of the spindle. The two switching<br />

points are moved up or down in parallel.<br />

Recommended adjustment method for switching devices with ZF 217<br />

1. Set adjustment knobs I and II to their basic positions.<br />

Turn adjustment knob I<br />

as far as possible anticlockwise.<br />

Turn adjustment knob II<br />

as far as possible clockwise.<br />

2. Adjust the setting spindle S by the scale to a value midway between the desired upper and lower<br />

switching points.<br />

3. With pressure applied, set the lower switching point with adjustment knob I.<br />

4. In the same way as in step 3, set the upper switching point with adjustment knob II.<br />

5. If the desired upper and lower switching points cannot be reached, turn the setting spindle S in the<br />

appropriate direction and repeat steps 3 and 4.


42<br />

<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

S2 type series<br />

Two-stage pressure switches, switching schemes for ZF 217<br />

Function-appropriate internal configuration of microswitches I and II, switching scheme selection table. The switch position shown corresponds<br />

to the pressureless state. On the horizontal axis is the switching function of microswitch I (A–D); on the vertical axis is the switching<br />

function of microswitch II (1–4). At the intersection is the switching scheme which satisfies both conditions (e.g. A 2).<br />

Microswitch I (lower switching point)<br />

falling, close rising, close falling, open rising, open<br />

rising, open<br />

Microswitch II (upper switching point)<br />

falling, open<br />

rising, close<br />

falling, close<br />

Information required when ordering:<br />

As well as the basic type (e.g. DCM 10) and the switching scheme (e.g. A 2), for factory setting it is<br />

also necessary to indicate the switching points and direction of action:<br />

Example: DCM 10–217 / A 2 Switch I: 6.5 bar falling, Switch II: 7.5 bar rising.


<strong>Pressure</strong> switches<br />

Mechanical pressure switches<br />

43<br />

S2 type series<br />

Examples of use for two-stage pressure switches<br />

<strong>Pressure</strong> monitoring and controlling can be greatly simplified by using pressure monitors with two<br />

built-in microswitches which can be made to operate one after the other under rising or falling pressure.<br />

For example, minimum and maximum pressure monitoring can be achieved with only one pressure<br />

switch, doing away with the need for a second pressure switch (including the cost of installation).<br />

Step switching, e.g. pressure-dependent control of a two-stage pump, is of course also possible using<br />

this special series.<br />

For pressure-dependent control<br />

of automatic expansion valves<br />

and pressure holding devices<br />

Example 1:<br />

Requirement<br />

<strong>Pressure</strong> holding devices and automatic expansion valves usually have a gas cushion whose pressure<br />

must be kept constant within a certain range. If the pressure is too low, a compressor is switched on.<br />

If the pressure is too high, a solenoid valve must be opened to vent the gas. Between these two levels<br />

is a neutral zone, in which the compressor and the solenoid valve are at rest.<br />

Solution<br />

All pressure switches of types DCM, DNM, DNS, each with additional function ZF 217 and switching<br />

scheme A 2, are suitable. All pressureranges listed in the technical documents are possible. Example<br />

for ordering: DCM 6-217/A 2<br />

Switching function / connection scheme<br />

Switch I: With falling pressure, contact 1–2 closes (compressor on)<br />

With rising pressure, contact 1 –2 opens (compressor off)<br />

Minimum and maximum pressure<br />

monitoring in a nitrogen<br />

line<br />

Switch II:<br />

Example 2:<br />

With rising pressure, contact 2–3 closes (valve open)<br />

With falling pressure, contact 2 –3 opens (valve closed).<br />

In between there is a neutral zone in which the compressor is not switched on<br />

and the solenoid coil is not energized (off position).<br />

Requirement<br />

In a process engineering system, the pressure in a nitrogen line has to be monitored. A green signal<br />

lamp indicates that the pressure in the line is between 2.2 and 2.6 bar. If the pressure goes below 2.2<br />

bar or above 2.6 bar, the indicator lamp goes out and the system shuts down.<br />

Solution<br />

The first contact of a DCM 3–307 pressure switch with 2 microswitches opens under falling pressure<br />

at 2.2 bar; the second microswitch opens under rising pressure at 2.6 bar. If the pressure is >2.2 bar<br />

and 0.9 bar), a yellow signal lamp warns the operator that it is time to change the filter elements.<br />

If this is not done and the differential pressure rises due to further fouling (e.g. to >1.2 bar), the<br />

system must be shut down.<br />

Solution<br />

A differential pressure switch DDCM 6–307 operates under rising differential pressure (at 0.9 bar), the<br />

green control lamp goes out; at the same time the yellow lamp comes on (warning that it is time to<br />

clean the filter). If the differential pressure continues to rise (to >1.2 bar), the circuit opens via 4–6 of<br />

the second microswitch, the relay drops out and the system shuts down.


44<br />

<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches of “special design”<br />

TÜV<br />

DVGW<br />

<strong>Pressure</strong> switches “of special<br />

construction”<br />

Definitions and information<br />

<strong>Pressure</strong> monitoring and pressure limiting in<br />

· Steam boilers · Hot water heating systems<br />

· District heating systems · Gas installations<br />

· Oil pipelines · Firing systems<br />

· Liquid gas installations etc.<br />

is extremely important with regard to safety.<br />

Component testing<br />

<strong>Pressure</strong> monitoring devices for safety-critical applications must work reliably and be tested according<br />

to the relevant directives in each case. The reliability of pressure monitors and pressure limiters<br />

must be certified by a component test which is performed by the testing agencies responsible in<br />

each case (e.g. TÜV and DVGW). The following section deals with the FEMA product range for safety-critical<br />

pressure monitoring in thermal and process engineering systems.<br />

Special construction<br />

The term “of special construction” originates from the VdTÜV Memorandum “<strong>Pressure</strong> 100/1”,<br />

issue 04.83, which defines the requirements for pressure monitors and pressure limiters for<br />

steam boilers and hot water systems. Originally used only for pressure monitoring in the area of<br />

steam and hot water, the “special construction” characteristic is increasingly used as a quality and<br />

safety argument for other applications as well. The following section describes the requirements for<br />

pressure limiters “of special construction”. Recommendations for the correct selection of pressure limiters<br />

are given by reference to safety analyses.<br />

Definitions of the VdTÜV Memorandum “<strong>Pressure</strong> 100/1”:<br />

<strong>Pressure</strong> monitors (DW)<br />

<strong>Pressure</strong> monitors are devices which switch off the heating system on exceeding and / or falling below a<br />

predefined pressure limit and release the heating system again only after a change in pressure.<br />

<strong>Pressure</strong> limiters (DB)<br />

<strong>Pressure</strong> limiters are devices which switch off the heating system on exceeding and / or falling below a<br />

predefined pressure limit and lock it to prevent automatic restarting.<br />

<strong>Pressure</strong> limiters “of special construction” (SDB)<br />

<strong>Pressure</strong> limiters “of special construction” perform the same tasks as pressure limiters. In addition they<br />

must satisfy the extended safety requirements of section 3.3 (of “<strong>Pressure</strong> 100/1”).


<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

45<br />

Safe condition<br />

According to DIN VDE 0660, Part 209, the safe condition of the system is reached if a cut-off command<br />

is present at the output contact which means that in the safe condition, the microswitch in the<br />

pressure limiter is actuated (opened) and the control circuit is interrupted. Series connected switching<br />

devices must react in the same way. The operating mode of the safety pressure limitation thus corresponds<br />

to the closed circuit principle.<br />

Additional requirements for pressure limiters “of special construction”<br />

7<br />

6<br />

Self-monitoring maximum pressure<br />

limiter with safety diaphragm<br />

DWAM…, DWAMV…, SDBAM…<br />

<strong>Pressure</strong> limiter without safetydiaphragm<br />

(not self-monitoring for<br />

maximum pressure) DWR…<br />

8<br />

3<br />

2<br />

1<br />

5<br />

Section 3.3 of VdTÜV Memorandum “<strong>Pressure</strong> 100/1”:<br />

<strong>Pressure</strong> limiters “of special construction” must, in the event of a breakage in the mechanical<br />

part of the measuring element, lead to cut-off and interlock of the heating. This requirement is<br />

also fulfilled if the mechanical part of the measuring element is calculated for vibrating stress or has<br />

withstood a test with 2 million operating cycles and the pressurized parts of the measuring<br />

element are made of corrosion-resistant materials.<br />

(Abbreviated excerpt from VdTÜV Memorandum “<strong>Pressure</strong> 100/1”).<br />

Therefore there are two possible ways of meeting the requirements for pressure limiters “of<br />

special construction”:<br />

a) By a self-monitoring pressure sensor which is designed so that a breakage in the mechanical part of<br />

the measuring element leads to cut-off to the safe side (see Fig. 1)<br />

b) By certification of endurance testing with 2 million operating cycles during the component test (see<br />

Fig. 2)<br />

a) Self-monitoring pressure sensor with safety diaphragm<br />

(for maximum pressure monitoring only)<br />

Fig. 1 is a cross-sectional diagram of a pressure sensor which fulfils the “special construction” requirements.<br />

The measuring chamber is bordered by the housing (1), base (2) and measuring bellows (3). All<br />

parts are made of stainless steel and are welded together without filler metals. When the pressure rises<br />

the measuring bellows (3) moves upwards, supported by the back pressure spring (5). The setpoint<br />

spring installed in the switching device acts as a counterforce. A transfer bolt (6) which transfers the<br />

pressure-dependent movements of the measuring bellows (3) to the switching device located above is<br />

placed on the inside of the base. A plastic diaphragm (7), which is not in contact with the medium and<br />

in normal operation follows the movements of the measuring bellows but itself has no influence on the<br />

position of the bellows, is clamped in the upper part of the transfer bolt. On breakage of the measuring<br />

bellows (3), the medium can escape into the interior of the bellows. The medium pressure is now on<br />

the underside of the diaphragm (PL). An additional force is generated because of the far larger effective<br />

area of the diaphragm compared with the bellows, and this pushes the transfer bolt (6) upwards. This<br />

results in cut-off to the safe side. The cut-off condition thus achieved is normally interlocked electrically<br />

or mechanically, so that the system also remains cut off when the pressure drops again. The plastic<br />

diaphragm (7) is not a pressure-bearing part; it has no function in normal operation and is effective only<br />

if a leakage occurs to the measuring bellows. Safety diaphragms of the described design are permissible<br />

up to 32 bar. This should be sufficient for most applications.<br />

b) <strong>Pressure</strong> sensors with certification of 2 million operating cycles (DWR series)<br />

In this design it is assumed that the pressure sensors which have withstood dynamic loading of 2 million<br />

operating cycles during component testing can be considered as reliable elements. They do not<br />

have an additional safety device in the sensor. Although the units are produced and tested with very<br />

great care, maximum pressure limiters without additional safety device can lead to dangerous conditions<br />

if errors which cannot be detected in the tests occur due to secondary effects. These may be<br />

caused by hole corrosion due to deposited metal particles on the (usually very thin-walled) bellows of<br />

the pressure sensor, material defects in the pressure bellows or a broken weld seam. Despite careful<br />

production and testing, a residual risk remains in the case of maximum pressure monitoring. It is ultimately<br />

up to the user and operator of the systems themselves to decide on the degree of safety to which<br />

pressure vessels should be monitored.<br />

<strong>Pressure</strong> sensors without safety diaphragm are self monitoring when used in minimum pressure monitoring<br />

applications.


46<br />

<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

Safety analysis for maximum<br />

pressure monitoring<br />

Observing the direction of action<br />

The preceding description and safety considerations relate to the monitoring of maximum pressure.<br />

The safe side here means: The energy supply is cut off (e.g. burner is turned off) to avoid a further<br />

pressure rise. Minimum pressure monitoring requires an entirely different approach. The safe side here<br />

means: Preventing the pressure from falling further (for example: hotwater systems with external pressure<br />

retention or monitoring of water level in heating systems). Based on a safety analysis, a pressure<br />

limiter without safety diaphragm is clearly the best option. In the event of leakage in the sensor, “low<br />

pressure” is signalled and the system switches over to the safe side. A pressure sensor without safety<br />

diaphragmis therefore “of special construction” within the meaning of Memorandum “<strong>Pressure</strong> 100/1”,<br />

if it is used as a minimum pressure limiter. On the other hand, it is clear from the above that pressure<br />

sensors with safety diaphragms, which offer considerable advantages in maximum pressure monitoring,<br />

should never be used for minimum pressure monitoring. Incorrect use can create a dangerous condition.<br />

It is therefore essential for users and planners to observe the direction of action when selecting<br />

pressure limiters.<br />

In summary it may be said:<br />

<strong>Pressure</strong> limiters “of special construction” with safety diaphragms (self-monitoring pressure sensors)<br />

offer the highest degree of safety in maximum pressure monitoring. Such devices must not however<br />

be used for minimum pressure monitoring. <strong>Pressure</strong> limiters “of special construction” with certification<br />

of 2 million operating cycles are self-monitoring in the case of minimum pressure monitoring, even<br />

without a safety diaphragm. In the case of maximum pressure monitoring, however, a residual risk<br />

remains.<br />

Safety analysis for maximum pressure monitoring<br />

If one considers the switch positions in the possible operating conditions, the difference compared<br />

with pressure sensors “of special construction” becomes clear. The left column shows normal operation<br />

in which the switch connects terminals 3 and 1. The cut-off condition when pressure is too high is<br />

shown in column 2. The control circuit is interrupted via terminals 3 and 1.<br />

The difference in safety terms is clear from column 3, which shows the switch position in the event of<br />

a leak in the pressure sensor. With a safety-engineered sensor the control circuit is interrupted, whereas<br />

in the case of a sensor without a safety diaphragm the control circuit remains closed, and thus a<br />

“dangerous condition” can arise.<br />

Devices with safety diaphragm (DWAM,<br />

DWAMV, SDBAM)<br />

In pressure limiters “of special construction”<br />

which are equipped with safety sensors,<br />

different operating conditions occur in the<br />

following switch positions:<br />

1<br />

Normal operation<br />

2<br />

Limit exceeded<br />

3<br />

Leakage in<br />

pressure sensor<br />

Control circuit<br />

closed<br />

Control circuit<br />

interrupted<br />

Control circuit<br />

interrupted<br />

Device without safety diaphragm<br />

“Special construction” must also be proven by an endurance test with 2 million operating cycles.<br />

In the case of breakage/leakage (e.g. material defect, fault in weld seams, hole corrosion), the system<br />

does not cut off to the safe side (no self-monitoring).<br />

In the different operating conditions the following<br />

switch positions occur in the case<br />

of maximum pressure monitoring: In the<br />

event of leakage in the pressure sensor, the<br />

pressure monitors/limiters according to b)<br />

are not safe. A “dangerous condition” can<br />

arise.<br />

Normal<br />

operation<br />

Control circuit<br />

closed<br />

Limit<br />

exceeded<br />

Control circuit<br />

interrupted<br />

Leakage in<br />

pressure sensor<br />

Control circuit<br />

interrupted Dangerous<br />

condition!


<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

47<br />

Further observations and summary<br />

Minimum pressure<br />

All minimum pressure monitors and minimum pressure limiters are self-monitoring within the<br />

meaning of “<strong>Pressure</strong> 100/1” (with or without safety diaphragm).<br />

<strong>Pressure</strong> limiters must interlock the cut-off state<br />

Memorandum “<strong>Pressure</strong> 100/1” specifies that pressure limiters must cut off and interlock against automatic<br />

restarting. For this purpose, pressure limiters are offered with integrated mechanical interlock<br />

(reclosing lockout). The direction of action is also important in the selection of the interlock. Depending<br />

on the direction of action it is necessary to determine whether the interlock should operate on rising<br />

(maximum pressure monitoring) or falling (minimum pressure monitoring) pressure.<br />

External interlock is also possible<br />

A pressure monitor can become a pressure limiter if an electrical interlock is connected in series. The<br />

figures on page 29 show suggested interlock circuits for maximum pressure and minimum pressure<br />

monitoring. The direction of action must be observed when deciding the circuit. For the combination<br />

of pressure monitor with external interlock to be considered as a limiter “of special construction”, the<br />

pressure monitor itself must satisfy the “special construction” requirements.<br />

Other considerations<br />

“Special construction” — not just for steam and hot water systems<br />

According to current standards, pressure limiters “of special construction” are mandatory for steam -<br />

boilers according to TRD 604 and for heating systems according to DIN 4751 Part 2. They are considered<br />

to be failsafe elements within the meaning of TRD 604 and can therefore be used on installations<br />

in 24-hour operation and 72-hour operation (for further information see TRD 604). It is clearly advantageous<br />

to transfer the positive experience from pressure monitoring of steam boilers to other applications.<br />

In the interest of greater safety it is desirable to incorporate the requirements for pressure limiters<br />

“of special construction” used in safety-critical monitoring applications into other standards as<br />

well. This applies particularly to applications in the field of gas, which are covered by DIN 3398 Parts 1<br />

and 3, and liquid fuels, covered by DIN 3398 Part 4.<br />

For even greater safety:<br />

Positive opening contacts<br />

In maximum pressure monitoring, safety can be further increased through additional measures. The<br />

microswitches, normally equipped with a spring contacts, can be fitted with positive opening contacts<br />

(to protect against contact sticking).<br />

Line break and short-circuit monitoring<br />

The power supply to the pressure limiter is monitored for short-circuit and interruption by an external<br />

isolating amplifier (EX 041). In the case of faults in the power supply, the system cuts off to the safe<br />

side. EEx-d and EEx-i versions, where applicable combined with sensors “of special construction”,<br />

open up a wide range of possibilities in the field of Ex applications for process engineering systems<br />

and gas engineering. See DBS series.<br />

Summary<br />

It is apparent that safety can be improved significantly and numerous causes for the occurrence of<br />

dangerous conditions can be eliminated through the appropriate use of technical measures. However,<br />

it is also apparent that a residual risk remains. Careful planning and conscientious maintenance and<br />

testing of existing systems are absolutely essential for reliable pressuremonitoring on pipelines and<br />

pressure vessels.


48<br />

<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

Standards – Directives –<br />

Component tests<br />

VdTÜV<br />

<strong>Pressure</strong> 100/1<br />

DVGW<br />

DIN 3398 T.1 and 3<br />

TÜV<br />

DIN 3398 T.4<br />

TÜV, <strong>Pressure</strong> 100/1<br />

(DIN 3398 T.3 and 4)<br />

PED 97/23EC<br />

ATEX 94/9 EC<br />

Steam and hot water<br />

<strong>Pressure</strong> monitors and pressure limiters for steam and hot water in systems to DIN 4751 T2 and TRD<br />

604. Series DA and DWR.<br />

Fuel gases<br />

<strong>Pressure</strong> monitors and limiters for fuel gases in accordance with DVGW Worksheet G 260.<br />

Series DGM and DWR.<br />

Liquid fuels<br />

<strong>Pressure</strong> monitors and pressure limiters for liquid fuels (heating oil) Series DWR.<br />

Safety-engineered pressure limiters<br />

For safety-critical pressure monitoring in liquid gas systems, chemical and process engineering systems.<br />

<strong>Pressure</strong> Equipment Directive 97/23EC<br />

<strong>Pressure</strong> monitors and limiters to DIN 3398 Parts 3 + 4 fall into Category IV of the PED<br />

-versions<br />

For Ex areas Zones 1 and 2, all pressure switches can be supplied in pressure-proof encapsulated<br />

design (Ex degree of protection EEx de IIC T 6).<br />

PTB approval: PTB 02 ATEX 1121<br />

For intrinsically safe control circuits (Ex degree of protection EEx-ia), pressure switches with gold contacts,proximity<br />

switches and the blue terminals and cable entries customary in EExi areas can be supplied.<br />

In addition to the pressure switch, an isolating amplifier which transfers the control commands of<br />

the pressure switch from an intrinsically safe control circuit (EEx-ia) to a non-intrinsically safe active circuit<br />

is required<br />

Medium<br />

Steam Hot water<br />

Fuel gases<br />

DVGW Worksheet<br />

G260/1<br />

Liquid fuels<br />

(fuel oil)<br />

<strong>Pressure</strong> vessels<br />

(e.g. for<br />

liquefied gas)<br />

Plant directives<br />

DIN 4751<br />

Part 2 TRD<br />

604<br />

Directives for component testing<br />

VdTÜV<br />

<strong>Pressure</strong> 100/1<br />

Issue 4.83<br />

DIN 3398<br />

Part 3<br />

Issue 11.82<br />

DIN 3398<br />

Part 4<br />

Issue 10.86<br />

TÜV<br />

<strong>Pressure</strong> 100/1<br />

DIN 3398 T.4<br />

Type series<br />

DA<br />

DWR…<br />

DWR…<br />

DGM…<br />

DWR…<br />

FD…<br />

DWAM…


<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

49<br />

Selection according to function and<br />

application<br />

Application Steam and Fuel gases Heating oil Other<br />

hot water to DVGW- and other media<br />

systems to Worksheet liquid<br />

(check compatibility<br />

with the materials<br />

used)<br />

Function TRD 604 G 260 fuels<br />

and DIN 4751 T.2<br />

<strong>Pressure</strong> monitor<br />

<strong>Pressure</strong> monitoring DWAM… DGM… DWR… DWAM…<br />

<strong>Pressure</strong> regulation DWAMV… DWR… DWR…-203 DWAMV…<br />

(e.g. burner or DWR… DWR…-203 DWR…<br />

pump control) DWR…-203 DWR…-203<br />

Maximum pressure<br />

limitation SDBAM… DGM…-205 DWR…-205 SDBAM…<br />

with internal interlock DWR…-205 DWR…-205 DWR…-205<br />

with external DWAM… DGM… DWAM…<br />

interlock DWR… DWR… DWR… DWR…<br />

Minimum pressure<br />

limitation DWR…-206 DGM…-206 DWR…-206 DWR…-206<br />

with internal interlock<br />

DWR…-206<br />

with external DWR… DGM…<br />

interlock DWR… DWR… DWR…<br />

…The code number for the pressure range must be inserted here (see datasheets). A final number of<br />

2… (e.g. DWR…-205) means a plug connector according to DIN 43650.<br />

<strong>Pressure</strong> limiter with internal<br />

interlock<br />

DWR series<br />

The DWR series covers all the applications mentioned above.<br />

DA series (self-monitoring sensor)<br />

DWAM, DWAMV and SDBAM are only suitable for maximum pressure monitoring. They offer<br />

additional safety due to the safety diaphragm (selfmonitoring sensor). They are TÜV-tested for<br />

steam and hot water, but thanks to the self-monitoring sensor can also be recommended for other,<br />

particularly safety-critical applications (e.g. in process engineering).<br />

Sensors of the DWR series are self-monitoring when used in minimum pressure monitoring applications.<br />

Equipment of a boiler with pressure<br />

monitor and pressure limiter<br />

<strong>Pressure</strong> monitor<br />

for burner control:<br />

DWAM… or DWR…<br />

(without adjustable switching differential)<br />

or<br />

(better, because switching differential<br />

adjustable) DWAMV… or<br />

DWR…–203<br />

<strong>Pressure</strong> monitor<br />

DWAM…<br />

or DWR…<br />

<strong>Pressure</strong> limiter<br />

SDBAM… or<br />

DWR…-205<br />

<strong>Pressure</strong> limiter for<br />

safety monitoring:<br />

SDBAM… or DWR…–205<br />

(with internal interlock, unlocking<br />

button on the pressurelimiter)<br />

or<br />

DWAM… or DWR… (with external<br />

interlock in the control cabinet)<br />

Suggested connection for the<br />

external interlock, see page 31.


50<br />

<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

DA series<br />

Maximum pressure monitors and limiters<br />

DWAM 1<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

External thread G 1/2 (pressure gauge connection)<br />

to DIN 16 288 and internal thread G 1/4 to<br />

ISO 228 Part 1.<br />

Switching device<br />

Rugged housing (200) made of seawaterresistant<br />

diecast aluminium.<br />

Materials<br />

<strong>Pressure</strong> bellows: Material no. 1.4571<br />

Sensor housing: Material no. 1.4104<br />

Switch housing: GD AI Si 12<br />

according to DIN 1725<br />

Mounting position<br />

Vertically upright and horizontal.<br />

Ambient temperature at switching device<br />

–20 to +70°C.<br />

Medium temperature –20 to +70°C.<br />

The maximum medium temperature at the<br />

pressure sensor must not exceed the permitted<br />

ambient temperature at the switching device.<br />

Temperatures may reach 85°C for short periods.<br />

Higher medium temperatures are possible<br />

provided the upper limit at the switching device<br />

is ensured by suitable measures (e.g. siphon).<br />

Mounting<br />

Directly on the pressure line (pressure gauge<br />

connection) or on a flat surface with two<br />

4 mm Ø screws.<br />

Calibration for maximum pressure switch<br />

The pressure monitors and safety pressure limiting<br />

devices are calibrated so that, under rising<br />

pressure, switching takes place at the defined<br />

switching pressure. The reset point under<br />

falling pressure is lower by the amount of the<br />

switching differential, or, in the case of pressure<br />

limitingdevices, by the fall in pressure specified<br />

in the table. The scale value corresponds to the<br />

upper switching point.<br />

Switching differential<br />

See Product Summary.<br />

Contact arrangement<br />

Single-pole changeover switch.<br />

Switching 250 VAC 250 VDC 24 VDC<br />

capacity (ohm) (ind) (ohm) (ohm)<br />

Normal 8 A 5 A 0.3 A 8 A<br />

Sealing P2<br />

Generally available for SDBAM limiters.<br />

Bursting pressure<br />

For all types 100 bar.<br />

Verified by TÜV test.<br />

Component tested for<br />

Testing basis<br />

TÜV type test approval mark<br />

Function<br />

Direction of action<br />

Sensor<br />

Steam Systems according to TRD 604<br />

Hot water Systems according to DIN 4751, T. 2<br />

VdTÜV Memorandum “<strong>Pressure</strong> 100/1”<br />

TÜV · DW 04 – 132 for series DWAM…<br />

TÜV · DW 04 – 133 for series DWAMV…<br />

TÜV · SDB 04 – 134 for series SDBAM…<br />

<strong>Pressure</strong> monitor / <strong>Pressure</strong> limiter<br />

For maximum pressure monitoring only<br />

“Of special construction” (self-monitoring sensor with<br />

safety diaphragm)<br />

Product Summary Maximum pressure monitoring ( ) (for other pressure ranges see DWR series)<br />

Type Setting range Switching Max. Dimendifferential<br />

permissible sioned<br />

(mean values) pressure drawing<br />

<strong>Pressure</strong> monitors without differential adjustment for max. pressure monitoring<br />

DWAM 06 0.1…0.6 bar 0.04 bar 5 bar<br />

DWAM 1 0.2…1.6 bar 0.05 bar 5 bar<br />

DWAM 6 1.2…6 bar 0.2 bar 10 bar<br />

DWAM 625 1.2…6 bar 0.25 bar 20 bar<br />

DWAM 16 3…16 bar 0.4 bar 20 bar<br />

DWAM 32 6…32 bar 1.2 bar 45 bar<br />

<strong>Pressure</strong> monitors with differential adjustment for max. pressure monitoring<br />

DWAMV 1 0.2…1.6 bar 0.12…0.6 bar 5 bar<br />

DWAMV 6 1.2…6 bar 0.4…1.5 bar 10 bar<br />

DWAMV 16 3…16 bar 0.8…2.5 bar 20 bar<br />

DWAMV 32 6…32 bar 2.5…6.0 bar 45 bar<br />

<strong>Pressure</strong> limiters for maximum pressure monitoring (with internal interlock)<br />

<strong>Pressure</strong> change<br />

for unlocking<br />

SDBAM 1 0.2…1.6 bar 0.12 bar 5 bar<br />

SDBAM 2,5 0.4…2.5 bar 0.15 bar 5 bar<br />

SDBAM 6 1.2…6 bar 0.4 bar 10 bar<br />

SDBAM 625 1.2…6 bar 0.6 bar 20 bar<br />

SDBAM 16 3…16 bar 0.8 bar 20 bar<br />

SDBAM 32 6…32 bar 3.0 bar 45 bar<br />

TÜV<br />

TESTED<br />

1 + 15<br />

1 + 19<br />

1 + 15<br />

1 + 19<br />

1 + 15<br />

1 + 19<br />

The maximum permissible working pressure is defined as the upper limit at which the operation,<br />

switching reliability and water tightness of the pressure switch are in no way impaired. <strong>Pressure</strong> monitors<br />

DWAM… can also be used for maximum pressure limitation if an external interlock is used (see<br />

page 31).<br />

s<br />

tested<br />

Degree of protection:<br />

IP 54


<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

51<br />

DWR series<br />

<strong>Pressure</strong> monitors for steam and hot water,<br />

fuel gases and liquid fuels<br />

DWR 625<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

External thread G 1/2 (pressure gauge connection)<br />

to DIN 16 288 and internal thread G 1/4<br />

to ISO 228 Part 1 (for gas applications internal<br />

thread permissible only up to 4 bar).<br />

Switching device<br />

Rugged housing (200) made of seawaterresistant<br />

diecast aluminium.<br />

Materials<br />

<strong>Pressure</strong> bellows: Material no. 1.4571<br />

Sensor housing: Material no. 1.4104 Switch<br />

housing: GD AI Si 12 (DIN 1725)<br />

Mounting position<br />

Vertically upright and horizontal. In Ex version<br />

only vertical.<br />

Ambient temperature at switching device<br />

–25 to +70°C,<br />

for EEx-d version –15 to +60°C.<br />

Medium temperature –25 to +70°C. The maximum<br />

medium temperature at the pressure sensor<br />

must not exceed the permitted ambient temperature<br />

at the switching device. Temperatures may<br />

reach 85°C for short periods (not EEx-d). Higher<br />

medium temperatures are possible provided the<br />

above limit values for the switching device are<br />

ensured by suitable measures (e.g. siphon).<br />

Mounting<br />

Directly on the pressure line (pressure gauge connection)<br />

or on a flat surface with two 4 mm Ø screws.<br />

Calibration<br />

The DWR series is calibrated for rising pressure.<br />

This means that the adjustable switching pressure<br />

on the scale corresponds to the switching point at<br />

rising pressure. The reset point is lower by the<br />

amount of the switching differential. (See also<br />

page 30, 2. Calibration at upper switching point).<br />

In version ...-203 the switching differential is<br />

adjustable. The basic calibration is maintained.<br />

Bursting pressure<br />

For all types 100 bar, verified by TÜV test.<br />

Switching differential For values see Product<br />

Summary.<br />

Contact arrangement Single pole changeover<br />

switch.<br />

Switching 250 VAC 250 VDC 24 VDC<br />

capacity (ohm) (ind) (ohm) (ohm)<br />

Normal 8 A 5 A 0.3 A 8 A<br />

EEx-d 3 A 2 A 0.03 A 3 A<br />

Degree of protection IP 54 according to DIN<br />

40 050<br />

IP 65 (alternative version)<br />

Ex protection<br />

EEx de IIC T6, approval PTB 02 ATEX 112,<br />

EEx-i with ZF 513<br />

Degree of protection of EEx-d version<br />

IP 65, installation position only vertical.<br />

Component tested for<br />

Testing basis<br />

<strong>Pressure</strong> 100/1, Issue 4.83<br />

DIN 3398, T. 3, Issue 11.92<br />

DIN 3398, T. 4, Issue 10.86<br />

Function<br />

Direction of action<br />

Sensor<br />

Product Summary<br />

Type Setting range Switching Maximum Dimendifferential<br />

working pressure sioned<br />

(mean values) 1* 2* drawing<br />

<strong>Pressure</strong> monitors without differential adjustment<br />

DWR 06 0.1…0.6 bar 0.04 bar 6 bar 6 bar 1 + 15<br />

DWR 1 0.2…1.6 bar 0.06 bar<br />

DWR 3 0.2…2.5 bar 0.1 bar 10 bar 16 bar 1 + 18<br />

DWR 6 0.5…6 bar 0.2 bar<br />

DWR 625 0.5…6 bar 0.25 bar 20 bar 25 bar 1 + 17<br />

DWR 16 3…16 bar 0.5 bar<br />

DWR 25 4…25 bar 1.0 bar 50 bar 63 bar 1 + 16<br />

DWR 40 8…40 bar 1.3 bar<br />

EEx-ia versions with ZF 513 (page 29)<br />

Switching differential adjustable<br />

DWR 06–203 0.1…0.6 bar 0.08…0.5 bar 6 bar 6 bar 1 + 15<br />

DWR 1–203 0.2…1.6 bar 0.15…0.6 bar<br />

DWR 3 –203 0.2…2.5 bar 0.17…1.2 bar 10 bar 16 bar 1 + 18<br />

DWR 6 –203 0.5…6 bar 0.3…1.4 bar<br />

DWR 625 –203 0.5…6 bar 0.4…2.5 bar 20 bar 25 bar 1 + 17<br />

DWR 16 –203 3…16 bar 0.75…3.15 bar<br />

DWR 25 –203 4…25 bar 1.3…6.0 bar 50 bar 63 bar 1 + 16<br />

DWR 40–203 8…40 bar 2.3…6.6 bar<br />

-versions (EEx de IIC T6) e.g. for fuel gases (housing 700)<br />

Ex-DWR 06 0.1…0.6 bar 0.04 bar 6 bar 6 bar 3 + 15<br />

Ex-DWR 1 0.2…1.6 bar 0.06 bar<br />

Ex-DWR 3 0.2…2.5 bar 0.1 bar 10 bar 16 bar 3 + 18<br />

Ex-DWR 6 0.5…6 bar 0.2 bar<br />

Ex-DWR 625 0.5…6 bar 0.25 bar 20 bar 25 bar 3 + 17<br />

Ex-DWR 16 3…16 bar 0.5 bar<br />

Ex-DWR 25 4…25 bar 1.0 bar 50 bar 63 bar 3 + 16<br />

Ex-DWR 40 8…40 bar 1.3 bar<br />

* max. working pressure Column 1: For devices according to DIN 3398, Part 3 (gas pressure<br />

monitors)<br />

Column 2: For devices according to “<strong>Pressure</strong> 100/1” and DIN 3398,<br />

Part 4 (for steam, hot water and liquid fuels)<br />

s<br />

tested<br />

Steam Systems according to TRD 604<br />

Hot water Systems according to DIN 4751, T. 2<br />

Fuel gases DVGW Worksheet G 260<br />

Liquid fuels<br />

e.g. fuel oils<br />

Registration no.<br />

ID: 000 000 7042<br />

NG-4347AQ1411<br />

3 C028/05<br />

<strong>Pressure</strong> monitor or pressure limiter<br />

(with external interlock)<br />

For maximum and minimum pressure<br />

monitoring (DWFS, SDBFS)<br />

“of special construction” by testing with 2 million cycles.<br />

DVGW<br />

TÜV<br />

TÜV<br />

DVGW<br />

Degree of protection:<br />

IP 54/65


52<br />

<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

DWR-B series<br />

<strong>Pressure</strong> limiters for steam and hot water,<br />

fuel gases and liquid fuels<br />

DWR 625-205<br />

The pressure limiters are equipped with a reclosing<br />

lockout for the mechanical interlocking of the<br />

switch-off state. If the switching point set on the<br />

pressure limiter is reached, the limiter switches<br />

off. The switch-off state is retained even if the<br />

pressure changes again. It can only be reset by<br />

manually operating the reset button. For unlocking<br />

to be possible, the pressure at the sensor<br />

must have fallen (in the case of maximum pressure<br />

limiters) or risen (in the case of minimum<br />

pressure limiters). The pressure change values<br />

are listed in the Product Summary.<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

External thread G 1/2 (pressure gauge connection)<br />

to DIN 16 288 and internal thread G 1/4 to<br />

ISO 228 Part 1 (for gas applications internal<br />

thread permissible only up to 4 bar).<br />

Switching device<br />

Rugged housing (200) made of seawaterresistant<br />

diecast aluminium.<br />

Materials<br />

<strong>Pressure</strong> bellows: Material no. 1.4571<br />

Sensor housing: Material no. 1.4104<br />

Switch housing: GD AI Si 12 (DIN 1725)<br />

Mounting position Vertically upright and horizontal.<br />

Ambient temperature at switching device<br />

–25…+70°C<br />

Component tested for<br />

Testing basis<br />

<strong>Pressure</strong> 100/1, Issue 4.83<br />

For maximum pressure limiter<br />

For minimum pressure limiter<br />

DIN 3398, Part 3, Issue 11.92<br />

DIN 3398, Part 4, Issue 10.86<br />

Function<br />

Direction of action<br />

Steam Systems according to TRD 604<br />

Hot water Systems according to DIN 4751, T. 2<br />

Fuel gases DVGW Worksheet G 260<br />

Liquid fuels<br />

e.g. fuel oils<br />

Registration no.<br />

TÜV.SDB.02 – 310<br />

TÜV.SDB.02 – 309<br />

NG-4347AQ1411<br />

3 C028/05<br />

<strong>Pressure</strong> limiter (with internal interlock)<br />

TÜV<br />

DVGW<br />

For maximum and minimum pressure monitoring (SDBFS)<br />

Medium temperature –25…+70°C.<br />

The medium temperature at the pressure sensor<br />

must not exceed the permitted ambient temperature<br />

at the switching device. Temperatures may<br />

reach 85°C for short periods.<br />

Higher medium temperatures are possible provided<br />

the above limit values for the switching<br />

device are ensured by suitable measures<br />

(e.g. siphon).<br />

Mounting<br />

Directly on the pressure line (pressure gauge<br />

connection) or on a flat surface with two<br />

4 mm Ø screws.<br />

Calibration<br />

The DWR-205 series is calibrated for rising pressure.<br />

This means that the adjustable switching<br />

pressure on the scale corresponds to the switching<br />

point at rising pressure. The reset point is<br />

lower by the amount of the switching differential.<br />

(See also page 30, 2. Calibration at upper<br />

switching point). The DWR-206 series is calibrated<br />

for falling pressure. This means that the<br />

adjustable switching pressure on the scale corresponds<br />

to the switching point at falling pressure.<br />

The reset point is higher by the amount of<br />

the switching differential. (See also page 30,<br />

1. Calibration at lower switching point).<br />

Bursting pressure For all types 100 bar,<br />

verified by TÜV test.<br />

Switching differential For values see Product<br />

Summary.<br />

Contact arrangement Single pole changeover<br />

switch.<br />

Switching 250 VAC 250 VDC 24 VDC<br />

capacity (ohm) (ind) (ohm) (ohm)<br />

Normal 8 A 5 A 0.3 A 8 A<br />

Degree of protection IP 54 according to DIN<br />

40 050<br />

IP 65 (alternative version)<br />

Sealing P2<br />

On request (can be fitted later).<br />

Sensor<br />

“Of special construction” by testing with 2 million cycles.<br />

Important: When selecting the limiter, it is necessary to decide whether the device is to be<br />

used for maximum or minimum pressure monitoring. The direction of action cannot be<br />

reversed at the pressure limiter.<br />

Product Summary<br />

Type Setting range Switching Maximum Connection<br />

differential working pressure diagram<br />

(mean values) 1* 2*<br />

Maximum pressure limiters<br />

DWR 06–205 0.1…0.6 bar 0.06 bar 6 bar 6 bar<br />

DWR 1–205 0.2…1.6 bar 0.09 bar<br />

DWR 3 –205 0.2…2.5 bar 0.20 bar 10 bar 16 bar<br />

DWR 6–205 0.5…6 bar 0.30 bar<br />

DWR 625 –205 0.5…6 bar 0.50 bar 20 bar 25 bar<br />

DWR 16 –205 3…16 bar 0.70 bar<br />

DWR 25 –205 4…25 bar 1.4 bar 50 bar 63 bar<br />

DWR 40–205 8…40 bar 2.3 bar<br />

Minimum pressure limiters<br />

DWR 06–206 0.1…0.6 bar 0.06 bar 6 bar 6 bar<br />

DWR 1 –206 0.2…1.6 bar 0.09 bar<br />

DWR 3 –206 0.2…2.5 bar 0.20 bar 10 bar 16 bar<br />

DWR 6–206 0.5…6 bar 0.30 bar<br />

DWR 625 –206 0.5…6 bar 0.50 bar 20 bar 25 bar<br />

DWR 16 –206 3…16 bar 0.70 bar<br />

DWR 25 –206 4…25 bar 1.4 bar 50 bar 63 bar<br />

DWR 40–206 8…40 bar 2.3 bar<br />

* Maximum working pressure and dimensions as for type series DWR. <strong>Pressure</strong> monitors DWR…<br />

(page 51) can also be used as maximum pressure and minimum pressure limiters with external interlock.<br />

You will find other maximum pressure limiters with safety sensor, type series SDBAM…, on page<br />

50. Types DWAM… can also be used with external interlock as maximum pressure limiters.<br />

s<br />

tested<br />

DVGW<br />

TÜV<br />

Degree of protection:<br />

IP 54/65


<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

53<br />

FD series<br />

Safety-engineered maximum pressure limiter<br />

for liquid gas systems, setting range 5 –16 bar<br />

FD<br />

<strong>Pressure</strong> limiters of the FD series are constructed<br />

in accordance with the special directives for<br />

liquid gas engineering. The requirements of TRB<br />

801 Appendix II §12 are met. All parts coming<br />

into contact with the medium are made of stainless<br />

steel 1.4104 and 1.4571. The parts of the<br />

sensor subjected to pressure are welded without<br />

filler metals. Over and above the requirements of<br />

the TRB, the pressure sensor is “self-monitoring”,<br />

i. e. in the event of rupture of the measuring<br />

bellows, the pressure limiter switches off to the<br />

safe side. The pressure sensor thus complies<br />

with the “special construction” requirements as<br />

defined in the VdTÜV Memorandum “<strong>Pressure</strong><br />

100/1”.<br />

Technical data<br />

<strong>Pressure</strong> connection External thread G 1/2 (pressure<br />

gauge connection) according to DIN 16 288.<br />

Switch housing 300<br />

Diecast aluminium GD Al Si 12.<br />

Degree of protection: IP 65<br />

Explosion protection EEx-ia (only when used<br />

in conjunction with Ex 041 isolating amplifier).<br />

TÜV testing station identifying mark see<br />

Product Summary.<br />

<strong>Pressure</strong> sensor materials<br />

Housing: 1.4104, <strong>Pressure</strong> bellows: 1.4571<br />

All parts fully welded. Perbunan safety<br />

diaphragm (not in contact with medium).<br />

Ambient temperature –25°C to +60°C.<br />

At ambient temperatures below 0°C, ensure<br />

that condensation cannot occur in the sensor<br />

or in the switching device.<br />

Max. medium temperature: +60°C.<br />

Outdoor installations<br />

Protect the device against direct atmospheric<br />

influences. Provide a suitable protective cover.<br />

Max. permissible working pressure: 40 bar.<br />

Switching pressure: 5–16 bar. Adjustable<br />

with the setting spindle after removing the terminal<br />

box.<br />

Calibration<br />

The FD16-316 and FD16-327 series are calibrated<br />

for rising pressure. This means that the<br />

adjustable switching pressure on the scale corresponds<br />

to the switching point at rising pressure.<br />

The reset point is lower by the amount of<br />

the switching differential. (See also page 30,<br />

2. Calibration at upper switching point).<br />

Mounting<br />

Can be fitted directly onto pressure line with<br />

suitable weld-on connections and union nuts.<br />

Interlock after cutout<br />

Internal interlock on FD 16–327.<br />

Interlock defeat: after pressure reduction of<br />

approx. 2.5 bar by pressing the red button (with<br />

tool) on the scale side of the pressure switch.<br />

External interlock on FD 16–326.<br />

Interlock defeat: After pressure reduction of<br />

approx. 0.5 bar. Press unlocking button in control<br />

cabinet.<br />

Line break and short-circuit monitoring<br />

On types FD 16–326 and FD 16–327 used in<br />

conjunction with Ex 041 isolating amplifier, the<br />

control circuit is monitored for short-circuit<br />

and line break. The resistor combination incorporated<br />

into the pressure switch ensures that<br />

a defined current flows at all times during normal<br />

operation. In the event of short-circuit or<br />

line break, the current level changes and the<br />

relay drops out to the safe side.<br />

The pressure limiters are used in intrinsically safe control circuits (Ex protection EEx-ia). Through use of<br />

the Ex 041 isolating amplifier and a suitable resistor combination in the switching device of the pressure<br />

limiter, the control circuit is monitored for line break and short-circuit.<br />

Product Summary<br />

Type Setting Switching Inter- Periphery TÜV-testing Dimensional<br />

range differential lock* station identifying drawing<br />

FD 16 –326 5-16 bar 0.5 External Isolating amplifier<br />

01-12-0109 1 + 19<br />

Ex 041,<br />

(self-monitoring with<br />

FD 16 –327 5-16 bar 2.5 Internal line break and 01-12-0110 1 + 19<br />

short-circuit monitoring)<br />

* Interlock on reaching upper cutoff point (maximum pressure set).<br />

Defeat:<br />

E = External, i.e. in control cabinet via relay with latching<br />

I = Internal, i.e. locally at pressure limiter<br />

For technical data of isolating amplifier, see Datasheet Ex 041, page 61.<br />

Please note when ordering: List pressure limiter and isolating amplifier separately.<br />

Internal circuit<br />

s<br />

tested<br />

FD 16 –326<br />

Single-pole changeover switch with resistor combination<br />

for line break and short-circuit monitoring.<br />

(External interlock in control cabinet necessary).<br />

FD 16 –327<br />

Single-pole changeover switch with mechanical<br />

switching state interlock on reaching maximum<br />

pressure and with resistor combination for line break<br />

and short-circuit monitoring.<br />

Please note: FD pressure limiters must never be connected directly to mains voltage. They<br />

must only be used in conjunction with isolating amplifier Ex 041.<br />

Degree of protection:<br />

IP 54


54<br />

<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

DBS series<br />

<strong>Pressure</strong> monitors and limiters<br />

for especially safety-critical applications<br />

DWAM…-576<br />

Technical data<br />

Greater safety<br />

· in process engineering and chemical<br />

installations,<br />

· in gas and liquid gas installations<br />

Basic features:<br />

– “Of special construction” according to VdTÜV<br />

Memorandum “<strong>Pressure</strong> 100/1”<br />

– Line break and short-circuit monitoringbetween<br />

pressure switch and isolating amplifier<br />

EX 041<br />

– Suitable for Ex areas (zone 1 & 2 or 21 & 22)<br />

(explosion protection EEx-ia)<br />

– Degree of protection IP 65<br />

– Plastic-coated housing (chemical version)<br />

Options:<br />

– Limiter with internal interlock<br />

Type-specific features:<br />

– Self-monitoring sensors<br />

– Positive opening microswitches<br />

– Gold-plated contacts<br />

– TÜV, DVGW component tests<br />

Safety-engineered pressure limiters offer a higher degree of safety compared with normal pressure<br />

switches and are therefore especially suitable for chemical process engineering and thermal installations<br />

in which safety is an especially critical factor in pressure monitoring. The pressure switches can<br />

also be used in Ex zones (zone 1, 2 and 21, 22) and in all cases require an Ex 041 isolating<br />

amplifier. The isolating switching amplifier is also responsible for monitoring lines for short-circuit and<br />

line break and therefore offers an additional safety advantage — even in non-Ex zones.<br />

For Ex applications, the isolating amplifier must be installed outside the Ex zone.<br />

The lines between the Ex 041 isolating amplifier and the pressure switch are monitored for short-circuit<br />

and line break.<br />

Safety requirements for pressure limiters<br />

<strong>Pressure</strong> limiters “of special construction” (DBS) must fulfil additional safety requirements, i.e. breakage<br />

or leakage in the mechanical part of the sensor must lead to shutdown to the safe side. The pressure<br />

limitermust respond as if the system pressure had already exceeded the maximum limit. The control<br />

circuit for the pressure limiter must also be considered from the point of view of safety, as short-circuits<br />

in the supply lines or other faults in the control current circuit can lead to dangerous conditions.<br />

Switching element with positive opening operation and gold-plated contacts<br />

The microswitch is equipped with positive opening operation. Rather than transmitting the plunger<br />

force via a spring, which is the usual method with most microswitches, this newly developed<br />

microswitch has an additional lever which transmits the movements of the pressure bellows positively<br />

to the contact lever. If the spring breaks, the contact lever is moved directly.<br />

Line break and short-circuit monitoring in the control circuit<br />

The resistor connected in series with the switching contact limits the current to a defined value with<br />

the switch closed. In the event of short-circuit in the area between the isolating amplifier and the series<br />

resistor, the current rises above the predetermined limit value, the relay of the isolating amplifier drops<br />

out, the output current circuit is interrupted and thus the safe condition is achieved. In the event of a<br />

line break, the current flow isinterrupted, the relay drops to the safe side and interrupts the output current<br />

circuit (safety sequence). Furthermore, the isolating amplifier is designed so that, if faults occur in<br />

the electronics (conductor interruption, component defect etc.) and in the resulting situations, the safe<br />

shutdown condition is assured. These characteristics of the safety-engineered isolating amplifier,<br />

including line break and short-circuit monitoring, satisfy the requirements of DIN/VDE 0660, Part 209.<br />

Connection diagram<br />

See also Datasheet Ex 041. For pressure monitoring in Ex areas, the isolating amplifier must be<br />

installed outside the Ex zone. The pressure limiter has an intrinsically safe control current<br />

circuit (EEx-ia). This arrangement is suitable for zones 1 and 2, 21 and 22.


<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

55<br />

Safety-engineered maximum<br />

pressure monitors<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

External thread G 1/2 (pressure gauge connection)<br />

according to DIN 16 288.<br />

Switch housing 500<br />

Diecast aluminium GD AI Si 12.<br />

Aluminium housing coated with<br />

resistant plastic.<br />

Degree of protection IP 65.<br />

Ex protective category<br />

EEx-ia (only when used in conjunction with<br />

Ex 041 isolating amplifier).<br />

Component testing See table on page 56.<br />

<strong>Pressure</strong> sensor materials<br />

Housing: 1.4104<br />

<strong>Pressure</strong> bellows: 1.4571<br />

All parts fully welded.<br />

Ambient temperature –25°C to +60°C.<br />

At ambient temperatures at or below 0°C, ensure<br />

that condensation cannot occur in the sensor or<br />

in the switching device.<br />

Max. temperature of medium at sensor +<br />

60°C.<br />

Outdoor installations<br />

Protect the device against direct atmospheric<br />

influences. Provide a protective cover.<br />

Max. working pressure<br />

See Product Summary<br />

Switching pressure setting<br />

Adjustable with the setting spindle after<br />

removing the terminal box.<br />

Mounting<br />

With suitable weld-on connections and union<br />

nuts or with pressure gaugescrew union G 1/2.<br />

Switching capacity<br />

24 VDC, max. 100 mA. (at higher switching<br />

power the gold plating on the contact may be<br />

damaged).<br />

Connection diagrams<br />

…576<br />

…577<br />

Maximum pressure monitors<br />

Sensor “of special construction”, self-monitoring via safety diaphragm, type-tested according to<br />

VdTÜV Memorandum “<strong>Pressure</strong> 100/1”.<br />

Type Setting range Switching differential Max. permissible<br />

(mean values)<br />

pressure<br />

DWAM 06-576 0.1…0.6 bar 0.04 bar 5 bar<br />

DWAM 1-576 0.2…1.6 bar 0.05 bar 5 bar<br />

DWAM 2.5-576 0.4…2.5 bar 0.07 bar 5 bar<br />

DWAM 6-576 1.2…6 bar 0.15 bar 10 bar<br />

DWAM 625-576 1.2…6 bar 0.25 bar 20 bar<br />

DWAM 16-576 3…16 bar 0.4 bar 20 bar<br />

DWAM 32-576 6…32 bar 1.2 bar 45 bar<br />

Versions:<br />

ZF 577: Maximum pressure limiter (with internal interlock) Microswitch not positive opening,<br />

contacts: silver alloy. Other equipment as for DWAM…576<br />

Ex 041 isolating amplifier, see page 61.<br />

Maximum pressure monitors<br />

Sensor “of special construction” through component test with 2 million operating cycles (not selfmonitoring).<br />

Component tests:<br />

VdTÜV Memorandum “<strong>Pressure</strong> 100/1”<br />

DIN 3398 T.3 (for fuel gases)<br />

DIN 3398 T.4 (for liquid fuels)<br />

Type Setting range Switching Max. permissible pressure<br />

differential in other<br />

(mean values) gas media<br />

DWR 06-576 0.1…0.6 bar 0.04 bar 6 bar 6 bar<br />

DWR 1-576 0.2…1.6 bar 0.06 bar 6 bar 6 bar<br />

DWR 3-576 0.2…2.5 bar 0.1 bar 10 bar 16 bar<br />

DWR 6-576 0.5…6 bar 0.2 bar 10 bar 16 bar<br />

DWR 625-576 0.5…6 bar 0.25 bar 20 bar 25 bar<br />

DWR 16-576 3…16 bar 0.5 bar 20 bar 25 bar<br />

DWR 25-576 4…25 bar 1.0 bar 50 bar 63 bar<br />

DWR 40-576 10…40 bar 1.3 bar 50 bar 63 bar<br />

Versions:<br />

ZF 577: Maximum pressure limiter (with internal interlock)<br />

Microswitch not positive opening, contacts: silver alloy. Other equipment as for DWR…576<br />

Ex 041 isolating amplifier, see page 61.<br />

Calibration<br />

Devices of the DWR-576 and DWAM-576 series are calibrated for rising pressure. This means that<br />

the adjustable switching pressure on the scale corresponds to the switching point at rising pressure.<br />

The reset point is lower by the amount of the switching differential. (See also page 30, 2. Calibration at<br />

upper switching point).<br />

s<br />

tested<br />

DVGW<br />

TÜV<br />

Degree of protection:<br />

IP 65


56<br />

<strong>Pressure</strong> switches<br />

<strong>Pressure</strong> switches “of special construction”<br />

Safety-engineered minimum pressure monitors<br />

for maximum and minimum pressure monitoring<br />

Technical data<br />

Switching element<br />

See table opposite.<br />

Connection diagrams<br />

…574 …575<br />

The other technical data correspond to the<br />

devices for maximum pressuremonitoring<br />

(page 55).<br />

Type Setting range Switching Max. permissible pressure<br />

differential in other<br />

(mean values) gas media<br />

DWR 06-574 0.1…0.6 bar 0.04 bar 6 bar 6 bar<br />

DWR 1-574 0.2…1.6 bar 0.06 bar 6 bar 6 bar<br />

DWR 3-574 0.4…2.5 bar 0.1 bar 10 bar 16 bar<br />

DWR 6-574 0.5…6 bar 0.2 bar 10 bar 16 bar<br />

DWR 625-574 0.5…6 bar 0.25 bar 20 bar 25 bar<br />

DWR 16-574 3…16 bar 0.5 bar 20 bar 25 bar<br />

DWR 25-574 4…25 bar 1.0 bar 50 bar 63 bar<br />

DWR 40-574 10…40 bar 1.3 bar 50 bar 63 bar<br />

Calibration<br />

The DWR-574 series is calibrated for falling pressure. This means that the adjustable switching pressure<br />

on the scale corresponds to the switching point at falling pressure. The reset point is higher by<br />

the amount of the switching differential. (See also page 30, 1. Calibration at lower switching point).<br />

Versions:<br />

ZF 575: Minimum pressure limiter (with internal interlock)<br />

Microswitch not positive opening,<br />

Switching contacts: silver alloy<br />

Other equipment as for DWR…574<br />

Ex 041 isolating amplifier, see page 61.<br />

Features of safety-engineered pressure monitors<br />

and pressure limiters<br />

Devices Component testing Features Options<br />

1 = VdTÜV Memorandum “<strong>Pressure</strong> 100/1”<br />

2 = DIN 3398 Part 3<br />

3 = DIN 3398 Part 4<br />

Resistor combination for line break and<br />

short-circuit monitoring<br />

EExi version for intrinsically safe<br />

control circuits<br />

Self-monitoring pressure sensor<br />

Positive opening microswitches<br />

Gold-plated contacts<br />

Limiter with internal interlock<br />

(reclosing lockout)<br />

Plastic-coated housing<br />

Chemical version<br />

Maximum pressure monitoring<br />

FD 16-326 1 + 3 • • • • •<br />

FD 16-327 1 + 3 • • • •<br />

DWAM…576 1 • • • • • •<br />

DWAM…577 1 • • • • •<br />

DWR…576 1 + 2 + 3 • • • • •<br />

DWR…577 1 + 2 + 3 • • • •<br />

Minimum pressure monitoring<br />

DWR…574 1 + 2 + 3 • • • • • •<br />

DWR…575 1 + 2 + 3 • • • • •


<strong>Pressure</strong> switches<br />

DVGW-tested mechanical pressure switches<br />

57<br />

DGM series<br />

<strong>Pressure</strong> monitors for fuel gases<br />

DGM 310 A<br />

Technical data<br />

<strong>Pressure</strong> connection<br />

External thread G 1/2 to DIN 16 288 and internal<br />

thread G 1/4 to ISO 228 Part 1 (permissible<br />

up to 4 bar).<br />

Switching device<br />

Seawater-resistant diecast aluminium<br />

GD AI Si 12.<br />

Degree of protection<br />

IP 54 for vertical installation position.<br />

IP 65 (for EEx-d version)<br />

Component tested for<br />

Testing basis<br />

Function<br />

Direction of action<br />

DVGW Reg. No.<br />

CE Ident. No.<br />

Fuel gases according to DVGW Worksheet G 260<br />

DIN 3398, Part 3, Issue 11/82, DIN EN 1854<br />

<strong>Pressure</strong> monitor, pressure limiter<br />

<strong>Pressure</strong> monitor (with internal or<br />

external interlock)<br />

For maximum and minimum<br />

pressure monitoring<br />

NG-4346 AP 1011 CE-0085 AQ 1088<br />

DVGW<br />

(according to<br />

Gas Appliance<br />

Directive<br />

90/396/EEC)<br />

<strong>Pressure</strong> sensor materials<br />

See Product Summary<br />

Ambient temperature –25 to +60°C.<br />

–15 to +60°C (for EEx-d versions). At ambient<br />

temperatures below 0°C, ensure that condensation<br />

cannot occur in the sensor or in the<br />

switching device.<br />

Maximum working pressure<br />

See Product Summary<br />

Mounting<br />

Either directly on the pipe or with<br />

two 4 mm ø screws on the wall surface.<br />

Mounting position<br />

Vertically upright and horizontal.<br />

EEx-d version only vertical.<br />

Setting<br />

Continuously adjustable via the setting spindle<br />

with a screwdriver. The set switching pressure<br />

is visible in the scale window.<br />

Sealing P2<br />

On request (can be fitted later).<br />

Switching differentials<br />

Largely independent of the set switching pressure.<br />

Not adjustable. For values see Product<br />

Summary.<br />

Switching 250 VAC 250 VDC 24 VDC<br />

capacity (ohm) (ind) (ohm) (ohm)<br />

Normal 8 A 5 A 0.3 A 8 A<br />

EEx-d 3 A 2 A 0.03 A 3 A<br />

Switching devices in EEx-i version with goldcontacts.<br />

Max. switching capacity: 24 VDC 100 mA.<br />

<strong>Pressure</strong> measuring connection<br />

Care must be taken to ensure that a pressure<br />

measuring connection is available in a suitable<br />

place on the gas appliance.<br />

Product Summary<br />

Type Setting range Switching Max. Materials Dimendifferential<br />

working in contact sioned<br />

(mean values) pressure with medium drawing<br />

DGM 306 A 15…60 mbar 6 mbar 0.8 bar CU + Ms<br />

DGM 310 A 20…100 mbar 7 mbar 0.8 bar CU + Ms 1 + 13<br />

DGM 325 A 40…250 mbar 10 mbar 0.8 bar CU + Ms<br />

DGM 06 A 100…600 mbar 25 mbar 2 bar CU + Ms 1 + 14<br />

DGM 1 A 0.2…1.6 bar 40 mbar 3 bar CU + Ms<br />

DGM 506 15…60 mbar 8 mbar 5 bar 1.4104<br />

DGM 516 40…160 mbar 12 mbar 5 bar 1.4104 1 +12<br />

DGM 525 100…250 mbar 20 mbar 5 bar 1.4104<br />

For other pressure ranges see type series DWR<br />

-versions Degree of protection EEx de IIC T6, housing 700<br />

Ex-DGM 506 15…60 mbar 10 mbar 5 bar 1.4104<br />

Ex-DGM 516 40…160 mbar 12 mbar 5 bar 1.4104 3 + 12<br />

Ex-DGM 525 100…250 mbar 20 mbar 5 bar 1.4104<br />

For other pressure ranges see type series DWR<br />

EEx-i version (intrinsically safe) Housing 500<br />

DGM 306-513 15…60 mbar 6 mbar 0.8 bar CU + Ms<br />

DGM 310-513 20…100 mbar 7 mbar 0.8 bar CU + Ms 2 + 13<br />

DGM 325-513 40…250 mbar 10 mbar 0.8 bar CU + Ms<br />

DGM 06-513 100…600 mbar 25 mbar 2 bar CU + Ms 2 + 14<br />

DGM 1-513 0.2…1.6 bar 40 mbar 3 bar CU + Ms<br />

DGM 506-513 15…60 mbar 10 mbar 5 bar 1.4104<br />

DGM 516-513 40…160 mbar 12 mbar 5 bar 1.4104 2 + 12<br />

DGM 525-513 100…250 mbar 20 mbar 5 bar 1.4104<br />

Calibration<br />

The DGM series is calibrated for rising pressure. This means that the adjustable switching pressure on<br />

the scale corresponds to the switching point at rising pressure. The reset point is lower by the amount<br />

of the switching differential. (See also page 30, 2. Calibration at upper switching point).<br />

For other pressure ranges see type series DWR<br />

s<br />

tested<br />

DIN<br />

tested<br />

DVGW<br />

tested<br />

Degree of protection:<br />

IP 54/65


58<br />

<strong>Pressure</strong> switches<br />

Dimensioned drawings<br />

Dimensioned drawings of switch housings<br />

1<br />

Housing 200 (plug connection)<br />

2<br />

Housing 300 and 500 (terminal connection)<br />

FORM A<br />

3<br />

Housing 700 (Ex)<br />

Dimensioned drawings of pressure sensors<br />

10<br />

11


<strong>Pressure</strong> switches<br />

Dimensioned drawings<br />

59<br />

Dimensioned drawings of pressure sensors<br />

12 13<br />

14 15<br />

16 19<br />

SW<br />

Dimensioned<br />

drawing<br />

SW<br />

16 22<br />

17 24<br />

18 30<br />

19 32<br />

20 21


60<br />

<strong>Pressure</strong> switches<br />

Accessories<br />

Accessories for EX 011 series<br />

Isolating amplifier for intrinsically safe control circuits<br />

· 1-channel<br />

· Control circuit EEx-ia IIC<br />

· Reversible direction of action<br />

· 1 signal output with 1 change-over<br />

· EMC according to NAMUR NE 21<br />

Application<br />

Suitable for all pressure and temperature switches<br />

with microswitches (basic versions) and for<br />

devices with additional function ZF 513:<br />

EX 011<br />

Technical data<br />

Ex area<br />

Nominal voltage 230V, 45 Hz…65 Hz<br />

Power consumption 1 W<br />

Input (intrinsically safe) Terminals 1+, 3–<br />

Nominal data according to DIN 19234<br />

No-load voltage/short-circuit current<br />

approx. 8 VDC/approx. 8 mA<br />

Switching point 1.2 mA…2.1 mA<br />

PTB approval PTB 00 ATEX 2081<br />

Explosion protection EEx-ia<br />

Outputs (not intrinsically safe)<br />

Contact load<br />

AC: 250V/2 A/cos. > 0.7<br />

DC: 240V/1 A resistive load<br />

Switching frequency 10 Hz<br />

Electrical isolation<br />

Input/output<br />

according to DIN EN 50 020, safely electrically<br />

isolated.<br />

Input/mains<br />

according to DIN EN 50 020, safely electrically<br />

isolated.<br />

Output/mains according to DIN EN 50 178<br />

Ambient temperature –20°C…+60°C<br />

With the type EX 011 isolating amplifier intrinsically safe control circuit commands can be transmitted<br />

to non-intrinsically safe active circuits. The inputs are safely isolated from the outputs and from the<br />

mains in accordance with DIN EN 50 178.<br />

Direction of action<br />

The direction of action of the outputs can be adjusted with the slide switch S1 on the front of the<br />

housing.<br />

Direction of action<br />

The direction of action of the output can be<br />

adjusted with the slide switch S1 on the front<br />

of the housing.<br />

Control circuit Output relay LED<br />

yellow<br />

red<br />

LED<br />

green = mains<br />

yellow = relay output<br />

red = line break<br />

Slide switches<br />

S1 Direction of action<br />

S2 No function<br />

Mounting<br />

Standard rail 35 mm.<br />

Dimensions<br />

20 x 115 x 93 (W x H x D).<br />

Switching contact closed picked up on off<br />

Switching contact open dropped out off off<br />

The table applies to switch position S1 = OFF<br />

Type designation<br />

Type Supply voltage Power consumption<br />

EX 011 230V, 45…65 Hz 1 W<br />

s


<strong>Pressure</strong> switches<br />

Accessories<br />

61<br />

Accessories for EX 041 series<br />

for intrinsically safe control circuits with short-circuit<br />

and line break monitoring<br />

EX 041<br />

· 1-channel<br />

· 1 failsafe relay output<br />

according to DIN VDE 0660 Part 209<br />

(BIA certificate no. 940 64)<br />

· Control circuit EEx-ia IIC<br />

· 1 progressive output with 1 normally open<br />

contact<br />

· 1 passive electronic output, error message<br />

Application<br />

Suitable for all safety-engineered pressure monitors/pressure<br />

limiters, with microswitches and<br />

resistor combination<br />

ZF 576 ZF 574 ZF 577 ZF 575,<br />

FD series<br />

Technical data<br />

Nominal voltage 230V, 48 Hz…62 Hz<br />

Power consumption 3 W<br />

Input (intrinsically safe) Terminals 10+, 12–<br />

No-load voltage/short-circuit current<br />

approx. 8.4 VDC/approx. 11.7 mA<br />

Switching point<br />

Relay dropped out J < 2.1 mA and J > 5.9 mA<br />

Relay picked up 3.2 mA < J < 5mA<br />

Line resistance<br />

< 50 ohm. Cable capacitances and inductance<br />

must be taken into account in the Ex area.<br />

PTB approval PTB 00 ATEX 2043<br />

Explosion protection, category EEx-ia<br />

Outputs (not intrinsically safe)<br />

Output I: (failsafe)<br />

Relay terminals 13, 14<br />

Output II: (not failsafe)<br />

Relay terminals 15, 21<br />

Contact load<br />

AC: 250V/1 A/cos. > 0.7<br />

DC: 24V/1 A resistive load<br />

Output III<br />

Error message (not failsafe)<br />

Electronic output, passive, terminals 16+, 17–<br />

Nominal voltage DC 10 V…30 V<br />

Nominal current < 7 mA, short-circuit-proof<br />

Switching frequency 5 Hz<br />

Ambient temperature –20°C…+60°C<br />

Installation Standard rail 35 mm.<br />

Dimensions<br />

40 x 115 x 93 (W x H x D).<br />

The type EX 041 isolating amplifier is used for the transmission of intrinsically safe control commands<br />

(e.g. from pressure switches) to non-intrinsically safe active circuits. In the event of short-circuit<br />

or line break in the control circuit, the isolating amplifier switches to the safe side (see<br />

“Direction of action” table). It also reacts to the safe side (output relay drops out) if internal component<br />

failures and resultant errors occur.<br />

Output I Relay output failsafe according to VDE 0660, Part 209, terminals separately led to the<br />

outside for series connected protective interlock circuit, for example.<br />

Output II Progressive output with relay stage (not failsafe).<br />

Output III Alarm output potential-free (not failsafe).<br />

Important note<br />

The type EX 041 isolating amplifier can only be used together with pressure switches with resistor<br />

combination (additional function ZF 576, ZF 577…, see also “Application” above).<br />

Direction of action<br />

Control circuit Output relay Status indicator Electronic<br />

I and II yellow red output III<br />

Switching contact closed picked up on off blocked<br />

Switching contact open dropped out off off blocked<br />

Line break or short-circuit dropped out off on switched<br />

in the input circuit<br />

through<br />

Contact welding dropped out off on switched<br />

Output I<br />

through<br />

Type designation<br />

Type Supply voltage Power consumption<br />

EX 041 230 V, 48…62 Hz 3 W<br />

s


62<br />

<strong>Pressure</strong> switches<br />

Accessories<br />

Accessories for ZFV series<br />

<strong>Pressure</strong> mediators attached to pressure switches<br />

A separating diaphragm or a pressure mediator<br />

is necessary if aggressive, viscous or crystallizing<br />

media must be kept away from the actual pressure<br />

sensor. A pressure mediator is also indispensable<br />

to avoid cavities if easy cleaning of the<br />

supply lines is important. Special “milk pipe<br />

unions” according to DIN 11 851 are customary<br />

for pressure monitoring in the foodstuffs industry.<br />

<strong>Pressure</strong> mediators and evaluating devices<br />

(pressure switches, pressure transmitters, pressure<br />

gauges) from a self-contained unit. The<br />

transmission fluid (filling medium) transmits the<br />

medium pressure from the separating membrane<br />

to the measuring element. The filling<br />

medium M 20 is food-safe and, being able to<br />

withstand temperatures from –40 to +300°C, is<br />

also suitable for industrial applications.<br />

Technical data<br />

Material 1.4571.<br />

Realization<br />

Fully assembled, evacuated, filled<br />

and adjusted.<br />

Filling medium M 20, food-safe.<br />

Max. permissible pressure<br />

40 bar (applies to separating diaphragm only.<br />

The max. permissible pressure of the pressure<br />

switch or pressure transmitter must be<br />

observed).<br />

Product Summary<br />

DN Switching point from Temperature range* Type<br />

Flanged pressure mediators made of stainless steel 1.4571, membrane flush to the front, flange to DIN 2527<br />

50 0.3 bar –40…120°C ZFV 184-50<br />

80 0.15 bar ZFV 184-80<br />

with Teflon coating<br />

50 0.3 bar –40…120°C ZFV 184-50PTFE<br />

80 0.15 bar –40…120°C ZFV 184-80PTFE<br />

Flanged pressure mediators with 1 m pipeline, flange to DIN 2527<br />

50 0.3 bar –30…300°C ZFV 185-50<br />

80 0.15 bar ZFV 185-80<br />

with Teflon coating<br />

50 0.3 bar –30…300°C ZFV 185-50PTFE<br />

80 0.15 bar –30…300°C ZFV 185-80PTFE<br />

Pipeline up to a maximum of 10 m on request<br />

Technical information<br />

Combinations with pressure mediators are filled and calibrated at 20°C. Very different operating temperatures<br />

can adversely affect the measurement result, particularly with long capillary pipes and large<br />

flange diameters. Furthermore, all capillary pressure mediators must be filled and adjusted at the<br />

same height as the evaluation unit. If the measuring points and the evaluation units are at different<br />

heights within the system, any pressure difference must be taken into account when setting the<br />

switching points. This effect is particularly noticeable when monitoring small system pressures.<br />

DN Switching point from Temperature range* Type<br />

<strong>Pressure</strong> mediators for the foodstuffs industry with milk pipe connection according to DIN 11851<br />

50 0.4 bar –30…120°C ZFV 162-50<br />

with Teflon coating<br />

50 0.4 bar –30…120°C ZFV 162-50PTFE<br />

Screw-in pressure mediators flush to the front<br />

G 1 0.6 bar –30…120°C ZFV 749<br />

* Please note that the temperature at the pressure switch must not exceed 60°C for long periods.<br />

Note:<br />

In future, all pressure switches purchased together with ZFV must be ordered in the following way:<br />

e.g. DCM 6-S + ZF 1970<br />

+ ZFV 184-50


<strong>Pressure</strong> switches<br />

Accessories<br />

63<br />

Accessories<br />

Siphons, NPT adapters, pressure surge reducers<br />

U-shape (Form B)<br />

Circular (Form D)<br />

according to DIN 16282 made of seamless steel tube 20 mm ø<br />

FORM B Material Type<br />

Inlet: Weld-on end with weld chamfer St 35.8-I U 430 B<br />

Outlet: Connection shank DIN 16 282 Form 6 1.4571 U 480 B<br />

G 1/2” with clamping sleeve DIN 16 283 G 1/2“<br />

FORM D Material Type<br />

NPT1<br />

Inlet: Weld-on end with weld chamfer St 35.8-I K 430 D<br />

Outlet: Connection shank DIN 16 282 Form 6 1.4571 K 480 D<br />

G 1/2” with clamping sleeve DIN 16 283 G 1/2“<br />

NPT adapter<br />

The purpose of the NPT adapter is to connect pressure switches, pressure transmitters, pressure<br />

gauges etc. to NPT threaded connections. A suitable sealing washer is also supplied.<br />

DMW-K<br />

Description<br />

Type<br />

NPT adapter, material 1.4104 and sealing ring NPT 1<br />

DIN 16 258, Form C material ITC to DIN 3754 Part 1<br />

<strong>Pressure</strong> surge reducer<br />

Medium Material Type<br />

Water and gaseous media Brass DMW<br />

Water and gaseous media Brass DMW-K<br />

Accessories<br />

Threaded joints and valve combinations for differential pressure<br />

VKD 3<br />

MAU 8 / Ms<br />

MAU 8 / Nst<br />

VKD 5<br />

Threaded joint with male adapter union G 1/4”/8 mm<br />

G 1/4” external thread with O-ring seal for connection of pipes with 8 mm external diameter for connection<br />

of:<br />

Differential pressure switches DDCM… and other devices with G 1/4” internal thread<br />

Product Summary<br />

Body O-ring Type<br />

Brass NBR MAU 8 / Ms<br />

Stainless steel (1.4571) FPM MAU 8 / Nst<br />

Max. permissible temperature: 100°C Max. permissible pressure: 100 bar<br />

Valve combinations for differential pressure switches<br />

The valve blocks are suitable for differential pressure switches DDCM 014 to DDCM 16<br />

and for differential pressure transmitters FHBN...<br />

Technical data<br />

<strong>Pressure</strong> stage: PN 420<br />

Materials: Housing 1.4404<br />

Internal parts 1.4571<br />

Seals:<br />

PTFE<br />

Process connections: 1/4–14 NPT<br />

Included items: Supplied complete with screw fittings and shaped pipe<br />

sections in stainless steel.<br />

Product Summary<br />

Type<br />

3-fold combination VKD 3<br />

5-fold combination VKD 5<br />

The 5-fold combination contains two additional venting valves.


64<br />

<strong>Pressure</strong> switches<br />

Specifications<br />

Specifications<br />

<strong>Pressure</strong> switches/isolating amplifiers<br />

Type series <strong>Pressure</strong> switches<br />

PST… Electronic pressure switches for liquid and gaseous media with 2<br />

open collector switching outputs and analogue output, power supply<br />

14…36V DC, type of protection IP 65, switching points freely<br />

adjustable from … to … bar. Freely programmable analogue output<br />

4–20 mA or 0–10 V (may also be inverted), process connection G<br />

3/4‘‘ or G 1/2‘‘, absolute or relative pressure versions<br />

Type: PST…<br />

PST…R Electronic pressure switches for liquid and gaseous media with 2<br />

open collector switching outputs, analogue output and potential-free<br />

relay output, power supply 14…36V DC, type of protection IP 65,<br />

switching points freely adjustable from … to … bar. Freely programmable<br />

analogue output 4–20 mA or 0–10 V (may also be inverted),<br />

process connection G 3/4‘‘ or G 1/2‘‘, absolute or relative pressure<br />

versions<br />

Type: PST…R<br />

DCM… <strong>Pressure</strong> switch with plug connection to DIN 43650. Switch housing<br />

made of diecast aluminium GD Al Si 12, type of protection IP 54.<br />

Range of adjustment from ... to ... bar/mbar. Switching differential<br />

adjustable / not adjustable. <strong>Pressure</strong> connection G 1/2, external and<br />

G 1/4, internal<br />

Type: DCM…<br />

DNM…/ <strong>Pressure</strong> switch with plug connection to DIN 43650. Sensor housing<br />

VNM… made of stainless steel 1.4104. Switch housing made of diecast aluminium<br />

GD Al Si 12, type of protection IP 54. Range of adjustment<br />

from ... to ... bar/bar. Switching differential adjustable / not<br />

adjustable. <strong>Pressure</strong> connection G 1/2, external and G 1/4, internal<br />

Type: DNM...<br />

DNS…/ <strong>Pressure</strong> switch with plug connection to DIN 43650. Sensor made<br />

VNS… entirely of stainless steel 1.4571. Switch housing made of diecast<br />

aluminium GD Al Si 12, type of protection IP 54. Range of adjustment<br />

from ... to ... bar/bar. Switching differential adjustable / not<br />

adjustable. <strong>Pressure</strong> connection G 1/2, external and G 1/4, internal<br />

Type: DNS...,VNS...<br />

DNS...351/ <strong>Pressure</strong> switch with terminal connection. Sensor made entirely of<br />

VNS...351 stainless steel 1.4571. Switch housing made of diecast aluminium<br />

GD Al Si 12, plastic-coated housing, type of protection IP 65. Range<br />

of adjustment from ... to ... bar/bar. Switching differential adjustable /<br />

not adjustable. <strong>Pressure</strong> connection G 1/2, external and G 1/4, internal<br />

Type: DNS…, VNS…<br />

DDCM 252… Differential pressure switch with plug connection to DIN 43650.<br />

DDCM 6002 Sensor made of aluminium, measuring diaphragm of Perbunan.<br />

<strong>Pressure</strong> connection G 1/4, internal, switch housing made of diecast<br />

aluminium GD Al Si 12, type of protection IP 54. Range of adjustment<br />

from …to…bar/bar<br />

Type DDCM...<br />

DDCM 1… Differential pressure switch with plug connection to<br />

DDCM 16 DIN 43650 Sensor made of stainless steel 1.4104 and 1.4571.<br />

<strong>Pressure</strong> connections G 1/4, internal. Switch housing made of<br />

diecast aluminium GD Al Si 12, type of protection IP 54. Range of<br />

adjustment from …to …bar/bar<br />

Type: DDCM…Type series<br />

DWAM…/ <strong>Pressure</strong> monitor “of special construction” for maximum pressure<br />

DWAMV… monitoring with self-monitoring sensor (safety sensor). Tested<br />

according to VdTÜV Memorandum “<strong>Pressure</strong> 100/1”. Switch housing<br />

made of diecast aluminium GD Al Si 12, plug connection to DIN<br />

43650, type of protection IP 54. Range of adjustment from ... to ...<br />

bar/bar. Switching differential adjustable / not adjustable. <strong>Pressure</strong><br />

connection G 1/2, external and G 1/4, internal<br />

Type: DWAM…<br />

SDBAM… <strong>Pressure</strong> limiter “of special construction” for maximum pressure monitoring.<br />

With internal interlock (reclosing lockout) with self-monitoring<br />

sensor (safety sensor), tested according to VdTÜV Memorandum<br />

“<strong>Pressure</strong> 100/1”. Switch housing made of diecast aluminium GD Al<br />

Si 12, plug connection to DIN 43650, type of protection IP 54. Range<br />

of adjustment from ... to ... bar/mbar. <strong>Pressure</strong> connection G 1/2,<br />

external and G 1/4, internal<br />

Type: SDBAM…<br />

DWR…/ <strong>Pressure</strong> monitor “of special construction” for maximum and<br />

DWR…203 minimum pressure monitoring. Tested according to VdTÜV<br />

Memorandum “<strong>Pressure</strong> 100/1” and DIN 3398 Part 3 and Part 4.<br />

Switch housing made of diecast aluminium GD Al Si 12, plug connection<br />

to DIN 43650, type of protection IP 54. Range of adjustment<br />

from ... to ... bar/bar. Switching differential adjustable / not<br />

adjustable. <strong>Pressure</strong> connection G 1/2, external and G 1/4, internal<br />

Type: DWR…<br />

Type series <strong>Pressure</strong> switches<br />

DWR…205/ <strong>Pressure</strong> limiter “of special construction” for maximum pressure (205)<br />

DWR…206 or minimum pressure monitoring (206). With locking of switching<br />

state (reclosing lockout). Tested according to VdTÜV Memorandum<br />

“<strong>Pressure</strong> 100/1” and DIN 3398 Part 3 and Part 4. Switch housing<br />

made of diecast aluminium GD Al Si 12, plug connection to DIN<br />

43650, type of protection IP 54. Range of adjustment from ... to ...<br />

bar/bar. <strong>Pressure</strong> connection G 1/2, external and G 1/4, internal<br />

Type: DWR…<br />

DGM… <strong>Pressure</strong> monitor for gas with plug connection to DIN 43650. DVGWtested<br />

according to DIN 3398, Parts 1 and 3. Sensor casing of<br />

Cu/Zn/high grade steel 1.4104. Switch housing of diecast aluminium<br />

GD Al Si 12, plug connection to DIN 43650, type of protection IP 54.<br />

Range of adjustment from ... to ... bar/bar. Switching differential not<br />

adjustable. <strong>Pressure</strong> connection G 1/2, external and G 1/4, internal<br />

Type: DGM…<br />

DWAM…576 <strong>Pressure</strong> monitor “of special construction” for maximum pressure<br />

monitoring. With self-monitoring sensor (safety sensor), positive<br />

opening contacts (gold-plated). Resistor combination for wire break<br />

and short-circuit monitoring. Tested according to VdTÜV<br />

Memorandum “<strong>Pressure</strong> 100/1”. Switch housing made of diecast aluminium<br />

GD Al Si 12, type of protection IP 65. Range of adjustment<br />

from ... to ... bar/bar. <strong>Pressure</strong> connection G 1/2, external and G 1/4,<br />

internal<br />

Type: DWAM…576<br />

FD 16 –326 <strong>Pressure</strong> monitor “of special construction” for maximum pressure<br />

monitoring in liquid gas systems with self-monitoring sensor (safetysensor).<br />

Resistor combination for wire break and short-circuit monitoring.<br />

TÜV-tested according to VdTÜV Memorandum “<strong>Pressure</strong><br />

100/1” and DIN 3398, Part 4. Explosion protection: EEx-i. Switch<br />

housing made of GD Al Si 12, type of protection IP 65. Adjustable<br />

from 3 to 16 bar. <strong>Pressure</strong> connection G 1/2, external and G 1/4,<br />

internal<br />

Type: FD 16 –326<br />

FD 16 –327 <strong>Pressure</strong> limiter “of special construction” for maximum pressure monitoring<br />

in liquid gas systems with self-monitoring sensor(safety-sensor).<br />

Switching state interlock (reclosing lockout). Resistor combination<br />

for wire break and short-circuit monitoring. TÜV-tested according<br />

to VdTÜV Memorandum “<strong>Pressure</strong> 100/1” and DIN 3398, Part 4.<br />

Explosion protection: EEx-i. Switch housing made of GD Al Si 12,<br />

type of protection IP 65. Adjustable from 3 to 16 bar. <strong>Pressure</strong> connection<br />

G 1/2, external and G 1/4, internal<br />

Type: FD 16-327<br />

Type series<br />

Ex 011<br />

Ex 041<br />

Isolating amplifier<br />

Isolating amplifier for intrinsically safe control circuits. Explosion protection:<br />

EEx-ia IIC. Signal output: 1 change-over, nominal voltage<br />

230 V, 45 –60 Hz<br />

Type: Ex 011<br />

Safety-engineered isolating amplifier for intrinsically safe control circuits.<br />

Explosion protection: EEx-ia IIC. Signal output: 1 failsafe relay<br />

output, nominal voltage 230 V, 45 –60 Hz, type of protection IP 65<br />

Type: Ex 041<br />

The specifications refer to the listed normal versions of the pressure switches. In the<br />

case of Ex versions or devices with additional functions, the texts must be supplemented<br />

or amended accordingly.


<strong>Pressure</strong> transmitters


66<br />

<strong>Pressure</strong> transmitters<br />

Overview<br />

<strong>Pressure</strong> and differential pressure transmitters/<br />

Electrical pressure switches/transmitters<br />

Type series <strong>Pressure</strong> ranges Medium Output signal Operating Remarks/ Page<br />

mode<br />

Applications<br />

F Vacuum up to 40 bar liquid and 0–10 V Mechanical- For general 67 – 73<br />

Differential pressure gaseous 0–20 mA inductive applications in<br />

up to 10 bar 4–20 mA liquid and<br />

Operating ranges (3-conductor gaseous media.<br />

continuously<br />

system)<br />

adjustable<br />

PST -1…600 bar liquid and 0–10 V Piezoresistive Electronic 6 – 17<br />

gaseous 10–0 V pressure switches<br />

stainless steel 4–20 mA with configurable<br />

sensors 20–4 mA transmitter<br />

2-channel<br />

output<br />

switch<br />

SN Up to 60 bar liquid and 0–10 V / Piezoresistive Highly accurate 74 – 78<br />

Operating ranges gaseous 4–20 mA Hermetically encontinuously<br />

(stainless steel (3-conductor-system) capsulated sensor<br />

adjustable sensors) 4–20 mA system made of<br />

(2-conductor-system)<br />

stainless steel.<br />

DPT Differential pressure gaseous 0–10 V / Piezoresistive Ventilation and 79<br />

-50 Pa/+50 Pa 4–20 mA air-conditioning<br />

up to 0–2500 Pa (3-conductor-system) systems<br />

4–20 mA<br />

(2-conductor-system)<br />

Accessories 80 – 82<br />

Specifications 83


<strong>Pressure</strong> transmitters<br />

<strong>Pressure</strong> transmitters<br />

67<br />

Type series F<br />

<strong>Pressure</strong> transmitters, mechanical-inductive<br />

Operating method<br />

<strong>Pressure</strong> transmitters are used to convert overpressure,<br />

vacuum or differential pressure into a<br />

proportional electrical signal of 0–10 V, 0–20 mA<br />

(4–20 mA). A metal bellows or diaphragm is<br />

exposed to the occurring pressure. The pressure-dependent<br />

movements of the metal bellows<br />

are transmitted free of play to an inductive displacement<br />

sensor. The electronic system converts<br />

the position of the displacement sensor<br />

into a proportional electrical signal (voltage and<br />

injected current).<br />

General technical information<br />

Operating principle<br />

Cover<br />

Evaluation<br />

module<br />

ED 1<br />

Sensor<br />

module<br />

with terminal<br />

box<br />

<strong>Pressure</strong><br />

connection<br />

A complete transmitter consists<br />

of a sensor module with pressure<br />

and electrical connections,<br />

an evaluation module and a<br />

cover.<br />

Type series F…+ ED 1 F…+ ED 3<br />

Electrical connection Terminal connection Plug connection<br />

Additional evaluation modules can<br />

be plugged in.<br />

Voltage output characteristic<br />

Output signal<br />

Output signal<br />

0–10 V and 0–20 mA 0–10 V<br />

Current output characteristic


68<br />

<strong>Pressure</strong> transmitters<br />

for overpressure, vacuum, differential pressure<br />

Type series F…+ ED 1<br />

with terminal connection<br />

<strong>Pressure</strong> FN… + ED 1<br />

Differential pressure FHBN…+ ED 1<br />

<strong>Pressure</strong> transmitter with 3 conductors<br />

· with 2 output signals 0–10 V and 0–20 mA<br />

· Switchable to 2–10 V and 4–20 mA<br />

and invertible<br />

· Plug-in display module AZ 331<br />

<strong>Pressure</strong> transmitters of the F series produce<br />

0–10 V / 0–20 mA. Both signals are applied to<br />

the terminal strip and can be used in parallel. A<br />

complete transmitter consists of a sensor parts<br />

and the plug-in evaluation module ED 1.<br />

Removing the cover gives access to an operator<br />

interface for adjusting the operating range.<br />

A plug-in digital display AZ 331 is available to<br />

display the output signal in any units<br />

(voltage / current / pressure / differential<br />

pressure). For further details see Datasheet AZ.<br />

Characteristic of a transmitter<br />

(nominal range)<br />

Product Summary<br />

Operating range Smallest Max. Sensor Type<br />

(nominal range) adjustable permissible material<br />

P0–PN operating range pressure<br />

(approx. values)<br />

Overpressure<br />

0 – 50 mbar 20 mbar 2.5 bar FN 505 + ED 1<br />

0 – 100 mbar 25 mbar 5 bar FN 510 + ED 1<br />

0 – 250 mbar 65 mbar 6 bar 1.4104 FN 025 + ED 1<br />

0 – 500 mbar 125 mbar 6 bar + FN 05 + ED 1<br />

0 – 1 bar 250 mbar 6 bar 1.4571 FN 1 + ED 1<br />

0 – 2.5 bar 0.7 bar 16 bar FN 3 + ED 1<br />

Vacuum<br />

–1 to 0 bar 250 mbar 6 bar 1.4104 FVN 111 + ED 1<br />

–1 to 1 bar 500 mbar 6 bar + FVN 112 + ED 1<br />

–1 to 5 bar 1.5 mbar 25 bar 1.4571 FVN 105 + ED 1<br />

–250 to+250 mbar 125 mbar 3 bar FVN 125 + ED 1<br />

Differential pressure<br />

0 – 500 mbar 125 mbar 10 bar FHBN 05 + ED 1<br />

0 – 1 bar 250 mbar 15 bar 1.4305 FHBN 1 + ED 1<br />

0 – 2.5 bar 0.7 bar 15 bar + FHBN 3 + ED 1<br />

0 – 5 bar 1.25 mbar 15 bar 1.4571 FHBN 5 + ED 1<br />

0 – 10 bar 2.5 mbar 25 bar FHBN 10 + ED 1<br />

+<br />

Accessories<br />

· Plug-in display module AZ 331<br />

· Programmable display APV 630<br />

For differential pressure<br />

· Valve combination VKD 3, VKD 5<br />

· Threaded joint with male adapter union MAU 8<br />

i<br />

Note<br />

· If measured values diverge due to higher static (system) pressure, observe the adjustment instructions<br />

on page 71.<br />

s<br />

Degree of protection:<br />

IP 65


<strong>Pressure</strong> transmitters<br />

for overpressure, vacuum, differential pressure<br />

69<br />

Type series F…+ ED 3<br />

with plug connection<br />

FN…<br />

· Openable plug connection is easy to fit and<br />

service, with a transparent front<br />

· 0–10 V output (invertible)<br />

· Plug-in display module AZ 331<br />

<strong>Pressure</strong> and differential pressure transmitters of<br />

the F…+ ED 3 series (with voltage output) are<br />

almost identical to versions …ED 1. A voltage<br />

signal is available at the connection plug.<br />

Possible settings are described on pages 71 –<br />

72.<br />

FHBN…<br />

Characteristic ED 3<br />

Product Summary<br />

Operating range Smallest Max. Sensor Type<br />

(nominal range) adjustable permissible material<br />

P0–PN operating range pressure<br />

(approx. values)<br />

Overpressure<br />

0 – 50 mbar 20 mbar 2.5 bar FN 505 + ED 3<br />

0 – 100 mbar 25 mbar 5 bar 1.4104 FN 510 + ED 3<br />

0 – 250 mbar 65 mbar 6 bar + FN 025 + ED 3<br />

0 – 500 mbar 125 mbar 6 bar 1.4571 FN 05 + ED 3<br />

0 – 1 bar 250 mbar 6 bar FN 1 + ED 3<br />

0 – 2.5 bar 700 mbar 16 bar FN 3 + ED 3<br />

Vacuum<br />

–1 to 0 bar 250 mbar 6 bar 1.4104 FVN 111 + ED 3<br />

–1 to +1 bar 500 mbar 6 bar + FVN 112 + ED 3<br />

–1 to 5 bar 1500 mbar 25 bar 1.4571 FVN 105 + ED 3<br />

–250 to +250 mbar 125 mbar 3 bar FVN 125 + ED 3<br />

Differential pressure<br />

0 – 500 mbar 125 mbar 10 bar FHBN 05 + ED 3<br />

0 – 1 bar 250 mbar 15 bar 1.4305 FHBN 1 + ED 3<br />

0 – 2.5 bar 0.7 bar 15 bar + FHBN 3 + ED 3<br />

0 – 5 bar 1.25 bar 15 bar 1.4571 FHBN 5 + ED 3<br />

0 – 10 bar 2.5 bar 25 bar FHBN 10 + ED 3<br />

+<br />

Accessories<br />

· Plug-in display module AZ 331<br />

For differential pressure<br />

· Valve combination VKD 3, VKD 5<br />

· Threaded joint with male adapter union MAU 8<br />

i<br />

Note<br />

· If measured values diverge due to higher static (system) pressure, observe the adjustment instructions<br />

on page 71.<br />

s<br />

Degree of protection:<br />

IP 65


70<br />

<strong>Pressure</strong> transmitters<br />

Type series F<br />

Technical data<br />

All plugged-in modules are powered<br />

via the terminal strip of the<br />

sensor module (on ED 1) or via the<br />

plug connection. The output signal<br />

is sent from each module for further<br />

evaluation via the same route.<br />

The power consumption increases<br />

by approx. 1 W for each additional<br />

module plugged in.<br />

Connection schemes<br />

Terminal connection<br />

Supply voltage<br />

24 V AC ± 20% or 24–36 V DC<br />

Signal and supply voltage is connected to the sensor module.<br />

Power consumption<br />

max. 1 W<br />

Outputs (short-circuit proof) 0–10 V, 2–10 V (± 1 mA),<br />

0–20 mA, 4–20 mA (3-conductor system)<br />

All outputs are invertible.<br />

Load impedance<br />

max. 750 Ohm.<br />

Direction of action<br />

Rising pressure produces a rising output signal (default setting).<br />

Invert with slide switch 4.<br />

Output signal<br />

Voltage and current output can also be picked up and used<br />

0–10 V and 0–20 mA simultaneously. Terminals 5–8 are reserved for later expansions<br />

and must not be connected as this would destroy the device.<br />

Operating mode<br />

mechanical, inductive<br />

Sensor element<br />

<strong>Pressure</strong> bellows or diaphragm<br />

<strong>Pressure</strong> connection<br />

G 1/2 external and G 1/4 internal.<br />

On FH types: G 1/4 internal.<br />

Cable entry 2 x M 16 x 1.5<br />

Degree of protection IP 65<br />

Installation<br />

Directly on the pressure line or mounted on wall with two 4 mm ø<br />

screws.<br />

Materials<br />

see Product Summary.<br />

Linearity<br />

The maximum linearity error is approx. 1% of full scale.<br />

Hysteresis<br />

approx. 0.5% nominal range, related to full output<br />

0–10 V or 0–20 mA.<br />

Long-term drift<br />

0.2% FS / year<br />

Repetition accuracy approx. 0.2%<br />

Accuracy class 1.0<br />

Temperature drift<br />

Range from 20–45°C approx. 0.02%/K<br />

Range from 0–20°C approx. 0.05%/K<br />

Influence of static pressure < = 3%/bar (see adjusting instructions, page 72)<br />

Mounting position<br />

Vertical. With other mounting positions, the degree of protection<br />

and accuracy are different.<br />

Ambient temperature 0 to 45°C<br />

Max. medium temperature 70°C. Temperatures may reach 85°C for short periods. Higher<br />

medium temperatures are possible if the above limit values for the<br />

switching device are ensured by suitable measures (e.g.siphon).<br />

Storage temperature<br />

–20 to +70°C<br />

Plug connection<br />

! Important:<br />

When connecting to control systems<br />

with a common AC supply, the ground<br />

conductor must be looped through. That<br />

is to say, on all devices in the system,<br />

the same reference potential must be<br />

present at the corresponding ground terminal<br />

(terminal 2). In the case of a DC<br />

supply, ensure correct polarity.<br />

ED 3 output signal 0–10 V


<strong>Pressure</strong> transmitters<br />

71<br />

Type series F<br />

Adjustment and operation<br />

Operating ranges and output signals are adjustable<br />

over a wide range.<br />

An outstanding characteristic of the pressure transmitters is the variability of the characteristic curve,<br />

which means that the pressure range and output signal can be adapted to any subsequent control<br />

system.<br />

P0 = starting pressure of nominal range<br />

PN = nominal pressure (end point of nominal range)<br />

PA = starting pressure of set range<br />

PE = end pressure of set range<br />

Operator interface ED 1<br />

1 = Setting spindle for setting<br />

the final value PE<br />

2 = Setting potentiometer for setting<br />

the initial value PA<br />

3 = Slide switch for selecting the<br />

output signal 0–20 mA (0–10 V)<br />

or 4–20 mA (2–10 V)<br />

4 = Slide switch for inverting the<br />

output signal<br />

5 = Slide switch for changing the<br />

steepness of the characteristic<br />

in a ratio of 8:5.<br />

Normal position: 8<br />

For smaller operating ranges<br />

(< approx. 70% of the nominal<br />

range), select position 5<br />

6 = Plug connector for further evaluation<br />

modules<br />

Output signals for module ED 1<br />

Basic setting<br />

The factory default setting covers the nominal range P0<br />

(usually 0 bar) to PN.<br />

Altering the range<br />

The range can easily be altered by shifting the end point and<br />

adjusting the steepness of the characteristic curve.<br />

Inversion<br />

The output signal can be inverted by means of a slideswitch.<br />

Operator interface ED 3<br />

1 = Setting spindle for setting<br />

the final value PE<br />

2 = Setting potentiometer for setting<br />

the initial value PA<br />

4 = Slide switch for inverting the<br />

output signal<br />

6 = Plug connector for further evaluation<br />

modules<br />

Output signals for module ED 3<br />

Range alteration and inversion as above.<br />

The current signal can be reduced below 4 mA (down to approx.<br />

2.5 mA). If the installation has a fault alarm system, the response<br />

threshold should be set below 2.5 mA.


72<br />

<strong>Pressure</strong> transmitters<br />

Type series F<br />

Setting and testing<br />

Altering the operating range<br />

To check functioning or change the settings from outside the system, a test set-up is required which<br />

meets the following requirements:<br />

1. It must be possible to apply pressure to the pressure transmitter up to the desired final value. The<br />

pressure must be displayed by a sufficiently accurate pressure gauge.<br />

2. To display the output signal a voltmeter with a measuring range of 0–10 V (preferably 0–15 V) or an<br />

ammeter with a measuring range of 0–20 mA (preferably 0–25 or 0–30 mA) are required.<br />

3. To supply power to the transmitter, a 24 V AC or 24 V DC voltage source is needed.<br />

Setting operations must be carried out in the correct sequence<br />

1. Remove the plastic cover<br />

2. Set the slide switches (3) and (4) to the correct position (switch 3 is only present on ED 1)<br />

Switch (3): Output signal 0–10 V / 0–20 mA or 4–20 mA / 2–10 V (only on ED 1)<br />

Switch (4): Direction of action<br />

Switch up<br />

rising pressure = rising output signal<br />

Switch down (INV): rising pressure = falling output signal<br />

3. Loosen the locking screw above the cover glass (approx. 2 turns anticlockwise)<br />

4. Apply final pressure PE<br />

5. Using a screwdriver, turn the setting spindle (1) to the desired output signal (depending on position<br />

of slide switches (3) and (4): 10 V, 20 mA, 0 V, 0 mA, 4 mA)<br />

6. Apply starting pressure PA<br />

With the potentiometer (2), adjust the output signal to the desired value (depending on position of<br />

slide switches: 0 V, 0 mA, 10 V, 20 mA, 4 mA)<br />

7. Check the setting again and then retighten the locking screw for the setting spindle.<br />

Important: Always set the upper final value PE with the setting spindle (1) first, and then the<br />

lower initial value PA with the potentiometer (2).<br />

Generating an output signal without pressure<br />

It can often be very useful to generate an output signal before commissioning the system, in order to<br />

check electrical operation, the direction of action and the functioning of downstream control elements.<br />

The procedure is as follows:<br />

1. Loosen the four screws on the scale window and remove the cover glass, scale plate<br />

and rubber seal.<br />

2. In the lower, wide part of the cut-out in the housing, insert the tip of a small screwdriver<br />

underneath the bridge.<br />

3. Carefully move the bridge up and down. When the supply voltage is applied, the output signal<br />

should change depending on the movements of the bridge.<br />

4. Check the direction of action. Upward movement of bridge corresponds to rising pressure.<br />

5. Once you have finished testing, carefully screw the parts back on again in the following order:<br />

rubber seal, scale plate, cover glass.<br />

Caution: In the event of incorrect assembly, IP 65 protection is no longer assured.<br />

Adjustment instructions: Correction of effect with static pressure<br />

· The system in which the FHBN is installed must be filled and exposed to the usual static pressure.<br />

· A differential pressure must not be active, i.e. no pump operation and no flow.<br />

· Remove the plastic cover and check slide switches 3 + 4.<br />

· The FHBN is supplied with the correct voltage and the output voltage is displayed.<br />

· Loosen the spindle locking screw above the inspection window.<br />

· Adjust setting spindle “1” with a screwdriver until the output signal is “0”.<br />

· Retighten the spindle with the spindle locking screw.


<strong>Pressure</strong> transmitters<br />

Dimensioned drawings<br />

73<br />

Type series F<br />

Dimensioned drawings<br />

1<br />

2<br />

3<br />

Dimensioned drawing no. Types<br />

A<br />

1 FN 025-FN 3 55.5<br />

FVN…<br />

2 FHBN… 90<br />

3 FN 505, FN 510 82<br />

Height of evaluation module = 1 Module height = 34 mm.<br />

The dimensions are for the basic device, consisting of sensor and<br />

evaluation module.<br />

Each further plug-in module increases the overall height by one<br />

module unit = 34 mm.


74<br />

<strong>Pressure</strong> transmitters<br />

for liquid and gaseous media<br />

Type series SN 3<br />

<strong>Pressure</strong> transmitters, piezoresistive, 3-conductor system<br />

Type series SN…311<br />

2 output signals<br />

0–10 V and 4–20 mA<br />

The nominal ranges of types SN…311 mentioned<br />

in the Product Summary below can be<br />

limited by 50% of the nominal range via setting<br />

potentiometers of the evaluation electronics. The<br />

smallest settable operating range is indicated in<br />

column 2 of the Product Summary. The zero<br />

point can likewise be shifted by 50% of the<br />

nominal range.<br />

Inversion of output signal possible on SN…-311<br />

and …-395.<br />

Technical data<br />

Product Summary<br />

<strong>Pressure</strong> connection G 1/2 external, wrench<br />

size 27<br />

Cable entry 2 x Pg 9<br />

Degree of protection IP 65<br />

Mounting<br />

Directly on pressure<br />

line<br />

Materials<br />

Sensor housing:<br />

1.4571<br />

<strong>Pressure</strong> diaphragm:<br />

1.4435<br />

Terminal housing:<br />

Makrolon<br />

Service life 100m cycles (typical)<br />

Dimensions See page 73.<br />

Operating voltage 24 V AC ± 20% or 24<br />

V…36 V DC<br />

Power consumption max. 1 W<br />

Synchronization error max. ± 0.3% FS<br />

of voltage and<br />

current output<br />

on SN 311<br />

Load impedance<br />

0–10 V impedance<br />

> 10 kOhm<br />

4–20 mA impedance<br />

650 Ohm<br />

max. ± 0.5% FS<br />

max. ± 0.1% FS<br />

max. ± 0.5% FS<br />

Linearity error<br />

Hysteresis<br />

Temperature<br />

hysteresis<br />

Reproducibility max. ± 0.1% FS<br />

Overall accuracy 1%<br />

Medium temperature –30 to 100°C<br />

Compensated range 0–100°C<br />

Temperature drift max. ± 0.04% FS/K<br />

Ambient temperature 0–50°C<br />

Inversion of On SN…311<br />

output signal and SN 395<br />

LED digital display Powered via<br />

(optional)<br />

transmitter.<br />

AZ 331<br />

No separate supply<br />

needed.<br />

Operating range Smallest settable Max. permissible Type<br />

(nominal range) operating range pressure<br />

(bar) (bar) (bar)<br />

2 output signals 0–10 V and 4–20 mA terminal connection, range adjustable<br />

0 – 0.25 0.125 0.75 SN 025-311<br />

0 – 0.6 0.3 1.8 SN 06-311<br />

0 – 1 0.5 3 SN 1-311<br />

0 – 2.5 1.25 7.5 SN 3-311<br />

0 – 6 3 18 SN 6-311<br />

0 – 10 5 30 SN 10-311<br />

0 – 25 12.5 70 SN 25-311<br />

0 – 40 20 80 SN 40-311<br />

Output signal 0–10 V plug connection, range adjustable via jumpers (50%, 20%)<br />

0 – 0.25 0.05 0.75 SN 025-395<br />

0 – 0.6 0.12 1.8 SN 06-395<br />

0 – 1 0.2 3 SN 1-395<br />

0 – 2.5 0.5 7.5 SN 3-395<br />

0 – 6 1.2 18 SN 6-395<br />

0 – 10 2 30 SN 10-395<br />

0 – 25 5 70 SN 25-395<br />

0 – 40 8 80 SN 40-395<br />

Connection scheme SN…311 Connection scheme SN 395<br />

Type series SN…395<br />

Output signal 0–10 V<br />

Not adjustable, inversion not<br />

possible. Plug connection<br />

(digital display AZ 331)<br />

s<br />

Degree of protection:<br />

IP 65


<strong>Pressure</strong> transmitters<br />

for liquid and gaseous media. 2-conductor system<br />

75<br />

Type series SN…-280<br />

The low-voltage plugs on SN transmitters<br />

can be opened up. This simplifies fitting<br />

and also means that the supply voltage and<br />

output signal can be measured directly from<br />

the opened plug.<br />

As-delivered condition:<br />

The transmitters are fully assembled in the<br />

factory (sensor + evaluation module + cover)<br />

and set to the nominal range. Additional<br />

modules and external modules are supplied<br />

separately.<br />

SN 280<br />

Technical data<br />

Electrical<br />

Plug connection<br />

connection DIN 43650 PG 11<br />

Supply voltage 12 V…30 V DC<br />

Ambient temperature 0…+60°C<br />

Material<br />

Housing: Makrolon<br />

Sensor: 1.4571<br />

Diaphragm: 1.4435<br />

Degree of protection IP 65<br />

Included accessories Plug DIN 43650<br />

<strong>Pressure</strong> connection G 1/2 external<br />

Wrench size 27<br />

Installation Directly on<br />

pressure line<br />

Linearity<br />

1% FS<br />

Compensated range 0–100°C<br />

Response time 10 ms<br />

Max. medium –30…+110°C<br />

temperature<br />

Measuring principle Piezoresistive<br />

Mounting<br />

Directly on<br />

pressure line<br />

Output signal 4…20 mA, impedance<br />

(UB–10 V) / 0.02 A<br />

Overall accuracy 1% FS<br />

(fixed-point line)<br />

Ambient temperature 0…60°C<br />

Direction of action Rising pressure produces<br />

rising output<br />

signal<br />

Accessories Plug-in display<br />

AZG 241<br />

Product Summary<br />

Operating range Operating range Max. pressure Type<br />

(bar) (kPa) (bar)<br />

0 – 0.25 0 – 25 0.75 SN 025-280<br />

0 – 0.6 0 – 60 1.8 SN 06-280<br />

0 – 1 0 – 100 3 SN 1-280<br />

0 – 1.6 0 – 160 6.4 SN 2-280<br />

0 – 2.5 0 – 250 7.5 SN 3-280<br />

0 – 4 0 – 400 16 SN 4-280<br />

0 – 6 0 – 600 18 SN 6-280<br />

0 – 10 0 – 1000 30 SN 10-280<br />

0 – 16 0 – 1600 48 SN 16-280<br />

0 – 25 0 – 2500 70 SN 25-280<br />

0 – 40 0 – 4000 80 SN 40-280<br />

Connection scheme SN…-280<br />

The power supply is connected to<br />

terminals 1+ / 2–<br />

s<br />

Degree of protection:<br />

IP 65


76<br />

<strong>Pressure</strong> transmitters<br />

Type series SN 3<br />

Operator interface / operating ranges<br />

3-conductor systems (SN…–3)<br />

Adjusting elements:<br />

1 = zero point<br />

2 = end point<br />

INV = direction of action (INVERSION)<br />

Optical indication of output signal via LED<br />

The LED becomes brighter as the output signal<br />

increases. A zero signal can be displayed by<br />

briefly operating the INV switch. With output signal<br />

“0” and the slide switch in the “INV” position,<br />

the LED is brightly lit.<br />

Do not forget to turn the switch back!<br />

Operator interface<br />

The adjusting elements are accessible<br />

after removing the cover glass<br />

on the evaluation module.<br />

Operating ranges are adjustable over a wide range<br />

Basic setting<br />

The factory default setting covers<br />

the nominal range P0 (usually 0<br />

bar) to PN.<br />

P0 = Starting pressure of nominal<br />

range<br />

PN = Nominal pressure (end<br />

point of nominal range)<br />

PA = Starting pressure of set<br />

range<br />

PE = End pressure of set range<br />

Altering the range<br />

The range can easily be altered<br />

by shifting the zero point and<br />

adjusting the steepness of the<br />

characteristic curve.<br />

Observe the correct sequence of<br />

adjustment (see next page).<br />

Inversion<br />

(only on 3-conductor system)<br />

The output signal can be inverted<br />

with the “INV” slide switch.<br />

Inversion not possible<br />

on 2-conductor system.


<strong>Pressure</strong> transmitters 77<br />

Type series SN 3<br />

Setting the operating range, testing<br />

Preliminary remark: The transmitters are carefully set in the factory to the nominal range. If the operating<br />

range is changed to different values, the guaranteed accuracy no longer applies.<br />

The attainable accuracy depends, among other things, on the care taken during adjustment.<br />

Warm up the device before making adjustments.<br />

Accurate settings are only possible with the device at operating temperature; therefore connect the<br />

power supply approximately 10 minutes before starting to make adjustments.<br />

Setting operations must be carried out in the correct<br />

sequence<br />

1. Apply minimum pressure PA to the sensor and set the output signal to 0 V or 4 mA<br />

with potentiometer 1.<br />

2. Apply maximum pressure PE to the sensor. Set output signals to 10 V / 20 mA<br />

with potentiometer 2.<br />

3. Check the settings.<br />

Important: Always set the zero point with potentiometer 1 first, then set the amplification (end of<br />

range) with potentiometer 2.<br />

For inversion of the output signal, operate slide switch INV and repeat the setting procedure in the<br />

same way. Inversion is only possible on 3-conductor systems.<br />

The plug-in digital display AZ facilitates accurate setting<br />

Digital display AZ 331 (additional module) can be very useful for setting operating ranges which differ<br />

from the nominal range. The digital display (factory setting 0–10 V) plugs into the connector 6 and<br />

shows the output signal continuously during the setting process.<br />

Device arrangement for calibration and testing from outside<br />

the system<br />

To check functioning or change the settings from outside the system, a test set-up is required which<br />

meets the following requirements:<br />

1. It must be possible to apply pressure to the pressure transmitter up to the desired final value. The<br />

pressure must be displayed by a sufficiently accurate pressure gauge.<br />

2. To display the output signal a voltmeter with a measuring range of 0–10 (preferably 0–15 V) or an<br />

ammeter with a display range of 0–20 mA (preferably 0–25 or 0–30 mA) are required.<br />

3. To supply power to the transmitter, a 24 VAC or 24 VDC voltage source is needed.


78<br />

<strong>Pressure</strong> transmitters<br />

Dimensioned drawings<br />

Type series SN<br />

Dimensioned drawings<br />

SN…311<br />

SN…-395/-280<br />

Type series DPT (D)<br />

Dimensioned drawings<br />

65.05<br />

50<br />

¯ 6<br />

57.5<br />

22<br />

7.5<br />

18<br />

59<br />

M1:1<br />

8.5<br />

¯ 4.5


<strong>Pressure</strong> transmitters<br />

for gaseous, non-aggressive media<br />

79<br />

Type series DPT (D)<br />

Differential pressure transmitters<br />

Applications<br />

· Air-conditioning and ventilation systems<br />

· Building automation<br />

· Environmental protection<br />

· Fan and ventilator control<br />

· Valve and shutter control<br />

· Filter and fan monitoring<br />

· Liquid and level monitoring<br />

· Controlling of air flows<br />

DPT 1000 D<br />

Technical data<br />

<strong>Pressure</strong> media Air, and non-combustible<br />

and non-aggressive<br />

gases.<br />

<strong>Pressure</strong> Plastic connection piece<br />

connection with 6 mm external<br />

diameter for measuring<br />

hose with 5 mm internal<br />

diameter.<br />

Connector P 1 for higher<br />

pressure, P 2 for lower<br />

pressure.<br />

Cable entry / M 20 x 1.5, screw termielectrical<br />

nals for wires and leads<br />

connection with conductor crosssection<br />

up to 1.5 mm 2 .<br />

Degree of protec- IP 54 with cover,<br />

tion according to IP 00 without cover<br />

DIN 40050<br />

Mounting Any mounting position<br />

possible, with screws<br />

supplied<br />

Materials Transmitter housing and<br />

pressure connection P2<br />

made of ABS, light grey.<br />

Fastening element with<br />

pressure connection P1<br />

made of POM, white.<br />

Long-term stability -50 Pa - 1000 Pa 2.5;<br />

in % FS/year 1000/2500 Pa 1.5<br />

Repetition accuracy < ± 0.2% of final value<br />

Linearity and < ± 1% of end value<br />

hysteresis factor<br />

Response time switchable<br />

100 ms/1sec<br />

Medium and am- –10°C to +70°C<br />

bient temperature<br />

Permitted air 0–95% non-condensing<br />

humidity (2-conductor DC only!)<br />

Operating voltage 18…30 V AC, 16–32 V<br />

DC (2-conductor DC<br />

only)<br />

Max. current 30 mA for AC, 20 mA<br />

consumption for DC<br />

Power consumption Max. 1 W<br />

Output signal 0–10 V, short-circuitproof<br />

to ground<br />

4–20 mA, short-circuitproof<br />

30 mA<br />

Housing dimensionsDiameter<br />

and weight 85 mm x 58 mm, 130 g<br />

Standards and EN 60770, EN 61326<br />

conformity<br />

Supplied<br />

accessories:<br />

Optional<br />

accessories:<br />

2 m silicone hose,<br />

2 connection pieces with<br />

fastening screws,<br />

2 self-tapping screws for<br />

fastening the housing<br />

DPSL L-shaped bracket<br />

for installation turned<br />

through 90°, e.g. in ceiling<br />

area<br />

Product Summary<br />

Type Default Operating range Over- Bursting Temperature<br />

operating extended by pressure pressure error<br />

range in Pa jumpers in Pa in kPa in kPa<br />

Versions with output voltage 0 - 10 V<br />

DPT 50 -50 … + 50 not possible 20 40 ± 5% FS<br />

DPT 110 -100 … +100 not possible 20 40 ± 5% FS<br />

DPT 550 -500 … +500 not possible 20 40 ± 1% FS<br />

DPT 1100 -1000 …+1000 not possible 40 70 ± 1% FS<br />

DPT 100 0 - 100 0 - 250 20 40 ± 5% FS<br />

DPT 250 0 - 250 0 - 500 20 40 ± 5% FS<br />

DPT 500 0 - 500 0 - 1000 20 40 ± 2.5% FS<br />

DPT 1000 0 - 1000 0 - 2500 40 70 ± 1% FS<br />

Versions with output voltage 0 - 10 V and digital display<br />

DPT 50 D -50 ... +50 not possible 20 40 ± 5% FS<br />

DPT 110 D -100 ... +100 not possible 20 40 ± 5% FS<br />

DPT 550 D -500 ... +500 not possible 20 40 ± 1% FS<br />

DPT 1100 D -1000 ...+1000 not possible 40 70 ± 1% FS<br />

DPT 100 D 0 - 100 0 - 250 20 40 ± 5% FS<br />

DPT 250 D 0 - 250 0 - 500 20 40 ± 5% FS<br />

DPT 500 D 0 - 500 0 - 1000 20 40 ± 2.5% FS<br />

DPT 1000 D 0 - 1000 0 - 2500* 40 70 ± 1% FS<br />

Versions with current output 4 - 20 mA (3-conductor)<br />

DPT 53 -50 … + 50 not possible 20 40 ± 5% FS<br />

DPT 113 -100 … +100 not possible 20 40 ± 5% FS<br />

DPT 553 -500 ... +500 not possible 20 40 ± 1% FS<br />

DPT 1103 -1000 ... +1000 not possible 40 70 ± 1% FS<br />

DPT 103 0 - 100 0 - 250 20 40 ± 5% FS<br />

DPT 253 0 - 250 0 - 500 20 40 ± 5% FS<br />

DPT 503 0 - 500 0 - 1000 20 40 ± 2.5% FS<br />

DPT 1003 0 - 1000 0 - 2500 40 70 ± 1% FS<br />

Versions with current output 4 - 20 mA (3-conductor) and digital display<br />

DPT 53 D -50 ... +50 not possible 20 40 ± 5% FS<br />

DPT 113 D -100 ... +100 not possible 20 40 ± 5% FS<br />

DPT 553 D -500 ... +500 not possible 20 40 ± 1% FS<br />

DPT 1103 D -1000 ... +1000 not possible 40 70 ± 1% FS<br />

DPT 103 D 0 - 100 0 - 250 20 40 ± 5% FS<br />

DPT 253 D 0 - 250 0 - 500 20 40 ± 5% FS<br />

DPT 503 D 0 - 500 0 - 1000 20 40 ± 2.5% FS<br />

DPT 1003 D 0 - 1000 0 - 2500* 40 70 ± 1% FS<br />

Versions with current output 4 - 20 mA (2-conductor)<br />

DPT52 -50 … + 50 not possible 20 40 ± 5% FS<br />

DPT112 -100 … +100 not possible 20 40 ± 5% FS<br />

DPT102 0 - 100 0 - 250 20 40 ± 5% FS<br />

DPT252 0 - 250 0 - 500 20 40 ± 5% FS<br />

DPT502 0 - 500 0 - 1000 20 40 ± 2.5% FS<br />

DPT1002 0 - 1000 0 - 2500 40 70 ± 1% FS<br />

*pressure displayed in kPa<br />

s<br />

Degree of protection:<br />

IP 54/00


80<br />

<strong>Pressure</strong> transmitters<br />

Adjustable display range<br />

Type series AZ<br />

Digital display, plugs onto transmitter<br />

AZ 331<br />

AZ display modules show the output of a transmitter<br />

from the MODUFLEX system on an LED<br />

display.<br />

On 3-conductor systems the supply and signal<br />

voltage is led from the evaluation module via ribbon<br />

cable. No additional wiring is needed.<br />

The starting and end values of the display can<br />

be set anywhere between -50 and +1199, so<br />

that any display range can be assigned to any<br />

pressure range. The decimal point can be<br />

moved with a slide switch.<br />

The y-signals of the transmitter can thus be displayed<br />

in any unit, e.g. V, mA, bar, mbar, %,°C,<br />

°F, psi, m, cm (filling level), m 3 , cm 3 (volume) etc.<br />

Technical data<br />

Display<br />

3 1/2 digit LED display,<br />

7 mm high, adjustable<br />

display range:<br />

–50 to +1999<br />

Supply voltage 24 VAC or 24 VDC.<br />

Via ribbon cable from<br />

the basic module<br />

Signal voltage (input) 0–10 V.<br />

Signal input via ribbon<br />

cable from the evaluation<br />

module or from other<br />

modules. Signal input<br />

switchable with slide<br />

switch 9.<br />

Normal setting: D<br />

(output signal from evaluation<br />

module is displayed)<br />

Decimal point Set with slide switch<br />

Factory setting Input signal 0–10 V<br />

0–10.00 ± 1 digit<br />

Power consumption Max. 1 W<br />

Degree of IP 65, in the installed<br />

protection state<br />

Dimensions Height:<br />

1 module unit = 34 mm<br />

By setting the input selector switch 9 to position E, the unit can be made to display signals generated<br />

by other modules. Furthermore, in its condition on delivery (factory setting 0–10.0), the display module<br />

can be used for accurately setting the operating range of a transmitter. All controls are accessible from<br />

the front, after removing the window. After setting, reinsert the window and press it in evenly.<br />

Product Summary<br />

Type Suitable for Display Display range<br />

AZ 331 3-conductor systems 3 1/2 digit –50…+1999<br />

Controls<br />

Potentiometer 7 For setting lower display value (e.g. for y-signal 0%)<br />

Potentiometer 8 For setting upper display value (e.g. for y-signal 100%)<br />

Input selector switch 9 Position D: Output signal of the evaluation module is displayed<br />

(normal setting)<br />

Position E: Signal of another module is displayed<br />

Decimal point switch 10 For setting the decimal point<br />

Decimal point switch 11 Decimal point on/off<br />

Operator interface<br />

AZ 331 (3 1/2 digit)<br />

See above for description of<br />

controls.


<strong>Pressure</strong> transmitters<br />

Signal separators<br />

81<br />

Type series GT<br />

Electrical isolation of analogue transmitter signals<br />

The analogue output signals of a transmitter can<br />

be electrically isolated from the evaluation device<br />

using a signal separator. In this way, interference<br />

affecting the transmitter signal can be suppressed<br />

and influences caused by ground loops<br />

prevented.<br />

A signal separator is absolutely essential for<br />

transmitters whose output signals have to be<br />

transmitted over long distances and for signal<br />

lines which are exposed to strong electromagnetic<br />

radiation.<br />

GT 4<br />

Technical data<br />

Supply voltage 24 V AC ± 20%<br />

or 24–36 V DC.<br />

Power consumption 1.7 W<br />

Inputs<br />

Voltage signals,<br />

e.g. 0–10 V, 2–10 V,<br />

0–1 V and all voltage<br />

ranges between<br />

0 and 10 V<br />

Input resistor Ri > 220 kOhm<br />

Outputs Voltage signals 1:1<br />

from input signal,<br />

max. output signal<br />

current ± 1 mA<br />

Transformation ratio 1:1<br />

Channels<br />

4 channels,<br />

usable in parallel<br />

Linearity<br />

0.1% FS<br />

Transmission error max. 0.1% FS<br />

Interference Interference suppressuppression<br />

sion N according to<br />

EN 50 081-1 and<br />

EN 50 082-1,<br />

class B<br />

Degree of protection IP 30<br />

Protection class II<br />

Ambient temperature 0–50°C<br />

Mounting<br />

On mounting rail<br />

NS 35/7.5 to<br />

DIN 46 277<br />

The 4-channel configuration and the limitation to voltage signals results in very good value for money.<br />

Signal separator GT 4 is designed for 4 input signals between 0 and 10 V (e.g. 0–10 V, 2–10 V, 0–5 V,<br />

0–1 V). The input signal is conveyed to the output terminals in a ratio of 1:1. The input and output are<br />

electrically isolated.<br />

Product Summary<br />

Type Channels Transformation Operating range<br />

GT 4 4 1 : 1 between 0 and 10 V<br />

All 4 channels can be used in parallel and independently of one another; however, the input and output<br />

channels are not electrically isolated from one another.<br />

Current signals of 0–20 mA or 4–20 mA in the input circuit can likewise be processed if a 500 ohm<br />

resistor with the requisite tolerance is attached to the input terminals. A proportional voltage signal is<br />

present at the output. The accuracy achieved in the separation of current signals and conversion into<br />

voltage signals essentially depends on the accuracy of the 500 ohm resistor that is used. With a resistor<br />

value of 500 ± 0.1%, a transmission accuracy of 0.3% is achieved.<br />

Schematic diagram<br />

Connection scheme<br />

Dimensions


82<br />

<strong>Pressure</strong> transmitters<br />

Programmable digital display<br />

Type series AP<br />

with 1 or 2 limit value switches for PT100, PT1000<br />

and voltage and current signals<br />

AP ...<br />

Various routines for setting the following parameters<br />

are integrated into the microprocessor-controlled<br />

digital display:<br />

· Measuring range (start and end point)<br />

· Display range (start and end point)<br />

· Setting of decimal point<br />

· 2 limit values (relays) and their hysteresis<br />

· Relay dropout or pickup delay<br />

· Scanning of minimum and maximum<br />

measured value<br />

· Rounding up or down of last digit<br />

· Averaging<br />

Technical data<br />

Input signals Freely selectable by<br />

setting jumpers.<br />

See Product Summary<br />

Housing front 48 x 96 mm (DIN)<br />

Dimension display On APT: °C<br />

On APV: none<br />

Display<br />

3 1/2 digit,<br />

LED 12.5 mm, red,<br />

automatic “–” sign<br />

Display range See Product Summary<br />

Other ranges<br />

adjustable<br />

Decimal point Programmable<br />

Measuring rate 2.5 measurements/<br />

second<br />

Keyboard lockable with jumper (prevents<br />

input of commands)<br />

Switching outputs 2 x NO/NC contacts<br />

programmable<br />

Switching capacity 2 x 230 V, 5 A AC<br />

of output relay<br />

Supply voltage 230 V, 50–60 Hz, 3 VA<br />

Degree of protection IP 60, DIN 40 050<br />

(front)<br />

Working temperature –10 to +50°C<br />

Connection method Lift terminals<br />

Front panel cut-out H x W: 44.5 x 90.5 mm<br />

Max. installation 115 mm<br />

depth<br />

All routines and parameters can be set with keys on the front. The switching status of the relays is displayed<br />

by LEDs. Setting is buffered. If the supply voltage is interrupted, the set parameters are<br />

retained. For powering transmitters, an electrically isolated 24 VDC power supply (max. 30 mA) is<br />

available.<br />

Product Summary<br />

Type Input signals Display range Suitable Stages<br />

(programmable) (programmable) for<br />

APV 600 0–1 V DC –1999 <strong>Pressure</strong> and 1 switching point<br />

APV 630 0–10 V DC to temperature 2 switching points<br />

0–20 mA DC +1999 transmitters<br />

APT 600 Pt 100 / Pt 1000 –150°C to Temperature 1 switching point<br />

APT 650 +199.9°C sensors 2 switching points<br />

–200°C to Pt 100 /<br />

+800°C Pt 1000<br />

Dimensions


<strong>Pressure</strong> transmitters<br />

Specifications<br />

83<br />

Specifications<br />

<strong>Pressure</strong> switches/isolating amplifiers/<br />

flow monitoring<br />

F + ED 1<br />

<strong>Pressure</strong> transmitter of modular design with<br />

terminal connection; operating range adjustable,<br />

supply voltage: 24 V AC/DC, nominal range …–<br />

… mbar/bar. Smallest range … mbar/bar<br />

Output signal (invertible): 0–10 V and 0–20 mA<br />

Output signal short-circuit and surge-proof up to<br />

24 V, with plug connector for further plug-in modules<br />

(e.g. digital display); type F…+ ED 1<br />

F + ED 3<br />

<strong>Pressure</strong> transmitter of modular design with<br />

openable plug connection to DIN 43 650<br />

Operating range adjustable, supply voltage: 24 V<br />

AC/DC, nominal range …–… mbar/bar. Smallest<br />

range … mbar/bar Output signal (invertible):<br />

0–10 V, output signal short-circuit and surgeproof<br />

up to 24 V, with plug connector for further<br />

plug-in modules (e.g. digital display);<br />

type F…+ ED 3<br />

SN…311<br />

<strong>Pressure</strong> transmitter of modular design with<br />

terminal connection; operating range adjustable<br />

via 2 potentiometers, supply voltage: 24 V<br />

AC/DC, nominal range …–… mbar/bar. Smallest<br />

range … mbar/bar Output signal (invertible):<br />

0–10 V and 0–20 mA, output signal short-circuit<br />

and surge-proof up to 24 V, with plug connector<br />

for further plug-in modules (e.g. digital display);<br />

type SN…-311<br />

SN…395<br />

<strong>Pressure</strong> transmitter of modular design with<br />

openable plug connection to DIN 43 650, operating<br />

range adjustable via jumpers to 100%, 50%,<br />

20% of nominal range, supply voltage: 24 V<br />

AC/DC, range …–… mbar/bar Output signal:<br />

0–10 V, output signal short-circuit and surgeproof<br />

up to 24 V, with plug connector for further<br />

plug-in modules (e.g. digital display);<br />

type SN…-395<br />

PST…<br />

Electronic pressure switch/transmitter<br />

with 5-pole plug connection to DIN<br />

IEC 60947-5-2, supply voltage: 14…36 VDC<br />

Nominal pressure range …–… mbar/bar,<br />

output signal: 4–20 mA and 0–10 V, selectable<br />

and invertible<br />

DPT…<br />

Differential pressure transmitters for<br />

gaseous, non-aggressive media<br />

Output signal: 0–10 V, short-circuit-proof to<br />

ground, 4–20 mA, short-circuit-proof 30 mA,<br />

operating range…–…Pa; type DPT…<br />

AZ…<br />

Plug-in digital display (LED, 7 mm high),<br />

3 1/2 digit, supply voltage and signal voltage via<br />

basic module, display range adjustable;<br />

type AZ 331<br />

GT 4<br />

Signal separator, 4-channel, for standard railmounting,<br />

for electrical isolation of analogue transmitter<br />

signals between 0 V and 10 V, transformation<br />

ratio: 1:1, supply voltage:<br />

24 V AC/DC; type GT 4<br />

APV 630<br />

Programmable digital display with 2 limit<br />

value switches for panel surface mounting<br />

(standard dimensions 48 x 96 mm), 3 1/2 digit<br />

LED display, 12.5 mm, red, input signals:<br />

0–1 VDC, 0–10 VDC, 0–20 mA DC,<br />

programmable operating range and switching<br />

point, supply voltage: 230 V AC; type APV 630<br />

SN…280<br />

<strong>Pressure</strong> transmitter of modular design with<br />

openable plug connection to DIN 43 650 Supply<br />

voltage: 11–36 V DC, range …–… mbar/bar, output<br />

signal: 4–20 mA (two-conductor) Output signal<br />

short-circuit and surge-proof up to 24 V; type<br />

SN…-280


Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37, Switzerland by its Authorized Representative:<br />

Fema Controls · Honeywell GmbH<br />

All technical data and illustrations are without obligation<br />

in relation to the supplied product. Subject to change.<br />

<br />

<br />

Printed in Germany · Identification number EN0B0562GE51 R05 06

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