A Review of MAPAL's Competence - Mapal.us

Actuating Tools
Actuating Tools and
Facing Heads
… innovation guaranteed

The MAPAL ISOTOOL Competence Center
in Sinsheim
The MAPAL group develops, produces and markets high quality
precision tools worldwide for the metal cutting industry.
Advice and on site technical service are fundamentally important
issues for customer satisfaction on any market.
In order to meet the demand for complete tooling programs,
MAPAL has also included complex actuating tools and facing
heads in its broad range of products since the 1990s.
Actuating tools from the MAPAL ISOTOOL GmbH in Sinsheim
offer maximum potential for rationalization and optimization
in large batch production. Whether on special machines or
flexible machining centers, wherever complex contours, different
diameters, faces or grooves need to be machined with just
one tool, MAPAL ISOTOOL will provide the right tooling solution.
The experienced and highly specialised MAPAL ISOTOOL engineering
team will work out the best possible solution with the
customer.
The elaborate, precisely inter-coordinated mechanics and the
large number of different components within an actuating
tool require maximum precision and care at each step of production.
MAPAL ISOTOOL achieves this high precision by an
exclusively manual production process.
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4
Production Location
MAPAL ISOTOOL
The Combination is the thing ...
The MAPAL actuating tools with guide pads represent all our experiences in metal-cutting.
New types of high performance tools emerged from proven technologies.
Development, design, production and service to the
highest precision provide the basis for products
from MAPAL ISOTOOL.
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In general, MAPAL ISOTOOL provides a guarantee for the function of the actuating
tools developed and produced. For critical trial tools, however, development is always
coordinated and concluded with the customer.
In order to complete the installation of the tools at the customer’s works as quickly
and efficiently as possible, an extensive trials program is conducted for all actuating
tools under extreme stress and real application conditions.
Installation is then carried out at the customer’s works by a MAPAL ISOTOOL cutting
tool specialist.
Over the next few pages MAPAL ISOTOOL will introduce a selection of typical complex
actuating tools together with the proven series of standard facing heads which
are already in use worldwide.

MAPAL guide pad
technology
MAPAL high-tech tools for higher product quality
at reduced production costs.
Test stand for actuating tools.
Actuating tool
technology
Index
The MAPAL ISOTOOL
Competence Center in Sinsheim 2
The combination is the thing ...
Actuating tools for every
machining task 6
Function principles
Actuating with draw bar 8
Actuating with contact stop concept 9
Actuating with centrifugal force 10
Actuating with coolant pressure 11
Actuating with Tooltronic 12
Machining examples
for special machines 14
for machining centers 17
MAPAL facing heads
Survey 21
LAT ... 1 single slide 26
LAT ... 2 parallel twin slide 28
LAT ... C single slide with counter balance slide 30
EAT facing head with eccentric actuating system 32
Adaptation to customer requirements 34
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Introduction
MAPAL Technology
Actuating principles
Actuating tools
in practice
Standard
facing heads
5

The wide variety of
MAPAL actuating tools
MAPAL ISOTOOL Actuating Tools
MAPAL offers high performance concepts for every machining
task.
The production program includes tools actuated by draw
bars for special machines and tools controlled without
external feed units for machining centers. These are tools
actuated by coolant, spindle speed, centrifugal force or by
contact stop. If the tools have a large overhang, guide pads
based on MAPAL’s tried and tested system are used.
LAT and EAT facing heads are included in the standard
program.
MAPAL Tooltronic® electronically controlled tools with a high
level of function and flexibility are the latest development.
General observations on MAPAL ISOTOOL facing heads
Facing heads are primarily used for facing, grooving and NC
contour machining in large batch production on special
machines.
These slide tools, i.e. the toolholder and the inserts, are
actuated by means of an NC controlled cross feed device.
This device is located on the spindle drive unit or on the
rear side of the feed unit and works centrally through the
machine spindle.
The economic high performance cutting operations call for
a type of facing head specifically suited for each machining
task or for a specially designed actuating tool.
For machining cast iron and steel the LAT series is mainly
used, while the EAT series is used for non-ferrous metals
(aluminium).
MAPAL ISOTOOL offers 2 standard series of facing heads:
1. The LAT series:
Facing heads with linear slide actuation for large strokes in
the medium spindle speed range.
2. The EAT series:
Actuating heads with eccentric round slide actuation for
small strokes in the high spindle speed range.
MAPAL Technology
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8
MAPAL actuating tools
Function principle 1
F
Draw bar
Actuating with draw bars
Slide
- Mainly used on special machines
which are not, or only seldom,
refitted.
- Slide generating by means of an
actuating bar, either drawing or
pushing.
- Generating the actuating bar by
means of an hydraulic or NC feed
unit.

F
Resetting by spring force Workpiece
Rotary slide
Actuating with contact stop
Actuating bar fixed
by life center
MAPAL actuating tools
Function principle 2
- Slide generating is achieved by
using the workpiece surface or a
special device as a contact stop.
- Special generating tools can
mainly be used on machining
centers with torque support.
Actuating principles
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10
MAPAL actuating tools
Function principle 3
Coolant pressure
Membrane
Oil
Actuating with coolant pressure
Pressure valve
- Slide actuation is achieved by applying
the existing coolant pressure.
Normally coolant at 50 bar is
required.
- Actuating tools can be used on
machining centers with the appropriate
level of coolant pressure.
Slide
Draw bar
Slide
- Tool feed can be set manually by
means of a throttle valve.
- Coolant controlled tools are subject
to very low maintenance as
the coolant pressure is not applied
directly on the moving parts but
via a membrane onto an oil pad
which then lubricates the moving
parts.
- Advantage:
A standard machine can be used
without special adjustment.

Oil
F Z
F Z
Actuating with centrifugal force
Pistons
Angular slide
F
MAPAL actuating tools
Function principle 4
- Slide actuation is achieved by using
the centrifugal force produced by
two symmetrically aligned pistons
when the tool is rotated. The tool is
automatically deactivated by spring
force after the spindle slows down.
- Special slide generating tools driven
by centrifugal force can be used on
machining centers with appropriately
high spindle speeds.
- Advantage:
Standard machining center can be
used without special adjustment.
Actuating principles
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12
MAPAL actuating tools
Function principle 5
Stator
Motor
Electronics
Actuating with TOOLTRONIC®
Transmission
system
TOOLTRONIC® – The driving
force in precision machining
MAPAL TOOLTRONIC® has been developed
as a self-contained drive system. By
inductive and bi-directional data transmission,
TOOLTRONIC® provides a full,
additional NC-axis which is incorporated
into the machine control system. This
means that the functions of modern CNC
control systems, such as interpolation of
different axes and adjustment for wear
and blade radius, can also be fully utilised
when TOOLTRONIC® is incorporated.
The new, fully-developed electronic system
sets new standards in the inductively
transferred power of mechatronic tools.
Bi-directional data transmission also
allows any sensor data to be transferred
from TOOLTRONIC® to the machine control,
opening up new opportunities in
machining and control concepts.
- Generating the slide is achieved by
means of a servomotor in the tool.
TOOLTRONIC® actuating tools can
be used on machining centers or
special machines. Machining complex
contours is also possible on a
machining center.
- Advantage:
TOOLTRONIC® provides an additional
axis for a machine.
The type of block tool to be used with
TOOLTRONIC® depends on the actual
machining task. In principle all selfgenerating
tools from MAPAL ISOTOOL,
which are activated by coolant pressure,
centrifugal force, contact stop or draw
bar, can be driven and controlled by
TOOLTRONIC® as an alternative.
However, possible applications are not
just limited to cutting with a geometrically
aligned blade. Combined with
TOOLTRONIC®, a honing tool with selfgenerating
honing pads to provide compensation
for wear and dimensional
adjustment becomes a block tool.

Contour machining with
MAPAL TOOLTRONIC®
LAT face slide tool with
large radial stroke
EAT head with boring
and facing tool for
turning contours
Boring head with blade
adjustment for cylinder
bores
Honing tool with selfgenerating
honing pads
for cylinder bores
Valve guide reaming and
valve seat turning with
EAT head
Actuating principles
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14
MAPAL actuating tools
Actuated by Draw bar
ø8 H7
Slide boring bar for machining crankshaft bearing holes and thrust walls
Description :
Tool for roughing and finishing of
crankshaft journals and – with
actuating element – for facing the
thrust walls.
HSK 40
201.5
Description:
Machining various diameters
8 – 13.5 mm in IT7 quality including
machining recesses
120
90
Machining values:
vc = 120 m/min
n = 420 1/min
f = 0,16 mm/U
Internal machining with EAT facing head on special machines
Machining values:
vc = 250...425 m/min
n = 10000 min-1 f cylindrical turning = 0.1 mm/rev
f recessing = 0.1 mm/rev
HUB 20
ø32
ø144
Material: Gd-AlSi12 (Cu)

ø60
1530
Description:
Semi-finishing and finishing including
all recesses and water jacket control
cuts for truck crankcases.
Optional for 4 and 6 engine blocks
Line boring bar for cylinder bore
745
Feature:
Nine machining steps combined on one
work station.
MAPAL actuating tools
Actuated by Draw bar
Material: Ci26 CuCr e SCI 60
Material: CG26Cr
ø232
Actuating tools
in practice
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MAPAL actuating tools
Actuated by Draw bar
ø83
Boring bar with automatic cutting edge adjustment for wear compensation
Description:
Finish machining of cylinder bores for
honing.
4 inserts for semi-finishing;
2 adjustable inserts for finishing.
Description:
Turning of the main and secondary
chamfers of a valve seat. Reaming of
the valve passages. Sleeve movement
does not depend on the feed move-
212
Machining values:
vc = 120 m/min
n = 460 min-1 f = 0.15 mm/rev
Angular turning head for valve seat and valve guide
125
Machining values:
Valve seat Valve guide
vc = 206 m/min vc = 57 m/min
n = 2000 min-1 n = 3000 min-1 f = 0.03 mm/rev f = 0.1 mm/rev
ø176
Material: CGI
ment of the basic tool. Material: Misc. sintered metals

ø128.31
EM#2 ø123
ø29
EM#1
EM 71.23
314
300
235 ± 0.01
Description:
Machining of the balcony depth and
the recess on a cylinder bore for a
motor. Simultaneous machining of
end face and recess acc. to DIN 509 –
Special actuating tool with contact stop for facing and recessing
200
Machining values:
vc = 120 m/min
n = 300 min -1
f = 0.08 mm/rev
Special generating tool for spherical machining
ø120
ø29
75°
MAPAL actuating tools
Actuated by contact stop
Form F. Material: cast iron CG25
Description:
Machining the spherical form in
differential housings by contacting
a life center bearing. Slide is reset
by spring force.
Machining values:
vc = 130 m/min
n = 410...1300 min-1 f = 0.05 mm/rev
22
Hub
178
Material: SCI 40
ø120
Actuating tools
in practice
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18
MAPAL actuating tools
Actuated by coolant pressure
Line boring bar for machining crankshaft bearing holes on machining centers
Description:
Tool for simultaneous machining
of journals on machining centers.
Guiding by means of carbide or
PCD pads which can be actuated.
Description:
Tool for the facing of thrust bearings
of cylindrical crankcases on machining
centers.
Supported in the workpiece by carbide
364
725
Machining values:
vc = 44 m/min
n = 200 min-1 f = 0.08 mm/rev
Line boring bar for machining thrust bearings on machining centers
Average machining values:
vc = 95 m/min
n = 320 min -1
f cylindrical turning = 0.15 mm/rev
Material: SCI 75
or PCD pads. Material: SCI 75
ø69 H7
ø70

Taper 1:6
9.527283°
ø20
+ 0.084
31 Hub
27.3 ± 0.1
333.42
Description:
Angular slide tool for finishing the
taper bore on a passenger car journal.
Machining is starting from the small
diameter of the bore.
218
Centrifugal force tool (CFT) for taper machining
230
76 45.5
Machining values:
vc = 230 m/min
n = 3500 min-1 f = 0.08 mm/rev
Boring bar with elements controlled by centrifugal force for sleeve generating
Start position
Plunge cutting valve seat
(up to 3 chamfers)
52 Hub 52 Hub
Gas
spring
Description:
Precision machining of valve seat and
valve guide on a cylinder head.
After plunge cutting the valve seat,
the sleeve is generated with the reamer
ø125
Machining values:
End position
Machining valve guide
D = 4...9mm
Valve seat Valve guide
vc = 1000 m/min vc = 3000 m/min
n = 3500 rpm n = 6000 rpm
f = 0.05 m/min f = 0.15 m/min
MAPAL actuating tools
Actuated by centrifugal force
Material: SCI 40
by increasing the spindle speed. Material: Misc. sintered metals
270
Gas
spring
ø125
Actuating tools
in practice
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MAPAL
inserts
Maximum efficiency and economy from the MAPAL
actuating tools is primarily achieved by using the right
insert.
MAPAL offers an extensive range of standard and special
inserts covering all the requirements for a variety
of cutting materials, coatings and appropriate insert
geometries and accuracies.
Indexable inserts
with PCD or CBN blanks
ISO inserts in all versions and in the high precision
MAPAL tolerance grade X
Inserts with special geometries for
producing recesses and contours
Inserts for tools with guide pads for the
precision machining of bores (WP and HX)
Special inserts with multiple cutting edges for
recessing operations

MAPAL
facing heads
Standard
facing heads
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MAPAL standard
facing heads
LAT...1...
LAT...2...
Single slide
Parallel twin slide
Spindle speed range:
low spindle speeds
LAT…1…spindle speed limit:
n max =
2400
Hub *
* slide stroke and change of center of gravity
Type of operation:
Mainly internal machining, medium to
heavy machining with maximum overall
rigidity in the “slide – tool” system.
Spindle speed range:
Medium spindle speeds.
Important note: The traction force
depends on spindle speed, stroke and
tool weight.
MAPAL ISOTOOL supplies calculations
for the dimensions of the cross feed
device.
Type of operation:
In contrast to the standard “face turning
from outside to inside”, LAT…2…
facing heads can also be supplied in a
semi-standard version for “face turning
from inside to outside”.

LAT...C...
EAT...
Single slide with counter balance
Rotary slide
MAPAL standard
facing heads
Spindle speed range:
Medium spindle speeds
Important note: Traction depends on
spindle speed, stroke and tool weight.
MAPAL ISOTOOL supplies calculations
for the dimensions of the cross feed
device.
Type of operation:
With the LAT…C… series the block tools
are designed for a specific weight and
aligned on the covered counter-balance
slide.
Spindle speed range:
high to maximum spindle speeds
Advantage: Very low machining forces
on draw bar.
Standard
facing heads
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MAPAL standard
facing heads
Boring
Face turning
Boring, facing,
grooving (internal)
Boring
Grooving
Machining tasks:
Contour turning,
grooving (external)
Contour turning (internal) Grooving (external),
centering function optional
Boring with cutting edge lifting
Facing

The LAT facing heads
The EAT actuating heads
MAPAL standard
facing heads
Here the translatory draw bar movement
of the cross feed device is redirected
by the mechanical slide drive elements
into radial or angular actuating
movements.
The application data – in particular the
cutting speed – resulting from the
machining task, provide appropriate
dynamics at high spindle speeds. As the
traction depends on the spindle speed
and the stroke, the performance of the
cross feed device must be suitably
dimensioned. MAPAL ISOTOOL provides
the appropriate support and the necessary
calculations.
In conjunction with the relevant
mechanical elements, the translatory
draw bar movement of the cross feed
device is redirected in the EAT actuating
head by a cam control system into a
rotary movement and produces the necessary
swing motion by means of the
excentrically supported rotary slide.
Compared to the LAT system, EAT actuating
heads require significantly less
activating forces and drive power in a
stable, dynamically balanced situation
and are, therefore, particularly suited
for HSC machining.
Standard
facing heads
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Single slide facing head
LAT...1...
LAT-xxx-1-yy
D
Q max
1
H L1
L2
L4
L3 Z max
d5
T 1
G1
Q max
L6 L5
Z max
d1
40°
d2
d3
d4
A
C
B
E
D1
Reference code: LAT-xxx-1-yy
LAT Linear Actuating Tool
(facing head)
xxx head diameter = D
1 with one (1) linear slide
yy cross stroke = Qmax
alpha
beta

Main
dimensions
Connection dimensions
Slide
dimensions
D
Q max
Z max
H
D1
d1 d H7
2
d 3
d 4
d 5 j5
L 1
L 2
L 3
L 4
L 5
L 6
G 1
T 1
alpha
beta
gamma
A
B
C
E
Reference codes
Single slide facing head
LAT...1...
LAT-080-1-10 LAT-100-1-17 LAT-125-1-22 LAT-160-1-32 LAT-200-1-40 LAT-250-1-50 LAT-320-1-63
80 100 125 160 200 250 320
10 17 22 32 40 50 63
11,92 20,26 26,22 38,14 47,67 59,59 75,08
42 48 58 70 85 100 125
66,7 89 114 149 186 232 300
M10x1 L.H. M10x1 L.H. M12x1,5 L.H. M16x1,5 L.H. M16x1,5 L.H. M20x1,5 L.H. M20x1,5 L.H.
12 12 14 18 18 25 25
16 16 18 25 32 40 40
29,5 29,5 31,5 39,5 55,5 69,5 69,5
30 30 32 40 56 70 70
46 62 73 93 125 153 168
31,08 38,74 43,78 50,86 72,33 88,41 87,92
6 8 10 10 10 20 30
3 3 3 4 5 5 5
8 12 12 12 12 15 15
14 18 18 24 32 40 40
M6 (3x) M6 (4x) M6 (6x) M6 (8x) M8 (8x) M10 (8x) M12 (8x)
7,5 14 14,8 13 15 21 29
- - - 15° 15° 15° 15°
- 35° 35° 45° 45° 45° 50°
3 x 120° - - - - - -
70 83 103 128 160 200 257
36 40 56 70 90 110 130
12 12 14 17 19 24 28
28 35 42 60 76 94 107
Standard
facing heads
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28
Parallel double slide facing head
LAT...2...
LAT-xxx-2-yy
D
Q max
1
H L1
d5
L2
L4
L3 Z max
T 1
G1
Q max
L6 L5
Z max
d1
40°
d2
d3
d4
A1
D1
B1
B2
Reference code: LAT-xxx-2-yy
LAT Linear Actuating Tool
(facing head)
xxx head diameter = D
2 with 2 opposite linear
slide
yy cross stroke = Qmax
alpha 1
beta 1

Main
dimensions
Connection dimensions
Slide
dimensions
D
Q max
Z max
H
D1
d1 d H7
2
d 3
d 4
d 5 j5
L 1
L 2
L 3
L 4
L 5
L 6
G 1
T 1
alpha
beta
A 1
B 1
B 2
Reference codes
Parallel double slide facing head
LAT...2...
LAT-100-2-17 LAT-125-2-22 LAT-160-2-32 LAT-200-2-40 LAT-250-2-50 LAT-320-2-63
100 125 160 200 250 320
17 22 32 40 50 63
20,26 26,22 38,14 47,67 59,59 75,08
48 58 70 85 100 125
89 114 149 186 232 300
M10x1 L.H. M12x1,5 L.H. M16x1,5 L.H. M16x1,5 L.H. M20x1,5 L.H. M20x1,5 L.H.
12 14 18 18 25 25
16 18 25 32 40 40
29,5 31,5 39,5 55,5 69,5 69,5
30 32 40 56 70 70
62 73 93 125 153 168
38,74 43,78 50,86 72,33 88,41 87,92
8 10 10 10 20 30
3 3 4 5 5 5
12 12 12 12 15 15
18 18 24 32 40 40
M6 (4x) M6 (6x) M6 (8x) M8 (8x) M10 (8x) M12 (8x)
14 14,8 13 15 21 29
- 0° 15° 15° 15° 15°
35° 35° 45° 45° 45° 50°
83 103 128 158 200 257
53 68 80 102 115 145
19 24 28 36 40 52,5
Standard
facing heads
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30
Single slide facing head LAT...C...
with covered counter balance slide
LAT-xxx-C-yy
Q max
D
1
H L1
L2
L4
L3 Z max
d5
T 1
G1
Q max
L6 L5
Z max
d1
40°
d2
d3
d4
A
C
B
E
Reference code: LAT-xxx-C-yy
LAT Linear Actuating Tool
(facing head)
xxx head diameter = D
C with one (1) slide
and one (1) covered
counter slide
yy cross stroke = Qmax
D1
alpha
beta

Main
dimensions
Connection dimensions
Slide
dimensions
D
Q max
Z max
H
D1
d1 d H7
2
d 3
d 4
d 5 j5
L 1
L 2
L 3
L 4
L 5
L 6
G 1
T 1
alpha
beta
A
B
C
E
Reference codes
Single slide facing head LAT...C...
with covered counter balance slide
LAT-100-C-12 LAT-125-C-16 LAT-160-C-24 LAT-200-C-32 LAT-250-C-40
100 125 160 200 250
12 16 24 32 40
14,3 19,07 28,6 38,14 47,67
74 92 105 123 145
89 114 149 186 232
M10x1 L.H. M12x1,5 L.H. M16x1,5 L.H. M16x1,5 L.H. M20x1,5 L.H.
12 14 18 18 25
16 18 25 32 40
29,5 31,5 39,5 55,5 69,5
30 32 40 56 70
56 73 93 125 141
38,7 50,93 60,4 81,86 88,33
8 10 20 10 20
3 3 4 5 5
12 12 12 12 15
18 18 24 24 40
M6 (4x) M6 (6x) M6 (8x) M8 (8x) M10 (8x)
12 14 12,5 17 17
- 0° 15° 15° 15°
35° 35° 45° 45° 45°
88 109 136 168 210
40 56 70 90 110
14 14 19 22 24
30 36 52 66 90
Standard
facing heads
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32
Rotary slide facing head EAT...
with eccentric actuation
EAT-xxx-yyy-HSK-Czz
Drive key (shown out
of position)
KD
AD
NSL
E
HSK
BH
KH
Interfering contour – counterweight
Counterweight to block tool
L3
ZL
7
ZD
G3
BD
SL
BL LH
TK1
L2 L1
G2
D1
SD
Wrench accesss –
high HSK drive key
MBA
NSB
30°
NSA NSA
0° bis 36°
MBD
QH
EAT heads in special designs
available on request
Cutting edge end
position, bar drawn
End position,
bar pushed
Dimensions for small EAT 100 are
designed without internal coolant
system
Reference code example:
EAT-100-050-HSK-C40
EAT Eccentric Actuating Tool
100 head diameter = D
050 Eccentricity = E
(here E = 5.0 mm)
HSK-C40 Tool holder
SW

Main
dimensions
Connection dimensions
Bushing and bar dimensions
with thread
Connection dimensions,
spindle dimensions
Slide
dimensions
AD
KD
KH
BH
E
QH
LH
BD
BL
SD
SL
D1
L1
G2
L2
ZD
ZL
TK1
G3
L3
MBD
MBA
NSB
NSA
NSL
SW
HSK
Reference codes
Rotary slide facing head EAT...
with eccentric actuation
EAT-085-032-HSK-C32 EAT-100-050-HSK-C40 EAT-125-080-HSK-C50 EAT-160-125-HSK-C63 EAT-200-200-HSK-C80 EAT-280-320-HSK-C80
55 60 70 90 110 110
85 100 125 160 200 280
85 98 111 129 149 177
95 113 131 154 180 203
3,2 5,0 8,0 12,5 20,0 32,0
3,7 5,9 9,4 14,7 23,5 37,6
22,4 28,8 36,0 44,8 56,8 72,0
28,8 32,4 39,6 50,4 63,0 81,0
69 83 98 118 145 178
16 18 22 28 35 45
97 118 140 168 208 256
11 13 16 20 22 25
12,5 13,8 16 19 20,5 22,8
10x1 12x1,5 14x1,5 18x1,5 20x1,5 22x1,5
12,5 15 17,5 22,5 25 27,5
30 35 45 60 80 100
10 14 19 25 35 50
74 88 110 145 182 260
M5 M6 M8 M8 M10 M12
7,5 9 12 12 15 15
9 14,7 14,7 16,6 16,6 24
35 40 52 68 88 100
6 8 10 12 16 16
16 20,5 25,5 32 40,5 50
4 4 5 6 8 8
72 72 72 72 72 72
C32 C40 C50 C63 C80 C80
Standard
facing heads
33

34
Adjustments to customer requirements
d9
LAT-080-1-10
LAT-100-1-17
LAT-125-1-22
LAT-160-1-32
LAT-200-1-40
LAT-250-1-50
LAT-320-1-63
LAT-100-2-17
LAT-125-2-22
LAT-160-2-32
LAT-200-2-40
LAT-250-2-50
LAT-320-2-63
LAT-100-C-12
LAT-125-C-16
LAT-160-C-24
LAT-200-C-32
LAT-250-C-40
Radial stroke,
slide
Tooth angle
S
L2
L8
Zmax V L9
L7 R
d6
Tooth angle / translation ratio
Axial stroke,
draw bar
Draw bar designed with bayonet coupling and stop Drawbar designed with stop
Reference codes Special design
d7
d4
Depending on the machining task and
the machine requirements, the following
variations can be supplied as semistandards
without additional charge.
40° – tooth angle – standard
45° – tooth angle 1:1
38° – tooth angle 1:1.2
26.565° – tooth angle 1:2
d6 d7 d8 d9 L7 L8 L9 V S R h6
L7
d6
L2
L8
Zmax V L9
M24x1,5 19 13 17 8 74 11 17 8,2 6
M24x1,5 19 13 17 12 90 11 17 8,2 6
M27x1,5 19 15 17 18 105 13 19 8,2 6
M33x1,5 26 19 21 20,5 133 13 27 10,2 10
M45x1,5 33 19 26 32,5 172 15 32 12,2 10
M56x1,5 41 26 33 38 210 19 38 15,2 12
M56x1,5 41 26 33 36 225 19 38 15,2 12
M24x1,5 19 13 17 12 90 11 17 8,2 6
M27x1,5 19 15 17 18 105 13 19 8,2 6
M33x1,5 26 19 21 20,5 133 13 27 10,2 10
M45x1,5 33 19 26 32,5 172 15 32 12,2 10
M56x1,5 41 26 33 38 210 19 38 15,2 12
M56x1,5 41 26 33 36 225 19 38 15,2 12
M24x1,5 19 13 17 12 84 11 17 8,2 6
M27x1,5 19 15 17 18 105 13 19 8,2 6
M33x1,5 26 19 21 30 133 13 27 10,2 10
M45x1,5 33 19 26 42 172 15 32 12,2 10
M56x1,5 41 26 33 38 198 19 38 15,2 12
d8
d7
d4

B
d
Adjustments to customer requirements
Adaptor flanges for standard spindle heads and for special spindles available on request
- flange connection
- short, stable block tool
- only inserts are changed
Tool holder design – hole pattern for tool fixing
-HSK
- Rapid tool change
- can be preset
- good tool change
accuracy
LK-Ø
D
- ABS
- Rapid tool change
- can be preset
Code:
D flange diameter
LK hole circle diameter
d centering diameter
B flange thickness
LAT...1 and LAT...C LAT...2
- flange connection
- tool can also be
changed rapidly
Standard
facing heads
35

A Review of MAPAL’s Competence
Reaming and Fine Boring
From the wide range of single and twin-bladed reamers with guide pads, together with fine
boring tools with guide pads and WP or HX blades, to the HPR High Performance Reamers
combined with the MAPAL HFS® Head Fitting System for exact concentricity and accurate
changeover – to give you a general view of our complete knowledge and experience in
precision machining bores.
PCD Tools
For pre-machining and finish machining, MAPAL also offers an extensive programme of
precision tools with fixed PCD (polycrystalline diamond) blades. This includes precision gun
boring tools plus circular and end milling tools. The programme of face milling heads from
the PowerMill and EcoMill series is characterised by simple, sturdy design and rapid, accurate
blade setting.
ISO Tools
This aspect of MAPAL competence is made up of special tools with ISO elements for gun
boring and milling. This includes precision ground blades in the widest variety of cutting
materials and coatings. The use of MAPAL's tried and tested adjustment system ensures that
the blades are accurately matched to the task. MAPAL offers particular knowledge and experience
in tangential technology.
Generating Slide Tools
Generating slide tools offer a high potential for rationalisation and optimisation on special
machines and machining centres. In addition to the conventional facing heads, MAPAL also
supplies EAT and LAT performance-enhanced actuating systems for generating slide tools.
MAPAL Tooltronic® tools with their extraordinary range of functions are the latest development.
Drilling
Yet another area is the product programme for drilling. MAPAL offers the right tool concept
for every task, whether for machining aluminium, steel or cast iron, hard machining or dry
machining or for use in HSC areas. Specially developed coatings and PCD blades complete
the broad-based drilling programme.
Clamping
MAPAL's modern clamping systems, in conjunction with MAPAL's tried and tested reaming
and fine boring tools, guarantee maximum productivity and economy. Whether HSK, ISO or
HFS®, these high-precision connections and interfaces provide the concentricity and changeover
accuracy essential to modern production.
Customer Services
Project planning, maintenance, management and optimisation – the complete CTS® service
package from MAPAL will accompany you from process design to permanent process optimisation
and will ensure optimum and cost-saving use of your tools with the best possible
results.
MAPAL Präzisionswerkzeuge Dr. Kress KG
P.O. Box 1520 • D-73405 Aalen
Phone +49 (0) 73 61 / 5 85-0 • Fax +49 (0) 73 61 / 5 85-1 50
info@de.mapal.com • www.mapal.com
AST-E-01-010-0307-WD Printed in Germany/Right of technical modifications reserved.