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Ground Fault Protection Ships and Offshore Platforms - Bender.org

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<strong>Ground</strong> <strong>Fault</strong> <strong>Protection</strong><br />

<strong>Ships</strong> <strong>and</strong> <strong>Offshore</strong> <strong>Platforms</strong><br />

Brochure<br />

NAE1111780 / 01.2012


2<br />

Insulation Monitoring on Ungrounded Systems<br />

Ungrounded systems onboard ships <strong>and</strong> offshore platforms are continuously monitored<br />

by a BENDER ground detector. Connected between the active conductors <strong>and</strong><br />

ground (the hull), the detector superimposes a small measuring voltage onto the<br />

system. If a ground fault occurs, the measuring circuit is closed <strong>and</strong> a small measauring<br />

current will flow. The measuring current is proportional to the insulation resistance<br />

(the magnitude of the ground fault), <strong>and</strong> is evaluated by the detector.<br />

BENDER ground detectors employ the latest in detection technology, including the following:<br />

DC measuring voltage<br />

A frequently used measuring principle is<br />

the superimposition of a DC measuring<br />

voltage between the system <strong>and</strong> ground.<br />

This is the st<strong>and</strong>ard measuring principle for<br />

pure AC ungrounded systems, both single-<br />

<strong>and</strong> three-phase.<br />

Approvals<br />

Llyod’s Register<br />

of Shipping<br />

Underwriters<br />

Laboratories Inc.<br />

AMP measuring principle<br />

BENDER's AMP measuring principle overcomes<br />

the limitations of DC measuring<br />

signals by superimposing a clocked, pulsed<br />

measuring voltage onto the system. The<br />

signal is microprocessor controlled to<br />

automatically adapt itself to prevailing<br />

system conditions, such as high leakage<br />

capacitances. This signal is ideal for toda'ys<br />

modern power distribution systems that<br />

include: Pure DC systems, systems with a<br />

mix of AC <strong>and</strong> DC (including rectifiers), <strong>and</strong><br />

systems with variable frequency drives<br />

(VFDs).<br />

Type<br />

Fields of application<br />

Insulation monitoring<br />

Coupled systems / systems connected via tiebreaker<br />

Ungrounded systems with rectifiers / variable frequency drives<br />

Compatible with BENDER's ground fault location system<br />

System nominal voltage<br />

System frequency range<br />

Response values/contacts<br />

Number of response values<br />

Response values<br />

Contact, main alarm<br />

Contac, prewarning<br />

Contact, other<br />

Communication<br />

LCD display<br />

Pre-alarm display<br />

RS-485 interface<br />

Real time clock<br />

General features<br />

Measuring principle<br />

Capability to latch alarm<br />

Selective fault location L+/L-<br />

Connection monitoring<br />

Detailed history memory<br />

St<strong>and</strong>by capability<br />

<strong>Ground</strong> fault location<br />

Nominal voltage IRDH575B1-…<br />

Nominal voltage IRDH575B2-…<br />

Frequency range<br />

Evaluators<br />

Compatible current transformers<br />

Approvals


BENDER <strong>Ground</strong> Detectors for Ungrounded Systems<br />

Functions <strong>and</strong> characteristics at a glance<br />

IR1575 IRDH275B – IRDH375B IRDH575 IR420-D6<br />

Control <strong>and</strong> auxiliary circuits Main circuits Main circuits<br />

Control <strong>and</strong> auxiliary circuits<br />

Offline monitoring<br />

-- × × --<br />

-- × × --<br />

-- -- × --<br />

3(N)AC, DC, AC/DC 0 … 480 V 3(N)AC 0 … 793 V DC 0 … 650 V<br />

extentable via coupling unit<br />

see ”<strong>Ground</strong> fault location“ --<br />

DC, 30 … 460 Hz DC, 0.2 … 460 Hz DC, 42 … 460 Hz --<br />

2 2 2 2<br />

2 kΩ … 1 MΩ 1 kΩ … 10 MΩ 1 kΩ … 10 MΩ 100 kΩ…10 MΩ<br />

1 SPDT contact 1 SPDT contact 1 SPDT contact 1 SPDT contact<br />

1 SPDT contact 1 SPDT contact 1 SPDT contact 1 SPDT contact<br />

-- system fault system fault/EDS alarm --<br />

Two lines Two lines Four lines ×<br />

× × × --<br />

-- BMS protocol (B version) BMS protocol --<br />

-- × (B version) × --<br />

AMP AMPPlus AMPPlus DC<br />

× × × While in alarm<br />

× × × ×<br />

System <strong>and</strong> ground connections System <strong>and</strong> ground connections System <strong>and</strong> ground connections <strong>Ground</strong> connections<br />

-- × (B version) × --<br />

-- × (B version) × --<br />

-- -- AC, 3(N)AC 20 … 575 V DC 20 … 575 V --<br />

-- -- AC, 3(N)AC 340 … 760 V DC 340 … 575 V --<br />

-- -- DC, 42 … 460 Hz --<br />

-- -- EDS460/EDS461 --<br />

-- -- W, WS, WR series --<br />

-- GL, UL, LR LR, UL --<br />

3


4<br />

BENDER <strong>Ground</strong> Detectors - The Ideal Choice for Ungrounded<br />

Systems on <strong>Ships</strong> <strong>and</strong> <strong>Offshore</strong> <strong>Platforms</strong><br />

General features of IRDH275/375/575 <strong>and</strong> IR1575<br />

n The latest in measurement technology for AC <strong>and</strong> DC ungrounded systems<br />

n Simple to operate<br />

The user-friendly menu structure <strong>and</strong> large keys make the device simple to operate<br />

n Clear indication<br />

Backlit, easy-to-read LCD display<br />

n A wide range of alarm values<br />

Two programmable alarms provide warnings when the insulation resistance<br />

drops below pre-set values<br />

n Easy to install <strong>and</strong> to connect<br />

Both DIN-rail <strong>and</strong> panel mounted devices are available. Panel mounted versions<br />

utilize color-coded, plug-in terminals for installation.<br />

Special features of IRDH275B/375B/575<br />

n Monitoring ungrounded systems connected via tiebreaker<br />

Both automatic <strong>and</strong> manual control of devices to ensure proper operation on<br />

systems connected via tiebreakers<br />

n Informed at the press of a button<br />

Additional information such as system leakage capacitance, parameter values etc.<br />

are immediately available at the press of the info button<br />

n Compatiblity with BENDER's ground fault location system<br />

IRDH575 series detectors may be connected to BENDER's EDS series ground fault<br />

location system, providing notification of where a fault is located<br />

n History memory<br />

By pressing the INFO key, additional information <strong>and</strong> up to 99 alarm messages<br />

with time <strong>and</strong> date stamp immediately available<br />

n Remote communication capable<br />

Detectors are compatible with BENDER's communication system, providing<br />

Ethernet, Modbus/TCP, or Modbus/RTU communication to main stations


Application Examples - Ungrounded Monitoring<br />

Insulation monitoring of a electric propulsion system with IRDH375B<br />

Insulation monitoring of secondary distribution system with IR1575<br />

5


6<br />

Application Examples - Ungrounded Monitoring<br />

Insulation monitoring of primary distribution system with IRDH375 – Insulation monitoring of secondary distribution system with IR1575<br />

Interconnected ungrounded systems<br />

Many ungrounded systems onboard<br />

ships <strong>and</strong> platforms with have systems<br />

interconnected via a tiebreaker. Depending<br />

on the system's operation, this<br />

tieberaker may be open or closed.<br />

BENDER's ground detectors allow for<br />

either automatic or manual control of<br />

the detectors' operation to ensure that<br />

only one device is active on a circuit at<br />

one time.


Offline Monitoring<br />

A-ISOMETER® IR420-D6<br />

Offline monitoring with IR420-D6<br />

Offline monitoring with IR420-D6<br />

n Provides safe monitoring of electrical insulation integrity in<br />

cer tain installations<br />

n Monitors the insulation resistance of de-energised TN, TT<br />

<strong>and</strong> IT systems, e. g. fire extinguisher pumps, slide-valve<br />

drives, st<strong>and</strong>by generators, deck machinery in offshore<br />

platforms <strong>and</strong> marine environment<br />

n Gives early warning of insulation degradation, before motors<br />

(or generators) with deteriorated insulation are in immediate<br />

danger of failing on start up<br />

n Early warning for preventive maintenance to be scheduled<br />

when convenient<br />

n Eliminates failure <strong>and</strong> the need for an emergency replacement<br />

or rewind<br />

n Two separate response values<br />

100 kΩ…10 MΩ<br />

7


8<br />

<strong>Ground</strong> <strong>Fault</strong> Location for Ungrounded Systems<br />

BENDER‘s complete ground fault location<br />

system helps increase the reliability of<br />

your system, reduce costs, <strong>and</strong> create predictive<br />

maintenance by locating ground<br />

faults quickly <strong>and</strong> easily. The EDS series<br />

extends the capabilities of the IRDH575<br />

ground detector to not only know that<br />

there is a problem, but to find it as well.<br />

EDS series location modules assist in<br />

automating the process of finding faults<br />

by connecting to subfeeders or loads<br />

<strong>and</strong> providing notification when a fault<br />

has been located. Remote indicators also<br />

work in conjunction with this system to<br />

notify nurse <strong>and</strong> technical stations quickly<br />

when a problem has occured. Remote<br />

communication solutions allow personnel<br />

in main stations to know when a problem<br />

has occured in real-time.<br />

Advantages of ground fault location with the EDS series<br />

Improved economic<br />

efficiency<br />

n Time <strong>and</strong> costs for maintenance<br />

are re duced<br />

n Weak points in the installation<br />

are recognized<br />

Insulation fault location with communication via FTC470<br />

Optimized maintenance<br />

n <strong>Ground</strong> fault location<br />

without disconnecting<br />

the electrical installation<br />

n Selective fault location by<br />

fast <strong>and</strong> precise localization<br />

of the faulty subcircuit<br />

n Centralized indication<br />

<strong>and</strong> operation with LCD<br />

display<br />

n Reduced maintenance<br />

costs<br />

Increased operating<br />

reliability<br />

n Electrical installations<br />

are kept at a high level of<br />

availability<br />

n Interruptions to systems<br />

on a single fault condition<br />

are avoided<br />

n More comfort for passengers<br />

<strong>and</strong> crew<br />

Flexible <strong>and</strong> configurable<br />

solutions<br />

n Cost-effective construction<br />

with modular system<br />

components<br />

n Current transformers are<br />

available in different sizes<br />

<strong>and</strong> shapes (round, rectangular<br />

<strong>and</strong> split core)


Components of the <strong>Ground</strong> <strong>Fault</strong> Location System<br />

Type of supply system AC, DC, AC/DC (mixed systems) AC, DC, AC/DC (mixed systems)<br />

Applikation Main circuit Control circuit<br />

Function <strong>Ground</strong> fault detector <strong>and</strong> ground fault location controller<br />

Type IRDH575 IR1575 IRDH575<br />

Nominal system voltage Un (B1) 3AC/AC 20…575 V DC 20…575 V DC/AC/3 AC 20…480 V 3AC/AC 20…150 V/DC 20…150 V<br />

(Version IRDH575B1-4227, RDH575B1-4235)<br />

Nominal system voltage Un (B2) 3AC/AC 340…760 V DC 340…575 V -- --<br />

Supply voltage --<br />

IRDH575B1-435<br />

IRDH575B2-435<br />

IRDH575B1-4235<br />

IR1575PG1-435<br />

IRDH575B1-427<br />

IRDH575B1W-4227<br />

AC 88…264 V<br />

DC 77…286 V<br />

AC 88…264 V<br />

DC 77…286 V<br />

AC 340…460 V<br />

AC 88…264 V<br />

DC 77…286 V<br />

DC 19,2… 72 V -- DC 19,2… 72 V<br />

IR1575PG1-434 -- AC 16…72 V, DC 10,2…84 V --<br />

Test current 10/25/50 mA 10/25 mA 1/2,5 mA<br />

Response values 1 kΩ …. 10 MΩ 1 kΩ … 1 MΩ 1 kΩ …. 10 MΩ<br />

LC display 4 x 20 characters 2x16 characters 4 x 20 characters<br />

alarm relay 3 changeover contacts 2 changeover contacts 3 changeover contacts<br />

Interface/protocol RS-485 (BMS) -- RS-485 (BMS)<br />

Address range 1…30 -- 1…30<br />

<strong>Ground</strong> fault location module<br />

Type EDS460-D/DG… EDS490-D… EDS460-L… EDS490-L… EDS461-D… EDS491-D… EDS461-L… EDS491-L…<br />

Graphic LCD × × -- -- × × -- --<br />

7-segment / LED display -- -- × × -- -- × ×<br />

US: DC 16…94 V,<br />

AC 42…460 Hz 16…72 V<br />

US: AC / DC 70…276 V<br />

AC 42…460 Hz<br />

EDS460-D-1,<br />

EDS460-DG-*<br />

EDS460-D/DG-2,<br />

EDS460-DG-2*<br />

EDS490-D-1 EDS460-L-1 EDS490-L-1 EDS461-D-1 EDS491-D-1 EDS461-L-1 EDS491-L-1<br />

EDS490-D-2 EDS460-L-2 EDS490-L-2 EDS461-D-2 EDS491-D-2 EDS461-L-2 EDS491-L-2<br />

Scanning time < 10 s for up to 1080 measuring channels < 10 s for up to 1080 measuring channels<br />

Response value 2…10 mA 0,2…1 mA<br />

Residual current display 100 mA...10 A (EDS460DG 20mA-2 A) 10 mA … 1 A<br />

Parameterization function × × -- -- × × -- --<br />

Error codes display × × × × × × × ×<br />

Address range 1…90 1…90 1…90 1…90<br />

Internal clock (RTC) × × -- -- × × -- --<br />

History memory × × -- -- × × -- --<br />

Alarm relay “Common alarm” 2 x 1 changeover contact 2 x 1 changeover contact<br />

Alarm relay per channel -- 12 x 1 N/O contact -- 12 x 1 N/O contact -- 12 x 1 N/O contact -- 12 x 1 N/O contact<br />

* EDS460-DG-…particularly for localising insulation faults in DC IT systems with a number of branch circuits where high system leakage capacitances are involved<br />

9


10<br />

Monitoring <strong>Ground</strong>ed <strong>and</strong> HRG Circuits<br />

RCMS series devices are multi-channel ground fault location<br />

modules which can monitor up to 12 separate circuits /<br />

branches per device. Multiple devices may be interconnected<br />

to each other to increase this amount. RCMS devices are<br />

designed for use on grounded <strong>and</strong> high-resistance grounded<br />

systems. RCMS modules are also compatible with BENDER's<br />

communication system, to provide remote notification to<br />

technicians in the event of an alarm.<br />

Typical applications include any equipment that is solidly or<br />

resistance grounded. On ships, this may include entertainment<br />

areas, <strong>and</strong> cabins. On offshore platforms, this may include<br />

topside equipment, such as motors.<br />

Residual current monitoring with communication via FTC470<br />

RCMS460-D-2


Communication solutions<br />

BENDER‘s line of communication products allow for fast<br />

notification of personnel when a problem has occured. Critical<br />

systems monitored by BENDER equipment may be connected<br />

to a variety of remote indicators to notify personnel of the<br />

current status of the system. Communication gateways bring<br />

your electrical safety network into the 21st century by displaying<br />

system information via several st<strong>and</strong>ard protocols, such<br />

8<br />

TCP/IP/Ethernet<br />

BENDER RS-485 Bus<br />

Visualization – PC / Touch<br />

Web<br />

Browser<br />

TCP/IP<br />

Modbus/TCP<br />

Modbus/TCP<br />

Inosoft<br />

VisiWin<br />

OPC<br />

Server<br />

Wizcon<br />

Supervisor<br />

InduSoft<br />

Studio<br />

OPC Modbus/TCP SCADA / BMS<br />

Communication possibilities with BENDER systems <strong>and</strong> devices<br />

1 - BENDER devices<br />

2 - MK2430 Remote Indicating Station<br />

3 - BENDER communication bus<br />

4 - COM460IP Ethernet / Modbus/TCP communication gateway<br />

4 - FTC470XMB Modbus/RTU communication gateway<br />

5 - FTC470XDP Profibus/DP communication gateway<br />

7 - Ethernet network or Modbus/TCP network<br />

8 - Connected PC with web browser or visualization software<br />

9 - OPC server connectivity capabilities<br />

3<br />

9<br />

7<br />

1<br />

4<br />

Wonderware,<br />

WinCC, ...<br />

2<br />

as Ethernet, MODBUS, <strong>and</strong> PROFIBUS. The Ethernet gateway<br />

device additionally features an easy-to-use status page, accessible<br />

through a web browser. E-mail <strong>and</strong> SMS messaging when<br />

an alarm has occurred is also available. Utilizing this communication<br />

system allows for timely <strong>and</strong> cost-effective deployment<br />

of service personnel <strong>and</strong> can help avoid equipment damage or<br />

failure.<br />

10<br />

Ethernet<br />

Modbus/TCP<br />

COM460IP<br />

11 12 13<br />

Router<br />

Modbus/TCP<br />

Modbus RTU<br />

Profibus DP<br />

WiFi<br />

5 6<br />

FTC470 XMB<br />

10 - SCADA / BMS connectivity capabilities<br />

11 - COM460IP capability: E-mail notification<br />

13 - COM460IP capability:<br />

Web browser based navigation via the Internet<br />

13 - COM460IP capability:<br />

SMS notification<br />

XDP<br />

11


Solutions For Your Electrical Safety Needs<br />

With our complete portfolio of relay protection products<br />

For over 70 years, BENDER has been a leader in meeting elecrtical safety needs with our large portfolio of ground fault<br />

protection products. BENDER products enhance the safety of electrical systems <strong>and</strong> help to save money, reduce downtime,<br />

<strong>and</strong> give the peace of mind that your system is protected by the latest in electrical safety technology.<br />

n <strong>Ground</strong> <strong>Fault</strong> Monitors <strong>and</strong> GFCIs for grounded <strong>and</strong> high-resistance grounded systems<br />

n <strong>Ground</strong> <strong>Fault</strong> Detectors for ungrounded systems<br />

n Voltage, Current, <strong>and</strong> Frequency Relays<br />

n Remote Communication Solutions<br />

<strong>Ground</strong> <strong>Fault</strong> <strong>Protection</strong> for Ungrounded Systems<br />

n A-ISOMETER® <strong>Ground</strong> Detector Series<br />

n EDS <strong>Ground</strong> <strong>Fault</strong> Location Systems<br />

<strong>Ground</strong> <strong>Fault</strong> <strong>Protection</strong> for <strong>Ground</strong>ed Systems<br />

n RCM Series <strong>Ground</strong> <strong>Fault</strong> Monitors for Single-Phase <strong>and</strong><br />

Three-Phase AC Systems<br />

n RCMA Series <strong>Ground</strong> <strong>Fault</strong> Monitors for Single-Phase AC,<br />

Three-Phase AC, <strong>and</strong> DC Systems<br />

n RCMS Series Multi-Channel <strong>Ground</strong> <strong>Fault</strong> Monitors for<br />

Single-Phase AC, Three-Phase AC, <strong>and</strong> DC Systems<br />

n Lifeguard Series <strong>Ground</strong> <strong>Fault</strong> Circuit Interrupters for<br />

Single-Phase AC, Three-Phase AC, <strong>and</strong> DC Systems<br />

North American Headquarters • Coatesville, PA<br />

Toll-Free: 800.356.4266 • Fax: 610.383.7100<br />

T M<br />

General Purpose <strong>Protection</strong> Relays<br />

n Undervoltage <strong>and</strong> Overvoltage Relays for AC <strong>and</strong> DC<br />

Systems<br />

n Overfrequency <strong>and</strong> Underfrequency Relays<br />

n Overcurrent <strong>and</strong> Undercurrent Relays for AC <strong>and</strong> DC<br />

Systems<br />

Communication Solutions<br />

Visit www.bender.<strong>org</strong> for information, tools, <strong>and</strong> more:<br />

n Complete listings of products, documentation, datasheets, <strong>and</strong> technical information<br />

n Knowledgebase of technical information answering your ground fault questions<br />

n Product selection tools, including ground fault relays, currrent transformers, <strong>and</strong> more<br />

n Local representative information<br />

n St<strong>and</strong>ard Protocol Converters for Ethernet, MODBUS, <strong>and</strong><br />

PROFIBUS<br />

n Customizable Visualization Capabilities<br />

n Simple System Integration<br />

www.bender.<strong>org</strong> • E-mail: info@bender.<strong>org</strong><br />

Canada • Brampton, ON<br />

Toll-Free: 800-243-2438 • Fax: 905-799-3051<br />

Document NAE1111780 / 01.2012 / © <strong>Bender</strong> Inc. All Rights Reserved.

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