Cole-Hersee - D-275-MasterCatalog

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Q Q7 electrical connectors INFORMATION Inline Trailer Connectors 12400, 12401, 12500, 12501 Not supplied with wire, but the terminals are identified by numbers. 7-Pole Connectors Accept wire up to 14AWG 1. Left turn signal 2. Accessory 3. Ground 4. Right turn signal 5. Accessory 6. Brake lights 7. Rear, clearance and side marker lights 12-Pole Connectors Pins 1-7 accept wire up to 14AWG, pins 8-12 up to 8AWG. 1. Left turn signal 2. Accessory 3. Ground 4. Right turn signal 5. Accessory 6. Brake lights 7. Rear, clearance and side marker lights 8. Accessory 9. Accessory 10. Ground 11. Accessory 12. Accessory 13-Pole Connectors Pins 1-7 accept wire up to 14AWG, pins 8-13 up to 8AWG. Pins 1-7 as for 7-pole connector, pins 8-13 auxiliary. Keeps Plugs Clean When the plug is not in use, keep it secure in the Stor-A-Way housing. Accepts all SAE 7-pole plugs and 13-pole plugs. See page 148. Best Practice for Assembly of Plugs and Sockets Properly installed tractor-trailer connectors are critical to the safe performance of a rig, which are routinely subjected to vibration, extreme weather conditions, as well as mechanical forces. We highly recommend that a trained technician performs the installation. It is the responsibility of the end-user to take into account the mounting location and environment, conductor type, size, flexibility and other installation parameters. Review the assembly procedure before assembly. A common error is to not slide a clamp, boot or housing onto the cable before connecting the wires. Recommended tools: screwdriver (preferably with torque limiter); soldering iron (preferably a solder pot), solder and flux; wire stripper and cutter; and ruler. Cut the cable, and strip the jacket to the recommended length. Strip the wires to the recommended length, and tin them. Maintain a tight strand bundle before tinning, so that there are no loose strands. Re-tin if necessary. This makes it easier to insert the wires into the terminal, and helps to properly position the tinned strands at the right depth. Slide the housing, spring coil or boot over the cable. Properly insert and position the tinned conductor into each terminal. Locate the tinned portion under the terminal screw before tightening the screw. Tighten the termination screws to the appropriate torques. Inspect the terminated connection for cut or loose strands, fragments of wire insulation between the terminal/conductor connection, bent terminals, loose or stripped terminal screws and other visible problems. Check that the correct connections have been made, by re-checking that the conductor jacket color matches the insulator coding. Carefully slide the insulator into the connector housing, making sure that the insulator is fully seated. Don’t twist or lever the terminated conductor after it has been inserted and locked into the insulator. This may damage the terminal and put stress on the terminated connection. Finally tighten the housing screw or cable clamp. In order to keep a plug clean when not inserted in a socket, we recommend the use of the 11750 Stor-A-Way Plug Holder – see Section Q6. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 150 T 617.268.2100 F 617.268.9490 www.colehersee.com
special purpose switches MECHANICAL NEUTRAL SAFETY SWITCHES NEUTRAL SAFETY & BACK-UP SWITCHES OVERDRIVE KICKDOWN SWITCHES HEAVY-DUTY WEATHER-RESISTANT SWITCHES FOOT-OPERATED TURN SWITCHES VOLTAGE REDUCERS R1 R2 R3 R4 R5 R6 R R1 special purpose switches MECHANICAL NEUTRAL SAFETY SWITCHES Heavy-duty switches for applications to 36V DC. Normally Off Ball Switches SPST. On with ball depressed, spring return to Off. Silver contacts. 35A at 12V DC, 20A at 24V DC, except where noted. Moisture-resistant insulators, corrosion-resistant metal housings. 9242 Two screw terminals. Mounting stem 9/16" -18 UNF-2A thread, 5/16" (7.9mm) long. Replaces: International 863187-R91. 92102 15A at 12V DC. Two-button head accepts standard female blade terminals, and will mate with Delphi (Packard) 2-pole connector 2962679, or equivalent. Mounting stem 9/16" -18 UNF- 2A thread, 21/32" (16.7mm) long. 92107-04 20A at 12V DC. Two-screw terminals. Mounting stem 3/4" -16 UNF-2A thread, 31/64" (12.3mm) long. 9242-01 Same as 9242, but with brass gasket/washer. 9242-04 with Delphi (Packard) Connector 22" (559mm) harness includes 2-pole Delphi (Packard) connector 2984855, with two female blade terminals 6288106. Mounting stem 9/16" -18 UNF-2A thread, 5/16" (7.9mm) long. Plasticized housing provides protection against moisture and dirt. Internal gasket seal. Replaces: GMC 702733. 9162 35A at 12V DC. Two female bullet terminals. Mounting stem 3/4" -16 UNF-2A thread, 31/64" (12.3mm) long. Replaces: Chrysler 1527835, Clark 73631. 9162-03 Same as 9162, except with gasket on the mounting stem. Replaces: Massey 181140M94. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 151 T 617.268.2100 F 617.268.9490 www.colehersee.com
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index 3-digit numbers 407-01 ......
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INDEX Part Number Section Page Part
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Keyword INDEX Keyword Page Keyword
Page 8 and 9:
A A1 rocker switches WEATHER-RESIST
Page 10 and 11:
A A1 rocker switches WEATHER-RESIST
Page 12 and 13:
A A2 rocker switches MILLIAMP ROCKE
Page 14 and 15:
A A4 rocker switches STANDARD SERIE
Page 16 and 17:
A A5 rocker switches NARROW BODY SW
Page 18 and 19:
A A8 rocker switches ACCESSORIES Ro
Page 20 and 21:
A A9 rocker switches WIRING DIAGRAM
Page 22 and 23:
B B1 toggle switches 54100 SERIES 5
Page 24 and 25:
B B4 toggle switches FREIGHTLINER R
Page 26 and 27:
B B5 toggle switches HEAVY DUTY 25A
Page 28 and 29:
B B6 toggle switches ON -OFF Down:
Page 30 and 31:
B B8 toggle switches SPECIALIZED AP
Page 32 and 33:
B B9 toggle switches ACCESSORIES Sw
Page 34 and 35:
B B10 toggle switches INFORMATION S
Page 36 and 37:
C ignition switches C2 956 SERIES S
Page 38 and 39:
C C3 ignition switches UNIVERSAL ST
Page 40 and 41:
C C3 ignition switches UNIVERSAL ST
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C C4 ignition switches MARINE SWITC
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C C5 ignition switches SPECIALIZED
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C C5 ignition switches SPECIALIZED
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C C7 ignition switches INFORMATION
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1 D D1 On A-B On A-C 9 6 Off rotary
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D D3 rotary & headlamp switches ROT
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D D5 rotary & headlamp switches PUS
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D D6 rotary & headlamp switches ELE
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D D7 rotary & headlamp switches FOO
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E E1 wiper switches ELECTRONIC SWIT
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F F1 push-pull switches ONE CIRCUIT
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F F4 push-pull switches SPECIAL APP
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G G1 momentary switches NORMALLY OF
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G G3 momentary switches TWO CIRCUIT
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G G5 momentary switches SPECIAL MOM
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G G5 momentary switches SPECIAL MOM
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G G7 momentary switches DOOR MOMENT
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G G7 momentary switches DOOR MOMENT
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H H1 solenoids & relays STEEL & PHE
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H H1 solenoids & relays STEEL & PHE
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H H2 solenoids & relays PVC COATED
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H H3 solenoids & relays PLASTIC BOD
Page 86 and 87:
H H5 solenoids & relays RELAYS Heav
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H H5 solenoids & relays RELAYS Micr
Page 90 and 91:
H notes For orders or questions ple
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J J1 battery-related products LOW V
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J J2 battery-related products MASTE
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J J1 J2 battery-related products MA
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J J4 battery-related products BATTE
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J J5 battery-related products ACCES
Page 102 and 103:
J J6 battery-related products INFOR
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K K1 electronic devices LOW VOLTAGE
Page 106 and 107: K K2 electronic devices MODULES Ele
Page 108 and 109: K K2 electronic devices MODULES 480
Page 110 and 111: L L2 stoplamp switches MECHANICAL S
Page 112 and 113: M M2 monitoring devices OIL PRESSUR
Page 114 and 115: M monitoring devices M3 MISCELLANEO
Page 116 and 117: N N1 warning devices, pilot lights,
Page 122 and 123: N warning devices, pilot lights, pa
Page 126 and 127: N notes For orders or questions ple
Page 128 and 129: P P1 circuit protection & wiring CI
Page 130 and 131: P P1 circuit protection & wiring CI
Page 132 and 133: P P2 circuit protection & wiring BL
Page 134 and 135: P P3 circuit protection & wiring TE
Page 136 and 137: P P4 circuit protection & wiring FU
Page 138 and 139: P P4 circuit protection & wiring FU
Page 140 and 141: P P5 circuit protection & wiring CL
Page 142 and 143: P P6 circuit protection & wiring AC
Page 144 and 145: Q Q1 electrical connectors TRACTOR-
Page 146 and 147: Q Q1 electrical connectors TRACTOR-
Page 148 and 149: Q Q2 electrical connectors 1-TO 6-P
Page 150 and 151: Q Q4 electrical connectors AUTOMOTI
Page 152 and 153: Q Q4 electrical connectors AUTOMOTI
Page 154 and 155: Q Q6 electrical connectors ACCESSOR
Page 158 and 159: R R1 special purpose switches MECHA
Page 160 and 161: R R3 special purpose switches OVERD
Page 162 and 163: notes For orders or questions pleas
Page 164 and 165: S S1 knobs & nuts STANDARD KNOBS 81
Page 166 and 167: S S2 knobs & nuts FACENUTS & HEXNUT
Page 168 and 169: T T2 displays & literature DISPLAY
Page 176 and 177: what’s new? LED Rocker Switches A
Page 178 and 179: table of contents A ROCKER SWITCHES
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Cole-Hersee - D-275-MasterCatalog

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