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OPS 571 Complete Week 6 – NEW

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<strong>OPS</strong> <strong>571</strong> <strong>Complete</strong> <strong>Week</strong> 6 <strong>–</strong> <strong>NEW</strong><br />

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<strong>Week</strong> 6<br />

<strong>OPS</strong> <strong>571</strong> <strong>Week</strong> 6 DQ 1<br />

“You don’t inspect quality into a product; you have to build it in.” Discuss the<br />

implications of this statement.<br />

<strong>OPS</strong> <strong>571</strong> <strong>Week</strong> 6 DQ 2<br />

Explain how a nonbottleneck can become a bottleneck.<br />

<strong>OPS</strong> <strong>571</strong> <strong>Week</strong> 6 DQ 3<br />

Watch the “Quality Movement” video in the Supply Chain Management Video Lecture<br />

Series.<br />

<strong>OPS</strong> <strong>571</strong> <strong>Week</strong> 6 Learning Team Process Improvement Presentation<br />

Write a paper which includes the following.<br />

• Identify which ISO standards apply to Riordan Manufacturing<br />

• Using the Six Sigma DMAIC process, develop a new process design for the<br />

production of the Riordan electric fans. Be sure to take advantage of any global<br />

opportunities available to Riordan, such as lower labor costs.<br />

• Describe the bottlenecks that may occur in the new process.<br />

• Identify three TQM tools that may be used for ongoing process improvement. Be<br />

sure to describe who will use the tool, when it will be used, and what interval and<br />

how it will lead to process improvement.<br />

• A project plan including: A schedule including project goals, a schedule, roles<br />

and responsibilities and deliverables.<br />

• An implementation plan, including a Gantt chart of the process design for the<br />

Riordan electric fans.<br />

• No more than 1500 words.<br />

• Consistent with APA format.<br />

Click the Assignment Files tab to submit your assignment.<br />

<strong>OPS</strong> <strong>571</strong> <strong>Week</strong> 6 Quiz


1.) Which of the following are examples of Goldratt’s Rules of Production<br />

Scheduling?<br />

An hour saved at a bottleneck is a mirage<br />

Nonbottlenecks govern throughput<br />

Utilization and activation are the same<br />

Balance flow, not capacity<br />

2.) According to the theory of constraints which of the following can be a CCR?<br />

Product design<br />

An employee<br />

Factory layout<br />

A customer<br />

3.) The Shingo approach to quality control depends on which of the following?<br />

Use of statistically based approaches to quality control<br />

Use of source inspection on 100% of the items produced<br />

Extensive use of control charts<br />

Use of a sophisticated method of acceptance sampling<br />

4.) Statistical Process Control (SPC) and data from the actual process to statistically<br />

monitor the process over time are employed during which step of the DMAIC cycle?<br />

Define<br />

Control<br />

Improve<br />

Measure<br />

5.) According to the theory of constraints, which of the following is an<br />

OPERATIONAL measurement that can be used to measure the firm’s ability to make<br />

money?<br />

Operating revenue<br />

Unit cost<br />

Inventory<br />

Net Profit<br />

6.) The DMAIC cycle of Six Sigma is similar to which of the following quality<br />

management topics?<br />

External benchmarking<br />

ISO 9000<br />

SERQUAL<br />

Continuous improvement


7.) The Shingo system of quality control relies heavily on fail-safe procedures or<br />

devices called what?<br />

Checklists<br />

DPMO’s<br />

CTQs<br />

Poka-yokes<br />

8.) Identifying critical-to-quality characteristics (CTQs) takes place in which step of<br />

the DMAIC methodology?<br />

Analyze<br />

Define<br />

Improve<br />

Measure<br />

9.) According to the theory of constraints which of the following is a FINANCIAL<br />

measurement that can be used to measure the firm’s ability to make money?<br />

Sales<br />

Cash flow<br />

Inventory<br />

Operating expenses<br />

10.) Goldratt’s theory of constraints (TOC) could be restated using which of the<br />

following?<br />

A system with constraints will not be able to achieve its goals<br />

Any system is limited in achieving more of its goals by a very small number of<br />

constraints<br />

A system constraint cannot be identified and thus cannot be improved<br />

Continuous adjustments after a constraint problem is solved will cause more<br />

problems<br />

11.) The idea that statistical methods of quality control, including six-sigma, does not<br />

prevent defects, is central to what alternative quality system?<br />

SQC methods<br />

Deming PDCA cycle<br />

DMAIC cycle<br />

Shingo System<br />

12.) A bottleneck in a manufacturing process may be targeted and eliminated by<br />

employing which of the following?<br />

Install more efficient equipment where capacity is less than the demand.<br />

Increase labor equally throughout the system.<br />

Increase the capacity of a nonbottleneck resource.


Increase the idle time of a capacity-constrained resource in the system.<br />

13.) Which of the following is a focusing step of Dr. Eli Goldratt’s theory of<br />

constraints?<br />

Do not modify a process after improvement of a constraint is achieved.<br />

Isolate constraints to reduce the constraint’s capacity.<br />

Align the whole system to support processes prior to the constraint.<br />

Identify system constraints that prevent the system from achieving its goal.<br />

14.) According to Goldratt, which of the following is defined as “any resource whose<br />

capacity is less than the demand placed on it”?<br />

Bottleneck resource<br />

Buffer resource<br />

Nonbottleneck resource<br />

Capacity-constrained resource<br />

15.) According to the theory of constraints, which of the following would be included<br />

in the Throughput operational measurement?<br />

Work in process<br />

Finished goods<br />

Goods sold

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