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Lenze's new international sales structure

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Left: drive package with GKR<br />

geared motor.<br />

Lenze closes the gap<br />

With its MF L-force three-phase AC motors specially<br />

optimised for frequency inverter operation, Lenze has<br />

demonstrated for the first time what these motors are<br />

really capable of. Their compactness, dynamic performance,<br />

variability and efficiency are all impressive.<br />

The <strong>new</strong> MF motors are up to two frame sizes smaller<br />

than a traditional three-phase AC motor of the same<br />

power. In frame size 71, for example, they have a rated<br />

power of 1.5 kW. It would take a normal three-phase AC<br />

motor in frame size 90 to deliver the same power. The<br />

lower axis height results in a reduced moment of inertia<br />

compared to a motor optimised for mains operation. The<br />

dynamic performance of the MF L-force three-phase AC<br />

motor puts it between a servo motor and a normal threephase<br />

AC motor.<br />

The setting range of the L-force three-phase AC motor is<br />

about 1 : 24 (without field weakening). Hence the motor<br />

is similar to a servo motor in that it can be used at highly<br />

variable speeds.<br />

The MF three-phase AC motors exceed the minimum<br />

efficiency standards for efficiency class IE2. The lower<br />

moment of inertia as compared to standard motors further<br />

reduces energy consumption when speeds are varied.<br />

To realise all these advantages, Lenze put to further good<br />

use the extensive, perfectly fitting building blocks familiar<br />

from its MD/MH L-force three-phase AC motors, such<br />

as motor feedback systems, surface and corrosion protection<br />

packages, and a wide range of spring-applied brakes.<br />

As compared to many servo motors, the spring-applied<br />

brakes offer a further advantage when maintenance work<br />

is required: while the permanent magnetic brakes used<br />

in servo motors often serve merely as holding brakes, the<br />

spring-applied brakes in the <strong>new</strong> L-force three-phase AC<br />

motors are easily accessible, can be readjusted repeatedly,<br />

and can be used also as service brakes, for example<br />

in storage and retrieval units.<br />

Even better in a drive package<br />

To realise the advantages of the optimised three-phase<br />

AC motors in complete drive systems, Lenze has put<br />

together a package that offers the <strong>new</strong> 8400 motec<br />

motor inverter and the L-force gearbox along with the<br />

motors. The distributed frequency inverter mounted on<br />

the motor and the integrated right-angle or coaxial<br />

gearbox lead to compactness.<br />

The entire drive package also stands out by virtue of the<br />

high energy efficiency of all of its components. In addition<br />

to the high efficiency of both gearbox and motor, the<br />

8400 motec frequency inverter offers intelligent adjust-<br />

ment of the magnetising current in VFCeco mode. In<br />

partial load operation in particular, three-phase AC motors<br />

have always been supplied with a higher magnetising<br />

current than operating conditions required. By contrast,<br />

VFCeco operation adjusts the magnetisation of the load,<br />

thereby reducing energy consumption by up to 30 %.<br />

20 % lower acquisition costs<br />

The MF L-force three-phase AC motors are the first to<br />

exploit the potential of using frequency inverters. As<br />

compared to normal three-phase AC motors, the result is<br />

a substantial performance increase, including high energy<br />

efficiency and a compactness and dynamic performance<br />

similar to those associated with servo motors. The 8400<br />

motec distributed frequency inverters and the L-force<br />

gearbox, which form the ideal drive package in combination<br />

with the motor, help achieve these advantages.<br />

The real main attraction, however, is the purchase cost.<br />

As compared to a 50 Hz three-phase AC motor of equal<br />

power (the most reasonable solution in terms of cost to<br />

date), the price has been lowered by more than 20 %. A<br />

pay-back analysis of the type used in the case of highlyhigh<br />

efficiency motors is no longer necessary.<br />

teChnologY<br />

13

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