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Download "MINDA informs 02/2006" (PDF) - minda.de

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<strong>MINDA</strong> <strong>informs</strong>.................<br />

Edition 2/2006<br />

Fully automatic intermediate storage with first in / first<br />

out function – flexible and dynamic<br />

At the end of 2005/beginning of 2006, <strong>MINDA</strong> successfully replaced a buffer station<br />

with fixed storage positions at VPK in Raamsdonksveer (NL), which had been in<br />

operation for approx. ten years, with a fully automatic buffer station offering<br />

consi<strong>de</strong>rable improvements in flexibility and quality.<br />

An automatic intermediate storage with fixed storage positions had been installed in the<br />

Raamsdonksveer plant in the mid 90’s. In this system, the stacks were positioned in front of<br />

the selected storage line by transfer cars and subsequently stored by a satellite conveyor in<br />

fixed storage positions in the intermediate storage.<br />

However, as a result of the disadvantages of this system, the management <strong>de</strong>ci<strong>de</strong>d to<br />

completely replace the intermediate storage after a short operating period.<br />

Old buffer system before replacement:<br />

Storage and retrieval of the corrugated<br />

board by transfer car on fixed cross bars,<br />

last in / first out function<br />

Disadvantages of the old storage system:<br />

The first block to be stored was retrieved last, which often led to the product drying out<br />

excessively<br />

Frequent rearrangement of the products was necessary due to poor accessibility<br />

The products required for or<strong>de</strong>rs were not readily accessible<br />

The existing storage area was not sufficiently utilised<br />

Insufficient product throughput<br />

Data security is missing<br />

Mechanical protective fences for the transfer car track obstructed observation of the<br />

intermediate storage<br />

Frequent manual intervention was necessary, putting the safety of the staff at risk<br />

Ina<strong>de</strong>quate services


The management at VPK Raamsdonksveer <strong>de</strong>ci<strong>de</strong>d to install a fully automatic two-section<br />

intermediate storage with plastic chain conveyors from <strong>MINDA</strong> in or<strong>de</strong>r to meet the<br />

increasing requirements of their key-account customers for mo<strong>de</strong>rn and market-orientated<br />

production flow.<br />

Automatic intermediate storage with plastic chain<br />

conveyors from <strong>MINDA</strong><br />

Advantages of the new intralogistics:<br />

Automatic operation without manual<br />

intervention<br />

First in / first out function, virtually<br />

dispensing with the need for<br />

rearrangement<br />

The products are stored in the or<strong>de</strong>r in<br />

which they are required by the<br />

converting machine for starting a job<br />

Optimum utilisation of the storage area<br />

as a result of differentiated storage line<br />

widths and electrical coupling of two<br />

adjacent lines for products with large<br />

chop lengths<br />

The two-sectional <strong>de</strong>sign allows<br />

products to be positioned in and<br />

retrieved from one storage line at the<br />

same time<br />

Improved throughput and quality due<br />

to more constant resting periods<br />

between production and conversion<br />

Automatic re-storage of the products in<br />

the event of tool, block or material<br />

faults<br />

The buffer station is equipped with<br />

plastic chain conveyors for transport<br />

without “sheet walk effect”<br />

The plant was put into operation on the 2 nd of January 2006 following a three-week<br />

installation period which had a negligible effect on production.<br />

The plastic chain conveyor was granted European Patent EP 1514814 on 22.03.06,<br />

therefore, the plastic chain conveyor with gli<strong>de</strong> surface ma<strong>de</strong> of <strong>de</strong>rived timber<br />

product from <strong>MINDA</strong> is now legally protected by patent.<br />

More <strong>de</strong>tails un<strong>de</strong>r www.<strong>minda</strong>.<strong>de</strong><br />

<strong>MINDA</strong> – a synonym for quality!<br />

Editorial office: Öffentlichkeitsarbeit, <strong>MINDA</strong> Industrieanlagen GmbH, Hans – Böckler - Str. 24<br />

D-32423 Min<strong>de</strong>n / Germany

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