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<strong>MINDA</strong> <strong>informs</strong>.................<br />
Edition 2/2006<br />
Fully automatic intermediate storage with first in / first<br />
out function – flexible and dynamic<br />
At the end of 2005/beginning of 2006, <strong>MINDA</strong> successfully replaced a buffer station<br />
with fixed storage positions at VPK in Raamsdonksveer (NL), which had been in<br />
operation for approx. ten years, with a fully automatic buffer station offering<br />
consi<strong>de</strong>rable improvements in flexibility and quality.<br />
An automatic intermediate storage with fixed storage positions had been installed in the<br />
Raamsdonksveer plant in the mid 90’s. In this system, the stacks were positioned in front of<br />
the selected storage line by transfer cars and subsequently stored by a satellite conveyor in<br />
fixed storage positions in the intermediate storage.<br />
However, as a result of the disadvantages of this system, the management <strong>de</strong>ci<strong>de</strong>d to<br />
completely replace the intermediate storage after a short operating period.<br />
Old buffer system before replacement:<br />
Storage and retrieval of the corrugated<br />
board by transfer car on fixed cross bars,<br />
last in / first out function<br />
Disadvantages of the old storage system:<br />
The first block to be stored was retrieved last, which often led to the product drying out<br />
excessively<br />
Frequent rearrangement of the products was necessary due to poor accessibility<br />
The products required for or<strong>de</strong>rs were not readily accessible<br />
The existing storage area was not sufficiently utilised<br />
Insufficient product throughput<br />
Data security is missing<br />
Mechanical protective fences for the transfer car track obstructed observation of the<br />
intermediate storage<br />
Frequent manual intervention was necessary, putting the safety of the staff at risk<br />
Ina<strong>de</strong>quate services
The management at VPK Raamsdonksveer <strong>de</strong>ci<strong>de</strong>d to install a fully automatic two-section<br />
intermediate storage with plastic chain conveyors from <strong>MINDA</strong> in or<strong>de</strong>r to meet the<br />
increasing requirements of their key-account customers for mo<strong>de</strong>rn and market-orientated<br />
production flow.<br />
Automatic intermediate storage with plastic chain<br />
conveyors from <strong>MINDA</strong><br />
Advantages of the new intralogistics:<br />
Automatic operation without manual<br />
intervention<br />
First in / first out function, virtually<br />
dispensing with the need for<br />
rearrangement<br />
The products are stored in the or<strong>de</strong>r in<br />
which they are required by the<br />
converting machine for starting a job<br />
Optimum utilisation of the storage area<br />
as a result of differentiated storage line<br />
widths and electrical coupling of two<br />
adjacent lines for products with large<br />
chop lengths<br />
The two-sectional <strong>de</strong>sign allows<br />
products to be positioned in and<br />
retrieved from one storage line at the<br />
same time<br />
Improved throughput and quality due<br />
to more constant resting periods<br />
between production and conversion<br />
Automatic re-storage of the products in<br />
the event of tool, block or material<br />
faults<br />
The buffer station is equipped with<br />
plastic chain conveyors for transport<br />
without “sheet walk effect”<br />
The plant was put into operation on the 2 nd of January 2006 following a three-week<br />
installation period which had a negligible effect on production.<br />
The plastic chain conveyor was granted European Patent EP 1514814 on 22.03.06,<br />
therefore, the plastic chain conveyor with gli<strong>de</strong> surface ma<strong>de</strong> of <strong>de</strong>rived timber<br />
product from <strong>MINDA</strong> is now legally protected by patent.<br />
More <strong>de</strong>tails un<strong>de</strong>r www.<strong>minda</strong>.<strong>de</strong><br />
<strong>MINDA</strong> – a synonym for quality!<br />
Editorial office: Öffentlichkeitsarbeit, <strong>MINDA</strong> Industrieanlagen GmbH, Hans – Böckler - Str. 24<br />
D-32423 Min<strong>de</strong>n / Germany