UNIMIG Cat 2017 low res

WELDING GUNS OF AUSTRALIA PTY LTD 

WELDING PRODUCTS GUIDE

TERMS OF SALE 

TERMS OF SALE 

Welding Guns Of Australia Pty Ltd 

 

Trading policy 

• Terms are strictly 30 days. 

• Spare parts prices are wholesale unless otherwise stated. 

• All prices are exclusive of G.S.T. 

• Welding Guns Of Australia Pty Ltd pursue a policy of continuous research and development and therefore reserve the 

right to change the specification, design or price without prior notice. 

• All prices offered are net ex our works. 

Warranty 

• Welding Guns Of Australia Pty Ltd warranties all goods as specified by the manufacturer of those goods. This Warranty does 

not cover freight or goods that have been interfered with. All goods in question must be repaired by an authorised repair agent as 

appointed by this company. Warranty does not cover abuse, mis-use, accident, theft, general wear and tear. New product will not be 

supplied until Welding guns of Australian has inspected product returned for warranty and agree’s to replace product. Product will only 

be replaced if repair is impossible. If in doubt please ring. 

Returned goods 

* All claims for damaged, wrongly sent or faulty goods must be made within 72 hours of receiving the goods. All details must be 

provided with the claim. A restocking fee of 10% will be charged for items incorrectly ordered and returned. 

Title of Goods 

Ownership of goods delivered herewith remain the property of Welding Guns Of Australia Pty Ltd until these goods are paid for. All 

customers who enter into a trading relationship with Welding Guns Of Australia Pty Ltd do so under the full 

understanding of this companies terms and policies. Please refer to sales terms and conditions printed on the back of our invoices for 

further information. 

Insurance 

Goods will only be insured when requested by the purchaser in writing, all insurance costs are to be paid by the purchaser regardless 

of whether freight is paid by Welding Guns Of Australia Pty Ltd or purchaser. 

Freight Responsibility 

All goods dispatched are the responsibility of the purchaser once the goods are loaded on to transport at our premises. 

This responsibility for loss or damage of goods applies regardless of whether goods are shipped using carrier nominated by Welding 

Guns Of Australia Pty Ltd or carrier nominated by the purchaser. 

Disclaimer: 

While the information is provided in good faith, Welding Guns Of Australia Pty Ltd does not warrant the accuracy of informationprovided 

nor assume any legal responsibility for it or for any damage which may result from reliance on or use of it or from any 

negligence of Welding Guns Of Australia pty ltd or other person/s with respect to it. 

For further information please call Welding Guns Of Australia Pty Ltd. 

112 Christina Rd, Villawood NSW 2163 - PO Box 3033 Lansvale NSW 2166 

2

ORDERS AND ENQUIRIES 


HEAD OFFICE: 

112 Christina Rd Villawood NSW 2163 

PH: (02) 9780 4200 FAX: (02) 9780 4210 

EMAIL: sales@unimig.com.au 

QUEENSLAND OFFICE: 

180 Kerry Rd, Archerfield, QLD 4108 

PH: (07) 3333 2855 FAX: (07) 3274 5829 

EMAIL: qld@unimig.com.au 

VICTORIA OFFICE: 

91 Yellowbox Drive, Craigieburn, VIC 3064 

PH: (03) 8682 9911 FAX: (03) 9333 7867 

EMAIL: vicsales@unimig.com.au 

WESTERN AUSTRALIAN OFFICE: 

Unit 2/29 Biscayne Way, Jandakot, WA 6164 

PH: (08) 6363 5111 FAX: (08) 9417 4781 

EMAIL: wasales@unimig.com.au 

PH:1300-UNIMIG 

Welding Guns Of Australia Pty Ltd is pleased to offer our distributor network one of the most comprehensive ranges of 

MIG, TIG, MMA, Plasma and gas cutting spare parts in Australia. 

We are constantly sourcing new products to add to our existing range and strive to provide the best possible price without 

compromising quality. 

Please note the following 

BINZEL is the registered trademark of BINZEL: Our parts are offered for sale as replacement parts. SAF is the registered 

trademark of SAF: Our parts are offered for sale as replacement parts. Thermal Dynamics Corp. is the registered trademark of 

Thermal Dynamics. Our parts are offered for sale as replacement parts for Thermal Dynamics Torches. WTC is the registered 

trademark of WTC. Our parts are offered for sale as replacement parts for WTC torches. Trafimet is the Registered trademark of 

Trafimet. Our parts are offered for sale as replacement parts for Trafimet torches. Linde is the Registered trademark of Linde. Our 

parts are offered for sale as replacement parts for Linde torches. Miller is the registered trademark of the Miller group of companies. 

Our Parts are offered as replacement parts for Miller torches. Cebora is the registered trademark of the Cebora company. Our parts 

are offered for sale as replacement parts for Cebora torches. Hypertherm is the registered trademark for the Hypertherm range of 

products. Our parts are Offered for sale as replacement parts for the Hypertherm range of torches. ESAB, L-TEC, UNION CARBIDE 

are the trademarks for ESAB, L-TEC, UNION-CARBINE. Our parts are offered for sale as replacement parts for these torches. Binzel 

is the Registered trademark of Binzel. Our parts are offered for sale as replacement parts for the Binzel range of torches. Tweco is 

a registered trademark. Our TWC style parts are offered for sale as replacement parts for the Tweco range of torches. Bernard is a 

registered trademark. Our BND style parts are offered for sale as replacement parts for the Bernard range of torches All registered 

trademarks listed herein are the property of their respective manufacturer. Reference to the original manufacturer is purely forconvenience 

only. UNI-MIG is the registered trademark of Welding Guns Of Australia Pty Ltd. AUTOGEN-RITTER is the registered 

trademark of Autogen Ritter GMBH and is for use only by Welding Guns Of Australia Pty Ltd or parties 

nominated by Welding Guns Of Australia Pty Ltd. UNI-MIG is a registered trademark of Welding Guns Of Australia Pty Ltd / 

Uni-Flame is a registered trademark of Welding Guns Of Australia Pty Ltd A.B.N. 14 001 804 422 

3

UNIMIG Inverter Technology 

THE EVOLUTION OF INVERTER TECHNOLOGY 

UNIMIG welders have evolved as a result of the combined efforts by a joint venture team of professionals 

based in Australia,China and New Zealand. We are proud to offer you our range of welding equipment that 

has a proven track record of innovation, performance and reliability. 

• The latest developments in Inverter Technology are implemented by our professional team of highly skilled 

electronic engineers. Our engineers are innovative and creative and provide our team with the latest 

knowledge and innovations in electronic engineering. This expertise has proven to be invaluable to the 

success and on going development of our equipment range. 

• The advice, practical expertise and knowledge from our highly skilled professional welding engineers gives 

us the inside information on what the ideal arc characteristics, performance and interface between man and 

machine should be. 

• UNIMIG machines are built in modern production and manufacturing facilities. Our manufacturing and 

production teams use the latest state of the art technologies and production techniques allowing us to 

produce high quality equipment at competitive, affordable prices. 

• UNIMIG employ an expert team of professional sales and marketing personnel that provide us important 

market information, feedback, market trends, customer comments and requirements. Secondly they provide 

a customer support service second to none, thus ensuring our customers the confidence that they will be 

well satisfied both now and in the future. 

UNIMIG welders are created to provide you with the very best in inverter technology. 

UNIMIG welders are manufactured and certified to - AS/NZ60974-1 2006 - AS60974-6:2006 

Inverter Technology 

A question that is frequently asked. “What is Inverter Technology” 

Inverter technology is essentially an electrical principle. Electrical principle states that if we double the number of power cycles (Hz) 

going into a transformer then we can halve the size of the transformer inside the welder. Each time the number of cycles is doubled 

the size of the transformer is halved, this makes the required transformer very small and also very efficient. By using modern electronic 

technology we can make the input cycles (Hz) to the transformer very high. The end result is a small, lightweight and very efficient 

welder. 

The number of power cycles for Australia and New Zealand is 50Hz 

50Hz 

Transformer eg. 100 Amps 

100Hz 

Transformer 

@ 100 Amps has smaller size 

How this is done in an Inverter welder is something like below. 

Advantages of Inverter Technology Welders 

• Size - A small lightweight welding machine is produced for in comparison to older style machines. 

• Power consumption - Inverters are a lot more efficient than old transformer based welders. 

• Reliability - UNIMIG inverters undergo methodical and rigorous testing prior to market release. 

• Control - Inverters provide very accurate and easier adjustment of welder settings and parameters. 

• Arc condition - The welding output is very smooth outperforming older transformer based welders. 

• This smooth output provides superior arc characteristics and better control of the welding process. 

4

MMA/TIG DC INVERTER WELDERS 

Page 

UNIMIG VIPER ARC140 - MMA/TIG DC Inverter Welder - 10AMP 14 

140 Amp 240v Single Phase, MMA/TIG DC Welder 

UNIMIG VIPER ARC160 - MMA/TIG DC Inverter Welder - 15AMP 16 

160 Amp 240v Single Phase, MMA/TIG DC Welder 

RAZORWELD ARC140 - MMA/TIG DC Inverter Welder - 10AMP 18 

140 Amp 240v Single Phase, MMA/TIG DC Welder, Lift Arc TIG, Switchable VRD 

RAZORWELD ARC180 - MMA/TIG DC Inverter Welder 20 

180 Amp 240v Single Phase, MMA/TIG DC Welder, Lift Arc TIG, Switchable VRD 

RAZORWELD ARC160 PFC - MMA/TIG DC Inverter Welder 22 

160 Amp 240v Single Phase, MMA/TIG DC Welder, Lift Arc TIG, , Switchable VRD 

RAZORWELD ARC200 - MMA/TIG DC Inverter Welder 24 

200 Amp 240v Single Phase, MMA/TIG DC Welder, Lift Arc TIG. Switchable VRD 

UNIMIG ARC400 - MMA/TIG DC Inverter Welder 26 

400 Amp 415v 3 Phase, MMA/TIG DC Welder, Lift Arc TIG, VRD 

VIPER TIG200P - TIG/MMA DC Inverter Welder 28 

200 Amp 240v Single Phase, HF TIG/MMA DC Welder, Adjustable Pulse 

5

MIG - MMA DC INVERTER WELDERS 

Page 

RAZORWELD TIG200P - HF TIG/MMA DC Digital Welder 30 

200 Amp 240v Single Phase, TIG/MMA DC Welder, HF TIG, Pulse, VRD 

VIPER MIG150 - MIG/MMA DC Inverter Welder 32 

150 Amp 240v Single Phase, MIG/MMA DC Welder, VRD 

VIPER MIG182 - MIG/MMA DC Inverter Welder 34 


RAZORWELD MIG175 - MIG/MMA DC Inverter Welder 36 

175 Amp 240v Single Phase, MIG/MMA DC Welder 

RAZORWELD MIG200 - MIG/MMA DC Inverter Welder 38 


RAZORWELD MIG205 SMARTSET - MIG/MMA DC Inverter Welder 40 

200 Amp 240v Single Phase, MIG/TIG/MMA DC Welder, VRD 

6

MIG - TIG - MMA DC INVERTER WELDERS 

Page 

RAZORWELD 250MTS - Portable MIG/TIG/MMA DC Inverter Welder 42 

250 Amp 240v Single Phase, MIG/TIG/MMA DC Welder, Lift Arc TIG 

DIGITAL RAZORWELD 250MTS - 

Portable MIG/TIG/MMA DC Inverter Welder 44 

250 Amp 240v Single Phase, MIG/TIG/MMA DC Welder, Lift Arc TIG with Gas Solenoid 

RAZORWELD 250SWF - Industrial MIG/TIG/MMA DC Inverter Welder 46 

250 Amp 240v Single Phase Welder, MIG/TIG/MMA 

Geared 4 Roll Wire Feeder, 10m Interconnecting Cables, Trolley 


350 Amp 415V Three Phase Welder, MIG/TIG/MMA 



500 Amp 415V Three Phase Welder, MIG/TIG/MMA 


 

 

RAZORWELD 200MTS - Compact MIG/TIG/MMA DC Inverter Welder 52 


Push Pull & Spool Gun Ready 





350 Amp 415v Three Phase, MIG/TIG/MMA DC Welder, Lift Arc TIG 


7

INDUSTRIAL MIG TRANSFORMER WELDERS 

Page 

UNIMIG 270 - MIG DC Welder 58 

270 Amp 240V Single Phase, Compact MIG DC Welder 

Geared 4 Roll Wire Feeder 

UNIMIG 270SWF - MIG DC Welder 58 

270 Amp 240V Single Phase, MIG DC Welder, 

Geared 4 Roll Wire Feeder, 10m Interconnecting Cables 


345 Amp 415V 3 Phase, Compact MIG DC Welder 



345 Amp 415V 3 Phase, MIG DC Welder, 



390 Amp 415V 3 Phase, Compact MIG DC Welder 



390 Amp 415V 3 Phase, MIG DC Welder, 


8

INDUSTRIAL MIG TRANSFORMER WELDERS 

Page 

UNIMIG 390S/D SWF - MIG DC Welder 62 

390 Amp 415V 3 Phase or 480V Single Phase, MIG DC Welder, 



425 Amp 415V 3 Phase, MIG DC Welder 



500 Amp 415V 3 Phase, MIG DC Welder 


9

PULSE MIG - TIG - MMA 

Page 

T&R 206- Pulse MIG Multifunction Inverter Welder 66 

200 Amp 240v Single Phase Welder, Synergic Pulse 

Multifunction MIG/STICK/TIG, Accessories 

T&R MULTI 250K- Pulse MIG Multifunction Inverter Welder 68 

250 Amp 240v Single Phase Welder, Synergic Pulse/Twin Pulse 

Multifunction MIG/STICK/TIG, Push Pull Ready, Optional Trolley, Accessories 

 

T&R MULTI 500KW- Pulse MIG Multifunction Inverter Welder 70 

500 Amp 415v Three Phase Welder, Synergic Pulse/Twin Pulse 

Multifunction MIG/STICK/TIG, Push Pull Ready, Water Cooler, Trolley, Accessories 

T&R MULTI SYNERGIC 500F- Pulse MIG 

Multifunction Inverter Welder 72 

500 Amp 415v Three Phase Welder, Synergic Pulse/Twin Pulse 

Multifunction MIG/STICK/TIG, Trolley, Accessories 

 

10

AC/DC TIG/MMA INVERTER WELDERS 

Page 

RAZORWELD DIGITAL AC/DC TIG 200 - TIG/MMA Inverter Welder 74 

200 Amp 240v Single Phase Digital Control Welder, AC/DC TIG/MMA, HF, Pulse 

Square Wave, AC Balance, AC Frequency, Torch Remote Control, Foot Control Ready 

UNIMIG TIG 200 AC/DC - TIG/MMA Inverter Welder 76 

200 Amp 240v Single Phase Welder, AC/DC TIG/MMA, HF, Pulse 

Square Wave, AC Balance, Torch Remote Control, Foot Control Ready 

UNIMIG -TIG 315 AC/DC - TIG/MMA Inverter Welder 78 

315 Amp 415v 3 Phase Welder, AC/DC TIG/MMA, HF, Pulse 

Square Wave, AC Balance, Torch Remote Control, Foot Control Ready 

T&R MULTIWAVE 500W- AC/DC TIG/MMA Inverter Welder 80 

500 Amp 415v Three Phase, TIG AC/DC MMA Welder, 

AC/DC HF & Lift Arc TIG, Square Wave Pulse - Mix Arc, 

Synergic and Manual Control, Job Storage,Torch Remote Control, 

Foot Control Ready, Water Cooler + Trolley 

T&R MULTIWAVE 500W- AC/DC Separate Wire Feed Option 80 

500 Amp 415v Three Phase, TIG AC/DC MMA Welder, 

AC/DC HF & Lift Arc TIG, Square Wave Pulse - Mix Arc, 

MIG/MAG Standard - MIG/MAG Synergic 

PULSE MIG Synergic - DOUBLE PULSE MIG Synergic 

11

INVERTER PLASMA CUTTERS 

Page 

SITECUT 10 Inverter Plasma Cutter 82 

25Amp 240v Single Phase, built in air compressor 

Maximum clean cutting thickness 8mm (Mild Steel) 

Maximum severance cutting thickness 10mm (Mild Steel) 

VIPER CUT 40 Inverter Plasma Cutter 84 

40 Amp 240v Single Phase 



RAZORCUT 45 Inverter Plasma Cutter 86 

45 Amp 240v Single Phase 



RAZORCUT 80 Inverter Plasma Cutter 88 

80 Amp 415v 3 Phase 



PTRONIC 100 Plasma Cutter 90 

100Amp 415v 3 Phase 

Maximum clean cutting thickness 35mm (Mild Steel) 

Maximum severance cutting thickness 40mm (Mild Steel 

DIESEL GENERATOR WELDERS 

RAZORWELD MINE SPEC 600 94 

500 amp 60% Duty Cycle 

20 KVA Auxiliary AC Power 

2 x 240V / 1 x 415V Outlets 

T&R RWS WIRE FEED SYSTEM 97 

350 amp 

MZ-1250 98 

SAW/MMA, Gouging (IGBT) Inverter Welder 

HIT-8SS 99 

Automatic welder. 

12

SPOT WELDING MACHINES 

Page 

TECNA 7018 Spot Welder 2KVA 100 

240V Single Phase Maximum Thickness (mm) 2 + 2 


240V Single Phase - with Timer Maximum Thickness (mm) 2 + 2 


415V 3 Phase - with Timer, Water Cooled Arms 

Maximum Thickness (mm) 2 + 2 

TECNA SUSPENDED GUNS 102 

3321-3328 - 16 to 38 KVA - 415V 3 Phase 

TECNA BALANCERS 104 

9368G - 9369G - 15-75Kg / 9370G - 9371G - 90-105Kg 

TECNA 4640 -16 KVA 105 

415V 3 Phase - with Timer, Foot Operated 

TECNA 4642- 20 KVA 105 


TECNA 4643- 25 KVA 105 


TECNA 4648 - 25 KVA 107 

415V 3 Phase - with Timer, Air operated pneumatic 

FUME EXTRACTION UNITS 

240 Volt Fume Extractor 109 

Mobile Single Arm 240 Volts Single Phase 


Mobile Single Arm 415 Volts 3 Phase 


Mobile Dual Arm 415 Volts 3 Phase 

13

ON 

Switchable VRD 

I5amp 

240 Volts Single Phase 

IOamp 


UNIMIG VIPER ARC 140 

MMA/TIG - 140 Amp DC Inverter Welder 

Welds: DC TIGSteels, Stainless, HF TIG Cast Iron, AC/DC TIGBronze, Copper 

4GR 

4 Geared Roller Drive 

FEATURES 

Over Temperate control 

Synergic Smart Set 

Amperage Selector 

Power Indicator 

Over Temperature Light 

MMA DC Stick 

VRD IOamp 

Voltage Reduction Device 

OFF 

OFF 

ON 

ON 




MMA Stick mode - 20 ~ 140 Amps 

Duty Cycle 15% @ 140Amps 

Standard MIG/MAG 

Spool Gun / Push Pull 

OFF 

ON 

I5amp 

I5amp 

Fitted with a 10AMP IOamp Plug 

240 Volts Switchable Single Phase 

240 Volts Single Phase VRD 

IOamp I5amp 

240 Volts 240 Single Volts Single Phase 


Phase 

IOamp 


Standard MIG 

Spool Gun 

Pulse MIG 

Lift DC Arc TIG 

DC TIG TIG 

AC/DC TIG 

Soft Touch Dial 

PFC 

PLC 

Power Over Temperate Factor Correction control 

Over Synergic Temperate Smart control Set 

Power Line Controller 

DC Scratch start TIG 

Basic DC TIG application 

HF TIG 

HF TIG DC TIG 

Plasma Cut 

4GR 


4 Geared Over Temperate Roller Drive control 

AC/DC HF TIG 

AC/DC TIG TIG 

HF Plasma Cut 

4GR 


P 



Synergic Pulse Program 

Over Temperature warning 

GWR 

Geared Wire Drive 

AC/DC TIG 


Australian MMA DC Standards Stick 

MMA DC Stick 


Manufactured in compliance 

to AS/NZ60974.1 

• Latest IGBT inverter technology 

- Hot start (improves electrode starting) 

- Arc Force (boosts current to prevent electrode extinguishing) 

Standard 

Touch Button 

MIG 

Spool Standard Gun MIG 

Pulse Spool MIG 

Standard MIG 

Spool Gun 

Pulse MIG Gun 

Pulse MIG 

- Excellent 

Pulse MIG 

arc stability 

• IP21S rating for environmental/safety protection 

• Tolerant to variable power supplies 


Soft Digital Touch Display Dial 

HF Plasma Cut 

CNC 

PLC 

CNC Connection 

P 




Push Pull Ready 

Standard MMA MIG/MAG DC Stick 


Plasma Soft Touch Cut 

Plasma CutDial 

PLC 


GWR 



Spool Gun Standard / Push MIG/MAG Pull 



HF Plasma Plasma Cut 

HF Plasma Cut Cut 

P 


Synergic Geared Pulse Program Wire Drive 

GWR 




HF Plasma Cut 

P 



Technical Data 

Supply / Phases (V-Ph) 240V - 1 ±15% 

Rated Input Power (KVA) 6.5 

ieff (Amps) 

10.0A 

Rated Input Current (A) 27.4 

Rated Output 

140A/25.6V 

Welding Current Range 

20~140A 

No-Load Voltage (V) 62.9 

Duty Cycle @ 40ºC MMA 15%@140Amps 

100%@54Amps 

Power Factor 0.65 

Protection Class 

IP21S 

Insulation Class F 

Size (mm) with hande (LxWxH) 295 x 135 x 270 

Weight (kg) 3.8 

Overview 

The VIPER 140 is a new generation, low cost welding machine produced using the latest in IGBT inverter technology. Designed to 

meet the needs of the price conscious non-commercial user without compromising on quality, this machine is as reliable and robust as 

you would expect a machine bearing the UNIMIG name to be. The DC MMA welding function delivers a smooth and incredibly stable 

arc allowing easy welding with electrodes producing high quality welds including cast Iron, stainless steel and low hydrogen. 

The VIPER 140 is also equipped with Scratch Start DC TIG capability and connection of the 17V TIG torch allows DC TIG welding of 

steel, stainless steel, bronze and copper. The unique electronic design structure and air channel design in this machine speeds up the 

heat dissipation improving the duty cycle of the machine. The unique air channel design also effectively reduces dust ingestion by the 

fan, dust build up and absorption by the electronic circuits and power device is minimised thereby improving the reliability of the 

machine. The VIPER 140 is an exceptional machine for the price and is suitable for a wide range of applications including light 

fabrication and farming. The VIPER 140 offers great portability with the power to get the job done and with the 

convenience of being fitted with a 10 amp domestic plug. Manufactured in compliance to AS/NZ60974.1. 

1 

Product Code: KUMJRVA140 

Standard Package includes: VIPER 140 Machine, Earth Lead & Arc Lead 16mm x 2.5m 

14 

Year 

WARRANTY 

(Power Source)



Torch Spare Parts - Machine Options & Accessories 

EARTH & ARC LEAD SETS 

Part-No Description Amperage 

LS16-10/25-1 Lead Set 16mm² x 4m 10-25 Male Plug

ON 


I5amp 


IOamp 




Welds: DC TIGSteels, Stainless, HF TIG Cast Iron, AC/DC TIGBronze, Copper 

4GR 


FEATURES 




Power Indicator 


MMA DC Stick 

VRD I5amp 


OFF 

OFF 

ON 

ON 








OFF 

ON 

I5amp 

I5amp 

Fitted IOamp with a 15AMP IOamp Plug 

240 Volts Switchable Single Phase 

240 Volts Single Phase VRD 


IOamp I5amp 

240 Volts 240 Single Volts Single Phase 


Phase 

IOamp 


Standard MIG 

Spool Gun 

Pulse MIG 

Lift DC Arc TIG 

DC TIG TIG 

HF TIG 


4GR PFC 

PLC 

Power Over Temperate Factor Correction control 

4 Over Geared Temperate Roller Drive control 


DC Scratch start TIG 

Basic DC TIG application 

HF TIG 

HF TIG DC TIG 

AC/DC TIG 

Plasma Cut 

4GR 


4 Geared 

Synergic 

Over 

Smart 

Temperate Roller Drive 

Set 

control 

AC/DC HF TIG 

AC/DC TIG TIG 

HF Plasma Cut 

4GR 


P 





GWR 


AC/DC TIG 


Australian MMA DC Standards Stick 

MMA DC Stick 



to AS/NZ60974.1 


- Hot start (improves electrode starting) 

- Arc Force (boosts current to prevent electrode extinguishing) 

Standard 

Touch Button 

MIG 

Spool Standard Gun MIG 

Pulse Spool MIG 

Standard MIG 

Spool Gun 

Pulse MIG Gun 

Pulse MIG 

- Excellent Spool Gun arc stability 

Pulse MIG 

• IP21S rating for environmental/safety protection 



Soft Digital Touch Display Dial 

Plasma Cut 

GWR CNC 

PLC 





Standard MMA MIG/MAG DC Stick 



Plasma Soft Touch Cut 

Plasma CutDial 

HF Plasma Cut 

P 


Synergic 

Geared 

Pulse 

Wire 

Program 

Drive 

PLC 


GWR 


Spool Gun Standard / Push MIG/MAG Pull 



HF Plasma Plasma Cut 

HF Plasma Cut Cut 

P 


Synergic Geared Pulse Program Wire Drive 

GWR 




HF Plasma Cut 

P 




Supply / Phases (V-Ph) 240V - 1 ±15% 

Rated Input Power (KVA) 8.0 

ieff (Amps) 12.8A 

Rated Input Current (A) 27.4 

Rated Output 

160A/26.4V 

Welding Current Range 

20~160A 

No-Load Voltage (V) 62.9 

Duty Cycle @ 40ºC MMA 

20%@160Amps 

100%@71.6Amps 



IP21S 


Size (mm) with hande (LxWxH) 295 x 135 x 270 


Overview 

The VIPER 160 is a new generation, low cost welding machine produced using the latest in IGBT inverter technology. Designed to meet 

the needs of the price conscious light commercial user without compromising on quality, this machine is as reliable and robust as you 

would expect a machine bearing the UNIMIG name to be. The DC MMA welding function delivers a smooth and incredibly stable arc 

allowing easy welding with electrodes producing high quality welds including cast Iron, stainless steel and low hydrogen. The VIPER 

160 is also equipped with Scratch Start DC TIG capability and connection of the 17V TIG torch allows DC TIG welding of steel, stainless 

steel, bronze and copper. The unique electronic design structure and air channel design in this machine speeds up the heat dissipation 

improving the duty cycle of the machine. The unique air channel design also effectively reduces dust ingestion by the fan, dust build up 

and absorption by the electronic circuits and power device is minimised thereby improving the reliability of the machine. 

The VIPER 160 is an exceptional machine for the price and is suitable for a wide range of applications including light fabrication, general 

jobbing working,along with repair and maintenance applications. The VIPER 160 gives you the best of both worlds, great portability with 

the power to get the job done. Manufactured in compliance to AS/NZ60974.1. 

1 

Product Code: KUMJRAL160 

Standard Package includes: VIPER 160 Machine, Earth Lead & Arc Lead 16mm x 2.5m 

16 

Year 

WARRANTY 

(Power Source) 

WARR2Ye








RAZORWELD ARC 140 


DC TIG 

HF TIG 

AC/DC TIG 

Welds: Steels, Stainless, Cast Iron, Bronze, Copper 

FEATURES 


MMA DC Stick 

VRD 

IOamp 




I5amp 


4GR 




Arc Force & Hot start 


OFF OFF 

ON 

ON 

Fitted with a 10AMP Plug 

Switchable VRD VRD 

IOamp 




I5amp 

240 240 Volts Volts Single Single Phase Phase 

IOamp 


VRD Indicator 


Amperage Control 

Standard MIG 

Spool Gun 

Pulse MIG 

Lift Lift Arc Arc TIG TIG 

AC/DC TIG 


OFF 

PFC 

ON 

PLC 

Power Switchable Factor VRD 

Power Factor Correction 



DC Lift Arc TIG mode 


DC DC TIG TIG 

HF HF TIG TIG 

Plasma Cut 

HF Plasma Cut 


Over control 

GWR 



4GR 


Selectable VRD ON/OFF 

I5amp IOamp 


P 




AC/DC AC/DC TIG TIG 

Synergic Smart Smart Set Set 

Australian DC Standards 

TIG 



Touch Touch Button Button 

Pulse MIG 

Digital Digital Display 

HF Plasma 

Display 

Cut 

P 


Synergic Standard Pulse Program MIG 

CNC 





to AS/NZ60974.1 

MMA MMA HF TIG DC DC Stick Stick 


• Ultra smooth DC TIG welding current 


MMA DC Stick 

PLC 


4GR 


Standard MIG MIG 


Soft Soft Touch Touch Dial Dial 

PLC 



Spool Gun 

Plasma Cut 

GWR 


Standard AC/DC TIG MIG/MAG 



Spool Spool Gun Gun 


Plasma Plasma Cut Cut 

GWR 

Geared Geared Wire Wire Drive Drive 

Pulse MIG 

HF Plasma Cut 

P 


Spool Spool Gun Gun / Push Push Pull Pull 

Pulse Pulse MIG MIG 

HF HF Plasma Plasma Cut Cut 

P 

Synergic Pulse Pulse Program 

1 

Push Push Pull Pull Ready Ready 

Year 

WARRANTY 


Power Supply / Phases (V-Ph) 240V - 1 ±15% 

Rated Input Power (KVA) 7 

Ieff 9.7A MMA / 9.7A TIG 

Imax 

25A MMA 

Rated Output 

140A/25.6V MMA 

140A/15.6V TIG 

Welding Current Range 10~140A 

No-Load Voltage (V) 

9V 


15%@140Amps 

100%@54.2Amps 

Duty Cycle @ 40ºC TIG 

20%@140Amps 

100%@62.6Amps 


IP21 

Insulation Class 

F 

Size (mm) 313 x 250 x 130 


2Years 3Years 

ARC140CA Standard option 

MMA / TIG Toggle Switch 

WARRANTY 

WARRANTY 

Overview 

The ARC140 is an inverter-based welding machine produced using the latest in IGBT technology. This machine is reliable, robust and 


stacked with features that you can expect from a quality welder. The DC MMA welding capability delivers a smooth and incredibly stable 

arc allowing easy welding with electrodes producing high quality welds including cast Iron, stainless and low hydrogen. The ARC140 is 

equipped with DC Lift Arc TIG function, connection of the 17V TIG torch allows quality DC TIG welding of steel, stainless steel, bronze 

2Years 

and copper. The Lift Arc function is superb and delivers perfect arc ignition every time without any sticking of the tungsten electrode to 

the work piece, a remarkably smooth stable arc produces high quality TIG welds. The ARC140 is an exceptional machine that is suitable 

for a wide range of applications including light industrial use, site welding, farming, along with repair and maintenance applications. 

The Arc140 is packaged in a tough PVC carry case with your choice of MMA option accessories or MMA/TIG option accessories. 

Giving you the best of both worlds great portability, with the power to get the job done. 

Built to our specification and manufactured in compliance to AS/NZ60974.1 

Product Code: KUMJRRW140CA 

MMA option includes: ARC140 Machine, Earth Lead & Arc 1Lead 16mm x 4m, PVC Carry Case 

Product Code: KUMJRRW140CT 

TIG option includes: ARC140 Machine, Earth Lead & Arc Lead 16mm x 4m, 17V x 4m TIG 2Years Torch, 

Argon Regulator and PVC Carry Case 

18 

Year 

WARRANTY 

WARRANTY 

WARRANTY 

3Years 

WARRANTY 

(Power Source)










DC TIG 

HF TIG 

AC/DC TIG 


FEATURES 


MMA DC Stick 

VRD 

I5amp 




I5amp 


4GR 




Arc Standard Force MIG/MAG & Hot Spool Start Gun / Push Pull 

OFF OFF 

ON 

ON 

Fitted IOamp with a 15AMP Plug 

Switchable VRD VRD 


IOamp 



I5amp 


IOamp 


VRD Indicator 



Standard MIG 

Spool Gun 

Pulse MIG 

Lift Lift Arc Arc TIG TIG 

HF TIG 


OFF 

4GR PFCON 

PLC 

Power Power Switchable Factor Factor Correction 

VRD 





DC DC TIG TIG 

AC/DC TIG 

HF HF TIG TIG 

Plasma Cut 

HF Plasma Cut 

240 

Over 

Volts Single Phase 

control 

GWR 

Synergic Over Temperate Smart Set control 


4GR 


Selectable VRD ON/OFF 

I5amp IOamp 


P 

240 4 Volts Geared Single Roller Phase Drive 


AC/DC AC/DC TIG TIG 

Synergic Smart Smart Set Set 

Australian DC 

Standards 

TIG 



Touch Touch Button Button 

Spool Gun 

GWR CNC 



MMA option includes: ARC180 Machine, Earth Lead & Arc 1Lead 16mm x 4m, PVC Carry Case 


UNI-FLAME Argon Flowmeter Regulator and PVC Carry Case 

TIG option includes: ARC180 Machine, Earth Lead & Arc Lead 16mm x 4m, 17V x 4m TIG Torch, 

2Years 

20 

MMA DC Stick 

Digital Digital Display 

Plasma 

Display 

Cut 


Geared Standard Wire Drive MIG 


to AS/NZ60974.1 

MMA MMA DC Stick 

HF TIG DC Stick 



• Ultra smooth DC TIG welding current 



PLC 


4GR 


Standard MIG MIG 

Pulse MIG 


Soft Soft Touch Touch Dial Dial 

HF Plasma Cut 

P 



Spool Gun 

PLC 



Plasma Cut 

GWR 


Standard AC/DC TIG MIG/MAG 



Spool Spool Gun Gun 


Plasma Plasma Cut Cut 

GWR 

Geared Geared Wire Wire Drive Drive 

Pulse MIG 

HF Plasma Cut 

P 


Spool Spool Gun Gun / Push Push Pull Pull 

Pulse Pulse MIG MIG 

HF HF Plasma Plasma Cut Cut 

P 

Synergic Pulse Pulse Program 

1 

Push Push Pull Pull Ready Ready 

Year 

WARRANTY 





Ieff 14A MMA 

Rated Output 

180A/25.2V MMA 

180A/17.2V TIG 


No-Load Voltage (V) 9 


20%@180Amps 

100%@80.5Amps 


20%@180Amps 

100%@80.5Amps 



IP21S 


F 

Size (mm) 313 x 250 x 130 

Weight (kg) 2Years 

4.7 

3Years 

WARRANTY 

ARC180CA Standard option 

Overview 


stacked with features that you can expect Push Pull Ready from a quality welder. The DC MMA welding capability delivers a smooth and incredibly stable 

arc allowing easy welding with electrodes producing high quality welds including cast Iron, stainless and low hydrogen. The ARC180 is 

equipped with DC Lift Arc TIG function, connection of the 17V TIG torch allows quality DC TIG welding of steel, stainless steel, bronze 

and copper. The Lift Arc function is superb and delivers perfect arc ignition every time without 

2Years 

any sticking of the tungsten electrode to 

the work piece, a remarkably smooth stable arc produces high quality TIG welds. The ARC180 is an exceptional machine that is suitable 

for a wide range of industrial applications including, site welding, farming, along with repair and maintenance applications. 

The ARC180 is packaged in a tough PVC carry case with your choice of MMA option accessories or MMA/TIG option accessories. 

Giving you the best of both worlds great portability, with the power to get the job done. 

Built to our specification and manufactured in compliance to AS/NZ60974-1 

Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

3Years 

WARRANTY 

(Power Source)








I5amp 


IOamp 




DC TIG 

HF TIG 

AC/DC TIG 


FEATURES 


MMA DC Stick 

VRD 

IOamp 



VRD 

Standard MIG 


Lift Arc TIG 

AC/DC OFF TIG 

VRD 

PFC 


PLC 

PFC 

Soft Touch OFF Dial ON 

ON 


Switchable Lift Arc TIG VRD 




Lift Arc TIG 

Power Factor DC TIG Correction 

DC TIG 

Australian Standards 

PFC 






Touch Button 

Pulse MIG 


MMA DC Stick 



Hot Standard Start MIG/MAG/ Arc Force 







Selectable Switchable VRD VRD ON/OFF 


I5amp 

240 Volts Single Phase IOamp 


Voltage 240 Volts Single DC TIG Phase Reduction 240 Volts Single Device 

HF TIG 

Phase 

PFC (Power Factor Correction) 

DC TIG 

HF TIG 

for maximum HF TIG electrical 4 AC/DC Geared TIG Roller Drivefficiency 



to AS/NZ60974.1 

Touch MMA Button DC Stick 

Standard 

Standard 

MIG/MAG 

MIG 

Spool Gun / 

Spool 

Push 

Gun 

Pull 

• Single PCB construction 

Digital Display 


Plasma Cut 

HF Plasma Cut 

• Auto-compensation for voltage fluctuation 

• Minimal harmonic feedback to power grid 

Touch Button 

Standard MIG 

Spool Gun 

Standard MIG 

Spool Gun 

Pulse MIG 

• Generator use with pure sine wave generator only 

CNC P 


CNC Standard Connection MIG 


CNC 

CNC Digital Connection Display 




CNC PLC 

PLC 




4GR 


OFF 


OFF 

Spool Gun 

DC 

OFF 

TIG 

ON 

Plasma Cut 

I5amp 


GWR 


ON 

HF TIG 

MMA DC Stick 

4GR 

4GR 

4 Geared Over Temperate Roller Drivecontrol 

MMA DC Stick 


Standard MIG 

MMA DC Stick 


PLC 



Spool Gun 

PLC 

Power Soft Line Touch Controller Dial 

Plasma Cut 

Plasma Cut 

PLC 


GWR 


GWR 


ON 



I5amp 


Pulse MIG 

I5amp 

HF TIG 

I5amp 

HF Plasma Cut 

IOamp 

4GR 

P 



4GR 

AC/DC TIG 


4GR 






Spool Gun 



GWR 

Plasma Cut 

Pulse Geared MIG Wire Drive 

GWR 

Geared Plasma Wire Drive Cut 

HF Plasma Cut 

HF Plasma Cut 

P 




GWR 

IOamp 


IOamp 


AC/DC TIG 

IOamp 


AC/DC TIG 


AC/DC TIG 





Pulse MIG 


Pulse MIG 

HF Plasma Cut 

P 

Pulse MIG 

HF Plasma Cut 


P 

1 

Synergic HF Pulse Plasma Program Cut 


P 



Year 

WARRANTY 

VRD Indicator 







Ieff 10A 

Rated Output 

160A/26.4V MMA 

160A/16.4V TIG 




20%@160Amps 

100%@72Amps 


45%@160Amps 

100%@107.3Amps 



IP21S 


F 

Size (mm) 365 x 227 x 135 


2Years 

WARRANTY 

ARC160PFC Standard option 

3Years 

WARRANTY 

Overview 

The ARC160 is an inverter-based welding 

Push Pull Readymachine produced using the latest in IGBT technology. This machine is reliable, robust and 

stacked with features that you can expect from a quality welder. The DC MMA welding capability delivers a smooth and incredibly 

stable arc allowing easy welding with electrodes producing high quality welds including cast Iron, stainless and low hydrogen. The 

ARC160 is equipped with DC Lift Arc TIG function, connection of the 17V TIG torch allows 2Years quality DC TIG welding of steel, stainless 

steel, bronze and copper. The Lift Arc function is superb and delivers perfect arc ignition every time without any sticking of the tungsten 

electrode to the work piece, a remarkably smooth stable arc produces high quality TIG welds. The ARC160 is an exceptional machine 

that is suitable for a wide range of industrial applications including, site welding, farming, along with repair and maintenance 

applications. ARC160 is packaged in a Razorweld carry bag with your choice of MMA option accessories or MMA/TIG option 

accessories. The ARC160 gives you the best of both worlds with great portability and the power to get the job done. 



MMA option includes: ARC160 Machine, Earth Lead & Arc 1Lead 16mm x 4m, Razorweld Carry Bag 


2Years 

UNI-FLAME Argon Flowmeter Regulator and Razorweld carry bag 

TIG option includes: ARC160 Machine, Earth Lead & Arc Lead 16mm x 4m, 17V-4MCP50 TIG Torch, 

22 



Year 

WARRANTY 

WARRANTY 

WARRANTY 

3Years 

WARRANTY 

(Power Source)










DC TIG 

HF TIG 

AC/DC TIG 


FEATURES 


MMA DC Stick 

VRD I5amp 



VRD 

Standard MIG 


Lift Arc TIG 

HF OFF TIG 

VRD 

4GR PFC 


PLC 

PFC 

Soft Touch OFF Dial ON 

ON 


Switchable Lift Arc TIG VRD 




Lift Arc TIG 

Power Factor DC TIG Correction 

DC TIG 



PFC 





Touch Button 

Spool Gun 


MMA DC Stick 

CNC 

Touch Button 

Standard MIG 

GWR 


CNC Standard Connection MIG 


CNC 

CNC Digital Connection Display 


CNC PLC 

PLC 




I5amp 


4GR 


MMA Stick mode - 10 ~ 200Amps 


Hot Standard Start MIG/MAG/ Arc Force 


OFF 




OFF 

Spool Gun 





DC 

OFF 

TIG 

AC/DC TIG 

ON 

Plasma Cut 

I5amp 

Selectable Switchable VRD VRD ON/OFF 


I5amp 

240 Volts Single Phase IOamp 


Voltage 240 Volts Single DC TIG Phase Reduction 240 Volts Single Device 

HF TIG 

Phase 


GWR 



ON 


DC TIG 

HF TIG 

for maximum HF TIG electrical 4 AC/DC Geared TIG Roller Drivefficiency 

HF TIG 

MMA DC Stick 


4GR 

4GR 


MMA DC Stick 



Standard MIG 

Pulse MIG 


to AS/NZ60974.1 

MMA DC Stick 


PLC P 

Standard MIG 

Spool Gun 


Power Spool Line GunController 


PLC 

Power Soft Line Touch Controller Dial 

Plasma Cut 

PLC 


GWR 


GWR 

IOamp 



I5amp 


Pulse MIG 

HF TIG 

I5amp 

HF Plasma Cut 

IOamp 

4GR 

P 



4GR 

AC/DC TIG 


4GR 




Spool Gun 



Touch MMA Button DC Stick 

Standard 

Standard 

MIG/MAG 

MIG 

Spool Gun / 

Spool 

Push 

Gun 

Pull 

• Single PCB construction 



Plasma Cut 

Plasma Cut 

HF Plasma Cut 

• Auto-compensation for voltage fluctuation 



Plasma Cut 



ON 

I5amp 



Spool Gun 

Pulse MIG 

GWR 

Plasma Cut 

Pulse Geared MIG Wire Drive 

GWR 

Geared Plasma Wire Drive Cut 

HF Plasma Cut 

HF Plasma Cut 

P 




GWR 

IOamp 


IOamp 


AC/DC TIG 

IOamp 


AC/DC TIG 


AC/DC TIG 





Pulse MIG 


Pulse MIG 

HF Plasma Cut 

P 

Pulse MIG 

HF Plasma Cut 


• Minimal harmonic feedback to power grid 

• Generator use with pure sine wave generator only 

P 

1 

Synergic HF Pulse Plasma Program Cut 


P 


WARRANTY 


Year 

VRD Indicator 







Ieff 15A 

Rated Output 

200A/28V MMA 

200A/18V TIG 




30%@200Amps 

100%@110Amps 


45%@200Amps 

100%@134Amps 



IP21S 


F 

Size (mm) 365 x 227 x 135 


2Years 3Years 

WARRANTY 

ARC200PFC Standard option 

WARRANTY 

Overview 



stacked with features that you can expect from a quality welder. The DC MMA welding capability delivers a smooth and incredibly 

stable arc allowing easy welding with electrodes producing high quality welds including cast Iron, stainless and low hydrogen. The 

ARC200 is equipped with DC Lift Arc TIG function, connection of the 26V TIG torch allows 2Years quality DC TIG welding of steel, stainless 

steel, bronze and copper. The Lift Arc function is superb and delivers perfect arc ignition every time without any sticking of the tungsten 

electrode to the work piece, a remarkably smooth stable arc produces high quality TIG welds. The ARC200 is an exceptional machine 

that is suitable for a wide range of industrial applications including, site welding, farming, along with repair and maintenance 

applications. ARC200 is packaged in a Razorweld carry bag with your choice of MMA option accessories or MMA/TIG option 

accessories. The ARC200 gives you the best of both worlds with great portability and the power to get the job done. 



MMA option includes: ARC200 Machine, Earth Lead & Arc 1Lead 25mm x 4m, Razorweld Carry Bag 


TIG option includes: ARC200 Machine, Earth Lead & Arc Lead 25mm x 4m, 26V x 4m TIG 2Years Torch, 

UNI-FLAME Argon Flowmeter Regulator and Razorweld carry bag 

24 



Year 

WARRANTY 

WARRANTY 

WARRANTY 

3Years 

WARRANTY 

(Power Source)







OFF 

ARC 400 

TIG/MMA Switchable VRD - 400 240 Volts Single Amp Phase DC 240 Volts Inverter Single Phase Welder 


I5amp 

FEATURES 

DC TIG 


VRD 

PFC 


OFF 

ON 

VRD 


Lift Arc TIG 

ON 


Power 

MMA 

Factor 

DC 

Correction 

Stick 

VRD 

Lift Arc TIG 

Voltage Reduction DC TIG Device 

I5amp 

OFF 

ON 

Switchable HF TIG VRD 

4GR 

IOamp 

240 AC/DC Volts TIG Single Phase 





DC TIG 

HF TIG 

AC/DC TIG 

OFF 

I5amp 

ON 

MMA I5amp Stick mode IOamp - 15 ~ 320 Amps 

Duty Cycle 30% 4GR 





@ 320Amps 

Adjustable Standard MIG/MAG Hot Spool Start 4 Gun Geared / Push Roller & PullDrive 


Arc Force 

OFF 

ON 

VRD Voltage Reduction Device 

I5amp 

IOamp 


DC TIG 

HF TIG 

AC/DC TIG 




IOamp 

240 Volts Single Phase TIG / MMA Selector 


IOamp 

VRD Indication Light 


Australian Standard Standards MIG 

PFC 



Lift Arc TIG 

Spool 

MMA 

Gun 

DC Stick 

4GR 


Standard Pulse MIGMIG/MAG 

4GR 




DC TIG 

HF TIG 



AC/DC TIG 

Soft 

Touch 

Touch 

Button 

Dial 

PLC 

PFC 


MMA DC Stick 



to AS/NZ60974.1 



• Advanced IGBT inverter technology 



• Adjustable Down slope 

• Adjustable Post gas 

CNC 

Touch Button 





Touch Button 

CNC PLC 




CNC 


Plasma Standard CutMIG 

MMA DC Stick 


GWR 


PLC 

Standard MIG 

Spool MMA Gun DC Stick 



Plasma Cut 

Standard MIG 

PLC 


GWR 



PLC 


HF Plasma Cut 

Spool Gun 

4GR 

P 





Plasma Cut 

Spool Gun 

Pulse MIG 

GWR 




Plasma Cut 

HF Plasma Cut 

Spool Gun 

P 



GWR 

Plasma Cut 

GWR 



Pulse MIG 



HF Plasma Cut 

P 

Pulse MIG 



HF Plasma Cut 

Pulse MIG 


P 


HF Plasma Cut 

1 

P 




Year 

WARRANTY 

Remote Control 

Toggle Switch 


2T / 4T Selector 

Input power voltage (V) 

415V 3Phase 

Rated Imax input current (A) 

18.5MMA 

Rated Ieff input current (A) 

11.8MMA 

Rated power capacity (KVA) 

7.6MMA 

Current adjustment range (A) MMA 15-320 

Current adjustment range (A) TIG 15-400 

Voltage adjustment range (V) MMA 20.6-32.8 

No-load voltage (V) 65 

Duty Cycle 40°C MMA 

30%@320Amps 

100%@176Amps 

Duty Cycle 40°C TIG 

30%@400Amps 

100%@220Amps 

Efficiency (%) 2Years 

853Years 

Power factor 0.93 

Protection class 

IP21S 

Insulation class 

F 

Weight (Kgs) 

25 Kgs 

Size (mm) 530 x 270 x 430 

WARRANTY 

WARRANTY 

2Years 

WARRANTY 

The UNIMIG Arc 400 is a 415 volt Three Phase DC MMA/TIG Welder. The MMA function features adjustable Hot Start and Arc Force 

controls to assist in fine tuning the current settings. The machine is capable of running MMA electrodes up to 5mm in diameter. 

The DC TIG function allows for TIG welding of Mild Steel, Stainless Steel, Copper, Bronze, Chrome Moly and Titanium. The machine 

features a digital display so you can dial in the required amperage for the job as well as featuring 2T and 4T latch controls. 

The Arc 400 is a robust industrial welder perfect for when power and portability is required. 

1 

MACHINE PACKAGE: KUMJR400DC 

Standard option includes: ARC400 Machine, Earth Lead & Arc Lead 25mm x 6m, 

26 

Year 

WARRANTY 

2Years 

WARRANTY 

3Years 

WARRANTY 

(Power Source)

ARC 400 

TIG/MMA - 400 Amp DC Inverter Welder 





VRD 





OFF 

VIPER 200 DC TIG 

OFF 

200 Switchable Amp VRD ON 

TIG/MMA 240 Volts Single Phase Welder 


Lift Arc TIG 

ON 

I5amp 

I5amp 

DC TIG 

IOamp 

IOamp 

AC/DC TIG 




Welds: Carbon Steels, Stainless Steels, Cast Iron, Bronze, Copper 

HF TIG 

PFC 


I5amp 

DC TIG 

Over HF Temperate TIG control 

AC/DC TIG 

IOamp 

FEATURES 

240 Volts 

DC 

Single 

TIG 

Phase 

240 Volts HF Single TIGPhase 

AC/DC TIG 

VRD 

OFF 

ON 

I5amp IOamp 

Voltage Over Reduction Device 



Australian 

Temperate 

Standards 

control DC 

4GR 

TIG with HF ignition - 10 ~200 240 Volts Amps 

Single Phase 

MMA DC Stick 


Duty 4 Geared Cycle Roller Drive 30% Synergic @ 200Amps 

Smart Set 


HF TIG 

AC/DC TIG 


TIG / MMA Selector 


Pulse Hz Selector 

4GR 

MMA DC Stick 

Lift Arc TIG 

Touch Button 

4 Geared MMA Roller DC Stick Drive 



DC TIG 

HF TIG 

Duty Standard Cycle MIG 20% @ 160Amps 

Spool Gun 

Synergic Standard Smart MIG/MAG Set 


AC/DC TIG 

Pulse MIG 

PFC 


Standard MIG 


Digital display 


Spool Gun 


Pulse MIG 

Plasma Cut 

HF Plasma Cut 

Standard Standard MIG/MAG 

VRD 




Soft Spool Touch Gun Dial 

PLC 

Lift Arc TIG 

Touch Button 


PFC 

Plasma Cut 

I5amp 



GWR 




HF TIG 

4GR 


Touch Button 



Spool Gun Spool / Push GunPull 

OFF 

Pulse Frequency ON Adjustable 0.2 - 200 Hz 

I5amp IOamp 

Down 

Switchable 

slope 

VRD 

Adjustable 


0 - 5 sec 


MMA DC Stick 


Postgas Plasma Cut Adjustable HF Plasma 1 Cut - 10 sec 

Pulse Plasma MIG Cut 

Touch button 

- 2T / 4T 

- Pulse DC TIG - TIG/MMA 

GWR 

Standard MIG 

- Remote select 


HF Plasma Cut 

P 

240 Over Volts Temperate Single Phase control 



MMA DC Stick 

AC/DC TIG 


Standard MIG 

Spool Gun Soft / Push Touch Pull Dial 

PHF TIG 

Spool Gun 


Plasma Cut 



to AS/NZ60974.1 


Pulse MIG 

HF Plasma Cut 



Spool Gun 

Plasma Cut 

AC/DC TIG 

Pulse MIG 

HF Plasma Cut 

Pulse MIG 

HF Plasma Cut 

2T / 4T Trigger 

Selector 

Pulse Selector 


Selector 

Post Gas 

Arc Force Selector 




ieff (Amps) 15.0 

Down Slope 

Selector 

iMax(Amps) 34.0 

Rated Output 

10-160A/27.2V MMA 

10-200A/18.0V TIG 



30%@200 Amps 

100%@110Amps 

Duty Cycle @ 40ºC MMA 20%@160 Amps 

100%@72Amps 


IP21S 


Size (mm) 420 x 160 x 330 

Weight (kg) 

7.5kg 

Spool Gun 

Pulse MIG 

Overview 

The VIPER TIG200P is an inverter-based DC TIG welding machine with HF arc ignition and pulse capability. Produced using the latest in 

IGBT technology this low cost and portable machine is reliable, robust and stacked with all the functions you expect from a professional DC 

TIG welder. The HF arc ignition provides pre gas and instant arc ignition with the press of the torch switch leaving no tungsten inclusion and 

Plasma Cut 

HF Plasma Cut 

no contamination of the tungsten electrode. The Down Slope, Post Gas functions combined with the 2/4T trigger function allows you to 

control the start and finish of the weld process at a professional level. The addition of adjustable pulse frequency 0.2-200Hz gives you the 

added capability to control the heat input into the work, control penetration and help control distortion. Torch Remote Control Interface 

provides GWRremote amperage Pcontrol 

from the torch in both static and live welding modes. The remote control receptacle provides optional 



connection of foot control. Combining the functions of the VIPER 200P ensures comprehensive control of the welding parameters when 

welding all DC weldable materials giving a remarkably smooth arc producing high quality TIG welds. The DC MMA welding capability delivers 

a smooth and stable arc allowing easy welding with electrodes obtaining high quality welds including cast Iron, stainless and low hydrogen. 

The VIPER TIG200P is a professional machine that is suitable for multiple applications; stainless steel fabrication, light industrial use, site 

welding, repair and Push maintenance Pull Ready applications. 

Built to our specification and manufactured in compliance to AS/NZ60974.1 

MACHINE PACKAGE: KUMJRVT200P 

VIPER TIG 200P, SR26 4M Sure Grip TIG Torch, Argon Flowmeter Regulator, Arc Lead Set 25mm x 4m, 

1 

WARRANTY 

28 


Year

VIPER 200 DC TIG 

200 Amp TIG/MMA Welder 


SR26 - 180A AIR COOLED TIG WELDING TORCH 

Rating:180Amp DC, 125Amp AC @35% duty cycle. 

Standard Front End Parts - Packet Qty 2 

Part # Description 

P18CG Cup Gasket 


P10N30 Collet Body 1.0mm 





P10N49L Long Alumina Nozzle Ø 8mm #5L 




P10N22 Collet 1.0mm 





P10N50 Alumina Nozzle Ø 6mm #4 








WP26F Torch head flexible - QTY 1 

Compact Gas Lens Front End Parts - Packet Qty 2 



P54N01 Gas Lens Gasket 

P45V25 Gas Lens Body 1.6mm 




P54N14 Gas lens ceramic 8.0mm 



Torch Model 

Description 

Part Number 

4m 8m 

SR26 Suregrip Tig Torch Package c/w QF Gas Connect SR-26-4MCP50 -1 SR-26-8MCP50 

Automatic 

Welding Helmet 

UMVWH 

UNIMIG Viper Helmet 

Page reference: 139 

Machine Options 

TIG Rod 


Torch Remote Switch Options 


29

OFF 

OFF ON 

I5amp IOamp 

DIGITAL TIG 200 DC 

Switchable VRD ON 

Lift Arc DC TIG 

HF TIG 

AC/DC TIG 

TIG/MMA Switchable VRD - 200 240 Volts Single Amp Phase DC 240 Volts Digital Single Phase Inverter Welder 


PFC 



I5amp 


IOamp 

I5amp 

DC TIG 

Over HF Temperate TIG control 

AC/DC TIG 

IOamp 

FEATURES 

240 Volts 

DC 

Single 

TIG 

Phase 


AC/DC TIG 

VRD 

OFF 

ON 

I5amp IOamp 

Voltage Over Reduction Device 



Australian 

Temperate 

Standards 

control DC 

4GR 

TIG with HF ignition - 10 ~200 240 Volts Amps 

Single Phase 

MMA DC Stick 


Duty 4 Geared Cycle Roller Drive 25% Synergic @ 200Amps 

Smart Set 


HF TIG 

AC/DC TIG 

Weld Cycle Display 


DC TIG / DC PULSE/ DC MMA 

Selector 

4GR 

MMA DC Stick 

Lift Arc TIG 

Touch Button 


PFC 


Standard MIG 




DC TIG 

HF TIG 

Duty Standard Cycle MIG 25% @ 180Amps 

Spool Gun 



- Arc Ignition / Arc Force 

Digital display 

AC/DC TIG 

Pulse MIG 


Spool Gun 

Pulse MIG 


Plasma Cut 

HF Plasma Cut 


VRD 





PLC 

Lift Arc TIG 

Touch Button 


PFC 

Plasma Cut 

I5amp 



GWR 




HF TIG 

4GR 


Touch Button 




OFF 

Amperage ON and Weld Cycle 

I5amp 

Parameter 


settings 


MMA DC Stick 


Plasma Cut 

HF Plasma Cut 

Pulse Plasma MIG Cut 

HF Plasma Cut 

Touch button 

- 2T / 4T 

DC TIG 

Standard MIG 

- Pulse / TIG / MMA 

GWR 


HF Plasma Cut 

P 

240 Volts Over Single Temperate Phase control 



MMA DC Stick 

AC/DC TIG 

Pulse MIG 

PHF TIG 

Spool Gun 



Plasma Cut 



to AS/NZ60974.1 




Standard MIG 

Spool Gun 


Plasma Cut 

IOamp 


AC/DC TIG 

Pulse MIG 

HF Plasma Cut 

Pulse MIG 

1 

HF Plasma Cut 

Year 

WARRANTY 

Parameter Selector 




I ieff (Amps) 14.6 

Rated Output 

10-180A/27.2V MMA 

10-200A/18.0V TIG 


Duty Cycle @ 40ºC as per AS/NZ60974-1 25% @ 200 Amps TIG 

25% @ 180 Amps MMA 

Efficiency (%) 85 



IP21S 


F 

Size (mm) 365 x 135 x 277 


6.5kg 3Years 

WARRANTY 

2T / 4T / SPOT 

Trigger Selector 


WARRANTY 

Overview 

The RAZOR200 DC TIG is an inverter-based digital controlled DC TIG welding machine with HF arc ignition and pulse capability. 

Produced using the latest in IGBT technology this machine offers simple easy step by step digital setting of functions and parameters 

providing you with professional and complete control. The HF arc ignition provides pre gas and instant arc ignition with the press of the 

Plasma Cut 

HF Plasma Cut 

torch switch leaving no tungsten inclusion and no contamination of the tungsten electrode. Digital set of Pre Gas Time, Start Current 

Level, Up Slope Time, Down Slope Time, Finish Current Level and Post Gas Time combined with the choice of 2T or 4T trigger 

function allows you to control the start and finish of the weld process at the highest professional level. The Digital Control Pulse 

Frequency GWRallows full parameter P setting of Peak Current, Base Current, Pulse Frequency and 

2Years 

Pulse Width, allowing you to manipulate 



the heat input to the work, control penetration and minimise distortion. Combining the functions of the RAZOR200 DC TIG ensures 

comprehensive control of the welding parameters when welding all DC weldable materials to produce high quality TIG welds. 

Our unique Torch Remote Control Interface provides remote amperage control from the torch in both static and live welding modes. 

The DC MMA welding function delivers a smooth and stable arc allowing easy welding with electrodes obtaining high quality welds 

including cast Iron, Push stainless Pull Ready and low hydrogen. The added bonus of Arc Ignition and Arc Force control allows you to set the ideal arc 

condition no matter what electrode you choose. The RAZOR200 DC TIG is a professional machine that is suitable for multiple 

applications, stainless steel fabrication, dairy & food industry, site welding, repair and maintenance applications. 


1 

Product Code: KUMJRRW200DC 

Standard Package includes: RAZOR200 DC TIG Machine, SR26 x 4m TIG Torch, 

2Years 

Earth Lead & Arc Lead 25mm x 4m, UNI-FLAME Argon Flowmeter Regulator, Razorweld Carry Bag 

30 

Spool Gun 

Pulse MIG 

Year 

WARRANTY 

WARRANTY 

WARRANTY 

3Years 

WARRANTY 

(Power Source)

DIGITAL TIG 200 DC 

TIG/MMA - 200 Amp DC Digital Inverter Welder 






























WP26F Torch head flexible - QTY 1 












Torch Model 

Description 

Part Number 

4m 8m 

SR26 Suregrip Tig Torch Package c/w QF Gas Connect SR-26-4MCP50-1 SR-26-8MCP50 

Automatic 


UMRWWH 

Razorweld Helmet 



TIG Rod 


Torch Remote Switch Options 


31

ON 

I5amp IOamp 




DC TIG 

HF TIG 

AC/DC TIG 

VIPER 150 MIG/MMA 

OFF 

150 Amp MIG Welder 

ON 

I5amp IOamp 

DC TIG 

HF TIG 

AC/DC TIG 

Welds: Over Switchable Temperate VRD control Steels, Stainless, 240 Volts Single Phase Cast 240 Volts Iron, Single Phase Bronze, Aluminium, Copper 

FEATURES 


MMA DC Stick 


DC TIG 

HF TIG 

AC/DC TIG 

Amperage Selector VRD Indicator Over Temperature 

Wire Speed Selector 

MMA DC Stick 

Over Standard Temperate MIG control 

Standard MIG - 30 ~150 Amps 



Spool Gun 

Pulse MIG 

VRD 


Standard MIG 

MMA DC Stick 


OFF 

ON 

MMA Stick mode I5amp - 10 ~ 130 Amps 




Spool Gun 

Pulse MIG 


Plasma Cut 

HF Plasma Cut 

IOamp 


Lift Arc TIG 


Standard MIG 

VRD PFC 

Voltage Power Factor Reduction Correction Device 

Stepless Amperage - Voltage 

& Wire Speed adjustment 

DC TIG 

Plasma Cut 

HF TIG 

HF Plasma Cut 

Spool Gun 

Pulse MIG 

OFF 

ON 

VRD Voltage Reduction I5amp Device 

AC/DC TIG 

IOamp 






Plasma Cut 

HF Plasma Cut 

Australian 

Lift Arc 

Standards 

TIG 


to AS/NZ60974.1 

MMA DC DC TIGStick 

Standard HF MIG/MAG TIG 

AC/DC TIG 

Voltage Selector 

MIG / MMA Selector 

IOamp 

PFC 



Touch Button 


Standard MIG 

Australian AC/DC Standards TIG 

• Tolerant to variable 

MMA DC Stick 

power supply 




Plasma Cut 

Touch Button 


Standard MIG 


Spool Gun 

• MIG with Gas and Gasless wire function 

• 1 Kg & 5Kg Spools 

• Portable 

• Burnback adjustment 


• Wire Inch 


Pulse MIG 


Spool Gun 

Plasma Cut 

Pulse MIG 

HF Plasma Cut 

Pulse MIG 

HF Plasma Cut 


Power Supply / Phases (V-Ph) 240v - 1 +/- 15% 

Duty Cycle @ 40°c MIG 

15% @ 150 Amps 

100% @ 58 Amps 

Duty Cycle @ 40°c MMA 

15% @ 130 Amps 

100% @ 50 Amps 

No Load Voltage (V) 17 - 52 

Output Current Range MIG 

30A/15.5V - 150A/21.5V 

Welding Current Range MIG 

30-150 Amps 

Welding Current Range MMA 

10-130 Amps 

Rated Power MIG (KVA) 5.75 

I ieff MIG 

10 Amps 



IP21S 


F 

Dimensions Power Source (LxWxH) 485x205x320mm 

Weight Power Source 

13.5 Kg 

HF Plasma Cut 

P 


Overview 


The VIPER MIG150 is a new inverter-based portable MIG welding machine with added MMA function. The MIG function allows you to 

weld with both Gas Shielded and Gas-less wire applications. Easy step-less adjustment of voltage and wire feed make for easy setting 

of welding parameters giving excellent welding results. Wire Inch gives easy feeding of the wire during set up without gas wastage and 

the Burn Back adjustment leaves the wire out ready for the next weld. MMA welding capability delivers easy electrode welding with high 

quality results, including cast Iron and stainless. Being 240v single phase gives great versatility. Ideal for DIY and home workshop. 

Designed and built to our specification. Certified to - AS/NZ60974-1 

MACHINE PACKAGE: KUMJRVM150 

VIPER MIG 150, SB15 3M Sure Grip MIG Torch, Earth Lead & Arc Lead 16mm x 3m, 

UNI-MIG Twin Gauge Argon Regulator, 2M Gas Hose Complete with fittings. 

32 

1 

Year 

WARRANTY 

(Power Source)




180A AIR COOLED MIG WELDING TORCH 

Rating:180A CO² 150A mixed gas EN60974-7 @ 60% duty cycle. 0.6 to 1.0mm wires 

1 

QTY 1 

1 Part Number Description 

SNK15 

Swan Neck Assembly 

SNKF15 

Flexible Swan Neck 

QTY 2 


PGNS15 

Shroud Spring 

QTY 2 


PCTH15 

Contact Tip Holder 

2 

3 

4 

5 

QTY 10 


PCT0008-06 Contact Tip Steel (0.6mm) 




PCTAL0008-09 Contact Tip Aluminium (0.9mm) 


QTY 2 


PGN15CYL Cylindrical Nozzle 

PGN15CON Conical Nozzle 

PGN15TAP Tapered Nozzle 

PGN15SPOT Spot Nozzle 

Torch Model 

Description 

Part Number 

3 Mt 4 Mt 

SB Suregrip Ergo Torch Package SB15-3M SB15-4M 

Drive Roller 

ROLLER DIAMETER: 30/10 


30mm 

10mm 

10mm 

V Groove Drive Roller - Steel Wire 

Knurled Drive Roller - Flux Core Wire 

U Groove Drive Roller - Soft Wire 

Nozzle Dip 

UMND 



General Purpose Electrodes 

GP E6013 

Electrodes 



UMVWH 



Gasless Wire 

Flux-Cored Welding Wire 


Torch Aluminium Kit 

KALPVM150/182 

Aliuminium Kit Option 


33

ON 


DC TIG 

HF TIG 

AC/DC TIG 


OFF 

ON 

182 Amp MIG I5amp Welder 

DC TIG 

I5amp IOamp 



HF TIG 

IOamp 

AC/DC TIG 

Over Switchable Temperate VRD control 



Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper 

FEATURES 


MMA DC Stick 


DC TIG 

HF TIG 

AC/DC TIG 

Amperage Selector VRD Indicator Over Temperature 

Wire Speed Selector 

MMA DC Stick 


Standard MIG 

VRD 


Standard MIG 

MMA DC Stick 


Standard MIG - 30 ~ 180 Amps 



Spool Gun 

Pulse MIG 

OFF 

ON 

MMA Stick mode I5amp - 10 ~ 160 Amps 




Spool Gun 

Pulse MIG 


Plasma Cut 

HF Plasma Cut 

IOamp 


Lift Arc TIG 


Standard MIG 

VRD PFC 

Voltage Power Factor Reduction Correction Device 



DC TIG 

HF TIG 

Plasma Cut 

HF Plasma Cut 

Spool Gun 

Pulse MIG 

OFF 

ON 

VRD Voltage Reduction I5amp Device 

AC/DC TIG 

IOamp 






Lift Arc TIG 

IOamp 

PFC 



Touch Button 

AC/DC TIG 



• Portable 

Plasma Cut 

MMA DC Stick 

DC TIG 


Standard MIG 


HF Plasma Cut 

Manufactured in 

compliance to AS/NZ60974.1 


HF TIG 

Spool Gun 

• MIG with Gas and Gasless wire function 

• 1Kg & 5Kg Spools 

• Tolerant to variable power supply 

• Burnback adjustment 


• Wire Inch 

Touch Button 



Pulse MIG 


MMA DC Stick 

Standard MIG 



Plasma Cut 

Spool Gun 

Plasma Cut 

AC/DC TIG 

Pulse MIG 

HF Plasma Cut 

Pulse MIG 

HF Plasma Cut 


Voltage Selector MIG / MMA Selector 



10% @ 180 Amps 

100% @ 59.6 Amps 


10% @ 160 Amps 

100% @ 50.6 Amps 

No Load Voltage (V) 17 - 52 


30A/15.5V - 180A/23.0V 


I ieff MIG 

10 Amps 



IP21S 


F 



13.5 Kg 

HF Plasma Cut 

P 


Overview 


The VIPER MIG182 is a new inverter-based portable MIG welding machine with added MMA function. The MIG function allows you to 

weld with both Gas Shielded and Gas-less wire applications. Easy step-less adjustment of voltage and wire feed make for easy setting 

of welding parameters giving excellent welding results. Wire Inch gives easy feeding of the wire during set up without gas wastage and 

the Burn Back adjustment leaves the wire out ready for the next weld. MMA welding capability delivers easy electrode welding with 

high quality results, including cast Iron and stainless. Being 240v single phase gives great versatility. Ideal for DIY and home workshop. 

Designed and built to our specification. Certified to - AS/NZ60974-1 

MACHINE PACKAGE: KUMJRVM182 

VIPER MIG 182, SB15 3M Sure Grip MIG Torch, Earth Lead & Arc Lead 16mm x 3m , 

UNI-MIG Twin Gauge Argon Regulator, 2M Gas Hose Complete with fittings. 

34 

1 

Year 

WARRANTY 

(Power Source)






QTY 1 


SNK15 

SNKF15 

QTY 2 


PGNS15 

QTY 2 


PCTH15 

1 


Flexible Swan Neck 

Shroud Spring 


2 

3 

4 

5 

QTY 10 


PCT0008-06 

PCT0008-08 

PCT0008-09 

PCT0008-10 

PCTAL0008-09 

PCTAL0008-10 

Contact Tip Steel (0.6mm) 




QTY 2 


PGN15CYL 

PGN15CON 

PGN15TAP 

PGN15SPOT 

Contact Tip Aluminium (0.9mm) 


Cylindrical Nozzle 

Conical Nozzle 

Tapered Nozzle 

Spot Nozzle 

Torch Model 

Description 

Part Number 

3 Mt 4 Mt 

SB Suregrip Ergo Torch Package SB15-3M SB15-4M 

Drive Roller 



30mm 

10mm 

10mm 





KALPVM150/182 





GP E6013 

Electrodes 



UMVWH 



Gasless Wire 



Welding Gloves 

UMWG6 

MIG / MMA Welding Gloves Option 


35

DC TIG 

HF TIG 

AC/DC TIG 

OFF 

RAZOR ON MIG 175 

Switchable OFF VRD 

MIG/MMA - 4240 Geared Volts 

175 Roller Single Drive Phase 


Over Temperate control Amp Synergic DC Smart Set Inverter Welder 

ON 



IOamp 

FEATURES 

DC TIG 


MMA DC Stick 

DC TIG 

AC/DC TIG 


Standard MIG 



MMA DC Stick 


4GR 

I5amp 

I5amp 



4GR 

HF TIG 

4GR 

IOamp 

Spool Gun AC/DC / Push TIGPull 

MIG/MAG with Gas & Gasless function 




Spool Gun 

IOamp 


AC/DC TIG 

Pulse MIG 



MMA Stick mode 


Hot Standard start MIG/MAG- Anit Spool Stick Gun / Push Pull 

Plasma Cut 

HF Plasma Cut 

VRD Indicator 


Wire Speed Control 

PLC 

VRD 

VRD 


MMA DC Stick 



Standard MIG 

Standard MIG 




Spool Gun Ready 

Ideal for Aluminium work 

GWR 

OFF 


Spool Gun ON 

OFF 

P 


Pulse MIG 

I5amp 

Switchable VRD ON 



I5amp 

IOamp 


IOamp 

Spool Gun 

Pulse MIG 




Pulse MIG 


Lift Arc TIG 

PLC 


Lift Arc TIG 

PFC 

Power HF Line Plasma Controller Cut 

I5amp 

PLC 

PFC 

P 

Power 240 Volts Factor Single Correction Phase 





HF TIG 


• 1Kg Push Pull Ready & 5Kg Spools 

• Adjustable Burn Back 

4GR 

• 4 Wire Geared Roller Inch Drive 


Touch Button 

Touch Button 




CNC 

CNC 

Connection 

Spool Gun 


Plasma Cut 


DC TIG 

HF TIG 


Plasma Cut 

DC TIG 

GWR 


IOamp 

GWR 

240 Volts Over Single Temperate Phasecontrol 





to AS/NZ60974.1 

MMA DC Stick 

AC/DC TIG 

MMA DC Stick 

Standard MIG 

Standard MIG 




PLC 

PLC 


Pulse MIG 



HF Plasma Cut 

P 

HF Plasma Cut 

HF TIG 

Synergic Pulse PProgram 


4GR 

4GR 




Push 

Standard 

Pull Ready 

MIG/MAG 


Spool Gun 

Spool Gun 

Plasma Cut 

Plasma Cut 

GWR 


GWR 


AC/DC TIG 

AC/DC TIG 





Pulse MIG 

Pulse MIG 

HF Plasma 1Cut 

P 

HF Plasma Cut 

P 



Year 

WARRANTY 


Voltage Control MIG / MMA Toggle Switch 




25% @ 175 Amps 

100% @ 88 Amps 


25% @ 160 Amps 

100% @ 80 Amps 


30A/15.5V - 175A/22.8V 

Output Current Range MMA 

10A/20.4V - 160A/26.4V 


I ieff MIG 14.0 Amps 

MMA 

14.8Amps 

I Max MIG 

27.9 Amps 

MMA 

29.6 Amps 



IP21S 

Insulation Class 2Years 

F 

3Years 



12.5 Kg 

WARRANTY 

WARRANTY 

Plasma Cut 

HF Plasma Cut 


GWR 

Overview 

The Geared RAZORWELD Wire Drive 

Synergic MIG175 Pulse Program is a new inverter-based portable MIG welding machine with added (MMA) Stick function. The MIG 

function allows you to weld with both Gas Shielded and Gas-less wire applications. Easy step-less 2Years adjustment of voltage and wire 

feed make for easy setting of welding parameters giving excellent, professional welding results. Wire Inch gives easy feeding of the 

wire during set up without gas wastage and the Burn Back adjustment leaves the wire out ready for the next weld. Stick welding 

capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. An additional 


feature is the Spoolgun ready function that allows the simple connection of the SPGRW135 Spoolgun for the use of thin or softer 

wires that don’t have the column strength to feed through standard MIG torches, such as aluminium wire. This is an industrial 

machine that is both lightweight and portable. Being 240v single phase gives great versatility. Ideal for general engineers, 

maintenance workshop, rural workshop, panel beaters, home workshop. designed and built to our specification. 

Certified to - AS/NZ60974.1 

1 

Product Code: KUMJRRW175MIG 

Package includes: MIG175 Welding Machine, SB25 MIG Torch x 3m, Earth Lead & Arc Lead 25mm x 4m, 

2Years 

Argon Regulator, Gas hose with quick connect fitting. 

3Years 

36 

P 


Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)

RAZOR MIG 175 

MIG/MMA - 175 Amp DC Inverter Welder 




QTY 1 

1 


SNK25 

SNKF 


QTY 2 


PGNS25 

2 

Swan Neck Flexiable Assembly 

Shroud Spring 

QTY 2 


PCTH25 


Torch Model 

Description 

Part Number 

3 Mt 4 Mt 

SB25 Suregrip Ergo Torch Package SB25-3M SB25-4M 

Drive Roller 



30mm 

3 

10mm 

4 

10mm 

5 

QTY 10 


PCT0009-06 

PCT0009-08 

PCT0009-09 

PCT0009-10 

PCT0009-12 

PCT0009-16 

PCTAL0009-09 

PCTAL0009-10 

PCTAL0009-12 

QTY 2 


PGN25CYL 

PGN25CON 

PGN25TAP 

PGN25SPOT 













Spot Nozzle 





UMRWWH 

Automatic Welding Helmet Option 



Carry Bag 

RAZOR MIG200 BAG-1 

Machine and Torch Bag Option 


KALPRW175 



Gasless Wire 




UMWG6 

MIG Welding Gloves Option 


Spool Gun 

135A SpoolGun 

Part No. SPGRW135 


37

DC TIG 

HF TIG 

AC/DC TIG 

OFF 

ON 

RAZOR I5amp MIG 200 

IOamp 

Switchable OFF VRD 

4240 Geared Volts Roller Single Drive Phase 

240 Synergic Volts Single Smart Phase Set 



ON 



IOamp 

4GR 

I5amp 


IOamp 


FEATURES 


MMA DC DC TIGStick 


Spool Gun AC/DC / Push TIGPull 

4GR 

DC TIG 

HF TIG 

AC/DC TIG 

AC/DC TIG 


4GR 

Standard MIG 

Spool Gun 

Pulse MIG 



MMA DC Stick 


Plasma Cut 

HF Plasma Cut 

MIG/MAG with Gas & Gasless function 








Hot Standard start MIG/MAG- Anit Spool Stick Gun / Push Pull 

VRD Indicator 

Over Temperature 

Wire Speed Control 

PLC 

VRD 

VRD 


MMA DC Stick 



Standard MIG 

Standard MIG 




Spool Gun Ready 

Ideal for OFF Aluminium work 

GWR 


ON 

Spool Gun 

OFF 

P 


Pulse MIG 

I5amp 



ON 


I5amp 

IOamp 


IOamp 

Spool Gun 

Pulse MIG 




Pulse MIG 


Lift Arc TIG 

PLC 


Lift Arc TIG 

PFC 


I5amp 

PLC 

PFC 


P 






HF TIG 

• Australian 1Kg Standards & 5Kg Spools 


• Adjustable Burn Back 

• 4GR Wire Inch 

CNC 

CNC 

Connection 

Plasma Cut 


DC TIG 

HF TIG 

& Wire Speed Adjustment 

Plasma Cut 

DC TIG 

GWR 







to AS/NZ60974.1 

MMA DC Stick 



Touch Button 

Standard MIG 

Spool Gun 

PLC 

PLC 



HF Plasma Cut 

P 

HF Plasma Cut 

HF TIG 


4GR 

4GR 

P 




MMA DC Stick 




Touch Button 

Standard MIG 

Spool Gun 





Plasma Cut 


Spool Gun 

IOamp 

GWR 


AC/DC TIG 


Pulse MIG 


Plasma Cut 

GWR 


GWR 




AC/DC TIG 

AC/DC TIG 





Pulse MIG 

Pulse MIG 


P 

HF Plasma Cut 

P 



Year 

WARRANTY 


Voltage Control MIG / MMA Toggle Switch 




20% @ 200 Amps 

100% @ 89 Amps 


15% @ 200 Amps 

100% @ 77 Amps 


30A/15.5V - 200A/24.0V 


10A/20.4V - 200A/28.0V 



MMA 

15.0 Amps 

I Max MIG 

33.6 Amps 

MMA 

39.0 Amps 



IP21S 

2Years 


F 

3Years 



12.5 Kg 

WARRANTY 

WARRANTY 


Plasma Cut 

HF Plasma Cut 

GWR 

The RAZORWELD MIG200 is a new inverter-based portable MIG welding machine with added 2Years MMA function. The MIG 

function allows you to weld with both Gas Shielded and Gas-less wire applications. Easy step-less adjustment of voltage and wire 

feed make for easy setting of welding parameters giving excellent, professional welding results. Wire Inch gives easy feeding of the 

wire during set up without gas wastage and the Burn Back adjustment leaves the wire out ready for the next weld. MMA welding 


capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. An additional 

feature is the Spoolgun ready function that allows the simple connection of the PLSP240A Spoolgun for the use of thin or softer wires 

that don’t have the column strength to feed through standard MIG torches, such as aluminium wire. This is an industrial 

machine that is both lightweight and portable. Being 240v single phase gives great versatility. Ideal for general engineers, 

maintenance workshop and rural workshop, designed and 1built to our specification. Certified to - AS/NZ60974-1 

Product Code: KUMJRRW200MIG 

Package includes: MIG200 Welding Machine, SB24 MIG Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, 

UNI-MIG Twin Gauge Argon Regulator, Razorweld carry bag, Gas hose with quick connect 

2Years 

fitting. 

3Years 

Overview 


38 

P 



Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)

RAZOR MIG 200 





QTY 1 


SNK24 


QTY 2 


PCGD24 

Gas Diffuser 

PCGD24R 

1 

Rubber Gas Diffuser 

QTY 2 


2 

3 

4 

5 

QTY 10 


PCT0009-06 

PCT0009-08 

PCT0009-09 

PCT0009-10 

PCT0009-12 

PCT0009-16 

PCTAL0009-09 

PCTAL0009-10 

PCTAL0009-12 





QTY 2 


PGN24CYL 

PGN24CON 

PGN24TAP 









PCTH24 


Torch Model 

Description 

Part Number 

3 Mt 4 Mt 5 Mt 

SB24 Suregrip Ergo Torch Package SB24-3M SB24-4M SB24-5M 

Drive Roller 



30mm 

22mm 

10mm 





UMRWXWH 

UNIMIG RWX Helmet 




UMWG6 




KALPRW200/205/250 



Nozzle Dip 

UMND 


Gasless Wire 



Spool Gun 

PLSP240A 

240A SpoolGun Option 



39

RAZOR MIG 205 SMART SET 

IOamp 

DC HF TIG 

AC/DC TIG 

MIG/TIG/MMA 


- 205 Amp DC Inverter Welder 


FEATURES 

OFF 


AC/DC TIG 

ON 


VRD 

MMA DC Stick 


IOamp 

VRD 




Standard MIG 


Lift Arc TIG 

AC/DC TIG 


PFC 

Lift Arc TIG 


Pulse MIG 

PFC 


PLC 


MMA DC Stick 



4GR 


I5amp 

IOamp 



Smart Set Synergic Programs 

OFF 



0.8 - 0.9 Mild Steel 

OFF 


ON 

MIG/MAG with Gas I5amp & Gasless function 





Spool Gun 

4GR 

DC TIG 

HF TIG 

DC Lift arc TIG 




DC TIG 

Plasma Cut 

ON 


Hot Start / Arc Force 

4GR 




Running GWR 

Standard MIG/MAGmost Electrodes Spool 4 Gun Geared / Push Roller PullDrive 

up to Synergic 4.0mm Smart Set 




I5amp 


Pulse MIG 

4GR 

HF TIG 

HF Plasma Cut 

P 


IOamp 


IOamp 

AC/DC TIG 

AC/DC TIG 

VRD 

ON / OFF Light 

Digital Amperage 

& Voltage Display 

2T / 4T 

Selector 

HF Plasma Cut 


P 




Spool Gun ready 

MMA DC Stick 






2T /4T Trigger Selection 



MMA/TIG Stepless 

Amperage / Wire speed control 

MIG Stepless 

Voltage control 

MIG/TIG/MMA 

Smart Set Control 

VRD 

PLC 



I5amp 

CNC 


P 


CNC Lift Connection Arc TIG 


PFC 


HF TIG 



The Razorweld Series MIG205-SS is a new inverter-based portable MIG/MMA/TIG Welding machine with Synergic Programs for 0.8mm 

and 0.9mm solid welding wires. The MIG function allows you to weld with both Gas Shielded and Gasless wire applications 

giving excellent, professional welding results. Easy step-less adjustment of voltage and wire feed coupled with integrated digital meters 

Spool Gun 

Pulse MIG 

allows easy setting of welding parameters. The MIG 205SS features Smart set welding with four Synergic Mild Steel welding programs 



Plasma Cut 

HF Plasma Cut 

designed for ease of use with your selected gas mixture. The operator selects the gas mixture 2Years and wire diameter they are using then 

simply start welding. Once this is done the operator can make fine adjustments to the voltage for even greater control of the weld pool. 

The added Lift-Arc DC TIG capability delivers perfect arc ignition every time and a remarkably smooth stable arc produces high 

quality CNC TIG welds. TIG PLC functionality GWR 

includes adjustable Down PSlope & Post Gas as well as being gas solenoid-valve equipped. The 

Plasma Cut 

HF Plasma Cut 





stick welding (MMA) capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. 

An additional feature is the Spool gun ready function that allows the simple connection of the PLSP240A Spool Gun for the use of thin 

or softer wires that don’t have the column strength to feed through standard MIG torches, such as aluminum wire. This is anindustrial 

GWRquality machine Pthat 

is extremely lightweight and portable. Being 240v single phase gives great versatility. Ideal for general 



engineers, maintenance workshop, rural workshop, panel beaters and home workshop. 

Push Pull 

Designed and built to our specification. Certified to - AS/NZ60974.1 

1Ready 

Product Code: KUMJRRW205SSMIG 

Package includes: MIG205SS Welding Machine, SB25 MIG Torch x 4m, Argon Regulator, 

2Years 3Years 


Earth Lead & Arc Lead 25mm x 4m, Gas hose with quick connect fitting. 

40 

Touch Button 

Pulse MIG 


Touch Button 




4GR 



Touch Button 

Overview 

Standard MIG 

OFF 

Plasma Cut 

Standard MIG 

ON 

Voltage Reduction I5amp Device 



GWR 


PLC 



PLC 

Power Line DC TIG Controller 


IOamp 

AC/DC TIG 


MMA DC Stick 

Standard MIG 

Spool Gun 

HF Plasma Cut 

Spool Gun 

P 


Plasma Cut 





Plasma Cut 

GWR 

Geared HF Wire TIGDrive 

GWR 


4GR 




Spool Gun 

Pulse MIG 

Pulse MIG 

IOamp 


HF Plasma Cut 

P 

HF Plasma Cut 

P 

Synergic AC/DC Pulse Program TIG 



1 




Year 

WARRANTY 

Pulse MIG 

Year 

WARRANTY 



Duty Cycle @ 40°c MIG 20% @ 200 Amps 

100% @ 89 Amps 

Duty Cycle @ 40°c TIG 35% @ 200 Amps 

100% @ 118 Amps 

Duty Cycle @ 40°c MMA 15% @ 200 Amps 

100% @ 77 Amps 


Output Current Range TIG 


Rated Power MMA (KVA) 9.4 

I Max MIG 33.6 Amps 

TIG 25.2 Amps 

MMA 39.0 Amps 

I ieff MIG/TIG/MMA 15.0 Amps 


30A/15.5V - 200A/24.0V 

10A/10.4V - 200A/18.0V 

10A/20.4V - 200A/28.0V 

2Years 


IP21S 




12.5 Kg 

WARRANTY 

WARRANTY 

WARRANTY 

3Years 

WARRANTY 

WARRANTY 

(Power Source)

RAZOR MIG 205 SMART SET 

MIG/TIG/MMA - 205 Amp DC Inverter Welder 




QTY 1 

1 


SNK25 

SNKF 


QTY 2 


PGNS25 

2 


Shroud Spring 

QTY 2 


PCTH25 


3 

4 

5 

QTY 10 


PCT0009-06 

PCT0009-08 

PCT0009-09 

PCT0009-10 

PCT0009-12 

PCT0009-16 

PCTAL0009-09 

PCTAL0009-10 

PCTAL0009-12 

QTY 2 


PGN25CYL 

PGN25CON 

PGN25TAP 

PGN25SPOT 













Spot Nozzle 

Torch Model 

Description 

Part Number 



Drive Roller 



30mm 

22mm 

10mm 




Carry Bag 

RAZOR MIG200 BAG-1 

Machine and Torch Bag Option 



UMRWWH 



Spool Gun 

PLSP240A 

240A SpoolGun Option 



UMWG6 



TIG Torch 

SRE26-4M 

TIG Torch Option 



KALPRW200/205/250 



41

DC TIG 

HF TIG 

AC/DC TIG 

RAZOR 250 MTS 


MIG/TIG/MMA Over Temperate control - 250 Amp DC Inverter Welder 

OFF 


ON 

FEATURES 


I5amp IOamp 

I5amp IOamp 

OFF 

MMA DC Stick ON 



IOamp 

VRD 



Standard MIG 

HF TIG 

DC TIG 

4GR 

AC/DC TIG 


Lift Arc TIG 




PLC PFC 


MMA DC Stick 



4GR 


I5amp 





OFF 

IOamp 


ON 






Spool Gun 

AC/DC TIG 

4GR 

4GR 

HF TIG 




Duty Cycle DC TIG 30% @ 250Amps 

HF TIG 

Plasma Cut 





GWR 






Pulse MIG 

AC/DC TIG 

HF Plasma Cut 


4GR P 

Spool 4 Gun Geared / Push Roller PullDrive 


IOamp 

AC/DC TIG 


Digital Voltage 

Display 


Display 

Wire Speed 

Control 


MMA DC Stick 

VRD 



VRD 


Spool Gun 

Standard MIG 





Gun ready 

Ideal for 

OFF 

Aluminium work 

ON 


OFF 

I5amp 





ON 


Pulse MIG 

Spool Gun 


I5amp 

IOamp 



IOamp 

Pulse MIG 



PLC 


GWR PLC PFC 

PFC 

P 

CNC 

Overview 

42 

Pulse MIG 


Touch Button 

Lift Arc TIG 

Plasma Cut 


Lift Arc TIG 

HF Plasma Cut 











Touch Button 

Touch Button 


CNC 

CNC 

Connection 



Plasma Cut 

Standard MIG 

HF Plasma Cut 

Plasma Cut 

DC TIG 

GWR 



GWR P 

Synergic Over Pulse Temperate Program control 

PLC 


HF Plasma Cut 

Spool Gun 


DC TIG 


HF TIG 

P 

HF Plasma Cut 

HF TIG 

4GR 


4GR 

PPlasma Cut 




GWR 



Geared Wired Feeder 




to AS/NZ60974.1 

Push Pull MMA Ready DC Stick 

MMA DC Stick 

Standard MIG 

Standard MIG 


PLC 

PLC 







Spool Gun 

Spool Gun 

Plasma Cut 

Plasma Cut 

GWR 


GWR 


Pulse MIG 

AC/DC TIG 

AC/DC TIG 

HF Plasma Cut 


P 






Pulse MIG 

1 

Pulse MIG 

HF Plasma Cut 

Year 

WARRANTY 

HF Plasma Cut 

P 





Duty Cycle @ 40°c MIG / TIG/ MMA 30% @ 250 Amps 

100% @ 137 Amps 


30A/15.5V - 250A/26.5V 


15A/10.6V - 250A/20.0V 

Output Current Range MMA 15A/20.6V - 250A/30.0V 


I ieff MIG 

28 Amps 



IP21S 


F 

Wire Feeder Type 

Gear Drivenl 


Weight Power Source 2Years 

30 Kg 3Years 

WARRANTY 

The RAZOR250 is a new inverter-based portable MIG welding machine with added MMA and TIG function. The MIG function allows you 


to weld with both Gas Shielded and Gasless wire applications. Easy stepless adjustment of voltage and wire feed make for easy setting 

of welding parameters giving excellent, professional welding results. Wire inch gives easy feeding 2Years 


of the wire during set up without gas 

wastage and the Burn Back adjustment leaves the wire out ready for the next weld. MMA welding capability delivers easy electrode 

welding with high quality results, including cast Iron, stainless and low hydrogen. Connection of the 26V TIG torch provides quality DC 

TIG with Lift Arc start for welding of steel, stainless steel and copper. An additional feature is the Spoolgun ready function that allows the 

simple connection of the PLSP240A Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through 

standard MIG torches, such as aluminium wire. This an industrial machine that is lightweight and portable, an optional trolley with tool 

drawer and cylinder rack provides off the floor operation and better manoeuvrability around the workshop. Being 240v single phase 

gives great portability. Ideal for general engineers, maintenance workshop and rural workshop. Designed and built to our specification. 

Certified to - AS/NZ60974-1 

1 

MACHINE PACKAGE: KUMJRRW250 

RAZOR 250 Multifunction Welding Inverter, SB24 4M Sure Grip MIG torch, 

2Years 3Years 

4M Arc lead set, UNI-MIG Twin Gauge Argon Regulator, 2M Gas Hose. 

Year 

WARRANTY 

Stepless Amperage 

& Voltage control 

Inductance 

Control 

WARRANTY 

WARRANTY 

SPOOL GUN 

Selector Switch 

MIG/TIG/MMA 


WARRANTY 

WARRANTY 

(Power Source)

RAZOR 250 MTS 





QTY 1 


SNK24 


QTY 2 


PCGD24 

Gas Diffuser 

PCGD24R 

1 


QTY 2 


2 

3 

4 

5 

QTY 10 


PCT0009-06 

PCT0009-08 

PCT0009-09 

PCT0009-10 

PCT0009-12 

PCT0009-16 

PCTAL0009-09 

PCTAL0009-10 

PCTAL0009-12 





QTY 2 


PGN24CYL 

PGN24CON 

PGN24TAP 









PCTH24 


Torch Model 

Description 

Part Number 



Drive Roller 



30mm 

22mm 

10mm 




Aluminium Wire 



Machine Trolley 

UMJRTROLLEY4 

Machine Trolley option 


Spool Gun 

PLSP240A 

240A SpoolGun option 



KALPRW200/205/250 



TIG Torch 

26V-4MCP50 



43

DC TIG 

HF TIG 

AC/DC TIG 

RAZOR DIGITAL 250 


MIG/TIG/MMA 


- 250Amp Digital DC Inverter Welder 

OFF 


ON 

FEATURES 


VRD I5amp 

MMA DC Stick 

IOamp 

VRD 




Standard MIG 

4GR 


I5amp 


OFF 


OFF 


IOamp 


ON 






Spool Gun 

ON 



Pulse MIG 

Weld Mode 

IOampSelector 


IOamp 

Downslope 

Selector 

VRD 

ON / OFF Light 



Inductance 

Control 

Lift Arc TIG 

AC/DC TIG 


PFC 

PLC PFC 

VRD 


Lift Arc TIG 




MMA DC Stick 





4GR 

DC TIG 





HF TIG 

Plasma Cut 



4GR 




Running 

OFF 

Standard MIG/MAGmost Electrodes Spool Gun / Push Pull up to 4.0mm 

GWR 



ON 

HF TIG 

4GR 

HF Plasma Cut 

P 



I5amp 



Spool Gun ready 

MMA DC Stick 



AC/DC TIG 

AC/DC TIG 


IOamp 




CNC 


Overview 

44 

Lift Arc TIG 

Touch Button 

Pulse MIG 

VRD PFC 


PLC 


Touch Button 




CNC 


P 


CNC 

Lift Connection Arc TIG 


PFC 



Touch Button 




Touch Button 

MMA DC Stick 

Spool Gun 

Push 

Pulse 

Pull Ready 

MIG 

2T /4T Trigger Selection 

Downslope Selection 

DC TIG 

HF TIG 

Post Standard Flow MIG SelectionSpool Gun 

OFF 

Plasma Cut 

Standard MIG 

ON 


Over 

Switchable 

Temperate 

VRD 

control 


GWR 


PLC 

MMA DC Stick 

PLC 

Power Line DC TIG Controller 




Plasma Cut 

to AS/NZ60974.1 

Over Temperate Standard MIG control 

MMA DC Stick 


PLC 


Standard MIG 


4GR 


HF Plasma Cut 

Spool Gun 

P 


Plasma Cut 


GWR 


Geared HF Wire TIGDrive 

GWR 


4GR 



Spool Gun 

Standard 

Plasma 

MIG/MAG 

Cut 

GWR 


Spool Gun 


AC/DC TIG 

Pulse MIG 

Pulse MIG 

IOamp 



HF Plasma Cut 

P 

HF Plasma Cut 

Spool Gun / PPush Pull 

Synergic AC/DC Pulse TIG Program 


Digital Torch Control, Operator can adjust voltage and wire speed 

whilst welding via a thumb controlled “mouse pad”. 


Push Pulse Pull Ready MIG 



P 



Year 

WARRANTY 

Pulse MIG 




Duty Cycle @ 40°c MIG / TIG / MMA 30% @ 250 Amps MIG 

100% @ 137 Amps MIG 


30A/15.5V - 250A/26.5V 


10A/20.4V - 250A/33.0V 

Rated Power MIG 

10.8 KVA 

I ieff MIG 

28.0 Amps 

I iMax MIG 

51.0Amps 



IP21S 


F 

Dimensions Power 2Years Source (LxWxH) 585x280x440mm 3Years 


35 Kg 

Dimensions Trolley (LxWxH) 

880x430x410mm 

WARRANTY 

The RAZOR 250 Digital is a new Digital controlled inverter-based portable MIG welding machine with added MMA and DC TIG 



Plasma Cut 

HF Plasma Cut 

function. The Digital function allows very fast and accurate control of welding parameters. Seamless Digital selection of voltage and wire 

feed parameters make for easy and accurate MIG welding providing excellent, professional welding results. The addition of the DM26 

Digital Control MIG torch allows you to adjust wire feed speed and voltage settings during real time welding, providing you the ultimate in 

CNC PLC GWR P 

control. 


The MIG function allows you to weld with both Gas Shielded and Gasless wires. Wire inch provides feeding of the wire during set 




2Years 

up without any gas wastage. Added MMA welding capability delivers easy electrode welding with high quality results including cast Iron, 

stainless steel and low hydrogen. DC TIG function has a gas solenoid and trigger control. Connection of the SRE26 TIG torch provides 

simple but professional Lift Arc DC TIG welding of steel, stainless steel and copper. An additional feature is the Spoolgun ready function 

that allows the simple connection of the PLSP240A Spoolgun for the use of thin or softer wires that don’t have the column strength to 


feed through standard MIG torches, such as aluminium wire. The RAZOR 250 Digital is a Industrial machine, it is lightweight and portable, 

an optional trolley provides off the floor operation and better manoeuvrability around the workshop. Being 240v single phase gives 

great portability. Ideal for general engineers, rural and maintenance workshops. 

Designed and built to our specifications. Certified to - AS/NZ60974-1 2006 

1 

MACHINE PACKAGE: KUMJRDP250 

UNI-MIG 250 Digital Multifunction Welding Inverter, DM26 Digital 4M Sure Grip MIG torch, 

4M ARC lead set, UNI-MIG Twin Gauge Argon Regulator, 2M Gas Hose. 2Years 3Years 

Year 

WARRANTY 

2T / 4T 

Torch Selection 

Post Flow 

Selector 

WARRANTY 

WARRANTY 


Amperage / Wire speed 

Control 

MIG/ MMA Stepless 

Voltage / Arc Force 

Control - MMA 

WARRANTY 

WARRANTY 

(Power Source)

RAZOR DIGITAL 250 

MIG/TIG/MMA - 250Amp Digital DC Inverter Welder 


DM260A AIR COOLED MIG WELDING TORCH 

Rating: 270A CO2 240A mixed gas, EN60974-7 @ 60% duty cycle. 0.8 to 1.2mm wires 

QTY 1 


UG2501 Swan Neck Assemble 

1 

2 

3 

4 

5 

QTY 10 


PCT0009-06 

PCT0009-08 

PCT0009-09 

PCT0009-10 

PCT0009-12 

PCT0009-16 

PCTAL0009-09 

PCTAL0009-10 

PCTAL0009-12 










QTY 2 


PCGD26 

Gas Diffuser 

QTY 2 


PCTH26M6S Contact Tip Holder M6 (Short) 

QTY 2 


PGN38CON 

PGN38CYL 

PGN38TAP 

Gas Nozzle Conical 

Gas Nozzle Cylindrical 

Gas Nozzle Tappered 

Torch Model 

Description 

Part Number 


DM26 Digital Suregrip Ergo Torch MIG DM2600-JDM2-MT1-30ER DM2600-JDM2-MT1-40ER DM2600-JDM2-MT1-50ER 

Drive Roller 



30mm 

22mm 

10mm 





KALPRW200/205/250 





UMJRTROLLEY4 

Machine Trolley Option 


Spool Gun 

PLSP240A 

240A SpoolGun 



UMRWWH 



TIG Torch 

SRE-26-4MCP50 

SRE26 TIG Torch Option 


45

DC TIG 

HF TIG 

AC/DC TIG 

RAZOR MIG 250 SWF 




OFF 


ON 

FEATURES 


MMA DC Stick 

IOamp 

VRD 



Standard MIG 

AC/DC TIG 


Lift Arc TIG 


I5amp 

PLC PFC 

VRD 




MMA DC Stick 



HF TIG 


4GR 


I5amp 



OFF 

ON 






Spool Gun 

4GR 





HF TIG 

Plasma Cut 

IOamp 



GWR 4GR 

OFF 



Electrodes Over Temperate control up to Synergic 4.0mm 

P 


Pulse Program 


ON 

IOamp 



Pulse MIG 

HF Plasma Cut 

I5amp 



Spool Gun & Push Pull Gun ready 

AC/DC TIG 


IOamp 

AC/DC TIG 


IOamp 



Amperage control 


Display 

VRD Indicator 




Display 


4GR 

Lift Arc TIG 


Pulse MIG 

VRD PFC 


PLC 


Touch Button 





P 


CNC 

Lift Arc TIG 

Synergic Spool Pulse Gun Program 

PFC 



Touch Button 

Push Plasma Pull Ready Cut 

GWR 


Geared 

Digital 

Wire 

Display 

Drive 

CNC 


Touch Button 


For consistent smooth wire feed 

DC TIG 

HF TIG 

with Synergic using Smart Set longer MIG Torches. 

OFF 

Plasma Cut 

Standard MIG 

ON 



GWR 




Plasma Cut 

to AS/NZ60974.1 

MMA DC Stick 

PLC 

DC TIG 

Pulse MIG 



P 

MMA DC Stick 

Synergic 

Soft 

Pulse 

Touch 

Program 

Dial 

PLC 




4GR I5amp 


HF Plasma Cut 

Spool Gun 


HF Plasma Cut 

Push Pull Standard Ready MIG 

P 




HF TIG 

GWR 


4GR 



Spool Gun 


Plasma Cut 

GWR 


Spool Gun 


AC/DC TIG 

Crater Current 

Pulse MIG Control 

IOamp 



WARRANTY 


Power Supply / Phases (V-Ph) 240 - 1 +/- 15% 

Duty Cycle @ 40°c MIG / TIG 

35% @ 250 Amps 

100% @ 148 Amps 

P Duty Cycle @ 40°c MMA 

35% @ 224 Amps 

100% @ 137 Amps 


30A/15.5V - 250A/26.5V 


10A/20.4V - 250A/30.0V 


I ieff MIG 

26.6 Amps 

MMA 

28.0 Amps 


Gear Driven 4 Roll 

1Protection Class 

IP 21S 


F 


P Weight Power Source 

40.6 Kg 2Years 3Years 

Dimensions Wire Feeder (LxWxH) 630x235x420mm 

Weight Wire Feeder 

14Kg 

Length of Interconnecting Cable 

10m 

HF Plasma Cut 


AC/DC TIG 



Pulse MIG 


Spool Gun 

HF Plasma 

/ Push 

Cut 

Pull 


Pulse MIG 

Year 

2T/4T Selector 

WARRANTY 

MIG/TIG/MMA 


Gas Check 

Button 

Inductance 

Control 

WARRANTY 




Plasma Cut 

HF Plasma Cut 

Overview 

CNC 


The MIG250SWF is an inverter-based MIG welding machine with added MMA and DC TIG function. The machine is equipped with a 



separate 4 roll gear driven wire feeder and 10m interconnecting cables. The MIG function allows 2Yearsyou to weld with both Gas and 

Gasless wire applications. Adjustment of Voltage & Wire Speed at the feeder makes for easy setting of welding parameters and gives the 

convenience of remote adjustment from the power source. Crater Current setting delivers perfect finishing of the weld, the 

electronic Inductance offers fine adjustment of the arc characteristic and Burn Back adjustment leaves the wire out ready for the next 

weld. Wire Inch and Gas Check provides set up of wire feed and gas setting without wastage of wire or gas. Added MMA welding 

capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the 26V 

TIG torch provides quality lift arc DC TIG welding of steel, stainless steel and copper. 240v single phase gives great 

portability, providing more flexible use for site and home workshop locations. Ideal for general engineers, maintenance workshop 

and rural workshops. Designed and built to our specification. Certified to - AS/NZ60974-1 

1 

MACHINE PACKAGE: KUMJR250SWF 

UNI-MIG 250SWF Multifunction Welding Inverter, SB24 4M Sure Grip MIG torch, 10M Arc lead Set, 

UNI-MIG Twin Gauge Argon Regulator,10M Interconnecting Cables, Trolley with tool box 2Years draw 

3Years 

46 

PLC 


GWR 

P 


Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)






QTY 1 


SNK24 


QTY 2 


PCGD24 

Gas Diffuser 

PCGD24R 

1 


QTY 2 


PCTH24 


2 

3 

4 

5 

QTY 10 


PCT0009-06 

PCT0009-08 

PCT0009-09 

PCT0009-10 

PCT0009-12 

PCT0009-16 

PCTAL0009-09 

PCTAL0009-10 

PCTAL0009-12 






QTY 2 


PGN24CYL 

PGN24CON 

PGN24TAP 







Torch Model 

Description 

Part Number 



Drive Roller x 2 



30mm 

22mm 

10mm 





TIG Torch 

26V-4MCP50 



Push Pull 

PPLU36-24V-8M 

PUSH PULL Torch Option 




KALPJR250/3504WD 



TIG KIT 

RNK-26-150 

RedNeck Tig Kit Option 


Spool Gun 

PLSP240A 

240A SpoolGun 


47

DC TIG 

HF TIG 

AC/DC TIG 





OFF 


ON 

FEATURES 


MMA DC Stick 

IOamp 

VRD 



Standard MIG 

AC/DC TIG 


Lift Arc TIG 


I5amp 

PLC PFC 

VRD 




MMA DC Stick 



HF TIG 


4GR 


I5amp 



OFF 

IOamp 


ON 






Spool Gun 

4GR 





HF TIG 

Plasma Cut 

IOamp 


Pulse MIG 

HF Plasma Cut 

4GR 

P 

MMA 240 Volts Single Stick Phase mode 

Duty 

GWR 

Cycle 40% @ 350Amps 

OFF 




Electrodes Geared Wire Drive 

ON up to Synergic 6.0mm 

Pulse Program 

I5amp 



Spool Gun & Push Pull ready 

AC/DC TIG 


IOamp 

AC/DC TIG 


IOamp 





Display 

VRD Indicator 




Display 


4GR 

Lift Arc TIG 


Pulse MIG 

VRD PFC 


PLC 


Touch Button 





P 


CNC 

Lift Arc TIG 


PFC 



Touch Button 


GWR 


Geared 

Digital 

Wire 

Display 

Drive 

CNC 


Touch Button 


Over 

Switchable 

Temperate 

VRD 

control 


GWR 




Plasma Cut 

to AS/NZ60974.1 

MMA DC Stick 

PLC 

DC TIG 

Pulse MIG 



P 

MMA DC Stick 

Synergic 

Soft 

Pulse 

Touch 

Program 

Dial 

PLC 




4GR I5amp 


P 




HF TIG 

GWR 


4GR 



Spool Gun 

Standard 

Plasma 

MIG/MAG 

Cut 

GWR 




DC TIG 

HF TIG 

AC/DC TIG 



OFF 

Plasma Cut 

HF Plasma Cut 

Standard MIG 

Spool Gun 

Pulse MIG 

Control 

ON 

IOamp 


HF Plasma Cut 


Spool Gun 



HF Plasma Cut 


Power Supply / Phases (V-Ph) 415 -3 +/- 15% 

Duty Cycle @ 40°c MIG / TIG / MMA 40% @ 350 Amps 

P 100% @ 221 Amps 


50A/16.5V - 350A/31.5V 


20A/20.8V - 350A/34.0V 


I ieff MIG 

24.0 Amps 

MMA 

26.0Amps 


Separate Gear Driven 4 Roll 


IP21S 

1Insulation Class 

F 



41 Kg 

PDimensions Wire Feeder (LxWxH) 2Years 630x235x420mm 3Years 

Weight Wire Feeder 14 


10m 

 


AC/DC TIG 



Pulse MIG 


Spool Gun HF Plasma / Push Cut Pull 


Year 

WARRANTY 

Pulse MIG 


WARRANTY 

MIG/TIG/MMA 


Gas Check 

Button 

Inductance 

Control 

WARRANTY 




Plasma Cut 

HF Plasma Cut 

Overview 

CNC 


The MIG350SWF is an inverter-based MIG welding machine with added MMA and DC TIG function. This is an industrial machine 



equipped with a separate 4 roll gear driven wire feeder and 10m interconnecting cables. The 2Years MIG function allows you to weld with Solid 

wires, Fluxcored Gas and Gasless wires. Adjustment of Voltage & Wire Speed at the feeder makes for easy setting of welding 

parameters and gives the convenience of remote adjustment from the power source. Crater Current setting delivers perfect finishing of 

the weld, the electronic Inductance offers fine adjustment of the arc characteristic and Burn Back adjustment leaves the wire out ready 

for the next weld. Wire Inch and Gas Check provides set Push Pull up Ready of wire feed and gas setting without wastage of wire or gas. Added MMA 

welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of 

the 26V TIG torch provides quality lift arc DC TIG welding of steel, stainless steel and copper. Ideal for heavy and structural 

welding applications, general engineers, maintenance workshop, rural workshops. Designed and built to our specification. 

Certified to - AS/NZ60974-1 

1 


UNI-MIG 350SWF Multifunction Welding Inverter, SB36 4M Sure Grip MIG torch, 10M Arc lead Set , 

UNI-MIG Twin Gauge Argon Regulator, 10M Interconnecting Cables, Trolley with tool box 

2Years 

draw 

3Years 

48 

PLC 


GWR 

P 

Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)






QTY 1 


SNK36 


QTY 2 


PCGD36 

1 

Gas Diffuser 

2 

3 

4 

5 

QTY 10 











PCT0005-08 Contact Tip Steel M8 (0.8mm) 





PCTAL0005-08 Contact Tip Aluminium M8 (0.8mm) 





QTY 2 




QTY 2 





Torch Model 

Description 

Part Number 



Drive Roller x2 



30mm 

10mm 


22mm 



TIG Torch 

26V-4MCP50 








Spool Gun 

PLSP240A 



Push Pull 

PPLU36-42V-8M 



49

DC TIG 

HF TIG 

AC/DC TIG 



MIG/TIG/MMA 


- 500 Amp DC Inverter Welder 

OFF 


ON 

FEATURES 


MMA DC Stick 

IOamp 

VRD 



Standard MIG 

AC/DC TIG 


Lift Arc TIG 


I5amp 

PLC PFC 

VRD 




MMA DC Stick 



HF TIG 


4GR 


I5amp 



OFF 

ON 






Spool Gun 

4GR 





HF TIG 

Plasma Cut 

IOamp 




GWR 

OFF 




ON 

IOamp 



Pulse MIG 

HF Plasma Cut 

4GR P 



I5amp 



Spool Gun & Push Pull ready 

AC/DC TIG 


IOamp 

AC/DC TIG 


IOamp 





Display 

VRD Indicator 




Display 


4GR 

Lift Arc TIG 


Pulse MIG 

VRD PFC 


PLC 


Touch Button 





P 


CNC 

Lift Arc TIG 


PFC 



Touch Button 


GWR 


Geared 

Digital 

Wire 

Display 

Drive 

CNC 


Touch Button 



DC TIG 

HF TIG 


OFF 

Plasma Cut 

Standard MIG 

ON 



GWR 




Plasma Cut 

to AS/NZ60974.1 

MMA DC Stick 

PLC 

DC TIG 

Pulse MIG 



HF Plasma Cut 

P 

MMA DC Stick 

Synergic 

Soft 

Pulse 

Touch 

Program 

Dial 

PLC 




4GR I5amp 


HF Plasma Cut 

Spool Gun 



P 




HF TIG 

GWR 


4GR 



Spool Gun 


Plasma Cut 

GWR 


Spool Gun 


AC/DC TIG 


Pulse MIG Control 

IOamp 



HF Plasma Cut 


AC/DC TIG 





100% @ 387 Amps 


50A/16.5V - 500A/39.0V 


20A/20.8V - 500A/40.0V 


I ieff MIG 

26.0 Amps 

MMA 

27.0Amps 


Separate Gear Driven 4 Roll 

1Protection Class 

IP21S 


F 

P Dimensions Power Source (LxWxH) 595x280x440mm 

2Years 3Years 


43 Kg 

Dimensions Wire Feeder (LxWxH) 630x235x420mm 

Weight Wire Feeder 

14 Kg 


10m 


Pulse MIG 


Spool 

HF 

Gun 

Plasma 

/ Push 

Cut 

Pull 


WARRANTY 

Pulse MIG 


Year 


WARRANTY 

MIG/TIG/MMA 


Gas Check 

Button 

Inductance 

Control 

WARRANTY 



Plasma Cut 

HF Plasma Cut 

CNC 

Overview 

The CNC MIG500SWF Connection is an Power inverter-based Line Controller 

Geared MIG Wire Drive welding machine Synergic Pulse Program with added MMA and TIG function. This is an industrial machine equipped 

with a separate 4 roll gear driven wire feeder and 10m interconnecting cables. The MIG function 

2Years 

allows you to weld with Solid wires, 

Fluxcored Gas and Gasless wires. Adjustment of Voltage & Wire Speed at the feeder makes for easy setting of welding parameters 

and gives the convenience of remote adjustment from the power source. Crater current setting delivers perfect finishing of the weld, the 

electronic Inductance offers fine adjustment of the arc characteristic and burn back adjustment leaves the wire out ready for the next 


weld. Wire Inch and Gas Check provides set up of wire feed and gas setting without wastage of wire or gas. Added MMA welding 

capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the 

26V TIG torch provides quality lift arc DC TIG welding of steel, stainless steel and copper. Ideal for heavy and structural 

welding applications, general engineers, maintenance workshop, rural workshops. Designed 


1 

UNI-MIG 500SWF Multifunction Welding Inverter, TWC5-15FTE Sure Grip MIG torch, 

10M Arc lead set, UNI-MIG Twin Gauge Argon Regulator, 2Years 3Years 

10M Interconnecting Cables, Trolley with tool draw. 

50 

PLC 

GWR 

P 

Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)


Standard Torch Spares and Machine options 


TWC5 Air Cooled Mig Welding Torch 


QTY 1 


WGA65J60 Metal Jacket Neck Assembly 

QTY 2 


PWGA55 Contact Tip Holder 1.6-2.0mm 

PWGA55-SW Contact Tip Holder 0.9-1.2mm 

PWGA55-H Contact Tip Holder 2.4-2.8mm 

1 

2 

3 

4 

5 

QTY 10 


PWGA15H-35 Contact Heavy Duty Tip 0.9mm 






PWGA15-AH45 Contact Heavy Duty Tip 1.2mm Aluminium 

PWGA15-AH116 Contact Heavy Duty Tip 1.6mm Aluminium 

QTY 2 


PWGA35CT Insulator 

QTY 2 


PWGA25CT62 Standard 16mm fixed 

PWGA25CT75 Standard 20mm fixed 

Torch Model 

Description 

Part Number 

12ft 15ft 17ft 

Welding Torch c/w Euro Fitting TWC5-12FTE TWC5-15FTE TWC5-17FTE 




30mm 

22mm 

10mm 









Push Pull 

PPLU36-42V-8M 



Spool Gun 

PLSP240A 

240A SpoolGun 


Water Cooling 

UTJRTROLLEY3 

Water Cooled Trolley Option 


Push Pull 

PPLUWC40-24V-8M 



SB500-3M / SB500-4M 

Water Cooled MIG Torch Option 


51

DC TIG 

HF TIG 

AC/DC TIG 

I5amp 

IOamp 



RAZORWELD 200 COMPACT 

4GR 




Welds: OFF Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper 

HF TIG ON 

FEATURES 


4GR 

MMA DC Stick 

IOamp 

VRD 




Standard MIG 

AC/DC TIG 

I5amp 



IOamp 


Digital 

OFF 


Voltage Display 

ON 

MIG/MAG with Gas I5amp & Gasless IOamp function 





Spool Gun 


Pulse MIG 

Wire Inch 



Stepless 



AC/DC TIG 


Lift Arc TIG 

4GR 



Duty 

4 Geared 

Cycle 

Roller Drive 

15% 

Synergic 

@ 200Amps 

Smart Set 

DC TIG 

HF TIG 

AC/DC TIG 


PLC PFC 

VRD 


Synergic Spool Smart Gun Set 

MMA DC Stick 



Plasma Cut 



GWR 

Lift Arc TIG 


Pulse MIG 

VRD PFC 


PLC 


Touch Button 




P 


CNC 

Lift Arc TIG 


PFC 



Touch Button 




CNC 


Touch Button 

Plasma Cut 



Pulse MIG 

@ 200Amps 

OFF 



Electrodes GWR 

Over Temperate control up to 4.0mm 



ON 

Spool Switchable Gun VRD & Push 240 Volts Pull Single Phase ready 


HF Plasma Cut 

Spool MMA PGun 

DC Stick 


DC TIG 

HF TIG 

with Synergic Pulse using Program longer MIG Torches. 

OFF 

Plasma Cut 

Standard MIG 

ON 



GWR 




Plasma Cut 

to AS/NZ60974.1 

MMA DC Stick 

PLC 

DC TIG 



MMA DC Stick 


PLC 


HF Plasma Cut 

P 


I5amp 



4GR I5amp 


HF Plasma Cut 

Spool Gun 


Standard MIG 

P 




HF TIG 

GWR 


4GR 



Spool Gun 


Plasma Cut 

GWR 


Spool Gun 


IOamp 



AC/DC TIG 

Pulse MIG 

IOamp 


240 Volts Single Stepless 

Phase 

Voltage Control 

HF Plasma Cut 


AC/DC TIG 



Pulse MIG 


Spool Gun 

HF Plasma 

/ Push 

1Cut 

Pull 

P 


Pulse MIG 

Year 

WARRANTY 

Wire Speed 

Control 

Inductance 

Control 


MIG/MMA/TIG 


Remote 

Selector 

Wire Speed 


Standard / Push Pull 

Spool Gun Selector 



100% @ 77 Amps 


30A/15.5V - 200A/24.0V 


10A/10.4V - 200A/18.0V 


10A/20.4V - 200A/28.0V 





Protection Class 

IP21S 

Insulation Class 

F 

2Years 3Years 

Wire Feeder Gear Driven 



57Kg 

WARRANTY 

WARRANTY 



Overview 

The UNIMIG 200K is an inverter-based multifunction MIG welding machine with added MMA and TIG function. The MIG function 

allows CNC you to weld with PLC both Gas Shielded GWR and Gasless wire Papplications. Easy stepless adjustment of voltage and wire feed make for 

easy 

CNC 

setting 

Connection 

of welding 

Power 

parameters 

Line Controller 

giving Geared Wire excellent, Drive 


professional welding results. Wire inch allows easy feeding of the wire during set up 2Years 

without gas wastage and the Burn Back adjustment leaves the wire out ready for the next weld. An additional feature is the Spoolgun / 

Push Pull ready function that allows the simple connection of the PLSP240A Spoolgun or PPLU36-24V-8m Push Pull torch for the use 

of thin or softer wires that don’t have the column strength to feed through standard MIG torches, such as aluminium wire. Added MMA 

welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection 

of the 26V TIG torch provides quality DC TIG with Lift Arc start for welding of steel, stainless steel and copper. The machine is industrial 

rated and of solid construction, large industrial wheels allows easy and smooth manoeuvrability. Being 240v single phase gives great 

portability, providing more flexible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural 

workshops and panel beaters. Designed and built to our specification. Certified to - AS/NZ60974-1 

1 

MACHINE PACKAGE: KUMJR200K-SG 

Standard Package includes: KUMJR200K Machine, SB24 4M Sure Grip MIG Torch, 

2Years 

Earth Lead & Arc Lead 25mm x 4m, UNI-MIG Twin Gauge Argon Regulator, 2M Gas Hose 

52 52 


Plasma Cut 

HF Plasma Cut 


Year 

WARRANTY 

WARRANTY 

WARRANTY 

3Years 

WARRANTY 

(Power Source)






QTY 1 


SNK24 


QTY 2 


PCGD24 

Gas Diffuser 

PCGD24R Rubber Gas Diffuser 

QTY 2 


PCTH24 

1 


2 

3 

4 

5 

QTY 10 


PCT0009-06 

PCT0009-08 

PCT0009-09 

PCT0009-10 

PCT0009-12 

PCT0009-16 

PCTAL0009-09 

PCTAL0009-10 

PCTAL0009-12 






QTY 2 


PGN24CYL 

PGN24CON 

PGN24TAP 








Torch Model 

Description 

Part Number 



Drive Roller 



35mm 

25mm 

8mm 





UMRWWH 





KALP-JR-K-SG 



Spool Gun 

PLSP240A 

240A SpoolGun 



UMWG6 



Push Pull 

PPLU36-24V-8M 

PUSH PULL Torch Option 


TIG Torch 

26V-4MCP50 



53

DC TIG 

HF TIG 

AC/DC TIG 




OFF 


ON 

FEATURES 


MMA DC Stick 

IOamp 

VRD 



Standard MIG 

4GR 


I5amp 



IOamp 


Digital 

OFF 


ON 






Spool Gun 


Pulse MIG 

Wire Inch 



Stepless 


AC/DC TIG 


Lift Arc TIG 

4GR 


Duty 

4 Geared 

Cycle 

Roller Drive 

35% 

Synergic 

@ 220Amps 

Smart Set 

DC TIG 

HF TIG 

AC/DC TIG 


I5amp 

PLC PFC 

VRD 




MMA DC Stick 



HF TIG 



4GR 

Lift Arc TIG 


Pulse MIG 

VRD PFC 


PLC 


Touch Button 





P 


CNC 

Lift Arc TIG 


PFC 



Touch Button 


GWR 


Geared Digital Wire Display Drive 

CNC 


Touch Button 

Plasma Cut 

IOamp 




@ 220Amps 

OFF 



Running GWR 

Over Temperate control most Electrodes 4 Geared Roller Drive up to Synergic 4.0mm Smart Set 


ON 


Ideal AC/DC for TIG Aluminium work 



DC TIG 

HF TIG 


OFF 

Plasma Cut 

Standard MIG 

ON 

Over 

Switchable 

Temperate 

VRD 

control 


GWR 




Plasma Cut 

to AS/NZ60974.1 

MMA DC Stick 

PLC 

DC TIG 

Pulse MIG 



HF Plasma Cut 

P 

MMA DC Stick 

Synergic Pulse Soft Touch Program Dial 

PLC 



HF Plasma Cut 

P 


I5amp 



4GR I5amp 


HF Plasma Cut 

Spool Gun 


P 




HF TIG 

GWR 


4GR 



Spool Gun 

Standard 

Plasma 

MIG/MAG 

Cut 

GWR 


Spool Gun 

IOamp 



AC/DC TIG 

Pulse MIG 

IOamp 


240 Volts Single Stepless 

Phase 


HF Plasma Cut 


AC/DC TIG 



Pulse MIG 



P 



Year 

WARRANTY 

Pulse MIG 


Wire Speed 

Control 

Inductance 

Control 




35% @ 250 Amps 

100% @ 148 Amps 

Duty Cycle @ 40°c TIG / MMA 35% @ 220 Amps 

100% @ 130 Amps 


30A/15.5V - 250A/26.5V 


10A/10.4V - 220A/18.8V 


10A/20.4V - 220A/30.0V 





Protection Class2Years 

 

IP21S 

3Years 


F 

Wire Feeder Gear Driven 4 Roll 



58Kg 

WARRANTY 

MIG/MMA/TIG 


Remote 

Selector 

Wire Speed 




WARRANTY 


Overview 


allows 

CNC 

you to weld with both Gas Shielded and Gasless wire applications. Easy stepless adjustment of voltage and wire feed make for 

PLC GWR 

easy CNC setting Connection of welding Power parameters Line Controller giving Geared Wire excellent, Drive professional Synergic Pulse Program welding results. Wire inch gives easy feeding of the wire during set up 

without gas wastage and the Burn Back adjustment leaves the wire out ready for the next weld. 

2Years 

An additional feature is the Spoolgun / 



welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection 


of the 26V TIG torch provides quality DC TIG with Lift Arc start for welding of steel, stainless steel and copper. The machine is 

industrial rated and of solid construction, large industrial wheels allows easy and smooth manoeuvrability. Being 240v single phase 

gives great portability, providing more flexible use for site and workshop locations. Ideal for general engineers, maintenance workshop 

and rural workshops. Designed and built to our specification. Certified to - AS/NZ60974-1 

1 


Standard Package includes: KUMJR250K Machine, SB24 4M Sure Grip MIG Torch, 

Earth Lead & Arc Lead 25mm x 4m, UNI-MIG Twin Gauge Argon Regulator, 2M Gas Hose2Years 

3Years 

54 


Plasma Cut 

HF Plasma Cut 

P 

Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)






QTY 1 


SNK24 


QTY 2 


PCGD24 

Gas Diffuser 

PCGD24R 

1 


QTY 2 


PCTH24 


2 

3 

4 

5 

QTY 10 


PCT0009-06 

PCT0009-08 

PCT0009-09 

PCT0009-10 

PCT0009-12 

PCT0009-16 

PCTAL0009-09 

PCTAL0009-10 

PCTAL0009-12 






QTY 2 


PGN24CYL 

PGN24CON 

PGN24TAP 







Torch Model 

Description 

Part Number 






30mm 

22mm 

10mm 





UMRWXWH 





KALP-JR-K-SG 



Spool Gun 

PLSP240A 

240A SpoolGun 




UMWG3 

TIG Welding Gloves Option 


Push Pull 

PPLU36-24V-8M 

PUSH PULL Torch Option 


TIG Torch 

26V-4MCP50 



55

DC TIG 

HF TIG 

AC/DC TIG 




OFF 


ON 

FEATURES 


MMA DC Stick 

IOamp 

VRD 



Standard MIG 

4GR 


I5amp 



IOamp 


Digital 

OFF 


ON 






Spool Gun 


Pulse MIG 

Wire Inch 



Stepless 


AC/DC TIG 


Lift Arc TIG 

4GR 


Duty 

4 Geared 

Cycle 

Roller Drive 

40% 

Synergic 

@ 350Amps 

Smart Set 

DC TIG 

HF TIG 

AC/DC TIG 


I5amp 

PLC PFC 

VRD 




MMA DC Stick 

Power Factor OFF Correction 


ON 


HF TIG 



4GR 

Lift Arc TIG 

DC TIG 


Plasma Cut 

HF Plasma Cut 

IOamp 




@ 350Amps 

OFF 



Electrodes GWR 

Over Temperate control up to 6.0mm 



ON 

I5amp 

P 


I5amp 

IOamp 




Ideal AC/DC for TIG Aluminium work 





DC TIG 

HF TIG 

HF TIG 

AC/DC TIG 



IOamp 



AC/DC TIG 

Pulse MIG 

PFC 


PLC 


Touch Button 





P 


CNC 

MMA DC Stick 



Touch Button 

Standard MIG 


GWR 


Geared Soft Touch Wire Dial Drive 

CNC PLC 



4GR 

Plasma Cut 

Standard MIG 




GWR 




Plasma Cut 

to AS/NZ60974.1 

MMA DC Stick 

Standard 

PLC 

MIG/MAG 

Pulse MIG 


Standard MIG 

Spool Gun 

Spool Gun 

Pulse MIG 

HF Plasma Cut 

P 


Plasma Cut 

Synergic Plasma Pulse Program Cut 

HF Plasma Cut 

PLC 


GWR 



4GR 


HF Plasma Cut 

Spool Gun 

P 





GWR 



P 



GWR 


Pulse MIG 

Stepless 



HF Plasma Cut 



Pulse MIG 



P 


Year 

WARRANTY 


Wire Speed 

Control 

Inductance 

Control 




100% @ 221 Amps 


50A/16.5V - 350A/31.5V 


20A/10.8V - 350A/24.0V 


20A/20.8V - 350A/34.0V 

Output Voltage Range 15-38V 




Wire Feeder Type 2Years 

Gear Driven 3Years 4 Roll 

Protection Class 

IP21S 


F 

Dimensions (LxWxH) 

900x400x670mm 

Weight 60 Kg 

WARRANTY 

MIG/MMA/TIG 


Remote 

Selector 

Wire Speed 




WARRANTY 

Overview 


allows you to weld with both Gas Shielded and Gasless wire applications. Easy stepless adjustment of voltage and wire feed make for 

easy setting of welding parameters giving excellent, professional welding results. Wire inch 2Years gives easy feeding of the wire during set up 

without gas wastage and the Burn Back adjustment leaves the wire out ready for the next weld. An additional feature is the Spoolgun / 



welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of 

the 26V TIG torch provides quality DC TIG with Lift Arc start for welding of steel, stainless steel and copper. The machine is industrial rated 

and of solid construction, large industrial wheels allows easy and smooth manoeuvrability. Ideal for general engineers, maintenance 

workshop, rural workshop and tafe colleges. Designed and built to our specification. Certified to - AS/NZ60974-1 

WARRANTY 


1 

Standard Package includes: KUMJR350K Machine, SB36 4M Sure Grip MIG Torch, 

Earth Lead & Arc Lead 35mm x 4m, UNI-MIG Twin Gauge Argon Regulator, 2M Gas Hose2Years 

56 

Year 

WARRANTY 

WARRANTY 

3Years 

WARRANTY 

(Power Source)






QTY 1 


SNK36 


QTY 2 


PCGD36 

1 

Gas Diffuser 

QTY 2 




2 

3 

4 

5 

QTY 10 





















QTY 2 





Torch Model 

Description 

Part Number 






30mm 

22mm 

10mm 





KALP-JR-K-SG 




TIG Torch 

26V-4MCP50 



Push Pull 

PPLU36-24V-8M 



Spool Gun 

SP240A-24 



57

WORKSHOP HF TIG 

AC/DC TIG 270 Compact / 270SWF 

VRD I5amp 

4GR 




Lift Arc TIG 

HF TIG 


4GR PFC 



Spool Gun 



Plasma Cut 

GWR 

Touch Button 

Geared Spool Wire Gun Drive 


Plasma Cut 

KUM270SWF 

CNC 

GWR 

OFF 

ON 

IOamp 




KUM270 


PRIMARY INPUT VOLTAGE 240V 1 Phase 

DC TIG 

HF TIG 

AC/DC TIG 

WELDING 

AC/DC TIG 

CURRENT 

30-270 Amps 


VOLTAGE STEPS 21 

DUTY CYCLE 40°C 

70% @ 250 Amps 

4GR 100% @ 210 Amps 




WELDING VOLTAGE RANGE DC 14 – 26V 

Pulse MIG 

WIRE SIZE (mm) 

0.6 – 1.0mm Ferrous 

0.9 – 1.2mm Aluminium 

0.6 – 1.0mm Stainless Steel 

MMA DC Stick 




0.8 – 1.2mm Flux cored 

DIMENSIONS HF Plasma Cut (mm) 

870 x 940 x 460mm 

WEIGHT (Kgs) 

116 Kgs 

TORCH OPTIONS: 

SB24 4 Metre / 5 Metre 

 

P 

Standard MIG 

Spool Gun 

Pulse 

ARB 

MIG 

300 / 12ft / 15ft 

Synergic Pulse Pulse MIG Program 

TWC 4 / 12ft / 15ft 

 

OPTIONS: Amp-Volt Meter - 

Note fitting required by electrician Part No: AVOPTION 


Push HF Pull Plasma Ready Cut 

P 

PLC 

I5amp 


Plasma Cut 

GWR 

IOamp 


HF Plasma Cut 


P 

PRIMARY INPUT VOLTAGE 

240V 1 Phase 

WELDING 


CURRENT Power Line Controller 





30-270 Amps 



70% @ 250 Amps 

100% @ 210 Amps 

WELDING VOLTAGE RANGE DC 

14 – 26V Push Pull Ready 







DIMENSIONS (mm) 

1270 x 920 x 460mm 

WEIGHT (Kgs) 

139kg 



ARB 300 / 112ft / 15ft 

TWC 4 / 12ft / 15ft 

 


Note fitting required by electrician Part No: AVOPTION 

 

Year 

WARRANTY 

2Years 

WARRANTY 

3Years 

WARRANTY 

Standard Package includes: KUM270SWF Machine, SB24 MIG Torch x 4m, Earth Lead x 10m, 

2Years 

Overview 

The top of the range UNIMIG 270 is one of the most powerful MIG’s in it class. Combining an exceptionally high duty cycle and power 

with very smooth arc characteristics, it is designed for use in medium to heavy fabrication, as well as rural applications. 

If 3 phase power is unavailable, the UNIMIG 270 will give you the reliability and power you need to get the job done. 

Fitted standard with a geared four roller drive system ensuring consistent wire feed and smooth 2Years welding. 

The 270 SWF is supplied with a completely enclosed KT 50 wire feed unit which helps prevent dust and moisture fouling your wire 

and contaminating your weld. It comes with fully covered 10 Metre interconnecting cables, a swivel turntable for the wire feed unit and 

wheels for increased maneuverability. 

WARRANTY 

MACHINE PACKAGE: KUM270 

Standard Package includes: KUM270 Machine, SB24 MIG Torch x 4m, Earth Lead x 4m, 

UNI-MIG Twin Gauge Argon Regulator, 2M gas hose 

1 

MACHINE PACKAGE: KUM270SWF 

UNI-MIG Twin Gauge Argon Regulator. 

58 

Year 

WARRANTY 

WARRANTY 

3Years 

WARRANTY 

(Power Source)

WORKSHOP 270 Compact / 270SWF 




QTY 1 


SNK24 


QTY 2 


PCGD24 

Gas Diffuser 

PCGD24R 

1 


QTY 2 


PCTH24 


2 

3 

4 

5 

QTY 10 


PCT0009-06 

PCT0009-08 

PCT0009-09 

PCT0009-10 

PCT0009-12 

PCT0009-16 

PCTAL0009-09 

PCTAL0009-10 

PCTAL0009-12 






QTY 10 


PGN24CYL 

PGN24CON 

PGN24TAP 








Torch Model 

Description 

Part Number 






40mm 

32mm 

10mm 




Welding Curtains 

XARWC / XAGWC 

Welding Curtain 1.7m x 1.7m Option 



Mild Steel Wire 



KALPWS4WD 




UMRWXWH 



Push Pull 

PPLU36-42V-8M 



59

WORKSHOP 

HF TIG 

AC/DC TIG 

345 Compact / 345SWF 

VRD I5amp 

4GR 




Lift Arc TIG 

HF TIG 


4GR PFC 



Spool Gun 



Plasma Cut 

GWR 

Touch Button 



Plasma Cut 

CNC 

KUM345SWF 

GWR 

OFF 

IOamp 




KUM345 

ON 



WELDING DC TIG 

AC/DC TIG 

CURRENT HF TIG 

40-335 AC/DC TIG Amps 




60% @ 335 Amps 

4GR 100% @ 260 Amps 



WELDING Synergic Over Temperate Smart Set control 

VOLTAGE RANGE DC 16 – 31V 

WIRE Pulse SIZE MIG (mm) 




MMA DC Stick 


Spool 0.8 Gun / Push – Pull 1.6mm Flux cored 



HF Plasma Cut 

870 x 940 x 550mm 

WEIGHT (Kgs) 

140 Kgs 

P 



Standard MIG 

Spool Gun 

ARB 

Pulse MIG400 / 12ft / 15ft 


TWC 4 / 12ft / 15ft 

 





P 

PLC 

I5amp 


Plasma Cut 

GWR 

IOamp 


HF Plasma Cut 

P 


PRIMARY CNC Connection INPUT VOLTAGE 


Geared Wire Drive 415V Synergic 3 Phase 

Pulse Program 



WELDING CURRENT 

40-335 Amps 



60% @ 335 Amps 

100% 

Push 

@ 

Pull 

260 

Ready 

Amps 



16 – 31V 







1270 x 920 x 460mm 

WEIGHT (Kgs) 

164 Kgs 


SB36 4 Metre 1/ 5 Metre 

ARB 400 / 12ft / 15ft 

TWC 4 / 12ft / 15ft 

 



Year 

WARRANTY 

2Years 

WARRANTY 

3Years 

WARRANTY 

Overview 

The UNIMIG 345 is a powerful welder with a great duty cycle, and is ideal for use in medium to heavy fabrication and rural 

applications. Combining smooth arc characteristics with complete reliability, the UNIMIG 345 is the unit to satisfy all the demands of 

the professional welder. Fitted standard with a geared four roller drive system ensuring consistent wire feed and smooth welding. 

The 345 SWF is supplied with a completely enclosed KT 50 wire feed unit which helps prevent 2Years dust and moisture fouling your wire 

and contaminating your weld. It comes with fully covered 10 Metre interconnecting cables, a swivel turntable for the wire feed unit and 

wheels for increased maneuverability. 

WARRANTY 




1 

MACHINE PACKAGE: KUM345SWF 

Standard Package includes: KUM345SWF Machine, SB36 MIG Torch x 4m, 

Earth Lead x 10m, UNI-MIG Twin Gauge Argon Regulator. 

60 

Year 

WARRANTY 

2Years 

WARRANTY 

3Years 

WARRANTY 

(Power Source)





QTY 10 


1 




2 



3 



4 



5 





QTY 1 




SNK36 




QTY 2 




PCGD36 

Gas Diffuser 

QTY 2 

QTY 2 








 

Torch Model 

Description 

Part Number 






40mm 

32mm 

10mm 








KALPWS4WD 




XARWC / XAGWC 



Push Pull 

PPLU36-42V-8M 



61


AC/DC TIG 390 Compact / 390SWF 

VRD I5amp 

4GR 




Lift Arc TIG 

HF TIG 


4GR PFC 



Technical Data KUM390SWF KUM390S/D SWF 

PRIMARY INPUT VOLTAGE 415V 3 Phase 415V 3Phase/480V 1 Phase 

WELDING CNC Connection CURRENT Power Line Controller 

Geared 40-375 Wire Drive Amps Synergic Pulse Program 

40-375 Amps 



VOLTAGE STEPS 30 30 

DUTY CYCLE 40°C 70% @ 355 Amps 70% @ 355 Amps 3Phase 

100% @ 300 Amps 100% @ 300 Amps 3Phase 

WELDING VOLTAGE RANGE DC 16 – 32.5V Push Pull Ready 

16 – 32.5V 


WIRE SIZE (mm) 0.6 – 1.6mm Ferrous 0.6 – 1.6mm Ferrous 

0.9 – 1.6mm Aluminium 0.9 – 1.6mm Aluminium 

0.6 – 1.6mm Stainless Steel 0.6 – 1.6mm Stainless Steel 

0.8 – 2.4mm Flux cored 0.8 – 2.4mm Flux cored 

DIMENSIONS (mm) 1270 x 920 x 460mm 1270 x 920 x 460mm 

WEIGHT (Kgs) 168 Kgs 168 Kgs 

TORCH OPTIONS: SB36 4 Metre / 5 Metre SB36 4 Metre / 5 Metre 

ARB 400 / 12ft / 15ft 

1 

ARB 400 / 12ft / 15ft 

TWC 4 / 12ft / 15ft 

TWC 4 / 12ft / 15ft 

 

OPTIONS: Amp-Volt Meter - 2Years 


Overview 

The UNIMIG 390 is a powerful workhorse with an exceptionally high duty cycle. It is ideally suited for medium to heavy 

fabrication industries as well as rural applications. Combining smooth arc characteristics with complete reliability, the UNIMIG 390 is 

the unit to satisfy all the demands of the professional welder. Fitted standard with a geared four roller drive system ensuring 

consistent wire feed and smooth welding. The 390 SWF is supplied with a completely enclosed KT 50 wire feed unit which helps 

prevent dust and moisture fouling your wire and contaminating your weld. It comes with fully covered 10 Metre interconnecting cables 

and wheels for increased maneuverability. 2Years 

UNI-MIG 390S/D 

The UNIMIG 390S/D is a dual voltage 415V 3Phase/480V 1 Phase MIG designed for rural applications. It is supplied with KT 50 

separate wire feed unit and 10 Metre interconnecting cables. Fitted standard with a geared four roller drive system ensuring consistent 

wire feed and smooth welding. 




1 

MACHINE PACKAGE: KUM390SWF / KUM390S/DSWF 

Standard Package includes: KUM390SWF Machine, SB36 MIG Torch x 4m, 


62 

Spool Gun 



Plasma Cut 

GWR 

Touch Button 



Plasma Cut 

CNC 

GWR 

OFF 

ON 

IOamp 




KUM390 

MMA DC Stick 



HF Plasma Cut 


WEIGHT (Kgs) 


P 

Standard MIG 

Spool Gun 




P 

PLC 

I5amp 


Plasma Cut 

GWR 

IOamp 



Pulse MIG 

HF Plasma Cut 



415V 3 Phase 

DC TIG 

HF TIG 

AC/DC TIG 

AC/DC TIG 


40-375 Amps 




70% @ 355 Amps 

4GR 

100% @ 300 Amps 




WELDING VOLTAGE RANGE DC 16 – 32.5V 

Pulse MIG 





0.9 – 2.4mm flux cored 

870 x 940 x 550mm 

144 Kgs 


ARB 400 / 12ft / 15ft 

TWC 4 / 12ft / 15ft 

 



P 

Year 

WARRANTY 

Year 

WARRANTY 

WARRANTY 

WARRANTY 

2Years 

WARRANTY 

3Years 

•NOTE: UNIMIG390S/D 

Duty cycle is reducedwhen 

connected to 480VOLT 1 Phase 

WARRANTY 

3Years 

WARRANTY 

(Power Source)





QTY 1 


SNK36 


QTY 2 


PCGD36 

1 

Gas Diffuser 

2 

3 

4 

5 

QTY 10 





















QTY 2 




QTY 2 





Torch Model 

Description 

Part Number 






40mm 

32mm 

10mm 








UMRWWH 




KALPWS4WD 



Push Pull 

PPLU36-42V-8M 



63


AC/DC TIG 425SWF / 500SWF 

VRD I5amp 

4GR 




Lift Arc TIG 

HF TIG 


4GR PFC 



Spool Gun 



Plasma Cut 

GWR 

Touch Button 



Plasma Cut 

CNC 


GWR 

KUM500SWF 

OFF 

ON 

IOamp 




KUM425SWF 



DC TIG 

HF TIG 

AC/DC TIG 

AC/DC TIG 

WELDING Spool Gun / Push PullCURRENT 

40-400 Amps 



60% @ 400 Amps 

4GR 


Synergic 100% Smart @ Set 310 Amps 


WELDING VOLTAGE RANGE DC 16 – 34V 

Pulse MIG 





MMA DC Stick 





HF Plasma Cut 


1270 x 940 x 600mm 

WEIGHT (Kgs) 

182 Kgs 

P 



Standard MIG 

Spool Gun 

Pulse MIG 


ARB 400 / 12ft / 15ft & 17ft 

TWC 4 / 12ft / 15ft & 17ft 

 





PLC P 



I5amp 


Plasma Cut 

GWR 


IOamp 


HF Plasma Cut 

P 





415V 3 Phase 


50-450 Amps 



40% @ 500 Amps 



60% @ 400 Amps 

100% @ 300 Amps 


16 – 36V 







1270 x 940 1x 600mm 

WEIGHT (Kgs) 

199 Kgs 


TWC5-12FTE 

TWC5-17FTE 

 



Year 

WARRANTY 

2Years 

WARRANTY 

3Years 

WARRANTY 

Overview 

The UNIMIG 425 SWF is a powerful high duty cycle machine designed for medium to heavy fabrication and rural applications. 

Combining smooth arc characteristics with complete reliability, the UNIMIG 425 SWF is the unit to satisfy all the demands of the 

professional welder. Features a completely enclosed KT50 wire feed unit which helps prevent dust and moisture fouling your wire and 

contaminating your weld. Fitted standard with a geared four roller drive system ensuring consistent 2Years wire feed and smooth welding. It comes 

with fully covered 10 Metre interconnecting cables and wheels for increased maneuverability. 

The UNIMIG 500 SWF is a powerful high duty cycle machine designed for heavy fabrication and rural applications. Combining 

smooth arc characteristics with complete reliability. The UNIMIG 500 SWF is the unit to satisfy all the demands of the professional 

welder. The completely enclosed KT90 wire feed unit helps prevent dust and moisture fouling your wire and contaminating your weld. 

Fitted standard with a geared four roller drive wire feed system ensuring consistent wire feed and smooth welding. It comes with, fully 

covered 10 Metre interconnecting cables and wheels for increased maneuverability. 

WARRANTY 

MACHINE PACKAGE: KUM425SWF / KUM500SWF 

1 


Standard Package includes: Machine, SB38 MIG Torch x 4m (425SWF) TWC5-15FTE (500SWF) 

64 

Year 

WARRANTY 

2Years 

WARRANTY 

3Years 

WARRANTY 

(Power Source)

WORKSHOP 425SWF / 500SWF 


380A Air Cooled MIG Welding Torch - Suit KUM425SWF 


QTY 1 


SNK38 

QTY 2 


PCTH38 

Tip Holder M8 SB38 

QTY 2 


PCGD38 


1 

Gas Diffuser (Suit SB38) 

2 

3 

4 

5 

QTY 10 


PCT0005-08 

PCT0005-09 

PCT0005-10 

PCT0005-12 

PCT0005-16 

PCTAL0005-09 

PCTAL0005-10 

PCTAL0005-12 

PCTAL0005-16 

QTY 2 


PGN38CON 

PGN38CYL 

PGN38TAP 

Contact tip M8 Steel Wire (0.8mm) 





Contact tip M8 Alloy Wire (0.9mm) 

Contact tip M8 Alloy Wire (1.0mm 



Gas Nozzle Conical 

Gas Nozzle Cylindrical 

Gas Nozzle Tappered 

Torch Model 

Description 

Part Number 






40mm 

32mm 

10mm 





XARWC / XAGWC 






Push Pull 

PPLU36-42V-8M 




KALPWS4WD 




UMRWXWH 



65


DC PULSE MIG WELDER 

DC TIG 

HF TIG 

AC/DC TIG 

206 Multi Function Pulse MIG 

I5amp 

Pulse MIG 



FEATURES 

HF Plasma Cut 


OFF 

ON 

HF TIG 

P 


4GR 

MMA DC Stick 


VRD 



IOamp 

4GR 



I5amp 

AC/DC TIG 


Synergic Pulse MIG Programs 


OFF 


ON 

Synergic Switchable HF TIG VRD MIG 


IOamp 



I5amp IOamp 



Push 

Standard 

Pull Ready 

MIG 



VRD 

PFC 


PLC 

Lift Arc TIG 


Spool Gun 

MMA DC Stick 



VRD 

Lift Arc TIG 

Voltage Reduction 

Plasma Cut 

Device 

Spool Gun 

Pulse MIG 

4GR 


DC OFFTIG 

DC Spool Lift Gun / Push arc Pull TIG with PULSE 

Plasma Cut 

ON 




Hot Start / Arc Force / Anti Sticking 

Pulse MIG 

GWR 




OFF 

ON 


DC TIG 

HF 

Switchable 

Plasma Cut 

VRD 


HF TIG 

AC/DC TIG 

HF Plasma Cut 

I5amp 

4GR P 



I5amp 

HF TIG 


IOamp 



IOamp 

AC/DC TIG 



GWR PFC 



Spool MMA PGun 

DC Stick 

Synergic Over Pulse Temperate Program control 

Geared Drive Roller 

4GR 






Lift Arc TIG 

DC TIG 

HF TIG 

AC/DC TIG 


Touch Button 

PFC 

PLC 



Standard MIG 

Spool Gun 


to AS/NZ60974.1 / ISO/IEC 




• Light weight and portable 



Plasma Cut 

• Simple and easy to use with digital display ofmultiple 

welding process 

Touch Button 

Standard MIG 

Spool Gun 


MMA DC Stick 


• Inductance control. 

CNC 



Touch Button 

CNC 



CNC 


Plasma Cut 


GWR 


PLC 



Standard MIG 

PLC 



PLC 


HF Plasma Cut 

4GR 

P 



GWR 



Plasma Cut 

Spool Gun 

GWR 


Plasma Cut 

GWR 


Pulse MIG 



HF Plasma Cut 

P 

Pulse MIG 



HF Plasma Cut 

Pulse MIG 


P 


HF Plasma Cut 

P 




Power Supply / Phases 

240v 1 Phase 

Welding Current - MIG 10A /10.4V - 200A /24V 

Welding Current - MMA (A) 10A /10.4V - 200A /28V 

Welding Current - TIG (A) 10A /10.4V - 200A /18V 

Duty Cycle @ 40ºC 

35% @ 200 Amps 

100% @ 120 Amps 

Open Circuit Voltage (V) VRD On - 15V, VRD Off - 105V 

I ieff 

21.3 Amps 

TIG Arc Ignition 

Lift Arc 


IP21S 

2Years 

Standards ISO/IEC 60974-1 

Size (mm) 

370X340X235 

Weight (kg) 

15,5KG 

Warranty 

2 years on machine 

Year 

WARRANTY 

WARRANTY 

Overview 

The TER 206 MIG Pulse Multi Function Inverter 240Vac single phase is a small but powerful inverter. Compact with an integrated 

2Years 


wire 

feeder it offers MIG Pulse, Pulsed TIG Lift Arc and MMA. The machines response to adjustment is immediate thanks to its 

extremely simple and intuitive front panel. The Digital control panel is simple and operator friendly and allows Synergic or Manual 

programmes to be selected with ease. The internal wire feeder has a geared two wheel drive system and can accommodate spools up to 

200mm. The MMA functions includes Arc Force and Hot Start for professional welding. For safety, this welding machine, is equipped with 

VRD system. The power source features a advanced Lift Arc TIG welding system, developed to ensure minimise contamination of the 

tungsten electrode at the start of the welding procedure. 

1Year 

WARRANTY 

MACHINE PACKAGE: KTER206WF206 

Standard Package includes: 206 Machine, SB24 MIG Torch x 4m 

Arc Lead Set x 4M , UNI-MIG Twin Gauge Argon Regulator. 

66 66 

1 

WARRANTY 

2Years 

WARRANTY 

(Power Source)

DC PULSE MIG WELDER 

206 Multi Function Pulse MIG 




QTY 1 


SNK24 


QTY 2 


PCGD24 

Gas Diffuser 

PCGD24R Rubber Gas Diffuser 

1 

2 

3 

4 

5 

QTY 10 











QTY 2 



PGN24CON 


QTY 2 



PCTH24 


Torch Model 

Description 

Part Number 



Drive Roller 



35mm 

25mm 

8mm 




TIG Torch 

SR26-4MCP50 



Torch Remote 

Switch Options 


SWF Option 

KTER206RLF 

Separate Wire feeder 

67





MULTI 250KT - PLUS CONCEPT 

AC/DC TIG 

DC Multifunction Pulse MIG Welding System 

DC TIG 

HF TIG 

AC/DC TIG 

Pulse MIG 


FEATURES 

HF Plasma Cut 



OFF 

ON 

P 

Spool Switchable Gun / Push VRDPull 

MMA DC Stick 


VRD 

Voltage Reduction Pulse DC TIG MIGDevice 

Standard MIG 


Over Temperate 

HF Plasma 

control 

Cut 

Lift Arc TIG 


P 


MMA DC Stick 



PLC PFC 

VRD I5amp 




4GR 


I5amp 

Synergic 240 Volts Single Phase Pulse 240 MIG Volts Single Programs 

Phase 



High Speed Synergic Pulse MIG 

Twin Pulse 

OFF 

ON 

High Speed MIG/MAG 


AC/DC TIG 

Synergic MIG 

Spool Gun 

4GR 

DC Lift arc TIG with PULSE 

Manual 4 Geared Roller and Drive 

Synergic Smart Programs 

Set 

DC TIG 

Plasma Cut 


Manual and Synergic Programs 

4GR 

Hot Standard Start MIG/MAG/ Arc Force Spool 4 Gun Geared / Push Roller / Pull Anti Drive Sticking 

GWR 

Over Temperate OFF control 


ON 

IOamp 

240 Volts Switchable Single Phase VRD 



IOamp 

I5amp 


Pulse MIG 

HF TIG 

HF Plasma Cut 

P 


I5amp 


IOamp 


AC/DC TIG 


IOamp 



VRD 

Voltage Lift Reduction HF Arc TIG TIGDevice 




OFF 

ON 


AC/DC Switchable DC TIG TIG VRD 

240 Volts 

HF 

Single 

TIG 

Phase 


IOamp 

240 Volts 

AC/DC 

Single 

TIG 

Phase 

4GR PFC 

PLC 


PFC 


CNC 

Australian Standard Standards MIG/MAG 


 


GWR CNC 



Overview 

68 


Touch Button 


Lift Arc TIG 


Plasma Cut 

Standard MIG 

Synergic 


Smart Set 

control 

DC TIG 

GWR 



Plasma Cut 



Spool 

PLC 

Gun MMA / Push DC Pull Stick 



• Australian Variable Touch Spool Standards Button Gun Start Current Pulse MMA Standard MIGDC Stick MIGand Crater Standard Spool Current 

MIG/MAG Gun 

Digital Plasma Display Cut 

HF Soft Plasma Touch Cut Dial 

Plasma Cut 

HF Plasma Cut 

Touch Button 

Standard MIG 

• Robust trolley with cylinder rack & Spool drawer Gun as pictured 

Pulse MIG 

P GWR P 




PLC 



4GR 


HF Plasma Cut 

Spool Gun 

4 Geared Drive Roller 

• 2/4T Trigger Functions 

• Up Slope - Down Slope 

PHF TIG 


4GR 



GWR 



Plasma Cut 

Pulse MIG 


AC/DC TIG 

HF Plasma Cut 

P 




Spool Gun 

Pulse 

/ Push 

MIG 

Pull 

• Simple selection of welding programs 


• Simple interface for easy operation 

• Accepts wide voltage supply variations (170-270V) 

HF Plasma Cut 


Power Supply / Phases 240v 1 Phase 

Rated Power 

9.1KVA 

Welding Current - MIG 20A /14V - 250A /27.5V 

Welding Current - MMA (A) 20A /21V - 220A /28.8V 

Welding Current - TIG (A) 10A /10V - 250A /20.0V 


40% @ 250 Amps 

100% @ 160 Amps 

No Load Voltage (V) 

90V 

Open Circuit Voltage (V) VRD On - 15V, VRD Off - 65V 

I ieff 

24.0 Amps 

TIG Arc Ignition 

Lift Arc 


IP21S 


H 

2Years 

Standards ISO/IEC 60974-1 

Size (mm) 340 x 400 x 620 

Weight (kg) 24 

WARRANTY 

WARRANTY 


The MULTI-250K is the most powerful multifunction single phase system that state of the art technology can provide. Offering multiple 

welding functions including Pulse MIG, Double Pulse MIG, High Speed MIG, DC TIG, and DC MMA (STICK). User friendly programs 

with synergic function are provided for all the welding processes making it suitable for even the inexperienced user. The Multi-250K 

CNC PLC GWR P 



encompasses all facets of the new PLUS CONCEPT technological development. PLUS CONCEPT is an innovative solution 2Years that is 





revolutionising the welding industry. Now, high efficiency welding is possible with Gas Metal Arc Welding, Pulse Arc and standard 

applications. The forced dynamism of the PLUS CONCEPT achieves an ultra fast transfer droplet rate into the weld pool giving 

surprising results: It increases significantly the welding speed (up to 45%) and, at the same time, it increases the penetration of the 

weld. Higher speed, better penetration and less spatter means less energy used during the deposit and reduced deformation during the 


welding. Double Pulse function provides the ability to produce welds with TIG like finish and with excellent control over the weld pool. 

WARRANTY 

Ideal for general engineers, boat building, sheet metal workshops, stainless steel fabricators, panel beaters and transport engineering 

workshops. Designed and built to meet with European norms conformity. 

1 

MACHINE PACKAGE: KTRPM250KT 

Standard option includes: Multi250, DM26-3M or DM26-4MSure Grip Logic MIG Torch, 

Earth / Arc Lead 35mm x 4m, UNI-MIG Twin Gauge Argon Regulator, Gas Hose, Trolley 2Years 

1Year 

Year 

WARRANTY 

WARRANTY 

(Power Source)

MULTI 250KT - PLUS CONCEPT 





QTY 1 


UG2501 Swan Neck Assemble 

1 

2 

3 

4 

5 

QTY 10 


PCT0009-06 

PCT0009-08 

PCT0009-09 

PCT0009-10 

PCT0009-12 

PCT0009-16 

PCTAL0009-09 

PCTAL0009-10 

PCTAL0009-12 










QTY 2 


PCGD26 

Gas Diffuser 

QTY 2 



QTY 2 


PGN38CON Gas Nozzle Conical 

PGN38CYL Gas Nozzle Cylindrical 

PGN38TAP Gas Nozzle Tappered 

Torch Model 

Description 

Part Number 






40mm 

32mm 

10mm 





Machine Only 

KTRPM250K 

Machine on Wheels Option 

Push Pull 

PPLU36-24V-8M 



TIG Torch 

SR-26TR-4MCP50 



69





MULTI 500SWF - Plus Concept 

AC/DC TIG 

DC 

DC 

Multifunction 

TIG 

HF TIG 

Pulse 

AC/DC TIG 

MIG Welding System 

Pulse MIG 


FEATURES 

HF Plasma Cut 



OFF 

ON 

P 


MMA DC Stick 


VRD 


Push 

Standard 

Pull Ready 

MIG 


HF Plasma 

control 

Cut 

Lift Arc TIG 


P 


MMA DC Stick 



PLC PFC 

VRD I5amp 





VRD 

Lift Arc TIG 

Voltage Reduction HF TIG Device 

4GR PFC 

PLC 



Touch Button 


Lift Arc TIG 


PFC 



CNC 




• New CNC Connection “Plus Concept” Power Line Technology 

Controller 


• Latest European IGBT Inverter Technology 

• 14 Touch Synergic Button MIG programs 

Standard MIG 

Spool Gun 

Australian Spool Standards Gun 

Pulse MMA MIGDC Stick 


• 2/4T Trigger Functions • Up Slope - Down Slope 

• Variable Start Current and Crater Current 

• Simple selection of welding programs 



Plasma Cut 

Plasma Cut 

HF Plasma Cut 

• Simple Touch Button interface for Standard easy MIG operation 

CNC 

Overview 

GWR 

The MULTI-500WSWF is a complete and powerful multifunction DC inverter welding machine - 3 phase 415V. An industrial machine 







with multiple welding functions including Pulse MIG, Double Pulse MIG, High Speed MIG, DC TIG, and DC MMA (STICK). User friendly 



Plasma Cut 

HF Plasma Cut 

programs with synergic function are provided for all the welding processes making it suitable for even the inexperienced user. 

The MULTI-500WSWF encompasses all facets of the new PLUS CONCEPT technology development. PLUS CONCEPT is an 

innovative solution that is revolutionising the welding industry. Now high efficiency welding is possible with Gas Metal Arc Welding, 

CNC PLC GWR P 



Pulse Arc and standard applications. The forced dynamism of the PLUS CONCEPT achieves an ultra fast transfer rate into 2Years 





the weld 

pool giving surprising results. It increases the welding speed up to 45% and, at the same time, it increases the penetration of the weld. 

Higher speed, better penetration and less spatter means less energy used during the deposit and reduced distortion during welding. 

Using the Double Pulse function provides the ability to produce welds with TIG like finish with excellent control over the weld pool. 

The MULTI-500KWSWF is a professional industrial machine Push Pull Ready that is supplied complete with water cooler for water cooled torch 

connection, trolley with gas bottle support, also with Push Pull Torch interface connection. Ideal for boat building, heavy fabrication and 

general engineering, sheet metal workshops, stainless steel fabricators, transport engineering, repair and maintenance workshops, 

Designed and built to meet with European norms conformity. 

1 

MACHINE PACKAGE: KTRPM500SWFWC 

Standard option includes: Multi500SWF, Water Cooler, SB500-3M or SB500-4M, Earth / Arc Lead 50mm x 10m, 

2Years 

10M Interconnecting cables, UNI-MIG Twin Gauge Argon Regulator, Gas Hose, Trolley 

70 70 

4GR 


I5amp 


Phase 


High Speed Synergic Spool Gun / Push Pulse Pull MIG 

Twin Pulse 

OFF 

ON 

High Speed MIG/MAG I5amp IOamp 




Synergic MIG 

Spool Gun 

Pulse MIG 

 

The Ergonomic and Auto Learning System 


4GR 

is used in the powerful front panel interface 



Set 

where welding mode selection, program 

DC TIG 

HF TIG 

AC/DC TIG 

selection, adjustments and special 

Plasma Cut 

HF Plasma Cut 


settings coexist in a rugged panel, whereby 

with a simple touch the user can instantly see 


4GR 

the results they have selected. 

Hot Standard Start MIG/MAG OFF / Arc Force Spool 4 Gun Geared / Push Roller / Pull Anti Drive Sticking Synergic Smart Set 

GWR 



ON 

IOamp 





OFF 

ON 


DC TIG 

AC/DC Switchable TIG VRD 

Plasma Cut 

Standard MIG 


DC TIG 

GWR 



Plasma Cut 



MMA DC Stick 

Spool 

PLC 

Gun / Push Pull 


PLC 


IOamp 

P 


I5amp 




HF TIG 


4GR 


HF Plasma Cut 

Spool Gun 


P 

PHF TIG 


4GR 



GWR 

Spool Gun 

GWR 

IOamp 



IOamp 

AC/DC TIG 


Pulse MIG 


AC/DC TIG 

HF Plasma Cut 

P 




Pulse MIG 



HF Plasma Cut 

Pulse MIG 

P 

Interactive Front Panel 


Power supply ( -10% / +15% ) 

415V 3 Phase 

Phases 

3ph 

Fuses 

T32A 


60% @ 500 Amps 

100% @ 380 Amps 

Rated secondary current 500A 

Permanent Sec. Current 100% 380A 

Rated power 

26KVA 

Permanent power 100% 

17. 5KVA 

Overload protection 

DIGITAL 

TIG Regulation field 

10A-500A 

Regulation field 20A-500A 

Range MIG - MAG – MIG PULSE 20A-500A 

NO LOAD voltage (S) (K) 

90V 

Max secondary current 640A 

Short circuit limit 

050A 

Protection class 

IP21S 

Insulating class 

H 2Years 

Width - Height Length mm 340x600x620 

Weight Kg 85 

1Year 

Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)

MULTI 500SWF - Plus Concept 



500A WATER COOLED MIG WELDING TORCH 


QTY 1 


SNK500 


QTY 2 


PCTH500 

Tip Holder M8 SB500 

QTY 2 


PCGD38 

Gas Diffuser 

1 

2 

3 

4 

5 

QTY 10 


PCT0005-08 

PCT0005-09 

PCT0005-10 

PCT0005-12 

PCT0005-16 

PCTAL0005-09 

PCTAL0005-10 

PCTAL0005-12 

PCTAL0005-16 









Contact tip M8 Alloy Wire (1.6mm 

QTY 2 





Torch Model 

Description 

Part Number 

3 Mt 4 Mt 

SB500W Suregrip Ergo Torch Package SB500-3M SB500-4M 




40mm 

32mm 

10mm 





UMRWXWH 




Push Pull 

PPLUWC40-24V-8M 



TIG Torch 


Water Cooled TIG Torch Option 


71


MULTI AC/DC TIG SYNERGIC 500SWF 

DC TIG 

HF TIG 

AC/DC TIG 



FEATURES 

HF Plasma Cut 

VRD I5amp 

PFC P 


PLC 

GWR CNC 



Power Supply / Phases 

Fuses (TIG) A 

Duty Cycle @ 40ºC as per AS/NZ60974-1 

Rated secondary current A 500 

Permanent sec. current 100% A 320 

Rated Power (MMA)KVA 32 

Permanent power 100% (MMA) KVA 15 

Overload protection 

Thermal 

Regulation field in MMA mode A 20 ~ 500 

Regulation field in TIG DC mode A 5 ~ 500 

Regulation field in MIG-MAG mode A 20 ~ 500 

No load voltage (S) (K) 

74V 

Max secondary current A 800 

Short circuit limit A 850 

MMA electrode possibility mm 6,0 

Protection class Ip 21-S 

4150V 3 Phase 

T25 

40% @ 500 Amps 

100% @ 320 Amps 


H 

Width-Height-Length mm 310 x 430 x 550 

Weight Kg 85 2Years 

Overview 

The MULTI-SYNERGIC 500F is a complete and powerful multifunction DC inverter welding machine - 3 phase 415V. 

An industrial machine with multiple welding functions including Pulse MIG, Double Pulse MIG, Manual MIG, DC TIG, and DC MMA. 



User friendly programs with synergic function are provided for all the welding processes making it suitable for even inexperienced user. 

MULTI SYNERGY is the modern solution for applications in the medium high current range where the development of modern synergy 

helps in the welding of different material such as aluminium, stainless steel, copper alloys and standard steel alloys, reducing thewelding 

cost and improving the overall efficiency of the welding. A complete range of easy to use programs provide excellent results 

even for first time users of digital machines. Using the Double Pulse MIG function provides the ability to produce welds with TIG like 

2Years 

finish as well as excellent control over the weld pool during welding. The highly efficient and robust inverter allows for a minimum of 

primary power input providing lower energy operating cost. The MULTI-SYNERGIC 500F is a professional industrial machine that is 

supplied complete with trolley with gas bottle support. Ideal for boat building, heavy fabrication and general engineering, sheet metal 

workshops, stainless steel fabricators and transport engineering workshops. 

Designed and built to meet with European norms conformity. 

MACHINE PACKAGE: KTRPM500FSYN 

Standard option includes: Multi Synergic 500SWF, DM360-3M or DM360-4M MIG Torch, Earth & Arc Lead 10M, 

UNI-MIG Twin Gauge Argon Regulator, Gas Hose 

1 

MACHINE PACKAGE: KTRPM500FSYNWC 

Standard option includes: Multi Synergic 500SWF with integrated water cooler, SB500-3M or SB500-4M MIG Torch, 

Earth & Arc Lead 10M, UNI-MIG Twin Gauge Argon Regulator, Gas Hose 

72 

Pulse MIG 



OFF 

ON 

P 


MMA DC Stick 


VRD 


Push 

Standard 

Pull Ready 

MIG 


HF Plasma 

control 

Cut 

Lift Arc TIG 




MMA DC Stick 



Lift Arc TIG 

HF TIG 



4GR PFC 




Touch Button 

PLC 





CNC 

Touch Button 

Spool Gun 



Plasma Cut 


4GR 


I5amp 


Phase 


High Speed Synergic Spool Gun / Push Pulse Pull MIG 

Twin Pulse 

OFF 

ON 

High Speed MIG/MAG 


AC/DC TIG 

Synergic MIG 

Spool Gun 

4GR 




Set 

OFF DC TIG 

Plasma Cut 

ON 

MMA IOamp Stick mode 



4GR 




GWR 




DC TIG 

AC/DC TIG 


Synergic 


Smart Set 

control 

Plasma Cut 

Standard MIG 

Spool Gun 



MMA DC Stick 


GWR 



PLC 

Standard MIG 

Pulse MIG 



HF Plasma Cut 

PLC 



IOamp 

I5amp 


Pulse MIG 

HF TIG 

HF Plasma Cut 

I5amp 

P 


HF TIG 

4GR 





P 


HF Plasma Cut 

P 



Plasma Cut 

Spool Gun 

GWR 



Plasma Cut 

GWR 


IOamp 


AC/DC TIG 

IOamp 



AC/DC TIG 



Pulse MIG 


HF Plasma Cut 

P 

Pulse MIG 


HF Plasma Cut 


P 


1Year 

Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

2Years 

WARRANTY 

(Power Source)

MULTI SYNERGIC 500SWF 





QTY 1 


SNK36 

Swan Neck Assemble 

1 

2 

3 

4 

5 

QTY 10 












QTY 2 


PCGD36 

Gas Diffuser 

QTY 2 



QTY 2 





Torch Model 

Description 

Part Number 


SB36 Digital Suregrip Ergo Torch PULSE DM3600-NMM2-MT2-30ER DM3600-NMM2-MT2-40ER DM3600-NMM2-MT2-30ER 




40mm 

32mm 

10mm 




Aluminium Wire 



Push Pull 

PPLU36-8M 



TIG Torch 




73

OFF 

RAZOR DIGITAL 200 AC/DC 

TIG/MMA 

VRD 

OFF 

OFF ON 

I5amp ON IOamp 

I5amp 

ON 

IOamp 


I5amp 


Voltage Reduction Device - Switchable Digital IOamp 


VRD 

240 Volts Inverter Single Phase 

240 Volts Single Welder 

Phase 




Welds: Aluminium, Magnesium, Zinc Alloys, Steels, Stainless, 

Cast Iron, Bronze, Copper 

I5amp 

DC TIG IOamp 

FEATURES 

HF TIG 

AC/DC TIG 

Lift Arc TIG 

DC TIG 

HF TIG 

240 Volts 

DC 

Single 

TIG 

Phase 


AC/DC TIG 

PFC 4GR 




104 Geared ~200 Roller Drive Amps Synergic Smart Set 


HF TIG 

AC/DC TIG 

AC/DC TIG with HF ignition 


AC/DC TIG 


Weld Cycle Display 

4GR 

MMA DC Stick 





Duty MMA Cycle DC Stick 30% @ Standard 160Amps 

MIG/MAG 



Standard MIG 

Touch Button 

VRD 



74 




PLC 

Lift Arc TIG 

PFC 


Plasma Cut 


GWR 



Touch Button 


Touch button 

- 2T / 4T / SPOT 

Spool Gun 

Pulse MIG 

- AC Standard / OFF AC MIGPulse / DC Spool / Gun DC Pulse / Pulse MMA MIG 


ON 

Weld Switchable Cycle VRD 


- AC Square Wave 20 - 250Hz 

Plasma Cut 

HF Plasma Cut 

- AC Balance Control Adjustable 


Plasma - Pulse Plasma MIGFrequency Cut 

HF Plasma 0.2 Cut- 200Hz 

- Pulse Width 10 - 90% 

DC TIG 

HF TIG 

- Base Current 10 - 200A 

- GWR Up Slope 0 -10 sec P 



- Down Slope 0 -15 sec 

HF Plasma Cut 

- Pre Gas 0 - 3 sec 


- Post Gas 0.5 -15 sec 

P 

MMA DC Stick 

Standard MIG 


I5amp 




to AS/NZ60974.1 


Pulse MIG 


Spool Gun 

Plasma Cut 

IOamp 


HF Plasma Cut 

AC/DC TIG 

Pulse MIG 

1 

HF Plasma Cut 

Year 

WARRANTY 

AC / AC Pulse / DC 

DC Pulse / MMA Selector 

2T / 4T / Spot 

Selector 




ieff (Amps) 15 

iMax (Amps) 29 

Rated Output 10-160A/26.4V MMA 

10-200A/18.0V TIG 


Duty Cycle @ 40ºC as per AS/NZ60974 

Adjustment Knob 

25%@200Amps TIG 

30%@160Amps MMA 

Effciency (%) 85 



IP21S 

Insulation Class B 

Size (mm) 

426x162x326 


10Kg3Years 

WARRANTY 

Overview 

The RAZOR200ACDC is a Digital Controlled Square Wave AC/DC TIG inverter welder. Intelligent digital control of the main functions 

are realised by software providing ease of operation and high accuracy. Full TIG functionality, offering simple step by step digital control 

of functions and parameters providing complete professional control. HF arc ignition provides pre-gas with instant arc ignition leaving 

no tungsten inclusion or contamination of the tungsten electrode. Digital set of Pre Gas Time, Start Current, Up Slope and Down Slope 

Time, Finish Current Level and Post Gas Time with the choice of 2T or 4T trigger function allows control of the welding process at a 

professional level from start to finish. Digital Pulse Control gives full parameter setting of Peak & Base Current, Pulse Frequency & Pulse 

Width providing control of heat input, penetration & distortion. AC Square Wave Balance gives 2Years control of the electron flow at the 

tungsten, the AC TIG arc can be adjusted from maximum oxide-layer cleaning on aluminium through to a deeper penetrating weld. 

Remote Control Interface provides optional remote amperage control at the torch or foot-pedal control. DC MMA welding delivers a 

smooth and stable arc for easy welding of electrodes producing high quality welds including cast Iron, stainless and low hydrogen. 

Arc Ignition and Arc Force control allows you to set the ideal arc condition no matter what electrode you choose. Optimised auto 

protection of the power input provides auto shut down of the machine when large scale fluctuations occur. Unique air channel design 

increases the heat dissipation of the power device, control circuits, minimises dust absorption, thereby greatly improving longevity and 

reliability. RAZOR200ACDC is the new standard for 240V AC/DC welders making it the ideal choice for experienced or novice welders of 

Aluminium, Stainless and Steel materials. Built to our specification 1and manufactured in compliance to AS/NZ60974.1 

MACHINE PACKAGE: KUMJRRZ200AC/DC 

Standard option includes: RAZOR200AC/DC Machine, SR26 TIG Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, 

2Years 

UNI-MIG Argon Flowmeter Regulator, 2M Gas Hose with fittings 

3Years 

Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)

RAZOR DIGITAL 200 AC/DC 

TIG/MMA - Digital Inverter Welder 








































Torch Model 

Description 

Part Number 

4m 8m 


TIG Kits 

RNK-26-150 

RedNeck Flexi Neck Modular Option 



TIG Rod 


Foot Control 

UTJRFC-4 

Remote Foot Control Option 


TIG Welding Gloves 

UMWG3 


75

OFF 

UNIMIG OFF ON TIG 200 AC/DC 

I5amp IOamp 

ON 




Square Wave, I5amp Pulse, IOamp Remote Control 


Welds: Aluminium, Zinc Alloy,Carbon Steels, Alloy Steels, Stainless, 

Cast Iron, Bronze, Copper 

I5amp 

DC TIG IOamp 

FEATURES 

HF TIG 

AC/DC TIG 

240 Volts 

DC 

Single 

TIG 

Phase 


AC/DC TIG 



HF TIG 

4GR 

MMA DC Stick 



4GR 




AC/DC TIG 



Duty Standard Cycle MIG/MAG 20% @ 170Amps 

Hot Synergic Standard Start Smart MIG/MAG Set & Arc Force 




Weld Cycle Adjustments 

VRD 

VRD 

Voltage Standard Reduction MIGDevice 

Voltage Standard Reduction MIG/MAG Device 

Standard Soft Touch Dial 

Lift Arc TIG 

Soft Lift 

Spool Touch Arc 

Gun 

TIG Dial 

PLC 

PFC 

PFC 


Power 

Power 

Factor 


Correction 

Plasma Cut 

GWR 


Australian Geared Wire Standards Drive 

Touch Button 

Touch Button 



CNC 


OFF 

OFF ON 


ON 

Spool Switchable Gun VRD I5amp 

Pulse 240 Volts MIGSingle Phase 

Spool Gun Switchable / Push Pull VRD 

Spool Gun 

Weld Cycle 

- AC Square Wave with 

Plasma Cut 

HF Plasma Cut 

DC TIG 

HF TIG 

AC/DC TIG 

Adjustable AC Balance Control 

Pulse Plasma MIG 

DC Cut TIG 

HF Plasma HF TIG Cut 

AC/DC TIG 

- Adjustable Pulse Control - 2 - 200Hz 

- Adjustable Base Current 20-90% 

- GWR 

4GR 

Adjustable Down Slope P 



0-10 sec 




- Adjustable Post Gas 1-10 sec 

HF Plasma Cut 

P 

MMA DC Stick 

Synergic Pulse MMA Program DC Stick 

Standard MIG 


Standard MIG 



Pulse MIG 


to AS/NZ60974.1 


PLC 





Spool Gun 

Spool Gun 

Plasma Cut 

Plasma Cut 

GWR 


IOamp 

IOamp 





Pulse MIG 

Pulse MIG 

HF Plasma Cut 

HF Plasma Cut 

1 

P 


Year 

WARRANTY 

AC / DC Selector 

Pulse Selector Switch 




ieff (Amps) 

14.6 TIG 

17.0 MMA 

Rated Output 

20-170Amps MMA 

10-200A/17.4V TIG 



20%@185Amps 

100%@90Amps 


20%@170Amps MMA 

100%@80Amps TIG 




IP21S 


F 

2Years 3Years 

Size (mm) 

510x330x360 

Weight (kg) 

30Kg 

WARRANTY 

WARRANTY 

Overview 

The UNIMIG 200AC/DC is a 240V square wave AC/DC TIG inverter welder incorporating full TIG functionality including AC balance 

control, pre gas, down slope, post gas, variable pulse parameters, HF start with 2T/4T trigger control. The HF arc start provides easy 

arc ignition preventing tungsten inclusion and contamination of the tungsten electrode. The adjustable Down Slope and Post Gas 

combined with the 2T/4T trigger function gives you control of the welder allowing you to control the start and finish of the weld process 

at a professional level. The addition of a fully adjustable pulse function of frequency, base current and pulse width gives you the added 2Years 

capability to better control heat input into the work, control penetration & control distortion. AC balance control lets you set the AC TIG 

arc for cleaning of the oxide layer on aluminium and adjustment for a deeper penetrating weld. Combining the functions of the 

UNIMIG 200AC/DC ensures comprehensive control of the welding parameters when welding both AC and DC weldable materials 

giving you the ability to produce professional TIG welds. The DC MMA welding capability delivers a smooth and stable arc allowing 

easy welding with electrodes obtaining high quality welds including cast Iron, stainless and low hydrogen. Addition of the optional Foot 

Control provides variable amperage adjustment during welding. The UNIMIG 200AC/DC is ideal for multiple applications; aluminium & 

stainless steel fabrication and repair and maintenance applications. Robust & reliable. 

built to our specification and manufactured in compliance to AS/NZ60974-1 

1 

MACHINE PACKAGE: KUMJR200AC/DC 

Standard option includes: KUMJR200AC/DC Machine, SR26 TIG Torch x 4m, 

Earth Lead & Arc Lead 25mm x 4m, UNI-FLAME Argon Flowmeter Regulator, 2M Gas Hose 

2Years 

with fittings 

3Years 

76 


Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)

UNIMIG TIG 200 AC/DC 

Square Wave, Pulse, Remote Control 








































Torch Model 

Description 

Part Number 

4m 8m 


TIG Kits 

RNK-26-150 

RedNeck Flexi Neck Modular Option 




UTJRTROLLEY 

Trolley Option 


Foot Control 

UTJRFC 




UMWG3 


77

OFF 

UNIMIG OFF ON 

I5amp 

TIG 315 AC/DC 

IOamp 

ON 




Square Wave, 

I5amp 

Pulse, 

IOamp 



Welds: Aluminium, Zinc Alloy,Carbon Steels, Alloy Steels, Stainless, Cast Iron, 

Bronze, Copper 

I5amp 

DC TIG IOamp 

FEATURES 

HF TIG 

AC/DC TIG 

240 Volts 

DC 

Single 

TIG 

Phase 


AC/DC TIG 



HF TIG 

4GR 

MMA DC Stick 



4GR 




AC/DC TIG 



Duty Standard Cycle MIG/MAG 20% @ 300 Amps 

Hot Synergic Standard Start Smart MIG/MAG Set & Arc Force 




Weld Cycle Adjustments 

VRD 

VRD 

Voltage Standard Reduction MIGDevice 

Voltage Standard Reduction MIG/MAG Device 

Standard Soft Touch Dial 

Lift Arc TIG 

Soft Lift 

Spool Touch Arc 

Gun 

TIG Dial 

PLC 

PFC 

PFC 


Power 

Power 

Factor 


Correction 

Plasma Cut 

GWR 


Australian Geared Wire Standards Drive 

Touch Button 

Touch Button 



CNC 


OFF 

OFF ON 


ON 

Spool Switchable Gun VRD I5amp 

Pulse 240 Volts MIGSingle Phase 

Spool Gun Switchable / Push Pull VRD 

Spool Gun 

Weld Cycle 

- AC Square Wave with 

Plasma Cut 

HF Plasma Cut 

DC TIG 

HF TIG 

AC/DC TIG 

Adjustable AC Balance Control 

Pulse Plasma MIG 

DC Cut TIG 

HF Plasma HF TIG Cut 

AC/DC TIG 

- Adjustable Pulse Control - 1 - 200Hz 

- Adjustable Base Current 20-90% 

- GWR 

4GR 

Adjustable Down Slope P 



0-10 sec 




- Adjustable Post Gas 1-10 sec 

HF Plasma Cut 

P 

MMA DC Stick 

Synergic Pulse MMA Program DC Stick 

Standard MIG 


Standard MIG 



Pulse MIG 


to AS/NZ60974.1 


PLC 





Spool Gun 

Spool Gun 

Plasma Cut 

Plasma Cut 

GWR 


IOamp 

IOamp 





Pulse MIG 

Pulse MIG 

HF Plasma Cut 

HF Plasma Cut 

1 

P 


Year 

WARRANTY 

AC / DC Selector 

Pulse Selector Switch 




ieff (Amps) 

9 TIG 

13 MMA 

Rated Output 

20-300A MMA 

10-315A TIG 



20%@315Amps 

100%@190Amps 


20%@300Amps 

100%@180Amps 




IP21S 


F 

Size (mm) 

560x365x355 


37Kg 3Years 

Certification Approval 

AS/NZ60974-1 

WARRANTY 

WARRANTY 

Overview 

The UNIMIG 315AC/DC is a 415V square wave AC/DC TIG inverter welder incorporating full TIG functionality including AC balance 

control, pre gas, down slope, post gas, variable pulse parameters, HF start with 2T/4T trigger control. The HF arc start provides easy arc 

ignition preventing tungsten inclusion and contamination of the tungsten electrode. The adjustable Down Slope and Post Gas 

combined with the 2T/4T trigger function gives you control of the welder allowing you to control the start and finish of the weld process at 

a professional level. The addition of a fully adjustable pulse function of frequency, base current 2Years and pulse width gives you the added 

capability to better control heat input into the work, control penetration & control distortion. AC balance control lets you set the AC TIG 

arc for cleaning of the oxide layer on aluminium and adjustment for a deeper penetrating weld. Combining the functions of the 

UNIMIG 315AC/DC ensures comprehensive control of the welding parameters when welding both AC and DC weldable materials 

giving you the ability to produce professional TIG welds. The DC MMA welding capability delivers a smooth and stable arc allowing easy 

welding with electrodes obtaining high quality welds including cast Iron, stainless and low hydrogen. Addition of the optional Foot Control 

provides variable amperage adjustment during welding. The UNIMIG 315AC/DC is ideal for multiple applications; aluminium & stainless 

steel fabrication and repair and maintenance applications. Robust & reliable, built to our specification and manufactured in compliance to 

AS/NZ60974-1 

1 

MACHINE PACKAGE: KUMJR315AC/DC 

Standard option includes: KUMJR315AC/DC Machine, SR26 TIG Torch x 4m, 

Earth Lead & Arc Lead 35mm x 4m, UNI-FLAME Argon Flowmeter Regulator, 2M Gas Hose 

2Years 

with fittings 

3Years 

78 


Year 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)

UNIMIG TIG 315 AC/DC 

Square Wave, Pulse, Remote Control 








































Torch Model 

Description 

Part Number 

4m 8m 


Water Cooling Option 

SR-18-4MCP50 

SR-18-8MCP50 

Water Cooled Torch Option 



Foot Control 

UTJRFC 




UMWG3 


UTJRTROLLEY3 

Water cooled Trolley Option 


79

AC/DC TIG 

AC/DC OFF MULTIWAVE INVERTER WELDER 

ON 


DIGITAL Switchable VRD 500Amp 240 Volts Single Phase AC/DC 240 Volts Single Phase Inverter Welder 

Welds: Aluminium, Magnesium, Zinc Alloys, Steels, Stainless, Cast Iron, Bronze, 

VRD 


FEATURES 


Pulse MIG 


Lift Arc TIG 

VRD I5amp 

PFC 



MMA HF Plasma DC Stick Cut 


P 

Synergic 

Lift 

Pulse 

Arc TIG 

HF TIGProgram 


4GR PFC 




I5amp 

OFF 


4GR 

AC/DC Lift arc or HF TIG with PULSE 



Set 

DC TIG 

OFF 

ON 

ON 

MMA IOamp Stick modeI5amp 


4GR 






Synergic Pulse Programs 

High Speed Synergic Pulse MIG 

DC TIG 

HF TIG 

AC/DC TIG 

Twin Pulse 



IOamp 


I5amp 


HF TIG 


4GR 


IOamp 


AC/DC TIG 

IOamp 



AC/DC TIG 




Touch Button 

PLC 




Plasma Cut 

Standard MIG 



MMA DC Stick 

GWR 



HF Plasma Cut 

Spool Gun 

P 



Pulse MIG 




Plasma Cut 

HF Plasma Cut 

CNC 

Touch Button 

Spool Gun 



GWR CNC 



PLC 

Standard MIG 

Pulse MIG 



HF Plasma Cut 

P 


PLC 



Spool Gun 

GWR 



Plasma Cut 

GWR 


P 

Pulse MIG 


HF Plasma Cut 


P 





Regulation field in MMA mode Amp 20 - 320 

Regulation field in TIG DC mode Amp 5 - 500 

Regulation field in TIG AC mode Amp 12 - 500 

Regulation field in MIG-MAG Amp 10 - 400 

Balance TIG AC mode % 10 - 90 

Duty Cycle @ 40ºC as per AS/NZ60974-1 40%@500Amps TIG 

Rated secondary current A 500 

Permanent sec, current 100% @ 320 

Rated Power (MMA) KVA 21 

Permanent power 100% (MMA) KVA 14,3 

Frequency TIG AC mode Hz 20 - 200 

No load voltage (S) (K) V 92 

Max secondary current A 500 

2Years 

Short circuit limit A 550 

MMA electrode possibility mm 6.0 

Protection class Ip 21-S 


H 

TIG ignition 

HF or Lift Arc 

Remote control 

Analog and Digital 

Width-Height-Length mm 310 x 1100x 1000 

Weight Kg 85 

WARRANTY 

WARRANTY 

Overview 

A High Powered 500AMP AC/DC Multifunction Welder with all the latest innovations and features of the Multi Wave family. 

The Multi Wave 500AMP has 40% duty cycle at 500amps and is ideal for fabrication in heavy applications. An industrial machine with 

multiple welding functions with Manual and Synergic selection of TIG AC/DC, Pulse TIG AC/DC, TIG Mix Arc with the innovative Multi 

Wave approach with the latest innovations that grant improvement in the quality and carry the results to the highest level with theminimum 

effort. MMA electrode features selection of DC+, DC- and AC with auto-change of welding polarity and synergic material 

thickness adjustment. The base power source includes built-in water cooling and can be used both in TIG and MIG/MAG. Addition of 

the MIG Wire Feeder provides synergic MIG/MAG and Pulse MIG function with the technology of Plus Concept. 

1 

MACHINE PACKAGE: KTRMW500AC/DC 

Standard option includes: Multi Wave 500AC/DC, SR18-4MCP50, Earth / Arc Lead 35mm x 4m, 

UNI-FLAME Argon Flowmeter Regulator, Gas Hose 

80 

1Year 

Year 

WARRANTY 

2Years 

WARRANTY 

2Years 

WARRANTY 

(Power Source)

AC/DC MULTIWAVE INVERTER WELDER 

DIGITAL 500Amp AC/DC Inverter Welder 


380A WATER COOLED TIG WELDING TORCH 






































Torch Model 

Description 

Part Number 

4m 8m 

SR18 Suregrip Tig Torch Package c/w QF Gas Connect SR-18-4MCP50 SR-18-8MCP50 


Digital Remote Water Cooled Torch 

MIG Wire Feeder 

TRMWSWF 

MIG/MAG Pulse Wire Feeder Option 

SB500 

Water Cooled Torch Option 


Foot Control 

UTMWFC 



TIG Torch Remote 

Torch Remote Amp Control Option 


81



SITECUT 10 

Plasma - 25Amp Inverter Plasma Cutter 


Cuts: Steels, Stainless, Cast Iron, Brass, Copper. Aluminium 

VRD 

FEATURES 


Spool Gun 

Lift Arc TIG 

Plasma Cut 


OFF 


Pulse MIG 

DC TIG 

HF Plasma Cut 

ON 

I5amp 


8mm Cut on Mild Steel 


HF TIG 

IOamp 


AC/DC TIG 

Thermal Overload Indicator 

Torch Protection Indicator 

PFC I5amp 


GWR 

240 Geared Volts Wire Single Drive Phase 

P 

Synergic 240 Volts Pulse Single Program Phase 


4GR 





HF TIG 


to AS/NZ60974.1 


AC/DC 

MMA 

TIG 

DC Stick 



• Built in air compressor 

- eliminating the need for external compressor 

4GR 

• Advanced Inverter Technology 



Touch Button 

Standard MIG 

• Compact and ergonomic design 

Spool Gun 

• Light industrial application 

• High quality Italian Plasma torch with drag tip technology 

• Post flow torch cooling with auto stop for rapid restrike 

• Standard Suitable MIG/MAGto cut all Spool electrically Gun / Push Pull conductive materials 



Plasma Cut 

• Pilot arc control allows uninterrupted arc across gaps 

CNC 


Spool Gun 

Plasma Cut 

GWR 


PLC 


Pulse MIG 

HF Plasma Cut 

P 



GWR 


Pulse MIG 

HF Plasma Cut 

P 



Stepless Amperage Adjustment 


ON / OFF Switch 


Duty Cycle @ 40°c as per AS/NZ60974-1 35% @ 25 Amps 

Rated Power (KVA) 3.10 

Output Current Range (A) Plasma 8-25 

Max OCV Range (V) 460 

Max Current (A) 25 

Insulation Class - Inverter 

H 

Insulation Class - Compressor 

F 


IP21S 

Plasma Arc Starting 

Pilot ARC 

Air Flow (l/min) 80 

Max Cutting Thickness (mm) 10 

Dimensions (mm) 420 x 185 x 380 

Weight (kg) 10 

Year 

WARRANTY 

Overview 

The SiteCut 10 is a 240v Plasma cutting system produced using the latest Inverter Technology. The SiteCut 10 has a built in air 

compressor - eliminating the need for external air compressor. The SiteCut 10 produces a high temperature plasma stream, enabling 

effortless cutting of all electrically conductive materials including steel, cast Iron, stainless steel, copper, aluminium brass etc. 

The SiteCut 10 is equipped with a high quality Italian manufactured Plasma Torch developed specifically to provide a non HF start of 

the Plasma arc for reduced interference to other electronics . The SiteCut 10 has outstanding performance with powerful, fast and 

accurate cutting capability, the Pilot Arc control provides uninterrupted cutting across gaps such as in expanded mesh. 

The SiteCut 10 is ideal for a wide range of applications including sheet metal contractors and fabricators, plumbing, site work, 

automotive, ducting work, farm maintenance and metal artwork industries. The Site Cut 10 is packaged with a tough PT-25C Plasma 

Torch, earth lead and air regulator. The fitted PT-25C Plasma torch is the latest in Plasma torch design and provides drag tip 

technology allowing constant contact with the work piece during the cutting process providing fast accurate cuts with minimal material 

distortion. The SiteCut 10 is the ultimate in plasma cutting portability. 

Built to our specification and manufactured in compliance to IEC 60974-1 

1Year 

MACHINE PACKAGE: SITECUT10 

SiteCut 10 package includes: SiteCut 10 Machine, PT25C Plasma Torch 4m, Earth Lead 16mm x 4m 

82 

1 

WARRANTY 

(Power Source)

SITECUT 10 

Plasma - 25Amp Inverter Plasma Cutter 


No Part Number Description 

1 51620.60 O-Ring 

2 52582 Electrode Hf -back arc striking 

3 60028 Air diffuser 

4 51318.06 Tip 0,65 (10-20A) back arc striking 

51318.08 Tip 0,8 (20-30A) back arc striking 

51318.09 Tip 0,9 (40A) back arc striking 

5 60389K Outside nozzel, 2 holes 

6 09605-Black Handle complete 

7 07301.20 Trigger 

6 

7 

1 

2 

3 

4 

5 

Torch Model 

Description 

Part Number 

4m 

S25 Plasma Torch 09627 


UMWG1 

MIG Welding Gloves Option 



Welding Goggles 

UMAWG 

Automatic Welding Goggles Option 


HI-VIS Leather Jacket 

UMWJ2730XL 

UMWJ2730XXL 


83

Synergic 

DC 

Smart 

TIG 

Set 

HF TIG 

AC/DC TIG 

VIPERCUT 40 PLASMA 


Plasma Over Temperate control - 40 Amp Inverter Plasma Cutter 



FEATURES 

HF Contact ARC Start 

VRD 


MMA DC Stick 

Pulse MIG 

Standard MIG 

HF Plasma Cut 

P 


Lift Arc TIG 


4GR 



OFF 

ON 

10mm Switchable Cut VRD on Mild 240 Steel 

Volts Single Phase 

Spool Gun 

Pulse MIG 

DC TIG 

Plasma Cut 


I5amp 


Stepless Amperage Control 

HF TIG 

HF Plasma Cut 

IOamp 


AC/DC TIG 

Power Indicator Light 


Stepless Amperage Adjustment 

PLC PFC I5amp 


240 Power 

Push 

Volts 

Pull 

Line Single 

Ready 

Controller Phase 

IOamp GWR 

240 Geared Volts Single Wire Phase Drive 


P 


4GR 





HF TIG 


to AS/NZ60974.1 

AC/DC 

MMA 

TIG 

DC Stick 




• Light industrial application 

4GR • Strong metal housing 




Touch Button 

Standard MIG 

Spool Gun 

Pulse MIG 

• Tip can be contacted and dragged on cutting material 

• Light weight and compact 



CNC 


Spool Gun 

Plasma Cut 

GWR 




PLC 


Pulse MIG 

HF Plasma Cut 

P 



Plasma Cut 

GWR 


HF Plasma Cut 

P 





Duty Cycle @ 40°c as per AS/NZ60974-1 25% @ 40Amps 

100% @ 20Amps 



Rated Output Voltage (V) 310 


F 


IP21S 


HF Touch 

Air Flow Draw Off (l/min) 170 

Air Flow Pressure (Bar) 

5-6 (70-87 psi) 

Cutting Thickness - Clean (mm) 10 

Cutting Thickness - Severance (mm) 12 

Dimensions (mm) 460 x160 x 320 


Overview 

The VIPERCUT40 is an inverter-based Plasma cutting machine produced using the latest in IGBT technology. Low cost and portable thismachine 

is reliable, robust and stacked with features that you can expect from a quality Plasma Cutter. The CUT40 produces a high 

temperature plasma stream enabling effortless cutting of all electrically conductive materials including steel, cast Iron, stainless steel, 

copper, aluminium brass etc. Connection of the CBR50 Plasma torch provides effortless starting of the cut with powerful, fast and 

accurate cutting capability, additional is the benefit of longer life cycle consumable electrodes and cutting tips. The HF contact start 

function allows the torch tip to be placed directly onto the work piece during start up and also during the cutting process helping to 

provide more accurate cutting and cleaner start of the cut. The VIPER40 is an exceptional machine that is suitable for a wide range of 

applications including sheet metal fabrication, light industrial use, site work, automotive, ducting work, repair and maintenance services. 

The VIPER40 gives you the best of both worlds – great portability, with the power to get the job done. 


1 

Product Code: KUPJRVC40 

Standard option includes: VIPERCUT40 Machine, Direct connect CBR50 Plasma Torch 4m, 

Direct Connect 3M Earth Lead 

84 

Year 

WARRANTY 

(Power Source)

VIPERCUT 40 PLASMA 

Plasma - 40 Amp Inverter Plasma Cutter 


CBR50 PLASMA TORCH AIR COOLED 

Rating: 50A Air/N2 Gas, @ 60% duty cycle. 

1 

4 

3 

Torch Model 

Description 

Part Number 

4m 

2 

No WGA Part No. Description 

1 SG5014R Plasma Handle 

2 SC2516R Plasma safety Trigger 

3 1521-HF Electrode Hafnium 

4 1518-HF Electrode Hafnium Extended 

5 SC1510 Swirl Ring 

6 1304 Cutting Tip 

7 13007 Cutting Tip Extended 

8 5.710.121 Retaining Cap 

9 1394S-10 Shield Cap Hand 

CBR50 PLASMA TORCH 

CBR50-40/60-MI6x1.5 

7 

9 

5 

6 

8 

Air Filter Cartridge 

50505-48 

Sub-Micronic Cartridge Option 



Air Filter 

50500-12 

Sub-Micronic Air Filter Option 



UMAWG 




UMWG1 

MIG Welding Gloves Option 


85



OFF 

RAZOR CUT ON 45I5amp 

IOamp 

Lift Arc TIG 

Switchable DC TIG VRD 

240 Volts HF Single TIG Phase 

240 Volts AC/DC Single TIG Phase 




PFC 4GR 

VRD 

OFF 


ON 




IOamp 

Lift Arc TIG 

DC TIG 

HF TIG 

AC/DC TIG 





VRD 



I5amp 

FEATURES 

Spool Gun 

PFC 



Lift Arc TIG 

Pulse MIG 

4GR 

16mm 

MMA 

Cut 

DC Stick 

on Mild Standard Steel MIG/MAG 




DC TIG 

HF TIG 




AC/DC TIG 

Torch Protection Light 


Air Pressure Check 

Plasma Cut 

HF Plasma Cut 

PFC 

VRD 


Australian Touch Standards Button 

GWR 




Touch Button 


CNC 

Lift Arc TIG 



PFC I5amp 

CNC 


Touch Button 



P 


Suitable MMA Standard DC Stick MIG for Pure Standard Sine Spool MIG/MAG Gun Wave 


Synergic Over Pulse Temperate Program OFF control 

Generators only 

ON 


2T / 4T Trigger Control 



Standard MIG 


PLC 

DC TIG 

Connection 



Standard MIG 

PLC 




4GR 

I5amp 


Plasma Cut 

Spool Gun 


GWR 

HF TIG 


Computer Numerical Control 

Plasma Cut 

4GR 


Spool Gun 


IOamp 

GWR 


Spool Gun Pulse / Push MIG Pull 


IOamp 


HF Plasma Cut 

Pulse MIG 


P 

AC/DC TIG 


HF Plasma Cut 

Pulse MIG 

P 




CNC 


HF TIG 

• Tolerant CNC Connection to variable Power Line power Controller supply Geared Wire Drive 


• In-built Air Regulator with preset air pressure 

4GR 

• 

4 

Light 

Geared Roller 

weight 

Drive 

and 

Synergic 

compact 

Touch Button 

Standard 

Smart Set 

MIG 

Spool Gun 

Pulse MIG 

• Strong metal housing, with plastic front and rear covers 

Standard 

Digital 

MIG/MAG 

Display 

CNC 


Overview 


The RAZORCUT45 is an inverter-based Plasma cutting machine produced using the latest in IGBT technology. This machine is reliable, 

robust and stacked with features that you can expect from a quality Plasma Cutter. The RAZORCUT45 produces a high temperature 

plasma stream providing effortless cutting of all electrically conductive materials including steel, cast Iron, stainless steel, copper, 

2Years 

aluminium brass etc Push . Pull The Ready RAZORCUT45 is equipped with a high quality SureGrip SC80 Plasma torch with Euro connection,developed 

specifically to enhance and improve the cut quality of the RAZORCUT45 machine. Connection of the SC80 Plasma torch provides 

effortless starting of the cut with powerful, fast and accurate cutting capability, additional is the benefit of longer life cycle consumable 

electrodes and cutting tips. The RAZORCUT45 is an exceptional machine that is suitable for a wide range of applications including 

sheet metal fabrication, light industrial use, site work, automotive, ducting work, repair and maintenance services. The RAZORCUT45 is 

packaged with a tough SureGrip SC80 Plasma torch, earth lead and air regulator. The RAZORCUT45 gives you the best of both worlds 

great portability, with the power to get the job done. Built to our specification and manufactured in compliance to AS/NZS 60974-1 

1 

Product Code: KUPJRRW45 

Standard Package includes: RAZORCUT45 Machine, SC80 x 6m Plasma Torch, Earth Lead 4m, 

gas connection fitting 2Years 3Years 

86 


Spool Gun 

Plasma Cut 

GWR 


Plasma Cut 


to AS/NZ60974.1 

PLC 

MMA DC Stick 

AC/DC TIG 


PLC 


Pulse MIG 

HF Plasma Cut 

P 



GWR 

Plasma Cut 

GWR 


HF Plasma Cut 

P 




HF Plasma Cut 

P 

Synergic Pulse 1Program 


WARRANTY 

WARRANTY 

Air Pressure Gauge 

Year 

Year 


Stepless 



Duty Cycle @ 40°c 

25% @ 45Amps 

100% 22.5Amps 


imax (A) 29.2 

ieff (A) 15 




F 


IP21S 


Piolt L/F 

Air Flow Pressure (MPA) 

0.5 (75 psi) 

Air Flow Rate l/min 2Years 

189 3Years 




Weight (Kgs) 9.8 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

WARRANTY 

(Power Source)

RAZOR CUT 45 



SC80 PLASMA TORCH AIR COOLED 


12 9 

5 

10 

1 

2 

3 

4 

6 

13 

11 

7 8 

Gouging 

Contact cutting 

Stand off cutting 

Torch Model 

Description 

Part Number 

6 Mt 

Surecut TM Plasma Cutting Torch Package WG-SC80-60-CC1 

Circle Cutting Kit 

No Part No. Description 

1 SC8002 Cooling Tube 

2 SC8004 Electrode 


5 SC8020-09 Cutting Tip 0.9mm 

4 SC8020-10 Cutting Tip 1.0mm 40-50A 

SC8020-13 Cutting Tip 1.3mm 70-80A 

6 SC8030 Retaining Cup 

7 SC8040 Stand Off Guide 

8 SC8051 Cuting Buggy 

9 SC8026-10 Cutting Tip Contact 1.0mm 

SC8026-11 Cutting Tip Contact 1.1mm 



10 SC8031 Sheild Cap Body 

11 SC8041 Sheild Cap 

12 SC8028-16 Gouging Tip 1.6mm 

13 SC8043 Sheild Cap Gouging 

SC8050 

Circle Cutting Kit Option 


Air Filter 

50500-12 




UMAWG 




50505-48 



CNC Torch 

SCM80R 

CNC Plasma Torch 


87

Power 4 Geared Factor Roller Correction Drive 

OFF 

RAZOR CUT 80 

VRD 









FEATURES 

Spool Gun 

Lift Arc TIG 

Touch Button 

PFC 



VRD 

CNC 


OFF 

ON 


GWR 


Geared CNC Connection Wire Drive 

Synergic Over Smart Temperate Set control 

MMA DC Stick 


DC TIG 

ON 

Pulse 

Standard 

MIG 

MIG 





HF Plasma Soft Touch CutDial 

OFF 

ON 

I5amp 

I5amp 

IOamp 



Computer 

PLC 

240 Volts Single Phase Numerical 


Control 

P 

MMA DC Stick GWR 


Synergic Power Pulse Line Program Controller 


Connection 


I5amp 


HF TIG 

Spool Gun 

4GR 

Plasma Cut 


IOamp 


AC/DC TIG 

Pulse MIG 


HF Plasma Cut 

P 




IOamp 




Lift Arc TIG 

DC TIG 

Touch Button 

PFC 




DC TIG 

HF TIG 

Air Pressure HF TIG Check AC/DC TIG 

Standard MIG 


Spool Gun 

4GR 


4GR 




AC/DC TIG 





Plasma Cut 

HF Plasma Cut 

CNC 


MMA DC Stick 


• Safe Euro torch connection 


• In-built Air Regulator with preset air pressure 

Touch Button 

Standard MIG 

Spool Gun 


• Light 

Standard MIG 

weight and Spool compact 

Gun 

Pulse MIG 

• Strong metal housing, with plastic front and rear covers 



CNC PLC 




to AS/NZ60974.1 

PLC 

MMA DC Stick 

Standard Power MIG/MAG Line Controller 


Plasma Cut 

PLC 


GWR 


GWR 


Spool Gun Geared / Push Wire Pull Drive 

Plasma Cut 

HF Plasma Cut 

P 



GWR 


P 



HF Plasma Cut 

P 


1 


Stepless Amperage Control 

Year 

WARRANTY 




Power Supply / Phases (V-Ph) 415 - 3 +/- 15% 

Duty Cycle @ 40°c 

40% @ 80Amps 

100% @ 50.6Amps 

Rated Power (KVA) 22 

imax (A) 20 

ieff (A) 12.6 




F 


IP21S 


Piolt L/F 

Air Flow Pressure (MPA) 

0.5 (75 psi) 

Air Flow Rate l/min 189 



Dimensions (mm) 2Years 

560 x 3Years 220 x 415 

Weight (Kgs) 16 

Certification Approval AS/NZS 60974-1 

WARRANTY 

WARRANTY 

Overview 

The RAZORCUT80 is an inverter-based Plasma cutting machine produced using the latest in IGBT technology. This machine is 

reliable, robust and stacked with features that you can expect from a quality Industrial Plasma Cutter. The RAZORCUT80 produces a 

high temperature plasma stream providing effortless cutting of all electrically conductive materials 2Yearsincluding steel, cast Iron, 

stainless steel, copper, aluminium brass etc. The RAZORCUT80 is equipped with a high quality SureGrip SC80 Plasma torch with 

Euro connection,developed specifically to enhance and improve the cut quality of the RAZORCUT80 machine. Connection of the SC80 

Plasma torch provides effortless starting of the cut with powerful, fast and accurate cutting capability, additional is the benefit of longer 

life cycle consumable electrodes and cutting tips. The RAZORCUT80 is an exceptional machine that is suitable for a wide range of 

applications including Industrial use, sheet metal fabrication, site work, automotive, ducting work, repair and maintenance services. 

The RAZORCUT80 gives you the best of both worlds great portability, with the power to get the job done. Built to our specification and 

manufactured in compliance to AS/NZS 60974-1 

1 

Product Code: KUPJRRW80 

Standard Package includes: RAZORCUT80 Machine, SC80 x 6m Plasma Torch, 

Earth Lead 4m, gas connection fitting 

88 

Year 

WARRANTY 

WARRANTY 

2Years 

WARRANTY 

3Years 

WARRANTY 

(Power Source)

RAZOR CUT 80 



SC80 PLASMA TORCH AIR COOLED 


12 9 

5 

10 

1 

2 

3 

4 

6 

13 

11 

7 8 

Gouging 



Torch Model 

Description 

Part Number 

6 Mt 

Surecut TM Plasma Cutting Torch Package WG-SC80-60-CC1 

Circle Cutting Kit 

No Part No. Description 




5 SC8020-09 Cutting Tip 0.9mm 














SC8050 

Circle Cutting Kit Option 



50505-48 



Air Filter 

50500-12 




UMAWG 



CNC Torch 

SCM80R 

CNC Plasma Torch Option 


89

Power 4 Geared Factor Roller Correction Drive 

Synergic Over Smart Temperate Set control 



VRD 


ON 

P-TRONIC 100 




Plasma Standard MIG/MAG 

MMA DC Stick 

- 100 Spool Gun / Push Amp Pull Plasma 


Cutter 


FEATURES 

Spool Gun 

Lift Arc TIG 

Touch Button 

PFC 



VRD 

CNC 


OFF 

ON 


GWR 


Geared CNC Connection Wire Drive 

OFF 

DC TIG 

Pulse 

Standard 

MIG 

MIG 





HF Plasma Soft Touch CutDial 

OFF 

ON 

I5amp 

I5amp 

IOamp 



Computer 

PLC 

240 Volts Single Phase Numerical 


Control 

P 

MMA DC Stick GWR 


Synergic Power Pulse Line Program Controller 


Connection 

I5amp 

HF TIG 

Spool Gun 

4GR 

Plasma Cut 

IOamp 



AC/DC TIG 

Pulse MIG 


HF Plasma Cut 

P 




IOamp 

Torch Alarm 

Output Current Control 

Cut Mode Selector 

Lift Arc TIG 

DC TIG 

Touch Button 

PFC 




DC TIG 

HF TIG 

Air Pressure HF TIG Check AC/DC TIG 

Standard MIG 


Spool Gun 

4GR 


4GR 




AC/DC TIG 





Plasma Cut 

HF Plasma Cut 

CNC 


MMA DC Stick 



to AS/NZ60974.1 

PLC 

MMA DC Stick 

Standard Power MIG/MAG Line Controller 

GWR 


Spool Gun Geared / Push Wire Pull Drive 

P 



Thermal Overload Indicator 


• Continuous adjustment of cutting current 

• Start arc with special pneumatic cycle systemto 

Touch avoid Button disturbing other Standard MIG equipment Spool Gun 

Standard MIG 

Spool Gun 

Pulse MIG 

• Post-gas function for effective cooling of the cutting torch 

• Automatic shutdown of the Gas for a quick 

Post re-restart the arc 





Plasma Cut 

Plasma Cut 

HF Plasma Cut 

HF Plasma Cut 

CNC PLC 



PLC 


GWR 


P 



GWR 


P 




Model P-TRONIC 100 

Code 

V0059AA 

Power Supply 415 - 3 +/- 15% 

Primary Current I1 MAX 21.5A 

Primary Current I1 EFF. 

15A 2Years 


IP21S 

Dimension (mm) 

345X610X600 

Weight Kg 

44 Kg 

MIN.-MAX. Secondary Current 20A/88V-100A/120V 

Output Current I2 60% 100A 100% 75A 

Output Voltage V2 60% 120V 100% 110V 

Max No Load Voltage U0 

310V 

WARRANTY 

WARRANTY 

• Safety contacts on the head of the torch, 

to ensure removal of parts safely 

• Special Cycle for cutting sheet metal grills 

• Special Cycle for gouging 

• Control pilot arc less than 10 A, 

to facilitate the cutting of the overlapped sheets 

Overview 

The P-Tronic 100 is a professional, portable three phase 415Vac inverter plasma cutter, equipped with a special system of power 

pneumatic start of the arc. The P-tronic 100 is supplied with a 6m plasma cutting torch PT100, with plug for quick connection to the 

source. Three different types of cutting cycles can be selected, standard cutting cycle, gouging (includes the use of parts specific to 

this case) and special cycle for the cutting of sheet metal grills. Excellent cut quality on mild steel sheets, galvanized steel, stainless 

steel, aluminum and copper. Connect directly to any compressed air source, 

1 

Product Code: TRPC100P 

Standard option includes: P-TRONIC 100 Machine, PT100 Torch 6m, Earth Lead 4m, 2Years 

90 

1Year 

Year 

WARRANTY 

2Years 

WARRANTY 

WARRANTY 

(Power Source)

P-TRONIC 100 

Plasma - 100 Amp Plasma Cutter 


PT-100 AIR COOLED PLASMA TORCH 

Rating: 30-100AMP, Air/N2, EN60974-7 100A @ 60% duty cycle, Air FLow: 200 plm, 

• 

(BS) 

= Standard Layout 

= Back Striking 


1 • 09700/TER Hand Torch Head 

1a 51190.41 O-Ring 

1b 09700.48 Cooling Tube 

2 09705 Handle with Switch 

3 • 52556/TER Electrode (BS) 

4 60025 Swirl ring 30-70A 

5 • 60026 Swirl ring 80-100A Gouging 

6 51245.09 Tip Contact Cutting ø 0.9, 30-40A (BS) 

7 51246.10 Tip Contact ø 1.0, 40-50A (BS) 

51246.11 Tip Contact ø 1.1, 50-60A (BS) 



• 51246.15 Tip Contact ø 1.5, 100A (BS) 

9 60500 Retaining Cap, 30-70A 


11 • 60444 Double Pointed Spacer (7&8 Only) 

12 51276.10 Contact Tip, ø 1.0, 40-50A (BS) 

51276.11 Contact Tip, ø 1.1, 50-60A (BS) 



51278.15 Contact Tip, ø 1.5, 100A (BS) 

14 51278G.22 Tip Gouging, 100A (BS) 

15 60502 Shield Cup Body 

16 60504 Sheild Cap, Hand, 40-70A 


18 60508 Sheild Cap, Gouging 

Torch Model 

Description 

Part Number 

Tecmo PT-100 Plasma Torch PT-100 


UMAWG 




Air Filter 

50500-12 




50505-48 



91

MACHINE OPTIONS 

Accessories 

UTJRFC 

Remote Amperage Foot Control 

• Sturdy metal construction 

• Ergonomic angle for pedal control 

• Strong return spring 

• Current limiting control 

Part No 

UTJRFC 

UTJRFC-2 

UTJRFC-4 

UTMWFC 

Description 

Foot Control / UNIMIG Range 

Foot Control / ARC400 

Foot Control 10K Pot / RAZORWELD 200AC/DC 

Foot Control / T&R Multi Wave Range 

UER1MS 

Remote Amperage Hand Control - ON / OFF 

• Can be replaced in 5 seconds without the use of tools. 

Part No 

ER1MS 

UER1MS-1/5/10 

Remote Amperage Hand Control - Vertical Adjustment 

• Fingertip control of amperage at the torch during welding. 


Part No 

UER1MS-1 

UER1MS-5 

UER1MS-10 

Description 

ON/OFF Adjustment switch 

Description 

Vertical Adjustment switch - 1K pot 



ER1MS-1H/5H/10H 

Remote Amperage Hand Control - Horizontal Adjustment 

• Fingertip control of amperage at the torch during welding. 


Part No 

UER1MS-1H 

UER1MS-5H 

UER1MS-10H 

Description 

Horizontal Adjustment switch - 1K pot 



UTJRWC-1 

Water Cooler -240v Single Phase 9 Litre 

• Rated Power 150W 

• Flow Rate of 5.3 l/min 

• Maximum start pressure of 500 kpa (70 psi) 

• Reservoir volume of 9 litre 

• In built fan cooled radiator 

• Quick connect water couplings 

• Independent on/off switch 

• Dimensions 415 x 220 x 380mm 

• Weight 18kg 

92

MACHINE OPTIONS 

Accessories 

UMJRTROLLEY2 

Trolley for Small Inverter WeldersWelder 


• Solid rear rubber wheels 

• Heavy duty castor wheels 

• Shelf for spares, leads, etc 

UTJRTROLLEY 

Trolley for RAZOR 200ACDC / UNIMIG 200ACDC Welder 




• Drawer for spares, leads, etc 

UTJRTROLLEY3 

Water CoolerTrolley for 315ACDC Welder 5 Litre 

• Accepts installation WC-30 water cooler 




• Includes Water Cooler 

UMJRTROLLEY4 

Trolley for RAZOR 250 / RAZOR 250 DIGITAL MST InverterWelder 




• Drawer for spares, leads, etc 

PLASMA AIR FILTERS 

Sub-Micronic Compressed Air Filtter 

Code: 50500-12 / 50505-48 

Filtering Degree: 

.01 pinch - 0.25 pm 

Maximum Pressure: 125 PSI - 8.5 bar 

Maximum Flow @ 80%: 2700 SCFH - 1250|/min 

Temperature Range: 1 5-1 40F / -1 0 +60C o 

Size Pipe: 

1/4 NPT 

Dimension: 

132 x 200 mm 

50500-12 

Overview 

50505-48 

‘AT 1000” is the perfect solution to the problems created by the contamination of the compressed air used in many plasma cutting 

systems. It eliminates “sputter” caused by moisture and oil from compressed air lines. It extends the electrode and tip life, with 

obvious benefits to the cut quality. Designed to remove areosol oil and moisture, the “AT 1000” is a real benefit, entrapping particles 

as small as .01 microns inches, with the “AT 1000” torches Iast longer. Using a plasma cutter without the “AT 1000” fitted 

will result in condensed moisture remaining in the torch and torch head. This moisture can cause a short-circuit, with subsequent 

costs for the replacement of the torch head. The ”AT 1000’ can filter up to 1250 Iiters a minute without reduction in pressure. It’s 

recommended to replace the filter cartridge every 5 to 7 days (max). It’s also very suitable for painters and use of pneumatic tools. 

93 93

ENGINE DRIVEN GENERATOR WELDER 

 

Razorweld 

The UNIMIG Mine Spec 600 is a powerful Multifunction Diesel Generator/Welder designed for the Mining and Construction Industries. 

The MS 600 delivers value for money with high duty cycle performance of 500amps @ 60% duty cycle, 20kVA auxiliary AC power with 

both 240V and 415V outlets and the latest safety features. Your investment and reliability is guaranteed with Perkins 404D-22T Turbo 

diesel engine, Stamford generator and Yunda DC welding inverter. 

Welding Performance 

The advanced technology Yunda DC inverter delivers superior welding performance with easy arc striking, smooth arc characteristics, 

MADE IN CHINA 

low spatter and excellent weld appearance. Reliability is assured with all printed circuit boards potted MODELH600MS in resin and encapsulated to 

prevent exposure to harmful environments. 

Dimension1520Dx800Wx1100H mm 

The UNIMIG MS 600 features five process modes and is supplied with digital volt/amp meters. 

• MMA 

• MMA Cellulosic 

• Air Arc Gouging 

Weight with fuel/oil/coolant 

AMPERAGE RANGE 

: 70 0kg 

30-600 AMPS 

• DC TIG 

DUTY CYCLE X 60% 60% 100% 

• MIG / Constant Voltage Wire 

MADE IN CHINA 

MODELH600MS 

MMA is optimised for General Purpose and Low Hydrogen MMA electrode welding. 

MMA Cellulosic is optimised for Cellulosic MMA electrode Dimension1520Dx800Wx1100H welding. 

mm 

STICK RATED CURRENT 

RATED VOLTAGE 

600A 

34V 

500A 

40V 

450A 

40V 

Hot Start and Arc Force can be adjusted whilst welding in either MMA or MMA Cellulosic modes. 

Weight with fuel/oil/coolant : 70 0kg 

DC 

OCV 

Air Arc Gouging is optimised to run up to 8mm carbon rods and Strike and Re Strike performance is enhanced by optimising 

80V 

waveform design and VRD response time. 


30-600 AMPS 


30-600 AMPS 

DC TIG welding with Lift Arc ignition and gas solenoid valve for optimal control and minimal gas loss. Constant Voltage Wire is 

DUTY CYCLE X 

optimised with adjustable inductance for running flux cored wires. 

60% 60% 100% 

DUTY CYCLE X 60% 100% 

MIG welding 

MADE IN CHINA 

with the unique RWS wire feeder, makes STICK it possible RATED to CURRENT weld Pulse 600AMIG, 500ADouble 450A Pulse MIG, TIG Synergic RATED CURRENT MIG, Manual 600A MIG 500A 

MODELH600MS 

and MMA from wire feeder. 


RATED VOLTAGE 34V 40V 40V 

RATED VOLTAGE 

34V 30V 


DC 

OCV 

80V 

DC 

OCV 

80V 


30-600 AMPS 


30-600 AMPS 

VOLTAGE RANGE 

14-50VOLTS 

DUTY CYCLE X 60% 60% 100% 


DUTY CYCLE 

X 

60% 100% 

STICK 

RATED CURRENT 

600A 

500A 

450A 

TIG 

RATED CURRENT 

600A 

500A 

MIG 

RATED CURRENT 

500A 

400A 

RATED VOLTAGE 

34V 

40V 

40V 

RATED VOLTAGE 

34V 

30V 

RATED VOLTAGE 39V 34V 

DC 

OCV 

80V 

DC 

OCV 

80V 

DC 

OCV 

80V 


30-600 AMPS 

VOLTAGE RANGE 

14-50VOLTS 

500A or 20KW 

6.7LPH 

TIG 

RATED CURRENT 

600A 500A 

Mine Specification Safety Features 

• Emergency engine stop button located at eye level to quickly 

DC 

OCV 

80V 

DC 

shut MS600 down in case of emergency. 

• VRD Voltage Reduction VOLTAGE RANGEDevice lowers 14-50VOLTSthe voltage in CC MMA 

and CC air arc gouging modes to below 12 volts in less than 

DUTY CYCLE X 

60% 100% 

300 milliseconds. 

• Output MIG at welding RATED terminals CURRENT controlled 500A by 400A electronic contactor, 

that can be switched on or off. 


• Stainless steel enclosure 

• Lockable 

DC 

OCV 

80V 

dual pole battery isolation selector for safer Fuel Economy 

maintenance, note: 500A can or 20KW only be locked 

6.7LPHin off position. 

• RCD protection for auxiliary AC power outlets. 

400A 

5.2LPH 

• Auxiliary AC power with two 240 Volt single phase and one 

415Volt IP66 rated outlets 300A can also 3.8LPH be isolated electrically byswitching 

off circuit breakers behind bolted panel. 

200A 

3.0LPH 

G 

• Weight with fuel/oil/coolant 700Kgs 

~ 

• AC All wiring looms 100A are encased in 2.3LPH 

Fuel Economy 

conduit with rubber AC Generator bootsfitted 

to avoid mechanical wear and damage. 

NO LOAD RUN 

1.6LPH 

• Optional Drip tray / Roll cage can be supplied that will contain all 

60Hz 

liquids used in engine. Frequency 

1~ 3~ 

• IP23 case enclosure. 

94 

G 

~ 

AC Generator 


RATED VOLTAGE 

PEAK KW 

RATED KW 

RATED VOLTAGE 

RATED CURRENT 

34V 

30V 

9 KW 22 KW 

7.2 KW 20 KW 

240V 

415V 

15A 2 28A 

MIG 

DUTY CYCLE 

X 

RATED CURRENT 


OCV 

500A or 20KW 

400A 

300A 

200A 

100A 

NO LOAD RUN 

Frequency 

PEAK KW 

RATED KW 

RATED VOLTAGE 

RATED CURRENT 

MODEL 

ENGINE SPEC. 

RATED OUTPUT 

DISPLACEMENT 

CYLINDERS 

60% 100% 

500A 

80V 

6.7LPH 

60Hz 

1~ 3~ 

9 KW 22 KW 

7.2 KW 20 KW 

240V 

5.2LPH 

3.8LPH 

3.0LPH 

2.3LPH 

1.6LPH 

400A 

415V 

15A 2 28A 

PERKINS 404D-22T 

GP71222 

32KW / 1800RPM 

2.216L 

Engine is warranted separately by the manufacturer 

4 

Fuel Economy 

400A 

300A 

200A 

100A 

NO LOAD RUN 

Frequency 

PEAK KW 

RATED KW 

RATED VOLTAGE 

RATED CURRENT 

MODEL 

ENGINE SPEC. 

RATED OUTPUT 

DISPLACEMENT 

CYLINDERS 

FUEL CAPACITY 

RATED SPEED 

IDLE SPEED 

1.6LPH 

60Hz 

1~ 3~ 

9 KW 22 KW 

7.2 KW 20 KW 

240V 

5.2LPH 

3.8LPH 

3.0LPH 

2.3LPH 

415V 

15A 2 28A 


GP71222 

32KW / 1800RPM 

2.216L 

4 

52L 

1800RPM 

1250RPM 

SIMULTANEOUS WELDING AND POWER TABLE 

WELDING 

AMPERES 

G 

~ 

AC Generator 

Diesel Engine 

TOTAL 

POWER 

1 ~ /240V 

AMPERES 

3 ~ /415V 

AMPERES


 

Razorweld 

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 

17 

18 

19 

20 

36 

35 

21 

22 

34 

33 

32 

31 30 

29 

28 27 26 25 24 

23 

1 Emergency stop button 

2 Water temperature gauge 

3 Oil pressure gauge 

4 Coolant temperature warning light 

5 Oil pressure warning light 

6 Battery voltage warning light 

7 Diesel fuel gauge 

8 Low fuel level warning light 

9 Engine hours gauge 

10 Resettable circuit breaker (engine) 

11 Weld mode selector switch 

12 V.R.D on light 

13 Volt meter 

14 V.R.D off light 

15 Warning alarm 

16 Amp meter 

17 Weld terminals ON/OFF switch 

18 Voltage output control dial 

19 Inductance control dial 

20 Arc force selector dial (MMA) 

21 Hot start selector dial (MMA) 

22 Amperage control dial 

23 Earth connection 

24 240 Volt single phase outlet - 15am 

25 Positive welding output terminal 

26 240 Volt single phase outlet - 15amp 

27 Quick connector gas out (TIG welding) 

28 415 Volt three phase outlet - 32amp 

29 Remote control connector 

30 Quick connector gas in (TIG welding) 

31 Negative welding output terminal 

32 Resettable circuit breaker (240 volts) 



35 Ignition switch 

36 Run / Idle switch 

VRD Voltage Reduction Device lowers the voltagein 

CC MMA and CC air arc gouging modes to below 

12 volts in less than 300 milliseconds. 

Lockable dual pole battery isolation selector 

for safer maintenance 

note: can only be locked in off position. 

95

MIG 

RATED CURRENT 

500A 400A 


DC 

Generator Performance 

DUTY CYCLE 

X 


OCV 

500A or 20KW 

400A 

300A 

80V 

6.7LPH 

2.216L 

Razorweld 

3.8LPH 

20KVA of auxiliary AC power with two 240 Volt single phase and one 415Volt three Diesel phase. Engine IP66 rated outlets allows the operator 

RATED SPEED 

1800RPM 

flexibility to run multiple welding power sources or electric power tools simultaneously. 

Fuel Economy 

G 

~ 

AC Generator 

200A 

100A 

NO LOAD RUN 

Frequency 

PEAK KW 

RATED KW 

RATED VOLTAGE 

RATED CURRENT 

MODEL 

ENGINE SPEC. 

RATED OUTPUT 

60% 100% 

60Hz 

1~ 3~ 

9 KW 22 KW 

7.2 KW 20 KW 

240V 

5.2LPH 

3.0LPH 

2.3LPH 

1.6LPH 

415V 

15A 2 28A 


GP71222 

32KW / 1800RPM 

 

RATED CURRENT 15A 2 28A 

MODEL 

ENGINE SPEC. 

RATED OUTPUT 

DISPLACEMENT 

CYLINDERS 

FUEL CAPACITY 

IDLE SPEED 


GP71222 

32KW / 1800RPM 

4 

52L 

1250RPM 


MADE IN CHINA 

MODELH600MS 

WELDING 

AMPERES 

TOTAL 

POWER 

1 ~ /240V 

AMPERES 

3 ~ /415V 

AMPERES 


600A 0 W 0 A 0 A 


500A 

400A 

300A 

STICK 

DC 

200A 

100A 

0A 

1500W 

6.25A 

2 A 


30-600 AMPS 

3000W 

12.5A 

4.0A 

DUTY CYCLE X 60% 60% OR 100% 

9000W 

RATED CURRENT 

13800W 

RATED VOLTAGE 

17000W 

OCV 

20000W 


13A 2 

600A 

15A 2 

34V 

15A 2 

15A 2 

500A 

40V 

80V 

30-600 AMPS 

450A 

40V 

12.5A 

19.2A 

23.6A 

28A 

DISPLACEMENT 

2.216L 


CYLINDERS 

4 

TIG 

RATED CURRENT 

600A 

500A 

FUEL CAPACITY 

Diesel Engine 

RATED SPEED 

MADE IN CHINA 

MODELH600MS 

IDLE SPEED 

52L 

1800RPM 

1250RPM 


WELDING 

AMPERES 



TOTAL 1 ~ /240V 

POWER 

AMPERAGE 

AMPERES 

RANGE 

3 ~ /415V 

30-600 

AMPERES 

AMPS 

DC 

MIG 

RATED VOLTAGE 

OCV 

VOLTAGE RANGE 

DUTY CYCLE X 

RATED CURRENT 

34V 30V 

80V 

14-50VOLTS 

60% 100% 

500A 400A 

96 

600A 0 W 0 A 0 A 

DUTY CYCLE X 60% 60% 100% 

500A 

400A 

RATED VOLTAGE 

RCD protection for all high voltage OR 

34V 40V 

circuits 

300A 

9000W 

13A 2 

12.5A 

DC 

OCV 

80V 

200A 

100A 

0A 

STICK 

TIG 

DC 

1500W 

6.25A 

RATED CURRENT 

3000W 

12.5A 

13800W 15A 2 


17000W 15A 2 

23.6A 


20000W 15A 2 

RATED CURRENT 

2 A 

500A 

4.0A 

19.2A 

30-600 AMPS 

28A 


AC All wiring 200A looms are 3.0LPH encased in conduit 

with rubber boots fitted to avoid mechanical 

100A 

2.3LPH 

wear and damage. 

Perkins Engine Features 

VOLTAGE RANGE 

14-50VOLTS 

PEAK KW 

9 KW 22 KW 

Engine Features 

G 

- Fuel, oil pressure, engine temperature 

DUTY CYCLE 

gauges 

X 

and 60% hour meter. 100% 

~ 

RATED KW 

7.2 KW 20 KW 

- 43 horespower, liquid-cooled, 4 cylinder Perkins engine, includes automatic engine idler for RATED greater VOLTAGE fuel economy 240V 415V and reduced noise 

MIG 

RATED CURRENT 

500A 400A 

AC Generator 

• 52 litre fuel tank for 8 hours running at maximum RPM. 

RATED CURRENT 15A 2 28A 

• Sound rating no load 76dBA @ 7 RATED metres, VOLTAGEloaded 39V 81dBA @ 34V7 metres 

DC 

Fuel Economy 

G 

~ 

AC Generator 

RATED VOLTAGE 

OCV 

OCV 

500A or 20KW 

400A 

300A 

200A 

100A 

NO LOAD RUN 

Frequency 

PEAK KW 

RATED KW 

RATED VOLTAGE 

600A 

600A 

34V 

80V 

80V 

6.7LPH 

450A 

40V 

500A 

30V 

1.6LPH 

60Hz 

1~ 3~ 

9 KW 22 KW 

7.2 KW 20 KW 

240V 

5.2LPH 

3.8LPH 

3.0LPH 

2.3LPH 

415V 

DC 

Fuel Economy 

Diesel Engine 

OCV 

500A or 20KW 

400A 

300A 

NO LOAD RUN 

Frequency 

MODEL 

ENGINE SPEC. 

RATED OUTPUT 

DISPLACEMENT 

CYLINDERS 

FUEL CAPACITY 

RATED SPEED 

IDLE SPEED 

80V 

6.7LPH 

5.2LPH 

3.8LPH 

1.6LPH 

60Hz 

1~ 3~ 


GP71222 

32KW / 1800RPM 

2.216L 

4 

52L 

1800RPM 

1250RPM 


WELDING 

AMPERES 

TOTAL 

POWER 

1 ~ /240V 

AMPERES 

3 ~ /415V 

AMPERES 

600A 0 W 0 A 0 A

RWS WIRE FEEDING UNIT 

Pulse MIG / Double Pulse MIG / Synergic MIG 

Manual MIG & MMA 

T&R RWS Wire Feed System 

The RWS is an innovative welding system, developed to solve the problems of welding in critical environments. 

It is a complete digitally controlled generator for high-performance welding making it possible to weld Pulse MIG, Double Pulse MIG, 

Synergic MIG, Manual MIG and MMA. For its operation, it can be connected to any suitable DC power source capable of suppling a 

minimum of 35Vdc up to a maximum of 110Vdc. 

The RWS wire feeder whilst only drawing 180Amps from the power source, delivers 350Amps output at a duty cycle of 40% 

The 500Amp output of the HP600 generator welder allows for two RWS wire feeders to be connected and operated simultaneously 

both wire feeders delivering 350Amps @ 40% duty cycle each in both MIG or MMA processes. 

The low voltage input minimum of 35Vdc up to a maximum of 110Vdc power supply to RWS wire feeder means that using a 50mm 

welding cable it is possible to locate the RWS wire feeder at a distance of 150 meters from the DC generator, and all without 

compromising the welding performance of the system. 

The system is powered by low voltage, this gives greater safety to the working environment, making it ideal for working outdoors. or 

on metal structures such as ship building. The single low voltage input welding cable is a great safety advantage compared to running 

multiple machines with high voltage input cables. The RWS wire feeder is supplied with a digital MIG torch allowing adjustment of ARC 

length and Amperage from the torch, It can also be used with a standard MIG torch, and is ready to be connected with push pull torch. 

Additional controls included are: 

• Digital control of gas flow 

• Storing of 6 different “job” working parameters for each program. 

• Auxiliary output for tractor carriage and push pull torch. 

• VRD Voltage Reduction Device. 

please note: (RWS system does not work with electrode negative therefore if you want to weld with gasless wire a voltage sensing wire 

feeder must be used.) 

PART No: KTR350RWS 

Year 

WARRANTY 

2Years 

WARRANTY 

W 

MZ1250 - Connect up to 6 x RWS 


1Year 

Optional Power Sources 

HB600 - Connect 2Yearsup to 2 x RWS 


WARRANTY 

1 

WARRANTY 

2Years 

WARRANTY 


97 

WA3

UNIMIG MZ1250 - SAW/MMA 

SAW/MMA (IGBT) Inverter Welder 

Features 

• Advanced IGBT inverter technology 

• With 20KHz inverter frequency, greatly reducing the volume 

and weight of the welder. 

• Great reduction in magnetic loss obviously en 


Rated Input Voltage/Frequency (V-Hz) 415V 3 Phase 150/60Hz 

Rated Input Current (A) 96 

Input Capacity (KVA) 63 

Current Adjustment Range (A) 160-1250 

Rated Duty Cycle (40°C) (%) 80 

Rated Output Current (A) 1250 

Wire Feed Speed (m/min) 0.1-4.0 

Weight (Kg) 103 

No-Load Voltage - MMA (V) 81 

No-Load Current (A)

AUTOMATIC WELDERS 

HIT-8SS AUTOMATIC 


• Simple operation, light weight and small size, combine to make the HIT8SS a must have for the productivity 

conscious operator. 

• Precise carriage movement with four wheel drive, ensures consistent weld quality and appearance. 

• Magnetic base allows the carriage can be operated in all directions. 

• Automatic operation, Welding machine and carriage operation can be wired for simultaneous operation, 

i.e press down the start button, welding starts automatically, and carriage starts automatically 

• Carriage movement (Forward or Reverse) can be operated without operation of the welding machine. 

• Increased productivity, One operator can operate numerous sets of carriages at the same time, 

minimizing operator fatigue and injury. 

• Can be used in multiple welding applications 

• Use for welding large diameter pipe, the minimum diameter that can be welded is 800 mm. 

• Machine supplied with quality aluminium case for protection and easy transportation. 


Input Voltage (V) 

240V 1 Phase 

Speed (mm/min) 0-900 

Net Weight (Kgs) 

8 Kgs 

Power (W) 22 

Attraction force (Kgs) 

25 Kgs 

Torch adjustment range 

up/down, left/right 50 mm 

Torch angle adjustment 360 

Dimension (mm) 

215 × 275 × 250mm 

Year 

WARRANTY 

WA2 

MACHINE PACKAGE: UMAWT 

Standard Package includes: HIT-8SS carriage (with control box) , Safe DC 24V Power source (AC240V to DC24V), 

Input cord x 3 metre, Inter-connection cord x 20 metre, Triggering cable x 5 metre, Guiding wheel 2 pcs/set, 

Torch position adjuster, Torch holder 

1Year 

1 

WARRANTY 


99 

WA 

WA2

SPOT WELDERS 

Hand Held Spot Welders 

TECNA 7018 - 2KVA 

240v Spot Welder 

Technical Data Part no: 7018 

Power Supply / Phases (V-Ph) 240 - 1 

Nominal Power 

50% @ 2KVA 

Maximum Welding Power 

13KVA 

Secondary No Load Voltage (V) 2.3 

Main Fuse (A) 16 

Arm Length (mm) 

125 - 500mm (125mm Standard) 

Arms Gap (mm) 96 




Warranty 

1 Year on machine 


240v Spot Welder +Timer 



Nominal Power 

50% @ 2KVA 


13KVA 









Functions 

Timer 

Warranty 



415V Spot Welder + Timer - Water Cooled Arms 



Nominal Power 

50% @ 6KVA 


16KVA 









Functions 

Timer - Water Cooled Arms 

Warranty 


150mm Arms Standard 

125mm Arms Standard 

Arms Sold Separately 

Overview 

The TECNA 7018 and 7900 hand held Spot Welders are light weight, reliable and simple to operate units for the smash repair and 

sheet metal fabrication industries. There are a variety of arms available for both units enabling a range of applications. 

The 7900 has the added advantage of coming standard with a timer. A compensation circuit starts the timer only when there is a 

proper range of current which allows welding on oxidised sheets or materials with a painted 1surface. 

The 7913 is a 3 Phase, water cooled, hand held Spot Welder designed for heavy duty body repairs and 

light production work. 

2Years 

100 

Year 

WARRANTY 

WARRANTY 

(Power Source)

SPOT WELDERS 

Accessories for Models 7018 - 7900 - 7913 

ACCESSORIES 

Tecna Spot Welder Arms & Accessories 

For Models: 7018 - 7020 - 7900 

1 

7501 

2 

7506 

3 

7507 

4 

7509 

5 7510 6 7521 

7 

7526 

Accessories Part No and Descriptions 

Ref Part No. Description 

1 7501 125mm Arm set 

7502 250mm Arm set 



2 7506 250mm x 200mm Large Profile arms 

3 7507 350mm Off set 

4 7509 550mm x 220mm Arm set 

5 7510 Internal profile arms 

6 7521 electrodes only 

7 7526 Set of Bent electrodes 

Arms & Electrodes 

Model 7913 

101

SUSPENDED GUNS 

Items 3321-3328 - 16 to 38 kVA 

MAIN WELDER FEATURES 

• Pneumatic operated suspended gun, with integrated TE300 or TE470 microprocessor welding control unit. 

• High productivity achieved with rational design, reduced dimensions, high welding capacity. 

• High electric efficiency. 

• Reduced installation costs. 

• Totally enclosed, rubber protected for easy and safe operation. 

• Gyro suspension on sealed bearings together with a spring balancer guarantees accurate manoeuvrability at any degree. 

• Rotation locking device. 

• Large selection of arms, enabling to set-up the welder according to the work exigencies. 

• Chrome-copper electrode-holders for heavy duty and long life, designed for both straight and angled assembling. 

• Adjustable electrodes distance, adjustable short working stroke for heavy duty. 

• Temporary extra stroke to reach the areas to be welded. 

• Long working stroke to weld reinforcement ribs, jobs in areas difficult to be reached. 

• Water-cooled transformer, with epoxy resin coated windings. 

• Water cooled arms, electrode-holders and electrodes. 

• Synchronous SCR contactor insulated from cooling water circuit with protection thermostat. 

• Oiless chromium plated cylinder and shaft for heavy duty operation and long life. 

• PART No: 3321 

• PART No: 3322 

• PART No: 3323 

• PART No: 3324 

• PART No: 3328 

• PART No: 3327 

102

SUSPENDED GUNS 

Items 3321-3328 - 16 to 38 kVA 

ITEM 3321 3322 3323 3324 3327 3328 

Gun type L L C L L L 

Nominal power at 50% kVA 16 23 23 23 38 38 

Maximum welding power kVA 37 65 63 52 110 92 

Short circuit current kA 16 21 21 16.5 27 22.5 

Thermal current 100% A 4000 4250 4250 4250 5400 5400 

No load secondary voltage V 2.8 3.8 3.8 3.8 5 5 

Supply voltage 50Hz * V 400 400 400 400 400 400 

Cables section L=30 m mm2 10 16 16 16 25 25 

Delayed fuses A 32 40 40 40 80 80 

Arms spacing mm 165 165 120 225 155 280 

Min. arms length mm 190 190 - 250 250 250 

Max. electrode force (6 bar) daN 286 338 300 268 695 695 

Working stroke mm 6-25 5-20 5-20 6-25 10-26 10-26 

Maximum stroke mm 30-48 28-40 35-50 35-50 45-60 45-60 

Max. arms length mm 650 800 - 650 1030 820 

Max. electrode force (6 bar) daN 95 93 - 113 156 196 

Working stroke mm 18-72 18-73 - 15-60 40-100 30-75 

Maximum stroke mm 90-140 102-146 - 84-120 165-225 130-175 

Compressed air supply bar 6.5 6.5 6.5 6.5 6.5 6.5 

Air consumption for 1000 spotsat 

5 bar 

Nm3 4 4 4 4 7.5 7.5 

Hose inside diameter mm 10 10 10 10 10 10 

Water cooling l/min 7 7 7 7 8 8 

Max M.S. sheet tickness 

with shorter arms mm 3+3 4+4 4+4 3.5+3.5 5+5 5+5 

with 508 mm arms mm 1.8+1.8 3+3 - 3+3 3.5+3.5 3.5+3.5 

with longest arms mm 1.2+1.2 2+2 - 2+2 2+2 2.5+2.5 

cross wire maximum diameter mm 10+10 14+14 14+14 12+12 16+16 16+16 

Spots per minute 

1+1 class A 66 80 80 80 100 100 

1.5+1.5 class A - 32 32 32 44 44 

2+2 class A 14 16 16 16 20 20 

2.5+2.5 class A - - - - 14 14 

3.2+3.2 class B - - - - 8 8 

Net weight including cables, 

hoses, gyro suspension and 

kg 46 52 53 55 76 78 

shortest arms 

Gross weigth with long arm kg 57 63 57 57.5 119 117 

Spring balancer 

short arms: capacity kg 50-55 55-60 55-60 60-65 80-90 80-90 

long arms: capacity kg 55-60 65-70 - 65-70 95-105 95-105 

The standard supply includes: 

• Suspended spot gun with the chosen built-in control unit (TE300 or TE470). 

• Earth leakage and circuit breaker switch. 

• Air filter-regulator unit with gauge. 

• Supply cables and hoses 6.5 m length. 

Voltage and frequency to be always specified. 

Additional equipment on demand: 

• Arms and electrodes: according to tables. 

• Different lengths of supply cables and hoses. 

• Balancers equipped with rotary and insulated hook 

103

BALANCERS 

9368G - 9369G - 15-75 kg / 9370G - 9371G - 90-105 kg 

TECNA produces and distributes a complete range of BALANCERS having a capacity from 0,2 up to 180 kg and an 

available wire stroke up to 3 meters. The TECNA BALANCER is an essential device to eliminate the operator’s labour, 

to increase productivity by cutting down idle times and to improve the work quality. Furthermore, the use of the TECNA 

BALANCER reduces hoses and cables wear and avoid eventual damages to both people and tools. The application of 

the TECNA BALANCER is absolutely versatile: it may be used for bench or assembly line works and it may be suitably 

applied to small tools, industrial suspended welders and multiple screw drivers. The TECNA balancers are produced in 

conformity with the DIN 15112 Directive. 

Thanks to their high structural technology and their compliance with the laws in force, they are BG certified by the relevant 

German Institute for their safe use in the working environment. TECNA produces a new range of BALANCERS, ATEX 

certified, suitable to be installed in potentially explosive areas composed by flammable gases or combustible dusts. The 

ergonomic structure of the TECNA BALANCERS has been designed for facilitating each use operation, ranging from 

movement easiness to body robustness, from simple use to lifting power.TECNA, as producer, provides special and 

customised versions on demand. 

MAIN FEATURES 

• Rubbered protection. 

• Ribbed and sealed monobloc construction in aluminium alloy. 

• Stainless steel rope. 

• Adjustable capacity by means of a worm screw. 

• Auxiliary safety suspension. 

• Safety device against load dropping due to the spring breakage (>3kg). 

• Centrifugal safety device. 

• Upper rotary suspension with safety hook. 

• Locking device to block the load at any height. 

• Adjustable stroke limiting device. 

• Taper drum rotating on ball bearings. 

• Cable guide in antifriction material. 

• Rotary upper hook with ball bearing. 

• Inert spring drum assembly. 

• Polyamides thimble. 

ITEM 9368G 9369G 9370G 9371G 

Capacity kg 55-65 65-75 75-90 90-105 

Stroke mm 2000 2000 2000 2000 

Net weight kg 13.02 13.82 16.84 17.77 

Gross weight kg 15 15.8 18.8 19.7 

Package dimensions 

mm 

Additional equipment on demand: 

455 

270 

280 

455 

270 

280 

455 

270 

280 

455 

270 

280 

104

Foot operated spot welders 

Items 4640-4644 - 16-25 kVA 

Rocker arm, foot operated, spot welder, with TE90 microprocessor welding 

control unit. Nominal power at 50% d.c. from 16 to 25 kVA 


TECNA spot welders are designed to meet every need of spot welding. The new stationary ergonomic frame designed by 

TECNA helps to facilitate the operator’s work. The control unit has been positioned frontally to allow the operator to view 

the welding data even during the working cycle. 


• Arms adjustable in length allowing a better working flexibility. 

• Chrome-copper electrode-holders for long life and heavy duty service, designed for straight and angled fitting. 

• Adjustable electrode stroke. 

• Epoxy resin coated transformer. 

• Water-cooled transformer, arms and electrodes. 

• Microprocessor control unit TECNA TE90. 

• Adjustable electrode force; a microswitch starts the welding cycle when the desired pre-set value is reached. 

• The foot pedal is adjustable in length. 

1 

Year 

WARRANTY 

2Years 

WARRANTY 


105 

W

Foot operated spot welders 

Items 4640-4644 - 16-25 kVA 

Rocker arm, foot operated, spot welder, with TE90 microprocessor welding 

control unit. Nominal power at 50% d.c. from 16 to 25 kVA 

ITEM • 4640 4641 •4642 • 4643 4644 

Nominal power at 50% kVA 16 20 20 25 25 

Maximum welding power kVA 35 48 39 68 55 

No load secondary voltage V 3.4 4 4 4.6 4.6 

Maximum short circuit current kA 12.5 14.5 12 18 14.5 

Maximum welding current on steel kA 10 11.6 9.6 14.4 11.6 

Thermal current 100% A 3300 3500 3500 3800 3800 

Supply voltage 50Hz * V 415 415 415 415 415 

Cables section L=10 m mm2 6 10 10 16 16 


Delayed fuses A 32 40 40 50 50 

Min. electrodes throat depth mm 230 230 380 230 380 

Max. electrode force (6 bar) daN 240 240 150 240 150 

Electrode stroke mm 8-44 8-44 10-60 8-44 10-60 

Max. electrodes throat depth mm 550 550 700 550 700 



Short circuit current with L max. kA 8.4 10 8.8 13 10.5 

Arms diameter mm 36 40 40 40 40 

Electrode-holders diameter mm 19 22 22 22 22 

Standard electrodes cone diameter mm 12.7 14.8 14.8 14.8 14.8 

Water cooling l/min 2.5 3 3 3.7 3.7 

Aerial noise produced dB(A) < 70 < 70 < 70 < 70 < 70 

Measure conditions 

Working stroke mm 20 20 20 20 20 

Welding time cycles 21 17 26 14 20 

Welding current kA 9.4 11 9 13.5 11 

Working rating in welds/min 10 10 10 10 10 

Net weight (approximately) kg 135 143 146 145 148 

* Different voltages and frequencies on request 

• Normal stocked models / All other models ordered on request 

16 kVA ELECTRODES 

Art-3720 

Straight 

Art-3721 

Offset 

Art-3722 

Angled 

Art-3723 

Bent 

Art-3724 

Flat 

Art-3625 

Swivel 

Art-4726 Art-4727 Art-4729 

Art-4506 L = 380-700mm D = 36mm ø = 62mm 

Art-4509 L = 380-700mm D = 360mm ø = 45mm 

106

Pneumatic spot welders - 

Items 4645-4649 - 16-25 kVA 

Rocker arm, pneumatic operated, spot welder, with TE90 microprocessor 

welding control unit. Nominal power at 50% d.c. from 16 to 25 kVA. 


TECNA spot welders are designed to meet every need of spot welding. The new stationary ergonomic frame designed by 

TECNA helps to facilitate the operator’s work. The control unit has been positioned frontally to allow the operator to view 

the welding data even during the working cycle. The pneumatic commands and the compressed air pressure gauge have 

been placed at the top for easier adjustment and reading. 


• Arms adjustable in length allowing a better working flexibility. 

• Chrome-copper electrode-holders for long life and heavy duty service, designed for straight and angled fitting. 

• Adjustable electrode stroke. 

• Epoxy resin coated transformer. 

• Water-cooled transformer, arms and electrodes. 

• Microprocessor control unit TECNA TE90. 

• The air operated lubrication free cylinder eliminates oil mist. 

• Electrode force adjustment with air filter reducer with gauge. 

• Semi-automatic drainage system. 

• Electrode speed control valves, shock absorber for cylinder’s end of stroke and air discharge silencers. 

• Two-stage electric foot pedal, that besides its normal use in automatic and single spot mode, allows the operator to 

bring the pieces together and to weld them only when correctly positioned. 

• Pre-arrangement for the connection of a second electric two-stage foot pedal item 70284. 

• The addition of the second foot pedal allows to recall two different adjustments of time- current. This function is 

help ful when different kinds of welding are to be performed on the same piece. 

1 

Year 

WARRANTY 

2Years 

WARRANTY 


107 

W

Pneumatic spot welders 

Items - 16-25 kVA 

Rocker arm, pneumatic operated, spot welder, with TE90 microprocessor 

welding control unit. Nominal power at 50% d.c. from 16 to 25 kVA. 

ITEM 4645 4646 4647 • 4648 4649 

Nominal power at 50% kVA 16 20 20 25 25 

Maximum welding power kVA 35 48 39 68 55 

No load secondary voltage V 3.4 4 4 4.6 4.6 

Maximum short circuit current kA 12.5 14.5 12 18 14.5 

Maximum welding current on steel kA 10 11.6 9.6 14.4 11.6 

Thermal current 100% A 3300 3500 3500 3800 3800 

Supply voltage 50Hz * V 415 415 415 415 415 



Delayed fuses A 32 40 40 50 50 

Min. electrodes throat depth mm 230 230 380 230 380 



Max. electrodes throat depth mm 550 550 700 550 700 



Short circuit current with L max. kA 8.4 10 8.8 13 10.5 

Arms diameter mm 36 40 40 40 40 

Electrode-holders diameter mm 19 22 22 22 22 

Standard electrodes cone diameter mm 12.7 14.8 14.8 14.8 14.8 

Compressed air supply bar 6.5 6.5 6.5 6.5 6.5 

Air for 1000 spots (6 bar) Nm3 4.3 4.3 4.3 4.3 4.3 

Water cooling l/min 2.5 3 3 3.7 3.7 

Aerial noise produced dB(A) < 70 < 70 < 70 < 70 < 70 

Measure conditions 

working stroke mm 20 20 20 20 20 

welding time cycles 21 17 26 14 20 

welding current kA 9.4 11 9 13.5 11 

working rating in welds/min 10 10 10 10 10 

Net weight (approximately) kg 133 141 144 143 146 

* Different voltages and frequencies on request 

• Normal stocked models / All other models ordered on request 

20-25 kVA ELECTRODES 

Art-3620 

Straight 

Art-3621 

Offset 

Art-3622 

Angled 

Art-3623 

Bent 

Art-3624 

Flat 

Art-3625 

Swivel 

Art-4726 Art-4727 Art-4729 

Art-4567 L = 380-700mm D = 40mm ø = 65mm 

Art-4568 L = 380-700mm D = 40mm ø = 50mm 

108

FUME EXTRACTION EQUIPMENT 

Mobile Single Arm 240 Volts 

The KSJ-0.7S is an economical compact mobile single arm 240 volt (10amp) fume extraction unit capable of filtering an area of up to 8 

square metres. The unit is constructed from high quality sheet metal and is easily manoeuvrable due to its 4 heavy duty lockable caster 

wheels. The machine is suited for the purification of fumes and dust generated by welding and grinding. The suction arm is easily 

rotatable 360 degrees and can be put in place by easily pulling the handle on the hood to the desired work area. 

When in use the fumes and dust will be extracted into the hood and the first step is through the fire resistance net. This net intercepts 

and separates large particles and sparks caused by grinding and welding. The fume then enters the deflector which stops large sparks 

entering directly into the main filter. The final stage is when the fumes are passed through the third layer of the filter cartridge which 

optimises the fumes purification by greater than 99.8%. This filtering is critical because 98.9% of the contaminants generated are in the 

Nano particle range 99.8% 

Noise Level 


Mobile Single Arm 415 Volts 

 

The KSZ-1.5S is a mobile single arm 415 volt fume extraction unit capable of filtering an area of up to 10 square metres. The unit is 

fitted with a Programmable Logic Controller allowing customisation of specific operations of time/duration of operation. The (PLC) 

combined with pressure differentiation switch displays a red warning light indicating the filter must be cleaned or replaced. The unit is 

constructed from high quality sheet metal and is easily manoeuvrable due to its 4 heavy duty lockable caster wheels. The machine is 

suited for the purification of fumes and dust generated by welding and grinding. The suction arm is easily rotatable 360 degrees and 

can be put in place by easily pulling the handle on the hood to the desired work area. When in use the fumes and dust will be extracted 

into the hood and the first step is through the fire resistance net. This net intercepts and separates large particles and sparks caused by 

grinding and welding. The fume then enters the deflector which stops large sparks entering directly into the main filter. The final stage 

is when the fumes are passed through the third layer of the filter cartridge which optimises the fumes purification by up to 99.8 %. This 

filtering is critical because 98.9% of the contaminants generated are in the Nano particle range 99.8% 

Noise Level 


Mobile Double Arm 415 Volts 

The KSZ-3.0D is a mobile dual arm 415 volt fume extraction unit capable of filtering an area of up to 20 square metres. The unit is fitted 

with a Programmable Logic Controller allowing customisation of specific operations of time/duration of operation. The (PLC) combined 

with pressure differentiation switch displays a red warning light indicating the filter must be cleaned or replaced. The unit is constructed 

from high quality sheet metal and is easily manoeuvrable due to its 4 heavy duty lockable caster wheels. The machine is suited for 

the purification of fumes and dust generated by welding and grinding. The suction arm is easily rotatable 360 degrees and can be 

put in place by easily pulling the handle on the hood to the desired work area. When in use the fumes and dust will be extracted into 

the hood and the first step is through the fire resistance net. This net intercepts and separates large particles and sparks caused by 

grinding and welding. The fume then enters the deflector which stops large sparks entering directly into the main filter. The final stage 

is when the fumes are passed through the third layer of the filter cartridge which optimises the fumes purification by up to 99.8%. This 

filtering is critical because 98.9% of the contaminants generated are in the Nano particle range 99.8% 

Noise Level 

112

INDUSTRIAL GAS EQUIPMENT 

UNI-FLAME 

Gas Cutting, Welding, Brazing, Heating Kit 

Oxygen & Acetylene Professional Industrial Gas Set 

Cutting - Welding - Brazing - Heating - Gouging 

UNIFLAME regulators have been independently tested to and comply with Australian Standards AS4267 including 

Oxygen promoted ignition test, IBEDA Flashback arrestors comply to Australian Standards AS4603. 

TOLIFT 

UNI-FLAME 

Kit Contents: 

1 x Heavy Duty Tool Box 1 x Heating Tip 

1 x Oxygen Regulator 1 x Welding / Cutting Goggles 

1 x Acetylene Regulator 1 x Tip Cleaner Set 

1 x Blow Pipe Handle 2 x Oxygen Regulator Flash Back Arrestor 

1 x Cutting Attachment 2 x Fuel Gas Regulator Flash Back Arrestor 

1 x Mixer 1 x Combination Spanner 

3 x Welding Tips Type 41 No’s 8/12/15 1 x Radius Bar and Pivot 

3 x Cutting Nozzles Type 41 No’s 8/12/15 1 x Roller Guide 

1 x 10 Metre Twin Line Hose Set 

Product Code: KKOXY-1 

Uniflame Oxygen, Acetylene Gas Kit 

113


Gas Cutting, Brazing, Heating Kit 

UNI-FLAME 

Oxygen & LPG / Propane Professional Industrial Gas Set 

Cutting - Brazing - Heating - Gouging 

UNIFLAME regulators have been independently tested to and comply with Australian Standards AS4267 including 

Oxygen promoted ignition test, IBEDA Flashback arrestors comply to Australian Standards AS4603. 

LIFT 

UNI-FLAME 

Kit Contents: 

1 x Heavy Duty Tool Box 1 x 10 Metre Twin Line Hose Set 

1 x Oxygen Regulator 1 x Welding / Cutting Goggles 

1 x LPG Regulator 1 x Tip Cleaner Set 

1 x Blow Pipe Handle 2 x Oxygen Regulator Flash Back Arrestor 

1 x Cutting Attachment 2 x Fuel Gas Regulator Flash Back Arrestor 

1 x Mixer 1 x Combination Spanner 

2 x Welding Tips Type 44 No’s 8/15 1 x Radius Bar and Pivot 

2 x Cutting Nozzles Type 44 No’s 12/15 1 x Roller Guide 

Product Code: KKOXY-2 

Uniflame Oxygen, LPG Gas Kit 

114


Pressure Regulators 

UNI-FLAME 

UNIMIG Gas Pressure Regulators 

Quality, Performance, Reliability 

Gas Equipment for the Professional 

UNIMIG regulators have been independently tested and comply with Australian Standards AS4267 

including Oxygen promoted ignition test. Our regulators are of the highest quality, they are constructed using a 

fully machined brass body and feature easy to read gauges and accurate flow settings. 

OXYGEN PRESSURE REGULATOR 

For Cutting, Welding, Brazing & Heating Applications 

Part-No Gas Type Inlet Outlet 

Pressure Pressure 

OXYREG Oxygen 20000 kPa 0-1000 kPa 

Side Entry 

SEOXYREG Oxygen 20000 kPa 0-1000 kPa 

ACETYLENE PRESSURE REGULATOR 




ACETREG Acetylene 2500 kPa 0-150kPa 

Side Entry 

SEACETREG Acetylene 2500 kPa 0-150kPa 

LPG / PROPANE PRESSURE REGULATOR 




LPGREG LPG / Propane 2500 kPa 0-400 kPa 

115


Flow Regulators 

UNI-FLAME 

UNI-FLAME Argon Regulators 

Quality, Performance, Reliability 

Gas Equipment for the Professional 

UNI-FLAME regulators have been independently tested and comply with Australian Standards AS4267 

including Oxygen promoted ignition test. Our regulators are of the highest quality, they are constructed using a 

fully machined brass body and feature easy to read gauges and accurate flow settings. 

ARGON TWIN GAUGE REGULATOR 


Pressure Flow rate 

ARGON REGULATOR Argon 20000 kPa 0-32 l/min 

Side Entry 

SEREG Argon 20000 kPa 0-32 l/min 

ARGON FLOW METER REGULATOR 


Pressure Flow rate 

FLOWMETER REGULATOR Argon 20000 kPa 0-25 l/min 

Side Entry 

SEFLOWREG Argon 20000 kPa 0-25 l/min 

ARGON FLOW TUBE ASSEMBLY 

Part-No Gas Type Outlet 

Flow rate 

BOBBIN FLOW TUBE Argon 0-25 l/min 

116


Cutting Equipment 

UNI-FLAME 

UNI-FLAME Cutting Equipment 

Oxygen, Acetylene, LPG. 

UNI-FLAME CUTTING ATTACHMENT 

For Cutting with Oxygen /Acetylene / LPG 

Part-No 

UF3CA 

Description 

UNI-FLAME Cutting Attachment 

UNI-FLAME BLOW PIPE HANDLE 

For Cutting, Welding, Brazing, Heating with Oxygen /Acetylene / LPG 

Part-No Description 

UF3H UNI-FLAME Blow Pipe Handle 

UNI-FLAME CUTTING TIP - TYPE 41 

Acetylene / Oxygen Cutting Tip, Copper, Type 41 

Part-No Size Cutting range mm Gas Type 

CNA41-8 8 6-12 Acetylene 




UNI-FLAME GOUGING NOZZLES TYPE 41 

Gouging nozzles for use with oxygen and acetylene are designed to gouge 

out metal to the right dimensions when removing faulty welding. 

They are bent on an angle for ease of use in horizontal positions. 

• Gouging tip straight 

• Gouging tip bent 

Part-No 

GNA41-32GS (Straight Tip) 

GNA41-32GB (Bent Tip) 

UNI-FLAME CUTTING TIP - TYPE 44 

LPG - Propane / Oxygen Cutting Tip, Copper, Type 44 

Part-No Size Cutting range mm Gas Type 

CNP44-8 8 6-12 LPG / Propane 




117


UNI-FLAME 

Welding, Brazing, Heating Equipment 

UNI-FLAME Welding,Brazing, Heating Equipment 

Oxygen, Acetylene, LPG. 

The ergonomic, and modern functional design permits secure, steady and effortless control by hand and balanced weight enables 

the operator positive and comfortable working conditions for continuous operation. UNI-FLAME equipment is produced using the 

most up-to-date production and testing facilities to ensure a reliable, versatile, affordable, high performance product. 

UNI-FLAME MIXER 

For Cutting, Welding, Brazing, Heating with Oxygen /Acetylene / LPG 


UF3M UNI-FLAME Mixer 

UNI-FLAME SWAGED WELDING TIPS 

Welding, Brazing Tips - Fuel Gas Acetylene 

Part-No Size Steel Thickness Gas Type 

UFWT-8 8 1-2mm Acetylene 




UNI-FLAME SWAGED BRAZING TIPS 

Brazing Tips - Fuel Gas LPG - Propane 

Part-No Size Steel Thickness Gas Type 

UFBT-8 8 1-2mm LPG 

UFBT-15 15 4-7mm LPG 

UNI-FLAME OXY/ACETYLENE HEATING TIP 


UFHT UNI-FLAME Heating Tip - Oxy - Acetylene 

118


Flash Back Arrestors, Hose Sets, Accessories 

IBEDA FLASHBACK ARRESTORS 

For Oxygen, Fuel Gases, Regulator & Blowpipe 

Part-No 

UFFAR 

UFFAH 

UFFOR 

UFFOH 

Description 

Flashback Arrester - Acetylene (Regulator) 

Flashback Arrester - Acetylene (Handle) 

Flashback Arrester - Oxygen (Regulator) 

Flashback Arrester - Oxygen (Handle) 

GAS HOSE SETS 

For Oxygen, Acetylene 

Part-No 

UFTH5M 

UFTH10M 

UFTH15M 

Description 

Twin Line Oxygen Acetylene Hose Set - 5m 



GAS HOSE SETS 

For Oxygen, LPG/Propane 

Part-No 

UFLPGTH5M 

UFLPGTH10M 

UFLPGTH15M 

Description 

Twin Line Oxygen LPG Hose Set - 5m 



TIP CLEANERS 

Tip Cleaner Set 

Part-No 

UFTC 

Description 

Tip Cleaner Set 

FLINT LIGHTER 

Triple Flint Lighter 

Part-No 

UFFL 

Description 

Triple Flint Lighter 

119


Gas Accessories 

CUTTING TORCH ROLLER GUIDE 

For Straight Line and Circle Cutting 

Part-No 

UFCG 

Description 

Gas Cutting Torch Roller Guide & Radius Guide 

GAS WELDING, CUTTING GOGGLES 

For Oxygen/Acetylene/ LPG/Propane 

Part-No 

UFGOG 

Description 

Gas Cutting, Welding Goggles 

COMBINATION SPANNER 

For Oxygen/Acetylene/ LPG/Propane 

Part-No 

UFSPAN 

Description 

Combination spanner for UNI-FLAME kits 

120


CG30 Straight Line Cutting Machine 

Straight Line Cutting Machine 

The high performance *TRACKER CG30* straight line cutting machine for oxy/fuel cutting. 

The TRACKER CG30 is a stepless variable speed carriage with oxy/fuel gas cutting torch mounted on a straight line track. Built to 

industrial standards the TRACKER CG30 provides high quality oxy/fuel cuts on steel plates and structures where straight line accuracy 

is paramount. With addition of the CG30 Circle Cutting Attachment the CG30 will cut circles with a high degree of accuracy. 

The TRACKER CG30 is the low cost, high quality, value alternative. It is known around the world as one of the best portable cutting 

machines in the industry. 



Input Frequency (Hz) 50 

Cutting Speed (mm/min) 150-800 

Cutting Range (mm) 3-300 

Motor Speed (r.p.m) 1500 

Reduction Gear 

Single Cone 

Direction 

Bi-directional 

Wheel distance apart (mm) 160 

Dimensions (mm) 

350x140x175 


Part-No 

Description 

CG30 

CG30 Tracker Straight Line Gas Cutting Machine 

CG-30TRACK CG30 Tracker Cutting Track x 1.8m 

Machine Package Includes: 

TRACKER CG30 Machine 

Cutting Torch with Rack Mount 

Hose Set - 500mm 

3 Cutting Tips - Size 1 / 2 / 3 

Straight Line Track x 1.8m 

Tool Kit 

Power Lead 

12 Month Warranty 

121


CG30 TWIN Straight Line Cutting Machine 

Straight Line Cutting Machine 

The high performance *TRACKER CG30 DOUBLE* straight line cutting machine for oxy/fuel cutting. 

The TRACKER CG30-DOUBLE is a stepless variable speed carriage with oxy/fuel gas cutting torch mounted on a straight line track. 

Built to industrial standards the CG30-DOUB LE provides high quality oxy/fuel cuts on steel plates and structures where straight line 

accuracy is paramount. With addition of the CG30 Circle Cutting Attachment the CG30-DOUBLE will cut circles with a high degree 

of accuracy. The TRACKER CG30-DOUBLE is the low cost, high quality, value alternative. It is known around the world as one of the 

best portable cutting machines in the industry. 



Input Frequency (Hz) 50 

Cutting Speed (mm/min) 150-800 

Cutting Range (mm) 3-300 

Motor Speed (r.p.m) 1500 

Reduction Gear 

Single Cone 

Direction 

Bi-directional 

Wheel distance apart (mm) 160 

Dimensions (mm) 

350x140x175 


Year 

WARRANTY 

Part-No 

Description 

CG30-DOUBLE 

CG30 Twin Torch Straight Line Gas Cutting Machine 

CG-30TRACK CG30 Tracker Cutting Track x 1.8m - Optional Extra 


122 

TRACKER CG30 Machine 

2 Cutting Torches with Rack Mounts 

Hose Sets - 500mm 


Straight Line Track x 1.8m 

Tool Kit 

Power Lead 


1Year 

1 

WARRANTY 

(Power Source)


Straight Line / Pipe Cutting Equipment - Spare Parts 

Cutting Torch - 3 Seat 


SLCT-3/8 

CG30 Torch Assembly 

SLCT-5/8 

CG30 Torch Assembly 

PCT-3/8 

Pipe Cutting Torch 

PCT-5/8 

Pipe Cutting Torch 

Hose Set 

Part-No 

SLCTGH-3/8 

SLCTGH-5/8 

PCTGH-3/8 

PCTGH-5/8 

SLCTPGH-3/8 

SLCTPGH-5/8 

Description 

CG30 Torch Hose Set 

CG30 Torch Hose Set 

SG-30 Torch Hose Set 

SG-30 Torch Hose Set 

CG30 Torch Hose Set LPG - Propane 

CG30 Torch Hose Set LPG - Propane 

CG-30 Straight line Track 


CG-30TRACK Machine guide track 1.8M 

SG-30 Chain 


SG-30CHAIN Machine guide chain 2.4M 

Acetylene Cutting Tip, Copper, Type ANME 

Part-No Size Cutting Gas Type 

(mm) Thickness 

ANME-00 0.6 0-5mm Acetylene 







LPG - Propane Cutting Tip, Copper, Type PNME 

Part-No Size Cutting Gas Type 

(mm) Thickness 

PNME-01 0.9 3-10mm LPG / Propane 






123


Straight Line Cutting Equipment - Spare Parts 

CG-30 Torch Holder 


CG30EGT15 CG30 Torch Holder Assembly 

CG-30 Torch Rack Assembly 

Part-No 

CG3019 

CG30RTW18 

Description 

CG30-Rack Assembly 

CG30-Double Rack Assembly 

CG-30 Radius Arm Centre Pin 


CG30CP 

CG30-Centre Pin for Radius Arm 

CG-30 Power Cord 


CG30EGT44 CG30 Power Cord Assembly 240v 

CG-30 Electric Motor 


EMCG 

CG30 Electric motor 

CG-30 Circle Cutting attachment 


CCAK 

CG30 Circle Cutting kit 

124


SG-30 Pipe Cutting Machine 

Pipe Cutting Machine 

The SG-30 PIPE CUTTER is a Hand Crank Pipe Cutting Machine. This manually operated portable oxy fuel pipe cutting machine uses 

a chain and gear drive system. The drive chain is comprised of durable, interlocking links that can easily beaded or removed for quick 

change of pipe diameters. A graduated bevel collar ensures accurate bevel setting. The control valves for fuel, preheat oxygen and 

cutting oxygen are positioned away from heat yet conveniently placed for easy operator use. Interlocking chain links allow addition or 

removal of links as needed for various size pipes Standard chain configuration is 24mm (82pcs chain links) with longer chain linkage 

optional. Lightweight - At only 9kg this unit is easy to carry, operate and maintain Worm Gear Drive and low gear ratio ensures extremely 

smooth travel. 


Chain type 

Single link chain 

Quick clutch None 

(Same as Koike type) 

Effective pipe diameter 

114~600mm by standard chain(2.4m) 

over 600mm additional chain requires 

Cutting thickness 

up to 50mm 

Cutting shape Square and bevel (up to 45°) 

Drive method 

Manual 

Size 250*250*400 

Weight 

10.5kg 

Year 

WARRANTY 

WA2 

Part-No 

SG-30 

Description 

SG30 Pipe Gas Cutting Machine 


SG30 Pipe Cutting Machine 

1 Cutting Torch with Rack Mounts 

Hose Set - 500mm 


Link Chain (2.4m) 

Tool Kit 


1Year 

1 

WARRANTY 


125 

WA 

WA2

126

PROTECTIVE SAFETY WEAR 



UNIMIG Professional Series Welding Glove 

These Quality general purpose welding gloves are made of heat and flame resistant selected shoulder split cowhide. The standard 

feature of these gloves include a full sock lining for added comfort and Kevlar stitching with welted seams for added durability 

Part-No 

UMWG6-L 

UMWG6-XL 

Description 

Welding Gloves, Blue - Large 

Welding Gloves, Blue - X Large 

Welding Gauntlet 

XA Professional Series Welding Gauntlet 

The innovative design of these gloves include an outer shell made from the finest side split cowhide which makes them more 

pliable, durable and heat resistant. Featuring “Wide Body” sizing pattern which is 8% roomier than other large gloves. 

Continuously welted seams, Professional series lining, patented palm and thumb reinforcement and seams sewn with Kevlar 

thread throughout the glove make the Xcel-Arc Professional Series Welding Gloves the most comfortable and durable glove on 

the market. Try the “Worlds Most Comfortable Welding Glove” today. Also conveniently available as a Left Hand pair only. 

Part-No 

UMWG1-L 

UMWG1-LL 

Description 

Welding Gloves, Brown, Large 

Welding Gloves, Left / Left , Large 

Heat Reflective MIG - TIG - Plasma Glove 

XA Professional Series Heat Reflective TIG Glove 

The unique design of this glove provides a wide Aluminized PFR Rayon heat reflective knuckle strap offering prolonged, superior 

radiant heat protection during welding. The unique 3-dimensional finger construction offers unrestricted dexterity and sensitivity of 

fingers. The glove construction pattern offers an excellent fit and the materials used are specially processed for superiorpliability. 

An air cushioned palm with sweat absorbent lining gives extra comfort and grip. These high quality gloves are made of 

special tanned cowhide, they are oil & weather resistant, pliable and long lasting. All seams are sewn with Kevlar thread for better 

flame and spatter protection against seam burnout. 

Part-No 

UMWG2-L 

UMWG2-XL 

Description 

Heat Reflective Welding Gloves - Large 

Heat Reflective Welding Gloves - X Large 

TIG 

XA Professional Series Soft Touch TIG Glove 

This unique design provides a protective layer that moulds to your hand and feels like your own skin. Especially developed for 

the TIG operator, these gloves are constructed out of 3 types of leather, a “split deerskin” palm for excellent finger tip sensitivity 

“goat skin” back for dexterity and heat protection and cowhide cuff for durable wrist and forearm protection. 100% Kevlar stitched 

for strength and better protection against seam burn out. Professional Series Soft Touch TIG Welding Gloves are the ultimate TIG 

glove. 

Part-No 

UMWG3-L 

UMWG3-XL 

Description 

XcelArc TIG Welding Gloves - Large 

XcelArc TIG Welding Gloves - X Large 

127


Welding Jackets 

These Xcel-Arc jackets are the state of the art in comfort being designed to allow complete freedom of movement. Xcel-Arc jackets 

are heat and flame resistant garments made from durable and pliable side split cowhide. Leather seams, double-locked stitched, high 

strength 5-ply Tex 90 Dupont Kevlar thread, Metal rivets are coated for better electrical protection. 

SIZES AVAILABLE 

FULL LEATHER 

UMWJ-F-L 

UMWJ-F-XL 

UMWJ-F-XXL 

FIRE RETARTENT 

CLOTH BACK 

UMWJ-P-L 

UMWJ-P-XL 

UMWJ-P-XXL 

Fire resistant cloth lined 

collar for safe and 

comfortable wear 

Raglan-style shoulders 

for a comfortable fit and 

mobility 

Flame Retardant cloth lined collar 

provides comfortable skin contact and 

absorbs sweat. Lined upper sleeves 

and shoulders make for easier wear 

and removal. 

Sport-Jacket style raglan shoulder 

construction enhances freedom of 

body movement. Collar rolls up and 

closes at front to stop shooting spatter. 

Premium grade side split 

cowhide for maximum 

durability 

Heat and electrical 

insulated snaps 

Inside pockets with riveted 

stress points 

UMWJ-F 

Full Leather or Fire Retardent Cloth Back. 

UMWJ-P 

Leather spatter guard at front 

closure prevents sparks and spatter 

from entering. Double leather 

reinforcement on front prevents 

snap pullout. 

128


Welding Jackets 

HI-VIS FR body Leather sleeves Jacket with reflective tape 

11OZ Orange Proban Welding Jacket with chrome leather sleeves, which is cool, comfortable and ideal for medium duty 

welding applications 

• High visibility reflective tape makes work more safer. 

• Dielectric and insulated snaps front closure system with FR spatter guard layer. 

• Inside pocket enhance safety and Adjustable snap cuffs. 

• Sewn with Dupont Kevlar thread. 

PART NUMBER: 

UMWJ2730XL 

UMWJ2730XXL 

Blue FR Body Brown Leather Sleeves 

Blue FR Body Welding Jacket with Brown leather sleeves, which is cool, comfortable and ideal for medium duty welding applications 

• Dielectric and insulated snaps front closure system with FR spatter guard layer. 

• Inside pocket enhance safety and Adjustable snap cuffs. 

• Sewn with Dupont Kevlar thread. 

PART NUMBER: 

UMWJ2530XL 

UMWJ2530XXL 

129


Welding Apparel 

Leather Apron 

XA STEERSOtuff Leather Apron 

XcelArc Steersotuff leather apron is heat and flame resistant made from leather using 

durable and pliable split cowhide. All leather seams are double lock stitched with high 

strength Kevlar thread. Panels and stress points are reinforced with doubled leather 

and metal rivets that are insulated. The unique self balancing strap system features a 

quick release buckle and sliding length adjuster. 

Part-No 

XA-44-7142 

Description 

XcelArc Leather Welding Apron 107cm Length 

STEERSOtuff 

Leather Sleeve Set 

XA STEERSOtuff Leather Sleeve Set 

XcelArc Steersotuff leather sleeve set is heat and flame resistant made from leather 

using durable and pliable split cowhide. All leather seams are double lock stitched with 

high strength Kevlar thread. Panels and stress points are reinforced with doubled 

leather and metal rivets that are insulated. The unique self balancing strap system 

features a quick release buckle and sliding length adjuster. Snap lock rivets at the wrist 

provide quick and easy closer and release of the sleeve entry. 

Part-No 

XA-44-7023 

Description 

XcelArc Leather Welding Sleeve Set 

STEERSOtuff 

Leather Chaps 

XA STEERSOtuff Leather Chaps 

XcelArc STEERSOtuff leather chaps are heat and flame resistant made from leather 

using durable and pliable side split cowhide. The chaps provide excellent lower body 

and leg protection from heat, abrasion and sparks. The chaps are secured easily with 

adjustable straps. 

Part-No 

XA-44-7440 

Description 

XcelArc Leather Chaps 

130


Welding Apparel 

Leather Spats 

XA STEERSOtuff Leather Spats 

XcelArc leather spats are heat and flame resistant made from tough, durable and pliable 

split cowhide leather . The spats provide excellent protection of ankles and feet preventing 

sparks and hot material from entering the inside of footwear. The spats are easy to fit and 

are secured and held in place by Velcro strip pads. 

Part-No 

XA-44-7106 

Description 

XcelArc Leather Spats 

STEERSOtuff 

Welders Cushion 

XA STEERSOtuff Leather Cushion 

Heavy duty construction made from 5-side Lava Brown heat and flame resistant leather 

which is made from durable and pliable side split cowhide 1-side Aluminised PFR Rayon 

to protect from welding spatter and sparks. 

Size: 500 x 500 x 80mm 

Part-No 

XA-44-7900 

Description 

XcelArc Leather Welders Cushion 

Welders Flame Retardant Skull Rags 

XA Professional Series Welders Skull Rags 

Made from 100% preshrunk cotton these flame retardant skull rags are resistant to flame 

and welding spatter and will retain their flame retardant properties for up to 50 home 

washings. Athletic mesh lining for comfort, air cushioned insert for sweat absorbency, 

ties in back for one size fits all. 

Part-No 

XA-23-3601 

XA-23-3602 

XA-23-3604 

XA-23-3606 

XA-23-3607 

XA-23-3613 

Description 

XcelArc Skull Rag - Camouflage 

XcelArc Skull Rag - Wild 

XcelArc Skull Rag - USA 

XcelArc Skull Rag - Happy Hour 

XcelArc Skull Rag - Paradise 

XcelArc Skull Rag - Safety Orange 

Camouflage 

Wild Happy Hour USA Paradise 

Flame Retardant Welders Hood 

XA Professional Series Flame Retardant Hood 

Made from flame retardant cotton sateen that is tested to ensure conformity to 

ASTM D6413-99. This flame retardant welders hood is resistant to flame and 

welding spatter, and will retain it’s flame retardant properties for up to 50 home 

washes. Lightweight and comfortable fully enclosing the welders head, neck 

area for maximum protection. 


XA-23-6680 XcelArc Flame Retardant Blue Helmet Hood 

131


Welding Protection 

Leather Blanket 

Cowhide Leather Drape 

Cowhide Leather Drape 

• Made with selected split cowhide leather 

• Kevlar thread stitching with stainless steel eyelets every 30cm for hanging 

• Ideal for use in industrial environments, helps to protect against weld spatter 


UMWD1818 Leather Welding Blanket 1.8 x 1.8m 

UMWD2222 Leather Welding Blanket 2.2 x 2.2m 

Welding Blanket 

Steiner Velvet Shield Welding Blanket 

Lightweight, soft and flexible welding blanket material, providing incredible ease of use, 

whilst withstanding high heat. Velvet Shield welding blankets are made with a carbon 

fibre fabric that was developed from NASA technologies and is fire and heat resistant. 

• Versatile blankets are soft and lightweight, providing incredible ease of use. 

• Provides protection from sparks and spatter. 

• Easy to clean, just shake, vacuum or blow metal particles out. 

• 1.8m x 1.8m 

• Operation temperature 1000oC / 1800oF 


31666 Steiner Velvet Shield Welding Blanket 1.8 x 1.8m 


XA Professional Welding Curtains 

LAVAshield welding screens are made with specially formulated vinyl 16 mil. 

(0.4 mm) thick to meet CE standards and Australian NZ Safety requirements. 

Screens are transparent and resistant to UV rays, flame and abrasion. Kevlar 

sewn and grommets placed at 270mm intervals. 


XARWC XcelArc Red Welding Curtain 1.7m x 1.7m 

XAGWC XcelArc Green Welding Curtain 1.7m x 1.7m 

Welding Curtain Frame 

XA Professional frame 

The most versatile frame ever! 

Assembles in less than 5 minutes, no tools required. Made of heavy-duty 

finished steel tubing for long lasting durability and swivel connectors that allow 

numerous design configurations. Assembles to take 1.7m x 1.7mm welding 

screen. 


XABSF 

XcelArc Modular Welding Curtain Frame 1.8m x 1.8m (outer frame mesurment) 

132

STARTER KITS 

UNIMIG Apprentice Bag 

Apprentice Bag - 1 

UMAB1 

Standard Kit Contains: 

• 1 x Razor Bag 

• 1 x Unimig Matt Black Helmet 

• 1 x Unimig Flint Lighter 

• 1 x Unimig Chipping Hammer 

• 1 x Xcel-Arc MIG Gloves 

• 1 x Xcel-Arc TIG Gloves 

• 1 x Gas Welding & Cutting Goggles 

• 1 x Unimig Tip Cleaner 

• 1 x Unimig 4 Row Wire Brush 


UMAB2 



• 1 x Unimig Viper Automatic Helmet 









UMAB3 



• 1 x Unimig Viper Automatic Helmet 








• 1 x Xcel-Arc Full Leather Welding Jacket 

UNIMIG WELDERS TOOL BAG 

UWTB 

Welders tool bag, multiple pockets 

and compartments to hold tools 

133


PAPR UNIT 

POWERED AIR PURIFYING RESPIRATOR 

Clean Air Welding 

Ultimate Protection from 

Harmful Welding Fumes 

Auto-Darkening Helmet 

• Positive pressure system 

• Designed to work an 8 hour shift 

• Long lasting reliable P2 filter 

• Auto shutdown mode 

• 3 airflow levels for varied working conditions 

• Blocked filter, low airflow, low battery alarms 

• Lightweight, ergonomic design 

• Shoulder harness for extended wear 

• Side or rear mounting of respirator pack 

• Standards Compliant AS/NZS 1716:2012 

Overview 

The UNIMIG PAPR system provides industrial level protection for the most extreme welding applications and environments where 

effective and reliable eye and respiratory protection is an absolute must. This is a Powered Air Purifying Respirator system built with 

a tough robust exterior yet is comfortable and lightweight. The ergonomic design, lightweight shell, fully adjustable head gear & back 

harness delivers maximum comfort during long welding periods. The quick-disconnect and swivel breathing tube provides easy 

adjustability to accommodate space restraints. The automatic detecting control system provides constantly stable clean air. The LCD 

display clearly shows airflow level, battery charge level and filter status. 3 levels of airflow provide increased comfort for varied working 

conditions and a flashing and audible alarm indicates low battery, low airflow, filter blockage and high battery temperature. The respirator 

unit is fitted with a spark filter and replaceable pre-filter to protect and extend the life of the main filter. The 12-volt, 4400MAh lithium-ion 

battery provides for up to 8 hours use on level 1, 6 hours on level 2 and 4 hours on level 3 airflow setting. The battery requires a 3 hour 

charge at a maximum of 500 charge cycles. A handy, easy to use flow-check meter is provided to ensure the correct airflow is present for 

maximum protection. Fitted with the advanced UNIMIG XA-5022(D) series helmet featuring the latest digitally-controlled auto darkening 

filter, adjustable from shade 5-9 and shade 9-13 makes it ideal for MMA, TIG and MIG welding, as well as Plasma Cutting and even grinding 

applications. The switching time from light to dark is approximately 0.0001 second. The delay time from dark to light may be adjusted between 

0.1 and 0.9 seconds. The UNIMIG XA-5022(D) is a lightweight and comfortable design offering excellent neck coverage and protection. 

The combination of the UNIMIG PAPR unit and the UNIMIG XA-5022(D) helmet provides you with standards-approved and certified 

welding protection ensuring the highest levels of welding safety whilst at a highly competitive price. 

STANDARDS 

UNIMIG PAPR SYSTEM: complies with AS/NZS 1716:2012. 

UNIMIG FACE SHIELD: complies with AS/NZS 1337.1:2010 [High Impact]. 

UNIMIG WELDING FILTER: cpmlies with AS/NZS 1338.1:21012 

Welding Guns of Australia will not take responsibility for respiratory protective equipment that is chosen incorrectly. Some welding 

environments may contain dangerous levels of poisonous gases that are not suitably filtered by a particle fillter. UNIMIG PAPR is not 

suitable for environments that contain poisonous gases or have an oxygen deficiency. It is the purchasers’ responsibility to ensure their 

workplace is tested adequately for fume hazards and adequate extraction and ventilation is used in confined space applications. 

Part-No 

P1004 

Description 

UNIMIG Powered Air Purifying Respirator System 

includes: PAPR System, UNIMIG XA-5022(D) Series Helmet, Battery Charger, 

Flow Check, Carry Bag, Shoulder Harness. 

134


PAPR UNIT 

Powered Air Purifying Welding Helmet 

Respiratory System is a combined face and breathing protection device 

for increased safety and comfort during welding. 

Welding Lens Filter Technical Data 

Filter dimensions 114 x 133mm 

Viewing area 

100 x 60mm 

Light state shade 4 

Dark state shade 5-9/9-13 

Shade control 

Internal Digital control 

Switching time @ 23°C 0.08ms / 0.00008 seconds 

Sensitivity control Internal Digital control 

Time from dark to light 0.1 - 0.9s 

Operation temperature -10°C - 65°C 

Grinding Function Yes Digital Control 

Grinding Flash 

Yes 

Low voltage show Yes 

Power supply 

Solar cell Lithium batteries 

Arc sensor 4 

Standards Face Shield AS/NZS 1337.1:2010 

Welding Filter AS/NZS 1338.1:2012 

PAPR - P1004 


UMRBOP Front Cover Lens 114x133mm 

UMRBIP Inside Cover Lens 105x66mm 

UMHR 

Head Band Assembly 

UMSB 

Sweat Band 

UMABT 

Battery 

MAGPCL1 MAGNIFYING PC LENS 1.0 




UMRBOP 

Front Cover Lens 

133x114mm 

UMRBIP 

Inside Filter Lens Cover 

105x66mm 

MAGPCL 

Magnifying Lens 

108x50mm 

135


PAPR UNIT 

Respirator Technical Data 

Filter Type P 

APR-P2 

High filter efficiency 99.996%@0.3um 

Airflow speed 

165L/min, 200L/min, 230L/min 

Standards AS/NZS 1716:2012 

Battery Type 

Rechargeable Li-ION 12V 4400mAh 

Battery operating time Level 1: >8h 

Level 2: >6h 

Level 3: >4h 

Charge time 3~4h 

Recharge quantity >500 

Noise Level >500 

System 

Automatic detecting and controlling system provides constantly stable clean air 

Controls 

Airflow 3 levels 

On/Off Switch 

Automatic shut down after 30mins of no use 

LCD display 

Warning & self protection 

Flash & Sound 

Airflow level data 

Battery life 

Filter loading status 

Low battery 

Blocked filter - low air flow 

High battery temperature 

Operating temperature -05°C - 55°C 

Operating humidity level


Automatic Welding Goggles 

• MIG / TIG / ARC / PLASMA 

OXY CUTTING & GRINDING applications 

• Ideal for confined space work / mobile welding 

• Bump cap for head protection 

• Fire retardant hood for protection. 

• Soft Silicone lined goggles for user comfort. 

• Detachable mask 

FITTED WITH 

TRUE COLOUR LENS 

High speed switching time fromlight 

to dark 0.3ms ensures operator 

protection 

A light and well-balanced design withadjustable 

headband provide a 

comfortable fit for the operator. 

Sensitivity and delay 

time selectors 

Powered by 

lithium battery. 

Photoelectric sensors technology 

combined with a high quality LCD display 

provides the operator with an optimised 

view and effective protection. 

Shade Setting adjustment 

5-9 / 9-13 

& Grind mode selector 

UMAWG 

SPARE PARTS LISTING: 

PART No. 

1. UNIMIG Auto Filter. GL-1015A 

2. UNIMIG Protective Shield UMGMASK 

3. Elastic Headband UMGSTRAP 

4. Outer protection lens UMGOP 

5. Fire Retardant Hood UMGHOOD 

6. Bump Cap UMGBUMP 

7. Battery CR2450 UMABT 

8. Battery Cover UMG1015A05 

9. Battery cover screw UMGM2-67TPA 

10. PCB Battery screw UMG1015APCBB 

• An inner protection lens is not needed for these goggles. 

Goggle Specifications 

2Years 

Model 

GL-WH11-1015A 

Auto Filter Model 

GL-1015A 

Auto Filter Size 

190(W) x 80(H) x 75(T) mm 

Viewing Field 

50 x 35mm x (L,R) 

Shade Control Light States: DIN 4 

Shade Control Dark States: DIN 5 – 9 / 9 – 13 Outside Adjustable 

Switching Time 

Light - Dark: 0.3 ms 

Delay Time 

Dark - Light: 0.1 – 0.8 sec2Years 

Sensitivity & Delay Time Outside Adjustable 

Power Supply 

3V Lithium Battery 

(1 x CR2450, Replaceable) 

Grinding Mode 

Yes 

Grind Mode & LED Indicator Yes 

Arc Sensors 

3 Sensors 

Operating Temperature -5˚C to + 55˚C 

Storing Temperature 

-20˚C to + 55˚C 

Helmet Material 

PA 

2Years 

Total Weight 265g 

Certifications approved CE, ANSI , CSA, 

AS/NZS 1338.1 (Auto-Darkening) 

AS/NZS 1337.1 B (High Impact) 

WARRANTY 

WARRANTY 

WARRANTY 

MIG 

TIG 

MMA 

PLASMA 

GRIND 

OXY CUTTING 

137


Automatic Welding Helmets 

Arc Sensors 

Maintain constant sensing and automatically switches 

the helmet from light to dark and back again. 

Shade Control 

Automatic Welding Lens allows the operator to switch 

between welding shades from shade 9 to shade 13. 

The switching speed of the lens is a very fast 0.04m/s 

from light to dark. 

Operator Comfort 

Lightweight Design makes wearing the welding helmet 

more comfortable for the operator. 

Grind Mode 

Allows the operator to switch the helmet from the 

welding mode into a fixed shade for grinding. 

This function removes the need for the operator to 

change visors and to simply use the welding helmet for 

grinding when required. 

 

Helmet Specifications 

Filter dimension 

110 x 90mm 

View size 

90 x 40mm 

Classification 1/1/1/2 

Sensors 2 

Light state 4 

Dark state Variable shade 9-13 

Power control 

Fully automatic 

Shade control 

External 

Switching time at 23˚C 

0.04ms 

Sensitivity & Delay time control 

Low, Medium, High 

Time from dark to light 0.1s, 0.5s, 0.9s 

Grinding function 

Yes, External 

Operation temperature 

-10˚C - 65˚C 

Storing temperature 

-20˚C - 85˚C 

Power supply 

Solar cell, no battery change 

Certifications approved CE, ANSI , CSA, 



2Years 

WARRANTY 

2Years 

WARRANTY 

UNIMIG HELMET- UMMBWH 


UMMBWH UNIMIG Automatic Welding Helmet 

UMMBOP Front Cover Lens 117 x 97mm 

UMMBIP Inside Cover Lens 97 x 45mm 

UMHR 

Harness (Head Band Assembly) 

UMSB 

Sweat Band 

UMMBOP 


117 x 97mm 

UMMBIP 


97 x 45mm 

2Years 

WARRANTY 

138



AUTOMATIC WELDING HELMET 

Arc Sensors 



True Colour 

High Definition Filter Technology is a feature that greatly 

improves the optics allowing the user to see a full 

spectrum of colours. It also helps to alleviate eye fatigue 

making it safer for extended periods of welding. 

Shade Control 

Automatic Welding Lens allows the operator to switch 

between welding shades from shade 9 to shade 13. 






Grind Mode 





grinding when required. 

FITTED WITH TRUE COLOUR LENS 



110 x 90mm 

View size 

96 x 42mm 


Sensors 2 

Light state 4 

Dark state Variable shade 9-13 

Power control 


Shade control 

External 


0.04ms 


Adjustable (Internal) 

Time from dark to light 

0.1-0.9s adjustable 


Yes (external) 


-10˚C - 65˚C 


-20˚C - 85˚C 

Power supply 

Solar cell, no battery change 

Certifications approved 

CE, ANSI , CSA, 



VIPER HELMET- UMVWH 


UMVWH VIPER Automatic Welding Helmet 

UMMBOP Front Cover Lens 117 x 97mm 

UMIP 

Inside Cover Lens 104 x 47mm 

UMHR 

Harness (Head Band Assembly) 

UMSB 

Sweat Band 

UMMBOP 


117 x 97mm 

UMIP 


104 x 47mm 

2Years 

WARRANTY 

139



4 Arc Sensors 



Enhanced Viewing Area 

Offers a larger viewing area for the operator. This larger 

viewing area enhances the operators view of the welding 

area 

True Colour 

High Definition Filter Technology is a feature that greatly 

improves the optics allowing the user to see a full 

spectrum of colours. It also helps to alleviate eye fatigue 

making it safer for extended periods of welding. 




 

Razorweld 

Grind Mode 





grinding 

when required. 

Shade Control 

Automatic Welding Lens allows the operator to switch 

between variable welding shades from 5-9 and 9-13. 



 




114 x 133mm 

View size 

100 x 60mm 


Sensors 4 

Light state 4 

Dark state Variable shade 5-9/9-13 

Power control 


Shade control 

Internal, digital control 


0.08ms 


Internal, digital control 


0.1s-0.9s, digital control 


Yes, digital control 

Grinding warning flash 

Yes 

Low battery Warring indicator 

Yes, digital control 


-10˚C - 65˚C 


-20˚C - 85˚C 

Power supply Solar cell, 

CR2450 Lithium battery, replaceable 


CE, ANSI, CSA, 



UNIMIG HELMET- UMRWWH 


UMRWXWH RAZORWELD Automatic Welding Helmet 

UMRBOP Front Cover Lens 133 x 114mm 

UMRBIP Inside Cover Lens 105 x 66mm 

UMRWXHR Harness (Head Band Assembly) 

UMSB 

Sweat Band 

UMABT 

Battery 

140 

UMRBOP 


133 x 114mm 

UMRBIP 


105 x 66mm 

2Years 

WARRANTY 

2Years 

WARRANTY 

2Years 

WARRANTY



4 Arc Sensors 

Maintain constant sensing and automatically switches the 

helmet from light to dark and back again. 

Enhanced Viewing Area 

Offers a larger viewing area for the operator. This larger 

viewing area enhances the operators view of the welding 

area 

True Colour 

High Definition Filter Technology is a feature that greatly 

improves the optics allowing the user to see a full spectrum 

of colours. It also helps to alleviate eye fatigue making it 

safer for extended periods of welding. 


Lightweight Design makes wearing the welding helmet more 

comfortable for the operator. 

Memory Function 

Allows the operator to store different shade, sensitivity and 

delay options into three easily accessible pre-sets. 

Grind Mode 

Allows the operator to switch the helmet from the welding 

mode into a fixed shade for grinding. This function removes 

the need for the operator to change visors and to simply use 

the welding helmet for grinding when required. 

Shade Control 

Automatic Welding Lens allows the operator to switch 

between variable welding shades from 5-9 and 9-13. 

The switching speed of the lens is a very fast 0.08m/s from 

light to dark. 

 



133 x 114 x 10mm 

View size 

100 x 83.4mm 


Sensors 4 

Light state 4 

Dark state Variable shade 5-9/9-13 

Power control 


Shade control 

Internal 


0.8ms 


Adjustable (internal) 


0.1-0.9s adjustable (internal) 


Yes 

Grinding warning flash 

Yes 

Low battery Warring indicator 

Yes 


-10˚C - 65˚C 


-20˚C - 85˚C 

Power supply Solar cell, replaceable battery 

(CR2450*1PCS) 


CE, ANSI, CSA, 



UNIMIG HELMET- UMRWXWH 


UMRWXWH RWX6000 Automatic Welding Helmet 

UMRBOP Front Cover Lens 133 x 114mm 

UMRWXIP Inside Cover Lens 105 x 89mm 

UMRWXHR Harness (Head Band Assembly) 

UMSB 

Sweat Band 

UMABT 

Battery 


UMRBOP 


133 x 114mm 

UMRWXIP 


105 x 89mm 

2Years 

WARRANTY 

2Years 

WARRANTY 

2Years 

WARRANTY 

141

142

ARC ACCESSORIES 

Electrode Holders, Earth Clamps, Connectors 

MALE CABLE CONNECTOR 


CX0020 16/25mm Male Cable Connector


Welding Cable, Welding Lead Sets 

EXTRA FLEXIBLE, DOUBLE INSULATED 


WC16 16mm² Double Insulated Cable


Cable Lugs, Chipping Hammer, 

Wire Brushes, Hot Boxes, Anti Spatter 

CABLE LUGS 

Part-No 

WCL16 

WCL25 

WCL35 

WCL50 

WCL70 

WCL95 

Description 

16mm Crimp Cable Lug 






CHIPPING HAMMER 

Part-No 

UMCH-HD 

Description 

Chipping Hammer - Spring Grip 

WIRE BRUSHES 

Part-No 

WB3R 

WB4R 

WBSS4R 

Description 

3 Row Steel Wire Brush 

4 Row Steel Wire Brush 

3 Row Stainless Steel Wire Brush 

ELECTRODE OVEN 

Part-No 

Description 

10 KG ELECTRODE OVEN Portable Electrode Hot Box 240v / 

50º- 300ºC 

Suitable for 10kg of electrodes 

5KG ELECTRODE OVEN Portable Electrode Hot Box 240v / 

50º- 200ºC 

Suitable for 5kg of electrodes 

ANTI-SPATTER SPRAY - Silicon & Benzene Free - Paintable 

UNIMIG Anti-Spatter Spray is engineered to protect parts, tooling, and fixtures from spatter 

build-up. A convenient solvent-based, quick-drying aerosol that allows for pre-heat, higher 

duty cycles, and higher temperature applications. Excellent for fixture and tooling protection. 

The special formula allows surface painting after use. Base metal and fixture 

applications become easier to clean and remove unwanted weld spatter. UNIMIG AS400 

Anti-Spatter Spray is anhydrous without silicone. You can use it both on the torch and on the 

pieces to weld. Wait for the evaporation of the solvent before welding. Product is for 

industrial and professional use only. Use only in a well-ventilated areas. 

Available in 12 Can boxes. 

Required to be shipped Class 2.2 Dangerous Goods Shipping 

Material Safety Data Sheet available on request. 

Anti-Spatter Aerosol Spray 


AS400 UNIMIG Anti-Spatter Spray 400gram 

145

MIG / ARC ACCESSORIES 

Coolant, Antispatter, Nozzle Dip, Pliers 

UNICOOL 

Industrial Coolant 5 litre 

Unimig UNICOOL is a balanced recirculation system and torch coolant. It has been formulated for use 

with MIG Welding, TIG Welding, Laser Welding, Laser Cutting, Plasma Welding and Robotic Systems. 

Its thermal stability properties make it an excellent choice for use with high performance torches. When 

used in conjunction with a regular coolant system maintenance program, UNICOOL will eliminate 

damaging mineral deposit build up and will prevent clogging of the cooling system. This will extend the 

life of pumps, seals, gaskets and prevent costly downtime. It is suitable for use in warm and cold climate 

conditions. It contains rust and corrosion inhibitors that will help extend the life of the cooling system 

components. It is classified as a non-dangerous product. 

Part-No: UNiCOOL 

UNIGUARD 

ANTI-SPATTER SPRAY 

Part-No: UNIGUARD 5 

UNIGUARD 20 

• Reduces downtime for cleanup tasks 

• Non-toxic, biodegradable 

• Non-flammable 

• Ozone safe 

• Uniform spray with no bubbles 

• Paintable , contains no silicones 

• User safe 

• Eliminates need for grinding unwanted spatter 

• Economical 

• Base metal corrosion protection 

Water Based Weld-Spatter Agent 

UNiGUARD Anti-Spatter Spray is water based, paintable, cost effective and non-flammable agent for the prevention of weld-spatter 

adhering to metal surfaces during the welding process. UNiGUARD Anti-Spatter Spray has outstanding performance preventing 

spatter sticking to a wide range of steels, including mild steel, stainless, steels and aluminium. UNiGUARD Anti-Spatter Spray 

avoids the need for mechanical abrasion or grinding of weld spatter following welding. It contains corrosion inhibitors for base metal 

protection. UNiGUARD increases the life of torch components saving time and money. Eliminates spatter build up which results in 

poor gas flow causing pitting, porosity and burnbacks. 

UNIMIG NOZLE DIP GEL 

Part-No: UMND 

UNIMIG Nozzle Dip Gel is an advanced, non toxic, nozzle dip gel for the prevention of spatter 

adhering to sensitive components of welding torches, including the interior and exterior of MIG 

nozzles, the end and outer surfaces of contact tips and positional and fixtures. 

MIG PLIERS 

Part-No: UMMP 

Designed especially for MIG / MAG Welding Torches 

146


Chalk, Testing Spray 

Engineers Chalk & Engineers Split Chalk. 

Engineers Chalk Used For Marking Steel In General Engineering & Boilermaking. 

• 75mm Long 10 X 5mm Split Chalk 

• 75mm Long 10 X 10mm 

Part-No: 

CH751005 - Split Chalk 

CH751010 

Magnetic Particle Testing Spray 

Description: DUBL-CHEK BO-1 is Black Oxide No.1 black magnetic oxide suspended in a 

highly refined light petroleum oil. The suspension responds to magnetic leakage fields created 

by discontinuities in ferromagnetic material. Particles rapidly collect at leakage fields producing 

black indications 

 

DUBL-CHEK CP-2 is a specially formulated, fast drying, low odour white paint that provides a 

high contrast background for interpreting magnetic particle results. CP-2 enhances the visibility 

of indications under visible light conditions when the background material has a similar colour to 

the particles. When dry, CP-2 is resistant to wet suspension fluids. 

 

Part-No: BO-1 (Black Oxide No.1) 

(White Paint) 

Part-No: CP-2 

Non Destructive Testing Spray 

Description: D-100 developer consists of refined white particles suspended in isopropyl 

alcohol that produces enhanced sensitivity for locating tight flaws. D-100 developer pulls 

flaw-entrapped penetrant to the part surface for display against a white background by solvent 

and capillary action. Complies with low sulfur and low halogen requirements. 

Description: DP-50 is water washable visible penetrant used to locate cracks, laps, pores, lack 

of bonding, and similar surface flaws. DP-50 can be used on nonporous parts including both 

ferrous and nonferrous metals, ceramics, and glass and some plastics. Referred to as the 

visible dye penetrant method or color contrast method of inspection and can be used for weld 

inspection. 

Description: DR-60 Cleaner-Remover is used in the penetrant process to remove excess 

penetrant from part surfaces. It is a manual wipe on and wipe off material and is recommended 

for small areas. DR-60 may also be used for generally cleaning oily, dirty surfaces. DR-60 is 

especially suitable for cleaning prior to the application of inspection penetrants. Complies with 

low sulfur and low halogen requirements. 

Part-No: D-100 (Developer) 

Part-No: DP-50 (Penetrant) 

Part-No: DR-60 (Cleaner) 

147


Arc Air Gouging Torch, DC Carbons 

K4000 ARC AIR GOUGING TORCH 

Part-No 

K4000 

Electrode Size: 

Air Requirement: 

Applications: 

Description 

K4000 Arc Air Gouging Torch 

Round - 4.0mm - 12.7mm 

Flat - 15.9mm 

80 PSI - 5.6 KG/CM² 

25 CFM - 708 L/MIN 

Heavy Duty - Heavy metal removal applicationssuch 

as weld preparations in pressure vessel shops 

and shipyards 

K4000 Torch 

5 

4 

11 

7 

9 

10 

6 

3 

12 

8 

2 

Spare Parts 

Part Number Description 

1 94-433-183 K4000 Insulator 

2 94-378-368 K4000 Head and Screw 

3 94-048-088 K4000 Upper Arm 

4 94-433-183 K4000 Insulator 

5 94-476-066 K4000 Press Lever Insulator with Screw 

6 94-800-007 K4000 Spring 

7 94-104-016 K4000 Valve Bonnet 

8 94-103-206 K4000 Torch Body Arm 

9 94-170-182 K4000 Connector 

10 94-801-011 K4000 Spool Assembly with O-rings 

11 94-370-163 K4000 Handle 

12 94-632-092 K4000 Hinge Pin 

1 

DC Gouging Carbons 

Part-No Description Pkt Qty 

CARB GOUG 6.5MM DC Gouging Carbon 6.5 x 305mm 50 



148

3 Years Warranty 

MIG ACCESSORIES 

Aluminium Kits, , Aluminium Liners 

Aluminium Kits 

Kits consist of: Aluminium liner, Torch neck liner, Drive roller, Support tube and Tips 

Part-No 

Description 

KALP120 Aluminium Kit suit Panther 120 / MINIMIG 120 

KALP165JR 

Aluminium Kit suit MIG JR165/190/210/250 

KALP165JRRW Aluminium Kit suit RAZOR 165 

KALP172 

Aluminium Kit suit PANTHER172 

KALP175JR 

Aluminium Kit suit MIG JR175 

KALP182 Aluminium Kit suit VIPER 182 

KALP190JR 


KALP195/210 Aluminium Kit suit Procraft 195/210 

KALP200 Aluminium Kit suit PORTO 200 

KALP220JR 


KALP240 Aluminium Kit suit Procraft 240 

KALP250JR Aluminium Kit suit MIG JR190, 220 250 

KALP250JRSWF 

Aluminium Kit suit JR250 

KALP350JRSWF 

Aluminium Kit suit JR350 

KALPJR250/3504WD Aluminium Kit suit JR250/350SWF 4WD 

KALPJRK-SG 

Aluminium Kit suit 200K/250K 

KALPJR-K-SG 

Aluminium Kit suit MIG JR250K/350K 

KALPKMM180 

Aluminium Kit suit KMM180 

KALPTS 

Aluminium Kit suit Trade Series 

KALPWS 

Aluminium Kit suit Workshop Series 2WDKALPWS4WD 

KALPWS4WD 

Aluminium Kit suit Workshop Series 4WD 

ALUMINIUM LINER BULK (100 Metre spools) 

Part-No 

TLB100 

TLR100 

TLY100 

PLC100 

Description 

Aluminium liner Blue 

Aluminium liner Red 

Aluminium liner Yellow 

Plastic liner Clear (long life) 

Razorweld • 

UNIMIG WARRANTY 

(Power Source only) 

149

MIG WELDING TORCHES 

Suregrip Series MIG Torch Features 

Swan Necks 

Manufactured to the same specification as the OEM. 

Consumable parts 

All wear and spare parts are manufactured 

to the same specification as the OEM and 

are fully interchangeable. 

Hanger Hook 

A "plug and play" option, they encourage the 

operator to hang the torch off the ground 

where it is easy to locate. 

Medium Ergo Trigger Assembly 

Rapid field servicing ensured by a simple"plug and play"system. 

Switches can be exchanged in 5 seconds without the use 

of tools. 

Ergo Handle 

A patented screwless design combines the 

ultimate in balance, positioning and ergonomics. 

Torch handles disassemble in 5 seconds for rapid 

fault analysis. 

Top and bottom handle soft grips ensure all day 

welder comfort. 

Knuckle Joint and Cable Support 

Small movements of the handle and neck are possible independent 

of the cable assembly. A moulded polymer cable support increases 

flexibility and electrode support. 

Hyperflex Cable Systems 

Air cooled cable assemblies offer outstanding 

flexibility with the highest heat and abrasion 

resistance of any known cable. 

The outer jacket is constructed from cross-linked 

polymers providing a tear proof outer with a burn 

threshold of 375°C. 

Spring Pins 

Fitted with unbreakable spring 

loaded gun plug body pins. 

Rear Cable Support 

Extra length cable 

support systems ensure 

smooth and consistent wire 

feed at any angle. 

Gun Plug Housing 

Tough and damage resistant, housings and nuts are formed 

in robust glass-reinforced polymers encasing all conductive 

parts in accordance with EN60974-7. 

150


Suregrip Series MIG Watercooled Torch Features 

151

Suregrip Series 

SB15 MIG TORCH 



* 

Wear parts next page 

* 


Torch Model 

Description 

Part Number 


SB Suregrip Ergo Torch Package SB15-3M SB15-4M SB15-5M 

Spare Parts 


1 GNS15 Shroud Spring 

2 SNK15 Swan Neck Assembly 

SNKF15 Flexible Swan Neck 

3 UB2501/5 End Fitting Ring 

4 UB2519 Hexagonal Fitting 

5 UG1515 Ergo Handle Location Body 

6 UB1505 Lock Nut 

7 UB1521 Cable Terminal 

8 UB1521-C Cable Terminal Cover 

9 UG8015 Handle Cable Support C/W Ball Joint 

10 UB1517-30 Hyperflex Cable Assembly x 3mt 

UB1517-40 Hyperflex Cable Assembly x 4mt 



11 UG2514 Ergo Handle Kit C/W Lock Nut 

12 UG2516 Medium / Large Ergo Trigger 

13 UB2517 Hanger Hook 

14 UB1522 Cable Terminal Male 

15 UPA2041 Cable Support 

16 UB1518 Gun Plug Housing C/W Nut 

17 UB1541 Gun Plug Screw 

18 UB1519PL Gun Plug Nut 

19 UB1523 Gun Plug Terminal Female 

20 UC1528 Hybrid Gun Plug Body C/W Spring Pins 

21 UB1524 Gun Plug ‘O’ Ring 

22 UB1525 Liner Nut 

152 152



Front end consumables 

Ø 6.0 

25.0 

M6 x 1.0 

SB15 Contact Tips 


PCT0008-06 Contact Tip Steel (0.6mm) QTY10 




PCTAL0008-09 Contact Tip Aluminium (0.9mm) QTY10 


M6 x 1.0 

42.0 

M8 x 1.0-L 

SB15 Tip Holder 


PCTH15 Contact Tip Holder (Suit SB15) QTY2 

PGNS15 Shroud Spring QTY2 

Ø 18.0 

Bore 

53.0 

Ø 12.5 

SB15 Gas Nozzle 


PGN15CYL Cylindrical Nozzle QTY2 

PGN15CON Conical Nozzle QTY2 

PGN15TAP Tapered Nozzle QTY2 

PGN15SPOT Spot Nozzle QTY2 

Liners SB15 Liners 

Part Number 

SLB3M 

SLB4M 

SLB5M 

SLR3M 

SLR4M 

SLR5M 

TLB3M 

TLB4M 

TLR3M 

TLR4M 

NKSTL 

Description 

Blue Steel Liner 3 Metre 



Red Steel Liner 3 Metre 



} 

} 

Blue Aluminium Liner 3 Metre 


Red Aluminium Liner 3 Metre 


Neck Spring for Aluminium 

0.6 - 0.8mm 

0.9 - 1.2mm 

} 

} 

0.6 - 0.8mm 

0.9 - 1.2mm 

These parts are manufactured in China and are offered as 

replacement parts suitable for “BINZEL®” style torches. 

153





* 


* 


Torch Model 

Description 

Part Number 



Spare Parts 



















15 UB1519/S Gun Plug Nut 





154




Ø 8.0 

28.0 

M6 x 1.0 












M6 x 1.0 

26.0 

M6 x 1.0 


Part Number 

Description 

PCTH24 Contact Tip Holder QTY2 

Ø 13.1 

Ø 14.5 

Ø 13.1 

25.0 25.0 

Ø 14.5 

SB24 Gas Diffuser 


PCGD24 Gas Diffuser QTY2 

PCGD24R Rubber Gas Diffuser QTY2 

Ø 20.0 

Bore 

63.5 

Ø 17.2 







Liners SB24 Liners 

Part Number 

SLB3M 

SLB4M 

SLB5M 

SLR3M 

SLR4M 

SLR5M 

TLB3M 

TLB4M 

TLR3M 

TLR4M 

TLY3M 

TLY4M 

NKSTL 

Description 







} 

} 





Yellow Aluminium Liner 3 Metre 



0.6 - 0.8mm 

0.9 - 1.2mm 

} 

} 

} 

0.6 - 0.8mm 

0.9 - 1.2mm 

1.2 - 1.6mm 



155





* 


* 


Torch Model 

Description 

Part Number 



Spare Parts 


1 GNS25 Shroud Spring 


SNKF 























156




Ø 8.0 

28.0 

M6 x 1.0 












M6 x 1.0 

35.0 

M8 x 1.25 


Part Number 

Description 


PGNS25 Shroud Spring QTY2 

Ø 21.5 

Bore 

57.5 

Ø 15 


Part Number 

Description 





Liners 

SB25 Liners 

Part Number 

SLB3M 

SLB4M 

SLB5M 

SLR3M 

SLR4M 

SLR5M 

TLB3M 

TLB4M 

TLR3M 

TLR4M 

TLY3M 

TLY4M 

NKSTL 

Description 







} 

} 








0.6 - 0.8mm 

0.9 - 1.2mm 

} 

} 

} 

0.6 - 0.8mm 

0.9 - 1.2mm 

1.2 - 1.6mm 



157





* 


* 


Torch Model 

Description 

Part Number 



Spare Parts 











8 8UG2514 Ergo Handle Kit C/W Lock Nut 





12 UC8026 Housing Spring 

13 UB1518L Gun Plug Housing C/W Nut 




17 UB1528 Gun Plug Body C/W Spring Pins 



158 


replacement parts suitable for “BINZEL®” style torches.




Ø 8.0 

M6 x 1.0 

Ø 10.0 

28.0 

30.0 

M8 x 1.25 

SB36 Contact Tips M6 











PCT0005-08 Contact Tip Steel M8 (0.8mm) QTY10 





PCTAL0005-08 Contact Tip Aluminium M8 (0.8mm) QTY10 





M6 x 1.0 

M8 x 1.25 

SB36 Tip Holder M8 


PCTH36M6S Contact Tip Holder M6 (Short) QTY2 


28.0 

SB36 Tip Holder M6 


PCTH36M6L Contact Tip Holder M6 (Long) QTY2 


Ø 13.1 

32.5 

Ø 17 





Part Number 

Description 




Ø 23.5 

Bore 

Liners 

83.2 

Ø 21 

SB36 Liners 

Part Number 

SLB3M 

SLB4M 

SLB5M 

SLR3M 

SLR4M 

SLR5M 

SLY3M 

SLY4M 

SLY5M 

TLB3M 

TLB4M 

TLR3M 

TLR4M 

TLY3M 

TLY4M 

NKSTL 

Description 

} 


Blue Steel Liner 4 Metre 0.6 - 0.8mm 


Red Steel Liner 3 Red Steel Liner 4 Metre} 

0.9 - 1.2mm 


Yellow Steel Liner 3 Yellow Steel Liner 4 Metre} 

1.2 - 1.6mm 

Yellow Steel Liner 5 Metre 

Blue Aluminium Liner 3 Blue Aluminium Liner 4 Metre} 0.6 - 0.8mm 



} 0.9 - 1.2mm 

Yellow Aluminium Liner 3 Yellow Aluminium Liner 4 Metre} 

1.2 - 1.6mm 


159



380A Air Cooled MIG Welding Torch 


* 


* 


Torch Model 

Description 

Part Number 



Spare Parts 


1 UB5003 Insulating Washer 



4 UB8018 Spring Cable Support 



7 UB3609-30 Hyperflex Cable Assembly X 3mt 

UB3609-40 Hyperflex Cable Assembly X 4mt 


8 UP1578 Bladeswitch Handle Assembly 

9 UB1408/B Bladeswitch Trigger Assembly 



11 UC3641 Cable Support 

12 UB1542 Gun Pulg Housing Screw 

13 UC1518 Gun Plug Body Housing 


15 UC1519/S Gun Plug Nut 





160




Ø 10.0 

30.0 

M8 x 1.25 

SB38 Contact Tips M8 


PCT0005-08 Contact tip M8 Steel Wire (0.8mm) QTY10 





PCTAL0005-09 Contact tip M8 Alloy Wire (0.9mm) QTY10 




M8 x 1.25 

35.5 

M16x1 


Part Number 

Description 

PCTH38 Tip Holder M8 SB38 QTY2 

Ø 15.5 

28.0 

M16x1 

SB38Gas Diffuser 


PCGD38 Gas Diffuser (Suit SB38) QTY2 

Ø 24.0 

Bore 

76.0 

Ø 20.0 


Part Number 

Description 

PGN38CON Gas Nozzle Conical QTY2 

PGN38CYL Gas Nozzle Cylindrical QTY2 

PGN38TAP Gas Nozzle Tappered QTY2 

Liners 

SB38 Liners 

Part Number 

SLB3M 

SLB4M 

SLB5M 

SLR3M 

SLR4M 

SLR5M 

SLY3M 

SLY4M 

SLY5M 

TLB3M 

TLB4M 

TLR3M 

TLR4M 

TLY3M 

TLY4M 

NKSTL 

Description 

} 





0.9 - 1.2mm 



1.2 - 1.6mm 





} 0.9 - 1.2mm 


1.2 - 1.6mm 




161



500A WATER COOLED MIG WELDING TORCH 


6 

7 

8 

9 

2a 

* 

Cable parts 

* 


28 

29 

30 31 32 

27 

* 


Torch Model 

Description 

Part Number 

3 Mt 4 Mt 

SB500W Suregrip Ergo Torch Package SB500-3M SB500-4M 

Spare Parts 


1 UB5003 Insulating Washer 


2a UG5002L Swan Neck Assembly Long 

3 UB5024 Water Hose Clamp 9.5MM 

4 UB5025S Water Hose Clamp 8.0MM 

10 UG8010 Suregrip Insert 


12 UB5019-30 Canvas Cover Assembly X 3MT 

UB5019-40 Canvas Cover Assembly X 4MT 

UB5019-50 Canvas Cover Assembly X 5MT 






18 UB8009 Canvas Cover Clamp 

19 UB8010 Canvas Cover Retainer 

20 UB8028 Spring Cable Support Nut 

21 UP5022 Gun Plug Housing Assembly 

22 UR5022 Inlet/Outlet Hose Supports 

23 UB5023 Water Hose Nipple 


24 UBD-80320 Red Cap Stopper 

25 UBD-80310 Blue Cap Stopper 

26 UB5017 Water Outlet Hose O/braid Rubber 







Cable Parts 

Description Part Number 

5 Outer Liner Assembly 

3M UB5008-30 4M UB5008-40 5M UB5008-50 

6 Gas Hose Assembly 

3M UB5013-30 4M UB5013-40 5M UB5013-50 

7 Water Inlet Hose Assembly 

3M UB5012-30 4M UB5012-40 5M UB5012-50 

8 Power Cable Assembly 

3M UB5015-30 4M UB5015-40 5M UB5015-50 

9 Switch Lead Assembly 

3M UB5010-30 4M UB5010-40 5M UB5010-50 

162




Ø 10.0 

30.0 

M8 x 1.25 

SB500W Contact Tips M8 











M8 x 1.25 

28.0 

M16x1 

SB500W Tip Holder 



Ø 15.5 

28.0 

M16x1 

SB500W Gas Diffuser 



Ø 24.0 

Bore 

76.0 

Ø 20.0 

SB500W Gas Nozzle 





Liners 

SB500W Liners 

Part Number 

SLB3M 

SLB4M 

SLB5M 

SLR3M 

SLR4M 

SLR5M 

SLY3M 

SLY4M 

SLY5M 

TLB3M 

TLB4M 

TLR3M 

TLR4M 

TLY3M 

TLY4M 

NKSTL 

Description 

} 





0.9 - 1.2mm 



1.2 - 1.6mm 





} 0.9 - 1.2mm 


1.2 - 1.6mm 




163


Suregrip Series Push Pull MIG Torch Features 

164


Suregrip Series Watercooled Push Pull 

MIG Torch Features 

165


360AMP PUSH PULL MIG TORCH 

360A Air-Cooled MIG Welding Torch 


15 

Cable parts below 

10 

11 

8 

6 

7 

1 

4 

12 

13 

14 

9 

22 

5 

3 

17 

19 

23 

24 

2 

16 

20 21 

18 

* 


All torch packages are supplied 

with a speed control board 

25 

26 27 28 29 30 32 

34 36 37 38 39 

35 

31 

33 

* 


Torch Model 

Description 

Part Number 

8Mt 

360 PUSH PULL MIG TORCH PPLU36-24V-8M 

PPLU36-42V-8M 

Spare Parts 


1 UGP3603 Swan Neck Assembly 45 

2 UGP3603A Straight Neck Assembly 

3 UGP3602 Jump Liner 

4 UGP3602A Jump Liner 

5 UGP36006 Jump Liner Nipple 

6 UGP36402 Pressure Arm Assembly 

7 UGP36402B Tension Knob 

8 UGP36402R Pressure Roll 

9 UGP36001 Motor Body 


15 UG3208 Handle Cable Support 

16 UGP36419-80 Canvas Cover Assembly 

17 UCSP1 Handle Screw 

18 UGP2514/KJ Push Pull Handle 

19 UGP2514/C Push Pull Handle Cover 

20 UGP0807-1 Potentiometer Kit 1K 

UGP0807-5 Potentiometer Kit 5K 



21 UGP2516 Trigger 

22 UGPMS1 Motor Screw 

23 UGP8224W-08 Drive Roll For Wire 0.8 

UGP8224W-09 Drive Roll For Wire 0.9 





24 UGP8224-24 Motor 24V DC 


26 UT8028 Spring Cable Support Nut 

27 UT8009 Canvas Cover Clamp 

28 UT8010 Canvas Cover Retainer 

29 USLH26-C Housing Insert 

30 UT5022 Gun Plug Housing Assembly 





35 UGP3608C Power Fitting 


37 UGP1528 A/C Gun Plug Body Assembly 



Cable Parts 

Description 

Part Number 

8M 

11 Outer Liner Assembly UGP36408-80 

12 Gas Hose Assembly UGP36413-80 

13 Power Cable Assembly UGP36015-80 

14 Switch Lead Assembly UGP36410-80 

166


360AMP PUSH PULL MIG TORCH 


Ø 8.0 

M6 x 1.0 

Ø 10.0 

28.0 

30.0 

M8 x 1.25 

SGPPL36 Contact Tips 





















M6 x 1.0 

28.0 

M8 x 1.25 

SGPPL36 Tip Holder M6 




SGPPL36 Tip Holder M8 




Ø 13.1 

32.5 

Ø 17 

SGPPL36 Gas Diffuser 



Ø 23.5 

Bore 

83.2 

Ø 21 

SGPPL36 Gas Nozzle 





Liners 

SGPPL36 Liners 

Part Number 

Description 

PB2524-80B Red Steel Liner 8 Metre 0.9 - 1.2mm 

PB2513-80 Red Plastic Liner 8 Metre 1.0 - 1.2mm 

PB3626-80 Yellow Plastic Liner 8 Metre 1.2 - 1.6mm 

NKSTL 




167


400AMP PUSH PULL WC MIG TORCH 

400A Water-Cooled MIG Welding Torch 


15 

Cable parts below 

10 

9 

7 

5 

4 

11 

12 

6 

17 

19 

13 14 

8 

22 

23 

3 

1 

24 

2 

16 

20 

18 

33 

21 

* 


All torch packages are supplied 

with a speed control board 

32 

31 

25 26 27 28 

34 

30 

39 


41 

* 

29 

35 

36 

37 

38 40 

42 

Torch Model 

Description 

Part Number 

8Mt 

400 PUSH PULL WATERCOOLED MIG TORCH PPLUWC40-42V-8M (includes PCB) 

Spare Parts 


1 UGP4011 Swan Neck Assembly 45 

2 UGP4011A Straight Neck Assembly 

3 UGP4002 Jump Liner C/W Nipple 

4 UGP4002A Jump Liner C/W Nipple 


6 UGP36402B Tension Knob 


8 UGP40101 Motor Body 


15 UG3208 Handle Cable Support 

16 UGP36419-80 Canvas Cover Assembly 

17 UCSP1 Handle Screw 

18 UGP2514/KJ Push Pull Handle 

19 UGP2514/C Push Pull Handle Cover 

20 UGP0807-1 Potentiometer Kit 1K 




21 UGP2516 Trigger 

22 UGPMS1 Motor Screw 

23 UGP8224W-08 Drive Roll For Wire 0.8 




* UGP8224W-12 Drive Roll For Wire 1.2 


UGP8224-42 Motor 42V DC 



26 UT8028 Spring Cable Support Nut 

27 UT8009 Canvas Cover Clamp 

28 UT8010 Canvas Cover Retainer 

29 UT5022 Gun Plug Housing Assembly 

30 USLH1820-S Inlet/Outlet Hose Support 

31 UB5023 Water Hose Nipple 

32 UBD-80310 Blue Cap Stopper 

33 UBD-80320 Red Cap Stopper 

34 US5017 Water Outlet Hose O/braid Rubber 









Cable Parts 

Description 

Part Number 

8M 

10 Outer Liner Assembly UGP36408-80 

11 Gas Hose Assembly UGP36413-80 

12 Water Inlet Hose Assembly UGP40112-80 

13 Power Cable Assembly UGP40115-80 

14 Switch Lead Assembly UGP36410-80 

168


400AMP PUSH PULL WC MIG TORCH 


Ø 10.0 

30.0 

M8 x 1.25 

SGPPLW400 Contact Tips M8 











M8 x 1.25 

28.0 

M16x1 

SGPPLW400 Tip Holder 



Ø 15.5 

28.0 

M16x1 

SGPPLW400 Gas Diffuser 



Ø 24.0 

Bore 

76.0 

Ø 20.0 

SGPPLW400 Gas Nozzle 





Liners 

SGPPLW400 Liners 


PB5033-80B Steel Liner 8 Metre 1.0 - 1.2mm 

PB2513-80 Red Plastic Liner 8 Metre 0.9 - 1.2mm 

PB5034-80B Steel Liner 8 Metre 1.2 - 1.6mm 

PB3626-80 Yellow Plastic Liner 8 Metre 1.2 - 1.6mm 

NKSTL 




169

AUTOGEN RITTER PPL 260/360 

MIG TORCH 


Torch Model 

Description 

PPL260/360 MIG TORCH 

Part Number 

8 Mt 

PPL360-8M 

PPL362P-8M (Includes 10K Pot) 

KPPL360-8M (Includes PCB) 


replacement parts suitable for “BINZEL” style torches. 

170

AUTOGEN RITTER PPL 260/360 

MIG TORCH 


PPL 260 Parts 

REF Part Number Description 

2 PCTH26 Short Tip Holder PP26 QTY2 

4 PGN38CYL Gas Nozzle Cylindrical QTY2 

4 PGN38CON Gas Nozzle Conical QTY2 

4 PGN38TAP Gas Nozzle Tapered QTY2 

5 PCGD26 Gas Diffuser QTY2 

266.02.00 Swan Neck PPL 260/360 Straight 

PPL 360 Parts 

REF Part Number Description 

1 266.02.00 Swan Neck Straight 

1 266.03.00 Swan Neck 45 Degree 

2 PCTH36M6S Contact Short Tip Holder PP36 QTY2 

2 PCTH36M6L Contact Long Tip Holder PP36 QTY2 

2 PCTH36M8S Contact Short Tip Holder M8 PP36 QTY2 

2 PCTH36M8L Contact Long Tip Holder M8 PP36 QTY2 

3 PCT0009-06 Contact Tip Steel (0.6mm) QTY10 



















4 PGN36CYL Gas Nozzle Cylindrical QTY2 

4 PGN36CON Gas Nozzle Conical QTY2 

4 PGN36TAP Gas Nozzle Tapered QTY2 

5 PCGD36 Gas Diffuser QTY2 

8 266.02.01 Wire guide long 

8 266.03.01 Wire guide short 

9 266.02.02 Lock nut m6 

10 266.09.00 Snap on head 

11 266.09.03 Spring Cap 

12 266.09.02 Spring 

13 266.09.01 Ball 

20 266.22.00 Motor 42 volt 

21 266.10.00 Handle 

22 214.11.00 Trigger 

28 266.13.00 Pot (10K) standard 

29 266.13.01 Knob 

30 266.01.00 Torch body 

31 266.23.00 Drive roll seat 

266.24.11 1.0mm Aluminium drive roller 



266.24.19 0.9mm Steel drive roller 

33 266.23.01 Washer 

35 266.01.01 Bow 

36 266.25.00 Ball bearing 

37 266.25.01 Washer 

42 266.01.02 Gas nipple 

43 266.01.03 Wire conduit nipple 

52 266.15.00 Central plug 

72 266.21.00 Printed Circuit Board 

72 241.16.00S1 Gun Plug house w/o nut 

241.16.11 Cable support 

244.01.02 Gas connector 

266.10.02S 

Handle to suit PP36 with Knobs 

74 SLR8M Red Steel Liner 8 Metre 

75 TLR8M Red Aluminium Liner 8 Metre 


replacement parts suitable for “BINZEL” style torches. 

171

DIGITAL MIG WELDING TORCHES 

Suregrip Series Digital MIG Torch Features 

Introduction 

The Digi-Mig TM "on torch" machine control system is 

a platform that allows a range of machine control 

modules to be fitted at point of sale. 

Modules are all micro processor controlled and can be 

readily interfaced to any digitally controlled welding plant. 

The system can be fitted to all standard 

2 wire control Mig packages. 

Function: 

Job Mode 

Up/Down Control x 2 

Digi-Mig TM “off arc” Modules 

“Off arc” modules 4 way control modules 

generally utilized for changing welding 

parameters prior to welding. 

Function: 

On / Off Switch 

LED On / Off Illumination 

Job Mode & Display 

The Digi-Mig TM “on arc” Modules 

“On arc” modules revolutionize the ease with which welding 

parameters can be adjusted whilst welding. 

The design of the control pad has enabled parameter 

adjustments whilst welding “on arc“without any 

disturbance of the filler metal and weld puddle. 

The modules are activated through the use of an on/off 

button, Which can be activated prior to any 

parameter / programme adjustment and deactivated 

when not required. 

Infinite changes in parameters are actuated via a 

thumb controlled “mouse pad”. 

172

DIGITAL MIG WELDING TORCHES 

Suregrip Series Digital MIG Torch Features 


Introduction 

The Digi-Mig TM "on torch" machine control system is 

a platform that allows a range of machine control 

modules to be fitted at point of sale. 

Modules are all micro processor controlled and can be 

readily interfaced to any digitally controlled welding plant. 

The system can be fitted to all standard 

2 wire control Mig packages. 

Digi-Mig TM Ergo Handle System 

A patented screwless design disassembles in 

2 seconds for rapid maintenance. 

A common track and mating system accepts all 

Digi-Mig TM modules. 

Top and bottom grips ensure all day welder comfort. 

Hanger Hook 

Fitted as standard they encourage the 







Spring Pins 



Trigger System 

Rapid field servicing is ensured by a simple “plug 

and play” system, switches can be exchanged in 5 

seconds without the use of tools. 

Triggers are micro-switch controlled and available as 

standard or extended options. 

Hyperflex Cable Systems 

Air-cooled cable assemblies offer outstanding 

flexibility and the highest heat and abrasion 

resistance of any known cable. 

The outer jacket is constructed from cross-linked 

polymers providing a tear proof outer with a burn 

threshold of 375°C. 


Extra length cable 

support systems ensure 

smooth and consistent wire 

feed at any angle. 

Gun Plug Housing 



parts in accordance with EN60974-7. 

173


DM24 DIGITAL MIG TORCH 



* 

Wear parts page next page 

* 


Torch Model 

Description 

Part Number 


DM24 Digital Suregrip Ergo Torch Package DM2400-JDM2-MT1-30ER DM2400-JDM2-MT1-40ER DM2400-JDM2-MT1-50ER 

Spare Parts 











8 DM2514/KJ Digi-Mig Handle Kit 

9 DM2516 Standard Trigger Assembly 

10 DM2516L Extended Trigger Assembly 












21 DM2 Digi-Mig Control Kit 

174




Ø 8.0 

28.0 

M6 x 1.0 

DM24 Contact Tips 











M6 x 1.0 

26.0 

M6 x 1.0 

DM24 Tip Holder 

Part Number 

Description 


Ø 13.1 

Ø 14.5 

Ø 13.1 

25.0 25.0 

Ø 14.5 

DM24 Gas Diffuser 




Ø 20.0 

Bore 

63.5 

Ø 17.2 

DM24 Gas Nozzle 






Liners 

DM24 Liners 

Part Number 

SLR3M 

SLR4M 

SLR5M 

SLY3M 

SLY4M 

SLY5M 

NKSTL 

Description 








} 

} 

0.9 - 1.2mm 

1.2 - 1.6mm 



175





* 


* 


Torch Model 

Description 

Part Number 



DM26 Digital Suregrip Ergo Torch PULSE DM2600-NMM2-MT2-30ER DM2600-NMM2-MT2-40ER DM2600-NMM2-MT2-50ER 

Spare Parts 


1 UB2502 Shroud Spring 

2 UG2501 Swan Neck Assembly 























22 DM2 Digi-Mig Control Kit 

23 MM2 Logic Control Kit for Pulse Machine 

176




Ø 8.0 

Ø 10.0 

28.0 

M6 x 1.0 

M8 x 1.25 

DM26 Contact Tips M6 











30.0 

M6 x 1.0 

M8 x 1.25 

DM26 Tip Holder M8 



19.5 

Ø 12 

Ø 14.5 




27.5 

Ø 24.0 

Bore 

76.0 

Ø 20.0 






Liners 

DM26 Liners 

Part Number 

SLR3M 

SLR4M 

SLR5M 

SLY3M 

SLY4M 

SLY5M 

NKSTL 

Description 








} 

} 

0.9 - 1.2mm 

1.2 - 1.6mm 



177





* 


* 


Torch Model 

Description 

Part Number 


SB36 Digital Suregrip Ergo Torch PULSE DM3600-NMM2-MT2-30ER DM3600-NMM2-MT2-40ER 

DM3600-NMM2-MT2-30ER 

Spare Parts 








7 UB3609-30 Hyperflex Cable Assembly X 3mt 

















21 MM2 Logic Control Kit for Pulse Machine 

178




Ø 8.0 

M6 x 1.0 

DM36 Contact Tips M6 








Ø 10.0 

28.0 

30.0 

M8 x 1.25 














M6 x 1.0 

M8 x 1.25 





28.0 





Ø 13.1 

32.5 

Ø 17 









Ø 23.5 

Bore 

Liners 

83.2 

Ø 21 

DM36 Liners 

Part Number 

SLB3M 

SLB4M 

SLB5M 

SLR3M 

SLR4M 

SLR5M 

SLY3M 

SLY4M 

SLY5M 

TLB3M 

TLB4M 

TLR3M 

TLR4M 

TLY3M 

TLY4M 

NKSTL 

Description 

} 





0.9 - 1.2mm 



1.2 - 1.6mm 





} 0.9 - 1.2mm 


Yellow Aluminium Liner 4 Metre} 

1.2 - 1.6mm 


179

SPG135 AMP SPOOL GUN 

Duty Cycle 30% @ 135Amp 

L135YE SPOOL GUN 

Description 

XcelArc Spool Gun SPG135 x 4m 

Part Number 

SPG135 

Spare Parts 

Part Number 

Description 

Part Number 

Description 

1 LGJ2003 Trigger 

2 LMH2001 Handle 

3 LMT2001 Spool Cover Total Assembly 

4 LMT2016 Spool Cover Shell 

5 LMT2015 Spool Shaft 

6 LMT2014 Rubber Resistance Bush 

7 LMT2013 Locating Bush 

8 LMT2012 Adjusting Nut 

9 LMT2011 Locking Screw 

10 LGH2011 Drive Roll Cover 

11 LGX2016U Pressure Roll U Groove 0.8-0.9mm 

12 LGX2015 Bearing 

13 LGX2014 Pressure Arm with Shaft 

14 LGX2012 Pressure Arm Spring 

15 LGX2011 Pressure Arm Bolt 

16 LGF2111 Nut 

17 LX1040 Gear Box Assembly 

18 LMX2011 Inlet Guide 

19 LGX2018 Key 

20 LGX2019U DriveRoll U Groove 0.8-0.9mm 

21 LZ3603 Motor 

22 LYFE1001 Gun Neck 

23 SEE PAGE 41 Gas Nozzle 

24 SEE PAGE 41 Contact Tip 

25 SEE PAGE 41 Diffuser Tip Holder with Spring 

26 LYFE1011 Gun Neck Body 

27 LW0101 Gas Hose 

28 LGK2011 Conducting Board 

29 LYH1012 Cable Support 

30 LYH1013 Handle Nut 

31 LYL1640 Cable Assembly 4m 

32 ES2001 Cable Support Spring 

33 EH2201 Cable Support Cover 

34 EP3001 Euro Connector Nut 

35 LTU2202 Euro Connector Plug 

36 LMV0004 4 Pin Plug 

180

SPG135 AMP SPOOL GUN 



SPG135 Contact Tips 


Ø 6.0 

25.0 

M6 x 1.0 







M6 x 1.0 

M8 x 1.0-L 

SPG135 Tip Holder 



42.0 

Ø 18.0 

Bore 

53.0 

Ø 12.5 

SPG135 Gas Nozzle 







LGX2019U DriveRoll U Groove 0.8-0.9mm 

181

SPG200II AMP SPOOL GUN 


Torch Model 

Description 

XcelArc Spool Gun x 6m 

Part Number 

SPG200II 

Spare Parts 


1 LMZ2017 Speed Adjusting Knob 

2 LMH2114 Open/Close Button 

3 LMH2111 Left-Gun Case 

4 LMH2115 Hang Hook 

5 LMS2101 Spring Support 

6 LMZ2001 Motor 

7 LMZ2011 Motor Plate 

8 LMZ2012 Suspension Screw 

9 LMZ2013 Drive Roll Assembly 

10 LMZ2016 Wire Nipple 

11 LMT2101 Spool Shaft 

12 LMH2112 Right-Gun Case 

13 LMH2113 Upper-Gun Case 

14 LMJ2101 Switch 


15 LMZ2014 Potentiometer 

16 LMZ2015 Push Roll 

17 LMK2001 Conducting Board 

18 EF1101 Conducting Tube 

19 NEXT PAGE Tip Holder 

20 NEXT PAGE Contact Tip 

21 NEXT PAGE Gas Nozzle 

22 LML2140 Welding Cable 

23 ES1201 Spring Support (Back) 

24 EH2201 Adaptor Support 

25 LMV2007 Adaptor Support Nut 

26 EP2001 Adaptor 

27 LMV0004 4 Pin Plug 

182

SPG200II AMP SPOOL GUN 


20 

19 

SPG200II Contact Tips 


Ø 8.0 

28.0 

M6 x 1.0 

M6 x 1.0 

26.0 

M6 x 1.0 

19 PCTH24 Contact Tip Holder QTY2 

20 PCT0009-06 Contact Tip Steel (0.6mm) QTY10 







QTY10 


QTY10 


QTY10 

Ø 13.1 

Ø 14.5 

SPG200II Gas Diffuser 


25.0 

PCGD24 Gas Diffuser (Ceramic) QTY2 

PCDG24R Rubber Gas Diffuser QTY2 

Ø 20.0 

Bore 

63.5 

Ø 17.2 

SPG200II Gas Nozzle 







SPG0.6/0.8V 

SPG0.8/0.9V 

Drive Roller 

Drive Roller 



SPG0.8/0.9U 

SPG1.0/1.2U 

Drive Roller 

Drive Roller 

183


240AMP SPOOL GUN 

240A Air-Cooled MIG Welding Torch 


20 

21 

22 

23 

24 

Wear parts 

* 

page next page 

41 

35 

36 37 39 

40 

38 

25 26 28 29 32 33 34 

42 

27 

30 31 

Torch Model 

Description 

Part Number 

6Mt 

240 Spool Gun Suregrip series PLSP240A-24 

Spare Parts 


1 USP2401 Straight Neck Assembly 

3 USP1502 Jump Liner 

4 UGP36006 Jump Liner Nipple 

5 UGP36402B Tension Knob 



8 USP36001 Motor Body 

9 USP36006 Wire Guide 

10 SC2563 Screw Pack 

11 MIG8015 Cable Support 

12 PLSP1517-60ER Coax Cable Assembly, Euro Type 

PLSP1517-60DN Coax Cable Assembly, Dinse Type 

13 UKA3X20 Handle Screw Pack 

14 USP2515SP-B Spool Box 

15 USP2515SP-C Spool Cover 

16 USP2515SP-PT-1K Wire Speed Control 1KΩ 

USP2515SP-PT-5K Wire Speed Control 5KΩ 



17 UGP2514-C Push Pull Handle Cover 

18 CSP2515-KJ Spool-On Handle 

19 UGP2516 Push Pull Trigger 

20 SC2597 Circular Cold Press Terminal 


22 UGPMS1 Motor Screw Pack 

23 UGP8224W-08 Driver Roll For Hard Wire 0.8 

UGP8224W-09 Driver Roll For Hard Wire 0.9 

UGP8224W-10 Driver Roll For Hard Wire 1.0 


23 UGP8224W-08U Driver Roll For Aluminium Wire 0.8 

UGP8224W-09U Driver Roll For Aluminium Wire 0.9 

UGP8224W-10U Driver Roll For Aluminium Wire 1.0 


UGP7020-42 Motor 42V DC 




28 SCSP1-1 Gun Plug Housing Screw 

29 UBL1541 Gun Plug Screw 

30 SC2578H/L Gun Plug Housing Assembly 


32 UC1519/S Housing Nut 



35 USLH26-SM Cable Support Large 

36 USLH26-C SurelokTM Housing Cover 

37 USLH26-H SurelokTM Housing Large 

38 USL-1 Gas Supply Hose 

39 USL3550 SurelokTM Body & Support 

40 UERSP1 Screw Pack 


42 UB1525W Washer 

*Note: Gas supply hoses are specified by utilizing the part 

number and a termination suffix from the gas supply 

hose table on page 8. 

Example: USL-1-GS1 

Gas supply hoses C/W 3/8” BSP fitting. 

Denotes torch package drive roll set up 

Note: All packages supplied with hard and soft wire drive roll 

184


240AMP SPOOL GUN 


Ø 8.0 

28.0 

M6 x 1.0 












M6 x 1.0 

26.0 

M6 x 1.0 


Part Number 

Description 


Ø 13.1 

25.0 

Ø 14.5 





Ø 20.0 

Bore 

63.5 

Ø 17.2 









185


Suregrip BND Series MIG Torch Features 

186


Suregrip TWC Series MIG Torch Features 

Swan Necks 


All wear and spare parts are manufactured to the same 

specification as the OEM and are fully interchangeable. 

Manufactured to the same specification as the OEM. 

Hanger Hook 

A "plug and play" option, they encourage the 



Handles and Cable Supports 

Designed to combine balance, positioning and 

ergonomics with practical torch performance, cable 

life and consistent wire feed. 





Air Cooled Cable Systems 

Hyperflex air cooled cable assemblies offer 

outstanding flexibility with the highest heat and 

abrasion resistance of any known cable. 

Cable end and crimp systems ensure maximum 

conductivity whilst the outer jacket is constructed 

from cross-linked polymers providing a tear proof 

outer with a burn threshold of 375 o C. 

Euro Terminations 




Extra length cable support systems ensure smooth 

and consistent wire feed at any angle. 

Housings, Nuts and Supports 



parts in accordance with EN60974-7, CE and CCC. 

187


BND 300 MIG TORCH 

BND 300 Air Cooled Mig Welding Torch 


* 


23 

Torch Model 

Description 

Part Number 


* 


BND 300 Mig Torch C/W Euro fitting ARBND300-12E ARBND300-15E ARBND300-17E 

Spare Parts 


1 WGA4335 Head Assembly 

2 WGA4323 Rubber Cap 

3 WGA4786 Swan Neck Assembly 

4 U4780 Neck Insulator 

5 U4213B End Fitting 

6 UR4305 Cone Nut 

7 UB5046 Hose Clamp 12mm 



10 UB5044 Hose Clamp 18.5mm 

11 UBE8016 Spring Cable Support & Ball Joint 

12 UN1780006 Handle Kit C/W Screws & Nut 

13 U5662 Trigger Switch 

14 U1880004 Screw Kit 


15 UR4238 Hanger Hook 

16 U4261TE Hyperflex Cable Assy X 10ft 

U4262TE Hyperflex Cable Assy X 12ft 






21 UB1519/S Euro Housing Nut Assembly 


23 U5060 Gun Plug Body 

24 UB1524 Gun Plug ‘O’ ring 


replacement parts suitable for “BERNARD” style torches. 

188 188




BND300 Contact Tips H/D 


PWGA7488 0.8mm contact tip QTY10 




PWGA7498 1.4mm contact tip (1.2mm Aluminium) QTY10 

BND300 Contact Tips Holder 


PWGA1589 Contact Long Tip 0.9mm QTY10 



PWGA1598 Contact Long Tip 1.2mm Alum QTY10 

BND300 Head Assembly 


PWGA4335 Head assembly QTY2 

PWGA4235 Head assembly long tip QTY2 

BND300 Gas Nozzle 


WGA4391 Gas Nozzle Cylindrical QTY2 

PWGA4392 Gas Nozzle Conical QTY2 

PWGA4393 Gas Nozzle QTY2 

Liners 

BND300 Liners 

Part Number 

WGA 43115 

WGA 43215 

WGA 43115X 

WGA 44215X 

Description 

15Ft liner (0.9-1.2mm) 

15Ft liner (1.6mm) 

15ft aluminium liner (1.2mm) 

15ft aluminium liner (1.2-1.6mm) 



189



BND 400 Air Cooled Mig Welding Torch 


* 


23 

Torch Model 

Description 

* 


Part Number 


BND400 Mig Torch C/W Euro fitting ARBND400-12E ARBND400-15E ARBND400-17E 

Spare Parts 


1 WGA4435 Head Assembly 

2 WGA4423 Rubber Cap 

3 WGA4790 Swan Neck Assembly 

4 U4780 Neck Insulator 

5 U4213B End Fitting 

6 UR4305 Cone Nut 

7 UB5046 Hose Clamp 12mm 



10 U132-12 Clamp 


12 UN1780006 Handle Kit C/W Screws & Nut 

13 U5662 Trigger Switch 

14 U1880004 Screw Kit 


15 UR4238 Hanger Hook 

16 U4361TE Hyperflex Cable Assy X 10ft 







21 UB1519/S Euro Housing Nut Assembly 


23 U5060 Gun Plug Body 

24 UB1524 Gun Plug ‘O’ ring 

190 190




BND400 Contact Tips 






PWGA7498 1.4mm contact tip (1.2mm Aluminium) QTY10 

BND400 Contact Tips Long 





PWGA1598 Contact Long Tip 1.2mm Aluminium QTY10 

BND400 Head assembly 


PWGA4435 Head assembly QTY2 

PWGA4635 Head assembly long tip QTY2 

BND400 Gas Nozzle 


PWGA4491 Gas Nozzle Cylindrical QTY2 

PWGA4492 Gas Nozzle Conical QTY2 

Liners 

BND400 Liners 

Part Number 

WGA 44115 

WGA 44215 

WGA 43115X 

WGA 44215X 

Description 

15Ft liner (0.9-1.2mm) 

15Ft liner (1.6mm) 

15ft aluminium liner (1.2mm) 

15ft aluminium liner (1.2-1.6mm)) 



191


TWC2 STYLE MIG TORCH 



6 

5 

3 

2 

4 

1 

8 

11 

7 

9 

10 

12 

* 


14 

13 

15 16 17 

19 

21 

18 

20 

Wear parts next * page 

Torch Model 

Description 

Part Number 



Spare Parts 


1 PWGA32 Adjustable Nozzle Insulator 

2 U62J60 TW No.2 Metal Jacket Neck Assembly 

WGA62A-45 45 Degreet Neck Assembly 

WGA62A-60 60 DegreetNeck Assembly 

3 U102 Block C/W Spacer & Screws 

4 U244T Control Wire Terminals 

5 UB5044 Hose Clamp 18.5mm 

6 U141-6S Spring Cable Support Small & Ball Joint 

7 U200-10E Hyperflex C/Assy X 10ft Euro 

U200-12E Hyperflex C/Assy X 12ft Euro 


U200-10 Hyperflex C/Assy X 10ft 



8 UP83 Handle With Hook & Screw 


9 U92 Grey Trigger Switch 

10 U152 Hanger Hook 

11 U122FMS Screw Kit 


13 UXL1542 Cable End Lock Nut (M12 X 1.0) 






19 U174EX-1 TWC Euro Gun Plug Body 


21 UXL1826 Liner Retaining Nut 


replacement parts suitable for “TWECO” style torches. 

192




TWC2 Contact Tips 

Part Number 

Description 

PWGA14-30 Contact tip 0.8mm QTY10 




TWC2 Contact Tips H/D 


PWGA14H-30 Contact H/D tip 0.8mm QTY10 






PWGA14AH-364 Contact H/D Aluminium tip 1.2mm QTY10 


TWC2 Gas Diffuser 

Part Number 

Description 

PWGA52 Gas Diffuser QTY2 

PWGA52FN Gas Diffuser to suit fixed nozzle QTY2 

TWC2 Torch Nozzle 


PWGA22A50 Nozzle Adjustable 13mm QTY2 

PWGA22A62 Nozzle Adjustable 16mm QTY2 

Liners 

TWC2 Torch Nozzle Fixed 


PWGA34CT Nozzle Insulator QTY2 

PWGA23-50 Nozzle fixed 13mm QTY2 


PWGS24CT50S Nozzle fixed 13mm QTY2 

PWGA24CT62S Nozzle fixed 16mm QTY2 

TWC2 Liners 

Part Number 

WGA42-3035-15 

WGA42-4045-15 

WGA42N-4045-15 

Description 

Liner 15 ft 0.8 - 0.9mm 

Liner 15ft 1.0 - 1.2mm 

Liner 15ft 1.0 - 1.2mm Alloy 



193





6 

5 

3 

2 

4 

1 

8 

11 

7 9 10 

12 

* 


14 

13 

15 16 17 

19 

21 

18 

20 


Torch Model 

Description 

Part Number 



Welding Torch c/w TWC Fitting TWC4-12FTT TWC4-15FTT 

Spare Parts 


1 PWGA34A Adjustable Nozzle Insulator 

2 U64J60 Metal Jacket Neck Assembly 

WGA64A-45 45 Degreet Neck Assembly 

WGA64A-60 60 DegreetNeck Assembly 

3 U104 Connection Block C/W Spacer 


5 U132-12 Cable Hose Clamp 








8 UP84A Handle With Hook & Screw 


9 U94R Grey Trigger Switch 

10 U154 Hanger Hook 

11 U124FMS Screw Kit 



14 UC8026 Spring Cable Support 










194




TWC4 Contact Tips 

Part Number 

Description 







PWGA14H30 Contact H/D tip 0.8mm QTY10 








TWC4 Gas Diffuser 


PWGA54A Gas diffuser QTY2 

TWC4 Torch Nozzle 


PWGA24A50 Nozzle 13mm QTY2 

PWGA24A62 Nozzle 16mm QTY2 

Liners 



PWGA34CT Nozzle Insulator QTY2 





TWC4 Liners 

Part Number 

WGA44-3545-15 

WGA44-116-15 

WGA44-564-15 

WGA44N-3545-15 

WGA44N-116-15 

Description 

Liner 15 ft 0.9-1.2mm 

Liner 15ft 1.6mm 

Liner 15ft 2.0mm 

Liner 15 ft 0.9-1.2mm Alloy 

Liner 15 ft 1.6mm Alloy 



195





5 

4 

2 

21 

3 

7 

10 

6 

8 

9 

11 

* 


13 

12 

14 15 16 

18 

20 

17 

19 


Torch Model 

Description 

1 

Spare Parts 


1 WGA65J60 Metal Jacket Neck Assembly 

WGA65A45 Swan Neck 45 Degree 

WGA65J45 Heavy Duty Swan Neck 45 Degree 

WGA65A60 Swan Neck 60 Degree 

WGA65J60 Heavy Duty Swan 

1 

Neck 60 Degree 

2 U104 Connection Block C/W Spacer 


4 U134-14 Cable Hose Clamp 








Part Number 



Welding Torch c/w Tweco Fitting TWC5-12FTT TWC5-15FTT 


7 UP85 Handle With Hook & Screw 

8 

9 

U94R 1 

U154 

Grey Trigger Switch 

Hanger Hook 

10 U122FMS 1 Screw Kit 


1 


13 UC8026 Spring Cable Support 

14 UB1518L Gun Plug Housing C/W 1 Nut 







21 WGA65N Nipple 



196






PWGA15H-35 Contact Heavy Duty Tip 0.9mm QTY10 






PWGA15-AH45 Contact Heavy Duty Tip 1.2mm Aluminium QTY10 

PWGA15-AH116 Contact Heavy Duty Tip 1.6mm Aluminiumm QTY10 

TWC5 Contact Tips Holder 


PWGA55 Contact Tip Holder 1.6-2.0mm QTY2 

PWGA55-SW Contact Tip Holder 0.9-1.2mm QTY2 

PWGA55-H Contact Tip Holder 2.4-2.8mm QTY2 

TWC5 Insulator 

Part Number 

Description 

PWGA35CT Insulator QTY2 



PWGA25CT62 Standard 16mm fixed QTY2 

PWGA25CT75 Standard 20mm fixed QTY2 



197

TIG WELDING TORCHES 

Suregrip Series TIG Torch Features 

Suregrip TM 

Ergo Tig Torch Range 

Torch Body Options 

"Suregrip TM " Ergo Tig Torch Heads are 100% Weldcraft OEM interchangeable. 

Torch Body 

Angle 

Air and water cooled torch bodies are offered with a choice of 

standard and flexible options. Flexible options have the ability to be 

gently manipulated into different positions. 

In applications where torch head re-positioning is a daily requirement, 

the special access series systems are recommended. 

Torch Body 

Length 

Air Cooled Series 

Suregrip TM 9/9V Series Torch Body Options 

0.040" - 3/32"/1.0mm-2.4mm electrodes. 

Rating: 125A DC, 90A AC, @ 35% 

WP9 

WP9F 

WP9V 

WP9FV 

Angle=70 o 

Length=44 

Angle=70 o 

Length=44 

Angle=70 o 

Length=44 

Angle=70 o 

Length=44 



Rating: 150A DC, 105A AC, @ 35% 

WP17 

WP17F 

WP17V 

WP17FV 

Angle=70 o 

Length=63 

Angle=70 o 

Length=63 

Angle=70 o 

Length=63 

Angle=70 o 

Length=63 



Rating: 180A DC, 125A AC, @ 35% 

WP26 

WP26F 

WP26 

WP26F 

Angle=70 o 

Length=77 

Angle=70 o 

Length=77 

Angle=70 o 

Length=77 

Angle=70 o 

Length=77 

Water Cooled Series 

Suregrip TM SR18 Series Torch Body Options 


Rating: 380A DC, 270A AC, @ 100% 

WP18 

Angle=60 

Length=70 

198




Torch Bodies 

High temperature resistant silicon rubber provides a 

lightweight and durable cover. 

Accessibility issues are made easier from a choice of SF225 

and "Multijust TM " models that allow for varied front end set 

ups and multiple head angle configurations. 

Options Include: 

Standard 

Flexible 

"Multijust TM " 

All wear and spare parts are fully interchangeable 

with the OEM. 

Handles 

Two sizes of handle are utilized for the range. 

The ergonomically superior Tig handles feature soft 

grips (an industry first), knuckle joints and screwless 

"plug and play" switch interchangeability. 

Knuckle Joint 

Knuckle joints facilitate easy and accurate 

movements in torch position. 

Cable Systems 

Surelok 50 TM - Tig Torch Terminations 

The new "Surelok 50 TM "Tig housing family has been 

engineered to offer a single interface mating solution 

between the Tig torch and the welding plant. 

Optimum cable performance is guaranteed 

through the use of rubber cable materials. 

Positioning of the torch is made easier by the 

combination of knuckle joints 

Based on a worldwide standard Dinse fitting, the new 

terminations offer a simple and aesthetic solution 

to untidy machine / torch mounting problems. 

· 35-50mm dinse style connections 

· Guaranteed positioning with 50 o rotational lock 

· Fully supported feed cables 

· Rapid disassembly and fault analysis 

199


9V ERGO TIG TORCH 

5 

3 

125A AIR COOLED TIG WELDING TORCH 

Rating: 125A DC, 90A AC @35% ducy cycle. 

7 

4 

2 

6 

8 

9 

10 

12 

11 

* 

Wear Parts Identification Next Page 

15 

13 

Torch Model 

Description 

6 

14 

Part Number 

4m 

8m 

9V Suregrip Tig Torch Package c/w 2m Gas Hose 9V-4MCP25 9V-8MCP25 

9V-4MCP50 

9V-8MCP50 

Spare Parts 


1 WP9V Torch head Standard 

WP9VF 

Torch head flexible 

2 41V24 Back Cap Long 

3 41V35 Back Cap Medium 

4 41V33 Back Cap Short 

5 UERBS Blank Kit 


7 UERH100 Small Ergo Tig Handle 

8 UERKJ100 Small Knuckle Joint 

9 UERLC100-08 Leather Cover X 0.8mt 

10 UERJK100 Jointing Repair Kit 

Part Number 

Description 

11 UERNCS-32 Neoprene Cover X 3.2mt 

UERNCS-72 

Neoprene Cover X 7.2mt 

12 UERCO100-40 Sheath X 12.5ft Inc Leather Cover 

UERCO100-80 

Sheath X 25ft Inc Leather Cover 

13 ML3550H-M “SurelokTM” Housing Small 

14 USL57Y01AR Power Cable X 12.5ft SurelokTM 

USL57Y03AR 

Power Cable X 25ft SurelokTM 

15 UML1025-9/6-2M-58 10/25 Dinse Connector - 2m gas hose 

UML3550-39/6-2M-58 35/50 Dinse Connector - 2m gas hose 

200


9V ERGO TIG TORCH 

Standard Front End Parts 


P598882 Cup Gasket Qty2 


P13N26 Collet body 1.0mm Qty2 





P13N08 Alumina nozzle 6.0mm Qty2 







P13N21 Collet 1.0mm Qty2 




Part # 

P45V42 

P45V43 

P45V44 

P45V45 

Description 

Gas Lens Body 1.0mm Qty2 





P53N58 Gas Lens Nozzle Ø 6mm #4 Qty2 


P53N60 Gas Lens Nozzle Ø 10mm#6 Qty2 


P53N61S Gas Lens Nozzle Ø 13mm #8 Qty2 

RedNeck 

RNK-9-150 KIT SPARE PARTS 

Part # 

RN-150NC 

Description 

RedNeck 150A 

Flexable Neck Coil 

Part # 

RN-150TB 

Description 

RedNeck 150A 

Torch Body 9&17 Series 

Part # 

RN-20H-180 

Description 

180˚ TIG Torch Head 

w/gasket 

Part # 

RN-20H-90 

Description 


w/gasket 

Part # 

RN-20H-70 

Description 


w/gasket 

©All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted by any means, 

electronic, mechanical, photocopying or otherwise without the prior permission of ©Uniarc® the copyright holder. 

201


17V TIG TORCH 

5 

3 


Rating: 150Amp DC, 105Amp AC @35% duty cycle. 

For use with non gas solenoid machines 

7 

4 

2 

6 

9 

7 

3 

8 

Stubby gas lens series 

Gas lens series 

Large gas lens series 

Stubby series 

Standard series 

7 

10 

12 

7a 

11 

3 

3 

13 

15 

7 

* 


Torch Model 

Description 

6 

14 

Part Number 

4m 

17V Two Piece Tig Torch 

17V-4MCP25-2 / 17V-4MCP50-2 

3/8 " BSP 

8m 

3 

3 

17V Suregrip Tig Torch Package c/w 2m Gas Hose 17V-4MCP25 17V-8MCP25 

17V-4MCP50 

17V-8MCP50 

17V Two Piece Tig Torch Package c/w 2m Gas Hose 

17V-4MCP25-2 

17V-4MCP50-2 

Spare Parts 


1 WP17V Torch head 

WP17VF 


2 57Y02 Back cap long 

3 57Y03 Meduim back cap 

4 57Y04 Short back cap 

5 UERBS Blank Kitt 



7a 105Z55 Handle (17V Two Piece) 





11 UERNCL-32 Neoprene Cover X 3.2mt 

UERNCL-72 

Neoprene Cover X 7.2mt 


UERCO100-80 




USL57Y03AR 


15 UML1025-9/6-2M-58 10/25 Dinse Connector - 2m gas hose 

UML3550-39/6-2M-58 35/50 Dinse Connector - 2m gas hose 

202


17V TIG TORCH 




Qty2 


P10N30 Collet Body 1.0mm Qty2 





P10N49L Long Alumina Nozzle Ø 8mm #5L Qty2 









P10N50 Alumina Nozzle Ø 6mm #4 Qty2 







Compact Gas Lens Front End Parts 



P54N01 Gas Lens Gasket Qty2 

P45V25 Gas Lens Body 1.6mm Qty2 




P54N14 Gas lens ceramic 8.0mm Qty2 



Part # 

RN-18H-180 

Description 


w/gasket 

Part # 

45v25S 

Description 

SW Stubby Gas 

Lens Body 1.6mm 

RedNeck 


Part # 

RN-18H-90 

Description 


w/gasket 

Part # 

45v26S 

Part # 

10N23S 

Description 

SW Stubby Gas 


Description 

Stubby Collet 

1.6mm 

Part # 

RN-150TB 

Description 

RedNeck 150A 

TIG Torch Body 

9&17 Series 

Part # 

54N15SW 

Part # 

54N14SW 

Description 

GL Alumina Nozzle 

11.0mm Short 

Description 


12.5mm Short 

Part # 

RN-18H-70 

Description 


w/gasket 

Part # 

10N24S 

Description 

Stubby Collet 

2.4mm 

Part # 

RN-150NC 

Description 

RedNeck 150A 

Flexible Neck Coil 

Part # 

54N12SW 

Description 


16.0mm Short 



203


26V TIG TORCH 


7 

5 

3 


4 

2 

6 

8 

Stubby Gas Lens series 

Large Gas Lens series 

Stubby series 

Gas Lens series 


9 

10 

12 

11 

15 


* 

13 

6 

14 

Torch Model 

Description 

26V Tig Torch Package c/w 2m Gas Hose 

Part Number 

4m 

26V-4MCP50 

8m 

26V-8MCP25 

26V-8MCP50 

Spare Parts 


1 WP26V Torch head 

WP26VF 



3 57Y03 Meduim back cap 


5 UERBS Blank Kit 


7 UERH200 Large Ergo Tig Handle 

8 UERKJ200 Large Knuckle Joint 




UERNCL-72 Neoprene Cover X 7.2mt 

Part Number 

Description 


UERCO200-80 


13 ML3550H-L “SurelokTM” Housing Large 

14 USL46V28AR Power Cable X 12.5ft SurelokTM 

USL46V30AR 


15 UML1025-9/6-2L-58 10/25 Dinse Connector - 2m gas hose 

UML3550-39/6-2L-58 35/50 Dinse Connector - 2m gas hose 

204


26V TIG TORCH 




Qty2 


































Part # 

RN-18H-180 

Description 


w/gasket 

Part # 

45v25S 

Description 

SW Stubby Gas 


RedNeck 


Part # 

RN-18H-90 

Description 


w/gasket 

Part # 

45v26S 

Part # 

10N23S 

Description 

SW Stubby Gas 


Description 

Stubby Collet 

1.6mm 

Part # 

RN-200TB 

Description 

RedNeck 200A 


26 Series 

Part # 

54N15SW 

Part # 

54N14SW 

Description 


11.0mm Short 

Description 


12.5mm Short 

Part # 

RN-18H-70 

Description 


w/gasket 

Part # 

10N24S 

Description 

Stubby Collet 

2.4mm 

Part # 

RN-150NC 

Description 

RedNeck 150A 


Part # 

54N12SW 

Description 


16.0mm Short 



205




All wear and spare parts are fully interchangeable 

with the OEM. 

Torch Bodies 

High temperature resistant silicon rubber provides a 

lightweight and durable cover. 

Accessibility issues are made easier from a choice of SF225 

and "Multijust TM " models that allow for varied front end set 

ups and multiple head angle configurations. 

Options Include: 

Standard 

Flexible 

"Multijust TM " 

Knuckle Joint 

Knuckle joints facilitate easy and accurate 

movements in torch position. 

Switches 

Rapid field servicing is ensured through a "plug and play" 

switch and connector system. 

An extensive choice of switch options are available. 

Switches can be exchanged in under 5 seconds without 

the use of tools. 

Handles 

Two sizes of handle are utilized for the range. 

The ergonomically superior Tig handles feature soft 

grips (an industry first), knuckle joints and screwless 

"plug and play" switch interchangeability. 

Cable Systems 

Surelok 50 TM - Tig Torch Terminations 

The new "Surelok 50 TM "Tig housing family has been 

engineered to offer a single interface mating solution 

between the Tig torch and the welding plant. 

Based on a worldwide standard Dinse fitting, the new 

terminations offer a simple and aesthetic solution 

to untidy machine / torch mounting problems. 

Optimum cable performance is guaranteed 

through the use of rubber cable materials. 

Switch leads are shielded as standard to ensure 

minimal tracking and maximum machine protection. 

Positioning of the torch is made easier by the 

combination of knuckle joints and a flexible leather 

section that covers the first metre of the torch 

immediately behind the handle. 

· 35-50mm dinse style connections 

· Guaranteed positioning with 50 o rotational lock 

· Fully supported feed cables 

· Rapid disassembly and fault analysis 

206


Suregrip Series Watercooled TIG Torch Features 

207


SR9 ERGO TIG TORCH 

5 

3 



8 

7 

6 

4 

2 

9 

10 

11 

13 

12 

* 


17 

15 

16 

14 

Torch Model 

Description 

Part Number 

4m 

8m 

SR-9 Suregrip Tig Torch Package c/w 2m Gas Hose SR-9-4MCP50 SR-9-8MCP50 

Spare Parts 


1 WP9 Torch head Standard 

WP9F 


2 41V24 Back Cap Long 

3 41V35 Back Cap Medium 

4 41V33 Back Cap Short 

5 UER1MS Momentary Kit 

6 UERSWL4 Trigger Lead 12.5ft 

UERSWL8 Trigger Lead 25ft 






12 UERNCS-32 Neoprene Cover X 3.2mt 

UERNCS-72 Neoprene Cover X 7.2mt 



UERCO100-80 


14 10004667 7 Pin Plug 

C03023 

2 Pin Plug 

C03052 

5 Pin Plug - Digital 315ACDC 



USL57Y03AR 


17 UML1025-916-M-G7 10/25 Dinse Connector - gas hose 

UML3550-916-M-G7 35/50 Dinse Connector - gas hose 

208





P598882 Cup Gasket Qty2 


















Part # 

P45V42 

P45V43 

P45V44 

P45V45 

Description 








P53N60 Gas Lens Nozzle Ø 10mm#6 Qty2 


P53N61S Gas Lens Nozzle Ø 13mm #8 Qty2 

RedNeck 


Part # 

RN-20H-180 

Description 


w/gasket 

Part # 

RN-20H-90 

Description 


w/gasket 

Part # 

RN-20H-70 

Description 


w/gasket 

Part # 

RN-150NC 

Description 

RedNeck 150A 

Flexable Neck Coil 

Part # 

RN-150TB 

Description 

RedNeck 150A 

Torch Body 9&17 Series 



209



5 

3 



8 

7 

6 

4 

2 

9 

Stubby gas lens series 

Gas lens series 

Large gas lens series 

Stubby series 


10 

11 

13 

12 

17 


* 

15 

14 

16 

Torch Model 

Description 

Part Number 

4m 

8m 

SR17 Suregrip Tig Torch Package QF Gas Connect SR-17-4MCP50 SR-17-8MCP50 

Spare Parts 


1 WP17 Torch head 

WP17F 



3 57Y03 Medium back cap 












Part Number 

Description 


UERCO100-80 


14 10004667 7 Pin Plug 

C03023 

2 Pin Plug 

C03052 




USL57Y03AR 


17 UML1025-916-M-G7 10/25 Dinse Connector - gas hose 

UML3550-916-M-G7 35/50 Dinse Connector - gas hose 

210






Qty2 


































Part # 

RN-18H-180 

Description 


w/gasket 

Part # 

45v25S 

Description 

SW Stubby Gas 


RedNeck 


Part # 

RN-18H-90 

Description 


w/gasket 

Part # 

45v26S 

Part # 

10N23S 

Description 

SW Stubby Gas 


Description 

Stubby Collet 

1.6mm 

Part # 

RN-150TB 

Description 

RedNeck 150A 


9&17 Series 

Part # 

54N15SW 

Part # 

54N14SW 

Description 


11.0mm Short 

Description 


12.5mm Short 

Part # 

RN-18H-70 

Description 


w/gasket 

Part # 

10N24S 

Description 

Stubby Collet 

2.4mm 

Part # 

RN-150NC 

Description 

RedNeck 150A 


Part # 

54N12SW 

Description 


16.0mm Short 



211



8 

5 

3 

2 



4 

7 

6 

9 

Stubby Gas Lens series 

Large Gas Lens series 

Stubby series 

Gas Lens series 


10 

11 

13 

12 


* 

17 

15 

16 

SRE26 EURO CONNECTION 

14 

Torch Model 

Description 

Part Number 

4m 

8m 


SR26 EURO Tig Torch - suit 205 / 205 Smartset MIG 

Spare Parts 


1 WP26 Torch head 

WP26F 



3 57Y03 Medium back cap 












SRE26-4M 

Part Number 

Description 


UERCO200-80 


14 10004667 7 Pin Plug 

C03023 

2 Pin Plug 

C03052 


15 ML3550H-L “SurelokTM” Housing Largel 

16 USL46V28AR Power Cable X 12.5ft SurelokTM 

USL46V30AR 


17 UML1025-916-L-G7 10/25 Dinse Connector - gas hose 

UML3550-916-L-G7 35/50 Dinse Connector - gas hose 

212






Qty2 


































Part # 

RN-18H-180 

Description 


w/gasket 

Part # 

45v25S 

Description 

SW Stubby Gas 


RedNeck 


Part # 

RN-18H-90 

Description 


w/gasket 

Part # 

45v26S 

Part # 

10N23S 

Description 

SW Stubby Gas 


Description 

Stubby Collet 

1.6mm 

Part # 

RN-200TB 

Description 

RedNeck 200A 


26 Series 

Part # 

54N15SW 

Part # 

54N14SW 

Description 


11.0mm Short 

Description 


12.5mm Short 

Part # 

RN-18H-70 

Description 


w/gasket 

Part # 

10N24S 

Description 

Stubby Collet 

2.4mm 

Part # 

RN-150NC 

Description 

RedNeck 150A 


Part # 

54N12SW 

Description 


16.0mm Short 



213



9 

8 

6 

5 

4 

3 

380A WATER COOLED TIG WELDING TORCH 

2 

Rating:380A DC, 270A AC @100% duty cycle. 

10 7 

11 

12 

14 

13 

21 

Wear Parts next page 

* 

20 

15 

17 

16 18 

22 

8 

19 

22 

Torch Model 

Description 

Part Number 

4m 

8m 


Spare Parts 


1 WP18 Torch Body Standard 

SG18FX Torch Body Flexiable 

2 57Y02 Back Cap Long 

3 57Y03 Back Cap Medium 

4 57Y04 Back Cap Short 

5 UB5041 Water Hose Clamp 8.7mm 







11 UERLC200-08 Leather Cover X 0.8mt UERJK200 

12 UERJK200 Jointing Repair Kit UERNCL-32 





UERCO200-80 Sheath X 25ft Inc Leather Cover 

15 USLH26-S Cable Support Large 

16 USLH26-H “Surelok TM” Housing Large 

17 USLH1820-C “SurelokTM” Housing Support 

18 USL40V64AR Power Cable X 12.5ft “Surelok TM” Rubber 

USL41V29AR Power Cable X 25ft “Surelok TM” Rubber 

19 USL3550 “SurelokTM” Body & Support 

20 *U45V07OB-SL-# Water Feed Hose X 12.5ft Rubber 

*U45V08OB-SL-# Water Feed Hose X 25ft Rubber 

21 *U45V09OB -# Gas Supply Hose X 12.5ft Rubber 

*U45V10OB -# Gas Supply Hose X 25ft Rubber 

22 *USL-1-# Water Return Hose 

* NOTE: # = WF3 C/W Quick Fit 

23 10004667 7 Pin Plug 

214






Qty2 




































215

WELDING CONSUMABLE 

TIG Tungsten Electrodes 

WC20 2.0% Ceriated Tungsten Electrode 


TR0003-10 1.0mm x 175mm ceriated tungsten electrode 2.0% 10 




WT20 2% Thoriated Tungsten Electrode 


TR0004-10 1.0mm x 175mm thoriated tungsten electrode 2% 10 

TR0004-16 1.6mm x 175mm thoriated tungsten electrode 2% 10 



E3 1.5% Lanthanum Tungsten Electrode 

98% percent tungsten and up to 1.5 percent Lanthanum 

and small percentages of Zirconium and Yttrium 


TR0005-10 1.0mm x 175mm lanthanum tungsten electrode 1.5% 10 

TR0005-16 1.6mm x 175mm lanthanum tungsten electrode 1.5% 10 



WZ8 0.8% Zirconiated Tungsten Electrode 


TR0006-10 1.0mm x 175mm zirconiated tungsten electrode 0.8% 10 




216


RED NECK TIG KITS 

RedNeck 

The RedNeck Contractors Kit allows you to easily convert your existing standard air cooled TIG 

Torch to the RedNeck System. The unique RedNeck Flexible Neck Coil provides incredible 

directional control of the torch head, allowing you to place your torch head in almost any position 

& giving you precise control over your TIG welds even in the most difficult out of position welds. 

The RedNeck Flexible Neck Coil has been rigorously tested and proven to be over 20 times more 

durable than conventional flexible TIG Torch necks 

The RedNeck Torch Body & Flexible Neck Coil simply connects to your existing air cooled TIG Torch cable. 

Interchangeable angled Torch Heads simply screw on & off the Flexible Neck Coil. Each kit is supplied with compact 

Gas Lens parts for 1.6 & 2.4mm Tungstens. RedNeck is ideal for the Stainless Steel Contractor and those looking for 

superior weld control with outstanding weld finish & appearance. All parts are available separately. 

Contractors Kit Contents - supplied in convenient compartment box. 

1 x RedNeck Torch Body 1 x 70° Torch Head 1 x 1.6mm Gas Lens 

1 x RedNeck Flexi Coil 1 x 90° Torch Head 1 x 2.4mm Gas Lens 

1 x Short Back Cap 1 x 180° Torch Head 2 x 1.6mm Collets 

1 x Long Back Cap 3 x Gas Lens Nozzles 2 x 2.4mm Collets 

9-Series Torch Contractors Kit 

Part No: RNK-9-150 





217

PLASMA WELDING TORCHES 

Suregrip Series PLASMA Torch Features 

Heads 


All wear parts are manufactured to the same or better 

specifications than the OEM and are fully interchangeable. 

Shield caps 

Offered in single and two piece with a variety of stand off 

attachments. 

Electrodes 

Aircraft grade Hafnium ensures stable arc 

initiation and maximum electrode life. 

Cutting tips 

Premium turned to exacting tolerances. 

Swirl rings 

All swirl rings are made from vespel to give 

guaranteed component cooling and maximum 

performance levels. 

Plasma torch heads are very sophisticated components. 

High velocity gases, high voltage, extreme temperature 

and sometimes less than desirable air quality must all be 

preciseley controlled 

Uniarc utilize the highest quality raw materials and 

processing techniques to produce high performance, 

maximum endurance torch heads. 

Torches carry a 1 year warranty. 

Safety System 

Twin pin safety ensures the torch cannot be activated if 

the shield cap is not in place. 

Handles 

Two sizes of handle are utilized for the range and feature 

soft grips. The handle designs contain all the working and 

moving parts. 

Poke Yoke assembly techniques have ensured simplified 

“plug & play” component assembly for easier maintenance. 

Trigger 

A patented “slide to operate” switch system 

guarantees safety and faultless operation. 

Cable supports 

Cable supports are engineered to provide the correct 

combination of cable protection and ergonomic balance. 

off 

Terminations 

Slide to Operate 

Terminations are offered in a “direct to 

machine” or central connector configuration. 

on 

Cable systems 

Coax cable and separate style options are housed in 

neoprene or a high endurance neoprene / canvas cover. 

218

PLASMA CUTTING TORCHES 

PT25C S25 Plasma Plasma Torch Torch & Spares & Spares 

Air Cooled 25 40 Amp 

For use on SiteCut 10 

6 

5 4 3 2 1 

7 

no high frequency 8 

with pilot arc striking 

Patent 

pending 

Torch Model 

Description 

S25 Plasma Torch 09627 

Part Number 

4m 

Spare Parts 

No Part Number Description 

1 09627 Hand Torch 

1a 09601 Torch head 

1b 51620.60 O-Ring 

2 52582 Electrode Hf -back arc striking 

3 60028 Air diffuser 

4 51318.06 Tip 0,65 (10-20A) back arc striking 

51318.08 Tip 0,8 (20-30A) back arc striking 

51318.09 Tip 0,9 (40A) back arc striking 

5 60389K Outside nozzel, 2 holes 

6 09605-Black Handle complete 

7 07301.20 Trigger 

8 51866 Circle cutting attachment 


Max Current 25A Gas Pressure 3.0 Bar 

Duty Cycle 60% Gas Flow 50l/min 

Gas Air/N with Pilot Arc 

219


PT25C CBR50 Plasma Torch & Spares 


9 

1 

2 

3 

10 

5 

4 

6 

11 

7 

8 

12 

Torch Model 

Description 

Part Number 

CBR50 PLASMA TORCH 4m 

CBR50-40/60-MI6x1.5 

Spare Parts 


1 SG5014R Plasma Handle 

2 SC2516R Plasma safety Trigger 

3 CBR1352 CBR50 70 Torch Head 

4 SC5019-40/60-M16X1.5 Cable Assembly complete 

5 1521-HF Electrode Hafnium 


7 1304 Cutting Tip 

8 5.710.121 Retaining Cap 

9 SCSP1 Screw Pack 

10 1518-HF Electrode Hafnium Extended 

11 1370 Cutting Tip Extended 

12 1394S-50 Shield Cap Hand 

220 

220 

220


TD35 SC80 Plasma Torch Torch & Spares & Spares 

Air Cooled Air Cooled 40 Amp 80 Amp 


For use on KUPJRRW40 - KUPJRRW45 - KUPJRRW80 

6 

3 

2 

4 

1 

5 

8 

7 

9 

10 

19 

16 

11 

12 

17 

13 

20 

18 

14 15 

Gouging 



Torch Model 

Description 

Surecut TM Plasma Cutting Torch Package 

Part Number 

6 Mt 

WG-SC80-60-CC1 

Torch Spare Parts 


1 SC8001 SC80 70 Torch Head Kit 

2 SC8014 Plasma Handle Kit 


4 SC2516 Plasma Safety Trigger 

5 SC8015 Location Block 

6 SC8019-60-CF4 Cable Assembly Complete X 6mt 

7 SC8050 Circle Cutting Attachment Kit 


Wear Spare Parts 





11 SC8020-09 Cutting Tip 0.9mm 







SC8026-11 

Cutting Tip Contact 1.1mm 

SC8026-12 


SC8026-13 






221 221


PT25C SCM80R Plasma Plasma Torch Torch & Spares & Spares 

Air Cooled Air Cooled 25 Amp 80 Amp 


For use on KUPJRRW45 - KUPJRRW80 

1a 

8 

10 

11 

9 

12 

15 

13 

16 

14 

17 



Torch Model 

Description 

Part Number 

4 Mt 6Mt 10Mt 

Surecut TM Plasma Cutting Torch Package SCM80R-40-CC3 SCM80R-60-CC3 SCM80R-100-CC3 



1 SCM8001 SCMP80 180 Torch Head Kit 

1a SC2508 ‘O’ Ring 

2 SC8118 Auto Torch Head Housing 

3 SCSP1-1 Screw Pack 

4 SC8110 Auto Handle 

5 SC8010 Plasma Plastic Insert 

6 UB8110A Auto Handle Insert 

7 UB8030A Auto Handle Lock Nut 

8 UBL8017A Auto Handle Spring 

9 SC8119C-40 Cable Assembly Complete X 4mt 

SC8119C-60 Cable Assembly Complete X 6mt 

SC8119C-100 Cable Assembly Complete X 10mt 











SC8026-11 


SC8026-12 


SC8026-13 




222 222


TD35 CBR150 Plasma Plasma Torch Torch & Spares & Spares 

Air Air Cooled 40150 Amp Amp 

Rating: 150A Air Gas, @ 60% duty cycle. 

5 

3 

2 

4 

8 8 

6 

8 

11 9 

7 

12 12 

12 12 

13 

14 

10 10 10 

15 13 

16 

16 

1 

17 18 18 17 18 

18 

18 18 

31 

20 

20 

19 19 

22 

28 26 29 30 


25 

24 23 

Gouging 

32 


32 

27 

Extended contact cutting 

Torch Model 

Description 

Surecut TM Plasma Cutting Torch Package 

Part Number 

6 Mt 

CBR150-60-CC1 



1 CBR1353 CBR150 70 Torch Head Kit 

2 SG8014 Plasma Handle Kit 


4 SC2516 Plasma Safety Trigger 

5 SC15019-40-CF6 Cable Assembly Complete X 4mt 

SC15019-60-CF6 

Cable Assembly Complete X 6mt 

6 1509 Extractor For Swirl Ring 

7 169 Circle Cutting Attachment Kit 




8 05004 Cooling Tube 

9 05005 Cooling Tube Extended 

10 52540 Electrode 

11 52549 Electrode Extended 

12 60020 Swirl Ring 

13 51140/S Cutting Tip Long Life 1.1mm 60A 

51141/S Cutting Tip Long Life 1.35mm 90A 




14 51144 Gouging Tip150A 3.0mm 

15 51410 Cutting Tip Contact 1.35mm 90A 

51411 Cutting Tip Contact 1.6mm 120A 

51412 Cutting Tip Contact 1.8mm 150A 

16 51148 Cutting Tip Contact 1.1mm 60A 

51148-13 Cutting Tip Contact 1.35mm 90A 



17 60330 Retaining Cap 

18 60350 Shield Cap Body 

60350/V Shield Cap Body Max.Life 

19 51957 Shield Cap Hand 

20 51930 Spacer Contact Cutting 

21 51920 Spacer Contact cutting 

22 51958 Spacer Contact cutting 

23 60373 Spacer Gouging 

24 51953 Spacer Gouging 

25 51911 Spacer Spring 

26 60370 Spacer Double Pointed 

27 51974 Spacer Extended Tips High Amp 

28 51910 Spacer Spring 

29 60371 Spacer Crown 

30 51807/CEB Cutting Buggy 

31 51952 Spring Holder Protection Nut 

32 51959 Locking Nut 

5 

8 

223


PT25C PCH/M-35 Plasma Plasma Torch Torch & Spares & Spares 


For use on Plasma Cut 40 KUPJR40 

TECMO ® 

Torch Model 

Description 

Part Number 

4m 

PCH/M-35 02901/JS - Euro Connect 02902/JS - Direct Connect 

Spare Parts 


02901/JS 

Euro Connect Torch x 4m 

1 07035 Torch Head 

2 52523/D Electrode HF 

3 60051 Air Diffuser 

4 51288 Tip 0.8 - Stand off, long life 

4a 51289 Tip 0.8 - Drag, long life 

5 60347 Shield Cup 

6 07103 Handle Complete 

These parts are manufactured in Italy by TECMO and are offered 

as replacement parts suitable for “PCH/M 35” style torches. 

224


TD35 S45 Plasma Torch & Spares 

Air TRAFIMET Cooled 40 Amp 

12 

2 

6 

3 

13 

SIZE A 

5 

SIZE B 

7 

4 

SIZE C 

8 

SIZE D 

14* 

9* 

Torch Model 

Description 

Trafimet S45 

Part Number 

7.5m 

PA0165 

Spare Parts 


1 PA0165 S45 Torch – 4m Direct connect 

2 PF0125 Torch Head 

3 PR110 Electrode 

4 PD116-08 Tip 0.8mm 

PD116-09 Tip 0.9mm 

5 PE0106 Swirl ring 

6 PR0106 Extended electrode 

7 PD0103 Extended tip 0.9mm 

8 PC0116 Nozzle cap S45 

9 CV0010 Spacer Spring 

10 CV0024 Roller Guide 

11 CV0025 Circle Cutting Kit 

12 TP0080 Handle 

13 BX0020 Trigger 

14 60431 Double Pointed Spacer 

225


PT100 Plasma Torch & Spares 

Air Cooled 100 Amp 

PT-100 AIR COOLED PLASMA TORCH 


TECMO ® 

• 

(BS) 



Torch Model 

Description 

Tecmo PT-100 Plasma Torch 

Part Number 

PT-100 

Torch Parts 

Accessories 

11 • 60444 Double Pointed Spacer (7&8 Only) 



1 09700/TER Hand Torch Head 


1a 51190.41 O-Ring 




2 09705 Handle with Switch 


3 • 52556/TER Electrode (BS) 

14 51278G.22 Tip Gouging, 100A (BS) 

4 60025 Swirl ring 30-70A 




6 51245.09 Tip Contact Cutting ø 0.9, 30-40A (BS) 17 60505 Sheild Cap, Hand, 80-100A 


18 60508 Sheild Cap, Gouging 







226


PTM-100 Plasma Torch & Spares 


PTM-100 AIR COOLED PLASMA TORCH 


TECMO ® 

• 

(BS) 



Torch Model 

Description 

Tecmo PTM-100 Plasma Torch 

Part Number 

PTM-100 

Torch Parts 


1 09710 /TER Hand Torch Head 

1a 51190.41 O-Ring 


3 • 52556/TER Electrode (BS) 

4 60025 Swirl ring 30-70A 


Accessories 









9 • 60501 Retaining Cap, 80-100A 13 60506 Sheild Cap, Machine 





227


PT25C S54 Plasma Plasma Torch Torch & Spares & Spares 


4 

5 

6 

3 

1 

2 

9 

7 

6 

Torch Model 

Description 

Part Number 

Trafimet S54 

Spare Parts 


1 PR0105 Electrode 

2 PD102-10 Tip 1.0mm 

3 PE0106 Swirl ring 

4 PR0106 Extended electrode 

5 PD0103-09 Extended tip 0.9mm 

6 PC115 Nozzle cap S54 

7 CV0033 4 pins crown shield 

8 CV0026 Two pins crown shield 

9 CV0028 Spacer spring 


11 CV0052 Circle cutting Kit 

12 BX0020 Trigger 

228

7 7a 7b 7c 7d 

5 5a 5b1 

5c1a5d1b5e1c 5f1d 5g 

8 8a 8b 8c 8d 8e 

1e 

9 

6 6a 6b2 

6c2a6c 

1 1a 1b 1c 1d 1e 

9a 9b 9c 

2b 2c 2d 2e 2f 2g 


10 

7 7a 7b 7c 7d 

2 2a 2b 2c 2d 2e 2f 2g 

10a 10a 10a 

3 3a 3b 3c 3d 3e 3f 3g 

TD35 S74 Plasma / 75 Plasma Torch Torch & Spares 8& 8aSpares 

8b 8c 8d 8e 

4 4a 

3 3a 3b 3c 3d 3e 3f 3g 

11 11a 11a 11a 

4b 4c 4d 4e 4f 4g 4h 4i 4j 

9 9a 9b 9c 


4 4a 4b 4c 4d 4e 4f 4g 4h 4 

12 12a 12a 12a 

5 5a 5b 5c 5d 5e 5f 5g 

10 10a 10a 10a 

5 5a 5b 5c 5d 5e 5f 5g 

13 13a 13a 13a 

6 6a 6b 6c 6c 

11 11a 11a 11a 

7 7a 

6 6a 6b 6c 6c 

7b 7c 7d 

14 14a 14a 14a 

12 12a 12a 12a 

8 8a 8b 8c 8d 8e 

7 7a 7b 7c 7d 

15 15a 15a 15a 

13 13a 13a9 

13a9a 

9b 9c 

8 8a 8b 8c 8d 8e 

16 16a 16a 16a 

14 14a 14a 10 14a 10a 10a 10a 

9 9a 9b 9c 

17 17a 17a 17a 1 1a 1b 1c 1d 1e 

10 10a 10a 10a 

15 15a 15a 1115a 

11a 11a 11a 

2 2a 2b 2c 2d 2e 2f 2g 

181 

1a 18a 1b 18a 1c 18a 1d 1e 

11 11a 11a 11a 

16 16a TP0110 16a 12 16a 12a 12a 12a 

3 3a 3b 3c 3d 3e 3f 3g 

1 1a 1b 1c 1d 1e 

19 2 2a FH0647 19a 2b 19a 2c 19a 2d 2e 2f 2g 

12 12a 12a 12a 

4 4a 

17 17a 17a 13 17a 13a 13a 13a 

4b 4c 4d 4e 4f 4g 4h 4i 4j 

1 1a 1b 1c 1d 1e 2 2a 2b 2c 2d 2e 2f 2g 

320 

3a 20a 3b 20a 3c 20a 3d 3e 3f 3g 

13 13a 13a 13a 

5 5a 

18 18a 18a 14 18a 14a 14a 14a 

5b 5c 5d 5e 5f 5g 

2 2a 2b 2c 2d 2e 3 3a 2f 2g 3b 13c 

1a 3d 

1b 

3e 

1c 

3f 

1d 

3g 

1e 

4 4a 4b 4c 4d 4e 4f 4g 4h 4i 4j 

1 1a 1b 1c 1d 1e 

21 21a 21a 21a 

14 14a 14a 14a 

6 6a 6b 6c 6c 19 19a 19a 15 19a 15a 15a 15a 

3 3a 3b 3c 3d 3e 4 4a 3f 3g 4b 4c 4d 4e 4f 4g 4h 4i 4j 

2 2a 2b 2c 2d 2e 2f 2g 

5 5a PE0112 5b 5c 5d 5e 5f 5g 

2 2a 2b 2c 2d 2e 2f 2g 

22 22a 22a 22a 

1 1a 1b 1c 1d 15 1e 15a 15a 15a 

71 

7a 1a PR0119 7b 1b 1c 7c 7d 1d 1e 16 16a 16a 16a 

4 4a 4b 4c 4d 4e 5 4f 5a 4g 5b 34h 5c 3a 4i 5d 

3b 4j 5e 

3c 

5f 

3d 

5g 

1 

3e 3f 3g 

6 1a 6a 1b 

6b 

1c 

6c 

1d 

6c 

1e 

20 20a 20a 20a 

3 3a 3b 3c 3d 3e 3f 3g 

23 23a 23a 23a 

1 1a 1b 1c 1d 1e2 

2a 2b 2c 2d 16 2e 16a 16a 2f 2g 16a 

82 

8a 2a 8b 2b 8c 2c 8d 2d 8e 2e 2f 2g 

5 5a 5b 5c 5d 5e 6 6a 5f 6b 5g 46c 

4a 6c 

2 

4b 4c 4d 4e 4f 4g 

7 2a 7a 2b 7b 2c7c 

2d 7d 2e 2f 2g 21 21a 21a 17 21a 17a 17a 17a 

4 4a 4b 4c 4d 4e 4f 4g 4h 4i 4j 

24 1 1a 24a 1b 24a 1c 24a 1d 31e 

2 2a 2b 2c 2d 2e3 

2f 3a 2g3b 

3c 3d 3e 3f 3g 

9 9a 3a 9b 3b 9c 3c 3d 3e 3f 3g 

6 6a 6b 6c 6c 7 7a17 

17a 

7bBX0020 

17a 17a 

7c 7d 

38 

3a 8a 3b 8b 3c 8c 3d 8d 3e 8e 3f 3g 22 22a 22a 18 22a PF0135 18a 18a 18a 

5 5a 5b 5c 5d 5e 5f 5g 

5 5a 5b 5c 5d 5e 5f 5g 

2 2a 2b 2c 2d 10 42e 10a 4a2f 10a 4b 2g 10a 

3 3a 3b 3c 3d 3e4 

3f 4a 3g4b 

4c 4d 4e 4f 4g 4h 4i 4j 

7 7a 7b 7c 7d 84c 

8a 4d 8b 4e 8c 4f 8d4g 8e4h 4i 4j 

49 

25 25a 25a 25a 

18 18a 18a 18a 

4a PR0117 9a 4b9b 

4c9c 

4d 4e 4f 4g 4h 4i 23 4j 23a 23a 19 23a 19a 

6 6a 6b 6c 6c 

619a6a19a 

6b 

3 3a 3b 3c 3d 53e 

5a 3f 

5b 

3g 

4 4a 6c 6c 

11 11a 11a 11a 

4b 4c 4d 4e 4f 4g 4h 4i 4j 

5c 5d 5e 5f 5g 

8 8a 8b5 

8c5a8d5b8e 

95c 9a5d 9b5e 9c5f 5g 

510 

26 10a 

26a 

10a 

26a 

10a 

25a 

19 19a 19a 19a 

5a 5b 5c 5d 5e 5f 5g 

7 7a 7b 7c 7d 

24 24a 24a 20 24a 20a 720a7a20a7b 

7c 7d 

4 4a 4b 4c 4d 124e 

12a 4f 12a 4g 12a 4h 4i 4j 

5 5a 5b 

6 6a 6b 6c 6c 

95c 9a 5d PC0114 9b 5e6 

9c 5f 6a 5g 6b106c 

10a CV0076 6c 10a 10a 

8 8a 8b 8c 8d 8e 

611 

27 11a 27a 11a 25a 11a 25a 

6a 6b 6c 6c 

25 25a 25a 2125a 

21a 821a8a21a 

8b 8c 8d 8e 

20 20a 20a 20a 

5 5a 5b 5c 5d 75e 7a 5f 7b 5g 

6 6a 6b 

7c 7d 

10 6c 10a 6c 10a7 

10a 7a 7b117c 

11a 7d 11a 11a 

13 13a 13a 13a 

9 9a 9b 9c 

712 

28 12a 28a 12a 25a 12a 25a 

7a 7b 7c 7d 

22 

9 9a 9b 9c 

21 21a 21a 21a 

26 26a 26a 25a 22a 22a 22a 

6 PD0114-10 6a 6b 6c 6c 8 8a PD0118 

7 7a 7b 

8b 8c 8d 8e 

11 7c 11a 7d 11a8 

11a 8a 8b128c 12a 8d 12a 8e 12a 

10 10a 10a 10a 

8 

14 14a 14a 14a 

13 

298a29a 13a 8b25a 13a 8c25a 

13a8d 8e 

10 10a 10a 10a 

22 22a 22a 22a 

7 7a 7b 7c 7d 9 

27 27a 25a 23 25a 23a 23a 23a 8 8a 8b 

9a 9b 9c 

12 8c 12a 8d 12a 8e9 

9a 9b 9c 

12a 13 13a 13a 11 13a 11a 11a 11a 

9309a30a 9b25a9c25a 

15 15a 15a 15a 

14 

11 11a 11a 11a 

14a 14a 14a 

8 8a 8b 8c 8d 10 8e 

9 9a 9b 9c 10 10a 10a 10a 

23 23a 23a 23a 

10a 10a 10a 28 28a 25a 24 25a 24a 24a 24a 

10 

13 13a 13a 13a 14 14a 14a 12 14a 12a 12a 12a 

16 16a 16a 16a 

15 

3110a31a 10a31a 10a25a 

12 12a 12a 12a 

15a 15a 15a 

9 9a 9b 9c 

10 10a 10a 10a 11 11a 11a 11a 

11 11a 11a 11a 29 

24 24a 24a 24a 

29a 25a 25a 

11 

25 25a 25a 25a 

11a 11a 11a 

14 14a 14a 14a 15 15a 15a 

13 

15a 13a CV0033 13a 13a 

17 17a 17a 17a 

16 32 20a 20a 20a 

10 16a 10a 16a 10a 16a 

13 13a 

10a 

11 

13a 11a 13a CV0026 11a 11a 12 12a CV0028 12a 12a 

12 12a 12a 12a 30 30a 25a 

12 

26 

25a 

25 25a 25a 25a 

26a 26a 25a 

12a 12a 12a 

15 15a 15a 15a 16 16a 16a 

14 

16a 14a 14a 14a 

33 21a 21a 21a 

11 11a 11a 11a 

18 18a 18a 18a 

17 17a 17a 17a 

14 14a 12 14a 12a 14a 12a 12a 

13 13a 13a 13a 

13 13a 13a 13a 31 31a 31a 27 25a 

26 26a 26a 25a 

27a 25a 25a 

13 13a 13a 13a 

16 16a 16a 16a 17 17a 17a 15 17a 15a 15a 15a 

12 

34 22a 22a 22a 

12a 12a 12a 19 19a 19a 19a 

18 

15 15a CV0052 15a 

13 13a 

15a 

18a 18a 18a 

13a 13a 14 14a 14a 14a 27 27a 25a 25a 

14 14a 14a 14a 32 20a 20a 28 20a 28a 25a 25a 

14 

17 17a 17a 17a 18 18a 18a 16 18a 16a 16a 16a 

3514a23a 

14a23a14a23a 

13 13a 13a 13a 20 20a 20a 20a 

16 16a 16a 16a 

14 14a 14a 14a 15 15a 15a 15a 28 28a 25a 25a 

19 19a 19a 19a 

15 15a 15a 15a 33 21a 21a 29 21a 29a 25a 25a 

15 15a 15a 15a 

18 18a 18a 18a 

36 24a 24a 24a 

19 19a 19a 17 19a 17a 17a 17a 

14 14a 14a 14a 21 21a 21a 21a 

17 17a 

15 

17a 15a 17a 15a 15a 16 16a 16a 16a 29 29a 25a 25a 

20 20a 20a 20a 16 16a 16a 16a 34 22a 22a 30 22a 30a 25a 25a 

16 16a 16a 16a 

19 19a 19a 19a 20 20a 20a 18 20a 18a 18a 18a 

15 37 25a 25a 25a 

15a 15a 15a 22 22a 22a 22a 

18 18a 16 18a 16a 18a 16a 16a 

21 21a 21a 21a 

17 

30 30a 25a 25a 

17a 17a 17a 

17 

35 23a 23a 

17a 17a 17a 

31 23a 31a 31a 25a 

17 17a 17a 17a 

20 20a 20a 20a 21 21a 21a 19 21a 19a 19a 19a 

16 38Torch 26a 26a Model 25a 

16a 16a 16a 23 23a 23a 23a 

17 17a 17a 17a 

22 22a 22a 22a 

18 18a 18a 18a 

18 

36 24a 24a 

18a 18a 18a 

32 24a 20a19 

19a 19a 19a 

31 31a 31a 25a 

20a 20a 

18 18a 

Description 

18a 18a 

Part Number 

39 27a 25a 25a 

21 21a 21a 21a 22 22a 22a 

17 17a 17a 17a 

18 

20 22a 

24 24a 24a 24a 

20a 20a 20a 

18a 18a 18a 

23 23a 23a 23a 

19 19a 19a 19a 

19 

37 25a 25a 33 25a 21a2021a20a 

21a20a 

20a 

32 20a 20a 20a 

PA0164 PLASMA TORCH 19a 19a6m 

19a 

PA0164 

194019a28a 19a25a19a25a 

22 22a 22a 22a 23 23a 23a 

21 

23a 21a 21a 21a 

18 18a 18a 18a 25 25a 25a 25a 

24 24a 24a 24a 

38 26a 26a 34 25a 22a2122a21a 

22a19 

21a 19a 21a 

33 21a 21a 21a 

19a 19a 20 20a 20a 20a 

20 20a 20a 20a 

204120a29a 20a25a20a25a 

23 23a 23a 23a 24 24a 24a 

22 

24a 22a 22a 22a 

19Spare Parts 

19a 19a 19a 26 26a 26a 25a 

25 25a 25a 25a 

39 27a 25a 35 25a 23a2223a22a 

23a20 

22a 

20a 

22a 

34 22a 22a 22a 

20a 20a 21 21a 21a 21a 

21 21a 21a 21a 

2142 No 21a30a 21a25a WGA 21a25a 

Part No. Description 

24 24a 24a 24a 25 25a 25a 23 25a 23a 23a 23a 

27 27a 25a 25a 

26 20 26a 20a 26a 20a 25a 20a 

40 28a 25a 36 25a 24a2324a23a 

24a23a 

21 21a 

23a 

35 23a 23a 23a 

21a 21a 22 22a 22a 22a 

22 22a 22a 22a 

2243 1 

22a31a 22a31a PA0164 

22a25a 

S–75 Torch 6m Euro 

25 25a 25a 25a 26 26a 26a 24 25a 24a 24a 24a 

28 28a 25a 25a 

27 21 27a 21a 25a 21a 25a 21a 

41 29a 25a 25a 37 25a24 

24a 24a 24a 

36 24a 24a 24a 

2 PT0180 Torch Head c/w handle 25a 25a22 

22a 22a 22a 23 23a 23a 23a 

23 23a 23a 23a 

234423a22a23a22a23a22a 

26 26a 26a 25a 27 27a 25a 25a 

3 PF117 29 29a 25a Torch 25a Body 

25 25a 25a 25a 

28 22 28a 22a 25a 22a 25a 22a 

42 30a 25a 38 25a 26a 2526a 25a 25a23 

23a 25a 

37 25a 25a 25a 

23a 23a 24 24a 24a 24a 

24 24a 24a 24a 

2445 

4 24a23a24a23a 

PR0117 24a23a 

27 27a 25a 25a 28 28a 25a 25a 

30 30a 25a Electrode 25a 

26 26a 26a 25a 

29 23 29a 23a 25a 23a 25a 23a 

43 31a 31a 39 25a 27a 2625a26a 25a24 

26a 24a 25a 

38 26a 26a 25a 

24a 24a 

25 25a 25a 25a 

25 25a 25a 25a 

28 28a 25a 25a 29 29a 25a 25a 

2546 

5 24a 24a PE0112 24a 

Diffuser 

25a 25a 25a 31 31a 31a 25a 

27 27a 25a 25a 

30 24 30a 24a 25a 24a 25a 24a 

44 22a 22a 40 22a 28a 2725a27a 25a 25a 25a 

39 27a 25a 25a 

6 PD0114-10 Tip 1.0mm 

25a 25a 25a 26 26a 26a 25a 

26 26a 26a 25a 

29 29a 25a 25a 30 30a 25a 25a 

264726a 25a26a 25a 25a 25a 32 20a 20a 20a 

28 28a 25a 25a 

31 31a 

25 25a 

31a 

25a 

25a 

45 23a 23a 41 23a 29a 2825a28a 25a 25a 25a 

40 28a 25a 25a 

PD0114-12 Tip 1.2mm 

25a 

26 26a 26a PA0164 25a 27 27a 25a 25a 

27 27a 25a 25a 

30 30a 25a 25a 31 31a 31a 29 25a 

2748 7 27a 26a 25a26a PR0119 25a 25a 

29a 25a 25a 

33 21a 21a Extended 21a electrode 

32 26 

20a 26a 20a 26a 20a 

46 24a 24a 

25a 

42 24a 30a 2925a29a 25a 25a 25a 

41 29a 25a 25a 

27 27a 25a 25a 28 28a 25a 25a 

28 28a 25a 25a 

31 31a 31a 25a 32 20a 20a 30 20a 

2849 8 

28a 27a 25a 25a PD0118 

25a 25a 

Extended tip 

30a 25a 25a 

34 22a 22a 22a 

33 27 

21a 27a 21a 25a 21a 25a 

47 25a 25a 43 25a 31a 3031a 30a 25a 25a 25a 

42 30a 25a 25a 

9 PC0114 Outside nozzle 

28 28a 25a 25a 29 29a 25a 25a 

29 29a 25a 25a 

295029a 28a 25a 25a 25a 25a 

32 20a 20a 20a 33 21a 21a 31 21a 

35 23a 23a 23a 

31a 31a 25a 

34 28 22a 28a 22a 25a 22a 25a 

48 26a 26a 44 25a 22a3122a31a 22a31a 29 29a 

25a 

43 31a 31a 25a 

10 CV0076 Nozzle shield 

25a 25a 30 30a 25a 25a 

30 30a 25a 25a 

3051 1130a 29a 25a 25a CV0026 25a 25a 

33 21a 21a 21a 34 22a 22a 32 22a 

36 24a 24a Two 24apins crown shield 

20a 20a 20a 

35 29 23a 29a 23a 25a 23a 25a 

49 27a 25a 45 25a 23a323a20a 

23a20a 

30 30a 20a 

44 22a 22a 22a 

25a 25a 31 31a 31a 25a 

31 31a 31a 25a 

3152 12 

31a 30a 31a 25a CV0028 

25a 25a 

Spacer spring 

34 22a 22a 22a 35 23a 23a 33 23a 21a 21a 21a 

30 30a 25a 25a 37 25a 25a 25a 

36 24a 24a 24a 

50 28a 25a 46 25a 24a3324a21a 

24a21a 

31 31a 

21a 

45 23a 23a 23a 

13 CV0033 Four pins crown shield 

31a 25a 32 20a 20a 20a 

32 20a 20a 20a 

35 23a 23a 23a 36 24a 24a 34 24a 

325320a 

31a 20a31a 20a25a 

22a 22a 22a 

38 26a 26a 25a 

37 31 25a 31a 25a 31a 25a 

51 29a 25a 25a 47 25a3425a 

22a 

25a 

22a 

32 20a 

22a 

46 24a 24a 24a 


20a 20a 33 21a 21a 21a 

33 21a 21a 21a 

33 1521a 

21a CV0052 21a 

36 24a 24a 24a 37 25a 25a 35 25a 23a 23a 23a 

39 27a 25a Circle 25a cutting Kit 

38 32 26a 20a 26a 20a 25a 20a 

52 30a 25a 48 25a 26a 3526a 23a 

25a 

23a 

33 21a 

23a 

47 25a 25a 25a 

21a 21a 34 22a 22a 22a 

16 TP0110 34 22a 22a Handle 22a complete suit S75 

34 22a 22a 22a 

37 25a 25a 25a 38 26a 26a 36 25a 24a 24a 24a 

40 28a 25a 25a 

39 33 27a 21a 25a 21a 25a 21a 

53 31a 31a 49 25a 27a 3625a 24a 

25a 

24a 24a 

48 26a 26a 25a 

17 BX0020 34 22a 22a 22a 35 23a 23a 23a 

35 23a 23a Trigger 23a 

35 23a 23a 23a 

38 26a 26a 25a 39 27a 25a 25a 

41 29a 25a 25a 

49 27a 37 25a 25a 25a 25a 25a 

40 34 

18 28a 22a 25a 22a PF0135 25a 22a 

Torch Head suit S75 50 28a 3725a25a 

25a35 

23a 25a 23a 23a 36 24a 24a 24a 

36 24a 24a 24a 

36 1924a 

24a FH0647 24a 

39 27a 25a 25a 40 28a 25a 25a 

42 30a 25a Air 25a Tube 

50 28a 38 25a 26a 25a 26a 25a 

41 35 29a 23a 25a 23a 25a 23a 

51 29a 3825a26a 25a36 

26a 24a 25a 24a 24a 

37 25a 25a 25a 

37 25a 25a 25a 

40 28a 25a 25a 41 29a 25a 25a 

37 25a 25a 25a 43 31a 31a 25a 

51 29a 39 25a 27a 25a 25a 25a 

42 36 30a 24a 25a 24a 25a 24a 

52 30a 3925a27a 25a 25a 25a 

37 25a 25a 25a 38 26a 26a 25a 

38 26a 26a 25a 

41 29a 25a 25a 42 30a 25a 25a 

40 28a 25a 25a 

229 

38 26a 26a 25a 44 22a 22a 22a 

52 30a 25a 25a 

43 31a 

37 25a 

31a 

25a 

25a 

53 31a 4031a 28a 25a 25a 25a 

25a 

38 26a 26a 25a 39 27a 25a 25a 

39 27a 25a 25a 

42 30a 25a 25a 43 31a 53 31a 31a 41 25a 31a 29a 25a 25a 25a


PT25C EL-60 / Plasma EL-80 Plasma Torch & Torch Spares & Spares 


3 

4 

5 

6 

HF Ignition 

7 

Extended Parts 

23 

8 

9 

10 11 

Contact Cutting 

24 26 

17 

18 

13 

14 

19 20 

19 20 

15 

21 

22 

28 29 

Torch Model 

Description 

Part Number 

Tecmo EL-60 / EL-80 Plasma Torch EL-60 = 09211/45 / EL-80 = 09211/80 

230

11 

12 

PLASMA CUTTING 13a 13a 13a 

TORCHES 

13 

TD35 EL-60 Plasma / EL-80 Torch 14 14a 14a 14a 

Plasma & Spares Torch & Spares 

Air Cooled 40 Amp 15 

16 

17 

18 

11a 11a 11a 

12a 

12a 

12a 

15a 

16a 

17a 

18a 

15a 

16a 

17a 

18a 

15a 

16a 

17a 

18a 

19 

19a 

19a 

19a 

20 

20a 

20a 

20a 

21 

21a 

21a 

21a 

22 

22a 

22a 

22a 

23 

23a 

23a 

23a 

24 

24a 

24a 

24a 

25 

25a 

25a 

25a 

26 26a 26a 25a 

27 27a 25a 25a 

28 28a 25a 25a 

29 29a 25a 25a 

30 30a 51864 25a 25a 

31 31a 31a 25a 

32 20a 20a 20a 

Spare Parts 33 21a 21a 21a 


34 22a 22a 22a 

1 09211/45 Hand Torch EL-60 

2 09211/80 35 23a 23a 23a Hand Torch EL-80 

3 07925 36 24a 24a 24a Torch Head 

4 07925.60 O-Ring 

5 52601 

37 25a 25a 25a 

Electrode 

6 07928 38 26a 26a 25a Start Cartridge suit EL-60 

7 07929 

39 27a 25a 25a HF Starter Cartridge suit EL-80 

8 60060 Gas Distributor 20/60A suit EL-60 

40 28a 25a 25a 

9 60061 Gas Distributor 60/120A suit EL-80 

10 51470 41 29a 25a 25a Cutting Tip 20/30A suit EL-60 

51471 42 30a 25a 25a Cutting Tip 40A suit EL-60 

11 51474 Cutting Tip 60A suit EL-80 

43 31a 31a 25a 

51475 Cutting Tip 70A suit EL-80 

12 60442 44 22a 22a 22a 

Coil Spring 

13 60480 45 23a 23a 23a Shield Cup 20/60A suit EL-60 

14 60481 Shield Cup 60/120A suit EL-60 

46 24a 24a 24a 

15 60444 Double Pointed Spacer 

16 07106E 47 25a 25a 25a Handle for 09211 suit EL-60 & EL-80 

17 51480 48 26a 26a 25a Contact Cutting Tip 20/30A suit EL-60 

18 

51481 Contact Cutting Tip 40A suit EL-60 

49 27a 25a 25a 


50 28a 25a 25a 


19 60482 51 29a 25a 25a Shield Cup Body 20/60A suit EL-60 

20 60483 

52 30a 25a 25a Shield Cup Body 60/120A suit EL-80 

21 60485 Shield Cap 20/60A suit EL-60 

53 31a 31a 25a 

22 60486 Shield Cap 60/120A suit EL-80 

23 52602 Extended Electrode 

24 51490 Extended Tip 20/30A suit EL-60 

25 51491 Extended Tip 40A suit EL-60 



28 60490 Extended Shield 20/60A suit EL-60 

29 60491 Extended Shield 60/120A suit EL-80 

30 51864 Circle Cutting Kit suit EL60/80 

1 1a 09211/45 1b 1c 1d 1e 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

2a 2b 

3a 3b 

4a 4b 

5a 5b 

6a 6b 

7a 7b 

2c 2d 2e 2f 2g 

3c 3d 3e 3f 3g 

4c 4d 4e 4f 4g 4h 4i 4j 

5c 5d 5e 5f 5g 

6c 6c 

7c 7d 

8a 8b 8c 8d 8e 

9a 9b 9c 

10a 

11a 

12a 

13a 

14a 

15a 

16a 

17a 

18a 

19a 

20a 

21a 

22a 

23a 

24a 

25a 

10a 

11a 

12a 

13a 

14a 

15a 

16a 

17a 

18a 

19a 

20a 

21a 

22a 

23a 

24a 

25a 

10a 

11a 

12a 

13a 

14a 

15a 

16a 

17a 

18a 

19a 

20a 

21a 

22a 

23a 

24a 

25a 

26 26a 26a 25a 

27 27a 25a 25a 

28 28a 25a 25a 

29 29a 25a 25a 

30 30a 25a 25a 

31 31a 31a 25a 

32 

33 

34 

35 

36 

20a 

21a 

22a 

23a 

24a 

20a 

21a 

22a 

23a 

24a 

20a 

21a 

22a 

23a 

24a 

37 25a 25a 25a 

38 26a 26a 25a 

231


PT25C T100 Plasma Torch && Spares 


1c 

28 

1 

1b 

1a 

29 

2a 

1d 

3 

2 

8 

8a 

1b 

4 

5 

5 

1d 

6 

7 

9 10 

10 

3 

4 

11 12 12 12 12 12 11 

5 

24 

13 16 17 

20 

21 

23 

6 7 

25 

14 

15 

22 

23a 

12 

18 

12 

19 

26 

22 

27 


Max Current: 150A Gas Pressure: 5.5 Bar Security System: Electrical 

Duty Cycle: 60% Gas Flow: 220l/min Post Flow Time: 90 seconds 

Gas Supply: Air Arc Ignition: HF 

232


TD35 T100 Plasma Torch && Spares 

Air Air Cooled Cooled 40 Amp 100 Amp 

Spare Parts 

Item WGA Part No. Description 

01250 Hand torch complete with 6 mts cable (central connector) 

01350 Hand torch complete with 12 mts cable (central connector) 

01450 Machine torch complete with 6 mts cable (central connector) 

01550 Machine torch complete with 12 mts cable (central connector) 

1 01200 Hand torch head 

1a 07301.20 Switch 

1b 02000.60 O - Ring 

1c 07301 Handgrip complete with switch 

1d 60085 Front insulator 

2 01400 Machine torch head 

2a 03310 Machine handle 

3 06004 Diffusor 


5 60020 Swirl ring 

6 51140/S Tip long life ø 1,10 

51141/S Tip long life ø 1,35 


51144.24 Gouging tip ø 2,4 

7 51410 Contact tip ø 1,35 

51411 Contact tip ø 1,6 

8 06005 Extended diffusor 

8a 52549 Extended electrode 

9 51148 Extended tip ( for contact cutting max. 50A ) 

10 51148.13 Extended tip ø 1,35 - 90A - ( for 51958 + 51959 or 60380 ) 

51148.16 Extended tip ø 1,6 - 120A - ( for 51958 + 51959 or 60380 ) 

11 60328 Nozzle retaining cap 

12 60348 Contact nozzle retaining cap 

60348/V Contact nozzle retaining cap, Max.life 

13 51952 Spring holder protection nut 

14 51911 Spacer spring for code 51952 

15 51953 Gouging spacer 

16 51950 Spacer for contact cutting, hand 


18 51951 Shield cup, machine 


20 51957 Shield cup, hand ( max. 50A ) 


22 51959 Locking nut 

23 60380 Spacer complete with springs 

23a 60381 Spare springs 

24 51910 Spacer spring 

25 60370 Double pointed spacer 

26 60371 Crown spacer 


04241 Air and power cable 6 mts 1/8” - Hand torch 


04321 Air and power cable 6 mts 1/8” - Machine torch 


04260-EWS Central connector torch side 

04265-EWS Central connector machine side 

28 60369 Extractor for swirl ring 

29 60368 Wrench for electrode 

233


PT25C T150 Plasma Torch && Spares 


1c 

1 

29 

1b 

30 

2a 

1c 

3 

8 

8a 

2 

1b 

4 

5 

5 

1c 

6 

7 

9 10 10 10 

3 

4 

5 

11 12 12 12 12 12 12 

11 

25 

13 

16 

17 

6 

17a 

24 

20 20 

21 

7 

26 

14 

22 

24a 

15 

27 

23 

12 12 

18 

19 

19a 

23 

28 

234


TD35 T150 Plasma Torch && Spares 

Air Air Cooled 40 150 Amp Amp 

For use on UNI-PLAS 55 / UNI-PLAS 105 / UNI-PLAS 60/90/120 

Spare Parts 

Item WGA Part No. Description 

04050/CS Hand torch complete with 6 mts cable (1/8” connection) 

04051/CS Hand torch complete with 6 mts cable (central connector) 

04151/CS Hand torch complete with 12 mts cable (central connector) 

04400/S Machine torch complete with 6 mts cable (1/8” connection) 

04401/S Machine torch complete with 6 mts cable (central connector) 

04501/S Machine torch complete with 12 mts cable (central connector) 

1 02000 Hand torch head 

1a 04280/C Handgrip with microswitch 

1b 02000.60 O - Ring 

1c 60080 Front insulator 

2 04300 Machine torch head 

2a 03310 Machine handle 

3 05004 Diffusor 


5 60020 Swirl ring 

6 51140/S Tip long life ø 1,1 




51144 Gouging tip ø 3,0 

7 51410 Contact tip ø 1,35 



8 05005 Extended Diffusor 

8a 52549 Extended electrode 

9 51148 Contact extended tip max. 50A 

10 51148.13 Extended tip ø 1,35 - 90A 

51148.16 Extended tip ø 1,6 - 120A 

51148.18 Extended tip ø 1,8 - 150A 

11 60330 Nozzle retaining cap 

12 60350 Contact nozzle retaining cap, 

60350/V Contact nozzle retaining cap, Max.life 

13 51952 Spring holder protection nut 

14 51911 Spacer spring for code 51952 




17a 51920 Spacer for contact cutting, hand 



19a 51925 Shield cup, machine 

20 51957 Shield cup, hand ( max. 50A ) 


22 51974 Spacer for extended tips High Amp 

23 51959 Locking nut 

24 60380 Spacer complete with springs 

24a 60381 Spare springs 

25 51910 Spacer spring 

26 60370 Double pointed spacer 

27 60371 Crown spacer 



30 60368 Wrench for electrode 





235

10 


PT25C PLA 38K/P Plasma Plasma Torch Torch & Spares & Spares 

Air AUTOGEN Cooled RITTER 25 Amp 

11 

7 

8 

2 

9 

3 

10 

11 

4 

12 

5 

6 

2 

3 

Torch Model 

Description 

Part Number 

6m 

PLA38K Torch 417.38.60 

Spare Parts 


1 417.38.60 PLA38K Torch 6 Metre 

2 417.01.00 Torch body PLA38 

3 403.02.00 Electrode 

4 403.03.00 Spring 

5 403.04.00 Cutting tip 

6 417.02.00 Cap 

7 415.06.02 Trigger 

8 415.06.01 Handle 

9 415.06.13 Security Bow 

10 415.06.04 Security Pin 

11 415.06.03 Switch P.C.B 

12 417.09.00 Roller Guide 

6 

5 

4 

12 

236

12 

11 


TD35 PLA Plasma 38QS Plasma Torch & Torch Spares 10 & Spares 

Air AUTOGEN Cooled 40 RITTER Amp 

12 

11 

8 

9 

2 

2 

4 

3 

4 

3 

11 

10 

12 

5 

13 

5 

6 

13 

6 

7 

7 

2 

3 

Torch Model 

Description 

Part Number 

4 

6m 

PLA38QS Torch 417.01.00 

5 

13 

Spare Parts 


1 420.38.60 PLA38QS Torch 6 Metre 

2 417.01.00 Torch body PLA38QS 

3 403.02.00 Electrode 

4 420.07.00 Insulator 

5 420.04.00 Cutting tip 

6 420.03.00 Spring 

7 420.05.00 Cap 

8 415.06.02 Trigger 

9 415.06.01 Handle 

10 415.06.13 Security Bow 

11 415.06.04 Security Pin 

12 415.06.03 Switch P.C.B 

13 417.09.00 Roller Guide 

14 420.08.00 Stand off spring 

7 

6 

237


PT25C PHB 120 Plasma Torch Torch & & Spares 

Air AUTOGEN Cooled RITTER 25 Amp 

238 

1 1a 1b 1c 1d 1e 

2 2a 2b 2c 2d 2e 2f 2g 

3 3a 3b 3c 3d 3e 3f 3g 

4 4a 4b 4c 4d 4e 4f 4g 4h 4i 4j 

5 5a 412.02.00 5b 5c 5d 5e 5f 5g 

1 1a 1b 1c 1d 1e 

6 6a 6b 6c 6c 

2 2a 2b 2c 2d 2e 2f 2g 

7 7a 7b 7c 7d 

3 3a 3b 3c 3d 3e 3f 3g 

8 8a 8b 8c 8d 8e 

4 4a 4b 4c 4d 4e 4f 4g 4h 4i 4j 

91 

9a 1a 9b 

1b 

9c 

1c 1d 1e 

10 

5 5a 5b 5c 5d 5e 5f 5g 

10a 10a 10a 

1 1a 1b 1c 1d 1e 

2 2a 2b 2c 2d 2e 2f 2g 

116 

412.04.10 

11a 

6a 

11a 6b 11a 6c 6c 

2 2a 2b 2c 2d 2e 2f 2g 

3 3a 3b 3c 3d 3e 3f 3g 

7 7a 7b 7c 7d 

12 12a 12a 12a 

3 413.01.00 3a 3b 3c 3d 3e 3f 3g 

4 4a 4b 4c 4d 4e 4f 4g 4h 4i 4j 

8 8a 8b 8c 8d 8e 

13 

4 4a 4b 4c 4d 4e 4f 4g 4h 4i 4j 

13a 13a 13a 

9 

5 5a 5b 5c 5d 5e 5f 5g 

9a 9b 9c 

141 

14a 1a 

5 5a 5b 5c 5d 5e 5f 5g 

14a 1b 14a 1c 1d 1e 

10 6 10a 6a 10a 6b 10a 6c 6c 

152 

15a 2a 

6 6a 6b 6c 6c 

15a 2b 15a 2c 2d 2e 2f 2g 

11 7 11a 7a 11a 7b 11a 7c 7d 

7 7a 7b 7c 7d 

163 

8 16a 3a 8a 16a 3b 8b 16a 3c 8c 3d 8d 3e 8e 3f 3g 

12 12a 12a 12a 

8 8a 8b 8c 8d 8e 

17 

49 

4a 9a 4b 9b 4c 9c 4d 4e 4f 4g 4h 4i 4j 

17a 17a 17a 

13 13a 13a 13a 

10 

18 

5 413.05.00 

9 9a 9b 9c 

5a 10a 5b 10a 5c 10a 5d 5e 5f 5g 

18a 18a 18a 

14 14a 14a 14a 

10 10a 10a 10a 

11 6 6a 

11a 

6b 

11a 

6c 

11a 

6c 

19 15 19a 15a 19a 15a 19a 15a 

11 11a 11a 11a 

12 7 7a 12a 7b 12a 12a 7c 7d 

20 16 20a 16a 20a 16a 20a 16a 

12 12a 12a 12a 

13 8 8a 13a 8b 13a 8c 13a 8d 8e 

21 17 21a 21a 21a 

9 17a 9a 17a 9b 17a 9c 

13 13a 13a 13a 

14 14a 14a 14a 

22 10 18 22a 10a 18a 22a 10a 18a 22a 10a 18a 

15 15a 15a 15a 

14 14a 14a 14a 

23 11 23a 11a 412.07.00 23a 11a 23a 11a 

19 19a 19a 19a 

16 16a 16a 16a 

15 15a 15a 15a 

24 12 24a 12a 24a 12a 24a 12a 

16 16a 16a 16a 

20 20a 20a 20a 

17 17a 17a 17a 

25 13 25a 13a 25a 13a 25a 13a 

21 21a 21a 21a 

18 18a 18a 18a 

17 17a 17a 17a 

26 14 26a 14a 26a 14a 25a 14a 

22 22a 22a 22a 

18 18a 18a 18a 

19 19a 19a 19a 

27 15 27a 15a 25a 15a 25a 15a 

23 23a 23a 23a 

19 19a 19a 19a 

20 20a 20a 20a 

28 16 28a 16a 25a 16a 25a 16a 

24 24a Torch 24a 24a Model 

20 20a 20a 20a 

21 21a 21a 21a 

29 17 

29a 17a Description 

25a 17a 25a 17a 

Part Number 

25 25a 25a 25a 

21 21a 21a 21a 

22 22a 22a 22a 

30 18 

30a 

18a 

25a 

18a 

25a 

18a 

26 26a 26a 25a 

22 22a 22a 22a 6m 

23 23a 23a 23a 

31 31a AUTOGEN 31a 25a 

19 19a 19a 19a 

RITTER PHB120 Torch 413.60.01 

27 27a 25a 25a 

23 23a 23a 23a 

24 24a 24a 24a 

32 20a 20a 20a 

28 20 20a 28a 20a 25a 20a 25a 

24 24a 24a 24a 

33 25 25a 25a 25a 

21a 21a 21a 

29 21 21a 29a 21a 25a 21a 25a 

25 25a 25a 25a 

26 

34 Spare 26a 26a 

22a 22a Parts 25a 

22a 

22 30 22a 30a 22a 25a 22a 

27 No 27a 25a 25aWGA Part No. 

26 26a 26a 25a 

Description 

35 23a 23a 23a 

23 31 123a 

31a 23a 31a 23a 25a413.60.01 27 Complete 27a 25a 25a torch 6 Metre 

28 28a 25a 25a 

36 24a 24a 24a 

24 32 224a 

20a 24a 20a 24a 20a 

29 29a 25a 25a414.60.01 28 28a 25a 25a 

Machine torch 6 Metre 

37 25a 25a 25a 

25 33 325a 

21a 25a 21a 25a 21a 

413.01.00 

29 29a 25a 25a 

PHB120s torch body 

30 30a 25a 25a 

38 26a 26a 25a 

31 31a 31a 25a 

39 27a 25a 25a 

26 34 426a 22a 26a 22a 25a 22a 

414.01.01 PMS120 torch body 

27 35 27a 23a 25a 23a 25a 23a 

32 5 20a 20a 20a412.02.00 Electrode 

40 28a 25a 25a 

28 36 28a 24a 25a 24a 25a 24a 

32 20a 20a 20a 

33 6 21a 21a 21a412.04.10 1.0mm cutting tip 

41 29a 25a 25a 

29 37 29a 25a 

25a 

25a 

33 21a 21a 21a 


42 30a 25a 25a 

30 38 30a 26a 25a 26a 25a 

34 22a 22a 22a 


43 31a 31a 25a 

31 39 31a 27a 31a 25a 25a 

35 23a 23a 23a 


44 22a 22a 22a 

40 32 20a 28a 20a 25a 20a 

36 24a 24a 24a 

45 37 10 

23a 

25a 

23a 

25a 

23a 

25a413.05.00 Nozzle 

41 33 21a 29a 21a 25a 21a 25a 

37 25a 25a 25a 

46 

38 11 24a 

26a 

24a 

26a 

24a 

25a412.07.00 Distance spring 

34 42 22a 30a 22a 25a 22a 25a 

38 26a 26a 25a 

39 27a 25a 25a 

47 25a 25a 25a 

35 43 23a 31a 23a 31a 23a 25a 

39 27a 25a 25a 

40 28a 25a 25a 

48 26a 26a 25a 

36 44 24a 22a 24a 22a 24a 22a 

41 29a 25a 25a 

49 27a 25a 25a 

37 45 25a 

23a 

25a 

23a 

25a 

23a 

42 30a 25a 25a 

50 28a 25a 25a 

38 46 26a 

24a 

26a 

24a 

25a 

24a 

43 31a 31a 25a 

51 29a 25a 25a 

47 27a 25a 

25a 

25a 

30 30a 25a 25a 

31 31a 31a 25a 

40 28a 25a 25a 

41 29a 25a 25a 

42 30a 25a 25a 

43 31a 31a 25a 

1 1a 1b 1c 1d 1e 

2 2a 413.60.01 2b 2c 2d 2e 2f 2g 

3 

4 

3a 

4a 

3b 

4b 

3c 

4c 

3d 

4d 

3e 

4e 

3f 

4f 

3g 

4g 4h 4i 4j 

5 5a 5b 5c 5d 5e 5f 5g 

6 6a 6b 6c 6c 

7 7a 7b 7c 7d 

8 8a 8b 8c 8d 8e 

9 9a 9b 9c 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

10a 

11a 

12a 

13a 

14a 

15a 

16a 

17a 

18a 

19a 

20a 

21a 

22a 

23a 

24a 

25a 

10a 

11a 

12a 

13a 

14a 

15a 

16a 

17a 

18a 

19a 

20a 

21a 

22a 

23a 

24a 

25a 

10a 

11a 

12a 

13a 

14a 

15a 

16a 

17a 

18a 

19a 

20a 

21a 

22a 

23a 

24a 

25a 

26 26a 26a 25a 

27 27a 25a 25a 

28 28a 25a 25a 

29 29a 25a 25a 

30 30a 25a 25a 

31 31a 31a 25a 

32 

33 

34 

35 

36 

20a 

21a 

22a 

23a 

24a 

20a 

21a 

22a 

23a 

24a 

20a 

21a 

22a 

23a 

24a


TD35 PCH/M25 Plasma Plasma Torch Torch & Spares & Spares 


3 

6 

5 

2 

4 

2 3 

7 

6 

7 

5 

4 

6 

5 

Torch Model 

Description 

PCH/M-25 07003 

Part Number 

4m 

Spare Parts 

No WGA Part No. REF Description 

1 07003 2-0250 Complete torch 4 Metre 

2 07035 9-5807 Torch head 

3 07103 9-6282 Handgrip 

4 52519/D 9-6006 Electrode 

5 60050 9-6007 Gas distributor 

6 51286 9-4476 Cutting tip 

7 60347 9-6003 Shield cup 



239


PT25C PCH/M Plasma 28 Plasma Torch Torch & Spares & Spares 


10 

2 10 

2 

9 

7 

5 6 

7 

5 6 

4 

3 

4 

3 

8 

Torch Model 

Description 

PCH/M-28 07020 

Part Number 

7.5 Mt 

9 

Spare Parts 


1 07020 2-5001 Hand torch 7.5 Metre 

2 07035 9-5807 Torch head 

3 52523 9-6506 Electrode 


5 51288 9-6500 Tip stand off (L/L) 

6 51289 9-6501 Tip drag (L/L) 

7 60347 9-6003 Shield cup- std 

8 60339 9-6503 Shield cup 

9 60343 9-6004 Shield cup crown 

10 07103 9-6282 Handgrip 

8 

7 



240




2 

1a 2 

1a 

5 

4 

5 

3 

4 

3 

13 12 

12 

10 

11 

9 

8 

Torch Model 

Description 

10 

11 

9 

Part Number 

4 Mt 

8 

PCH/M-35 

02902/JS 

Spare Parts 


1 02902/JS Hand Torch Complete 4 Metre direct connect 

02901/JS 

Hand Torch Complete 4 Metre euro connect 

1a 07035 9-5807 Torch Head 

2 07103 8-4305 Handgrip 

3 52519 9-6006 Electrode 

4 60050 9-6007 Gas Distributor 

5 51290 9-6000 Cutting Tip 35A 

6 51292 9-6002 Cutting Tip gouging 

7 51291 9-6001 Cutting Tip Drag 

8 52523 9-6506 Electrode Long life 

9 60051 9-6507 Gas Distributor Long life 

10 51288 9-6500 Cutting Tip Stand off Long life 

11 51289 9-6501 Cutting Tip Drag Long life 

12 60347 9-6003 Shield cup 

13 60339 9-6503 Shield cup 

14 60343 9-6004 Shield cup crown 

13 12 



241


PT25C PCH/M51 Plasma Torch Torch & Spares & Spares 


2 

10 

9 

4 

3 

7 

2 

4 

3 

4 

6 

9 

12 10 

7 

6 

Torch Model 

Description 

11 

PCH/M-51 07120 

Part Number 

7.5 Mt 

9 

Spare Parts 


12 10 

1 07120 2-2860 Hand torch complete 7.5 Metre 

2 07100 9-5635 Torch Head 

3 02000.60 8-5525 “O” Ring 

4 07103 8-4305 Handgrip 

5 07110 9-5634 180 degree head 

6 52517 9-5633 Electrode 

7 51117 9-5718 Cutting Tip 10-40A 

8 51115 95631 Cutting Tip 10-60A 

9 80010 9-5630 Shield cup ceramic 

10 60416 8-2159 Shield cup 

11 80011 8-5526 Crown shield cup 

12 60341 9-5779 Cup Crown 

11 

6 

7 



242




42 

5 

4 

5 

14 

8 

13 

14 

6 

12 

13 

9 

8 

6 

Torch Model 

Description 


12 

PCH/M-52 07220 

Part Number 

7.5 Mt 

Spare Parts 


1 07220 2-2936 Hand torch complete 7.5 Metre 

2 07200 9-5642 Torch Head 

3 07210 9-5643 180 degree head 

4 02000.60 8-5525 “O” Ring 

5 07107 Handgrip 

6 52565 8-3331 Electrode 

7 52565N 9-5619 Electrode (nickle plated) 

8 51180 9-5702 Cutting Tip 35A 

9 51181 9-5618 Cutting Tip 45-55A 

10 51185 9-5707 Cutting Tip 60-70A 

11 TD95710 9-5709 Cutting Tip gouging 

12 80015 9-5617 Shield cup std 

13 60418 9-5781 Shield cup phenolic 

14 80017 9-5694 Cup Crown 

9 



243


PT25C PCH/M100 Plasma Plasma Torch Torch & Spares & Spares 


2 

2 

2 

7 

4 

3 

9 

7 

7 

4 

3 

Torch 9Model 

Description 

4 

3 

9 

PCH/M-100 


Spare Parts 


2 TD81113 Torch head 70 degrees 

3 52525 9-4340 Electrode – Air – Hf 

4 51125 9-4343 Cutting Tip 1.0 mm - .039 

5 51126 9-4342 Cutting Tip 1.2 mm - .047 

6 51127 9-4341 Cutting Tip 1.5 mm - .059 

7 80020 9-4345 Shield Cup (machine torch) 

8 80021 8-1100 Shield Cup (hand torch) 

9 80022 8-1101 Crown Shield Cup 

These parts are manufactured in Italy by TECMO and are offered as 

replacement parts suitable for “PCH/M 100” style torches. 

244


TD35 PCH/M150 Plasma Plasma Torch & Torch Spares & Spares 


1 

1 

4 

4 

3 

3 

3 

3 

4 

4 

2 

2 

55 

12 

12 

13 

13 

10 

10 

6 

6 

7 

7 

8 

8 

14 

9 

14 

9 

15 

11 

15 

Torch Model 

Description 

11 

PCH/M-100 


Spare Parts 


1 52610 9-5749 Electrode, Hf – Air 

2 51580 9-5748 Cutting Tip 1.09 -.43– 50A - Air 

3 51581 9-5747 Cutting Tip 1.40-.55-100A-Air 

4 51582 9-5746 Cutting Tip 1.78-.070-150A-Air 

5 60390 9-5750 Shield Cup 

6 60393 9-5790 Shield Cup – Metal 

7 60392 9-5774 Shield Cup – Gouging 

8 60391 9-5758 Shield Cup – Tip exp. 



245


PCH30 Plasma Torch & Spares 


4 

3 

2 

1 

Torch Model 

Description 

PCH30 


Spare Parts 


1 TD95503 9-5503 Electrode 


3 TD95501 9-5501 Cutting Tip 

4 TD95500 9-5500 Shield Cup Std 


as replacement parts suitable for “PCH30” style torches. 

246


PCH 75 / 100XL Plasma Torch & Spares 


11 

15 

15 

2 

4 

3 

2 

4 

8 

8 

4 

19 

10 

13 

11 

6 

8 

19 

16 

15 

8 

10 

6 

18 

15 

13 

11 

Torch Model 

Description 

Part Number 

8 

19 

PCH75/100X 07060 

Spare Parts 


1a 07060 2-7801 Hand torch 

2 07075 8-7510 Torch Head 

3 02000.60 8-5525 “O” Ring 

4 07106 Handgrip 

16 

5 07076 8-7512 180 degree head 

6 52526 8-7502 Electrode 

18 

7 51296 8-7503 Cutting Tip 35A 

8 51297 8-7504 Cutting Tip 55A 

9 51299 8-7506 Cutting Tip gouging 


11 60440 8-7500 Shield cup 

12 60442 Coil spring 

13 60444 8-7575 Spacer 

14 60446 8-7496 Shield cup (L/L) 

15 60441 8-7498 Con.shield cup 

16 60447 8-7497 Heat shield 

17 60445 8-7507 Crown shield 

18 60443 8-7499 Crown shield (cu) 


15 

8 

15 


as replacement parts suitable for “PCH75 / 100XL” style torches. 

10 

247


MAX 20 Plasma Torch & Spares 


3 

2 

1 

6 

5 

4 

Torch Model 

Description 

Max 20 Plasma Torch Parts 

Spare Parts 


1 60035 020239 Swirl Ring Vespel 

2 52570 020220 Electrode Hf 

3 51215 020299 Cutting Tip 

4 52571 020382 Electrode Extended – Hf 

5 51216 020381 Cutting Tip Extended 

6 60300 020218 Nozzle retaining cap 


as replacement parts suitable for “MAX 20” style torches. 

248


TD35 MAX Plasma 40 Plasma Torch Torch & Spares & Spares 


10 

4 

3 

1 

11 6 

7 

5 

8 

1b 

1a 

9 

12 

13/14 

2a 

2 

3 

Torch Model 

Description 


Spare Parts 


1 07300 Torch body complete with handle and microswitch 

2 07300.60 026016 O-Ring (20 pcs) 

3 52512 020103 Electrode – Hf 

4 60001 020101 Swirl Ring - Vespal 

5 51100 020115 Cutting Tip 

6 60301 020104 Nozzle Retaining Cap 

7 52513 020467 Electrode Extended – Hf 

8 51102 020466 Cutting Tip, extended 

9 60302 020200 Nozzle Retaining cap, tapered 



249


PT25C MAX 42 Plasma Torch & Spares 


6 

5 

1 

7 

4 

3 

2 

Torch Model 

Description 

Max42 Plasma Torch Parts 

Spare Parts 


1 60046 020361 Swirl Ring 

2 52577/TD 120573 Electrode –hf smooth 

3 51210 020350 Cutting Tip 0.38-0.96 

4 51211 020395 Cutting Tip .042-1.06 

5 51212 020542 Pipe saddle tip 

6 52578/TD 120574 Extended electrode 

7 51213 020546 Extended cutting tip .038 

8 60303 020930 Nozzle retaining Cap 

9 60311 Spacer c/w springs 



250


TD35 MAX Plasma 80 / 100 Torch Plasma & Spares Torch & Spares 


1 

3 

4 

5 

10 

6 

6 

7 

13 

11 

12 

16 17 17 

Torch Model 

Description 

Max 80/100 Plasma Torch 07420 

18 

Part Number 

19 

20 


as replacement parts suitable for “MAX 80 / 100 style torches. 

251


PT25C MAX 80 Plasma / 100 Plasma Torch & Torch Spares & Spares 


252 


Spare Parts 


1 07420 059076 Hand Torch with 25’ Cable 

2 07400 020189 Torch Body Hand complete with handle and microswitch 

3 06000.60 026018 O-Ring 

4 60080 Front Insulator (Vespel) 

5 52520/TD 120433 Electrode, Air, Max 80/100, PAC 130 (replaces 020191) 

6 60010 020194 Swirl Ring MAX 80/100, (Vespel) 

7 51120 020203 Cutting Tip standard 40 A MAX 80/100 Tip 1.0mm 

8 51121 020345 Cutting Tip standard 80 A MAX 80/100 Tip 1.3mm 

9 51122 020195 Cutting Tip standard 100 A MAX 100 Tip 1.5mm 

10 52521 020564 Electrode Hf extended 

11 51123 020563 Tip extended1.4mm 

12 60310 020184 Nozzle Retaining Cap MAX 80/100 

13 51399 020396 Contact Tip 40 amp 1.0mm 

14 51400 020397 Contact 80 amp 1.3mm 

15 51401 020337 Contact 100 amp 1.5mm 

16 60340/TD Contact nozzle retaining cap MAX 80/100 

17 60340/V/TD 020336 Contact nozzle retaining cap MAX 80/100, Vespel 

18 51952/TD 020333 Deflector 

19 51930/TD 020335 Spacer for contact cutting 

20 51980/TD Spacer for ext. tips (item 10) 


as replacement parts suitable for “MAX 80 / 100 style torches.


MAX 200 Plasma Torch & Spares 


1 

4 

3 

2 

6 

5 

Torch Model 

Description 



Spare Parts 


1 52620/TD 120667 Electrode long life Oxygen/Air with O-Ring 

2 51324/TD 020689 Cutting Tip .038, Air, 40A 

3 51323/TD 020616 Cutting Tip .055, O2, 100A 

4 51322/TD 020611 Cutting Tip .059, Air, N2, Ar/H 100A 

5 51321 020608 Cutting Tip .086, Air, N2, Ar/H 200A 

6 51320 020605 Cutting Tip .082, O2, 200A. 

7 51319 020690 Cutting Tip .055, O2, 100A 


as replacement parts suitable for “MAX 200 style torches. 

253


PT 23/27 - PT31/31XL Plasma Torch & Spares 


3 

2 

1 

5 

4 

Torch Model 

Description 

PT23/27 Plasma Torch Parts 

Spare Parts 


1 52882 33366 Electrode 

2 80005 33367 Swirl Baffle 

3 51340/TD 33368 Cutting Tip 30A 



6 60460 21616 Shield cup 

7 60461 21420 Double pointed spacer 


as replacement parts suitable for “PT 23/27” style torches. 

3 

2 

1 

5 

Torch Model 

Description 

PT31/31XL Plasma Torch Parts 

4 

Spare Parts 


1 52057 18205 Electrode 

2 80002 18785 Swirl Baffle 

3 51165 18866 Cutting Tip 

4 52880 19683 Electrode HD 30-50 long life 

5 80003 20463 Swirl Baffle extended 

6 51330 19682 Cutting Tip H/D 30 A long life 

7 51331 20079 Cutting Tip 50 A long life 

8 52881 20862 Electrode extended 

9 51335/TD 20860 Cutting Tip 30A extended 



12 80001 18204 Shield cup 


as replacement parts suitable for “PT31/31XL” style torches. 

254


ICE 25 Plasma Torch & Spares 


1 

3 

2 

4 

Torch Model 

Description 

ICE25C Plasma Torch 


Spare Parts 


1 52631 176655 Electrode 

2 60036 176657 Swirl ring 

3 51431 176656 Cutting Tip 

4 60300 176658 Nozzle cap 


as replacement parts suitable for “ICE 25” style torches. 

255


PT25C ICE 50 Plasma Torch & Spares 


10 

5 

4 

1 

9* 

6* 

3 

2 

8* 

7* 

6* 

Torch Model 

Description 

ICE50C Plasma Torch 


Spare Parts 


1 60046 177886 Swirl ring 

2 52636/TD Electrode 

3 51433 Cutting Tip standard 

4 52637/TD Extended Electrode 

5 51435 177876 Cutting Tip extended 

6 60314/TD 177877 Retaining cap 

7 51985/TD 177887 Drag shield 

8 51986/TD 180341 Machine shield 

9 51987/TD 177888 Deflector 

10 60312 Nozzle cap 

11 60311 Spacer 

12 60383 Springs 


as replacement parts suitable for “ICE 50” style torches. 

256 256


TD35 ICE 70/100 Plasma Torch Plasma & Torch Spares& Spares 


Torch Model 

Description 

ICE70/100 Plasma Torch 07402 

Part Number 


Spare Parts 


1 07402 Hand Torch handle complete with microswitch 

2 08100 171257 Torch body (hand) 

complete with handle and microswitch 

3 06000.06 O-Ring 


5 52638 169217 Electrode Long Life 

6 60011 169222 Swirl Ring (Vespel) 

7 51440 169220 Cutting Tip 1.3 mm (80 amp) 


9 52639 173816 Electrode extended long life 

10 51443 173814 Cutting Tip Extended 1.3mm 80A 


13 60310 Nozzle retaining cap o.d. 30.1mm 

(for cutting guide) 

14 51446 169219 Contact Cutting Tip 80 amp 1.3mm 


16 60340/TD Contact Cutting Nozzle Retaining Cap 

17 60340/V/TD 169223 Contact Cutting Nozzle Retaining Cap 

(Vespel) 

18 51952/TD 169225 Deflector 


20 51980/TD Spacer for extended items (pos 10) 

21 51959/TD Locking Nut 


257


PT25C ICE 70/100 Plasma Plasma Torch Torch & Spares & Spares 



Spare Parts 


1 07402 Hand Torch handle complete with microswitch 

2 08100 171257 Torch body (hand) complete with handle and microswitch 

3 06000.06 O-Ring 


5 52638 169217 Electrode Long Life 

6 60011 169222 Swirl Ring (Vespel) 



9 52639 173816 Electrode extended long life 



13 60310 Nozzle retaining cap o.d. 30.1mm (for cutting guide) 



16 60340/TD Contact Cutting Nozzle Retaining Cap 

17 60340/V/TD 169223 Contact Cutting Nozzle Retaining Cap (Vespel) 

18 51952/TD 169225 Deflector 


20 51980/TD Spacer for extended items (pos 10) 

21 51959/TD Locking Nut 



as replacement parts suitable for “ICE 70/100” style torches. 

258 258

WELDING EQUIPMENT & CONSUMABLE 

Product Stand 

UNIMIG Display Stands 

UNIMIG Machine / Consumable display stands are available for stockists of our MIG / TIG / PLASMA / GAS and ARC 

Consumables. These stands are superbly presented and will attract your customers to purchase more equipment and 

consumables and to maximise your profits 

• 2.4 metres tall, 1.2 metres wide 

• Header board 

• 500mm deep base shelf 

• 500mm deep heavy duty wire shelf 

• Peg back panels 

• 50 x 150mm flipper hooks black. 

259

WIRE FEED DRIVE ROLLERS 

To Suit UNIMIG & RAZORWELD MIG Welders 

DRIVE ROLLERS 


10mm 



0.6-0.8V30/10 Drive Roll V Groove 0.6-0.8mm 


30mm 

10mm 



0.9-1.0U30/10 Drive Roll U Groove 0.6-1.0mm 



0.8-0.9F30/10 Drive Roll Knurled 0.8-0.9mm 

0.9-1.2F30/10 Drive Roll Knured 0.9-1.2mm 


10mm 








30mm 

22mm 












ROLLER DIAMETER: 35/25 V Groove Drive Roller - Steel Wire 


0.6-0.8V35/25 Drive Roll V Groove 0.6-0.8mm MIG200/250 


8mm 



35mm 

25mm 



0.9-1.2U35/25 Drive Roll U Groove 0.9-1.2mm MIG200/250 

1.0-1.2U35/25 Drive Roll U Groove 1.0-1.2mm MIG200/250 



0.8-0.9F35/25 Drive Roll Knurled 0.8-0.9mm MIG200/250 



260 260



DRIVE ROLLERS 


10mm 







40mm 37mm 37mm 

10mm 


19mm 





















1.2-1.6V37/19 Drive Roll U Groove 1.2-1.6mm 






ROLLER DIAMETER: 40/10 V Groove Drive Roller - Steel Wire 



10mm 





10mm 

12mm 







261



DRIVE ROLLERS 


10mm 










40mm 

22mm 

















40mm 

28mm 

10mm 







0.9-1.2V40/28 Drive Roll V Groove 0.9-1.2m 











40mm 

32mm 

10mm 

















262

WELDING CONSUMABLES 

ER70S-6 Solid MIG Wire 

ER70S-6 SOLID MIG WIRE 

Precision Layer Wound 

• High Quality 

• Triple De-oxidised 

• X-Ray Quality 

• Precision Layer Wound 

• Smooth Feeding 

• Clean Weld Finish 

• International Approvals 

- ER70S-6 

- AS/NZS 2717.1:ES6 - CG - W503H 

APPROVALS 5KG AND 15 KG SPOOLS 

- LLOYDS REGISTER 

- DET NORSKE VERITAS 

- AMERICAN BUREAU OF SHIPPING 

- GERMANISCHER LLOYD 

- CANADIAN WELDING BUREAU. 

Typical Applications: 

Structural Steel - General Fabrication - Light Fabrication 

Transport Industry -Heavy Equipment - Farm Machinery 

Pressure Vessels - Robotic and Semi Automatic Welding Applications 

UNIMIG ER70S-6 is a high quality, copper coated, triple de-oxidised solid MIG welding wire supplied on 15kg / 5kg 

and 1Kg Plastic Spools. UNIMIG ER70S-6 is a mild steel welding wire that contains higher levels of manganese and 

silicon than other standard grades of MIG wire to produce high quality welds when used on dirty, oily, or rusty steel. 

The high silicon content increases the fluidity of the weld pool, thus creating a smoother bead appearance and 

resulting in minimal post-weld grinding. 

UNIMIG ER70S-6 wire is engineered to provide porosity-free, x-ray quality welds at the highest tensile strength (as 

welded) of all the plain carbon steel wires. ER70S-6 Solid MIG Wire requires a shielding gas: CO² and/or CO² mix. 

UNIMIG ER70S-6 wire is Precision Layer Wound for smooth uninterrupted wire feed with less liner and tip wear. 

UNIMIG E70S-6 Solid Precision Layer Wound MIG Wire 

Part-No Description Weight 

MS.6A 0.6mm UNIMIG ER70S-6 MIG Wire 1kg 

MS.8A 0.8mm UNIMIG ER70S-6 MIG Wire 1kg 

MS.6B 0.6mm UNIMIG ER70S-6 MIG Wire 5kg 



MS.6C 0.6mm UNIMIG ER70S-6 MIG Wire 15kg 



MS1.0C 1.0mm UNIMIG ER70S-6 MIG Wire 15kg 

MS1.2C 1.2mm UNIMIG ER70S-6 MIG Wire 15kg 

263


Gasless - Self Shielding MIG Wires 

XA-E71TGS GASLESS MIG WIRE 

• No Shielding Gas Needed 

• Single Pass Welding of Thin Gauge Galvanized Steel 

• Excellent for Outdoor Use 

• Smooth Arc – Minimal Spatter 

• DC- Straight Polarity 

• Works Well in Windy Conditions 

UNIMIG E71T-GS is an all-position, self-shielded flux-cored wire designed for single pass fillet and lap welding on 

galvanized or carbon steel as thin as 20 gauge, without burn-through. Gasless wire E71T-GS is commonly used on small 

portable 240 Volt MIG welding machines, offering smooth arc action with very little spatter. Travel speed is fast, 

penetration is good and slag removal is easy UNIMIG E71T-GS is most popular for the home workshop welder because it 

works so well on 240 Volt machines and can be used on thin gauge steel. 

UNIMIG E71TGS Gasless MIG Wire 

Classification 

AWS A 5.20 : ASME SFA 5.20 

Part-No Description Spool Weight 

XA-E71TGS-08-1 0.8mm UNIMIG E71T-GS Gasless Wire 1kg 




XA-E71T11 GASLESS MIG WIRE 

• No Shielding Gas Needed 

• Limited Multiple-Pass or Single-Pass Welding on Mild Steel 

• Excellent for Outdoor Use, Works Well In Windy Conditions 

• Smooth Arc, Minimal Spatter 

• Works on CC Power Sources and Voltage Sensing Wire Feeders 

• DC- Straight Polarity 

UNIMIG E71T-11 is a general purpose self-shielded flux-cored wire designed for all position, single-pass and limited 

multiple-pass lap, fillet and butt welds on mild or galvanized steed of less than ¾” thickness. (Do not use on steel 

plates thicker than ¾”). UNIMIG E71T-11 is easy to use because it requires no shielding gas. It has a very stable arc, 

low spatter and slag removal is easy. 

UNIMIG E71T-11 is commonly used in the fabrication of structural beams on outdoor construction projects where 

adverse weather conditions hinder the flow of gas or where gas cylinders are not an option for logistical reasons. 

E71T-11 is also used in the fabrication of machinery parts, tanks, prefab construction and light structural framework. 

UNIMIG E71T11 Gasless MIG Wire 


AWS A 5.20 : ASME SFA 5.20 


XA-E71T11-08-5 0.8mm UNIMIG E71T-11 Gasless Wire 5kg 

XA-E71T11-09-5 0.9mm UNIMIG E71T-11 Gasless Wire 5kg 

XA-E7IT11-12-11 1.2mm UNIMIG E71T-11 Gasless Wire 15kg 

264


Aluminium MIG Wires 

ALUMINIUM MIG WIRE 



• Triple Shaved 




• Low Fume Factor 

• Clean Welds 


• ABS, TUV and DB 

UNIMIG 5356 is one of the highest quality consistent aluminium welding wire’s available anywhere in the world. 

The surface finish of aluminium MIG wire is the greatest influencing factor of an electrode’s performance and consistency 

during welding. A poor surface finish causes a variety of welding problems and interruptions such as poor feedability, 

premature liner wear, reduced contact tip life, porosity, dirty welds and burn backs. These welding interruptions increase 

your manufacturing costs and reduce productivity. Our focus is on providing the smoothest and most uniform surface 

finish possible - one that is clean and free of contamination and hydrocarbons. The consistent feed ability of UNIMIG 

aluminium wire is accomplished through use of advanced wire drawing technology and a triple shaving process. All 

UNIMIG aluminium wire goes through a unique testing and control process consisting of three steps: surface finish 

testing, feed ability testing, and weldability testing. Utilising additional manufacturing processes and controls for wire cast, 

helix and diameter tolerance, we further ensure high quality, premium aluminium MIG wire. A consistent and tightly 

controlled diameter tolerance is another important variable that contributes to arc stability, uniformity, and quality aluminium 

welds. To prevent diameter fluctuations that can have a profound, negative impact on welding conditions and amperage 

efficiency, we tightly control diameter tolerance on all of our aluminium welding wire to exacting standards to ensure 

consistent welding performance and results. 


AM5356 0.8MM .45 XA 5356 x 0.8mm MIG Wire 0.50kg 



AM5356 1.0MM 2.0 XA 5356 x 1.0mm MIG Wire 2.0kg 




4043 Aluminium MIG Wire 





5183 Aluminium MIG Wire 


AM5183-1.2MM 7.26 XA 5183 x 1.2mm MIG Wire 7.0kg 

265


Stainless Steel MIG Wires 

STAINLESS STEEL MIG WIRE 


• High Quality Finish 




• Clean Welds 


• TUV Nord, DB, CWB 

308LSi Stainless MIG Wire 


AWS/ASME SFA 5.9 ER308LSi • DIN8556 SG-X2 Cr Ni 19 9 • EN12072 W19 9 LSi • M.No. 1.4316 

For the MIG Welding of 308 and 308L Type Stainless Steels. Recommended for the general welding of 201, 302, 321, 347, 409 

and 444 type stainless steels. The 0.03% maximum carbon content increases the resistance to inter granular corrosion. 

The 0.65-1.20% silicon content improves wetting behaviour in the gas shielded welding process. 


SS308LSI-0.9 XA 308LSi x 0.9mm MIG Wire 12.5kg 




AWS/ASME SFA 5.9 ER309LSi • DIN8556 SG-X2 Cr Ni 24 12 • EN12072 G23 12 LSi 

For the MIG Welding of 309 and 309L Type Stainless Steels. Suitable for a wide range of other welding applications including 

welding metals with dissimilar composition, an intermediate or buttering layer in the butt welding of clad steel, used as a buffering 

layer prior to the application hard facing materials. The 0.03% maximum carbon content increases the resistance to inter granular 

corrosion. 



SSM309LSI1.2-12.5 XA 309LSi x 1.2mm MIG Wire 12.5kg 



AWS/ASME SFA 5.9 ER316LSi • DIN8556 SG-X2 Cr Ni Mo 19 12 • EN12072 G19 12 3 LSi • M.No. 1.4430 

For the MIG Welding of 316 and 316L Type Stainless Steels and principally for welding molybdenum-bearing austeniticmaterials 

containing maximum 0.03% carbon. Also suitable for the general welding of other 300 and 400 series 

stainless steels including 301, 302, 304/304L, 321, 347, 410 and 430. The 0.65-1.20% silicon content improves wetting behaviour 

in the gas shielded welding process. 


SS316LSI-0.8-1 XA 316LSi x 0.8mm MIG Wire 1.0kg 





SSM316LSI-1.2 XA 316LSi x 1.2mm MIG Wire 12.5kg 

266


Silicon Bronze MIG Wire 

SILICON BRONZE MIG WIRE 


• High Quality Finish 



ERCuSi-A Silicon Bronze MIG Wire 


AWS/ASME-SFA A5.7 ERCuSi-A 

Precision layer wound copper based wire for MIG welding of copper,copper-silicon and copper-zinc alloys. This 

copper-silicon alloy is used to weld similar composition base metals, brass, and to weld these copper alloys to steel. 

Extensively used in the automotive repair and fencing industries. 


SB.8B XA Silicon Bronze MIG Wire 0.8mm 5kg 

SB.9B XA Silicon Bronze MIG Wire 0.9mm 5kg 

SB.9C XA Silicon Bronze MIG Wire 0.9mm 13.5kg 

267


ER70S-6 Steel TIG Rods 

TG2 - ER70S-6 TIG WIRE 






AWS/ASME SFA 5.18 ER70S-6 • DIN 8559 WSG-2 • EN1688 W3 Si • M.No. 1.5125 

Unalloyed welding rod for TIG welding of general structural steels and pipe steels. TG2 must be welded using pure 

Argon (Ar) shielding gas. Thin and homogeneous copper coating increase resistance to rusting 

TG2 E70S-6 TIG Filler Wire 


TG2ER70S-6-1.6 ER70S-6 TIG Rod x 1.6mm 5.0kg 


TG2-102 - ER70S-2 TIG WIRE 


• Micro Alloyed 

• Triple De-oxidised 




TG102 


AWS/ASME SFA 5.18 ER70S-2 • TS EN ISO 636 -A W 42 2 W2Ti • EN ISO 636-A W 42 2 W2Ti 

Micro-alloyed welding rod for GTAW (TIG) welding of unalloyed steels by using Argon shielding gas. Due to it's Ti and 

Al micro alloy contents, particularly suitable for single pass welding of galvanized, pre-painted, rusty and dirty steels, 

welding low alloy steels in pipe-lines, boilers and tank construction. Suitable also welding in thin metal plates and repair 

welds. 





TG4 - ER70S-4 TIG WIRE 

• Use DC (-) Polarity 

• Double De-oxidised 

• Welded with Pure Argon as the sheilding gas 


AWS/ASME SFA 5.18 ER70S-6 • JIS Z3316 YGT 50 

It is designed for welding of mild and high tensile steel or 490 N/mm2 grade steel. It is suitable for root pass welding of 

pipes and all welding thin plates 





268


Aluminium TIG Rods 

ALUMINIUM TIG WIRE 


• Triple Shaved 


• Low Fume Factor 

• Cleaner Welds 

Approvals 

AWS • ABS • CWB • Lloyds Register • DNV • TUV • DB 

Xcel-Arc premium quality aluminium TIG wires are engineered for use in TIG welding applications where clean, oxide 

and porosity free welds are required. We source from the world’s only fully integrated aluminium wire and rod mill. That 

means there is control in the quality and consistency of our products from start to finish, including melting raw material, 

continuous casting rod, to drawing, shaving, spooling, cleaning, testing and cutting of TIG wires. Xcel-Arc TIG wire 

is available in a variety of alloys and diameters to meet various aluminium welding fabrication requirements. Xcel-Arc 

aluminium TIG wires are stamped/embossed with the alloy for identification purposes. 

XA4043 TIG Filler Wire 


AT4043-1.6 4043 TIG FILLER ROD-4043-1.6MM 4.54KG 



XA5356 TIG Filler Wire 


AT5356-1.6-1KG 5356 TIG FILLER ROD-5356-1.6MM 1 KG 

AT5356-2.4-1KG 5356 TIG FILLER ROD-5356-2.4MM 1 KG 




269


Stainless Steel TIG Rods 

STAINLESS STEEL TIG WIRE 



• Hard Stamped I.D 


• TUV Nord, DB, CWB 

308L Stainless TIG Wire 


AWS/ASME SFA 5.9 ER308L • DIN8556 SG-X2 Cr Ni 19 9 • EN12072 W19 9 L • M.No. 1.4316 

Austenitic stainless steel welding rod for TIG welding of unstablised or stabilised corrosion resisting Cr-Ni steels. 

Resistant to inter-granular corrosion up to 350˚C. Non-scaling up to 800˚C, in air or oxidizing combustion gases. 

The filler wire can also be used for welding titanium and niobium stabilised steels such as ASTM 304Ti and ASTM 

304Nb in cases where the construction is to be used at temperatures not exceeding 400°C. 


TI308L-1.6 308L TIG FILLER ROD -1.6MM 5KG 




AWS/ASME SFA 5.9 ER309L • DIN8556 SGX 2 Cr Ni 2412 • EN12072 W23 12 

Austenitic stainless steel welding rod for TIG welding of unstablised or stabilised corrosion resisting Cr-Ni steels. 

Resistant to inter-granular corrosion up to 350˚C. Non-scaling up to 800˚C, in air or oxidizing combustion gases. 

The filler wire can also be used for welding titanium and niobium stabilised steels such as ASTM 304Ti and ASTM 

304Nb in cases where the construction is to be used at temperatures not exceeding 400°C. 






AWS/ASME SFA 5.9 ER316L • DIN8556 WSG-2 Cr Ni Mo 1912 • EN1272 W19123 L • M.No. 1.4430 

Austenitic stainless steel welding rod for TIG welding of unstablised or stabilised corrosion resisting Cr-Ni-Mo steels. 

Resistant to inter-granular corrosion up to 400˚C. The filler wire is also suitable for welding titanium and niobium 

stabilised steels such as ASTM 316Ti in cases where the construction is used at temperatures not exceeding 400°C. 



TI316L-1.6-1 316L TIG FILLER ROD -1.6MM 1KG 


TI316L-2.4-1 316L TIG FILLER ROD -2.4MM 1KG 



270

ELECTRODE CLASSIFICATION 

& SELECTION CHART 

CIGWELD WIA LIQUIDARC ESAB 

LOW 

MILD STEEL HARD FACING 

HYDROGEN 

ESR11 

General-purpose electrode for structural steelwork, workshop and maintenance 

welding. Easily operated in positional welding, including vertically-down. Goodgap-bridging. 

Possible to use equally well both with AC and DC. Smooth arc, well 

suited for tack-welding due to it’s easy arc striking and restriking properties. Welds 

are smooth, slightly concave and blending into base metal without undercutting. 

Slag is self-releasing in most cases. Suitable for welding on galvanized, primer 

painted and slightly rusted components. 

XCEL-ARC XA6013 

General-purpose electrode for structural steelwork, workshop and maintenance 

welding. Suitable for all positions, Possible to use equally well both with AC + DC, 

High current carrying capacity. Quite, stable arc characteristics,with fine droplet 

metal transfer, easy arc striking and restriking, very smooth weld blending into 

base metal without undercuts, slag is self releasing in most cases. 

ESC-60 

Medium coated cellulosic type electrode for welding in vertical down technique. 

Due to it’s high penetration, it is suitable for root pass and build up passes in the 

vertical down direction for use in shipbuilding, storage vessels, boilers, pipeline 

constructions and assembly works. DCEN (-) is recommended for root passes 

ESB-44 

Multi-purpose electrode suitable for structural steelwork, workshop and 

maintenance welding. Smooth and clean welds, blending into base metal without 

undercuts. Excellent gap bridging properties. The double covering of this electrode 

produces a stable, concentrated and directed arc, thus being ideally suited for root 

pass and positional welding. Welds are of X-ray quality. 

ESB-48 

Basic electrode exhibiting tough and crack-free welded joints. Suitable for welding 

on dynamically loaded structures, shipbuilding, tank and boiler productions. Weld 

metal recovery is approx. 115 %. Smooth and clean welds merging into base metal 

without undercuts. Good gap bridging properties. Welds are of X-ray quality. It is 

suited for depositing buffer layers on higher carbon steels. 

EH528 

Basic type heavy coated high recovery electrode for depositing primary and 

eutectic Cr and Nb carbides in austenitic matrix. Suitable for hardfacing of parts 

subjected to heavy abrasion with moderate impact. Service temperature is max. 

450˚C. The typical transverse cracks occurring in such a hard metal is not suitable 

for applications where impact and shock conditions prevail. Wear coefficient of one 

layer deposit is 0.5 % with SiO2. The weld metal is machinable only by grinding. 

Metal recovery of 180%. Suitable to use in hardfacing of cement crushers, cement 

presses and brick conveyor screws, mixer blades, press screws in oil industry, 

bucket lips and teeth in earth moving equipment. Possible to use with both 

DC and AC. 

EH531 

Heavy coated, high recovery (235%) hardfacing electrode, depositing evenly 

distributed Cr, B carbides in austenitic stainless steel matrix. Suitable for 

hardfacing of parts subjected to heavy abrasion with moderate impact. Required 

hardness and abrasion resistance can be obtained in the first layer even on low 

alloy steels. The hardfacing layers have a very smooth surface and machinable 

only by grinding. Suitable to use in excavator teeth, leading edges of excavator 

buckets, mixer blades, gravel pumps, conveyor worn-screws, conveyor belts. 

Possible to use with both DC and AC. 

- 

Satincraft 

13 

Piparc 

601P 

Ferrocraft 

16TXP 

- 

- 

- 

- 

Austarc 

13S 

- 

Austarc 

16TC 

Austarc 77 

Abrasocord 

43 

- 

- 

Easyarc 

13GP 

- 

Easyarc 

16GP 

Easyarc 

18MR 

- 

- 

- 

- 

OK 48.68 OK 53.70 - 

- 

- 

IRON POWDER 

ESR-14 

High speed welding electrode for all position welding except vertical-down. Due to 

it’s iron powder addition in covering, particularly suited for the welding of horizontal 

fillets and filling grooves with higher speed. Possible to use equally well both with 

AC and DC. High current carrying capacity, low spatter. Quite, stable arc 

characteristics with fine and fast droplet metal transfer. Very easy arc striking and 

restriking. Very smooth welds blending into base metal without undercuts. Slag is 

completely self-releasing. Used in mild steel fabrication, sheet metal and 

ornamental iron works on poor fit up joints 

Ferrocraft 

21 

Austarc 

14P 

Easyarc 14 

OK 46.16 

271

ELECTRODE CLASSIFICATION 

& SELECTION CHART 

CIGWELD WIA LIQUIDARC ESAB 

IRON 

POWDER 

ESH160R 

Heavy coated, rutile type high efficiency electrode having a weld metal recovery of 

approx. 165%. Is preferred for economically filling of large weld sections and long 

fillets. Produces very smooth, concave and clean welds, merging into base metal 

without undercuts. Suitable for welding pre painted and galvanized plates. Easy arc 

striking and restriking. Slag is self-releasing in most cases. 

Ferrocraft 

22 

Austarc 

24 

Easyarc 

24 

OK 33.65 

EI 308L 

Electrode for welding austenitic stainless Cr-Ni steels or cast steels, having an 

extra low carbon content, as well as stainless or heat resisting chromium steels or 

cast steels. Suitable for welding stainless steel tanks, valves, pipes and linings in 

chemical, food industries. For operating temperatures of up to +350˚C, non-scaling 

up to +800˚C. Possible to use equally well both with AC and DC. Easy arc striking 

and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled 

bead surface, easily removable slag. 

EIS 309Mo 

High-efficiency electrode for welding dissimilar steels (ferritic to austenitic steels) 

and depositing austenitic stainless claddings. Weld metal recovery of 160 %. The 

austenitic weld metal has a delta-ferrite content of approx. 15 %. Claddings on 

unalloyed steels are already corrosion resistant in the first layer. Highest operating 

temperature for dissimilar steel joints is +300°C. Possible to use equally well both 

with AC and DC. Easy arc striking and restriking. Fine metal droplet transfer, good 

fusion of joint faces, finely rippled bead surface, easy slag removal. High current 

carrying capacity, since core wire is not made of stainless steel. 

EI 312 

Electrode for joining dissimilar steels and depositing claddings on ferritic steels. 

The ferritic-austenitic Cr-Ni weld metal contains approximately 50% of delta-ferrite 

and is non-scaling up to +1100˚C. It features high resistance to cracking and is 

therefore suited for joining difficult to weld steels and depositing stress-relaxing 

buffer layers on crack sensitive base metals. Suitable for welding galvanized steel 

plates. Possible to use equally well both with AC and DC. Easy arc striking and 

restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead 

surface, easy slag removal 

EI 316L 

Electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels, having an 

extra low carbon content. For operating temperatures of up to +400˚C. Especially 

suitable for welding of stainless steel chemical tanks and pipes in chemical, textile, 

paint, paper industries. Possible to use equally well both with AC and DC. Easy arc 

striking and restriking. Fine metal droplet transfer, good fusion of joint faces, finely 

rippled bead surface, easily removable slag. 

- 

- 

- 

- 

STAINLESS STEEL 

Satinchrome 

309Mo-16 

Weldall 

Satincord 

309Mo-16 

Unicord 

312 

Liquidarc 

309Mo 

Easyarc 

312 

OK 67.70 

OK 68.81 

Satinchrome 

316L-16 

Satincord 

316L-16 

Liquidarc 

316L 

OK 

48.04 

CAST IRON 

ENI-416 

Electrode having a nickel-iron core wire for welding cast iron with or without 

preheating. The weld metal features a low coefficient of thermal expansion and 

as a result , little shrinkage. It has higher strength properties than pure nickel weld 

metal and is therefore preferable used for welding nodular cast iron, white and 

black heart malleable cast iron, as well as austenitic nodular cast iron or joining 

these metals to components made of steel, copper or nickel materials. Easy arc 

striking and restriking, stable arc, smooth bead. Weld metal is machinable. Weld 

short beads. 

ENI-402 

Electrode having a pure nickel core wire for welding cast iron without or with low 

preheating (max. +300˚C). For repair welding of cracked cast iron parts or joining 

components made of steel, copper or nickel materials to castings. Electrode suited 

to welding cast iron with lamellar graphite, white and black heart malleable and 

nodular cast iron. Easy arc striking and restriking, stable arc, smooth bead surface. 

Weld short beads, about 30 to 50 mm long. In order to reduce weld residual 

stresses, hammer-peen welds slightly before cooling. Weld metal is machinable. 

Preferably used with DCEP but possible to use also with AC. 

Castcraft 

55 

Castcraft 

100 

Supercast 

Ni 

Supercast 

Ni 

Easyarc 

C1-Nickel 

Easyarc 

C1-Nickel 

OK 92.18 

OK 92.18 

272



GP E6013 GENERAL PURPOSE ELECTRODE 

• All Position 

• Extremely Stable Arc 

• Good Arc Starting and Restrike 

• Self Releasing Slag 

• Low Spatter Level 

• Good Weld Bead Appearance 



AWS SFA A5.1 E6013 • AS/NZ1553.1:E4112-0 

A true general-purpose welding electrode for both the beginner and experienced welders. The special coating makes 

this electrode unique in that it is almost impossible to “STICK“ the electrode to the work. A strong smooth weld with 

very little spatter and self releasing slag is produced. Weld bead appearance is excellent and the molten pool is 

controlled with ease in all positions The special coating allows easy welding of galvanised steels, dirty, rusty and 

scaly steels. 

Typical Mechanical Properties of Weld Metal 

Yield Stress Tensile Strength Elongation Impact Values 

460Nmm2 490N/mm2 25% 65J@0°C 

XA GP Electrodes 

Part-No Description Pkt Weight 

XA6013-2.6-2.5 XCEL-ARC 2.6MM 2.5KG 

XA6013-3.2-2.5 XCEL-ARC 3.2MM 2.5KG 

XA6013-3.2-5 XCEL-ARC 3.2MM 5KG 

XA6013-4.0-5 XCEL-ARC 4.0MM 5KG 

DC - 

AC 

273



ESR-11 E6013 GENERAL PURPOSE ELECTRODE 


• Extremely Stable Arc 

• Good Arc Starting and Restrike 


• Low Spatter Level 




AWS SFA A-5.1 E6013 • AWS/ASME SFA-5.1 E6013 • DIN 1913 E43 22 R(C)3 

General-purpose electrode for structural steelwork, workshop and maintenance welding. Easily operated in positional 

welding, including vertically-down. Good gap-bridging and smooth arc, well suited for tack-welding due to it's easy arc 

striking and restriking properties. Welds are smooth, slightly concave and blending into base metal without 

undercutting. Suitable for welding on galvanized, primer painted and slightly rusted components. 

Typical Mechanical Properties of Weld Metal 

Typical Weldmetal Analysis 

Yield Stress Tensile Strength Elongation Impact Energy ISO - V (J) 

C: 0.08% Si: 0.3% Mn: 0.5% 

480Nmm2 530N/mm2 27% 80@0°C 

ESR-11 GP Electrodes 


ESR-11-2.5MM-2.5KG MAGMAWELD 2.5mm 2.5KG 

ESR-11-2.5MM-5KG MAGMAWELD 2.5mm 5KG 




DC - 

AC 

ESC60 E6010 CELLULOSIC ELECTRODE 


• Deep Penetration 

• Easy to Control 

• Good Weld Finish 



AWS/ASME SFA 5.1 E6010 • EN499 E 35 2 C 21 • DIN 1913 

A medium coated cellulosic type electrode for welding. Due to it's high penetration it is suitable for root pass and build 

up passes in the vertical down direction. For use in shipbuilding, storage vessels, boilers, pipeline constructions and 

assembly works. DCEN (-) is recommended for root passes 

Typical Mechanical Properties of Weld metal 

Yield Stress Tensile Strength Elongation Impact Values 

470N/mm² 530N/mm² 28% 60J@-20°C - 50J@-30°C 

ESC6010 Cellulosic Electrodes 


ESC-60-2.5MM-5KG MAGMAWELD 2.5mm 5KG 





C: 0.10% Si: 0.20% Mn: 0.50% 

DC ± 

AC 

274


Low Hydrogen Electrodes 

ESB44 E7016 DUAL COATED LOW HYDROGEN ELECTRODE 


• Easy Restrike 

• Stable Arc 

• Minimal Spatter 

• Easy to Control Weld Deposition 

• Easy Slag Removal 




AWS/ASME SFA 5.1 E7016 H8 • AS/NZ 4855 2007 • EN499 E 38 2 B 12 H 10 • DIN 1913 E 51 43 B (R) 10 

A multi-purpose electrode suitable for structural steelwork, workshop and maintenance welding. Smooth and clean 

welds blending into base metal without undercuts. Excellent gap-bridging properties. The dual covering of this electrode 

produces a stable, concentrated and directed arc, thus being ideally suited for root pass and positional welding. Welds 

are of X-ray quality. 



460N/mm² 530N/mm² 29% 70@-20°C - 60@-30°C 

ESB44 Low Hydrogen Electrodes 


ESB44-7016-2.5MM-5KG MAGMAWELD 2.5mm 5KG 

ESB44-7016-3.2MM-2.5KG MAGMAWELD 3.2mm 2.5KG 




C: 0.08% Si: 0.3% Mn: 0.5% 

DC+ 

AC 

ESB 48 E7018 BASIC LOW HYDROGEN ELECTRODE 









AWS/ASME SFA - 5.1 E 7018 - H8 • EN ISO 2560 - A E 38 2 B 12 H10 • TS EN ISO 2560 - A E 42 3 B 42 H10 

DIN 1913 E 51 54 B 10 • TS 563 E 51 54 B 10 (H) 

Suitable for welding fabrication of dynamically loaded steel constructions, bridge, shipbuilding, pipe-line, pressure 

vessels, tanks, boiler and machines where high toughness is required. Weld metal recovery is approx. 115 %. Smooth 

and clean welds merging into base metal without undercuts. Good gap bridging properties. Welds are of X-ray quality. It 

is suited for depositing buffer layers on higher carbon steels. 



500N/mm² 570N/mm² 26% 90@-30°C - 80@-40°C 

ESB48 Basic Low Hydrogen Electrodes 


ESB-48-2.5MM-5KG MAGMAWELD 2.5mm 5KG 

ESB-48-3.2MM-5KG MAGMAWELD 3.2mm 5KG 

ESB-48-4.0MM-6.5KG MAGMAWELD 4.0mm 6.5KG 


C: 0.07% Si: 0.40% Mn: 1.00% 

DC+ 

AC 

275


Low Hydrogen Electrodes 

ESB52 E7018 LOW HYDROGEN ELECTRODE 









AWS/ASME SFA 5.1 E7018-1 H4 • EN499 E 42 6 B 42 H 5 • DIN 8529 E SY 76Mn B 

An electrode producing tough and crack-free welded joints and also suits welding steels with a carbon content of up 

to 0,6 %. The weld metal has a very low hydrogen content and is resistant to ageing. Electrode approved for rail joint 

welding and with very good gap-bridging properties. Owing to its double covering (up to 3.2 mm) this electrode features 

a stable and concentrated arc and is therefore well suited to positional welding. Suitable to use in welding of dynamically 

loaded machinery, steel construction, bridge, pipe and pipeline construction, tank, pressure vessel and shipbuilding. 

Welds are of X-ray quality. 




C: 0.08% Si: 0.50% Mn: 1.2% 

520N/mm² 590N/mm² 29% 90@-46°C - 70@-60°C 

ESB52 Low Hydrogen Electrodes 




DC+ 

AC 

276


Hard Facing Electrodes 

EH 528 HARD FACING ELECTRODE 

• Heavy Abrasion Moderate Impact 

• Non Machinable, Grind Only 

• Chrome, Niobium Carbide Matrix 

• Easy Strike and Restrike 

• Relief Checks in Final Deposit 

• Metal Recovery 180% 

A basic type heavy coated high recovery electrode for depositing primary and eutectic Cr and Nb carbides in 

austenitic matrix. Suitable for hardfacing of parts subjected to heavy abrasion with moderate impact. Service temperature is 

maximum 450˚C. The typical transverse cracks occurring in such a hard metal is not suitable for applications where 

impact and shock conditions prevail. Wear coefficient of one layer deposit is 0.5 % with Si O2. The weld metal is 

machinable only by grinding. Metal recovery of 180%. Suitable to use in hardfacing of cement crushers, cement 

presses and brick conveyor screws, mixer blades, press screws in the oil industry, bucket lips and teeth in earth moving 

equipment. Possible to use with both DC and AC. 

Hardness 


63HRc (1st pass) 62HRc (2nd pass) 64HRc (3rd pass) 

C 7.0% Cr 24% Nb 7.0% Fe Balance 

EH 528 Hard Facing Electrode 


EH528-3.2MM-5KG MAGMAWELD 3.2mm 5KG 

EH528-4.0MM-5KG MAGMAWELD 4.0mm 5KG 

DC± 

AC 

EH 531 HARD FACING ELECTRODE 



• Chrome Carbides in Stainless Matrix 


• Very Smooth Weld Deposit 

• High Recovery 235% 

Approvals 

AWS/ASME SFA 5.13 E Fe Cr- A2 • DIN 8555 E 10 UM 65 GRZ 

A heavy coated, high recovery (235%) hardfacing electrode depositing evenly distributed Cr, B carbides in austenitic 

stainless steel matrix. Suitable for hardfacing of parts subjected to heavy abrasion with moderate impact. Required 

hardness and abrasion resistance can be obtained in the first layer even on low alloy steels. The hardfacing layers have 

a very smooth surface and machinable only by grinding. Suitable to use in excavator teeth, leading edges of excavator 

buckets, mixer blades, gravel pumps, conveyor worm-screws and conveyor belts. Possible to use with both DC and AC. 

Hardness 

65HRc (1st pass) 


C 4.2% Si 1.3% Mn 0.3% Cr 24% Nb 7.0% B 1.2% Fe Rest 

EH 531 Hard Facing Electrode 


EH-531-3.2MM-5KG MAGMAWELD 3.2mm 5KG 



DC± 

AC 

277


Iron Powder Electrodes 

ESR 14 7014 GENERAL PURPOSE RUTILE ELECTRODE FOR SHEET STEELS 



• Chrome, Niobium Carbide Matrix 


• Relief Checks in Final Deposit 

• Metal Recovery 180% 

Preferably used in mild steel fabrication, sheet metal and ornamental iron works on poor fitup joints. Due to it’s iron 

powder addition in covering, particularly suited for the welding of horizontal fillets grooves with higher speed. Suitable 

for all position welding except vertical-down. High current carrying capacity, low spatter. Quite, stable arc characteristics 

with fine and fast droplet metal transfer. Very easy arc striking and re-striking. Very smooth welds blending into base 

metal without undercuts. Slag is completely self-releasing. Possible to use equally well both with AC and DC. 

Hardness 

63HRc (1st pass) 62HRc (2nd pass) 64HRc (3rd pass) 

ESR 14 7014 General Purpose Electrode 







C 7.0% Cr 24% Nb 7.0% Fe Balance 

DC± 

AC 

ESH180R E7024 IRON POWDER ELECTRODE 

• High Deposition 


• Smooth Stable Arc 


• High Weld Deposition 




AWS/ASME SFA 5.1 E7024 • EN499 E 38 A RR 73 • DIN 1913 E 51 11 RR 11 180 

A heavy coated, rutile type high-efficiency electrode having a weld metal recovery of approximately 180 %. It is suited 

to producing long fillet welds and economically filling-up large weld sections. The core wire diameters, deviating from 

standard diameter, are so calculated as to produce definite throat thickness (a=3 to 6 mm). Relatively low current 

intensities and short burn-off times. ESH180R exhibits good welding properties. 



>380N/mm² 510-610N/mm² >24% 50@+20°C 


C: 0.10% Si: 0.40% Mn: 0.90% 

ESH180R E7024 IRON POWDER ELECTRODE 


ESH180R-2.5MM-5KG MAGMAWELD 2.5mm 5KG 

ESH180R-3.2MM-6.5KG MAGMAWELD 3.2mm 6.5KG 

ESH180R-4.0MM-6.5KG MAGMAWELD 4.0mm 6.5KG 

DC- 

AC 

278


Stainless Steel Electrodes 

EI 308L STAINLESS ELECTRODE 

• Soft Start and Restrike 





• Fine Ripple Read Appearance 


• All Positions 


AWS/ASME SFA 5.4 E308L-16 • AS/NZ 4854 • EN1600 E 19 9 LR 12 • DIN 8556 E19 9 LR 26 

An electrode for welding austenitic stainless Cr-Ni steels or cast steels having an extra low carbon content as well as 

stainless or heat resisting chromium steels or cast steels. Suitable for welding stainless tanks, valves, pipes and linings 

in chemical and food industries. For operating temperatures of up to +350˚C, non-scaling up to +800˚C. Easy arc striking 

and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag. 


Tensile Strength Elongation Impact Energy ISO - V (J) 

600N/mm² 38% 70+20°C 

EI 308L Stainless Steel Electrode 


EI308L-2.5MM-1.75KG MAGMAWELD 2.5mm 1.75KG 



C 0.08% Si 0.3% Mn 0.5% Cr19% Ni10% 

DC+ 

AC 

EIS 309 Mo STAINLESS ELECTRODES 






• Fine Ripple Bead Appearance 



AWS/ASME SFA 5.4 E309Mo-16 • AS/NZ 4854 • DIN 8556 E19 9 LR 26 • TS 2716 E 23 13 2 MPR 160 36 

An electrode for welding austenitic stainless Cr-Ni steels or cast steels having an extra low carbon content as well as 

stainless or heat resisting chromium steels or cast steels. Suitable for welding stainless tanks, valves, pipes and linings 

in chemical and food industries. For operating temperatures of up to +350˚C, non-scaling up to +800˚C. Easy arc striking 

and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag. 



600N/mm² 38% 70+20°C 

EIS 309Mo Stainless Steel Electrode 


EIS309Mo-2.5MM-2KG MAGMAWELD 2.5mm 2KG 

EIS309Mo-3.2MM-2KG MAGMAWELD 3.2mm 2KG 


C 0.04% Si 0.8% Mn 1.0% Cr 22% Ni 12% Mo 2.8% 

DC+ 

AC 

279


Stainless Steel Electrodes 

EI 316L STAINLESS ELECTRODE 










AWS/ASME SFA 5.4 E316L-16 • AS/NZ 4854 • EN1600 E 1912 3 LR 32 • DIN 8556 E1912 3 LR26 • TS2716 E 1912 3 LR26 

An electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels having an extra low carbon content. For 

operating temperatures of up to +400˚C. Especially suitable for welding of stainless steel chemical tanks and pipes in 

chemical, textile, paint and paper industries. Possible to use equally well both with AC and DC. Easy arc striking and 

restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag. 



560N/mm² 37% 70+20°C 

EI 308L Stainless Steel Electrode 



EI316L-3.2MM-2KG MAGMAWELD 3.2mm 2KG 



C 0.04% Si 0.70% Mn: 0.80% Cr 19% Ni 12.0% Mo 2.6% 

DC+ 

AC 

EI 312 STAINLESS ELECTRODE 

• Dissimilar Problem Steel Welding 









AWS/ASME SFA 5.4 E312-16 • EN1600 E 29 9 R 12 • DIN 8556 E29 9 R26 • TS2716 E29 9 R26 

An electrode for joining dissimilar steels and depositing claddings on ferritic steels. The ferritic-austenitic Cr-Ni weld 

metal contains approximately 50% of delta-ferrite and is non-scaling up to +1100˚C. High resistance to cracking and is 

suited for joining difficult to weld steels and depositing buffer layers on crack sensitive base metals. Easy arc striking and 

restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface and easy slag removal. 



810N/mm² 24% 50 +20°C 

EI 312 Stainless Steel Electrode 


EI 312-2.5MM-1.75KG MAGMAWELD 2.5mm 1.75KG 

EI 312-3.2MM-1.75KG MAGMAWELD 3.2mm 1.75KG 

EI 312-4.0MM-2KG MAGMAWELD 4.0mm 2.KG 


C 0.10% Si 0.90% Mn: 0.10% Cr 29% Ni 10.0% 

DC+ 

AC 

280


Cast Iron 

ENI 402 Ni CAST IRON ELECTRODE 



• Welds Cast Iron to Dissimilar Metals 

• Smooth Arc 



• 98% Nickel 


AWS/ASME SFA 5.15 E Ni-Cl • TS 9463 E Ni-BG21 • DIN 8573 E Ni-BG21 

An electrode having a pure nickel core wire for welding cast iron with or without low preheating (max. +300˚C). For repair 

welding of cracked cast iron parts or joining components made of steel, copper or nickel materials to castings. Electrode 

suited to welding cast iron with lamellar graphite, white and black heart malleable and nodular cast iron. Weld short 

beads, about 30 to 50 mm long. In order to reduce weld residual stresses, hammer-peen welds slightly before cooling. 

Weld metal is machinable. Preferably used with DCEP but possible to use also with AC. 

Mechanical Properties of Weld metal 


Heat Treatment 

Elongation 

Ni: 98% other: 2% 

AW/KS ~ 160 HB 

ENI 402 Ni Cast Iron Electrode 


ENI-402-2.5MM-1.75KG MAGMAWELD 2.5mm 2.5KG 



DC- 

AC 

ENI 416 NiFe CAST IRON ELECTRODE 


• High Strength 

• Cast Iron & Cast Iron to Dissimilar Metals 




• 55% Nickel 


AWS/ASME SFA 5.15 E NiFe-Cl • TS 9463 E NiFE-G23 • DIN 8573 E NiFE-G23 

An electrode having a nickel-iron core for welding cast iron with or without preheating. The weld metal features a low 

coefficient of thermal expansion and as a result, little shrinkage. It has higher strength properties than pure nickel weld 

metal and is therefore preferable used for welding nodular cast iron, white and black heart malleable cast iron, as well 

as austenitic nodular cast iron or joining these metals to components made of steel, copper or nickel materials. Easy arc 

striking and restriking, stable arc and smooth bead. Weld metal is machinable. Weld short beads about 30-50mm long. 

Mechanical Properties of Weld metal 

Heat Treatment 

Elongation 

AW/KS ~ 210 HB 

ENI 416 NiFe Cast Iron Electrode 





C 1.0% Mn 0.40% Si 0.60% Fe 43% Ni 55% 

DC+ 

AC 

281


Electrode Handy Packs 

ELECTRODE HANDY PACKS 

MAGMAWELD Electrodes are available in convenient handy packs. Covering the widest range of applications, 

distinctively packaged and colour coded to provide simple selection. With the MAGMAWELD display stand theselection 

and purchasing of MAGMAWELD electrodes for the tradesman or handy person couldn’t be easier. 

ELECTRODE HANDY PACKS 

Part-No Description Pack Qty 

ESR-11- BLISTER Magmaweld General Purpose Electrode - Handy Pack 10pcs 2.5mm, 5pcs 3.2mm 

ESB-44- BLISTER Magmaweld Low Hydrogen Electrode - Handy Pack 10pcs 2.5mm, 5pcs 3.2mm 

EI-316L- BLISTER Magmaweld Stainless Steel Electrode - Handy Pack 10pcs 2.5mm, 5pcs 3.2mm 

EH-531- BLISTER Magmaweld Hard Facing Electrode - Handy Pack 10pcs 3.2mm 

ENI-416- BLISTER Magmaweld Cast Iron Electrode - Handy Pack 10pcs 2.5mm, 5pcs 3.2mm 

EI-312L- BLISTER Magmaweld Dissimilar Metal Electrode - Handy Pack 10pcs 2.5mm, 5pcs 3.2mm 

MAG STAND (6) Magmaweld Blister Pack Hanger Display 1pc 

282

TECHNICAL NOTES 

MMA 

MMA (Manual Metal Arc) Welding 

One of the most common types of arc welding is manual metal arc welding (MMA) or MMA welding. An electric 

current is used to strike an arc between the base material and a consumable electrode rod or ‘stick’. The electrode 

rod is made of a material that is compatible with the base material being welded and is covered with a flux that gives 

off gaseous vapours that serve as a shielding gas and providing a layer of slag, both of which protect the weld area 

from atmospheric contamination. The electrode core itself acts as filler material the residue from the flux that forms a 

slag covering over the weld metal must be chipped away after welding. 

+ 

Power Source 

▬ 

Core wire 

Flux coating 

Gas shield from flux melt 

Arc with core wire melt 

Flux residue forms slag cover 

Weld metal 

Core wire 

Flux coating 

Base metal 

• The arc is initiated by momentarily touching the electrode to the base metal. 

• The heat of the arc melts the surface of the base metal to form a molten pool 

at the end of the electrode. 

• The melted electrode metal is transferred across the arc into the molten pool 

and becomes the deposited weld metal. 

• The deposit is covered and protected by a slag which comes from the 

electrode coating. 

• The arc and the immediate area are enveloped by an atmosphere of 

protective gas 

Protective gas 

Arc 

Manual metal arc ( stick) electrodes have a solid metal wire core and a flux 

coating. These electrodes are identified by the wire diameter and by 

a series of letters and numbers. The letters and numbers identify the metal 

alloy and the intended use of the electrode. 

The Metal Wire Core works as conductor of the current that maintains the arc. 

The core wire melts and is deposited into the welding pool. 

Slag 

Weld pool 

The covering on a shielded metal arc welding electrode is called Flux. 

The flux on the electrode performs many different functions. 

These include: 

● producing a protective gas around the weld area 

● providing fluxing elements and deoxidizers 

● creating a protective slag coating over the weld as it cools 

● establishing arc characteristics 

● adding alloying elements. 

Covered electrodes serve many purposes in addition to adding filler metal to 

the molten pool. These additional functions are provided mainly by the 

covering on the electrode. 

283


MMA 

MMA (Stick) Welding Fundamentals 

Electrode Selection 

As a general rule, the selection of an electrode is straight forward,in that it is only a matter of selecting an electrode 

of similar composition to the parent metal. However, for some metals there is a choice of several electrodes, each of 

which has particular properties to suit specific classes of work. It is recommend to 

consult your welding supplier for the correct selection of electrode. 

Electrode Size 

Average Thickness 

of Material 

Maximum Recommended 

Electrode Diameter 

1.0 - 2.0mm 2.5mm 

2.0 - 5.0mm 3.2mm 

5.0 - 8.0mm 4.0mm 

8.0 - > mm 5.0mm 

The size of the electrode generally depends on the thickness 

of the section being welded, and the thicker the section the 

larger the electrode required. The table gives the maximum 

size of electrodes that maybe used for various thicknesses of 

section based on using a 

general purpose type 6013 electrode. 

Welding Current (Amperage) 

Electrode Size 

ø mm 

Current Range 

(Amps) 

2.5mm 60 - 100 

3.2mm 100 - 130 

4.0mm 130 - 165 

5.0mm 165 - 260 

Correct current selection for a particular job is an 

important factor in arc welding. With the current set too low, 

difficulty is experienced in striking and maintaining a stable 

arc. The electrode tends to MMA to the work, penetration is 

poor and beads with a distinct rounded profile will be 

deposited. Too high current is accompanied by overheating 

of the electrode resulting undercut and burning through 

of the base metal and producing excessive spatter. Normal 

current for a particular job may be considered as the maximum, 

which can be used without burning through the work, over-heating the electrode or producing a rough spattered 

surface. The table shows current ranges generally recommended for a general purpose type 6013 

electrode. 

Arc Length 

To strike the arc, the electrode should be gently scraped on the work until the arc is established. There is a simple rule 

for the proper arc length; it should be the shortest arc that gives a good surface to the weld. An arc too long reduces 

penetration, produces spatter and gives a rough surface finish to the weld. 

An excessively short arc will cause sticking of the electrode and result in poor quality welds. General rule of thumb for 

down hand welding is to have an arc length no greater than the diameter of the core wire. 

Electrode Angle 

The angle that the electrode makes with the work is important to ensure a smooth, even transfer of metal. 

When welding in down hand, fillet, horizontal or overhead the angle of the electrode is generally between 5 and 15 

degrees towards the direction of travel. When vertical up welding the angle of the electrode should be between 80 

and 90 degrees to the work piece. 

Travel Speed 

The electrode should be moved along in the direction of the joint being welded at a speed that will give the size of 

run required. At the same time, the electrode is fed downwards to keep the correct arc length at all times. Excessive 

travel speeds lead to poor fusion, lack of penetration etc, while too slow a rate of travel will frequently lead to arc 

instability,slag inclusions and poor mechanical properties. 

Material and Joint Preparation 

The material to be welded should be clean and free of any moisture, paint, oil, grease, mill scale, rust or any other 

material that will hinder the arc and contaminate the weld material. Joint preparation will depend on the method used 

include sawing, punching, shearing, machining, flame cutting and others. In all cases edges should be clean and free 

of any contaminates. The type of joint will be determined by the chosen application. 

284


MIG 

MIG (Metal Inert Gas) Welding 

Definition of MIG Welding - MIG (metal inert gas) welding also known as GMAW (gas metal arc welding) or 

MAG (metal active gas welding), is a semi-automatic or automatic arc welding process in which a continuous and 

consumable wire electrode and a shielding gas are fed through a welding gun. A constant voltage, direct current power 

source is most commonly used with MIG welding. There are four primary methods of metal transfer in MIG welding, 

called short circuit (also known as dip transfer) globular transfer, spray transfer and pulsed-spray, each of which 

has distinct properties and corresponding advantages and limitations. To perform MIG welding, the basic necessary 

equipment is a welding gun, a wire feed unit, a welding power supply, an electrode wire, and a shielding gas supply. Short 

circuit transfer is the most common used method whereby the wire electrode is fed continuously down the welding torch 

through to and exiting the contact tip. The wire touches the work piece and causes a short circuit the wire heats up and 

begins to form a molten bead, the bead separates from the end of the wire and forms a droplet that is transferred into 

the weld pool. This process is repeated about 100 times per second, making the arc appear constant to the human eye. 

MIG Circuit Diagram 

5 6 

4 

1 

2 3 

1. Mig Torch - 2. Work Piece - 3. Power Source - 4. Wire Feeder - 5. Wire Spool - 6. Gas 

285


MIG 

MIG (Metal Inert Gas) Welding 

Short Circuit Transfer - Short circuit transfer is the most common used method whereby the wire electrode is fed 

continuously down the welding torch through to and exiting the contact tip. The wire touches the work piece and 

causes a short circuit the wire heats up and begins to form a molten bead, the bead separates from the end of the 

wire and forms a droplet that is transferred into the weld pool. This process is repeated about 100 times per second, 

making the arc appear constant to the human eye. 

short circuit 

wire heating 

magnetic 

field pinches 

wire 

The wire approaches the work 

piece and touches the work 

creating a short circuit between the 

wire and the base metal, because 

there is no space between the wire 

and the base metal there is no arc 

and current flows through the wire. 

The wire cannot support all the 

current flow, resistance builds up 

and the wire becomes hot and 

weak and begins to melt 

The current flow creates a 

magnetic field that begins to pinch 

the melting wire forming it into 

droplet 

droplet 

separates 

arc flattens 

the droplet 

cycle 

repeats 

The pinch causes the forming 

droplet to separate and fall 

towards the now creating 

weld pool. 

An arc is created at the 

separation of the droplet and the 

heat and force of the arc flattens 

out the droplet into the weld pool. 

The heat of the arc melts the end 

of the wire slightly as it feeds 

towards the base metal 

The wire feed speed overcomes 

the heat of the arc and the wire 

again approaches the work to short 

circuit and repeat the cycle. 

286


MIG 

Basic MIG Welding 

Good weld quality and weld profile depends on gun angle, direction of travel, electrode 

extension (Wire Stick Out ), travel speed, thickness of base metal, wire feed speed 

(amperage) and arc voltage. To follow are some basic guides to assist with your setup. 

Gun Position - Travel Direction, Work Angle 

Gun position or technique usually refers to how the wire is directed at the base metal, the angle and travel direction 

chosen. Travel speed and work angle will determine the characteristic of the weld bead profile and degree of weld 

penetration. 

Push Technique - The wire is located at the leading edge of the weld pool and pushed towards the un-melted work 

surface. This technique offers a better view of the weld joint and direction of the wire into the weld joint. Push 

technique directs the heat away from the weld puddle allowing faster travel speeds providing a flatter weld profile with 

light penetration - useful for welding thin materials. The welds are wider and flatter allowing for minimal clean 

up / grinding time. 

Perpendicular Technique - The wire is fed directly into the weld, this technique is used primarly for automated 

situations or when conditions make it necessary. The weld profile is generally higher and a deeper penetration is 

achieved. 

Drag Technique - The gun and wire is dragged away from the weld bead. The arc and heat is concentrated on the 

weld pool, the base metal receives more heat, deeper melting, more penetration and the weld profile is higher with 

more build up. 

(A) Push Technique (B) Gun Perpendicular (C) Drag Technique 

for FCAW welding 

10° 

10° 

travel direction travel direction travel direction 

wire pointed ahead of bead 

wire pointed back into bead 

flat even weld profile 

light penetration 

narrower weld profile 

even penetration 

narrow higher weld profile 

more penetration 

for FCAW welding 

287


MIG 

Travel Angle - Travel angle is the right to left angle relative to the direction of welding. A travel angle of 5°- 15° is 

ideal and produces a good level of control over the weld pool. A travel angle greater that 20° will give an unstable 

arc condition with poor weld metal transfer, less penetration, high levels of spatter, poor gas shield and poor quality 

finished weld. 

Angle 5°- 15° Not enough angle Angle more than 20° 

good level of control over the 

weld pool, even flat weld 

less control over the weld pool 

more spatter 

poor control, unstable arc, less 

penetration, lots of spatter 

Angle to Work - The work angle is the forward back angle of the gun relative to the work piece. 

The correct work angle provides good bead shape, prevents undercut, uneven penetration, poor gas shield and poor 

quality finished weld. 

Correct angle Not enough angle Too much angle 

good level of control over the 

weld pool, even flat weld 

less control over the weld pool 

more spatter 

poor control, unstable arc, less 

penetration, lots of spatter 

Wire Stick Out - Wire stick out is the length of the un-melted wire protruding from the end of the contact tip. 

A constant even wire stick out of 5-10mm will produce a stable arc, and an even current flow providing good 

penetration and even fusion. Too short wire stick out will cause an unstable weld pool, produce spatter and over heat 

the contact tip. Too long wire stick out will cause an unstable arc, lack of penetration, lack of fusion and increase 

spatter. 

Normal wire stick out Too short Too long 

5-10mm 

Even arc, good penetration 

even fusion, good finish 

Unstable arc, spatter, over 

heat contact tip 

Unstable arc, spatter, poor 

penetration and fusion 

288


MIG 

Travel Speed - Travel speed is the rate that the gun is moved along the weld joint and is usually measured in mm per 

minute. Travel speeds can vary depending on conditions and the welders skill and is limited to the welders ability to 

control the weld pool. Push technique allows faster travel speeds than Drag technique. Gas flow must also 

correspond with the travel speed, increasing with faster travel speed and decreasing with slower speed. Travel speed 

needs to match the amperage and will decrease as the material thickness and amperage increase. 

Too Fast Travel Speed - A too fast travel speed produces too little heat per mm of travel resulting in less penetration 

and reduced weld fusion, the weld bead solidifies very quickly trapping gases inside the weld metal causing porosity. 

Undercutting of the base metal can also occur and an unfilled groove in the base metal is created when 

the travel speed is too fast to allow molten metal to flow into the weld crater created by the arc heat. 

Too Fast Travel Speed 

high narrow bead 

undercut 

porosity 

spatter 

lack of fusion 

lack of joint penetration 

Too Slow Travel Speed - A too slow travel speed produces a large weld with lack of penetration and fusion. 

The energy from the arc dwells on top of the weld pool rather than penetrating the base metal. This produces a wider 

weld bead with more deposited weld metal per mm than is required resulting in a weld deposit of poor quality. 

Too Slow Travel Speed 

large wide bead 

lack of fusion 

porosity 

cold lap 

lack of joint penetration 

Correct Travel Speed - The correct travel speed keeps the arc at the leading edge of the weld pool allowing the base 

metal to melt sufficiently to create good penetration, fusion and wetting out of the weld pool producing a weld deposit 

of good quality. 

Correct Travel Speed 

even shaped bead 

good toe fusion 

good side wall fusion 

good penetration 

289


MIG 

Wire types and sizes - Use the correct wire type for the base metal being welded. Use stainless steel wire for 

stainless steel, aluminium wires for aluminium and steel wires for steel. 

Use a smaller diameter wire for thin base metals. For thicker materials use a larger wire diameter and larger machine, 

check the recommended welding capability of you machine. 

As a guide refer to the “Welding Wire Thickness Chart” below. 

WELDING WIRE DIAMETER CHART 

MATERIAL 

THICKNESS 

24 Gauge (.60mm) 



18 Gauge (1.0mm) 



3.0mm 

5.0mm 

6.0mm 

8.0mm 

10.mm 

12.0mm 

RECOMMENDED WIRE DIAMETERS 

MIG SOLID WIRE 

0.6mm 0.8mm 0.9mm 1.0mm 

GASLESS FLUX CORED WIRE 

0.8mm 0.9mm 1.2mm 

For material thickness of 5.0mm and greater, multi-pass runs or a beveled joint 

design may be required depending on the amperage capability of your machine. 

Gas selection - The purpose of the gas in the MIG process is to protect / shield the wire, the arc and the molten weld 

metal from the atmosphere. Most metals when heated to a molten state will react with the air in the atmosphere, 

without the protection of the shielding gas the weld produced would contain defects like porosity, lack of fusion and 

slag inclusions. Additionally some of the gas becomes ionised (electrically charged) and helps the current flow 

smoothly. 

The correct gas flow is also very important in protecting the welding zone from the atmosphere. 

Too low flow will give inadequate coverage and result in weld defects and unstable arc conditions. 

Too high flow can cause air to be drawn into the gas column and contaminate the weld zone. 

Use the correct shielding gas. Co2 is good for steel and offers good penetration characteristics, the weld profile is 

narrower and slightly more raised than the weld profile obtained from Argon Co2 mixed gas. Argon Co2 mix gas 

offers better weld ability for thin metals and has a wider range of setting tolerance on the machine. Argon 80% Co2 

20% is a good all round mix suitable for most applications. 

Argon Co2 

Co2 

Penetration Pattern for Steel 

290


MIG 

Wire Feed Roller Selection 

The importance of smooth consistent wire feeding during MIG welding cannot be emphasized enough. 

Simply put the smoother the wire feed then the better the welding will be. 

Feed rollers or drive rollers are used to feed the wire mechanically along the length of the welding gun. 

Feed rollers are designed to be used for certain types of welding wire and they have different types of grooves 

machined in them to accommodate the different types of wire. The wire is held in the groove by the top roller of the 

wire drive unit and is referred to as the pressure roller, pressure is applied by a tension arm that can be adjusted to 

increase or decrease the pressure as required. The type of wire will determine how much pressure can be applied and 

what type of drive roller is best suited to obtain optimum wire feed. 

Solid Hard Wire - like Steel, Stainless Steel require a drive roller with a V shape groove for optimum grip and drive 

capability. Solid wires can have more tension applied to the wire from the top pressure roller that holds the wire in the 

groove and the V shape groove is more suited for this. Solid wires are more forgiving to feed due to their higher cross 

sectional column strength, they are stiffer and don’t bend so easy. 

Soft Wire - like Aluminium requires a U shape groove. Aluminium wire has a lot less column strength, can bend easily 

and is therefore more difficult to feed. Soft wires can easily buckle at the wire feeder where the wire is fed into inlet 

guide tube of the torch. The U-shaped roller offers more surface area grip and traction to help feed the softer wire. 

Softer wires also require less tension from the top pressure roller to avoid deforming the shape of the wire, too much 

tension will push the wire out of shape and cause it to catch in the contact tip. 

Flux Core / Gasless Wire - these wires are made up of a thin metal sheath that has fluxing and metal compounds 

layered onto it and then rolled into a cylinder to form the finished wire. The wire cannot take too much pressure from 

the top roller as it can be crushed and deformed if too much pressure is applied. A knurled drive roller has been 

developed and it has small serrations in the groove, the serrations grip the wire and assist to drive it without too much 

pressure from the top roller. The down side to the knurled wire feed roller on flux cored wire is it will slowly over time 

bit by bit eat away at the surface of the welding wire, and these small pieces will eventually go down into the liner. 

This will cause clogging in the liner and added friction that will lead to welding wire feed problems. A U groove wire 

can also be used for flux core wire without the wire particles coming of the wire surface. However it is considered that 

the knurled roller will give a more positive feed of flux core wire without any deformation of the wire shape. 

Top Pressure Roller Top Pressure Roller Top Pressure Roller 

V Groove U Groove Knurled Groove 

Wire Wire Wire 

291


TIG 

DC TIG Welding 

70% 

30% 

The DC power source uses what is known as DC (direct current) in which the main electrical 

component known as electrons flow in only one direction from the negative pole (terminal) to 

the positive pole (terminal). In the DC electrical circuit there is an electrical principle at work 

which should always be taken into account when using any DC circuit. With a DC circuit 70% of 

the energy (heat) is always on the positive side. This needs to be understood because it 

determines what terminal the TIG torch will be connected to (this rule applies to all the other 

forms of DC welding as well ). 

power source 

argon gas 

nozzle 

DC TIG welding is a process in which an arc is struck between a 

TUNGSTEN electrode and the metal work piece. The weld area is shielded 

by an inert gas flow to prevent contamination of the tungsten, molten pool 

and weld area. When the TIG arc is struck the inert gas is ionized and 

superheated changing it’s molecular structure which converts it into a 

plasma stream. This plasma stream flowing between the tungsten and the 

work piece is the TIG arc and can be as hot as 19,000°C. It is a very pure 

and concentrated arc which provides the controlled melting of most metals 

into a weld pool. TIG welding offers the user the greatest amount of 

flexibility to weld the widest range of material and thickness and types. DC 

TIG welding is also the cleanest weld with no sparks or spatter. 

low 

current 

The intensity of the arc is proportional to the current that flows from the 

tungsten. The welder regulates the welding current to adjust the power of 

the arc. Typically thin material requires a less powerful arc with less heat to 

melt the material so less current (amps) is required, thicker material requires 

a more powerful arc with more heat so more current (amps) are necessary to 

melt the material. 

high 

current 

LIFT ARC IGNITION for TIG (tungsten inert gas) Welding 

Lift Arc is a form of arc ignition where the machines has low voltage on the electrode to only a few volts, with a current 

limit of one or two amps (well below the limit that causes metal to transfer and contamination of the weld or electrode). 

When the machine detects that the tungsten has left the surface and a spark is present, it immediately (within 

microseconds) increases power, converting the spark to a full arc. It is a simple, safe lower cost alternative arc 

ignition process to HF (high frequency) and a superior arc start process to scratch start. 

gas flow 

tungsten off the 

work 

tungsten touches 

the work 

arc ignition 

established 

TIG arc 

Lay the nozzle on the job 

without the tungsten touching 

the work 

Rock the torch sideways so 

that the tungsten touches 

the work & hold momentarily 

Rock the torch back in the 

opposite direction, the arc 

will ignite as the tungsten 

lifts off the work 

Lift the torch to maintain 

the arc 

292


TIG 

DC Pulse TIG Welding General Description 

Pulse TIG welding is when the current output (amperage) changes between high and low current. 

Electronics within the welding machine create the pulse cycle. Welding is done during the high-amperage interval 

(this high amperage is referred to as peak current). During the low amperage period, the arc is maintained but the 

current output of the arc is reduced (this low amperage is referred to as base current). 

During pulse welding the weld pool cools during the low amperage period. This allows a lower overall heat input into 

the base metal. It allows for controlled heating and cooling periods during welding providing better control of heat input, 

weld penetration, operator control and weld appearance. 

There are 4 variables within the pulse cycle: 

Peak Current - Base Current - Pulse Frequency - Pulse Width 

Setting and manipulation of these variables will determine the nature of the weld current output and is at the discretion 

of the operator. 

Peak Current is the main welding current (amps) set to melt the material being welded and works much the same as 

setting maximum amperage values for regular DC TIG: as a guide use 30-40 amps for every 1mm of material 

thickness. 

Base Current is the set level of background current (amps) which cools the weld puddle and affects overall heat input. 

Background Amps is a percentage of peak amperage. As a rule, use enough background current to reduce the weld 

pool to about half its normal size while still keeping the weld pool fluid. As a guide start by setting the background 

amperage at 20 to 30 percent of peak amperage. 

Pulse Frequency is the control of the amount of times per second (Hz) that the welding current switches from Peak 

Current to Base Current. DC Pulse TIG frequency generally ranges from 20 to 300 HZ depending on the job 

application. Control of the pulse frequency also determines the appearance of the weld. 

Pulse Width is the control of the percentage of time during one pulsing cycle the power source spends at the peak 

current (main amperage). Example is with the Pulse Width set at 80 percent and a rate of 1 pulse per second (PPS), 

the machine will spend 80% of the pulse at peak amperage and 20% at the base current. Increasing the pulse width 

percentage adds more heat to the job, while decreasing pulse width percentage reduces heat 

Current 

peak 

background 

ON 

OFF 

Time 

DC Pulse Tig welding allows faster welding speeds with better control of the heat input to the job, reducing the heat 

input minimising distortion and warping of the work and is of particular advantage in the welding of thin stainless steel 

and carbon steel applications. The high pulse frequency capability of the advanced inverter agitates the weld puddle 

and allows you to move quickly without transferring too much heat to the surrounding metal. Pulsing also constricts 

and focuses the arc thus increasing arc stability, penetration and travel speeds. 

high frequency 

pulsing 

no pulse 

high frequency 

pulsing 

no pulse 

293


TIG 

EXAMPLE 1 OF PULSE DC TIG WELDING - SETUP PARAMETERS: 

Material = Stainless Steel x 2.0mm / Tungsten Electrode = 1.6mm 2% Thoriated / Gas = Argon 

The following steps are a guide as a starting point for you to set the machine up in Pulse mode to give an example of 

welding in Pulse mode function. You can experiment by changing any of the variables to see what effect it has over 

the welding and what the end result can be, but it is suggested to change only one variable at a time and then check 

the welding to see what the result is, in this way you acquire a better understanding of how each variable affects the 

welding current. 

(1) Prepare the machine for DC TIG welding as per the DC HF TIG operating guide on page 18 

(2) Set the Peak Current at 110 Amps 

(3) Set the Base Current around 30% (Base Current is % of the Peak Current eg 30% of 110 = 33 Amps) 

(4) Set the Pulse Frequency around 2Hz (pulses per second) 

(5) Set the Pulse Width around 50% (the current will be 50% at Peak Current and 50% at Base Current) 

Time = 1 second 

Peak Current 

Base 

Current 

110A 

Pulse Width 

On 

Time 

110A 

50% 

33A 33A 33A 

50% 


(3) Set the Base Current at 30% (4) Set the Pulse Frequency at 2 Hz 

(5) Set the Pulse Width at 50% 

(6) Set the Pulse Selector switch to Pulse 

Example of Pulse vs Non Pulse weld finish 

EXAMPLE 2 OF PULSE DC TIG WELDING - SETUP PARAMETERS: 

Material = Mild Steel x 4.0mm / Tungsten Electrode = 2.4mm 2% Thoriated / Gas = Argon 



(3) Set the Pulse Frequency around 1Hz (pulse per second) 

(4) Set the Pulse Width around 80% (the current will spend 80% at Peak Current and 20% at Base Current) 


Peak 

Current 

180A 

Base 

Current 

180A 

Pulse Width 

On 

Time 

180A 

80% 

72A 72A 72A 

20% 

NOTE: Do not use a tugsten electrode that has been used on mild steel or stainless steel as it can 

contaminate the welding material 

294


TIG 

TIG Welding Fusion Technique 

Manual TIG welding is often considered the most difficult of all the welding processes. 

Because the welder must maintain a short arc length, great care and skill are required to 

prevent contact between the electrode and the workpiece. Similar to Oxygen Acetylene torch 

welding, Tig welding normally requires two hands and in most instances requires the welder to 

manually feed a filler wire into the weld pool with one hand while manipulating the welding torch 

in the other. However, some welds combining thin materials can be accomplished without filler 

metal like edge, corner, and butt joints. This is known as Fusion welding where the edges of the 

metal pieces are melted together using only the heat and arc force generated by the TIG arc. Once the arc is started 

the torch tungsten is held in place until a weld pool is created, a circular movement of the tungsten will assist is creating 

a weld pool of the desired size. Once the weld pool is established tilt the torch at about a 75° angle and move 

smoothly and evenly along the joint while fusing the materials together. 

Travel direction 

75° 

Form a weld pool Angle torch Move the torch slowly 

and evenly forward 

TIG Welding with Filler Wire Technique 

It is necessary in many situations with TIG welding to add a filler wire into the weld pool to 

build up weld reinforcement and create a strong weld. Once the arc is started the torch 

tungsten is held in place until a weld pool is created, a circular movement of the tungsten 

will assist is creating a weld pool of the desired size. Once the weld pool is established tilt 

the torch at about a 75° angle and move smoothly and evenly along the joint. The filler 

metal is introduced to the leading edge of the weld pool. The filler wire is usually held 

at about a 15° angle and fed into the leading edge of the molten pool, the arc will melt 

the filler wire into the weld pool as the torch is moved forward. Also a dabbing technique can be used to control the 

amount of filler wire added, the wire is fed into the molten pool and retracted in a repeating sequence as the torch is 

moved slowly and evenly forward. It is important during the welding to keep the molten end of the filler wire inside the 

gas shield as this protects the end of the wire from being oxidised and contaminating the weld pool. 

Travel direction 

75° 

15° 

Form a weld pool 

Angle torch 

Add Tig filler wire 

gas 

shield 

Retract the filler wire 

Move the torch forward to 

the front of the weld pool 

Repeat the process 

295


TIG 

AC Welding 

AC (alternating current) enables us to TIG weld non ferrous alloys like Aluminium, Magnesium and Aluminium Alloys. 

These materials have an insulating surface oxide layer that melts at a higher temperature than the base metal making 

it difficult to weld the base metal if the oxides are not removed. AC welding current is ideal because the nature of the 

AC wave form assists in breaking the surface oxide layer. 

AC (alternating current) has a current cycle that flows from + (direct) polarity to - (reverse) polarity. 

The reversing of the polarity breaks the surface oxide while the direct polarity melts the base material. 

current 

direct polarity 

reverse polarity 

There are inherent problems that come with AC TIG arc rectification, arc stutter, arc wandering and arc stoppage. 

These problems typically occur during the transition between + and - cycles. The current is less (30%) during the half 

of the cycle when the electrode is positive and there is a resistance of the electron flow during this half cycle 

(rectification). The lack of current flow during this half cycle makes the AC arc unstable. 

current 


30% 30% 


To overcome this lack of flow during one half of the cycle, a high-frequency (HF) voltage is generated and fed into the 

welding circuit. The HF maintains the arc stability during the half cycle when the electrode is positive. 

UNBALANCED WAVE FORM 

_ 

+ 

HF 

current 


30% 30% 


High-frequency voltage flows continually in the welding circuit and keeps the shielding arc in the welding area in an 

ionized state. When the arc is ionized the arc is maintained during the half of the cycle when the electrode is 

positive. However while the arc is maintained less current flows during this half of the AC cycle, producing an 

unbalanced wave. 

296


TIG 

In older machines, a balanced current output wave was achieved using a large number of capacitors in series or a 

battery in the welding circuit. Modern TIG power sources use electronics to create and maintain a balanced wave and 

now most AC TIG power sources produce a square wave current output. 

current 



A square wave power supply can change the current from electrode + positive to electrode - negative very quickly. 

This produces high voltage as the current switches polarities allowing the arc to restart easily. The arc can be 

maintained without the use of high-frequency or any other arc stabilising methods. 

EVEN BALANCE 

LESS POSITIVE 

BALANCE 

MORE POSITIVE 

BALANCE 

BALANCED SQUARE WAVE FORM 

current 



Even Penetration - Stable Arc 

More Penetration - Faster Welding 

More Electrode Capacity 

Less Penetration - Oxide Cleaning 

Less Electrode Capacity 

The output current and voltage are controlled electronically so the amount of current electrode positive and the amount 

of current electrode negative can be adjusted. This allows the welder to adjust the amount of cleaning and the amount 

of penetration. This is achieved electronically by adjusting the balance control dial on the welding machine. 

More current flow from the + direct polarity produces stronger arc energy and current flow from the tungsten and is 

good for removing the oxidized surface of the work piece. However too much + current flow can drive too much energy 

to the tungsten causing it to overheat and melt the tungsten electrode. 

E 

LESS POSITIVE 

BALANCE 

MORE POSITIVE 

BALANCE 

Balance Adjusted for More Penetration - Cooler Tungsten 

25% 

current 



able Arc 

More Penetration - Faster Welding 

More Electrode Capacity 



MORE POSITIVE 

BALANCE 

Balance Adjusted for More Oxide Cleansing Action - Hotter Tungsten 

25% 

current 



ing 



297


TIG 

EXAMPLE 1: PULSE AC TIG WELDING - SETUP PARAMETERS: 

Material = Aluminium x 3.0mm / Tungsten Electrode = 2.4mm Zirconiated / Gas = Argon 

The following steps are a guide as a starting point for you to set the machine up in AC Pulse mode to give an example 

of welding in AC Pulse TIG function. You can experiment by changing any of the variables to see what effect it has 

over the welding and what the end result can be, but it is suggested to change only one variable at a time and then 

check the welding to see what the result is, in this way you acquire a better understanding of how each variable affects 

the welding current. 

(1) Prepare the machine for AC TIG welding as per the AC TIG operating guide on page 23 



(4) Set the Pulse Frequency around 1Hz (pulses per second) 

(5) Set the Pulse Width around 60% (the current will spend 60% at Peak Current & 40% at Base Current) 


Peak 

Current 

150A 

Base 

Current 

150A 

Pulse Width 

On 

Time 

150A 

60% 

60A 60A 60A 

40% 


(3) Set the Base Current at 30% (4) Set the Pulse Frequency at 2 Hz 

(5) Set the Pulse Width at 50% 

(6) Set the Pulse Selector switch to Pulse 

Example of Pulsed weld finish 

298


TIG 

Tungsten Electrodes 

Tungsten is a rare metallic element used for manufacturing TIG welding electrodes. The TIG process relies on 

tungsten’s hardness and high-temperature resistance to carry the welding current to the arc. Tungsten has the 

highest melting point of any metal, 3,410 degrees Celsius. 

Tungsten electrodes are nonconsumable and come in a variety of sizes, they are made from pure tungsten or an 

alloy of tungsten and other rare earth elements. Choosing the correct tungsten depends on the material being 

welded, the amount of amps required and whether you are using AC or DC welding current. 

Tungsten electrodes are colour-coded at the end for easy identification. 

Below are the most commonly used tungsten electrodes found in the New Zealand and Australian market. 

Thoriated 

Thoriated tungsten electrodes (AWS classifi cation EWTh-2) contain a minimum of 97.30 percent tungsten and 1.70 

to 2.20 percent thorium and are called 2 percent thoriated. They are the most commonly used electrodes today and 

are preferred for their longevity and ease of use. Thorium however is a low-level radioactive hazard and many users 

have switched to other alternatives. Regarding the radioactivity, thorium is an alpha emitter but when it is enclosed 

in a tungsten matrix the risks are negligible. Thoriated tungsten should not get in contact with open cuts or wounds. 

The more signifi cant danger to welders can occur when thorium oxide gets into the lungs. This can happen from 

the exposure to vapours during welding or from ingestion of material/dust in the grinding of the tungsten. Follow the 

manufacturer’s warnings, instructions, and the Material Safety Data Sheet (MSDS) for its use. 

E3 (Color Code: Purple) 

E3 tungsten electrodes (AWS classifi cation EWG) contain a minimum of 98% percent tungsten and up to 1.5 percent 

Lanthanum and small percentages of Zirconium and Yttrium they are called E3 Tungsten. E3 Tungsten Electrodes 

provide conductivity similar to that of thoriated electrodes. Typically, this means that E3 Tungsten Electrodes are 

exchangeable with thoriated electrodes without requiring signifi cant welding process changes. E3 deliver superior 

arc starting, electrode lifetime, and overall cost-effectivenes. When E3 Tungsten Electrodes are compared with 2% 

thoriated tungsten, E3 requires fewer re-grinds and provides a longer overall lifetime. Tests have shown that ignition 

delay with E3 Tungsten Electrodes actually improves over time, while 2% thoriated tungsten starts to deteriorate 

after only 25 starts. At equivalent energy output, E3 Tungsten Electrodes run cooler than 2% thoriated tungsten, 

thereby extending overall tip lifetime. E3 Tungsten Electrodes work well on AC or DC. They can be used DC electrode 

positive or negative with a pointed end, or balled for use with AC power sources. 

Ceriated (Color Code: Orange) 

Ceriated tungsten electrodes (AWS classifi cation EWCe-2) contain a minimum of 97.30 percent tungsten and 1.80 

to 2.20 percent cerium and are referred to as 2 percent ceriated. Ceriated tungstens perform best in DC welding at 

low current settings. They have excellent arc starts at low amperages and become popular in such applications as 

orbital tube welding, thin sheet metal work. They are best used to weld carbon steel, stainless steel, nickel alloys, and 

titanium, and in some cases it can replace 2 percent thoriated electrodes. Ceriated tungsten is best suited for lower 

amperages it should last longer than Thoriated tungsten higher amperage applications are best left to Thoriated or 

Lanthanated tungsten. 

Lanthanated (Color Code: Gold) 

Lanthanated tungsten electrodes (AWS classifi cation EWLa-1.5) contain a minimum of 97.80 percent tungsten and 

1.30 percent to 1.70 percent lanthanum, and are known as 1.5 percent lanthanated. These electrodes have excellent 

arc starting, a low burn off rate, good arc stability, and excellent re-ignition characteristics. Lanthanated tungstens also 

share the conductivity characteristics of 2 percent thoriated tungsten. Lanthanated tungsten electrodes are ideal if you 

want to optimise your welding capabilities. They work well on AC or DC electrode negative with a pointed end, or they can 

be balled for use with AC sine wave power sources. Lanthanated tungsten maintains a sharpened point well, which is an 

advantage for welding steel and stainless steel on DC or AC from square wave power sources. 

Zirconiated (Color Code: White) 

Zirconiated tungsten electrodes (AWS classifi cation EWZr-1) contain a minimum of 99.10 percent tungsten and 0.15 

to 0.40 percent zirconium. Most commonly used for AC welding Zirconiated tungsten produces a very stable arc and 

is resistant to tungsten spitting. It is ideal for AC welding because it retains a balled tip and has a high resistance to 

contamination. Its current-carrying capacity is equal to or greater than that of thoriated tungsten. Zirconiated tungsten is not 

recommended for DC welding. 

299


TIG 

Tungsten Electrodes Rating for Welding Currents 

Tungsten DC Current Amps AC Current Amps AC Current Amps 

Diameter Torch Negative Un-Balanced Wave Balanced Wave 

mm 2% Thoriated 0.8% Zirconiated 0.8% Zirconiated 

1.0mm 15 - 80 15 - 80 20 - 60 

1.6mm 70 -150 70 - 150 60 - 120 

2.4mm 150- 250 140 - 235 100 - 180 

3.2mm 250 - 400 225 - 325 160 - 250 

4.0mm 400 - 500 300 - 400 200 - 320 

Tungsten Diameter at Constant Included Current Range Current Range 

Diameter the Tip - mm Angle - Degrees Amps Pulsed Amps 

1.0mm .250 20 05 - 30 05 - 60 

1.6mm .500 25 08 - 50 05 - 100 

1.6mm .800 30 10 - 70 10 - 140 

2.4mm .800 35 12 - 90 12 - 180 

2.4mm 1.100 45 15 - 150 15 - 250 

3.2mm 1.100 60 20 - 200 20 - 300 

3.2mm 1.500 90 25 - 250 25 - 350 

Tungsten Preparation 

Always use DIAMOND wheels when grinding and cutting. While tungsten is a very hard material, the surface of a 

diamond wheel is harder, and this makes for smooth grinding. Grinding without diamond wheels, such as aluminium 

oxide wheels, can lead to jagged edges, imperfections, or poor surface finishes not visible to the eye that will 

contribute to weld inconsistency and weld defects. 

Always ensure to grind the tungsten in a longitudinal direction on the grinding wheel. Tungsten electrodes are 

manufactured with the molecular structure of the grain running lengthwise and thus grinding crosswise is “grinding 

against the grain.” If electrodes are ground crosswise, the electrons have to jump across the grinding marks and the 

arc can start before the tip and wander. Grinding longitudinally with the grain, the electrons flow steadily and easily to 

the end of the tungsten tip. The arc starts straight and remains narrow, concentrated, and stable. 

grind longitudinal on the 

grinding wheel 

don’t grind across 

the grinding wheel 

Electrode Tip/Flat 

The shape of the tungsten electrode tip is an important process variable in precision arc welding. A good selection 

of tip/flat size will balance the need for several advantages. The bigger the flat, the more likely arc wander will occur 

and the more difficult it will be to arc start. However, increasing the flat to the maximum level that still allows arc start 

and eliminates arc wonder will improve the weld penetration and increase the electrode life. Some welders still grind 

electrodes to a sharp point, which makes arc starting easier. However, they risk decreased welding performance from 

melting at the tip and the possibility of the point falling off into the weld pool. 

2.5 times tungsten diameter 

flat tip 

pointed tip 

300


TIG 

Electrode Included Angle/Taper - DC Welding 

Tungsten electrodes for DC welding should be ground longitudinally and concentrically with diamond wheels to a 

specific included angle in conjunction with the tip/flat preparation. Different angles produce different arc shapes and 

offer different weld penetration capabilities. In general, blunter electrodes that have a larger included angle provide 

the following benefits: 

• Last Longer 

flat spot diameter 

• Have better weld penetration 

• Have a narrower arc shape 

• Can handle more amperage without eroding. 

Sharper electrodes with smaller included angle provide: 

included angle 

• Offer less arc weld 

• Have a wider arc 

• Have a more consistent arc 

The included angle determines weld bead shape and size. Generally, as the included angle increases, penetration 

increases and bead width decreases. 

Tungsten preparation AC Welding 

To obtain full current capacity from a pure or zirconiated tungsten electrode when used with AC current output the 

electrode is not ground to a point. The welding during positive polarity melts the point of the tungsten that becomes 

rounded. The ball shape formed at the end of the tungsten is desirable because it reduces current rectification and 

allows the arc to flow more easily. 

balled tip 

Arc shape from balled 

tungsten AC welding 

Arc shape from ground 

pointed tungsten DC 

welding 

Safety with tungsten electrodes 

Tungsten welding electrodes should never be manually ground on an abrasive belt or wheel (particularly silicone 

carbide). Always use diamond wheels when grinding and cutting tungstens. The risk of injury when hand (manually) 

grinding a very hard brittle material like tungsten is quite high. It is important to always follow standard safety 

guidelines when operating high speed grinding equipment. 

• Wear approved safety glasses 

• No loose clothing which may get caught in moving parts 

• Wear protective hair covering to contain long hair 

• Wear safety shoes with non-slip sole 

• A vacuum system is recommended to remove tungsten, especially thorium dust 

• Never operate power tools when tired, intoxicated or when taking medication that causes drowsiness 

The most common injuries to the manual tungsten electrode grinder are eye and finger related. Holding and grinding 

the tungsten electrode by hand has resulted in burned fingers, laceration to fingers and splintered tungsten electrodes 

in hand or fingers. Eye injury generally occurs from manually grinding tungsten electrodes without a safety shield or 

safety glasses. Small slivers of tungsten electrode may become stuck in the operator’s eye. 

301


PLASMA 

AIR PLASMA CUTTING TECHNOLOGY 

Plasma cutters work by passing an electric arc through a gas that is passing through a constricted opening. The gas can be air, 

nitrogen, argon, oxygen. etc. The electric arc elevates the temperature of the gas to the point that it enters a 4th state of matter. 

We all are familiar with the first three: i.e., Solid, liquid, and gas. Scientists call this additional state plasma. As the metal being cut 

is part of the circuit, the electrical conductivity of the plasma causes the arc to transfer to the work. The restricted opening (Tip) the 

gas passes through causes it to squeeze by at a high speed, like air passing through a venturi in a carburettor. This high speed gas 

cuts through the molten metal. 

Plasma cutting was invented as the result of trying to develop a better welding process. Many improvements then led to making 

this technology what it is today. Plasma cutters provide the best combination of accuracy, speed, and afford ability for producing a 

variety of flat metal shapes. They can cut much finer, and faster than oxy-acetylene torches. 

How a plasma cutter works: 

Basic plasma cutters use electricity to superheat air into plasma (the 4th state of matter), which is then blown through the metal to 

be cut. Plasma cutters require a compressed air supply and AC power to operate. 

Operation: 

1. When the trigger is squeezed, DC current flows through the torch lead into the tip. 

3. Next, compressed air flows through the torch head, through the air diffuser that spirals the air flow around the electrode andthrough 

the hole of the cutting tip. 

4. A fixed gap is established between the electrode and the tip. (The power supply increases voltage in order to maintain a 

constant current through the joint.) Electrons arc across the gap, ionizing and super heating the air creating a plasma stream. 

5. Finally, the regulated DC current is switched so that it no longer flows to the tip but instead flows from the electrode to thework 

piece. Current and airflow continue until cutting is stopped. 

Electrode Insert 

Plasma Stream 

Tip 

Air Diffuser 

Electrode 

Shield Cup 

Notes: 

The nozzle and electrode require periodic replacement. The electrode has an insert of tough high conductive material such as 

hafnium and cerium. This insert erodes with use, also the tip orifice will erode with use. Quality of the air used is paramount to 

longer life of electrodes and tips, in short clean dry air gives longer parts life, the cleaner and dryer the better. We recommend use 

of a Plasma Air Filter. 

What kinds of materials can the plasma cut? 

Virtually any metal can be plasma cut including steel, stainless steel, aluminium, brass, copper, etc. Any thickness from 30 gauge 

through 30mm can be cut, depending on the power of the plasma cutter used. 

How Does Plasma Cutting Compare to Oxy-fuel (gas) cutting? 

Plasma cutting can be performed on any type of conductive metal - mild steel, aluminium and stainless are some examples. With 

mild steel, operators will experience faster, thicker cuts than with alloys. 

Oxy-fuel cuts by burning, or oxidizing the metal it is severanceing. It is therefore limited to steel and other ferrous metals which 

support the oxidizing process. Metals like aluminium and stainless steel form an oxide that inhibits further oxidization, making 

conventional oxy-fuel cutting impossible. Plasma cutting however does not rely on oxidation to work and thus it can cut aluminium, 

stainless and any other conductive material. While different gasses can be used for plasma cutting, most people today use 

compressed air for the plasma gas. In most shops, compressed air is readily available, and thus plasma does not require fuel gas 

and compressed oxygen for operation. 

Plasma cutting is typically easier for the novice to master, and on thinner materials, plasma cutting is much faster than oxy-fuel 

cutting. However, for heavy sections of steel (25mm and greater), oxy-fuel is still preferred since oxy-fuel is typically faster and, for 

heavierplate 

applications high powered plasma machines are required for plasma cutting applications. 

What are the limitations to Plasma Cutting? Where is Oxyfuel preferred? 

The plasma cutting machines are typically more expensive than oxy/acetylene. Also, oxy/acetylene does not require access to 

electrical power or compressed air which may make it a more convenient method for some users. 

Oxyfuel can generally cut thicker sections (>25mm) of steel more quickly than plasma. 

302


Operating Procedure & Techniques for PLASMA Cutting 

PLASMA Operating Procedure & Techniques for PLASMA Cutting 

● Amperage 

Standard rule of thumb is the thicker the material the more amperage required. 

On ● Amperage thick material, set the machine to full output and vary your travel speed. On thinner material, you need to turn down the amperage 

Standard change rule of thumb to a lower-amperage is the thicker the tip material to maintain the a more narrow amperage kerf. The required. kerf is the width of the cut material that is removed during 

cutting. On thick material, set the machine to full output and vary your travel speed. On thinner material, you need to turn down the amperage 

and change to a lower-amperage tip to maintain a narrow kerf. The kerf is the width of the cut material that is removed during 

● cutting. Speed 

Amperage and speed are critical to producing a good quality cut. The faster you move (especially on aluminium), the cleaner your 

cut ● Speed will be. To determine if you're going too fast or too slow, visually follow the arc that is coming from the bottom of the cut. The 

arc Amperage should exit and the speed material are critical at a slight to producing angle away a good from quality the direction cut. The of faster travel. you If it's move going (especially straight down, on aluminium), that means the you're cleaner going your 

too cut will slow, be. and To you'll determine have an if you're unnecessary going too buildup fast or of too dross slow, or slag. visually If you follow go too the fast, arc that it will is start coming spraying from the back bottom onto of the the surface cut. The of 

the arc material should exit without the material cutting all at a the slight way angle through. away Because from the the direction arc trails of at travel. an angle, If it's at going the end straight of a down, cut, slow that your means cutting you're speed going and 

angle too slow, the and torch you'll in to have cut through an unnecessary the last bit buildup of metal. of dross or slag. If you go too fast, it will start spraying back onto the surface of 

the material without cutting all the way through. Because the arc trails at an angle, at the end of a cut, slow your cutting speed and 

● angle Direction the torch in to cut through the last bit of metal. 

It is easier to pull the torch towards you than push it. The plasma stream swirls as it exits the tip, biting one side and nishing off 

on ● Direction the other leaving a bevelled edge and a straight edge. The bevel cut effect is more noticeable on thicker material and needs to 

taken It is easier into consideration to pull the torch before towards starting you your than cut push as it. you The want plasma the straight stream side swirls of as the it exits cut to the be tip, on the biting nished one side piece and you nishing keep. off 

on the other leaving a bevelled edge and a straight edge. The bevel cut effect is more noticeable on thicker material and needs to 

● taken Torch into tip consideration height & position before starting your cut as you want the straight side of the cut to be on the nished piece you keep. 

The distance and postion of the plasma torch cutting tip has an affect on the quality of the cut and the extent of the bevel of the cut. 

The ● Torch easiest tip way height to reduce & position bevel is by cutting at the proper speed and height for the material and amperage that is being cut. 

The distance and postion of the plasma torch cutting tip has an affect on the quality of the cut and the extent of the bevel of the cut. 

The easiest way to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut. 

Correct torch height and 

square to the material. 

Minimum Correct torch bevel height & equal and bevel 

Longest square to consumable the material. life 

Minimum bevel & equal bevel 

Longest consumable life 

Torch angled to the material. 

Unequal bevel, one side may 

be Torch excessively angled to beveled. the material. 

Unequal bevel, one side may 

be excessively beveled. 

Torch height too high. 

Excessive bevel, plasma 

stream Torch height may not too cut high. all the 

way Excessive through bevel, the material plasma 

stream may not cut all the 

way through the material 

Torch height too low. 

Reverse bevel. Tip may 

contact Torch height the work too low. and short 

out Reverse or damage bevel. the Tip tip. may 

contact the work and short 

out or damage the tip. 

● Tip size and condition 

The tip orices focus the plasma stream to the work piece. It is important to use the correct size tip for the amperage being used, 

for ● Tip example size and a tip condition with a 1.0mm ori ce is good for 0-40 amps whereas a 1.3mm ori ce is better for 40-80 amps. The low-amp tip has 

a The smaller tip orices orice focus which the maintains plasma stream a narrow to plasma the work stream piece. at It lower is important settings to for use use the on correct thin-gauge size tip material. for the amperage Using a 25 being amp tip used, at an 

60 for example setting a tip will with blow a 1.0mm out and ori distort ce is the good tip for ori 0-40 ce and amps require whereas replacement. a 1.3mm Conversely, ori ce is better using for an 40-80 80-amp amps. tip The on the low-amp lower settings 

a smaller will not orice allow which you maintains to focus the a narrow plasma plasma stream stream as well at and lower creates settings a wide for kerf. use on The thin-gauge condition material. of the tip Using ori ce a is 25 critical amp tip to the at an 

tip has 

quality 60 amp of setting the cut will result, blow a out worn and or distort damaged the tip tip ori ori ce ce and will require produce replacement. a distorted plasma Conversely, stream using resulting an 80-amp in a poor tip cut on the quality. lower settings 

will not allow you to focus the plasma stream as well and creates a wide kerf. The condition of the tip ori ce is critical to the 

quality New of Tip the cut result, a worn or Worn damaged Tip tip ori ce will produce a distorted plasma stream resulting in a poor cut quality. 

New Tip 

Worn Tip 

● Electrode condition 

A fixed gap is established between the electrode and the inside of the cutting tip. Electrons arc across the gap, ionizing and super 

heating ● Electrode the air condition creating the plasma stream. The electrode contains an insert in the end made of a highly conductive material called 

hafnium. A fixed gap This established insert erodes between with use the and electrode develops and a pit the in inside the end of the of the cutting electrode, tip. Electrons when the arc pit across becomes the too gap, much ionizing poor and quality super 

cuts heating will the result air and creating necessitate the plasma replacement stream. The of the electrode electrode. contains an insert in the end made of a highly conductive material called 

hafnium. This insert erodes with use and develops a pit in the end of the electrode, when the pit becomes too much poor quality 

cuts New will Electrode result and necessitate Worn replacement electrode of the electrode. 

New Electrode 

Worn electrode 

12 

303


PLASMA 


● Air pressure and volume 

Air pressure, ow rate and air quality are critical to quality plasma cutting and consumable life span. 

The required air pressure and volume can vary from model to model and the manufacturer will provide the specs. 

The volume capacity of your compressor is important, if you have a small compressor with exactly the same l/min rating as the 

plasma, then the compressor will run continuously when you are plasma cutting, a compressor with a l/min rating slightly higher 

than the plasma would be more adequate. If you are doing a lot of cutting, cutting thick plate (same air consumption but slower 

slower cut speeds = longer cut time) then choose a compressor at 1.5 to 2 times the plasma system requirement. 

● Air quality 

Good air quality is essential to quality plasma cutting and consumable life span. 

Compressors take in air at atmospheric pressure and increase the pressure and store it in a tank. Humidity in the air is condensed 

in the tank and in the airlines producing water, more so in humid environments. Moisture that forms in air lines has a tendency 

to condense into larger drops when the air pressure decreases as it is entering the plasma torch. When these droplets enter into 

the high temperatures (as much as 11,000°C) in the plenum of the torch, they immediately break down into oxygen and hydrogen, 

which alters the normal chemical content of air in the torch. These elements will then dramatically change the plasma arc which 

causes the torch consumable parts to wear very quickly, alters the shape of the nozzle ori ce, dramatically affecting cut quality in 

terms of edge squareness, dross formation, and edge smoothness. Minimising the moisture in the air supply is absolutely critical to 

quality plasma cuts and longevity of consumable parts. As a minimum be sure to drain the receiver (tank) on the air compressor at 

least daily. 

Most air plasma systems from reputable manufacturers have an on board particulate lter and or a coalescing lter with an auto 

drain that will remove some moisture from the air supply. For home workshop and light industrial users the on board air lter is 

adequate. Most situations however will require additional ltration to prevent moisture from affecting the quality of the plasma cutter 

and in most cases it is recommended to install a sub micronic particulate lter that is designed to trap water through absorption. 

This style of lter has a replaceable lter cartridge that absorbs water and must be changed after it is near saturation, it should be 

installed close as possible to the air intake of the plasma cutter. 

Sub Micronic Filter Filter Element 

● Technique Tips 

• It is easier to pull the torch through the cut than to push it. 

• To cut thin material reduce the amperage until you get the best quality cut. 

• Use the correct size tip ori ce for the amperage being used. 

• For Straight cuts use a straight edge or cutting buggy as a guide. For circles, use a template or circle cutting attachment. 

• Check that the front end consumable parts of the plasma cutting torch are in good condition. 

● Starting a cut 

Hold the torch vertical at the edge of the 

work piece 

● Hand torch cutting technique 

Pull the trigger to start the pilot arc. 

The cutting arc will initiate when the torch 

tip is close enough to the work piece. Start 

cutting on the edge until the arc has cut 

completely through. 

Then, proceed with the cut. 

304


PLASMA 

Hold the torch vertical at the edge of the 

work piece 

● Hand torch cutting technique 

Pull the trigger to start the pilot arc. 

The cutting arc will initiate when the torch 

tip is close enough to the work piece. Start 

cutting on the edge until the arc has cut 

completely through. 

Then, proceed with the cut. 


When cutting make sure that sparks are 

exiting from the bottom of the work piece. 

If sparks are spraying up from the work 

piece, you are moving the torch too fast, or 

you don't have enough amps set. 

Hold the torch vertical and watch the arc as 

it cuts along the line. 

● Piercing 

13 

Hold the torch at an angle to the work piece, 

pull the trigger to start the arc and slowly 

rotate it to an upright position. 

When sparks are exiting from the bottom of 

the work piece, the arc has pierced through 

the material. 

When the pierce is complete, proceed with 

cutting. 

● Safety Trigger Operation 

The Suregrip SC80 torch supplied with the RazorCut 40 machine has a new design of safety trigger. 

Just pull back on the trigger whilst increasing your grip and you will feel the trigger move to the on position. 

When you release the pressure it will return to the off position. 

off on off 

305

3 Years Warranty 

Razorweld • 

306 

UNIMIG WARRANTY 

(Power Source only)

Welding Guns of Australia Pty Ltd - Trading as Uni-Mig Welding 

We are an Australian family owned business established in 1985. We are pleased to offer through our distributor network a 

comprehensive range of MIG welding, TIG welding, Spot welding, Plasma and gas cutting equipment and welding consumables. 

Our objective is to provide products that are of the highest quality, offer more features and innovation when compared to similar 

products that are supplied by our competitors. Our commitment to product development, utilizing the latest technology and service 

means that we now offer the Australian market a comprehensive range of Mig, Tig, Arc, Plasma cutting and Spot welding machines. 

As well as a comprehensive range of welding consumables to suit our range of equipment. Our product range enables us to provide all 

welding requirements from home handyman to heavy industrial applications. 

All the machines we sell are all manufactured to, and comply with the latest Australian standards AS60974-1 and EN 50199, 

thus providing the operator assurance and certainty of safety, reliability, duty cycle performance and quality. 

Be confident when purchasing any of our products, they are supported by our experienced team of technical staff and 

service technicians located in Sydney,Melbourne,Brisbane and Perth. We maintain a large network of distributors and service agents 

throughout Australia to provide quick delivery and service backup that is second to none. 

TOLIFT 

UNI-FLAME

WELDING PRODUCTS GUIDE 

PH:1300-UNIMIG 


HEAD OFFICE: 

112 Christina Rd Villawood NSW 2163 

PH: (02) 9780 4200 FAX: (02) 9780 4210 

EMAIL: sales@unimig.com.au 

QUEENSLAND OFFICE: 

180 Kerry Rd, Archerfield, QLD 4108 

PH: (07) 3333 2855 FAX: (07) 3274 5829 

EMAIL: qld@unimig.com.au 

VICTORIA OFFICE: 

91 Yellowbox Drive, Craigieburn, VIC 3064 

PH: (03) 8682 9911 FAX: (03) 9333 7867 

EMAIL: vicsales@unimig.com.au 

WESTERN AUSTRALIAN OFFICE: 

Unit 2/29 Biscayne Way, Jandakot, WA 6164 

PH: (08) 6363 5111 FAX: (08) 9417 4781 

EMAIL: wasales@unimig.com.au 

WWW.UNIMIG.COM.AU

UNIMIG Cat 2017 low res

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