FLEISCHWIRTSCHAFT international 2/2018

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Fleischwirtschaft international 2_2018
Efficiency
Technology is crucial
There is acommon misconception
among businesses that being
sustainable will cost money.Infact,
sustainability and profitability are
linked, as both rely on the most
efficient use of resources, and
taking action to prevent food waste
could save businesses €341mill. a
year,according to the Waste and
Resources Action Programme
(WRAP). These businesses may
face some upfront costs when
evolving to become more sustainable,
but even small changes can
have alarge impact. Most companies
that have transformed their
business say that they had to make
an initial investment and now are
seeing long­term financial benefits.
So,what can food processors do
to work more sustainable and
increase their profitability at the
same time? Many are looking to the
latest in advanced sensor­based
sorting solutions for the answer.
Using technology to increase
resource efficiency
Automating food processing lines
with the right technology (Fig. 1) can
improve sustainability in many ways,
according to the European Parliament’s
report ‘Technology options
for feeding 10 billion people’, such as
“optimizing product quality,reducing
quality losses and defects, and
decreasing energy and water consumption.”
It is worth looking at
each of these benefits in more detail.
In­line sensor­based sorting machines
are very effective at optimizing
product yield, ensuring quality
and maximizing profits (Fig. 2).
Tomra
Tomra Sorting Food from Leuven,
Belgium, designs and manufactures
sensor­based sorting machines
for the food industry.Over
6,250 systems are installed at
food growers, packers and
processers worldwide. The
company provides high­performance
optical sorters, graders,
peeling and process analytics
systems for nuts, grains and
seeds, dried fruit, potato products,
fruits, vegetables, tobacco,
meat and seafood. The
systems ensure an optimal quality
and yield, resulting in increased
productivity, throughput and an
effective use of resources.
Tomra Sorting Food is part of
Fig. 2: In­line sensor­based sorting machines are very effective at ensuring a
defined quality.
Previously,when bad weather
conditions damaged acrop, it
would go to waste. Forexample,
following apotato blight or hail
damage to blueberries, the food
Tomra Sorting Solutions which
also develops sensor­based
systems for the recycling, mining
and other industries. This
powerful combination of technologies
makes the group one of
the most advanced providers of
sensor­based sorting solutions in
the world, with over 11,300 of its
systems installed globally.
Tomra Sorting is owned by Norwegian
company Tomra Systems ASA,
which is listed on the Oslo Stock
Exchange. Founded in 1972, the
company has aturnover around
€710 mill. (2016)and employs over
2,800 people.
//www.tomra.com/food
producers would decide not to
recover any of the crop at all. Now,
food producers who partner with a
sorting specialist can recover a
small percentage of the crop
through ‘reverse sorting’, removing
the majority of bad input and recovering
the one or two percent of
good product available. In the past,
this would have all gone to waste.
These technologies and platforms
are inspiring companies to
think outside of the box. Whereas
in the past waste was waste, now
processors have multiple waste
streams depending on the quality
of product: amisshapen carrot can
be diced or juiced, alower­grade
one will be used for cattle feed, and
only truly defective ones will be
rejected. Some machines such as
peelers can reduce energy use
through recycling and reusing. For
example, Tomra’s Eco steam peeler
uses 28% less steam than similar
machines, making it the most
efficient steam peeler in the industry,simply
by reusing hot air.This
reduces emissions, increases
efficiency and brings down energy
bills for the business.
Similarly,while it was common for
companies to freeze fruit and vegetables
before sorting, new technology
means they can reject defective
product before freezing –optimizing
the yield and cutting energy costs.
Some technology solutions improve
the efficiency of the whole processing
line. Just as in the examples above,
machines can now remove defects
from salads and lettuce before washing
them. This not only means that
washing is more efficient, but also
that water stays cleaner longer and
needs replacing less frequently.As
such, water consumption and waste
water treatment is reduced significantly.
Leading the resource revolution
by process optimizing
Tomra Sorting Food is committed
to leading the resource revolution.
The company’s mission is to ensure
that food supply is optimized
for current and future generations
and to help processing companies
work profitably.Tomra doesn’t just
sell equipment to food companies;
the company’s specialists work in
partnership with them and are
trusted consultants who are vital to
their business. It’s the passionate
commitment to innovation and
responsibility that has led the
company’s specialists to work with
the world’s most influential food
companies. The sorting specialist
believes that technology is crucial
to enhanced sustainability,helping
use resources more effectively and
keep businesses profitable.
Bjorn Thumas
is holding aMaster of
Commercial Engineering
from KU Leuven Campus
Brussels. He started his
career at Best in 2001asaSales Engineer.
Working his way up through the company as
Areas Sales Manager and then Sales Manager
for North America, he became Market Unit
Manager for Tomra Sorting when Best merged
with Tomra in May 2012.Currentlythe
Director of Business Development Food at
Tomra Sorting, he is responsible for strategic
marketing and business development in the
different Market/Business Units.
Author’s address
Bjorn Thumas, Tomra Sorting NV, Research
Park Haasrode 1622, Romeinse straat 20,
3001Leuven, Belgium.