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Fuels & Lubricants Magazine

Issue No. 3, October 2018

Issue No. 3, October 2018

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1:28.4. Internal volume of the high<br />

pressure part is 1 litre. 3 m long pipe<br />

with 1 mm inner diameter connects<br />

intensifier with pressure vessel. The<br />

transformer oil was chosen, because<br />

of a request for very low electric<br />

conductivity of pressure liquid. Due<br />

to the medium used, and its high<br />

viscosity increase, the high pressure<br />

system was able to operate reliably<br />

up to 420 MPa only.<br />

(except poles) by means of 1 – 3 pairs<br />

of ultrasonic sensors with longitudinal<br />

or transversal polarisation, see<br />

Lokajíček and Svitek, 2015. [1]<br />

The mechanical cup of the vessel<br />

has 24 electric feedthroughs, what<br />

enables to have all movable parts<br />

located inside the vessel. Two step<br />

motors are used there, the first for positioning/rotating<br />

the sphere and the<br />

second one for sensors positioning.<br />

Transformer Oil Description<br />

The main data of transformer oil,<br />

which was used as power transmission<br />

oil, are in Table 1:<br />

Table 1<br />

Transformer Oil Technol 2000<br />

Kin. Viscosity at 40 °C mm 2 /s 9.62<br />

Kin. Viscosity at 100 °C mm 2 /s 2.37<br />

Viscosity index 41<br />

Pour Point °C -45<br />

Flash Point, COC °C 143<br />

Density at 20 °C kg/m 3 874<br />

C A<br />

% 5<br />

C N<br />

% 45<br />

C P<br />

% 50<br />

Regarding the data, it is low visco sity<br />

naphtenic oil.<br />

Figure 1: High pressure vessel with high<br />

pressure multiplier on the left and tri axial<br />

chamber – up.<br />

Even higher pressure was generated<br />

no movement of the pressure<br />

intensifier piston of had been<br />

monitored for a very long time. The<br />

ambient oil temperature increased<br />

to 30 °C approximately.<br />

Pressure generation is controlled<br />

by Siemens controller. High pressure<br />

vessel has an internal volume<br />

about 2 litres. The important part of<br />

the vessel is measuring and positioning<br />

head, which enables ultrasonic<br />

sounding of spherical sample with<br />

diameter 50 mm in any direction<br />

The Summary of Oil<br />

Requirements<br />

Customer Requirements for Oil<br />

Geology Institute specifies its<br />

request very simple, only by low<br />

conductivity and the oil resistance<br />

against high pressure, but finally we<br />

have discussed:<br />

• Electrical conductivity as low as<br />

possible<br />

• The fluid should be liquid till at<br />

least 700 MPa<br />

• Very high VI to cover wide temperature<br />

range<br />

• Lifetime of the oil 1 year at least<br />

• Oil compatibility with rubber<br />

sealing<br />

Oil Conductivity<br />

Low polar, mineral base oils, PAO,<br />

perfluoropolyether, ester oils and<br />

silicone oils are suitable; highly polar<br />

polyalkyleneglycol oils and water<br />

based liquids are not suitable for it.<br />

No data about high pressure influence<br />

on conductivity have been<br />

found.<br />

Viscosity – Pressure<br />

Relationship<br />

The critical point, why the pressurized<br />

system was not able to operate<br />

at really very high pressure was<br />

about transformer oil behaviour at<br />

high pressures. Oil viscosity increases<br />

with pressure exponentially till oil<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 3 OCTOBER 2018 5

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