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2018<br />

<strong>Fuels</strong><br />

&<strong>Lubricants</strong><br />

JOURNAL FOR TRIBOLOGY, LUBRICATION, APPLICATION OF LIQUID AND GASEOUS FUELS<br />

AND COMBUSTION ENGINEERING<br />

June 2018 ISSN 2584-4512<br />

Issue No. 2


egida<br />

SUCCESS<br />

TOGETHER<br />

SUCCESS<br />

TOGETHER<br />

2 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


EDITOR’S LETTER<br />

Dear readers,<br />

We broke the ice with the first issue of the new <strong>Fuels</strong> & <strong>Lubricants</strong> magazine. The<br />

new concept was presented during the Symposium <strong>Lubricants</strong> 2017 and I am happy<br />

to say that it was extremely well-received, with a lot of encouragement from you, the<br />

readers, professionals and long-time supporters. Positive feedback motivated us to<br />

further develop the new concept and the result is this Issue No. 2.<br />

I have to look back on <strong>Lubricants</strong> 2017 Symposium, which, for the first time, was not<br />

held on our beautiful coast but in Zagreb, in elegant Esplanade Hotel. With 19 speakers<br />

and 127 participants, leading professionals in lubricants industry, it was a busy and<br />

lively gathering of professionals. Once again, it proved that nowadays, symposiums<br />

and conferences are not only places for discussing new developments in the related<br />

field, but are, most of all, places for meeting people, networking and establishing new<br />

contacts, some of them leading to new, successful cooperation.<br />

Symposium <strong>Fuels</strong> 2018 is ahead of us in October this year and after many years, we<br />

are once again back in Opatija. This time we will welcome downstream executives and<br />

professionals, technology solution providers, regulators and government representatives,<br />

academia representatives and researchers. You can expect keynote speeches<br />

and presentations by the leading professionals in the industry, an exhibition of the<br />

leading technology equipment and solution providers, networking events and a lot<br />

more. Some of the topics to be covered are: new developments and solutions in process<br />

technologies and design, future outlook on quality, supply and fuel market demand,<br />

solutions in energy efficiency improvement, production flexibility, bottom of the barrel<br />

solutions, environment preservation solutions and climate changes and trends in<br />

the education of engineering and operational staff.<br />

We hope you will enjoy reading this new issue and we encourage you to browse, explore<br />

and find interesting and informative articles you might find valuable as professional<br />

reading.<br />

Sanda Telen<br />

Editor in Chief<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 1


CONTENTS<br />

4<br />

Advanced Defoamer<br />

Technology for<br />

Controlling Foam<br />

in Metalworking<br />

Fluids<br />

Ernest C. Galgoci<br />

8<br />

Interview<br />

Hydroprocessing Route<br />

to High Quality Lubricant<br />

Base Oil Manufacture with<br />

ISODEWAXING ®<br />

Technology<br />

12<br />

Goma Symposium<br />

Report<br />

The 50th GOMA<br />

<strong>Lubricants</strong> and Base Oils<br />

Symposium – 2017<br />

20<br />

Conference Report<br />

ERTC 2017 European<br />

Refining Technology<br />

Conference<br />

23<br />

The Validation Of<br />

Test Method ASTM<br />

D7668 (EN 16715) for<br />

the Determination<br />

of Derived Cetane<br />

Number (DCN)<br />

Manja Moder<br />

Vid Čopi<br />

30<br />

Green Corner<br />

From Biomass to Motor<br />

<strong>Fuels</strong> – Challenges and Perspectives<br />

35<br />

<strong>Fuels</strong> Corner<br />

ExxonMobil: Fuel Efficiency<br />

Will Offset Light-Duty<br />

Demand Growth More than<br />

Fuel Mix Changes<br />

38<br />

Catalysis Corner<br />

Catalysis Science and<br />

Technology<br />

40<br />

Lab Corner<br />

LEAN Lab<br />

42<br />

Technology Corner<br />

Using Intelligent Valve<br />

Controllers and Predictive<br />

Maintenance in Cutting<br />

Down the Plant’s<br />

Maintenance Costs<br />

46<br />

Conference<br />

Announcement<br />

The European Base Oils<br />

& <strong>Lubricants</strong> Interactive<br />

Summit 2018<br />

<strong>Fuels</strong> and <strong>Lubricants</strong><br />

June 2018<br />

Issue No. 2<br />

<strong>Fuels</strong> and <strong>Lubricants</strong>: Journal for<br />

Tribology, Lubrication, Application<br />

of Liquid and Gaseous <strong>Fuels</strong> and<br />

Combustion Engineering<br />

Founder and Publisher:<br />

GOMA - Croatian Society for <strong>Fuels</strong><br />

and <strong>Lubricants</strong><br />

Berislavićeva 6<br />

HR-10000 Zagreb<br />

Email: goma@goma.hr<br />

Tel: +385 1 4873 549<br />

Fax: +385 1 4872 503<br />

Editorial Team:<br />

Sanda Telen, Editor in chief<br />

Ivana Lukec<br />

Bruno Novina<br />

Graphic Design:<br />

Kristina Babić<br />

Printer:<br />

Kerschoffset<br />

Abstracting & Indexing Services:<br />

EBSCO Host © , ProQuest: Technology<br />

Research Database, Engineering<br />

Research Database, Materials Research<br />

Database, Ab stracts in New Technology<br />

& Engineering, Mechanical &<br />

Transportation Engineering Abstracts...<br />

All enquiries and requests for advertising<br />

should be addressed to:<br />

Bruno Novina<br />

Email: bruno@goma.hr<br />

Phone: +385 98 404 786<br />

Annual subscription: 25 € (185 kn)<br />

ISSN 2584-4512<br />

UDK 621 + 66 (05)<br />

2 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


egida<br />

Specialty oils for maximum emulsion<br />

stability and high solvency<br />

The superiority of metalworking fluids made with Nynas base oils is just one<br />

example of how a daily chore can turn into a regular delight with the right<br />

naphthenic solution. The same goes for greases and lubricants, where Nynas<br />

base oils offer high solvency and excellent low temperature properties.<br />

www.nynas.com/base-oils


Advanced Defoamer Technology<br />

for Controlling Foam<br />

in Metalworking Fluids<br />

Ernest C. Galgoci<br />

Münzing North America LP<br />

Introduction<br />

Foam is undesired for many<br />

industrial applications, since it can<br />

detract from the effectiveness of the<br />

associated processes. For aqueous<br />

metalworking fluids (MWF), foam<br />

minimization is required to maintain<br />

effective lubrication and heat<br />

removal and to prevent pump cavitation<br />

and overflow of sumps. Because<br />

of this, a defoamer(s) is a critical<br />

component of a fluid’s formulation.<br />

Although the criteria for choosing a<br />

defoamer will vary for a given MWF,<br />

the defoamer must generally: exhibit<br />

strong initial and persistent defoaming;<br />

be compatible (no significant<br />

separation) in the MWF concentrate;<br />

maintain defoaming despite<br />

filtration of the MWF; and not cause<br />

defects on parts that are subsequently<br />

painted.<br />

Causes and Breaking of Foam<br />

Foam can form as entrained gas<br />

bubbles in a liquid reach the surface<br />

and are stabilized by surface<br />

active agents such as surfactants,<br />

which inhibit drainage of the liquid<br />

surrounding the bubbles. The use<br />

environment of metalworking fluids<br />

is conducive to forcing large volumes<br />

of air into the fluid, and the necessary<br />

surfactants that are formulated<br />

in the MWF can stabilize that air as<br />

foam. Although formulation strategies<br />

can help reduce foam, a defoamer<br />

is inevitably needed. Defoamers<br />

exist as droplets in the foaming fluid<br />

and break foam by disrupting the<br />

surfactant stabilization by entering,<br />

spreading, and bridging of the<br />

defoamer droplets on the surfaces<br />

of the bubbles as shown in Figure<br />

1[1]. Polysiloxane-based defoamers<br />

are the most effective, since they<br />

meet the thermodynamic requirement<br />

of having a very low surface<br />

tension. Another factor that affects<br />

the performance of a defoamer is<br />

the droplet-size distribution. If the<br />

droplets are too small, there is insufficient<br />

mass to effectively spread and<br />

bridge, while droplets that are too<br />

large will negatively affect the compatibility<br />

and the kinetics (due to a<br />

lower number of particles) of foam<br />

breaking.<br />

Figure 1. Process of Foam Rupture by a Defoamer<br />

4 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


FOAM BAN ® 3-Dimensional<br />

(3D) Siloxane Defoamer<br />

Technology<br />

Defoamers based on FOAM BAN<br />

3D siloxane technology have a<br />

decades-long track record as the<br />

state-of-the-art products for metalworking<br />

fluids. Unlike silicones<br />

(e.g., PDMS = polydimethylsiloxane),<br />

which are linear polymers, the<br />

3D technology is based on siloxane<br />

polymers that are linked together<br />

(crosslinked) to form a 3-dimensional<br />

structure as illustrated in Figure 2.<br />

The 3D structure and an optimized<br />

formulation impart stability to the<br />

defoamer droplet-size distribution,<br />

and this leads to excellent compatibility<br />

in metalworking fluid concentrates<br />

and superior initial and persistent<br />

foam control [2]. For example,<br />

Table 1 shows the enhanced stability<br />

of the FOAM BAN 3D siloxane<br />

technology (2 HP products listed) in<br />

a semi-synthetic MWF concentrate<br />

relative to 2 other products used in<br />

the industry. Figure 3 illustrates the<br />

excellent initial and superior persistent<br />

defoaming of the HP products,<br />

as they maintain relatively low foam<br />

levels over the course of the test. In<br />

addition, after the pump was turned<br />

off after 240 minutes, the foam broke<br />

in less than 20 seconds for the HP<br />

products, while some foam remained<br />

even after 5 minutes for defoamers<br />

A and B.<br />

(a)<br />

(b)<br />

Figure 2. Schematic of (a) crosslinked and (b)<br />

linear molecular structures<br />

Table 1. Compatibility ratings (1 = no issues; 5 = worst); * OMS = organo-modified siloxane<br />

Defoamer Use Level, %<br />

Rating<br />

(14 Days at 25 °C)<br />

HP753N, HP757 0.15 1.2<br />

A (siloxane emulsion) 0.50 4.7<br />

B (OMS*) 0.50 3.2<br />

Figure 3. Recirculation test results. Pump turned off at 240 minutes.<br />

Filterability of 3D Technology<br />

To remove undesired metallic and<br />

other debris, filtration is important<br />

during use of a MWF. However,<br />

filtration can negatively affect the<br />

defoaming performance of the fluid.<br />

To better understand the potential<br />

impacts, different defoamer types<br />

were studied for performance in a<br />

semi-synthetic MWF during recirculation<br />

foam testing with a 10 µm<br />

filter comprising various materials<br />

[3]. The performance was assessed<br />

by integrating the total volume (liquid<br />

plus foam) of the recirculation<br />

over the course of 2 hours; the value<br />

reported is termed the integrated<br />

foam volume (IFV), for which a<br />

lower value is better and, in this case,<br />

the maximum value is 84 L•min. The<br />

results (Figure 4) show that polar<br />

filter materials (nylon = N; poly-<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 5


carbonate = PC; hydrophilic PC =<br />

HPC) had a relatively small effect on<br />

defoaming performance compared<br />

to the non-polar polypropylene<br />

(P). However, the 3D-based defoamer<br />

(HP753N; 0.2% in the MWF<br />

concentrate) maintained superior<br />

persistence even with the polypropylene<br />

(P) filter, while the 2 OMS<br />

products (0.4%) showed increased<br />

foam. Other filtration studies that we<br />

have performed have shown similar<br />

trends.<br />

Washability and Paintability<br />

of 3D Siloxane Technology<br />

Silicone-based defoamers can<br />

cause defects such as craters in<br />

painting operations due to silicone<br />

residue adsorbed on the substrate<br />

surface. Silicone oil droplets can<br />

readily spread on metal surfaces.<br />

This spread layer, which has a low<br />

surface energy, can be particularly<br />

difficult to clean, and even a monolayer<br />

left on the surface can cause<br />

retraction of the applied paint. On<br />

the other hand, defoamers based<br />

on the 3D siloxane technology have<br />

good washability due to optimized<br />

formulation parameters and the 3D<br />

siloxane’s crosslinked nature, which<br />

impedes spreading on the metal<br />

substrate surface. To test this, we<br />

immersed cleaned steel panels in a<br />

semi-synthetic MWF dilution containing<br />

various defoamers, and then<br />

washed with tap water and dried (in<br />

an oven at 50 °C) the panels. Then, a<br />

water-based white primer paint was<br />

applied using a #10 Myer rod. As<br />

shown in Figure 5, the coatings on<br />

the panels that were immersed in the<br />

MWF containing the 3D siloxane<br />

defoamer technology did not show<br />

any defects, while a panel with a silicone<br />

emulsion in the MWF showed<br />

many defects. This observation is<br />

consistent with the many years of<br />

field experience that have demonstrated<br />

the excellent washability<br />

and paintability of the 3D siloxane<br />

technology.<br />

Figure 4. Effects of Filtration Media on Defoamer Performance<br />

FOAM BAN HP753N<br />

Figure 5.<br />

FOAM BAN HP757<br />

10% Silicone Emulsion<br />

Summary and Conclusions<br />

The most effective defoamer technologies<br />

are based on polysiloxane<br />

chemistries, because of their inherently<br />

low surface tensions that are<br />

required by the thermodynamics<br />

of defoaming processes. For MWF,<br />

the 3D siloxane technology provides<br />

a superior level of initial and<br />

persistent defoaming compared to<br />

alternative technologies. In addition,<br />

3D siloxane-based defoamers have<br />

excellent concentrate compatibility,<br />

filterability, and washability/paintability<br />

characteristics.<br />

6 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


References<br />

[1] Garrett, P. R., “The Mode of<br />

Action of Antifoams,” Defoaming:<br />

Theory and Industrial Applications,<br />

Surfactant Science Series Volume 45,<br />

Garrett, P. R. (Ed.), Marcel Dekker,<br />

Inc., New York (1993), 1-117.<br />

[2] Galgoci, E. C. and Brüning, W.,<br />

“Antifoams for Aqueous and Non-<br />

Aqueous Industrial Fluids and <strong>Lubricants</strong>,”<br />

Tribologie + Schmierungstechnik,<br />

61, 47-54 (2014).<br />

[3] Galgoci, E. C., Pace, R., Sullivan,<br />

J. and Mykietyn, J. D., “Filtration<br />

and Defoamer Performance<br />

in Aqueous Metalworking Fluids,”<br />

Proceedings of the 21 st International<br />

Colloquium Tribology, Industrial<br />

and Automotive Lubrication, Stuttgart/Ostfildern,<br />

Germany, 9-11<br />

January 2018.<br />

Think beyond the foam<br />

At Munzing, we’re more<br />

than defoamer experts.<br />

We help our customers<br />

craft the perfect defoamer<br />

for their individual industrial<br />

needs, including metalworking<br />

fluids, industrial cleaners,<br />

antifreeze coolants and<br />

industrial lubricants.<br />

In addition to our<br />

FOAM BAN ® technology,<br />

we offer innovative<br />

solutions in wetting<br />

agents, dispersants,<br />

rheology modifiers and<br />

waxes. Munzing delivers<br />

exceptional technical<br />

expertise for your foam control<br />

and additive solutions.<br />

www.munzing.com I info@munzing.us<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 7


INTERVIEW<br />

Hydroprocessing Route to High<br />

Quality Lubricant Base Oil<br />

Manufacture with ISODEWAXING ®<br />

Technology<br />

An Interview with the Technology Expert<br />

from Chevron Lummus Global Llc<br />

Chevron Lummus Global (CLG) is<br />

a joint venture between Chevron<br />

and CB&I and offers complete engineering<br />

services from conceptual<br />

studies to full engineering design<br />

packages. CLG is specially known<br />

by its line of hydroprocessing technologies<br />

covering a full boiling<br />

range spectrum and catalyst systems<br />

for Hydroprocessing Plants,<br />

Distillate Hydrotreating, Gas Oil<br />

Hydrotreating, Hydrocracking,<br />

Lube Dewaxing, Lube Hydrofinishing<br />

and Residuum Upgrading.<br />

GOMA has talked about CLG’s<br />

Lube Isodewaxing Technology with<br />

Mr. Fadi Mhaini, their technology<br />

expert. Mr. Mhaini has also informed<br />

us about CLG project activities<br />

and technological updates.<br />

GOMA has talked about CLG’s Lube Isodewaxing Technology<br />

with Mr. Fadi Mhaini, their technology expert. Mr. Mhaini has<br />

also informed us about CLG project activities and technological<br />

updates.<br />

Mr. Mhaini, can you please give a short introduction about<br />

Chevron Lummus Global and the partnership of Chevron &<br />

CB&I?<br />

Yes, gladly! Chevron Lummus Global LLC (CLG) is a 50/50 Joint<br />

Venture between Chevron and CB&I. Chevron has a long history<br />

in high-pressure hydroprocessing operations and licensing and<br />

on the other hand, CB&I Technology is one of the world’s leading<br />

licensors in refining and petrochemicals. Both companies enjoy<br />

global presence and our research and development experts are<br />

continuously seeking advancements in technology and catalysts<br />

that will improve operating economics for our next projects.<br />

What are at the moment most important business and project<br />

activities of Chevron Lummus Global?<br />

Currently, we are very busy in South East Europe and there are a<br />

few important projects at different design and construction stages.<br />

Key projects include the revamp of Hydrocracker unit at INA<br />

– Rijeka, Residue upgrade project at Pancevo refinery in Serbia<br />

expected to start up in 3Q19 and Revamp of DCU unit at Lukoil<br />

Petrotel in Romania.<br />

How do you see EPC market at the moment and its potential<br />

for growth, both in Europe and on the global level? When talking<br />

about future of fuels and lubricants, industry investment<br />

plans and trends, we are witnesses of very interesting times…<br />

8 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


PHOTOS: CHEVRON LUMMUS GLOBAL<br />

ISODEWAXING technology was commercialized at<br />

Chevron’s Richmond Lube Oil Plant (RLOP) in 1993. It<br />

was a huge improvement over other catalytic dewaxing<br />

processes because it delivered unprecedented high yield<br />

and base oils with superior lubricating properties.<br />

Chevron has made<br />

significant, long-term<br />

commitments to the<br />

production of high<br />

quality petroleum<br />

products. This is<br />

especially true for<br />

lubricant base oils,<br />

where Chevron is a<br />

world leader in the<br />

production of<br />

premium base oils<br />

tmade exclusively by<br />

an all-hydroprocessing<br />

process technology<br />

route.<br />

How do you see this trends?<br />

We do see indeed a healthy projects number increase in EU and<br />

globally. Mainly in Middle East, Russia, India and China. There is<br />

a clear trend for more petrochemicals production. Also, projects<br />

such as conversion of Crude to Chemicals are developing vastly.<br />

On the other hand, residue upgrading projects become an attractive<br />

investment plan for many refineries as well. One of the key<br />

elements in refining is to eliminate production of high sulphur fuel<br />

oil (HSFO) and increase refinery margins by increasing middle<br />

distillates production.<br />

Let’s focus now a bit more on Chevron Lummus Global technologies…When<br />

Chevon’s (CLG) history with Base Oil Technologies<br />

has started?<br />

Chevron history with base Oil technologies started since 1907. In<br />

1984 Introduced first<br />

all-hydroprocessing lube plant. Chevron has made significant,<br />

long-term commitments to the production of high quality petroleum<br />

products. This is especially true for lubricant base oils, where<br />

Chevron is a world leader in the production of premium base oils<br />

made exclusively by an all-hydroprocessing process technology<br />

route. Since 1993, when The ISODEWAXING ® process was<br />

invented, Chevron has today become the world leading technology<br />

licensor with more that 54% of market won in the last 15 years.<br />

Isodewaxing process scheme<br />

Impressive, indeed. How do you see the world trend on base oil<br />

production?<br />

Base oils price margins over fuels have remained healthy despite of<br />

crude price. Basically, The International Maritime Organization’s<br />

(IMO) regulations on high sulphur fuel oil (HSFO) and closure of<br />

many Group I units have increased the demand for heavy lube base<br />

oil including Group II Bright Stock.<br />

What is CLG’s key advantage?<br />

CLG is a technology licensor with huge operating experience.<br />

Chevron operates 7 refineries including Base Oil production plant<br />

in USA and other joint venture plants globally. Operational experience<br />

is incorporated into the new units design which increases<br />

unit safety, availability and ease of operation.<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 9


INTERVIEW<br />

Chevron & ART<br />

Catalysts are conti<br />

nuously improving<br />

hydroprocessing<br />

catalysts and recently<br />

have commercialized<br />

the 5th generation of<br />

ISODEWAXING ®<br />

catalyst which is more<br />

active and nitrogen<br />

tolerant. ICR 514<br />

catalyst provides<br />

higher HDN and HDS<br />

activities.<br />

Does Chevron still has R&D capabilities?<br />

Yes, absolutely! Chevron has a full range of pilot testing facilities<br />

at Richmond refinery in CA, USA. Chevron & ART Catalysts are<br />

continuously improving hydroprocessing catalysts and recently<br />

have commercialized the 5 th generation of ISODEWAXING ® catalyst<br />

which is more active and nitrogen tolerant. ICR 514 catalyst<br />

provides higher HDN and HDS activities.<br />

Thank you for this conversation Mr. Mhaini. Do you have any<br />

last note for our readers?<br />

Thank you, Ivana. I am glad for the opportunity to share with<br />

the readers of <strong>Fuels</strong> and <strong>Lubricants</strong> <strong>Magazine</strong> CLG updates and<br />

confirm how Chevron Lummus Global has a complete technology<br />

portfolio to upgrade entire range of crude oil to fuels or to<br />

chemicals in the most cost-effective manner including innovative<br />

schemes which can diversify product slates and maximize refineries<br />

profitability.<br />

About Fadi<br />

Mr. Fadi Mhaini is Senior Technology<br />

Manager for Chevron Lummus<br />

Global (CLG). He holds a M. Sc.<br />

degree in Process Engineering from<br />

the CVUT in Prague, Czech Republic.<br />

Fadi joined CLG in 2012, and has<br />

since worked in the designing and<br />

start-up of hydroprocessing technologies.<br />

Starting his career in 1995, he<br />

joined ABB Lummus Global, where<br />

he held several positions as Principal<br />

Process Engineer and Commissioning-Start<br />

up Manager for Refinery<br />

and Petrochemical projects.<br />

10 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


GOMA SYMPOSIUM REPORT<br />

The 50th GOMA <strong>Lubricants</strong> and Base Oils<br />

Symposium was successfully concluded on 21st<br />

October 2017, attracting 127 delegates from 24<br />

countries representing 86 organisations.<br />

The 50th GOMA<br />

<strong>Lubricants</strong> and Base Oils<br />

Symposium – 2017<br />

The Golden Jubilee of GOMA Symposia<br />

Bruno Novina<br />

12 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


GOMA SYMPOSIUM REPORT<br />

Working Atmosphere<br />

PHOTOS: GOMA<br />

The Symposium was organized by<br />

GOMA, the Croatian Society for<br />

<strong>Fuels</strong> and <strong>Lubricants</strong> in partnership<br />

with ELGI, European Lubricating<br />

Grease Institute from Amsterdam.<br />

This event on the occasion of Golden<br />

Jubilee was held in Esplanade Hotel,<br />

the Zagreb’s most iconic and most<br />

prestigious historic hotel. This hotel<br />

was built in 1925 in art deco style to<br />

provide accommodation for passengers<br />

of the famous Orient Express<br />

train, which travelled between Paris<br />

and Istanbul and still today offers<br />

their guests an unforgettable experience.<br />

In accordance with outstanding<br />

grades of the symposium questionnaire,<br />

the organiser can be proud<br />

of the excellent organisation of this<br />

demanding three-day international<br />

meeting in the heart of Zagreb. The<br />

success of this event greatly relies<br />

on the enthusiastic, passionate and<br />

hard devoted work of the organisers<br />

but also on generous donations<br />

by the sponsors and exhibitors.<br />

Without their support, it would not<br />

be possible to create a stimulating<br />

environment for the participants.<br />

The main intention of the organiser<br />

was to provide all participants with<br />

an exceptional place for discussion,<br />

discovering the latest industry developments<br />

and building professional<br />

networks for an affordable price.<br />

This event has received special<br />

media attention thanks to the globally<br />

renowned professional magazines<br />

such as Lubes’n’Greases, Lube<br />

magazine, F+L Asia and other media<br />

partners like ACI and BLS Media,<br />

both from London.<br />

The symposium was welcomed by<br />

Bruno Novina, President of GOMA,<br />

Prof. Dr. Vjera Krstelj, President of<br />

HIS - Croatian Engineering Association<br />

and Andreas Dodos, ELGI<br />

Director. On behalf of the Golden<br />

Sponsor, the participants were also<br />

welcomed by Davor Mayer, member<br />

of INA Management Board.<br />

After welcomed remarks at the<br />

opening ceremony, the symposium<br />

began with three plenary lectures.<br />

The first lecture entitled “Quo Vadis<br />

Engine and Gear Oils for Complete<br />

Electromobility?” was presented by<br />

Prof. Dr.Ing. Wilfried J. Bartz from<br />

Technische Akademie Esslingen. He<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 13


GOMA SYMPOSIUM REPORT<br />

At the very end of the<br />

electrically driven<br />

vehicle development,<br />

no internal<br />

combustion engines<br />

and main gears are<br />

necessary. So, no<br />

engine nor gear oils<br />

will be necessary.<br />

gave a great overview of development<br />

on the electrically driven car<br />

and explained that using electrical<br />

power to move cars is already wellknown<br />

and used. At the very end of<br />

the electrically driven vehicle development,<br />

no internal combustion<br />

engines and main gears are necessary.<br />

So, no engine nor gear oils will<br />

be necessary.<br />

Professor Bartz is GOMA’s honourable<br />

member and he gave his<br />

first presentation at the 8th GOMA<br />

Symposium on pitting fatigue at<br />

rolling and sliding contacts. It was in<br />

1974 in Opatija. Interestingly, at the<br />

same Symposium, Professor Peter<br />

Jost reported about his famous “The<br />

Jost Report” or how friction, lubrication<br />

and wear directly and indirectly<br />

affected British economy. In that<br />

report, the word tribology was used<br />

for the first time. The main topic of<br />

that Symposium was “Tribology and<br />

lubricants application”.<br />

The next speaker was Dr. Peter<br />

Tjan, President of ATIEL who delivered<br />

a lecture about “Developments<br />

and major trends affecting the lubricants<br />

industry”. Dr. Tjan explained<br />

the role of ATIEL and warned that<br />

the quality of products claiming<br />

compliance will be checked regularly<br />

through the SAIL’s product survey<br />

programme. He was followed by Andreas<br />

Dodos, Chairman of European<br />

REACH Grease Thickener Consortium,<br />

with particularly interesting<br />

and well-accepted presentation<br />

entitled “REACH 2018: Roadmap<br />

for lubricating grease manufacturers”.<br />

Andreas Dodos reminded that<br />

14 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


Mingling During the Breaks<br />

Dr. Tjan explained<br />

the role of ATIEL<br />

and warned that the<br />

quality of products<br />

claiming compliance<br />

will be checked<br />

regularly through the<br />

SAIL’s product survey<br />

programme.<br />

grease manufacturers will no longer<br />

be able to sell without REACH registered<br />

grease thickener.<br />

All of these plenary lectures gave<br />

audience excellent insight into different<br />

factors affecting the lubricants<br />

industry and great introduction to<br />

Symposium.<br />

The remaining lectures have been<br />

structured into seven thematic<br />

sessions: (i) Highlights on the latest<br />

development of automotive fluids,<br />

(ii) Measuring and laboratory analysis,<br />

(iii) Base oils - moving to a higher<br />

performance lubricants, (iv) Industrial<br />

lubricants: trends and challenges,<br />

(v) Experimental investigation as<br />

basis for tribological solutions, (vi)<br />

Quality and Brand protection and<br />

(vii) Recent trends in formulation of<br />

MWFs.<br />

The first session has provided<br />

three lectures. Dr. Robert Kolb from<br />

Evonik started with the lecture on<br />

Engine Oil Pumpability in a Modern<br />

Engine and Jaghar Sidhu from Lubrizol<br />

spoke about Driving Efficiency<br />

in Commercial Vehicle Engine<br />

<strong>Lubricants</strong>, while Matthieu Vaslin<br />

from Chevron Oronite explained<br />

Why PCMO is no longer the best<br />

choice for 4-Stroke Motorcycles.<br />

The last presentation on day one<br />

was “SVM Stabinger Viscometer<br />

Technology: The Benefits for<br />

<strong>Lubricants</strong>” prepared by Dr. Jelena<br />

Fischer from Anton Paar. In the<br />

session that followed, the authors<br />

had the opportunity to present their<br />

works by posters.<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 15


GOMA SYMPOSIUM REPORT<br />

The first working day was concluded<br />

with the promotion of the<br />

new GOMA professional magazine<br />

“<strong>Fuels</strong> & <strong>Lubricants</strong>”. Dr. Sanda<br />

Telen and Dr. Ivana Lukec, both<br />

from GOMA’s editorial board,<br />

explained, that after almost 54 years<br />

of publication, this new and refurbished<br />

edition of <strong>Fuels</strong> & <strong>Lubricants</strong><br />

will be published in English only in<br />

order to attract more readers and<br />

draw attention in general. This festive<br />

promotion was followed by the<br />

Welcome drink at the Oleander Terrace<br />

of the Esplanade Hotel Zagreb<br />

where attendees had excellent opportunity<br />

to strengthen their professional<br />

network and enjoy wonderful<br />

music performed by great vocalist<br />

Ivana Duvnjak and piano player Igor<br />

Tatarević.<br />

The second working day began<br />

with an excellent lecture given by<br />

Prof. Thomas Norby from Nynas<br />

who made a comparison of key fluid<br />

properties of Naphthenic-Paraffinic<br />

blends versus Group I and Group<br />

II base oils and pointed out that<br />

naphthenic blends could be also one<br />

convenient base oils supply solution,<br />

optimal for industrial lubricants.<br />

Dr. David Schäffel from Clariant<br />

followed with a remarkable presentation<br />

on Polyalkylene Glycols, as a<br />

modern base fluid with exceptional<br />

performance.<br />

After the break, Henrik Heinemann<br />

from BASF started with a<br />

session on Industrial lubricants and<br />

presented his paper on Compressor<br />

lubricants based on Polyglycol.<br />

New trends and additive solutions<br />

in turbine oils were presented by Dr.<br />

Thomas Rühle, also from BASF.<br />

Thematic session Experimental<br />

investigation as a basis for tribological<br />

solutions contained three lectures.<br />

The influence of structure and<br />

chemical functionalization on the<br />

efficiency of methacrylate pour point<br />

depressants was prepared by Prof.<br />

Dr. Ante Jukić from Zagreb University.<br />

The second lecture entitled<br />

Andreas Dodos<br />

reminded that grease<br />

manufacturers will<br />

no longer be able to<br />

sell without REACH<br />

registered grease<br />

thickener.<br />

Welcome Drinks<br />

16 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


Selforganized nanostructural solid<br />

lubricant was held by Prof. Dr. Sergey<br />

Fedorov from Kaliningrad University.<br />

Jiří Valdauf from <strong>Lubricants</strong><br />

s.r.o. and also Committee member of<br />

Czech Tribotechnika worked on the<br />

topic of High-Pressure Influence on<br />

Oil Solidification.<br />

The end of the day was a great opportunity<br />

for another social gathering<br />

in the relaxed atmosphere of the<br />

beautiful Emerald Ballroom. The selection<br />

of dishes and drinks for Gala<br />

Dinner was fantastic, and performance<br />

of The Soulfingers, probably<br />

the best Croatian concert attraction,<br />

was also outstanding.<br />

The third working day started with<br />

the session whose topic was Quality<br />

and Brand Protection. The first lecture<br />

on Brand protection and quality<br />

assurance for the future lubricants<br />

was given by Peter Heiman from<br />

LiQode, while the second lecture entitled<br />

Current trends for Food Grade<br />

<strong>Lubricants</strong> in Europe and quality<br />

requirements from end-users was<br />

given by Srdjan Stankov from NSF<br />

International.<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 17


GOMA SYMPOSIUM REPORT<br />

<strong>Magazine</strong> Promotion<br />

The final session of the last day<br />

was brought to participants the<br />

Comparison of the quenchants properties<br />

measured with Liscic-Petrofer<br />

and ASTM D6200 probes by Prof.<br />

Dr. Božidar Matijević from Zagreb<br />

University. Dr. Wigand Braune from<br />

Lanxess spoke of High-Performance<br />

Concrete Carbide Grinding - Challenges<br />

and Solutions, while Ljiljana<br />

Pedišić from GOMA held a final<br />

lecture on the impact of safety and<br />

environmental laws and guidelines<br />

on the design and application of<br />

MWFs.<br />

It can be concluded that the quality<br />

and relevance of the lectures was at<br />

an exceptional level. And once again,<br />

the organiser of the symposium,<br />

The Croatian Society for <strong>Fuels</strong> and<br />

<strong>Lubricants</strong> especially thanks to the<br />

lecturers, authors, sponsors, exhibitors,<br />

media partners and all those<br />

who actively participated and supported<br />

this Golden 50th <strong>Lubricants</strong><br />

and Base Oils Symposium - 2017.<br />

And finally, it would be worth<br />

knowing that GOMA will organise<br />

this year the 51st GOMA <strong>Fuels</strong> Symposium<br />

from 17 to 19 October in<br />

Opatija. So, take a pen and do make a<br />

note in your schedule.<br />

The first working day was<br />

concluded with the promotion<br />

of the new GOMA professional<br />

magazine “<strong>Fuels</strong> & <strong>Lubricants</strong>”.<br />

Entertainment<br />

18 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


The 51st<br />

GOMA<br />

SYMPOSIUM<br />

– FUELS 2018<br />

Don’t miss the opportunity to hear new trends in refining<br />

from leading authors at FUELS 2018 in October in Opatija.<br />

17 – 19 October<br />

Opatija, Croatia<br />

FUELS 2018<br />

The 51st GOMA Symposium – FUELS 2018 will be held October, 17 – 19,<br />

in Opatija, Croatia. The Symposium topics are including: <strong>Fuels</strong> - future<br />

outlook, supply and demand, Developments and solutions in process<br />

technologies & design, biofuels, Solutions for improving equipment<br />

and process efficiency, Maintenance, safety and reliability, Energy<br />

and efficiency policy, Environment preservation solutions and more!<br />

www.fuels.goma.hr<br />

Confirmed speakers include


CONFERENCE REPORT<br />

ERTC 2017 European Refining<br />

Technology Conference<br />

ERTC 2017 gathered almost 600 industry professionals in<br />

Athens from refinery operators, petrochemical plants,<br />

technology providers, regulators and government officials<br />

to discuss hot topics, share market insights, project<br />

updates, best practices and case studies.<br />

Vesna Kučan Polak<br />

The 22nd ERTC annual meeting was held<br />

in Athens from 13-15 November 2017.<br />

The ERTC (European Refining<br />

Technology Conference) Annual<br />

Meeting was held in Athens Greece<br />

from 13-16 November 2017. Traditionally,<br />

this a three day, multi<br />

streamed technical conference is<br />

hosted annually by World Refining<br />

Association (WRA). The ERTC<br />

Advisory Board, made up of senior<br />

refiner professionals from across the<br />

region, grading the various technical<br />

papers received from refiners, EPCs,<br />

catalyst companies, technology licensors,<br />

additive providers, software<br />

vendors and general equipment<br />

suppliers and contractors around<br />

the globe. This year, more than 60<br />

speakers presented complex programme<br />

over three days. First two<br />

days of conference are divided into 9<br />

different streams (catalyst advances,<br />

energy efficiency, new processes &<br />

technologies, petrochemical opportunities,<br />

process optimisation<br />

and design, advance biofuels &<br />

alternative fuel production, refinery<br />

20 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


CONFERENCE REPORT<br />

PHOTOS: PIXABAY<br />

configuration analysis new technologies<br />

& innovation) and cover global<br />

petrochemical summit too. The last<br />

day (ERTC 4.0) was dedicated to<br />

digital transformation of refining<br />

operations.<br />

ERTC 2017 had gather almost 600<br />

industry professionals from refinery<br />

operators, petrochemical plants,<br />

technology providers, regulators and<br />

government officials to discuss hot<br />

topics, share market insights, project<br />

updates, best practices and case<br />

studies as well as the latest in process<br />

and technology advances.<br />

IMO Targets for Marine<br />

<strong>Fuels</strong><br />

The major topic for debate on 1 st<br />

day at ERTC2017 was how to meet<br />

the new environmental legislation<br />

and target for marine fuels set<br />

by IMO(International Maritime<br />

Organisation) for a 0.5% limit on<br />

the sulphur content. Presentations,<br />

discussion and real time pooling/<br />

questions (using Slido) of the new<br />

IMO regulations and what the sector<br />

needs to do as they come into force,<br />

shows that a large number of businesses<br />

are not yet properly equipped<br />

for this transition and will need to<br />

revised their business models. With<br />

the stronger sulphur regulations in<br />

place, the cost of the more expensive<br />

fuel will ultimately need to be passed<br />

on, so shippers must be prepared for<br />

higher sea freight costs.<br />

Therefore, the IMO’s decision<br />

puts pressure on these businesses<br />

to put an immediate plan of action<br />

in place. However many comments<br />

from the audience highlighted how<br />

many different factors that need to<br />

be taken into consideration in order<br />

to meet the necessary deadline.<br />

How to meet the<br />

new environmental<br />

legislation and target<br />

for marine fuels set by<br />

IMO (International<br />

Maritime Organisation)<br />

for a 0.5% limit<br />

on the sulphur content<br />

was one of the major<br />

topics.<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 21


CONFERENCE REPORT<br />

Edmund Hughes, Head, Marine<br />

environment division, at the IMO,<br />

said the global reduction from the<br />

current 3.5% sulphur limit would<br />

“enter into force on 1 January 2020<br />

without any delay”.<br />

Finally IMO 2020 is only the start;<br />

refiners should be focused on what<br />

they can achieve ahead of post-2020,<br />

e.g. installing deep-flash technology<br />

and revamping with latest-generation<br />

catalysts including low-cost opportunity<br />

and many more steps for<br />

strengthening competitiveness.<br />

Changes in the USA<br />

and Middle East<br />

add to the pressure<br />

on European<br />

businesses to revise<br />

and strengthen their<br />

strategies in order to<br />

remain competitive.<br />

Sustainable Market<br />

European demand for refined products<br />

is expected to fall and refiners<br />

in the region need to ensure profitable<br />

export markets. Changes in<br />

the USA and Middle East add to the<br />

pressure on European businesses to<br />

revise and strengthen their strategies<br />

in order to remain competitive.<br />

Refiners have options to explore: adjusting<br />

production to meet demand<br />

from other fuel oil consumers, such<br />

as power generators; produce highsulphur<br />

product for lower returns;<br />

or to turn away from gasoline to<br />

other growth areas, such as petrochemicals.<br />

The downstream and chemical<br />

industries are continuously<br />

evolving and move towards a more<br />

sustainable market environment<br />

over the next few years, refiners<br />

face a number of challenges. At<br />

the moment, a key challenge is the<br />

uncertainty of how the regulations<br />

will evolve (on longterm period)<br />

and the impact they will have on the<br />

sector. Good example in practice is<br />

renewables and constant changes in<br />

RED directive (RED II proposal);<br />

as Mr. Schaldemose, Executive Vice<br />

President, refinery business unit at<br />

Holdor Topsoe said: “There is a big<br />

interest but no action”.<br />

Despite many challenges being<br />

faced by competition from the Middle<br />

East, the refining and petrochemical<br />

industry in Europe is fast<br />

evolving and an overwhelming need<br />

to become more efficient andsustainable.<br />

ERTC programme remains as<br />

the platform that technology providers<br />

use to present their latest & new<br />

innovations and technologies and<br />

also offer interactive real time pooling/questions<br />

(using Slido), roundtables,<br />

expert panel discussions, case<br />

studies and intensive networking<br />

22 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


The Validation Of Test Method<br />

ASTM D7668 (EN 16715) for<br />

the Determination of Derived<br />

Cetane Number (DCN)<br />

Manja Moder<br />

Petrol Plc. Slovenia<br />

manja.moder@petrol.si<br />

Vid Čopi<br />

University of Ljubljana<br />

Faculty of chemistry and<br />

chemical technology<br />

Slovenia<br />

vidcopi@gmail.com<br />

Abstract<br />

Cetane number is one of the most<br />

important quality parameters of diesel<br />

fuel. Different standard test methods<br />

are accepted (EN 590:2013) and<br />

can be applied for the determination<br />

of cetane number (EN ISO 5165) or<br />

derived cetane number (EN 15195,<br />

EN 16144).<br />

Standard test method ASTM<br />

D7668:2014a or EN 16715:2015,<br />

respectively is the latest developed<br />

and standardized test method for<br />

the determination of derived cetane<br />

number (DCN). It is already listed<br />

in ASTM diesel fuel specifications<br />

(ASTM D975, ASTM D6751,<br />

ASTM D7467) and included in the<br />

draft prEN590.<br />

This paper presents the results of<br />

the validation of test method ASTM<br />

D7668:2014a (EN 16715:2015) in<br />

laboratory Petrol. The performance<br />

of the test method is aligned against<br />

intended fit for purpose and a comparison<br />

with other test methods is<br />

discussed.<br />

Key words: diesel fuel, cetane number,<br />

derived cetane number, constant<br />

volume combustion chamber, validation<br />

Introduction<br />

Cetane number (CN) is a parameter<br />

that describes the behaviour of diesel<br />

fuel [1] after the injection into a cylinder.<br />

The standard test method for<br />

the determination of cetane number<br />

is the method using the CFR engine:<br />

ISO 5165:1998 [2] / technically<br />

equivalent to standard test method<br />

ASTM D613:16 [3].<br />

Derived cetane number (DCN)<br />

[4] is a measure for cetane number,<br />

which is determined using alternative<br />

instruments / methods, for<br />

example CVCC (constant volume<br />

combustion chamber) alternatives.<br />

One of the possibilities is the use of<br />

PAC¢s Herzog CID 510, according<br />

to standard test method ASTM<br />

D7668:14a [4] / technically equivalent<br />

to standard test method EN<br />

16715:2015 [5].<br />

Disadvantages of method EN ISO<br />

5165 / ASTM D613 (CFR method):<br />

unsatisfactory precision (eg. for CN<br />

= 52 ® r = 0.9 / R = 4.3), the CFR<br />

engine requires a separate room<br />

and space, high investment costs for<br />

the CFR engine, high maintenance<br />

costs and efforts, for the determination<br />

of CN we need: a large amount<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 23


of sample, qualified / experienced<br />

operators.<br />

Advantages of method ASTM<br />

D7668: excellent precision and<br />

correlation to ASTM D613 (eg. for<br />

CN = 52 ® r = 0.6 / R = 1.4), the<br />

instrument’s up-to-date technology<br />

is comparable with the performance<br />

of today’s diesel engines, little space<br />

is needed (benchtop, stand alone),<br />

moderate investment costs, low<br />

maintenance costs, measurement<br />

range: 15 to 100 DCN; suitable for<br />

testing different matrixes (diesel<br />

fuel, including blends with FAME<br />

and pure FAME), fully automated,<br />

easy to use and minimal training<br />

needed.<br />

Measuring Principle<br />

The standard test method ASTM<br />

D7668:14a covers and describes the<br />

use of PAC’s Herzog CID 510 apparatus<br />

[6] for the determination of<br />

DCN. The instrument simulates the<br />

conditions in a cylinder of a modern<br />

diesel engine.<br />

Instrument requirements / conditions:<br />

• average chamber static pressure:<br />

2.0 ± 0.02 MPa obtained by using<br />

a synthetic air mixture (20.0 ± 0.5<br />

%(V/V) oxygen (!), less than 0.003<br />

%(V/V) hydrocarbons and less<br />

than 0.025 %(V/V) water, the rest:<br />

nitrogen),<br />

• propellant gas: nitrogen (N 2<br />

), min.<br />

purity 99.9 %(V/V),<br />

• coolant for the combustion chamber:<br />

mixture of water and antifreeze,<br />

based on ethylene glycol<br />

(the temperature of the coolant is<br />

50 ± 2°C).<br />

A defined amount of sample is<br />

injected into a constant volume<br />

combustion chamber (CVCC), at a<br />

constant temperature. The instruments<br />

measures 15 injection cycles<br />

for a sample – between 2 injections<br />

static measurement conditions<br />

(pressure, temperature) are set. The<br />

instrument’s sensors measure the<br />

ignition delay – ID (defined as the<br />

period of time (in ms), between the<br />

start of fuel injection and the start of<br />

combustion; the pressure increase is<br />

0.02 MPa) and combustion delay –<br />

CD (defined as the period of time (in<br />

ms) between the start of fuel injection<br />

and mid-point of the combustion<br />

curve). After 15 injection cycles<br />

the measured data is reviewed, the<br />

average ID and CD are calculated.<br />

Figure 1: Injection system /<br />

combustion chamber<br />

Figure 2: PAC‘s Herzog CID 510<br />

An equation converts the average<br />

ID and CD into a derived cetane<br />

number – DCN. Figure 1 and Figure<br />

2 show the apparatus.<br />

Validation of a Test Method<br />

The validation [7,8] of a test method<br />

is a procedure that involves the<br />

confirmation by examination and<br />

the provision of objective evidence<br />

that requirements for a specific<br />

intended use are fulfilled (fit for<br />

purpose). A validation is usually carried<br />

out after the development of a<br />

method, after introducing a method<br />

into a laboratory, after adjusting an<br />

existing method for a new analytical<br />

problem, when comparing two<br />

different methods and in cases when<br />

test results show abnormalities (eg.<br />

outlier¢s in a control chart). The<br />

validation procedure shall be carried<br />

out on maintained equipment, which<br />

complies with specifications and is<br />

calibrated / verified. A standard test<br />

method is considered validated. But<br />

due to good laboratory practice and<br />

the requirements of EN ISO/IEC<br />

17025 [9] it is necessary to check the<br />

implemented method in the laboratory<br />

(at least in terms of precision<br />

and accuracy) and document the<br />

results of the validation.<br />

Due to the principle of the test<br />

method, the mechanism of the<br />

instrument and the fact that it is a<br />

standard test method, the scope<br />

of validation was narrowed down<br />

to the evaluation of: precision and<br />

accuracy. The evaluation of other<br />

parameters makes no sense, since<br />

the measurement is carried out<br />

under controlled conditions, we do<br />

not measure the concentration but<br />

the physical-chemical property of<br />

the sample as a whole. Therefore, we<br />

cannot discuss linearity, LOD, LOQ<br />

ect.<br />

Activities before the validation:<br />

1) calibration of the instrument<br />

(according to ASTM D7668): measurement<br />

of the calibration mixture<br />

(hexsadecane in 2,2,4,4,6,8,8-heptamethylnonane)<br />

and MCH (methylcyclohexsane);<br />

2) quality control<br />

of the instrument / method using<br />

CRM (according to ASTM D7668);<br />

3) identification / preparation of<br />

samples in a sufficient amount (for<br />

one (1) measurement approx. 150<br />

ml sample is needed): 6 samples of<br />

diesel fuel without FAME, 6 samples<br />

of blends (diesel fuel + FAME), 6<br />

samples of 100% FAME.<br />

Experimental design for the<br />

validation: a) in order to evaluate<br />

24 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


epeatability (r): 6 measurements on<br />

each sample, at repeatable conditions<br />

(same sample, same apparatus,<br />

same operator, same laboratory,<br />

short term period); b) in order to<br />

evaluate laboratory reproducibility<br />

(R): sample “DS” was measured,<br />

at reproducible conditions (same<br />

sample, same apparatus, different<br />

operator, same laboratory, long term<br />

period – different test conditions);<br />

c) in order to evaluate accuracy (and<br />

reproducibility (R)): measurement<br />

of CRMs (supplier: PAC), measurement<br />

of samples from interlaboratory<br />

comparisons (RR) with a known<br />

CN value according to the CFR<br />

method (EN ISO 5165 / ASTM D<br />

613), “on-line” participation in a RR<br />

for the determination of DCN.<br />

Different statistical methods and<br />

tests [10] were applied for the evaluation<br />

of results [11].<br />

Results of Validation<br />

Tables 1 – 3 show the results for the<br />

evaluation of repeatability (r).<br />

Table 1: Samples of diesel fuel without FAME<br />

DCN<br />

No. of<br />

measurement<br />

M1<br />

M2<br />

M3<br />

M4<br />

M5<br />

M6<br />

(2704/14) (1996/14) (1959/14) (1810/14) (3040/14) (2429/14)<br />

1 53.79 50.55 51.56 52.06 51.14 53.52<br />

2 53.30 50.34 51.86 51.83 51.31 54.06<br />

3 53.11 50.40 51.97 52.06 50.97 53.66<br />

4 53.31 50.12 51.49 51.87 51.08 53.66<br />

5 53.55 50.37 51.36 52.21 50.96 53.48<br />

6 53.43 50.29 51.60 52.11 51.09 53.85<br />

x − 53.42 50.35 51.64 52.02 51.09 53.71<br />

s 0.24 0.14 0.23 0.15 0.13 0.22<br />

t tab (0.05, 5) 2.571 2.571 2.571 2.571 2.571 2.571<br />

s · t tab 0.60 0.36 0.59 0.37 0.33 0.56<br />

s ∙ t tab < r ✓ ✓ ✓ ✓ ✓ ✓<br />

r (ASTM D7668) 0.64 0.58 0.61 0.61 0.60 0.65<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 25


Table 2: Samples of diesel fuel + FAME<br />

DCN<br />

No. of<br />

measurement<br />

D1<br />

D2<br />

D3<br />

D4<br />

D5<br />

D6<br />

(2122/14) (1995/14) (1993/14) (2917/14) (671/13) (670/13)<br />

FAME (% (V/V)) 5.40 0.78 1.06 5.2 7.00 7.00<br />

1 52.75 51.37 51.88 51.59 52.02 52.09<br />

2 52.90 51.83 51.72 51.51 52.30 52.21<br />

3 52.98 51.84 51.91 51.54 51.81 52.03<br />

4 53.02 51.87 52.10 51.60 51.86 52.23<br />

5 52.75 51.91 52.07 51.36 51.82 52.26<br />

6 53.03 51.93 51.73 51.43 52.02 52.33<br />

x − 52.91 51.79 51.90 51.51 51.97 52.19<br />

s 0.13 0.21 0.16 0.09 0.19 0.11<br />

t tab (0.05, 5) 2.571 2.571 2.571 2.571 2.571 2.571<br />

s ∙ t tab 0.33 0.54 0.42 0.24 0.48 0.29<br />

s ∙ t tab < r ✓ ✓ ✓ ✓ ✓ ✓<br />

r (ASTM D7668) 0.63 0.61 0.61 0.60 0.61 0.62<br />

Table 3: Samples of 100% FAME<br />

DCN<br />

No. of<br />

measurement<br />

B1<br />

B2<br />

B3<br />

B4<br />

B5<br />

B6<br />

(2155/14) (305/14) (257/14) (1520/13) (3176/14) (3175/14)<br />

1 52.19 52.84 50.59 65.81 54.50 53.30<br />

2 52.64 53.03 50.62 65.30 54.99 53.79<br />

3 52.22 53.25 50.45 66.40 55.10 53.58<br />

4 52.20 52.95 50.40 66.25 54.87 53.61<br />

5 52.25 52.77 50.16 66.09 54.78 53.33<br />

6 52.40 52.90 50.62 66.40 54.84 53.66<br />

x − ̅ 52.32 52.96 50.47 66.04 54.85 53.55<br />

s 0.18 0.17 0.18 0.43 0.20 0.19<br />

t tab (0.05, 5) 2.571 2.571 2.571 2.571 2.571 2.571<br />

s ∙ t tab 0.45 0.43 0.46 1.09 0.53 0.49<br />

s ∙ t tab < r ✓ ✓ ✓ ✓ ✓ ✓<br />

r (ASTM D7668) 0.62 0.63 0.58 0.89 0.67 0.64<br />

Sample B4 was at the time of measurement<br />

more than 6 months old<br />

and consisted degradation products.<br />

It was not homogeneous, and an<br />

untypical sample. Table 4 shows the<br />

results of the evaluation of laboratory<br />

reproducibility (R).<br />

26 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


Table 4: Sample „DS”, different days<br />

No. of<br />

measurement<br />

DCN<br />

1 52.00<br />

2 52.32<br />

3 52.30<br />

4 51.96<br />

5 51.49<br />

6 51.60<br />

7 51.34<br />

8 51.41<br />

9 51.57<br />

10 51.44<br />

51.74<br />

s 0.37<br />

t tab (0.05, 9) 2.262<br />

s ∙ t tab 0.84<br />

r (ASTM D7668) 1.42<br />

s ∙ t tab < R<br />

✓<br />

Tables 5 – 8 show the results of the<br />

evaluation of accuracy and reproducibility<br />

(R).<br />

Table 5: CRMs<br />

DCN<br />

CRM 73 (Lot 1049) CRM 74 (Lot 1052)<br />

“true” value 58.38 ± 0.26 (= 58.4) 52.57 ± 0.22 (= 52.6)<br />

1. measurement 57.93 52.50<br />

2. measurement 58.13 52.18<br />

x − 58.03 (= 58.0) 52.34 (= 52.3)<br />

s 0.14 0.23<br />

|true value - x − | 0.35 0.23<br />

R (ASTM D7668) 1.71 1.45<br />

R (ASTM D7668) /√2 1.21 1.03<br />

| true value - x − | < R ✓ ✓<br />

| true value - x − | < R /√2 ✓ ✓<br />

T cal 3.5 1.4<br />

t tab (0.05, 1) 12.706 12.706<br />

The t-test for the comparison<br />

of a “true” value with a group of<br />

results gave the following result: t cal<br />

< t tab (0.05, 1). Therefore, there is no<br />

significant difference between the<br />

average value ( x − ) and “true” value.<br />

Table 6: Samples from RR (DIN-FAM)<br />

Sample<br />

DCN<br />

CN<br />

(CFR)<br />

Δ<br />

R (ASTM<br />

D7668)<br />

R (ISO 5165 /<br />

ASTM D 613)<br />

M1 (2704/14) 53.42 51.20 2.22 1.50 4.20 4.04<br />

M4 (1810/14) 52.02 53.70 -1.68 1.44 4.51 4.29<br />

M5 (2386/14) 51.09 51.20 -0.11 1.39 4.20 4.01<br />

M6 (2429/14) 53.71 55.20 -1.49 1.51 4.70 4.47<br />

D5 (671/13) 51.97 52.02 -0.05 1.43 4.30 4.11<br />

D6 (670/13) 52.19 51.55 0.64 1.44 4.24 4.06<br />

R xy<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 27


R xy is the between methods reproducibility.<br />

Δ (DCN – CN (CFR)) <<br />

R xy in all cases (✓).<br />

Table 7: Sample from RR: IIS / Gasoil / September 2014 / Determination of DCN<br />

Sample<br />

IIS#14176<br />

(3328/14)<br />

DCN<br />

(Petrol)<br />

x − (DCN)<br />

(IIS)<br />

Δ<br />

Δ < R(ASTM<br />

D7668)<br />

57.01 57.26 -0.25 ✓ ✓<br />

Δ < R (ASTM<br />

D7668)/√2<br />

The number of participating<br />

laboratories (N) was 12. All participating<br />

laboratories used test method<br />

ASTM D7668. A summary: Δ < R …<br />

Δ < R/√2 … z = -0.42 (z < 1 or 2 (✓)).<br />

Table 8: Samples from RR: IIS / Gasoil September 2014, Gasoil September 2015 // FAM<br />

2016 / Diesel Fuel (B7) – Determination of DCN<br />

Sample<br />

IIS#14176<br />

(3328/14)<br />

IIS#15176<br />

(3501/15)<br />

FAM#813<br />

(613/16)<br />

FAM#814<br />

(614/16)<br />

DCN<br />

(Petrol)<br />

x − (DCN)<br />

(RR)<br />

Δ<br />

Δ < R (ASTM<br />

D7668)<br />

Δ < R (ASTM<br />

D7668)/√2<br />

57.0 57.3 -0.3 ✓ ✓ 55.0<br />

54.8 55.5 -0.7 ✓ ✓ 54.2<br />

51.6 50.8 0.9 ✓ ✓ 51.1<br />

53.3 53.3 0.0 ✓ ✓ 52.8<br />

CN (CFR)<br />

Conclusion<br />

The validation results are in compliance<br />

with the precision demands<br />

(r, R) of the standard test method<br />

ASTM D7668:14a. The implemented<br />

test method ASTM D7668 for the<br />

determination of DCN is precise (in<br />

terms of repeatability and reproducibility),<br />

accurate and fit for intended<br />

use (fit for purpose).<br />

Standard test method ASTM<br />

D7668 is officially listed in ASTM<br />

specifications for diesel fuel: ASTM<br />

D975, ASTM D6751, ASTM<br />

D7467. The valid EN specification<br />

for diesel fuel does not list standard<br />

test method ASTM D7668 (or EN<br />

16715).<br />

EN 590:2013, clause 5.6.4 [12]<br />

states the following: “In cases of<br />

dispute concerning cetane number, EN<br />

ISO 5165 shall be used. For the determination<br />

of cetane number alternative<br />

methods to those indicated in Table 1<br />

and Table 3 may also be used, provided<br />

that these methods originate from a<br />

recognized method series, and have a<br />

valid precision statement, derived in<br />

accordance with EN ISO 4259, which<br />

demonstrates precision at least equal<br />

to that of the referenced method. The<br />

test result, when using an alternative<br />

method, shall also have a demonstrable<br />

relationship to the result obtained<br />

when using the referenced method.”<br />

With this statement test method<br />

ASTM D7668 or EN 16715 can be<br />

used for the determination of CN /<br />

DCN according to EN 590. Method<br />

EN 16715 (technically equivalent<br />

to ASTM D7668) is included in the<br />

draft prEN 590 (latest EN 590 2015<br />

amendment Rev1 - Working draft:<br />

CEN/TC 19/WG 24 N 498 is dated:<br />

2016-05-03).<br />

Table 9 shows performance figures<br />

for standard test methods for the<br />

determination of CN / DCN.<br />

28 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


Table 9: A comparison of the performance of standard test methods for the determination of CN / DCN<br />

CN = 52<br />

Standard method<br />

Standard<br />

covers range<br />

Apparatus r R<br />

EN ISO 5165:1998 ASTM D613:16 30 – 65 CFR motor 0.9 4.3<br />

EN 15195:2014 ASTM D6890:16 34 – 71 IQT 0.7 2.4<br />

EN 16144:2012 ASTM D7170:14 35 – 60 FIT 1.1 4.2<br />

EN 16715:2015 ASTM D7668:14a 30 – 70 CID 510 0.6 1.4<br />

References<br />

[1] T. K Garret, Automotive fuels and<br />

fuel systems – Volume 2. Diesel,<br />

Pentech press, London, Society of<br />

automotive engineers, Inc., Warrendale,<br />

PA, 1994<br />

[2] ISO 5165:1998 – Petroleum<br />

products – Determination of the<br />

ignition quality of diesel fuels –<br />

Cetane engine method<br />

[3] ASTM D613:2016 – Standard<br />

Test Method for Cetane Number of<br />

Diesel Fuel Oil<br />

[4] ASTM D7668:2014a - Standard<br />

Test Method for Determination of<br />

Derived Cetane Number (DCN) of<br />

Diesel Fuel Oils – Ignition Delay<br />

and Combustion Delay Using a<br />

Constant Volume Combustion<br />

Chamber Method<br />

[5] EN 16715:2015 – Liquid petroleum<br />

products – Determination of<br />

ignition delay and derived cetane<br />

number (DCN) of middle distillate<br />

fuels – Ignition delay and combustion<br />

delay determination using<br />

a constant volume combustion<br />

chamber with direct fuel injection<br />

[6] PAC Herzog presentation – Cetane<br />

ID 510, 9.4.2014<br />

[7] EURACHEM Guide, The Fitness<br />

for Purpose of Analytical methods,<br />

A Laboratory Guide to Method Validation<br />

and Related Topics: Second<br />

Edition, 2014<br />

[8] M. Moder, Validacija preskusnih<br />

metod, NA.L.01.0701, internal<br />

paper, Laboratory Petrol<br />

[9] ISO/IEC 17025:2005 – General<br />

requirements for the competence<br />

of testing and calibration laboratories<br />

[10] J. N. Miller, J. C. Miller – Statistics<br />

and Chemometrics for Analytical<br />

Chemistry, Sixth Edition,<br />

Pearson education, Canada, 2010<br />

[11] V. Čopi, Validacija nove metode<br />

za določanje cetanskega števila v<br />

dizelskem gorivu, Univerza v Ljubljani,<br />

2015.<br />

[12] EN 590:2013 – Automotive<br />

fuels – Diesel – Requirements and<br />

test methods<br />

Authors<br />

Manja Moder, PETROL d.d.,<br />

Ljubljana - Laboratory, Zaloška 259,<br />

1260 Ljubljana, Slovenia<br />

Vid Čopi, University of Ljubljana,<br />

Faculty of chemistry and chemical<br />

technology, Večna pot 113, 1000<br />

Ljubljana, Slovenia<br />

Paper was presented on <strong>Fuels</strong> 2016<br />

and accepted for publishing.<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 29


GREEN CORNER<br />

From Biomass to<br />

Motor <strong>Fuels</strong><br />

PHOTO: SHUTTERSTOCK<br />

– Challenges and<br />

Perspectives<br />

From biomass to motor fuels<br />

– challenges and perspectives<br />

Maja Fabulić Ruszkowski<br />

maja.fabulic-ruszkowski@ina.hr<br />

Introduction<br />

The transformation of biomass to biofuels is not<br />

easy. Some technologies offer direct transformation to<br />

energy, but in that case, the company should provide full<br />

biomass supply chain. For petroleum companies, it is not<br />

core business and there to accept that job unwillingly.<br />

The pyrolysis technology transforms biomass to biofuels,<br />

the pyrolysis liquid or conventional term pyrolysis<br />

oil. The advantage of pyrolysis oil using in comparison<br />

with direct using of biomass is easy handling, transport,<br />

storage and utilization. In this way, bio pyro oil can be<br />

available everywhere and always in significantly smaller<br />

volume than biomass. This type of renewable fuels can<br />

substitute fossil fuels and it is declared as drop-in fuels. 3<br />

The pyrolysis oil can be used for different application<br />

for power, heat and steam production and in a production<br />

of biofuels, chemicals, bio-chemicals and bio-based<br />

material. It is important to highlight that bio pyrolysis<br />

oil is completely different nature from mineral oils which<br />

effects on their utilization.<br />

The price of bio pyro oil as a fuel can be very attractive<br />

compared with heavy fuel oil, depending largely on the<br />

30 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


GREEN CORNER<br />

The advantage of pyrolysis<br />

oil in comparison with direct<br />

using of biomass is easy<br />

handling, transport, storage<br />

and utilization.<br />

cost of the biomass feedstock used to produce it. Incentives<br />

to replace fossil fuels or CO 2<br />

reduction targets<br />

improve the economics further. 4<br />

One of the alternatives for the advanced biofuel<br />

increasing is co-feeding or co-processing of biomass-derived<br />

feedstock as bio pyro oil in a blend with conventional<br />

petroleum feedstock in typical refinery units. 5<br />

This concept has advantages in comparison with conventional<br />

biofuel production. The co-processing uses<br />

existing refining infrastructure: units, catalyst, utilities,<br />

and it needs a low investment of refinery system modifications.<br />

The bio pyrolysis oil can be utilized in FCC process in<br />

conventional refinery configuration. FCC is one of the<br />

most important secondary refinery processes for gasoline<br />

production.<br />

The oleaginous raw material as vegetable oil used<br />

cooking oil and animal fat can also be co-processed in<br />

refinery besides bio pyro oil co-processing.<br />

Legislation and Emissions<br />

The main goal of current European legislation is the<br />

reduction of greenhouse gas emission (GHG) and carbon<br />

footprint. Oil and gas industry tries to produce clean<br />

transportation fuels by adding of different biofuels in<br />

traditional motor fuels.<br />

Biofuels from the first generation as bioethanol and<br />

fatty acid methyl ester (FAME) are limited by current<br />

and future legislation. The highlight is on advanced<br />

biofuels processed from algae, animal manure, lignocellulose<br />

and other waste material.<br />

EU requires from Member States fuel suppliers to<br />

include a minimum share of energy from advanced<br />

biofuels, biogas, renewable fuels of non-bio origin and<br />

renewable electricity from Y2021 according to Draft of<br />

Renewable Energy Directive 2 (RED 2). 6 The minimum<br />

share of renewables is 1.5 % in Y2021 and will increase<br />

up to 6.8 % in Y2030 according to the current proposal.<br />

Within this total share, the contribution of advanced<br />

biofuels and biogas shall be at least 0.5 % in Y2021, increasing<br />

up to 3.6 % by Y2030.<br />

Directive 2015/1513, so-called ILUC Directive<br />

7 recognised this type of wood waste material and<br />

implemented them in Annex 9. All EU Member States<br />

have had obligation to implement Directive until the end<br />

of 2017.<br />

GHG savings of the raw pyrolysis oil according to the<br />

literature are really high and above of other biofuels and<br />

it is about 85-95% for heat and power applications. In<br />

comparison with favourable fossil fuel, the combustion<br />

emission is significantly reduced. The abatement of over<br />

99 % of SO X<br />

emission, over 36 % of NO X<br />

emission and<br />

over 72 % of CO emission are noticed. 8<br />

Properties of Bio Pyrolysis Oil<br />

The bio pyrolysis oil is completely different material<br />

from fossil oils which complicate their usage in the<br />

petroleum industry as motor fuels. Unique physical and<br />

chemical properties of bio pyro oil make it very challenging<br />

from the analytical point of view.<br />

Bio pyrolysis oil was used primarily in boilers and furnaces<br />

as fuel oil replacement for electricity and heat production.<br />

The properties of bio pyro oil for this purpose is<br />

described by ASTM D 7544 method. 9<br />

It is described by International Energy Agency (IEA)<br />

as: “Product of thermal treatment of lignocellulosic biomass,<br />

typically at between 450-600 °C at near atmospheric<br />

pressure or below, in the absence of oxygen using<br />

small dry biomass particles. The solid by-product is char.<br />

Bio pyro oil is complex mixture oxygenated hydrocarbon<br />

fragments derived from biopolymer structures. It typically<br />

contains 15-30 wt. % of water. Common organic components<br />

include acetic acid, methanol, aldehydes and ketones,<br />

cyclopentenones, furans, alkyl-phenols, alkyl-methoxy-phenols,<br />

anydro sugars and oligomeric sugar water insoluble<br />

lignin-derivate compounds. Nitrogen- and sulphur containing<br />

compounds are also sometimes found depending on<br />

biomass source”. 10<br />

The bio pyro oil composition is very complex and varies<br />

in accordance with biomass feedstock, process and<br />

operating conditions. Typical properties of bio pyro oil<br />

are present in Table 1. 10<br />

The bio pyro oil is highly polar material, miscible with<br />

polar fuels. It contents between 15 to 30 wt. % of water<br />

in a microemulsion. Water is undesirable components in<br />

motor fuels due to corrosion effect, emulsion formation<br />

and problems in burners. Oxygen content is very high<br />

accordingly. The acidity of bio pyro oil is also high, so<br />

corrosion effect can be expected as well. Viscosity is very<br />

high and it is connected to combustion and engine application.<br />

Viscosity is increased by ageing and depends<br />

on temperature. Pour point is satisfied to compare to<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 31


GREEN CORNER<br />

Table 1. Properties of bio pyro oil<br />

Properties<br />

Typical range<br />

Low heating value, LHV 13-18 MJ/kg<br />

Water 20-30 wt. %<br />

pH 2-3<br />

TAN<br />

70-100 mg KOH/g<br />

Kinematic viscosity at 40 °C 15-40 mm2/s<br />

Density at 15 °C<br />

1.11-1.30 kg/dm3<br />

Pour Point -9 to -36 °C<br />

Carbon 50-60 wt. %<br />

Hydrogen < 0.5 wt. %<br />

Sulphur < 0.05 wt. %<br />

Oxygen 35-40 wt. %<br />

Solids < 1 wt. %<br />

Micro Coke Residue, Conradson<br />

Coke Residue<br />

17-23 wt. %<br />

Ash < 0.3 wt. %<br />

Flash Point 40-110 °C<br />

Na, K, Ca, Mg < 0.06 wt. %<br />

Chlorine<br />

< 75 mg/kg<br />

motor fuels. Density is very high and presents a function<br />

of water and temperature. Heating value is low compared<br />

to motor fuels. Sulphur and nitrogen content from<br />

woody biomass is mainly low and depends on biomass<br />

type. Sediment content can be high in bio pyro oil and<br />

can cause ageing and forms layers in a container. Metal<br />

content varies also related to biomass feedstock type.<br />

Chlorine content depends also on biomass type.<br />

High oxygen content influences on bio pyro oil stability.<br />

Bio pyro oil can be stabilised with oxygen decreasing<br />

by hydrodeoxygenation (HDO) treatment with the<br />

aim of oxygen and acidity decreasing. 1, 11 Some other<br />

treatments can use too for quality improvement, mainly<br />

reducing metal content and sediments.<br />

Standards used analytical methods from petroleum<br />

industry are not are not fully applicable in bio pyro oil<br />

analysis. Methods for bio pyro analyses are systematically<br />

validated and modified and new methods are developed<br />

as well.<br />

Biomass Supply Chain<br />

There are many different sources of biomass which can<br />

be used in pyrolysis process for bio pyrolysis oil production:<br />

hardwoods and softwoods, with or without bark,<br />

mill and forest residues, agricultural residues, including<br />

cellulosic residues from palm oil production and sugar/<br />

energy cane operations, lignin material from the pulp<br />

and paper industry, post-consumer, wood-based construction<br />

and demolition materials as well as sustainable<br />

11, 12, 13<br />

energy crops such as miscanthus and switchgrass.<br />

The bio pyro processing is organised commonly in<br />

the region rich in biomass, mainly local. The biomass is<br />

possible to transport from a more distant region, but in<br />

that case, the price of biofuels production is significantly<br />

higher. Optimal distance from biomass recourse to<br />

production plants is 50-70 km. The security of biomass<br />

deliveries should be guaranteed in all season. The full<br />

logistic biomass supply chain from gathering operations,<br />

transport, storage and drying is necessary to assure before<br />

production.<br />

Pyrolysis Technology<br />

The pyrolysis technology has developed over 20 years,<br />

but this technology has only recently been closed to full<br />

maturity. The process of thermal pyrolysis does not<br />

require expensive complex catalyst systems, hydrogen,<br />

or high pressure. These factors, coupled with very short<br />

processing time, translate to attract capital and operating<br />

costs. The process is characterised by excellent<br />

energy efficiency which makes it especially attractive. 4<br />

Although more than 40 companies have processed bio<br />

pyro oil, only a few commercial size installation are available<br />

for pyrolysis production. 10 Fast pyrolysis bio-oil<br />

technology offers Empyro, Netherland, Ensyn, Canada<br />

and Valmet, Finland.<br />

The commercial technology of all of the mentioned<br />

companies varies, but it operates in the relatively similar<br />

way. General description of fast pyrolysis technology is<br />

further: 4, 14, 15 Dried biomass particles are placed into a<br />

reactor with the excess flow of sand which is used as circulating<br />

heat carrier material at approximately 500°C in<br />

the absence of oxygen. At this temperature, the biomass<br />

is converted and vaporized into gases, which are then<br />

condensed into a liquid form, i.e. bio-oil, when cooled.<br />

The by-product gas is used as a fuel gas for complementary<br />

applications such as biomass drying, or electrical<br />

power generation, while the total char is typically<br />

consumed in the reheater to provide the heat required to<br />

drive the process. The excess steam can be sold to other<br />

industrial site or district heating grid. The conversion of<br />

biomass to biofuels occurs in less than two seconds.<br />

Fortum industrial-scale plant in Joensuu, Finland<br />

produces Otso bio pyro oil from renewable wood-based<br />

material like forest residue, wood chips and sawdust.<br />

Their plant is integrated with combined heat and power<br />

plant. Capacity is 50 kt/y. 16<br />

Empyro started with bio pyro oil production in 2015<br />

in Nederland. This technology converts up to 70 wt. % of<br />

32 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


GREEN CORNER<br />

biomass into bio pyro oil, and gas and char as side-products.<br />

Capacity is 24 kt/y by BTG’s rotating cone technology.<br />

14 The stream is used for electric power generation<br />

in nearby industry. Bio pyro oil is co-feeds boiler system<br />

for heating of Friesland Campina Company with natural<br />

gas.<br />

Ensyn, Canada has operated over 25 years, and with<br />

Rapid Thermal Technology processes over 21 kt/y from<br />

wood residues. 17 Production focus is on fuels for heating<br />

and cooling purposes, and on refinery feedstock to<br />

produce renewable ‘drop-in’ gasoline and diesel, and as<br />

a chemical feedstock to produce food flavourings and<br />

fragrances. To date, Ensyn has designed and built seven<br />

commercial RTP plants in the United States and Canada<br />

for use in the manufacture of more than 30 commercial<br />

products ranging from food flavourings to adhesive resins<br />

for construction. 18<br />

Valmet developed technology for bio pyro oil production<br />

in riser reactor and delivered hundreds of fluidized<br />

bed boilers worldwide, with the intention to expand biooil<br />

production with integrated pyrolysis technology. 15<br />

Co-processing provides<br />

production of products<br />

related to standard<br />

specifications for<br />

transportation fuels and<br />

therefore does not require<br />

segregated handling and<br />

distribution downstream of<br />

the refinery.<br />

Challenges in Co-processing<br />

The principle of co-processing is adding of bio-crude in<br />

some part of refinery streams with minimal unit modifications<br />

and process conditions changes. Co-processing<br />

provides production of products related to standard<br />

specifications for transportation fuels and therefore does<br />

not require segregated handling and distribution downstream<br />

of the refinery, as is the case with some other<br />

renewables, as ethanol and biodiesel. 19<br />

A lot of challenges of co-processing in different units<br />

is present in combination with refinery streams and in<br />

laboratory analytics. Some of them are further: possible<br />

incompatibility with refinery feedstock, the effect<br />

of water forming on process parameters, catalyst and<br />

products, changes in kinetics and conversion, including<br />

influence on material balance and product distribution,<br />

yield and quality.<br />

Bio pyrolysis oil is not possible to use directly as blending<br />

component in transport fuels without upgrading<br />

process. 20 The first choice of bio pyro oil co-processing<br />

is FCC unit. The bio pyro oil changes a part of standard<br />

FCC feedstock, vacuum gas oil (VGO). From literature<br />

is unknown the exact amount of added bio pyro oil for<br />

co-feeding, but more than 5 % is not recommended in<br />

this phase, due to nature of bio pyro oil and insufficient<br />

readiness of technology. 14 The pyrolysis oil complexity<br />

and very different properties from petroleum feedstock<br />

and products are the main problems in co-processing.<br />

In FCC co-processing the main challenges are connected<br />

with unknown bio pyro influence on process<br />

parameters, catalyst activity and product distribution<br />

and quality. The usual FCC reactions take place during<br />

biomass conversion. Detail mechanism is described in<br />

2, 11<br />

literature.<br />

Some companies have conducted trials and demonstration<br />

of FCC co-processing in different scale including<br />

commercial unit. Petrobras published articles about<br />

carried out of testing in FCC demonstration-scale unit.<br />

The different yield distribution is obtained by adding a<br />

different amount of bio pyro oil. A general conclusion is<br />

that coke and gas yield increased, while gasoline and light<br />

cycle oil varies depends on the added amount of bio pyro<br />

oil. The most oxygen was removed as water, CO and<br />

CO 2<br />

during cracking process. Some amount remained in<br />

liquid products as alkyl phenols in co-processed gasoline<br />

and diesel products. The produced light cyclic oil was<br />

tested and found suitable for hydrogenation as diesel<br />

blendstock, while gasoline hydrogenation tests were also<br />

1, 11, 21<br />

being conducted.<br />

Due to the high acidity, it is necessary to take care of<br />

bio pyro oil storage and feed line material. Stainless steel<br />

is recommended. Furthermore, bio pyro oil is not miscible<br />

with FCC feed and request separate entrance into<br />

the reactor. The plugging of feed nozzle or feed line was<br />

noticed in some literature. 22<br />

Catalyst activity can drop if bio feed contents higher<br />

amount of alkali and earth alkali metals.<br />

Testing results of some laboratory small scale FCC<br />

units suggest that feed behaviour in small scale is different<br />

from larger or commercial scale units, especially in<br />

coke formation. There are more complicated to predict<br />

the behaviour of bio pyro in FCC commercial units and<br />

their influence on full system and products. 1<br />

It is very important to know how the renewable carbon<br />

from co-processed biomass re-distributes in the range of<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 33


GREEN CORNER<br />

FCC formed products. The amount of renewable carbon<br />

from biomass in liquid products is measured by 14 C isotope<br />

method due to fact that fossil fuel is free of 14 C. 2<br />

Despite the above-mentioned challenges, co-processing<br />

seems to be a good perspective for obtaining<br />

advanced fuels whose market is not developed, and have<br />

been grounded by the legislation very soon.<br />

Conclusions<br />

The different sources of biomass are used for the bio-oil<br />

producing. The bio pyro oil is very different material<br />

comparing to fossil oils. Analytical methods used in the<br />

petroleum industry are not suitable for bio pyro analysis,<br />

so the developing of new analytic methods are ongoing.<br />

So far the most of the testing is focused on co-processing<br />

bio pyrolysis oil in different scale FCC unit. The<br />

adding of bio pyro oil can cause changes in FCC process<br />

parameters, influence on catalyst activity and final<br />

change the yields and product quality. The lack of data<br />

from commercial co-processing testing is the challenge<br />

for further refining business and widespread in FCC<br />

units.<br />

The impossibility of copying obtained results from<br />

small-scale laboratory and demo scale units to commercial<br />

FCC units complicate the situation and for now,<br />

prevents wider use of co-processing.<br />

The forthcoming legislation which obliges EU countries<br />

to use advanced biofuels from 2020 will probably<br />

speed up commercial using of co-processing implementation<br />

and open new perspectives in co-processing<br />

usage.<br />

It is also necessary to take into account economic<br />

opportunities which were identified for the integrity<br />

bio-renewable feeds and products in existing refinery<br />

operation.<br />

Literature<br />

1. Pinho A.R., Almeide M.B.B., Mendes F.L., Ximenes<br />

V.L., Casavechia L.C., Fuel Process Technology 131 (1)<br />

159-166 2015<br />

2. Vogt E.T.C., Weckhuysen B.M., Chem. Soc. Rev. 44 (20)<br />

7342-7370 2015<br />

3. URL: https://www.uop.com/processing-solutions/renewables/complying-with-renewable-fuel-mandates/<br />

(access: March, 5th 2018)<br />

4. URL: https://www.envergenttech.com/wp-content/<br />

uploads/2015/02/2013-envergent-burner-applications-white-paper.pdf<br />

(access: March 8th 2018)<br />

5. Melero J.A., Milagrosa Clavero M, Calleja G., Garcia<br />

A., MIravalles R., Galindo T., Energy <strong>Fuels</strong> 24 (1) 707-<br />

717 2010<br />

6. Proposal for a Directive of the European Parliament<br />

and of the Council on the promotion of the use of energy<br />

from renewable sourced (recast), Council of the European<br />

Union, Brussels, 20 June 2017, 8697/17<br />

7. Directive (EU) 2015/1513 of The European Parliament<br />

and of the Council of 9th September 2015, (ILUC<br />

Directive)<br />

8. URL: http://www.ensyn.com/up-<br />

loads/6/9/7/8/69787119/_ec-overview-december-<br />

2012-updated.pdf (access: March, 5th 2018)<br />

9. ASTM D 7544 method<br />

10. Oasmaa A., Beet van de Beld, Sarri P., Elliott D.C.,<br />

Solantausta Y., Energy <strong>Fuels</strong>, 29 (49) 2471-2484 2015<br />

11. Melero J.A., Iglesias J., Garsia A, Energy Environ. Sci.,<br />

5 (6) 7393-7420 2012<br />

12. URL: http://www.ensyn.com/overview.html (access:<br />

March, 5th 2018)<br />

13. URL: https://www.envergenttech.com/technology/<br />

rtp/ (access: March, 5th 2018)<br />

14. URL: https://www.btg-btl.com/en/technology (access:<br />

March, 4th 2018)<br />

15. URL: http://www.valmet.com/globalassets/media/<br />

downloads/white-papers/power-and-recovery/biorefining_whitepaper.pdf<br />

(access: March 8th 2018)<br />

16. Solantausta Y., Oasmaa A., Sipila K., Lindfors C.,<br />

Lehto J., Autio J., Jokela P., Alin J., Heiskanen J, Energy<br />

<strong>Fuels</strong> 26 (1) 233-240 2012<br />

17. URL: http://www.ensyn.com/history.html (access:<br />

March, 5th 2018)<br />

18. URL: https://www.envergenttech.com/wp-content/<br />

uploads/2015/02/rtp-from-envergent-2010.pdf (access:<br />

March, 5th 2018)<br />

19. URL: http://www.ensyn.com/refinery-feedstocks.<br />

html (access: March, 5th 2018)<br />

20. Lappas A.A., Bezergianni S., Vasalos I.A., Catalyst<br />

Today 145 (1-2) 55-62 2009<br />

21. Pinho A.R., Almeide M.B.B., Mendes F.L., Ximenes<br />

V.L., Casavechia L.C., Talmadge M.S., Kinchin C.M.,<br />

Chum H.L., Fuel 188 (1) 462-473 2017<br />

22. Pinho A.R., Almeide M.B.B., Mendes F.L., Ximenes<br />

V.L., Pure and Applied Chemistry 86 (5) 859-865 2014<br />

34 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


ExxonMobil: Fuel Efficiency<br />

Will Offset Light-Duty Demand<br />

Growth More than Fuel Mix<br />

Changes<br />

Highlights from the ExxonMobil’s Outlook for<br />

Energy: A View to 2040<br />

Tammy Klein<br />

tammy@futurefuelstrategies.com<br />

FUELS CORNER<br />

Petroleum refining industry is quite<br />

mature, however, fuel composition has<br />

significantly changed as a result of challenging<br />

environmental legislation as well<br />

as heavier feedstocks processing. This<br />

resulted in the development of a variety of<br />

catalysts and related processes to follow<br />

the demanding changes.<br />

ExxonMobil’s Outlook for energy: A View to 2040<br />

anticipates that global energy needs will rise about 25%<br />

over the period to 2040, led by non-OECD countries,<br />

same as it projected last year. While the mix shifts toward<br />

lower-carbon-intensive fuels, the world will need to pursue<br />

all economic energy sources.<br />

The Outlook projects that global transportation-related<br />

energy demand will increase by close to 30% (over<br />

the 25% projected last year) by 2040. At the same time,<br />

total miles traveled per year by cars, sport utility vehicles<br />

(SUVs) and light trucks will increase about 60%, reaching<br />

about 14 trillion in 2040. As personal mobility increases,<br />

average new-car fuel economy (including SUVs and light<br />

trucks) will improve as well, rising from about 30 miles<br />

per gallon (7.83 l/100 km) now to close to 50 miles per<br />

gallon (4.7 l/100 km) in 2040, the same as projected last<br />

year.<br />

Comparison of Key Findings in the ExxonMobil<br />

2017 v. 2018 Outlook for Energy<br />

Comparison of Key Findings in the ExxonMobil 2017 v.<br />

2018 Outlook for Energy is presented to get a sense of<br />

how the company’s thinking has evolved on transportrelated<br />

issues. This is summarized in the chart below.<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 35


FUELS CORNER<br />

The Outlook projects that<br />

global transportation-related<br />

energy demand will increase<br />

close to 30% by 2040.<br />

Topic 2017 Outlook Comment 2018 Outlook Comment Notes<br />

Global transportation demand,<br />

2015-2040<br />

Commercial transportation<br />

growth<br />

Growth 25% Growth 30% Growth in personal mobility<br />

(vehicle miles travled9 and<br />

commercial transportation<br />

services (ton-miles of freight,<br />

passenger-miles of air travel)<br />

has tracked with GDP<br />

“Significant efficiency gains<br />

help limit growth in commercial<br />

transportation energy<br />

use to about 70 percent in the<br />

non-OECD and 20 percent in<br />

the OECD from 2015-2040.”<br />

Same, but specifies that Asia<br />

Pacific region leads growth,<br />

rising to 41 percent of total<br />

sector’s energy demand<br />

Electricity and power demand,<br />

2015-2040<br />

Rises by 60%<br />

Same, but notes that the<br />

world shifts to lower carbon<br />

sources for electricity<br />

generation, led by natural<br />

gas, renewables such as wind<br />

and solar, and nuclear while<br />

coal provides less than 30%<br />

of the world’s electricity in<br />

2040, down from about 40%<br />

in 2016<br />

Wind and solar share of<br />

electricity<br />

15% 17% Was 5% in 2016<br />

Emissions projections and<br />

solutions<br />

Improving fuel economy in<br />

transport cheapest solution<br />

“Light-duty vehicle CO2<br />

emissions are expected to<br />

decline close to 10 percent<br />

from 2025 to 2040 as more<br />

efficient conventional vehicles<br />

and electric cars gain<br />

significant share.”<br />

2018 Outlook notes that: “As<br />

economic growth continues<br />

to drive CO2 emissions<br />

through 2040, efficiency<br />

gains and a shift to less CO2-<br />

intensive energy will each<br />

help substantially moderate<br />

emissions.”<br />

Supply<br />

Oil and gas continue to supply<br />

about 55% of the world’s<br />

energy needs through 2040;<br />

natural gas rises most<br />

Same<br />

Liquids demand<br />

Global liquids demand grows<br />

about 20% from 2016 to 2040<br />

Same, and “Advances in lightduty<br />

vehicle efficiency lead<br />

to liquids demand decline in<br />

North America and Europe.”<br />

36 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


FUELS CORNER<br />

The Impact of Electrification<br />

There’s new commentary and analysis on electrification<br />

in the 2018 Outlook. Exxon notes that there are approximately<br />

2 million EVs in the global fleet, or about 0.2%<br />

of the total, and acknowledges the car ban phenomena.<br />

“Recently, some car manufacturers and governments<br />

have announced plans to limit future vehicle sales to<br />

those with an electric motor, including hybrids, plug-in<br />

hybrids and battery electric vehicles.”<br />

The company expects that the EV fleet will see strong<br />

growth driven by decreasing battery costs, and increasing<br />

model availability and continued support from<br />

government policies. This is shown in the figure below.<br />

However, future battery costs and government policies<br />

are uncertain, Exxon notes, pointing out the “wide range<br />

of perspectives on future electric vehicle growth, with<br />

third-party estimates for 2040 ranging from a factor of<br />

three higher and lower than the Outlook.”<br />

Electric vehicles grow rapidly<br />

Worldwide electric vehicle fleet – millon cars<br />

The company expects that<br />

the EV fleet will see strong<br />

growth driven by decreasing<br />

battery costs, and increasing<br />

model availability and<br />

continued support from<br />

government policies.<br />

Source: ExxonMobil, 2018<br />

ExxonMobile Outlook: http://corporate.exxonmobil.com/en/energy/energy-outlook/a-view-to-2040<br />

About the Author<br />

Tammy Klein provides market and<br />

policy intelligence with unique<br />

insight and analysis drawn from her<br />

global network in the fuels industry<br />

through the consulting services she<br />

provides and the membershipbased<br />

Future <strong>Fuels</strong> Outlook service.<br />

She is an expert on conventional,<br />

biofuels and alternative fuels market<br />

and policy issues.<br />

She is formerly Senior Vice<br />

President for Stratas Advisors/Hart<br />

Energy and in that capacity was<br />

responsible for overseeing all aspects<br />

of its fuels and transport-related research,<br />

products, services, staff and<br />

consultancy. Prior to that she was<br />

the Executive Director of the Global<br />

Biofuels Center, a service of Hart<br />

Energy she co-created, that tracks,<br />

monitors and analyzes biofuels market,<br />

policy and technology developments<br />

in more than 70 countries.<br />

Tammy continues to serve as an<br />

advisor to many companies, governments<br />

and NGOs on transportation<br />

fuels issues. She has advised the<br />

Organization of Petroleum Exporting<br />

Countries (OPEC), International<br />

Petroleum Industry Environmental<br />

Conservation Association (IPIECA),<br />

Energy Management Authority<br />

(EMA) of Singapore and Natural<br />

Resources Defense Council (NRDC)<br />

and the International Energy Agency<br />

(IEA), among others.<br />

To learn more about Tammy<br />

please visit:<br />

http://futurefuelstrategies.com<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 37


CATALYSIS CORNER<br />

Catalysis Science and<br />

Technology Overview of the Most Relevant Articles<br />

Ante Jukić<br />

ajukic@fkit.hr<br />

Related to Catalysis Science & Technology<br />

Petroleum refining industry is quite<br />

mature, however, fuel composition has<br />

significantly changed as a result of challenging<br />

environmental legislation as well<br />

as heavier feedstocks processing. This<br />

resulted in the development of a variety of<br />

catalysts and related processes to follow<br />

the demanding changes.<br />

The production of liquid transportation fuels such as<br />

gasoline, diesel and jet fuel from petroleum involves the<br />

use of a variety of catalytic processes. Although the petroleum<br />

refining industry is quite mature, fuel composition<br />

requirements continue to evolve with time in response to<br />

environmental legislation and changes in engine design.<br />

In addition, petroleum feedstocks are becoming heavier<br />

and sourer with time. New technology is emerging that<br />

allows efficient conversion of natural gas to liquid hydrocarbon<br />

fuels. Taken together, these changes pose considerable<br />

challenges to the refining industry and significant<br />

advances in catalysis are needed to meet the challenge.<br />

Catalysis science and technology for cleaner transportation<br />

fuels are discussed thoroughly in the research article<br />

of T. G Kaufmann et al. (Catalysis Today, Vol. 62, Issue<br />

1, 25 September 2000, Pages 77-90). For example, the<br />

authors stress out that some of the key catalytic challenges<br />

for the FCC area include developing super active catalysts<br />

that will enable operation at ultra-short contact times<br />

at which the selectivity to high value light products are<br />

improved. This will require advances in both the zeolitic<br />

and matrix components of the catalyst. New catalyst<br />

materials will be needed that are resistant to other heavy<br />

feed components such as nickel, vanadium and nitrogen.<br />

Improved additives for re-cracking naphtha olefins to<br />

propylene will increase in importance as the demand for<br />

propylene increases in the future. Further, reducing the<br />

sulphur content of cat naphtha will be a high priority to<br />

meet lower gasoline sulphur specifications.<br />

Desulphurization and Denitification Processes<br />

The possibility to increase the activity of CoMo/Al2O3<br />

catalysts in the desulfurization and denitrogenation of<br />

diesel fuel by introducing different amounts of phosphorus<br />

is studied in the paper of O. V. Klimov et al. (Catalysis<br />

Today, Vol. 307, 1 June 2018, Pages 73-83). Phosphorus<br />

content in the catalysts was adjusted by addition of<br />

various amounts of H3PO4 to the impregnating solution<br />

38 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


CATALYSIS CORNER<br />

containing Co, Mo and citric acid. CoMo with 1 wt.% of<br />

P and 1 wt.% of B was also investigated. Catalysts were<br />

characterized by HCNS-analysis, nitrogen adsorption,<br />

XPS, HRTEM, UV/VIS DRS and IR-spectroscopy of adsorbed<br />

CO. Catalysts were tested in the hydrotreating of<br />

straight-run diesel fuel. It was found that the morphology<br />

and dispersion of the sulphide active component<br />

was independent to the phosphorus content in catalysts.<br />

Amount of CoMoS phase increased in catalysts, while the<br />

concentration of the surface P-OH groups and Lewis acid<br />

sites decreased. The catalyst with 1 wt.% of P and 1 wt.%<br />

of B had a maximal activity in desulfurization and denitrogenation<br />

reactions.<br />

Dearomatization Processes<br />

Furthermore, some new design approaches to ultra-clean<br />

diesel fuels by deep desulfurization and deep dearomatization<br />

were considered in the article of C. Song and X. Ma<br />

(Applied Catalysis B: Environmental, Vol. 41, Issues 1 2,<br />

10 March 2003, Pages 207-238). This paper is a selective<br />

review on design approaches and associated catalysis and<br />

chemistry for deep desulfurization and deep dearomatization<br />

(hydrogenation) of hydrocarbon fuels, particularly<br />

diesel fuels. The challenge for deep desulfurization of<br />

diesel fuels is the difficulty of removing the refractory sulphur<br />

compounds, particularly 4,6-dimethyldibenzothiophene,<br />

with the conventional hydrodesulphurization processes.<br />

The problem is exacerbated by the inhibiting effect<br />

of polyaromatics and nitrogen compounds, which exist<br />

in some diesel blend stocks on deep HDS. The principles<br />

and problems for the existing hydrodesulphurization processes,<br />

and the concepts, advantages and disadvantages<br />

of various new approaches were discussed, specifically:<br />

(1) novel catalysts for ultra-deep hydrodesulphurization<br />

under conventional HDS process conditions; (2) new<br />

design concept for sulphur-tolerant noble metal catalysts<br />

for low-temperature hydrogenation; (3) new desulfurization<br />

process by sulphur adsorption and capture under H2;<br />

(4) new desulfurization process by selective adsorption at<br />

ambient temperature without H2 and a related integrated<br />

process concept; (5) oxidative desulfurization in liquidphase;<br />

and (6) bio desulfurization.<br />

Importance of Detail Chemical Analysis<br />

Here it is very important to emphasize the extraordinary<br />

importance of detailed chemical analysis in catalytic processes<br />

research, so we highlight two papers. First paper is<br />

under the title Comprehensive GC×GC chromatography<br />

for the characterization of sulphur compound in fuels: A<br />

review by authors C. Lorentz et al. (Catalysis Today, Vol.<br />

292, 1 September 2017, Pages 26-37). Since the beginning<br />

of the 2000 s, comprehensive GC × GC chromatography<br />

brought a totally new way to characterize complex<br />

matrices. This disruptive technique is well adapted to fuels<br />

and rapidly gained importance in R&D laboratories of<br />

oil (and related) companies. Therefore, this analytical tool<br />

has been applied to many aspects of refining and especially<br />

the challenge of reducing the sulphur content in fuels.<br />

The present article reviews the use of comprehensive GC<br />

× GC for understanding the nature of sulphur compounds<br />

in refinery products (from gasoline to VGO) and their catalytic<br />

conversion through various catalytic processes such<br />

as HDS, AOTS, ODS. Various types of detectors (universal<br />

or specific) as well as HT GC × GC have been applied<br />

and can be combined in order to get a better description<br />

of the S compounds in oil products.<br />

I. Sugiyama and A. E. Williams-Jones discuss and<br />

describe an approach to determining nickel, vanadium<br />

and other metal concentrations in crude oil (Analytica<br />

Chimica Acta, 1002, 2018, Pages 18-25). The ability to<br />

accurately determine the metal content of crude oils is<br />

necessary for reasons ranging from the need to identify<br />

the source of the oils (Ni and V) to removing components<br />

that might inhibit catalysis during refining or impact<br />

negatively on the environment during hydrocarbon combustion.<br />

Here we show that ashing followed by chemical<br />

oxidation and acid digestion, coupled with ICP-MS analysis,<br />

provides an accurate method for determining the<br />

concentration of metals in crude oil. Nickel and vanadium<br />

concentrations were measured in certified Ni and V oil<br />

standards and in various light, intermediate and heavy<br />

crude oils after application of a single vessel ashing-chemical<br />

oxidation-acid digestion sample preparation and storing<br />

technique. Prior to the ashing, chemical oxidation and<br />

acid digestion, an aliquot of the crude oil was placed in a<br />

10 ml Pyrex culture tube and capped with quartz wool.<br />

The capped culture tubes were then subjected to thermal<br />

combustion, followed by chemical oxidation and leaching.<br />

The leachates and the aqueous standards were diluted<br />

and analyzed for their Ni and V contents using inductively<br />

coupled plasma mass spectrometry (ICP-MS). The<br />

measured concentrations of Ni in oil standards, reported<br />

to contain 1, 100, and 1000 mg kg-1 Ni (±2% error), were<br />

1.1 ± 0.01, 99.8 ± 1.46, and 1025 ± 24 mg kg-1 respectively.<br />

The corresponding concentrations of V in these<br />

standards, reported to contain 2, 100, and 1000 mg kg-1<br />

V, were measured to be 1.93 ± 0.06, 104 ± 1.3, and 1027<br />

± 7.5 mg kg-1, respectively. This modified single vessel<br />

ashing-digestion technique (combustion, chemical oxidation,<br />

acid leaching and storing) minimizes contamination<br />

and significantly reduces the loss of ash. The results are<br />

repeatable, comparable to, and in some cases superior<br />

to those of other methods. The method is applicable to a<br />

wide range of crude oil compositions, is very accessible<br />

and robust, easy to use, and does not require costly equipment<br />

in preparing the samples for analysis by ICP-MS.<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 39


LAB CORNER<br />

LEAN Lab<br />

The constant need for improvements and<br />

business optimization leads to consideration<br />

of the possibility of applying the LEAN<br />

methodology.<br />

PHOTO: SHUTTERSTOCK<br />

Lucija Kurte<br />

lucija.kurte@ina.hr<br />

With the appearance of new<br />

challenges in the economic<br />

sector, the awareness of everincreasing<br />

competition and<br />

the need for constant improvements<br />

in all parts of business, as<br />

well as in the laboratory work is<br />

being recognized.<br />

The constant need for improvements and business<br />

optimization in today‘s business world certainly leads<br />

to consideration of the possibility of applying the LEAN<br />

methodology, which precisely advocates such an approach.<br />

LEAN methodology offers specific solutions in<br />

the organization of laboratory work and improves the<br />

efficiency of the system and process. By implementation<br />

of LEAN principles for identification of weak points in<br />

working process, and by resolving or removing them,<br />

establishing flow and pull, it enables speeding up of<br />

working process and make it more efficient. A LEAN<br />

organization understands customer value and focuses its<br />

key processes to continuously increase it. The ultimate<br />

goal of Lean methodology is to provide perfect value to<br />

the customer through a perfect value creation process<br />

that has zero waste. In Figure 1. eight types of waste according<br />

LEAN methodology are presented.<br />

40 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


LAB CORNER<br />

A LEAN organization<br />

understands customer<br />

value and focuses<br />

its key processes to<br />

continuously increase it.<br />

Figure 1. Eight types of waste according LEAN methodology<br />

The first it is necessary to determine value of process<br />

based on customer demands. After that observation and<br />

monitoring of entire value stream and process flow is<br />

required. After determination and recording the current<br />

„As Is” state of process it is needed to establish<br />

the Future state of the process by removing the Waste<br />

or bottlenecks of the process to create flow. Establishing<br />

Pull means that the any reaction in process must be<br />

started in proper time and it must be initiated by customer<br />

and its demands. When LEAN process is created<br />

it is only remained strive to perfection. Pursuit of perfection<br />

is result from continuous application of LEAN tools<br />

and concepts. And last but not least, it is to engage and<br />

develop employees which contribute in the observed<br />

process. Change doesn’t happen simply by designing<br />

better process so it is important to involve the employees<br />

who do the work and make it clear why they should care<br />

and contribute to improvements. In Figure 2. LEAN<br />

principles are presented.<br />

The ultimate goal of<br />

LEAN methodology<br />

is to provide perfect<br />

value to the customer<br />

through a perfect value<br />

creation process that<br />

has zero waste.<br />

Figure 2. Lean principles<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 41


TECHNOLOGY CORNER<br />

Using Intelligent Valve<br />

Controllers and Predictive<br />

Maintenance in Cutting<br />

Down the Plant’s<br />

Maintenance Costs<br />

Cost Savings by Valve Modernization<br />

Metso, Eco consult d.o.o.<br />

Control and on/off valves, as<br />

the key elements of every process,<br />

are among most important and<br />

delicate process equipment. Therefore,<br />

safe and stabile process operation<br />

is highly dependent on their<br />

performance. As such, they require<br />

significant maintenance attention<br />

and costs.<br />

One of the most efficient ways in<br />

saving production costs is to guarantee<br />

good control performance<br />

during the whole life cycle of a valve<br />

product. Valve modernization is a<br />

cost-effective way to enhance the<br />

performance, reliability and safety of<br />

an outdated control or on/off valve.<br />

The Metso control and on/off<br />

valve modernization service includes<br />

mounting of a new valve controller,<br />

standardizing of the actuator<br />

mounting phase and maintenance of<br />

the valve and the actuator. Depending<br />

on the application, a suitable<br />

smart valve controller is selected:<br />

Neles NDX for control valves, Neles<br />

SwitchGuard for on/off valves or<br />

Neles ValvGuard for safety valves.<br />

Switching to Predictive<br />

Maintenance<br />

After the valve modernization you<br />

are able to monitor your valve performance<br />

and use predictive maintenance<br />

tools, such as Neles FieldCare<br />

or other maintenance tools integrated<br />

in DCS-systems.<br />

Service Benefits<br />

Efficient way to save production<br />

costs<br />

• Improves the performance of your<br />

control and on/off valves<br />

• Improves the reliability – device<br />

failures can be predicted<br />

• Improves the maintenance efficiency<br />

- maintenance actions are<br />

planned and based on the actual<br />

condition of the field devices and<br />

fitting in your production schedule<br />

• Ensures the availability of the field<br />

devices<br />

Common benefits of the Neles<br />

SmartSolutions product family:<br />

42 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


TECHNOLOGY CORNER<br />

Analysis shows that maintenance costs cover<br />

almost half of the total cost of ownership of a<br />

valve product. This means that increasing maintenance<br />

efficiency brings significant savings over<br />

the life cycle of a valve.<br />

One of the most efficient<br />

ways in saving production<br />

costs is to guarantee good<br />

control performance<br />

during the whole life cycle<br />

of a valve product. Valve<br />

modernization is a costeffective<br />

way to enhance the<br />

performance, reliability and<br />

safety of an outdated control<br />

or on/off valve.<br />

• Maximizes the availability of<br />

valves<br />

• Provides open and fully integrated<br />

solution<br />

• Diagnostics information is available<br />

from device – no separate<br />

software needed<br />

• Valve performance is analyzed<br />

during the plant run-time<br />

• Enables predictive maintenance<br />

for automated valves<br />

PHOTO: METSO<br />

Service Features<br />

• Actuator mounting face is standardized;<br />

cover changed according<br />

to VDI/VDE-3845<br />

• Analog positioner is changed to<br />

Neles smart valve controller<br />

• Metso maintenance for the valve<br />

assembly<br />

• maintenance services are<br />

carried out following ISO<br />

9001 procedures<br />

• warranty for serviced product<br />

is the same as for a new<br />

product<br />

• original spare parts are used<br />

• testing and reporting after<br />

repair, according to the<br />

original procedures<br />

After the valve modernization you are able<br />

to monitor your valve performance and use<br />

predictive maintenance tools, such as Neles<br />

FieldCare or other maintenance tools integrated<br />

in DCS-systems.<br />

Nelex Smart Positioner<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 43


TECHNOLOGY CORNER<br />

Control Valves/Neles NDX<br />

• Enables raw material savings and<br />

improved production quality,<br />

thanks to superior control performance<br />

• Market leading accuracy and<br />

speed of response<br />

• Provides life cycle trends and traditional<br />

valve tests<br />

On-Off Valves/Neles Switch-<br />

Guard<br />

• Intelligent solenoid valve brings<br />

diagnostics to all on/off valves<br />

• Lower installation costs due to<br />

an integrated solution: solenoid<br />

valve, limits switches and speed<br />

control valve integrated<br />

• Less damaged field devices –<br />

minimized pressure impacts with<br />

smooth open/close profiles<br />

Safety Valves/Neles ValvGuard<br />

• Increased safety<br />

• Neles ValvGuard safety valve certified<br />

to SIL3<br />

• Testing of all safety elements<br />

(valve controller, actuator, valve)<br />

with real time alarm<br />

• Increased cost efficiency<br />

• Automatic partial stroke test lowers<br />

operating costs<br />

• Simple installation lowers capital<br />

costs (no need for solenoid valve)<br />

Valve Modernization is<br />

a Profitable Investment<br />

Several factors, such as the valve type<br />

and the nominal size together with<br />

the equipment condition affect on<br />

the valve modernization investment.<br />

The modernization projects, which<br />

Metso has carried out together with<br />

the customers how that the payback<br />

time for this type of investment is<br />

short. The investment payback time<br />

can be estimated quite accurately in<br />

advance.<br />

Our Customers say:<br />

“Better process performance”<br />

“Due to Neles FieldCare, the<br />

maintenance personnel can plan<br />

their work better instead of waiting<br />

for initiative from the production”<br />

“Instrumentation personnel find<br />

the problems before the production”<br />

“We have been able to avoid<br />

several problems, which would have<br />

stopped the process”<br />

“In certain processes, we have been<br />

able to increase the capacity due to<br />

better performing control valves”<br />

An example received from a<br />

Customer tells that after installing<br />

a smart Neles positioner, it was<br />

detected that the opening angle of<br />

a critical control valve was 5 – 10%<br />

of full opening, meaning that the<br />

accuracy of the current control valve<br />

in this application was not sufficient.<br />

When the control valve was resized<br />

to a smaller size, the savings according<br />

to the customer were 0,43 tons<br />

less chemical per day. This resulted<br />

to savings of 48 000 USD per year!<br />

Another example is from a global<br />

oil and gas company. As a direct<br />

result of using Neles ValvGuard the<br />

company has reduced its hazard rate<br />

from one failure every 1 500 hours<br />

to one failure every 13 000 hours.<br />

Without the aid of Neles ValvGuard,<br />

they would not have reached their<br />

safety goals. The savings will be<br />

£ 96 000 in operations costs per one<br />

safety valve over the life cycle of the<br />

plant by using Neles ValvGuard.<br />

On-off valves<br />

Safety valves<br />

Neles NDX<br />

44 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


egida<br />

ROFA is with you since 1952 and together with our users we follow trends in petrochemical industry.<br />

ROFA delivers, installs, trains their users, supplies the needed calibrational and measuring standards<br />

and services instruments and other equipment. From the wide spectra of instruments for quality control<br />

of petroleum products, we recommend the following:<br />

ROFA - Laboratory & Process<br />

Analyzers Mag.Matthias Fiedler<br />

Hauptstraße 145, Postfach 18<br />

A-3420 Kritzendorf, Austria<br />

Tel.: +43-2243-21 992<br />

Fax: +43-2243-21 992-9<br />

www.rofa.at<br />

office@rofa.at<br />

Herzog OptiDist<br />

ASTM D1078, ASTM D850, ASTM D86, ISO 3405<br />

• Optimization function for all types of fuel (0-4).<br />

• Built-in detectors for position of flask, evaporations<br />

• Built in calibration memory with 10 point calibration<br />

table and automatic probe ID detection; calibration<br />

history; optional calibration certificate.<br />

• Optical measuring system compatible with samples<br />

producing smoke in the receiver; range 0 to 103%<br />

charge volume.<br />

• Guaranteed successful ASTM D86 analysis with the first<br />

sample, including biofuels (B5, B10, E15 i E25).<br />

ROFA d.o.o.<br />

Jelice Jug 25, HR-10290 ZAPREŠIĆ<br />

+385-1-3357321 +385-1-3312560<br />

www.rofa.hr rofa@rofa.hr<br />

Herzog Optiflash<br />

ASTM D93 A,B,C, EN ISO 2719 A,B,C<br />

Easy, safe and accurate Flash Point Determination:<br />

• Built-in fire extinguisher<br />

• Detect “Flash” outside the cup<br />

• Safety monitoring system<br />

• ultra fast flash detection up to +400°C<br />

• built-in quality control (QC) functions<br />

• temperature sensor with calibration memory<br />

ISL PMD 110<br />

Instrument for fast and reliable micro-distillation<br />

analysis of liquid samples, for determination of<br />

distillation characteristics of FAME products under<br />

atmospheric pressure. PMD 110 is compliant with<br />

ASTM D 7345-07, and in perfect correlation to<br />

ASTM D 86, ASTM D1160, ISO 3405 and IP 123<br />

with high repeatability in less than 10 minutes per sample.<br />

Temperature range is from 0° to 400°C.<br />

Sensitivity ± 0,1°C.<br />

Test time


CONFERENCE ANNOUNCEMENT<br />

The European Base Oils & <strong>Lubricants</strong><br />

Interactive Summit 2018<br />

Celebrating 10 Years of Bringing Together Key Players<br />

from the European Base Oils & <strong>Lubricants</strong> Industry<br />

28th-29th November 2018, FLORENCE, ITALY<br />

Why You Can’t Miss EBOL10?<br />

We have learned a great deal from the industry over<br />

the last 10 years about the direction our event needs to<br />

take in order to provide you with an even more valuable<br />

insights and networking opportunities.<br />

The 10th Anniversary Summit will feature:<br />

• 200+ attendees and 15+ exhibitors<br />

• Exclusive Pre-Seminar Site Visit - ENI Refinery -<br />

Livorno (Afternoon 27/11)<br />

• Pre-Event Networking Drinks Reception sponsored<br />

by Lubrizol (Evening 27/11)<br />

• Exclusive Site Visit - ENI Refinery - Livorno - Italy<br />

• Parallel Streams dedicated to Industrial, Automotive<br />

and Bio-Based <strong>Lubricants</strong> allowing delegates to “lean<br />

in” and have in-depth discussions with like-minded<br />

peers.<br />

• Structured networking activities: Meet & Greet,<br />

Blackout Bingo, Speed Networking, Carpet Bowls,<br />

Drinks Reception, Gala Dinner, Social Lotto and Business<br />

Card Contest.<br />

• Interactive format with on-stage interviews, panel<br />

discussions, in-conversation and lunch round tables.<br />

• The Lubrizol OEM Seminar - sponsored by Lubrizol:<br />

OEM Challenges 2030 and Beyond - join Lubrizol for<br />

this much-awaited Original Equipment Manufacturers<br />

(OEM) seminar, where key OEM from both the<br />

commercial vehicle and passenger car business areas<br />

will provide strategic insights into how to overcome<br />

current industry challenges.<br />

The summit will ensure that delegates receive content<br />

in a way that is engaging and interactive, that also allows<br />

for everyone to be part of the wider conversation.<br />

PHOTS: ACTIVE COMMUNICATIONS INTERNATIONAL, INC (ACI)<br />

46 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


Exclusive Site Visit at ENI Refinery (Livorno)<br />

- Limited Spaces Available!<br />

ENI’s Livorno refinery has invited us to have a tour of<br />

their Refinery plant. This tour is exclusive to our delegates<br />

attending the event. There is no extra charge to<br />

attend the site visit, spaces are limited.<br />

Reserve your site visit place at time of registration to<br />

avoid disappointment.<br />

With so many exciting challenges ahead, why not join<br />

Lubrizol for this much-awaited Original Equipment<br />

Manufacturers (OEMs) pre-event seminar, where key<br />

OEMs from both the commercial vehicle and passenger<br />

car business areas will provide their insights into these<br />

areas, and provide strategies that are in view to address<br />

them.<br />

The Lubrizol OEMs Seminar - OEMs Challenges<br />

2030 & Beyond<br />

As many of us are aware, the transportation industry is at<br />

an important crossroads: globalization, electrification,<br />

technology development, ongoing regulatory change<br />

and growth in emerging markets are set to change the<br />

face of the industry in the next decade.<br />

Companies across the complete vehicle value chain<br />

need to assess how well they are prepared to respond to<br />

the evolving industry trends.<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 47


EVENTS CALENDAR<br />

2018 June 5 - 6, 2018 IRPC EUROPE, International Refining & Petrochemical Conference<br />

Milan, Italy<br />

www.hpirpc.com<br />

June 5–6 LUBMAT 2018<br />

San Sebastian, Spain<br />

www.lubmat.org<br />

June 11 - 12, 2018<br />

June 19-20<br />

September 17 - 19, 2018<br />

September 27 - 28, 2018<br />

ICOPGE 2018: 20th International Conference on Oil, Gas & Petrochemical<br />

Engineering<br />

Copenhagen, Denmark<br />

https://www.waset.org/conference/2018/06/copenhagen/ICOGPE<br />

5th ICIS & ELGI Industrial <strong>Lubricants</strong> Conference<br />

Amsterdam Marriott Hotel, The Netherlands<br />

www.icisevents.com/ehome/worldlubricants<br />

Gastech Exhibition & Conference<br />

Barcelona, Spain<br />

www.gastechevent.com<br />

World Congress on Oil, Gas & Petroleum Refinery<br />

Abu Dhabi, UAE<br />

https://petroleumrefinery.conferenceseries.com<br />

October 17 - 19, 2018 The 51st GOMA Symposium - FUELS 2018<br />

Opatija, Croatia<br />

www.fuels.goma.hr<br />

October 24–26 UEIL Annual Congress 2018<br />

Budapest, Hungary<br />

www.ueil.org/events/2018-ueil-annual-congress/<br />

November 12 - 15, 2018<br />

November 27 - 30, 2018<br />

November 28-29<br />

ADIPEC, Abu Dhabi International Petroleum Exhibition & Conference<br />

Abu Dhabi, UAE<br />

www.adipec.com<br />

ERTC, European Refining Technology Conference<br />

Cannes, France<br />

www.ertc.wraconferences.com<br />

The 2018 European Base Oils & <strong>Lubricants</strong> Interactive Summit<br />

Florence, Italy<br />

www.wplgroup.com/aci/event/base-oils-lubricants-summit<br />

December 03 - 04, 2018 World Oil & Gas Week 2018<br />

London, UK<br />

oilandgascouncil.com/event-events/world-energy-capital-assembly/<br />

48 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018


egida<br />

<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 49


LET<br />

egida<br />

US TAKE CARE<br />

OF EVERYTHING<br />

50 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018

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