Fuels & Lubricants Magazine
Issue No. 2, June 2018
Issue No. 2, June 2018
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2018<br />
<strong>Fuels</strong><br />
&<strong>Lubricants</strong><br />
JOURNAL FOR TRIBOLOGY, LUBRICATION, APPLICATION OF LIQUID AND GASEOUS FUELS<br />
AND COMBUSTION ENGINEERING<br />
June 2018 ISSN 2584-4512<br />
Issue No. 2
egida<br />
SUCCESS<br />
TOGETHER<br />
SUCCESS<br />
TOGETHER<br />
2 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
EDITOR’S LETTER<br />
Dear readers,<br />
We broke the ice with the first issue of the new <strong>Fuels</strong> & <strong>Lubricants</strong> magazine. The<br />
new concept was presented during the Symposium <strong>Lubricants</strong> 2017 and I am happy<br />
to say that it was extremely well-received, with a lot of encouragement from you, the<br />
readers, professionals and long-time supporters. Positive feedback motivated us to<br />
further develop the new concept and the result is this Issue No. 2.<br />
I have to look back on <strong>Lubricants</strong> 2017 Symposium, which, for the first time, was not<br />
held on our beautiful coast but in Zagreb, in elegant Esplanade Hotel. With 19 speakers<br />
and 127 participants, leading professionals in lubricants industry, it was a busy and<br />
lively gathering of professionals. Once again, it proved that nowadays, symposiums<br />
and conferences are not only places for discussing new developments in the related<br />
field, but are, most of all, places for meeting people, networking and establishing new<br />
contacts, some of them leading to new, successful cooperation.<br />
Symposium <strong>Fuels</strong> 2018 is ahead of us in October this year and after many years, we<br />
are once again back in Opatija. This time we will welcome downstream executives and<br />
professionals, technology solution providers, regulators and government representatives,<br />
academia representatives and researchers. You can expect keynote speeches<br />
and presentations by the leading professionals in the industry, an exhibition of the<br />
leading technology equipment and solution providers, networking events and a lot<br />
more. Some of the topics to be covered are: new developments and solutions in process<br />
technologies and design, future outlook on quality, supply and fuel market demand,<br />
solutions in energy efficiency improvement, production flexibility, bottom of the barrel<br />
solutions, environment preservation solutions and climate changes and trends in<br />
the education of engineering and operational staff.<br />
We hope you will enjoy reading this new issue and we encourage you to browse, explore<br />
and find interesting and informative articles you might find valuable as professional<br />
reading.<br />
Sanda Telen<br />
Editor in Chief<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 1
CONTENTS<br />
4<br />
Advanced Defoamer<br />
Technology for<br />
Controlling Foam<br />
in Metalworking<br />
Fluids<br />
Ernest C. Galgoci<br />
8<br />
Interview<br />
Hydroprocessing Route<br />
to High Quality Lubricant<br />
Base Oil Manufacture with<br />
ISODEWAXING ®<br />
Technology<br />
12<br />
Goma Symposium<br />
Report<br />
The 50th GOMA<br />
<strong>Lubricants</strong> and Base Oils<br />
Symposium – 2017<br />
20<br />
Conference Report<br />
ERTC 2017 European<br />
Refining Technology<br />
Conference<br />
23<br />
The Validation Of<br />
Test Method ASTM<br />
D7668 (EN 16715) for<br />
the Determination<br />
of Derived Cetane<br />
Number (DCN)<br />
Manja Moder<br />
Vid Čopi<br />
30<br />
Green Corner<br />
From Biomass to Motor<br />
<strong>Fuels</strong> – Challenges and Perspectives<br />
35<br />
<strong>Fuels</strong> Corner<br />
ExxonMobil: Fuel Efficiency<br />
Will Offset Light-Duty<br />
Demand Growth More than<br />
Fuel Mix Changes<br />
38<br />
Catalysis Corner<br />
Catalysis Science and<br />
Technology<br />
40<br />
Lab Corner<br />
LEAN Lab<br />
42<br />
Technology Corner<br />
Using Intelligent Valve<br />
Controllers and Predictive<br />
Maintenance in Cutting<br />
Down the Plant’s<br />
Maintenance Costs<br />
46<br />
Conference<br />
Announcement<br />
The European Base Oils<br />
& <strong>Lubricants</strong> Interactive<br />
Summit 2018<br />
<strong>Fuels</strong> and <strong>Lubricants</strong><br />
June 2018<br />
Issue No. 2<br />
<strong>Fuels</strong> and <strong>Lubricants</strong>: Journal for<br />
Tribology, Lubrication, Application<br />
of Liquid and Gaseous <strong>Fuels</strong> and<br />
Combustion Engineering<br />
Founder and Publisher:<br />
GOMA - Croatian Society for <strong>Fuels</strong><br />
and <strong>Lubricants</strong><br />
Berislavićeva 6<br />
HR-10000 Zagreb<br />
Email: goma@goma.hr<br />
Tel: +385 1 4873 549<br />
Fax: +385 1 4872 503<br />
Editorial Team:<br />
Sanda Telen, Editor in chief<br />
Ivana Lukec<br />
Bruno Novina<br />
Graphic Design:<br />
Kristina Babić<br />
Printer:<br />
Kerschoffset<br />
Abstracting & Indexing Services:<br />
EBSCO Host © , ProQuest: Technology<br />
Research Database, Engineering<br />
Research Database, Materials Research<br />
Database, Ab stracts in New Technology<br />
& Engineering, Mechanical &<br />
Transportation Engineering Abstracts...<br />
All enquiries and requests for advertising<br />
should be addressed to:<br />
Bruno Novina<br />
Email: bruno@goma.hr<br />
Phone: +385 98 404 786<br />
Annual subscription: 25 € (185 kn)<br />
ISSN 2584-4512<br />
UDK 621 + 66 (05)<br />
2 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
egida<br />
Specialty oils for maximum emulsion<br />
stability and high solvency<br />
The superiority of metalworking fluids made with Nynas base oils is just one<br />
example of how a daily chore can turn into a regular delight with the right<br />
naphthenic solution. The same goes for greases and lubricants, where Nynas<br />
base oils offer high solvency and excellent low temperature properties.<br />
www.nynas.com/base-oils
Advanced Defoamer Technology<br />
for Controlling Foam<br />
in Metalworking Fluids<br />
Ernest C. Galgoci<br />
Münzing North America LP<br />
Introduction<br />
Foam is undesired for many<br />
industrial applications, since it can<br />
detract from the effectiveness of the<br />
associated processes. For aqueous<br />
metalworking fluids (MWF), foam<br />
minimization is required to maintain<br />
effective lubrication and heat<br />
removal and to prevent pump cavitation<br />
and overflow of sumps. Because<br />
of this, a defoamer(s) is a critical<br />
component of a fluid’s formulation.<br />
Although the criteria for choosing a<br />
defoamer will vary for a given MWF,<br />
the defoamer must generally: exhibit<br />
strong initial and persistent defoaming;<br />
be compatible (no significant<br />
separation) in the MWF concentrate;<br />
maintain defoaming despite<br />
filtration of the MWF; and not cause<br />
defects on parts that are subsequently<br />
painted.<br />
Causes and Breaking of Foam<br />
Foam can form as entrained gas<br />
bubbles in a liquid reach the surface<br />
and are stabilized by surface<br />
active agents such as surfactants,<br />
which inhibit drainage of the liquid<br />
surrounding the bubbles. The use<br />
environment of metalworking fluids<br />
is conducive to forcing large volumes<br />
of air into the fluid, and the necessary<br />
surfactants that are formulated<br />
in the MWF can stabilize that air as<br />
foam. Although formulation strategies<br />
can help reduce foam, a defoamer<br />
is inevitably needed. Defoamers<br />
exist as droplets in the foaming fluid<br />
and break foam by disrupting the<br />
surfactant stabilization by entering,<br />
spreading, and bridging of the<br />
defoamer droplets on the surfaces<br />
of the bubbles as shown in Figure<br />
1[1]. Polysiloxane-based defoamers<br />
are the most effective, since they<br />
meet the thermodynamic requirement<br />
of having a very low surface<br />
tension. Another factor that affects<br />
the performance of a defoamer is<br />
the droplet-size distribution. If the<br />
droplets are too small, there is insufficient<br />
mass to effectively spread and<br />
bridge, while droplets that are too<br />
large will negatively affect the compatibility<br />
and the kinetics (due to a<br />
lower number of particles) of foam<br />
breaking.<br />
Figure 1. Process of Foam Rupture by a Defoamer<br />
4 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
FOAM BAN ® 3-Dimensional<br />
(3D) Siloxane Defoamer<br />
Technology<br />
Defoamers based on FOAM BAN<br />
3D siloxane technology have a<br />
decades-long track record as the<br />
state-of-the-art products for metalworking<br />
fluids. Unlike silicones<br />
(e.g., PDMS = polydimethylsiloxane),<br />
which are linear polymers, the<br />
3D technology is based on siloxane<br />
polymers that are linked together<br />
(crosslinked) to form a 3-dimensional<br />
structure as illustrated in Figure 2.<br />
The 3D structure and an optimized<br />
formulation impart stability to the<br />
defoamer droplet-size distribution,<br />
and this leads to excellent compatibility<br />
in metalworking fluid concentrates<br />
and superior initial and persistent<br />
foam control [2]. For example,<br />
Table 1 shows the enhanced stability<br />
of the FOAM BAN 3D siloxane<br />
technology (2 HP products listed) in<br />
a semi-synthetic MWF concentrate<br />
relative to 2 other products used in<br />
the industry. Figure 3 illustrates the<br />
excellent initial and superior persistent<br />
defoaming of the HP products,<br />
as they maintain relatively low foam<br />
levels over the course of the test. In<br />
addition, after the pump was turned<br />
off after 240 minutes, the foam broke<br />
in less than 20 seconds for the HP<br />
products, while some foam remained<br />
even after 5 minutes for defoamers<br />
A and B.<br />
(a)<br />
(b)<br />
Figure 2. Schematic of (a) crosslinked and (b)<br />
linear molecular structures<br />
Table 1. Compatibility ratings (1 = no issues; 5 = worst); * OMS = organo-modified siloxane<br />
Defoamer Use Level, %<br />
Rating<br />
(14 Days at 25 °C)<br />
HP753N, HP757 0.15 1.2<br />
A (siloxane emulsion) 0.50 4.7<br />
B (OMS*) 0.50 3.2<br />
Figure 3. Recirculation test results. Pump turned off at 240 minutes.<br />
Filterability of 3D Technology<br />
To remove undesired metallic and<br />
other debris, filtration is important<br />
during use of a MWF. However,<br />
filtration can negatively affect the<br />
defoaming performance of the fluid.<br />
To better understand the potential<br />
impacts, different defoamer types<br />
were studied for performance in a<br />
semi-synthetic MWF during recirculation<br />
foam testing with a 10 µm<br />
filter comprising various materials<br />
[3]. The performance was assessed<br />
by integrating the total volume (liquid<br />
plus foam) of the recirculation<br />
over the course of 2 hours; the value<br />
reported is termed the integrated<br />
foam volume (IFV), for which a<br />
lower value is better and, in this case,<br />
the maximum value is 84 L•min. The<br />
results (Figure 4) show that polar<br />
filter materials (nylon = N; poly-<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 5
carbonate = PC; hydrophilic PC =<br />
HPC) had a relatively small effect on<br />
defoaming performance compared<br />
to the non-polar polypropylene<br />
(P). However, the 3D-based defoamer<br />
(HP753N; 0.2% in the MWF<br />
concentrate) maintained superior<br />
persistence even with the polypropylene<br />
(P) filter, while the 2 OMS<br />
products (0.4%) showed increased<br />
foam. Other filtration studies that we<br />
have performed have shown similar<br />
trends.<br />
Washability and Paintability<br />
of 3D Siloxane Technology<br />
Silicone-based defoamers can<br />
cause defects such as craters in<br />
painting operations due to silicone<br />
residue adsorbed on the substrate<br />
surface. Silicone oil droplets can<br />
readily spread on metal surfaces.<br />
This spread layer, which has a low<br />
surface energy, can be particularly<br />
difficult to clean, and even a monolayer<br />
left on the surface can cause<br />
retraction of the applied paint. On<br />
the other hand, defoamers based<br />
on the 3D siloxane technology have<br />
good washability due to optimized<br />
formulation parameters and the 3D<br />
siloxane’s crosslinked nature, which<br />
impedes spreading on the metal<br />
substrate surface. To test this, we<br />
immersed cleaned steel panels in a<br />
semi-synthetic MWF dilution containing<br />
various defoamers, and then<br />
washed with tap water and dried (in<br />
an oven at 50 °C) the panels. Then, a<br />
water-based white primer paint was<br />
applied using a #10 Myer rod. As<br />
shown in Figure 5, the coatings on<br />
the panels that were immersed in the<br />
MWF containing the 3D siloxane<br />
defoamer technology did not show<br />
any defects, while a panel with a silicone<br />
emulsion in the MWF showed<br />
many defects. This observation is<br />
consistent with the many years of<br />
field experience that have demonstrated<br />
the excellent washability<br />
and paintability of the 3D siloxane<br />
technology.<br />
Figure 4. Effects of Filtration Media on Defoamer Performance<br />
FOAM BAN HP753N<br />
Figure 5.<br />
FOAM BAN HP757<br />
10% Silicone Emulsion<br />
Summary and Conclusions<br />
The most effective defoamer technologies<br />
are based on polysiloxane<br />
chemistries, because of their inherently<br />
low surface tensions that are<br />
required by the thermodynamics<br />
of defoaming processes. For MWF,<br />
the 3D siloxane technology provides<br />
a superior level of initial and<br />
persistent defoaming compared to<br />
alternative technologies. In addition,<br />
3D siloxane-based defoamers have<br />
excellent concentrate compatibility,<br />
filterability, and washability/paintability<br />
characteristics.<br />
6 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
References<br />
[1] Garrett, P. R., “The Mode of<br />
Action of Antifoams,” Defoaming:<br />
Theory and Industrial Applications,<br />
Surfactant Science Series Volume 45,<br />
Garrett, P. R. (Ed.), Marcel Dekker,<br />
Inc., New York (1993), 1-117.<br />
[2] Galgoci, E. C. and Brüning, W.,<br />
“Antifoams for Aqueous and Non-<br />
Aqueous Industrial Fluids and <strong>Lubricants</strong>,”<br />
Tribologie + Schmierungstechnik,<br />
61, 47-54 (2014).<br />
[3] Galgoci, E. C., Pace, R., Sullivan,<br />
J. and Mykietyn, J. D., “Filtration<br />
and Defoamer Performance<br />
in Aqueous Metalworking Fluids,”<br />
Proceedings of the 21 st International<br />
Colloquium Tribology, Industrial<br />
and Automotive Lubrication, Stuttgart/Ostfildern,<br />
Germany, 9-11<br />
January 2018.<br />
Think beyond the foam<br />
At Munzing, we’re more<br />
than defoamer experts.<br />
We help our customers<br />
craft the perfect defoamer<br />
for their individual industrial<br />
needs, including metalworking<br />
fluids, industrial cleaners,<br />
antifreeze coolants and<br />
industrial lubricants.<br />
In addition to our<br />
FOAM BAN ® technology,<br />
we offer innovative<br />
solutions in wetting<br />
agents, dispersants,<br />
rheology modifiers and<br />
waxes. Munzing delivers<br />
exceptional technical<br />
expertise for your foam control<br />
and additive solutions.<br />
www.munzing.com I info@munzing.us<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 7
INTERVIEW<br />
Hydroprocessing Route to High<br />
Quality Lubricant Base Oil<br />
Manufacture with ISODEWAXING ®<br />
Technology<br />
An Interview with the Technology Expert<br />
from Chevron Lummus Global Llc<br />
Chevron Lummus Global (CLG) is<br />
a joint venture between Chevron<br />
and CB&I and offers complete engineering<br />
services from conceptual<br />
studies to full engineering design<br />
packages. CLG is specially known<br />
by its line of hydroprocessing technologies<br />
covering a full boiling<br />
range spectrum and catalyst systems<br />
for Hydroprocessing Plants,<br />
Distillate Hydrotreating, Gas Oil<br />
Hydrotreating, Hydrocracking,<br />
Lube Dewaxing, Lube Hydrofinishing<br />
and Residuum Upgrading.<br />
GOMA has talked about CLG’s<br />
Lube Isodewaxing Technology with<br />
Mr. Fadi Mhaini, their technology<br />
expert. Mr. Mhaini has also informed<br />
us about CLG project activities<br />
and technological updates.<br />
GOMA has talked about CLG’s Lube Isodewaxing Technology<br />
with Mr. Fadi Mhaini, their technology expert. Mr. Mhaini has<br />
also informed us about CLG project activities and technological<br />
updates.<br />
Mr. Mhaini, can you please give a short introduction about<br />
Chevron Lummus Global and the partnership of Chevron &<br />
CB&I?<br />
Yes, gladly! Chevron Lummus Global LLC (CLG) is a 50/50 Joint<br />
Venture between Chevron and CB&I. Chevron has a long history<br />
in high-pressure hydroprocessing operations and licensing and<br />
on the other hand, CB&I Technology is one of the world’s leading<br />
licensors in refining and petrochemicals. Both companies enjoy<br />
global presence and our research and development experts are<br />
continuously seeking advancements in technology and catalysts<br />
that will improve operating economics for our next projects.<br />
What are at the moment most important business and project<br />
activities of Chevron Lummus Global?<br />
Currently, we are very busy in South East Europe and there are a<br />
few important projects at different design and construction stages.<br />
Key projects include the revamp of Hydrocracker unit at INA<br />
– Rijeka, Residue upgrade project at Pancevo refinery in Serbia<br />
expected to start up in 3Q19 and Revamp of DCU unit at Lukoil<br />
Petrotel in Romania.<br />
How do you see EPC market at the moment and its potential<br />
for growth, both in Europe and on the global level? When talking<br />
about future of fuels and lubricants, industry investment<br />
plans and trends, we are witnesses of very interesting times…<br />
8 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
PHOTOS: CHEVRON LUMMUS GLOBAL<br />
ISODEWAXING technology was commercialized at<br />
Chevron’s Richmond Lube Oil Plant (RLOP) in 1993. It<br />
was a huge improvement over other catalytic dewaxing<br />
processes because it delivered unprecedented high yield<br />
and base oils with superior lubricating properties.<br />
Chevron has made<br />
significant, long-term<br />
commitments to the<br />
production of high<br />
quality petroleum<br />
products. This is<br />
especially true for<br />
lubricant base oils,<br />
where Chevron is a<br />
world leader in the<br />
production of<br />
premium base oils<br />
tmade exclusively by<br />
an all-hydroprocessing<br />
process technology<br />
route.<br />
How do you see this trends?<br />
We do see indeed a healthy projects number increase in EU and<br />
globally. Mainly in Middle East, Russia, India and China. There is<br />
a clear trend for more petrochemicals production. Also, projects<br />
such as conversion of Crude to Chemicals are developing vastly.<br />
On the other hand, residue upgrading projects become an attractive<br />
investment plan for many refineries as well. One of the key<br />
elements in refining is to eliminate production of high sulphur fuel<br />
oil (HSFO) and increase refinery margins by increasing middle<br />
distillates production.<br />
Let’s focus now a bit more on Chevron Lummus Global technologies…When<br />
Chevon’s (CLG) history with Base Oil Technologies<br />
has started?<br />
Chevron history with base Oil technologies started since 1907. In<br />
1984 Introduced first<br />
all-hydroprocessing lube plant. Chevron has made significant,<br />
long-term commitments to the production of high quality petroleum<br />
products. This is especially true for lubricant base oils, where<br />
Chevron is a world leader in the production of premium base oils<br />
made exclusively by an all-hydroprocessing process technology<br />
route. Since 1993, when The ISODEWAXING ® process was<br />
invented, Chevron has today become the world leading technology<br />
licensor with more that 54% of market won in the last 15 years.<br />
Isodewaxing process scheme<br />
Impressive, indeed. How do you see the world trend on base oil<br />
production?<br />
Base oils price margins over fuels have remained healthy despite of<br />
crude price. Basically, The International Maritime Organization’s<br />
(IMO) regulations on high sulphur fuel oil (HSFO) and closure of<br />
many Group I units have increased the demand for heavy lube base<br />
oil including Group II Bright Stock.<br />
What is CLG’s key advantage?<br />
CLG is a technology licensor with huge operating experience.<br />
Chevron operates 7 refineries including Base Oil production plant<br />
in USA and other joint venture plants globally. Operational experience<br />
is incorporated into the new units design which increases<br />
unit safety, availability and ease of operation.<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 9
INTERVIEW<br />
Chevron & ART<br />
Catalysts are conti<br />
nuously improving<br />
hydroprocessing<br />
catalysts and recently<br />
have commercialized<br />
the 5th generation of<br />
ISODEWAXING ®<br />
catalyst which is more<br />
active and nitrogen<br />
tolerant. ICR 514<br />
catalyst provides<br />
higher HDN and HDS<br />
activities.<br />
Does Chevron still has R&D capabilities?<br />
Yes, absolutely! Chevron has a full range of pilot testing facilities<br />
at Richmond refinery in CA, USA. Chevron & ART Catalysts are<br />
continuously improving hydroprocessing catalysts and recently<br />
have commercialized the 5 th generation of ISODEWAXING ® catalyst<br />
which is more active and nitrogen tolerant. ICR 514 catalyst<br />
provides higher HDN and HDS activities.<br />
Thank you for this conversation Mr. Mhaini. Do you have any<br />
last note for our readers?<br />
Thank you, Ivana. I am glad for the opportunity to share with<br />
the readers of <strong>Fuels</strong> and <strong>Lubricants</strong> <strong>Magazine</strong> CLG updates and<br />
confirm how Chevron Lummus Global has a complete technology<br />
portfolio to upgrade entire range of crude oil to fuels or to<br />
chemicals in the most cost-effective manner including innovative<br />
schemes which can diversify product slates and maximize refineries<br />
profitability.<br />
About Fadi<br />
Mr. Fadi Mhaini is Senior Technology<br />
Manager for Chevron Lummus<br />
Global (CLG). He holds a M. Sc.<br />
degree in Process Engineering from<br />
the CVUT in Prague, Czech Republic.<br />
Fadi joined CLG in 2012, and has<br />
since worked in the designing and<br />
start-up of hydroprocessing technologies.<br />
Starting his career in 1995, he<br />
joined ABB Lummus Global, where<br />
he held several positions as Principal<br />
Process Engineer and Commissioning-Start<br />
up Manager for Refinery<br />
and Petrochemical projects.<br />
10 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
GOMA SYMPOSIUM REPORT<br />
The 50th GOMA <strong>Lubricants</strong> and Base Oils<br />
Symposium was successfully concluded on 21st<br />
October 2017, attracting 127 delegates from 24<br />
countries representing 86 organisations.<br />
The 50th GOMA<br />
<strong>Lubricants</strong> and Base Oils<br />
Symposium – 2017<br />
The Golden Jubilee of GOMA Symposia<br />
Bruno Novina<br />
12 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
GOMA SYMPOSIUM REPORT<br />
Working Atmosphere<br />
PHOTOS: GOMA<br />
The Symposium was organized by<br />
GOMA, the Croatian Society for<br />
<strong>Fuels</strong> and <strong>Lubricants</strong> in partnership<br />
with ELGI, European Lubricating<br />
Grease Institute from Amsterdam.<br />
This event on the occasion of Golden<br />
Jubilee was held in Esplanade Hotel,<br />
the Zagreb’s most iconic and most<br />
prestigious historic hotel. This hotel<br />
was built in 1925 in art deco style to<br />
provide accommodation for passengers<br />
of the famous Orient Express<br />
train, which travelled between Paris<br />
and Istanbul and still today offers<br />
their guests an unforgettable experience.<br />
In accordance with outstanding<br />
grades of the symposium questionnaire,<br />
the organiser can be proud<br />
of the excellent organisation of this<br />
demanding three-day international<br />
meeting in the heart of Zagreb. The<br />
success of this event greatly relies<br />
on the enthusiastic, passionate and<br />
hard devoted work of the organisers<br />
but also on generous donations<br />
by the sponsors and exhibitors.<br />
Without their support, it would not<br />
be possible to create a stimulating<br />
environment for the participants.<br />
The main intention of the organiser<br />
was to provide all participants with<br />
an exceptional place for discussion,<br />
discovering the latest industry developments<br />
and building professional<br />
networks for an affordable price.<br />
This event has received special<br />
media attention thanks to the globally<br />
renowned professional magazines<br />
such as Lubes’n’Greases, Lube<br />
magazine, F+L Asia and other media<br />
partners like ACI and BLS Media,<br />
both from London.<br />
The symposium was welcomed by<br />
Bruno Novina, President of GOMA,<br />
Prof. Dr. Vjera Krstelj, President of<br />
HIS - Croatian Engineering Association<br />
and Andreas Dodos, ELGI<br />
Director. On behalf of the Golden<br />
Sponsor, the participants were also<br />
welcomed by Davor Mayer, member<br />
of INA Management Board.<br />
After welcomed remarks at the<br />
opening ceremony, the symposium<br />
began with three plenary lectures.<br />
The first lecture entitled “Quo Vadis<br />
Engine and Gear Oils for Complete<br />
Electromobility?” was presented by<br />
Prof. Dr.Ing. Wilfried J. Bartz from<br />
Technische Akademie Esslingen. He<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 13
GOMA SYMPOSIUM REPORT<br />
At the very end of the<br />
electrically driven<br />
vehicle development,<br />
no internal<br />
combustion engines<br />
and main gears are<br />
necessary. So, no<br />
engine nor gear oils<br />
will be necessary.<br />
gave a great overview of development<br />
on the electrically driven car<br />
and explained that using electrical<br />
power to move cars is already wellknown<br />
and used. At the very end of<br />
the electrically driven vehicle development,<br />
no internal combustion<br />
engines and main gears are necessary.<br />
So, no engine nor gear oils will<br />
be necessary.<br />
Professor Bartz is GOMA’s honourable<br />
member and he gave his<br />
first presentation at the 8th GOMA<br />
Symposium on pitting fatigue at<br />
rolling and sliding contacts. It was in<br />
1974 in Opatija. Interestingly, at the<br />
same Symposium, Professor Peter<br />
Jost reported about his famous “The<br />
Jost Report” or how friction, lubrication<br />
and wear directly and indirectly<br />
affected British economy. In that<br />
report, the word tribology was used<br />
for the first time. The main topic of<br />
that Symposium was “Tribology and<br />
lubricants application”.<br />
The next speaker was Dr. Peter<br />
Tjan, President of ATIEL who delivered<br />
a lecture about “Developments<br />
and major trends affecting the lubricants<br />
industry”. Dr. Tjan explained<br />
the role of ATIEL and warned that<br />
the quality of products claiming<br />
compliance will be checked regularly<br />
through the SAIL’s product survey<br />
programme. He was followed by Andreas<br />
Dodos, Chairman of European<br />
REACH Grease Thickener Consortium,<br />
with particularly interesting<br />
and well-accepted presentation<br />
entitled “REACH 2018: Roadmap<br />
for lubricating grease manufacturers”.<br />
Andreas Dodos reminded that<br />
14 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
Mingling During the Breaks<br />
Dr. Tjan explained<br />
the role of ATIEL<br />
and warned that the<br />
quality of products<br />
claiming compliance<br />
will be checked<br />
regularly through the<br />
SAIL’s product survey<br />
programme.<br />
grease manufacturers will no longer<br />
be able to sell without REACH registered<br />
grease thickener.<br />
All of these plenary lectures gave<br />
audience excellent insight into different<br />
factors affecting the lubricants<br />
industry and great introduction to<br />
Symposium.<br />
The remaining lectures have been<br />
structured into seven thematic<br />
sessions: (i) Highlights on the latest<br />
development of automotive fluids,<br />
(ii) Measuring and laboratory analysis,<br />
(iii) Base oils - moving to a higher<br />
performance lubricants, (iv) Industrial<br />
lubricants: trends and challenges,<br />
(v) Experimental investigation as<br />
basis for tribological solutions, (vi)<br />
Quality and Brand protection and<br />
(vii) Recent trends in formulation of<br />
MWFs.<br />
The first session has provided<br />
three lectures. Dr. Robert Kolb from<br />
Evonik started with the lecture on<br />
Engine Oil Pumpability in a Modern<br />
Engine and Jaghar Sidhu from Lubrizol<br />
spoke about Driving Efficiency<br />
in Commercial Vehicle Engine<br />
<strong>Lubricants</strong>, while Matthieu Vaslin<br />
from Chevron Oronite explained<br />
Why PCMO is no longer the best<br />
choice for 4-Stroke Motorcycles.<br />
The last presentation on day one<br />
was “SVM Stabinger Viscometer<br />
Technology: The Benefits for<br />
<strong>Lubricants</strong>” prepared by Dr. Jelena<br />
Fischer from Anton Paar. In the<br />
session that followed, the authors<br />
had the opportunity to present their<br />
works by posters.<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 15
GOMA SYMPOSIUM REPORT<br />
The first working day was concluded<br />
with the promotion of the<br />
new GOMA professional magazine<br />
“<strong>Fuels</strong> & <strong>Lubricants</strong>”. Dr. Sanda<br />
Telen and Dr. Ivana Lukec, both<br />
from GOMA’s editorial board,<br />
explained, that after almost 54 years<br />
of publication, this new and refurbished<br />
edition of <strong>Fuels</strong> & <strong>Lubricants</strong><br />
will be published in English only in<br />
order to attract more readers and<br />
draw attention in general. This festive<br />
promotion was followed by the<br />
Welcome drink at the Oleander Terrace<br />
of the Esplanade Hotel Zagreb<br />
where attendees had excellent opportunity<br />
to strengthen their professional<br />
network and enjoy wonderful<br />
music performed by great vocalist<br />
Ivana Duvnjak and piano player Igor<br />
Tatarević.<br />
The second working day began<br />
with an excellent lecture given by<br />
Prof. Thomas Norby from Nynas<br />
who made a comparison of key fluid<br />
properties of Naphthenic-Paraffinic<br />
blends versus Group I and Group<br />
II base oils and pointed out that<br />
naphthenic blends could be also one<br />
convenient base oils supply solution,<br />
optimal for industrial lubricants.<br />
Dr. David Schäffel from Clariant<br />
followed with a remarkable presentation<br />
on Polyalkylene Glycols, as a<br />
modern base fluid with exceptional<br />
performance.<br />
After the break, Henrik Heinemann<br />
from BASF started with a<br />
session on Industrial lubricants and<br />
presented his paper on Compressor<br />
lubricants based on Polyglycol.<br />
New trends and additive solutions<br />
in turbine oils were presented by Dr.<br />
Thomas Rühle, also from BASF.<br />
Thematic session Experimental<br />
investigation as a basis for tribological<br />
solutions contained three lectures.<br />
The influence of structure and<br />
chemical functionalization on the<br />
efficiency of methacrylate pour point<br />
depressants was prepared by Prof.<br />
Dr. Ante Jukić from Zagreb University.<br />
The second lecture entitled<br />
Andreas Dodos<br />
reminded that grease<br />
manufacturers will<br />
no longer be able to<br />
sell without REACH<br />
registered grease<br />
thickener.<br />
Welcome Drinks<br />
16 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
Selforganized nanostructural solid<br />
lubricant was held by Prof. Dr. Sergey<br />
Fedorov from Kaliningrad University.<br />
Jiří Valdauf from <strong>Lubricants</strong><br />
s.r.o. and also Committee member of<br />
Czech Tribotechnika worked on the<br />
topic of High-Pressure Influence on<br />
Oil Solidification.<br />
The end of the day was a great opportunity<br />
for another social gathering<br />
in the relaxed atmosphere of the<br />
beautiful Emerald Ballroom. The selection<br />
of dishes and drinks for Gala<br />
Dinner was fantastic, and performance<br />
of The Soulfingers, probably<br />
the best Croatian concert attraction,<br />
was also outstanding.<br />
The third working day started with<br />
the session whose topic was Quality<br />
and Brand Protection. The first lecture<br />
on Brand protection and quality<br />
assurance for the future lubricants<br />
was given by Peter Heiman from<br />
LiQode, while the second lecture entitled<br />
Current trends for Food Grade<br />
<strong>Lubricants</strong> in Europe and quality<br />
requirements from end-users was<br />
given by Srdjan Stankov from NSF<br />
International.<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 17
GOMA SYMPOSIUM REPORT<br />
<strong>Magazine</strong> Promotion<br />
The final session of the last day<br />
was brought to participants the<br />
Comparison of the quenchants properties<br />
measured with Liscic-Petrofer<br />
and ASTM D6200 probes by Prof.<br />
Dr. Božidar Matijević from Zagreb<br />
University. Dr. Wigand Braune from<br />
Lanxess spoke of High-Performance<br />
Concrete Carbide Grinding - Challenges<br />
and Solutions, while Ljiljana<br />
Pedišić from GOMA held a final<br />
lecture on the impact of safety and<br />
environmental laws and guidelines<br />
on the design and application of<br />
MWFs.<br />
It can be concluded that the quality<br />
and relevance of the lectures was at<br />
an exceptional level. And once again,<br />
the organiser of the symposium,<br />
The Croatian Society for <strong>Fuels</strong> and<br />
<strong>Lubricants</strong> especially thanks to the<br />
lecturers, authors, sponsors, exhibitors,<br />
media partners and all those<br />
who actively participated and supported<br />
this Golden 50th <strong>Lubricants</strong><br />
and Base Oils Symposium - 2017.<br />
And finally, it would be worth<br />
knowing that GOMA will organise<br />
this year the 51st GOMA <strong>Fuels</strong> Symposium<br />
from 17 to 19 October in<br />
Opatija. So, take a pen and do make a<br />
note in your schedule.<br />
The first working day was<br />
concluded with the promotion<br />
of the new GOMA professional<br />
magazine “<strong>Fuels</strong> & <strong>Lubricants</strong>”.<br />
Entertainment<br />
18 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
The 51st<br />
GOMA<br />
SYMPOSIUM<br />
– FUELS 2018<br />
Don’t miss the opportunity to hear new trends in refining<br />
from leading authors at FUELS 2018 in October in Opatija.<br />
17 – 19 October<br />
Opatija, Croatia<br />
FUELS 2018<br />
The 51st GOMA Symposium – FUELS 2018 will be held October, 17 – 19,<br />
in Opatija, Croatia. The Symposium topics are including: <strong>Fuels</strong> - future<br />
outlook, supply and demand, Developments and solutions in process<br />
technologies & design, biofuels, Solutions for improving equipment<br />
and process efficiency, Maintenance, safety and reliability, Energy<br />
and efficiency policy, Environment preservation solutions and more!<br />
www.fuels.goma.hr<br />
Confirmed speakers include
CONFERENCE REPORT<br />
ERTC 2017 European Refining<br />
Technology Conference<br />
ERTC 2017 gathered almost 600 industry professionals in<br />
Athens from refinery operators, petrochemical plants,<br />
technology providers, regulators and government officials<br />
to discuss hot topics, share market insights, project<br />
updates, best practices and case studies.<br />
Vesna Kučan Polak<br />
The 22nd ERTC annual meeting was held<br />
in Athens from 13-15 November 2017.<br />
The ERTC (European Refining<br />
Technology Conference) Annual<br />
Meeting was held in Athens Greece<br />
from 13-16 November 2017. Traditionally,<br />
this a three day, multi<br />
streamed technical conference is<br />
hosted annually by World Refining<br />
Association (WRA). The ERTC<br />
Advisory Board, made up of senior<br />
refiner professionals from across the<br />
region, grading the various technical<br />
papers received from refiners, EPCs,<br />
catalyst companies, technology licensors,<br />
additive providers, software<br />
vendors and general equipment<br />
suppliers and contractors around<br />
the globe. This year, more than 60<br />
speakers presented complex programme<br />
over three days. First two<br />
days of conference are divided into 9<br />
different streams (catalyst advances,<br />
energy efficiency, new processes &<br />
technologies, petrochemical opportunities,<br />
process optimisation<br />
and design, advance biofuels &<br />
alternative fuel production, refinery<br />
20 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
CONFERENCE REPORT<br />
PHOTOS: PIXABAY<br />
configuration analysis new technologies<br />
& innovation) and cover global<br />
petrochemical summit too. The last<br />
day (ERTC 4.0) was dedicated to<br />
digital transformation of refining<br />
operations.<br />
ERTC 2017 had gather almost 600<br />
industry professionals from refinery<br />
operators, petrochemical plants,<br />
technology providers, regulators and<br />
government officials to discuss hot<br />
topics, share market insights, project<br />
updates, best practices and case<br />
studies as well as the latest in process<br />
and technology advances.<br />
IMO Targets for Marine<br />
<strong>Fuels</strong><br />
The major topic for debate on 1 st<br />
day at ERTC2017 was how to meet<br />
the new environmental legislation<br />
and target for marine fuels set<br />
by IMO(International Maritime<br />
Organisation) for a 0.5% limit on<br />
the sulphur content. Presentations,<br />
discussion and real time pooling/<br />
questions (using Slido) of the new<br />
IMO regulations and what the sector<br />
needs to do as they come into force,<br />
shows that a large number of businesses<br />
are not yet properly equipped<br />
for this transition and will need to<br />
revised their business models. With<br />
the stronger sulphur regulations in<br />
place, the cost of the more expensive<br />
fuel will ultimately need to be passed<br />
on, so shippers must be prepared for<br />
higher sea freight costs.<br />
Therefore, the IMO’s decision<br />
puts pressure on these businesses<br />
to put an immediate plan of action<br />
in place. However many comments<br />
from the audience highlighted how<br />
many different factors that need to<br />
be taken into consideration in order<br />
to meet the necessary deadline.<br />
How to meet the<br />
new environmental<br />
legislation and target<br />
for marine fuels set by<br />
IMO (International<br />
Maritime Organisation)<br />
for a 0.5% limit<br />
on the sulphur content<br />
was one of the major<br />
topics.<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 21
CONFERENCE REPORT<br />
Edmund Hughes, Head, Marine<br />
environment division, at the IMO,<br />
said the global reduction from the<br />
current 3.5% sulphur limit would<br />
“enter into force on 1 January 2020<br />
without any delay”.<br />
Finally IMO 2020 is only the start;<br />
refiners should be focused on what<br />
they can achieve ahead of post-2020,<br />
e.g. installing deep-flash technology<br />
and revamping with latest-generation<br />
catalysts including low-cost opportunity<br />
and many more steps for<br />
strengthening competitiveness.<br />
Changes in the USA<br />
and Middle East<br />
add to the pressure<br />
on European<br />
businesses to revise<br />
and strengthen their<br />
strategies in order to<br />
remain competitive.<br />
Sustainable Market<br />
European demand for refined products<br />
is expected to fall and refiners<br />
in the region need to ensure profitable<br />
export markets. Changes in<br />
the USA and Middle East add to the<br />
pressure on European businesses to<br />
revise and strengthen their strategies<br />
in order to remain competitive.<br />
Refiners have options to explore: adjusting<br />
production to meet demand<br />
from other fuel oil consumers, such<br />
as power generators; produce highsulphur<br />
product for lower returns;<br />
or to turn away from gasoline to<br />
other growth areas, such as petrochemicals.<br />
The downstream and chemical<br />
industries are continuously<br />
evolving and move towards a more<br />
sustainable market environment<br />
over the next few years, refiners<br />
face a number of challenges. At<br />
the moment, a key challenge is the<br />
uncertainty of how the regulations<br />
will evolve (on longterm period)<br />
and the impact they will have on the<br />
sector. Good example in practice is<br />
renewables and constant changes in<br />
RED directive (RED II proposal);<br />
as Mr. Schaldemose, Executive Vice<br />
President, refinery business unit at<br />
Holdor Topsoe said: “There is a big<br />
interest but no action”.<br />
Despite many challenges being<br />
faced by competition from the Middle<br />
East, the refining and petrochemical<br />
industry in Europe is fast<br />
evolving and an overwhelming need<br />
to become more efficient andsustainable.<br />
ERTC programme remains as<br />
the platform that technology providers<br />
use to present their latest & new<br />
innovations and technologies and<br />
also offer interactive real time pooling/questions<br />
(using Slido), roundtables,<br />
expert panel discussions, case<br />
studies and intensive networking<br />
22 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
The Validation Of Test Method<br />
ASTM D7668 (EN 16715) for<br />
the Determination of Derived<br />
Cetane Number (DCN)<br />
Manja Moder<br />
Petrol Plc. Slovenia<br />
manja.moder@petrol.si<br />
Vid Čopi<br />
University of Ljubljana<br />
Faculty of chemistry and<br />
chemical technology<br />
Slovenia<br />
vidcopi@gmail.com<br />
Abstract<br />
Cetane number is one of the most<br />
important quality parameters of diesel<br />
fuel. Different standard test methods<br />
are accepted (EN 590:2013) and<br />
can be applied for the determination<br />
of cetane number (EN ISO 5165) or<br />
derived cetane number (EN 15195,<br />
EN 16144).<br />
Standard test method ASTM<br />
D7668:2014a or EN 16715:2015,<br />
respectively is the latest developed<br />
and standardized test method for<br />
the determination of derived cetane<br />
number (DCN). It is already listed<br />
in ASTM diesel fuel specifications<br />
(ASTM D975, ASTM D6751,<br />
ASTM D7467) and included in the<br />
draft prEN590.<br />
This paper presents the results of<br />
the validation of test method ASTM<br />
D7668:2014a (EN 16715:2015) in<br />
laboratory Petrol. The performance<br />
of the test method is aligned against<br />
intended fit for purpose and a comparison<br />
with other test methods is<br />
discussed.<br />
Key words: diesel fuel, cetane number,<br />
derived cetane number, constant<br />
volume combustion chamber, validation<br />
Introduction<br />
Cetane number (CN) is a parameter<br />
that describes the behaviour of diesel<br />
fuel [1] after the injection into a cylinder.<br />
The standard test method for<br />
the determination of cetane number<br />
is the method using the CFR engine:<br />
ISO 5165:1998 [2] / technically<br />
equivalent to standard test method<br />
ASTM D613:16 [3].<br />
Derived cetane number (DCN)<br />
[4] is a measure for cetane number,<br />
which is determined using alternative<br />
instruments / methods, for<br />
example CVCC (constant volume<br />
combustion chamber) alternatives.<br />
One of the possibilities is the use of<br />
PAC¢s Herzog CID 510, according<br />
to standard test method ASTM<br />
D7668:14a [4] / technically equivalent<br />
to standard test method EN<br />
16715:2015 [5].<br />
Disadvantages of method EN ISO<br />
5165 / ASTM D613 (CFR method):<br />
unsatisfactory precision (eg. for CN<br />
= 52 ® r = 0.9 / R = 4.3), the CFR<br />
engine requires a separate room<br />
and space, high investment costs for<br />
the CFR engine, high maintenance<br />
costs and efforts, for the determination<br />
of CN we need: a large amount<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 23
of sample, qualified / experienced<br />
operators.<br />
Advantages of method ASTM<br />
D7668: excellent precision and<br />
correlation to ASTM D613 (eg. for<br />
CN = 52 ® r = 0.6 / R = 1.4), the<br />
instrument’s up-to-date technology<br />
is comparable with the performance<br />
of today’s diesel engines, little space<br />
is needed (benchtop, stand alone),<br />
moderate investment costs, low<br />
maintenance costs, measurement<br />
range: 15 to 100 DCN; suitable for<br />
testing different matrixes (diesel<br />
fuel, including blends with FAME<br />
and pure FAME), fully automated,<br />
easy to use and minimal training<br />
needed.<br />
Measuring Principle<br />
The standard test method ASTM<br />
D7668:14a covers and describes the<br />
use of PAC’s Herzog CID 510 apparatus<br />
[6] for the determination of<br />
DCN. The instrument simulates the<br />
conditions in a cylinder of a modern<br />
diesel engine.<br />
Instrument requirements / conditions:<br />
• average chamber static pressure:<br />
2.0 ± 0.02 MPa obtained by using<br />
a synthetic air mixture (20.0 ± 0.5<br />
%(V/V) oxygen (!), less than 0.003<br />
%(V/V) hydrocarbons and less<br />
than 0.025 %(V/V) water, the rest:<br />
nitrogen),<br />
• propellant gas: nitrogen (N 2<br />
), min.<br />
purity 99.9 %(V/V),<br />
• coolant for the combustion chamber:<br />
mixture of water and antifreeze,<br />
based on ethylene glycol<br />
(the temperature of the coolant is<br />
50 ± 2°C).<br />
A defined amount of sample is<br />
injected into a constant volume<br />
combustion chamber (CVCC), at a<br />
constant temperature. The instruments<br />
measures 15 injection cycles<br />
for a sample – between 2 injections<br />
static measurement conditions<br />
(pressure, temperature) are set. The<br />
instrument’s sensors measure the<br />
ignition delay – ID (defined as the<br />
period of time (in ms), between the<br />
start of fuel injection and the start of<br />
combustion; the pressure increase is<br />
0.02 MPa) and combustion delay –<br />
CD (defined as the period of time (in<br />
ms) between the start of fuel injection<br />
and mid-point of the combustion<br />
curve). After 15 injection cycles<br />
the measured data is reviewed, the<br />
average ID and CD are calculated.<br />
Figure 1: Injection system /<br />
combustion chamber<br />
Figure 2: PAC‘s Herzog CID 510<br />
An equation converts the average<br />
ID and CD into a derived cetane<br />
number – DCN. Figure 1 and Figure<br />
2 show the apparatus.<br />
Validation of a Test Method<br />
The validation [7,8] of a test method<br />
is a procedure that involves the<br />
confirmation by examination and<br />
the provision of objective evidence<br />
that requirements for a specific<br />
intended use are fulfilled (fit for<br />
purpose). A validation is usually carried<br />
out after the development of a<br />
method, after introducing a method<br />
into a laboratory, after adjusting an<br />
existing method for a new analytical<br />
problem, when comparing two<br />
different methods and in cases when<br />
test results show abnormalities (eg.<br />
outlier¢s in a control chart). The<br />
validation procedure shall be carried<br />
out on maintained equipment, which<br />
complies with specifications and is<br />
calibrated / verified. A standard test<br />
method is considered validated. But<br />
due to good laboratory practice and<br />
the requirements of EN ISO/IEC<br />
17025 [9] it is necessary to check the<br />
implemented method in the laboratory<br />
(at least in terms of precision<br />
and accuracy) and document the<br />
results of the validation.<br />
Due to the principle of the test<br />
method, the mechanism of the<br />
instrument and the fact that it is a<br />
standard test method, the scope<br />
of validation was narrowed down<br />
to the evaluation of: precision and<br />
accuracy. The evaluation of other<br />
parameters makes no sense, since<br />
the measurement is carried out<br />
under controlled conditions, we do<br />
not measure the concentration but<br />
the physical-chemical property of<br />
the sample as a whole. Therefore, we<br />
cannot discuss linearity, LOD, LOQ<br />
ect.<br />
Activities before the validation:<br />
1) calibration of the instrument<br />
(according to ASTM D7668): measurement<br />
of the calibration mixture<br />
(hexsadecane in 2,2,4,4,6,8,8-heptamethylnonane)<br />
and MCH (methylcyclohexsane);<br />
2) quality control<br />
of the instrument / method using<br />
CRM (according to ASTM D7668);<br />
3) identification / preparation of<br />
samples in a sufficient amount (for<br />
one (1) measurement approx. 150<br />
ml sample is needed): 6 samples of<br />
diesel fuel without FAME, 6 samples<br />
of blends (diesel fuel + FAME), 6<br />
samples of 100% FAME.<br />
Experimental design for the<br />
validation: a) in order to evaluate<br />
24 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
epeatability (r): 6 measurements on<br />
each sample, at repeatable conditions<br />
(same sample, same apparatus,<br />
same operator, same laboratory,<br />
short term period); b) in order to<br />
evaluate laboratory reproducibility<br />
(R): sample “DS” was measured,<br />
at reproducible conditions (same<br />
sample, same apparatus, different<br />
operator, same laboratory, long term<br />
period – different test conditions);<br />
c) in order to evaluate accuracy (and<br />
reproducibility (R)): measurement<br />
of CRMs (supplier: PAC), measurement<br />
of samples from interlaboratory<br />
comparisons (RR) with a known<br />
CN value according to the CFR<br />
method (EN ISO 5165 / ASTM D<br />
613), “on-line” participation in a RR<br />
for the determination of DCN.<br />
Different statistical methods and<br />
tests [10] were applied for the evaluation<br />
of results [11].<br />
Results of Validation<br />
Tables 1 – 3 show the results for the<br />
evaluation of repeatability (r).<br />
Table 1: Samples of diesel fuel without FAME<br />
DCN<br />
No. of<br />
measurement<br />
M1<br />
M2<br />
M3<br />
M4<br />
M5<br />
M6<br />
(2704/14) (1996/14) (1959/14) (1810/14) (3040/14) (2429/14)<br />
1 53.79 50.55 51.56 52.06 51.14 53.52<br />
2 53.30 50.34 51.86 51.83 51.31 54.06<br />
3 53.11 50.40 51.97 52.06 50.97 53.66<br />
4 53.31 50.12 51.49 51.87 51.08 53.66<br />
5 53.55 50.37 51.36 52.21 50.96 53.48<br />
6 53.43 50.29 51.60 52.11 51.09 53.85<br />
x − 53.42 50.35 51.64 52.02 51.09 53.71<br />
s 0.24 0.14 0.23 0.15 0.13 0.22<br />
t tab (0.05, 5) 2.571 2.571 2.571 2.571 2.571 2.571<br />
s · t tab 0.60 0.36 0.59 0.37 0.33 0.56<br />
s ∙ t tab < r ✓ ✓ ✓ ✓ ✓ ✓<br />
r (ASTM D7668) 0.64 0.58 0.61 0.61 0.60 0.65<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 25
Table 2: Samples of diesel fuel + FAME<br />
DCN<br />
No. of<br />
measurement<br />
D1<br />
D2<br />
D3<br />
D4<br />
D5<br />
D6<br />
(2122/14) (1995/14) (1993/14) (2917/14) (671/13) (670/13)<br />
FAME (% (V/V)) 5.40 0.78 1.06 5.2 7.00 7.00<br />
1 52.75 51.37 51.88 51.59 52.02 52.09<br />
2 52.90 51.83 51.72 51.51 52.30 52.21<br />
3 52.98 51.84 51.91 51.54 51.81 52.03<br />
4 53.02 51.87 52.10 51.60 51.86 52.23<br />
5 52.75 51.91 52.07 51.36 51.82 52.26<br />
6 53.03 51.93 51.73 51.43 52.02 52.33<br />
x − 52.91 51.79 51.90 51.51 51.97 52.19<br />
s 0.13 0.21 0.16 0.09 0.19 0.11<br />
t tab (0.05, 5) 2.571 2.571 2.571 2.571 2.571 2.571<br />
s ∙ t tab 0.33 0.54 0.42 0.24 0.48 0.29<br />
s ∙ t tab < r ✓ ✓ ✓ ✓ ✓ ✓<br />
r (ASTM D7668) 0.63 0.61 0.61 0.60 0.61 0.62<br />
Table 3: Samples of 100% FAME<br />
DCN<br />
No. of<br />
measurement<br />
B1<br />
B2<br />
B3<br />
B4<br />
B5<br />
B6<br />
(2155/14) (305/14) (257/14) (1520/13) (3176/14) (3175/14)<br />
1 52.19 52.84 50.59 65.81 54.50 53.30<br />
2 52.64 53.03 50.62 65.30 54.99 53.79<br />
3 52.22 53.25 50.45 66.40 55.10 53.58<br />
4 52.20 52.95 50.40 66.25 54.87 53.61<br />
5 52.25 52.77 50.16 66.09 54.78 53.33<br />
6 52.40 52.90 50.62 66.40 54.84 53.66<br />
x − ̅ 52.32 52.96 50.47 66.04 54.85 53.55<br />
s 0.18 0.17 0.18 0.43 0.20 0.19<br />
t tab (0.05, 5) 2.571 2.571 2.571 2.571 2.571 2.571<br />
s ∙ t tab 0.45 0.43 0.46 1.09 0.53 0.49<br />
s ∙ t tab < r ✓ ✓ ✓ ✓ ✓ ✓<br />
r (ASTM D7668) 0.62 0.63 0.58 0.89 0.67 0.64<br />
Sample B4 was at the time of measurement<br />
more than 6 months old<br />
and consisted degradation products.<br />
It was not homogeneous, and an<br />
untypical sample. Table 4 shows the<br />
results of the evaluation of laboratory<br />
reproducibility (R).<br />
26 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
Table 4: Sample „DS”, different days<br />
No. of<br />
measurement<br />
DCN<br />
1 52.00<br />
2 52.32<br />
3 52.30<br />
4 51.96<br />
5 51.49<br />
6 51.60<br />
7 51.34<br />
8 51.41<br />
9 51.57<br />
10 51.44<br />
51.74<br />
s 0.37<br />
t tab (0.05, 9) 2.262<br />
s ∙ t tab 0.84<br />
r (ASTM D7668) 1.42<br />
s ∙ t tab < R<br />
✓<br />
Tables 5 – 8 show the results of the<br />
evaluation of accuracy and reproducibility<br />
(R).<br />
Table 5: CRMs<br />
DCN<br />
CRM 73 (Lot 1049) CRM 74 (Lot 1052)<br />
“true” value 58.38 ± 0.26 (= 58.4) 52.57 ± 0.22 (= 52.6)<br />
1. measurement 57.93 52.50<br />
2. measurement 58.13 52.18<br />
x − 58.03 (= 58.0) 52.34 (= 52.3)<br />
s 0.14 0.23<br />
|true value - x − | 0.35 0.23<br />
R (ASTM D7668) 1.71 1.45<br />
R (ASTM D7668) /√2 1.21 1.03<br />
| true value - x − | < R ✓ ✓<br />
| true value - x − | < R /√2 ✓ ✓<br />
T cal 3.5 1.4<br />
t tab (0.05, 1) 12.706 12.706<br />
The t-test for the comparison<br />
of a “true” value with a group of<br />
results gave the following result: t cal<br />
< t tab (0.05, 1). Therefore, there is no<br />
significant difference between the<br />
average value ( x − ) and “true” value.<br />
Table 6: Samples from RR (DIN-FAM)<br />
Sample<br />
DCN<br />
CN<br />
(CFR)<br />
Δ<br />
R (ASTM<br />
D7668)<br />
R (ISO 5165 /<br />
ASTM D 613)<br />
M1 (2704/14) 53.42 51.20 2.22 1.50 4.20 4.04<br />
M4 (1810/14) 52.02 53.70 -1.68 1.44 4.51 4.29<br />
M5 (2386/14) 51.09 51.20 -0.11 1.39 4.20 4.01<br />
M6 (2429/14) 53.71 55.20 -1.49 1.51 4.70 4.47<br />
D5 (671/13) 51.97 52.02 -0.05 1.43 4.30 4.11<br />
D6 (670/13) 52.19 51.55 0.64 1.44 4.24 4.06<br />
R xy<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 27
R xy is the between methods reproducibility.<br />
Δ (DCN – CN (CFR)) <<br />
R xy in all cases (✓).<br />
Table 7: Sample from RR: IIS / Gasoil / September 2014 / Determination of DCN<br />
Sample<br />
IIS#14176<br />
(3328/14)<br />
DCN<br />
(Petrol)<br />
x − (DCN)<br />
(IIS)<br />
Δ<br />
Δ < R(ASTM<br />
D7668)<br />
57.01 57.26 -0.25 ✓ ✓<br />
Δ < R (ASTM<br />
D7668)/√2<br />
The number of participating<br />
laboratories (N) was 12. All participating<br />
laboratories used test method<br />
ASTM D7668. A summary: Δ < R …<br />
Δ < R/√2 … z = -0.42 (z < 1 or 2 (✓)).<br />
Table 8: Samples from RR: IIS / Gasoil September 2014, Gasoil September 2015 // FAM<br />
2016 / Diesel Fuel (B7) – Determination of DCN<br />
Sample<br />
IIS#14176<br />
(3328/14)<br />
IIS#15176<br />
(3501/15)<br />
FAM#813<br />
(613/16)<br />
FAM#814<br />
(614/16)<br />
DCN<br />
(Petrol)<br />
x − (DCN)<br />
(RR)<br />
Δ<br />
Δ < R (ASTM<br />
D7668)<br />
Δ < R (ASTM<br />
D7668)/√2<br />
57.0 57.3 -0.3 ✓ ✓ 55.0<br />
54.8 55.5 -0.7 ✓ ✓ 54.2<br />
51.6 50.8 0.9 ✓ ✓ 51.1<br />
53.3 53.3 0.0 ✓ ✓ 52.8<br />
CN (CFR)<br />
Conclusion<br />
The validation results are in compliance<br />
with the precision demands<br />
(r, R) of the standard test method<br />
ASTM D7668:14a. The implemented<br />
test method ASTM D7668 for the<br />
determination of DCN is precise (in<br />
terms of repeatability and reproducibility),<br />
accurate and fit for intended<br />
use (fit for purpose).<br />
Standard test method ASTM<br />
D7668 is officially listed in ASTM<br />
specifications for diesel fuel: ASTM<br />
D975, ASTM D6751, ASTM<br />
D7467. The valid EN specification<br />
for diesel fuel does not list standard<br />
test method ASTM D7668 (or EN<br />
16715).<br />
EN 590:2013, clause 5.6.4 [12]<br />
states the following: “In cases of<br />
dispute concerning cetane number, EN<br />
ISO 5165 shall be used. For the determination<br />
of cetane number alternative<br />
methods to those indicated in Table 1<br />
and Table 3 may also be used, provided<br />
that these methods originate from a<br />
recognized method series, and have a<br />
valid precision statement, derived in<br />
accordance with EN ISO 4259, which<br />
demonstrates precision at least equal<br />
to that of the referenced method. The<br />
test result, when using an alternative<br />
method, shall also have a demonstrable<br />
relationship to the result obtained<br />
when using the referenced method.”<br />
With this statement test method<br />
ASTM D7668 or EN 16715 can be<br />
used for the determination of CN /<br />
DCN according to EN 590. Method<br />
EN 16715 (technically equivalent<br />
to ASTM D7668) is included in the<br />
draft prEN 590 (latest EN 590 2015<br />
amendment Rev1 - Working draft:<br />
CEN/TC 19/WG 24 N 498 is dated:<br />
2016-05-03).<br />
Table 9 shows performance figures<br />
for standard test methods for the<br />
determination of CN / DCN.<br />
28 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
Table 9: A comparison of the performance of standard test methods for the determination of CN / DCN<br />
CN = 52<br />
Standard method<br />
Standard<br />
covers range<br />
Apparatus r R<br />
EN ISO 5165:1998 ASTM D613:16 30 – 65 CFR motor 0.9 4.3<br />
EN 15195:2014 ASTM D6890:16 34 – 71 IQT 0.7 2.4<br />
EN 16144:2012 ASTM D7170:14 35 – 60 FIT 1.1 4.2<br />
EN 16715:2015 ASTM D7668:14a 30 – 70 CID 510 0.6 1.4<br />
References<br />
[1] T. K Garret, Automotive fuels and<br />
fuel systems – Volume 2. Diesel,<br />
Pentech press, London, Society of<br />
automotive engineers, Inc., Warrendale,<br />
PA, 1994<br />
[2] ISO 5165:1998 – Petroleum<br />
products – Determination of the<br />
ignition quality of diesel fuels –<br />
Cetane engine method<br />
[3] ASTM D613:2016 – Standard<br />
Test Method for Cetane Number of<br />
Diesel Fuel Oil<br />
[4] ASTM D7668:2014a - Standard<br />
Test Method for Determination of<br />
Derived Cetane Number (DCN) of<br />
Diesel Fuel Oils – Ignition Delay<br />
and Combustion Delay Using a<br />
Constant Volume Combustion<br />
Chamber Method<br />
[5] EN 16715:2015 – Liquid petroleum<br />
products – Determination of<br />
ignition delay and derived cetane<br />
number (DCN) of middle distillate<br />
fuels – Ignition delay and combustion<br />
delay determination using<br />
a constant volume combustion<br />
chamber with direct fuel injection<br />
[6] PAC Herzog presentation – Cetane<br />
ID 510, 9.4.2014<br />
[7] EURACHEM Guide, The Fitness<br />
for Purpose of Analytical methods,<br />
A Laboratory Guide to Method Validation<br />
and Related Topics: Second<br />
Edition, 2014<br />
[8] M. Moder, Validacija preskusnih<br />
metod, NA.L.01.0701, internal<br />
paper, Laboratory Petrol<br />
[9] ISO/IEC 17025:2005 – General<br />
requirements for the competence<br />
of testing and calibration laboratories<br />
[10] J. N. Miller, J. C. Miller – Statistics<br />
and Chemometrics for Analytical<br />
Chemistry, Sixth Edition,<br />
Pearson education, Canada, 2010<br />
[11] V. Čopi, Validacija nove metode<br />
za določanje cetanskega števila v<br />
dizelskem gorivu, Univerza v Ljubljani,<br />
2015.<br />
[12] EN 590:2013 – Automotive<br />
fuels – Diesel – Requirements and<br />
test methods<br />
Authors<br />
Manja Moder, PETROL d.d.,<br />
Ljubljana - Laboratory, Zaloška 259,<br />
1260 Ljubljana, Slovenia<br />
Vid Čopi, University of Ljubljana,<br />
Faculty of chemistry and chemical<br />
technology, Večna pot 113, 1000<br />
Ljubljana, Slovenia<br />
Paper was presented on <strong>Fuels</strong> 2016<br />
and accepted for publishing.<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 29
GREEN CORNER<br />
From Biomass to<br />
Motor <strong>Fuels</strong><br />
PHOTO: SHUTTERSTOCK<br />
– Challenges and<br />
Perspectives<br />
From biomass to motor fuels<br />
– challenges and perspectives<br />
Maja Fabulić Ruszkowski<br />
maja.fabulic-ruszkowski@ina.hr<br />
Introduction<br />
The transformation of biomass to biofuels is not<br />
easy. Some technologies offer direct transformation to<br />
energy, but in that case, the company should provide full<br />
biomass supply chain. For petroleum companies, it is not<br />
core business and there to accept that job unwillingly.<br />
The pyrolysis technology transforms biomass to biofuels,<br />
the pyrolysis liquid or conventional term pyrolysis<br />
oil. The advantage of pyrolysis oil using in comparison<br />
with direct using of biomass is easy handling, transport,<br />
storage and utilization. In this way, bio pyro oil can be<br />
available everywhere and always in significantly smaller<br />
volume than biomass. This type of renewable fuels can<br />
substitute fossil fuels and it is declared as drop-in fuels. 3<br />
The pyrolysis oil can be used for different application<br />
for power, heat and steam production and in a production<br />
of biofuels, chemicals, bio-chemicals and bio-based<br />
material. It is important to highlight that bio pyrolysis<br />
oil is completely different nature from mineral oils which<br />
effects on their utilization.<br />
The price of bio pyro oil as a fuel can be very attractive<br />
compared with heavy fuel oil, depending largely on the<br />
30 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
GREEN CORNER<br />
The advantage of pyrolysis<br />
oil in comparison with direct<br />
using of biomass is easy<br />
handling, transport, storage<br />
and utilization.<br />
cost of the biomass feedstock used to produce it. Incentives<br />
to replace fossil fuels or CO 2<br />
reduction targets<br />
improve the economics further. 4<br />
One of the alternatives for the advanced biofuel<br />
increasing is co-feeding or co-processing of biomass-derived<br />
feedstock as bio pyro oil in a blend with conventional<br />
petroleum feedstock in typical refinery units. 5<br />
This concept has advantages in comparison with conventional<br />
biofuel production. The co-processing uses<br />
existing refining infrastructure: units, catalyst, utilities,<br />
and it needs a low investment of refinery system modifications.<br />
The bio pyrolysis oil can be utilized in FCC process in<br />
conventional refinery configuration. FCC is one of the<br />
most important secondary refinery processes for gasoline<br />
production.<br />
The oleaginous raw material as vegetable oil used<br />
cooking oil and animal fat can also be co-processed in<br />
refinery besides bio pyro oil co-processing.<br />
Legislation and Emissions<br />
The main goal of current European legislation is the<br />
reduction of greenhouse gas emission (GHG) and carbon<br />
footprint. Oil and gas industry tries to produce clean<br />
transportation fuels by adding of different biofuels in<br />
traditional motor fuels.<br />
Biofuels from the first generation as bioethanol and<br />
fatty acid methyl ester (FAME) are limited by current<br />
and future legislation. The highlight is on advanced<br />
biofuels processed from algae, animal manure, lignocellulose<br />
and other waste material.<br />
EU requires from Member States fuel suppliers to<br />
include a minimum share of energy from advanced<br />
biofuels, biogas, renewable fuels of non-bio origin and<br />
renewable electricity from Y2021 according to Draft of<br />
Renewable Energy Directive 2 (RED 2). 6 The minimum<br />
share of renewables is 1.5 % in Y2021 and will increase<br />
up to 6.8 % in Y2030 according to the current proposal.<br />
Within this total share, the contribution of advanced<br />
biofuels and biogas shall be at least 0.5 % in Y2021, increasing<br />
up to 3.6 % by Y2030.<br />
Directive 2015/1513, so-called ILUC Directive<br />
7 recognised this type of wood waste material and<br />
implemented them in Annex 9. All EU Member States<br />
have had obligation to implement Directive until the end<br />
of 2017.<br />
GHG savings of the raw pyrolysis oil according to the<br />
literature are really high and above of other biofuels and<br />
it is about 85-95% for heat and power applications. In<br />
comparison with favourable fossil fuel, the combustion<br />
emission is significantly reduced. The abatement of over<br />
99 % of SO X<br />
emission, over 36 % of NO X<br />
emission and<br />
over 72 % of CO emission are noticed. 8<br />
Properties of Bio Pyrolysis Oil<br />
The bio pyrolysis oil is completely different material<br />
from fossil oils which complicate their usage in the<br />
petroleum industry as motor fuels. Unique physical and<br />
chemical properties of bio pyro oil make it very challenging<br />
from the analytical point of view.<br />
Bio pyrolysis oil was used primarily in boilers and furnaces<br />
as fuel oil replacement for electricity and heat production.<br />
The properties of bio pyro oil for this purpose is<br />
described by ASTM D 7544 method. 9<br />
It is described by International Energy Agency (IEA)<br />
as: “Product of thermal treatment of lignocellulosic biomass,<br />
typically at between 450-600 °C at near atmospheric<br />
pressure or below, in the absence of oxygen using<br />
small dry biomass particles. The solid by-product is char.<br />
Bio pyro oil is complex mixture oxygenated hydrocarbon<br />
fragments derived from biopolymer structures. It typically<br />
contains 15-30 wt. % of water. Common organic components<br />
include acetic acid, methanol, aldehydes and ketones,<br />
cyclopentenones, furans, alkyl-phenols, alkyl-methoxy-phenols,<br />
anydro sugars and oligomeric sugar water insoluble<br />
lignin-derivate compounds. Nitrogen- and sulphur containing<br />
compounds are also sometimes found depending on<br />
biomass source”. 10<br />
The bio pyro oil composition is very complex and varies<br />
in accordance with biomass feedstock, process and<br />
operating conditions. Typical properties of bio pyro oil<br />
are present in Table 1. 10<br />
The bio pyro oil is highly polar material, miscible with<br />
polar fuels. It contents between 15 to 30 wt. % of water<br />
in a microemulsion. Water is undesirable components in<br />
motor fuels due to corrosion effect, emulsion formation<br />
and problems in burners. Oxygen content is very high<br />
accordingly. The acidity of bio pyro oil is also high, so<br />
corrosion effect can be expected as well. Viscosity is very<br />
high and it is connected to combustion and engine application.<br />
Viscosity is increased by ageing and depends<br />
on temperature. Pour point is satisfied to compare to<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 31
GREEN CORNER<br />
Table 1. Properties of bio pyro oil<br />
Properties<br />
Typical range<br />
Low heating value, LHV 13-18 MJ/kg<br />
Water 20-30 wt. %<br />
pH 2-3<br />
TAN<br />
70-100 mg KOH/g<br />
Kinematic viscosity at 40 °C 15-40 mm2/s<br />
Density at 15 °C<br />
1.11-1.30 kg/dm3<br />
Pour Point -9 to -36 °C<br />
Carbon 50-60 wt. %<br />
Hydrogen < 0.5 wt. %<br />
Sulphur < 0.05 wt. %<br />
Oxygen 35-40 wt. %<br />
Solids < 1 wt. %<br />
Micro Coke Residue, Conradson<br />
Coke Residue<br />
17-23 wt. %<br />
Ash < 0.3 wt. %<br />
Flash Point 40-110 °C<br />
Na, K, Ca, Mg < 0.06 wt. %<br />
Chlorine<br />
< 75 mg/kg<br />
motor fuels. Density is very high and presents a function<br />
of water and temperature. Heating value is low compared<br />
to motor fuels. Sulphur and nitrogen content from<br />
woody biomass is mainly low and depends on biomass<br />
type. Sediment content can be high in bio pyro oil and<br />
can cause ageing and forms layers in a container. Metal<br />
content varies also related to biomass feedstock type.<br />
Chlorine content depends also on biomass type.<br />
High oxygen content influences on bio pyro oil stability.<br />
Bio pyro oil can be stabilised with oxygen decreasing<br />
by hydrodeoxygenation (HDO) treatment with the<br />
aim of oxygen and acidity decreasing. 1, 11 Some other<br />
treatments can use too for quality improvement, mainly<br />
reducing metal content and sediments.<br />
Standards used analytical methods from petroleum<br />
industry are not are not fully applicable in bio pyro oil<br />
analysis. Methods for bio pyro analyses are systematically<br />
validated and modified and new methods are developed<br />
as well.<br />
Biomass Supply Chain<br />
There are many different sources of biomass which can<br />
be used in pyrolysis process for bio pyrolysis oil production:<br />
hardwoods and softwoods, with or without bark,<br />
mill and forest residues, agricultural residues, including<br />
cellulosic residues from palm oil production and sugar/<br />
energy cane operations, lignin material from the pulp<br />
and paper industry, post-consumer, wood-based construction<br />
and demolition materials as well as sustainable<br />
11, 12, 13<br />
energy crops such as miscanthus and switchgrass.<br />
The bio pyro processing is organised commonly in<br />
the region rich in biomass, mainly local. The biomass is<br />
possible to transport from a more distant region, but in<br />
that case, the price of biofuels production is significantly<br />
higher. Optimal distance from biomass recourse to<br />
production plants is 50-70 km. The security of biomass<br />
deliveries should be guaranteed in all season. The full<br />
logistic biomass supply chain from gathering operations,<br />
transport, storage and drying is necessary to assure before<br />
production.<br />
Pyrolysis Technology<br />
The pyrolysis technology has developed over 20 years,<br />
but this technology has only recently been closed to full<br />
maturity. The process of thermal pyrolysis does not<br />
require expensive complex catalyst systems, hydrogen,<br />
or high pressure. These factors, coupled with very short<br />
processing time, translate to attract capital and operating<br />
costs. The process is characterised by excellent<br />
energy efficiency which makes it especially attractive. 4<br />
Although more than 40 companies have processed bio<br />
pyro oil, only a few commercial size installation are available<br />
for pyrolysis production. 10 Fast pyrolysis bio-oil<br />
technology offers Empyro, Netherland, Ensyn, Canada<br />
and Valmet, Finland.<br />
The commercial technology of all of the mentioned<br />
companies varies, but it operates in the relatively similar<br />
way. General description of fast pyrolysis technology is<br />
further: 4, 14, 15 Dried biomass particles are placed into a<br />
reactor with the excess flow of sand which is used as circulating<br />
heat carrier material at approximately 500°C in<br />
the absence of oxygen. At this temperature, the biomass<br />
is converted and vaporized into gases, which are then<br />
condensed into a liquid form, i.e. bio-oil, when cooled.<br />
The by-product gas is used as a fuel gas for complementary<br />
applications such as biomass drying, or electrical<br />
power generation, while the total char is typically<br />
consumed in the reheater to provide the heat required to<br />
drive the process. The excess steam can be sold to other<br />
industrial site or district heating grid. The conversion of<br />
biomass to biofuels occurs in less than two seconds.<br />
Fortum industrial-scale plant in Joensuu, Finland<br />
produces Otso bio pyro oil from renewable wood-based<br />
material like forest residue, wood chips and sawdust.<br />
Their plant is integrated with combined heat and power<br />
plant. Capacity is 50 kt/y. 16<br />
Empyro started with bio pyro oil production in 2015<br />
in Nederland. This technology converts up to 70 wt. % of<br />
32 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
GREEN CORNER<br />
biomass into bio pyro oil, and gas and char as side-products.<br />
Capacity is 24 kt/y by BTG’s rotating cone technology.<br />
14 The stream is used for electric power generation<br />
in nearby industry. Bio pyro oil is co-feeds boiler system<br />
for heating of Friesland Campina Company with natural<br />
gas.<br />
Ensyn, Canada has operated over 25 years, and with<br />
Rapid Thermal Technology processes over 21 kt/y from<br />
wood residues. 17 Production focus is on fuels for heating<br />
and cooling purposes, and on refinery feedstock to<br />
produce renewable ‘drop-in’ gasoline and diesel, and as<br />
a chemical feedstock to produce food flavourings and<br />
fragrances. To date, Ensyn has designed and built seven<br />
commercial RTP plants in the United States and Canada<br />
for use in the manufacture of more than 30 commercial<br />
products ranging from food flavourings to adhesive resins<br />
for construction. 18<br />
Valmet developed technology for bio pyro oil production<br />
in riser reactor and delivered hundreds of fluidized<br />
bed boilers worldwide, with the intention to expand biooil<br />
production with integrated pyrolysis technology. 15<br />
Co-processing provides<br />
production of products<br />
related to standard<br />
specifications for<br />
transportation fuels and<br />
therefore does not require<br />
segregated handling and<br />
distribution downstream of<br />
the refinery.<br />
Challenges in Co-processing<br />
The principle of co-processing is adding of bio-crude in<br />
some part of refinery streams with minimal unit modifications<br />
and process conditions changes. Co-processing<br />
provides production of products related to standard<br />
specifications for transportation fuels and therefore does<br />
not require segregated handling and distribution downstream<br />
of the refinery, as is the case with some other<br />
renewables, as ethanol and biodiesel. 19<br />
A lot of challenges of co-processing in different units<br />
is present in combination with refinery streams and in<br />
laboratory analytics. Some of them are further: possible<br />
incompatibility with refinery feedstock, the effect<br />
of water forming on process parameters, catalyst and<br />
products, changes in kinetics and conversion, including<br />
influence on material balance and product distribution,<br />
yield and quality.<br />
Bio pyrolysis oil is not possible to use directly as blending<br />
component in transport fuels without upgrading<br />
process. 20 The first choice of bio pyro oil co-processing<br />
is FCC unit. The bio pyro oil changes a part of standard<br />
FCC feedstock, vacuum gas oil (VGO). From literature<br />
is unknown the exact amount of added bio pyro oil for<br />
co-feeding, but more than 5 % is not recommended in<br />
this phase, due to nature of bio pyro oil and insufficient<br />
readiness of technology. 14 The pyrolysis oil complexity<br />
and very different properties from petroleum feedstock<br />
and products are the main problems in co-processing.<br />
In FCC co-processing the main challenges are connected<br />
with unknown bio pyro influence on process<br />
parameters, catalyst activity and product distribution<br />
and quality. The usual FCC reactions take place during<br />
biomass conversion. Detail mechanism is described in<br />
2, 11<br />
literature.<br />
Some companies have conducted trials and demonstration<br />
of FCC co-processing in different scale including<br />
commercial unit. Petrobras published articles about<br />
carried out of testing in FCC demonstration-scale unit.<br />
The different yield distribution is obtained by adding a<br />
different amount of bio pyro oil. A general conclusion is<br />
that coke and gas yield increased, while gasoline and light<br />
cycle oil varies depends on the added amount of bio pyro<br />
oil. The most oxygen was removed as water, CO and<br />
CO 2<br />
during cracking process. Some amount remained in<br />
liquid products as alkyl phenols in co-processed gasoline<br />
and diesel products. The produced light cyclic oil was<br />
tested and found suitable for hydrogenation as diesel<br />
blendstock, while gasoline hydrogenation tests were also<br />
1, 11, 21<br />
being conducted.<br />
Due to the high acidity, it is necessary to take care of<br />
bio pyro oil storage and feed line material. Stainless steel<br />
is recommended. Furthermore, bio pyro oil is not miscible<br />
with FCC feed and request separate entrance into<br />
the reactor. The plugging of feed nozzle or feed line was<br />
noticed in some literature. 22<br />
Catalyst activity can drop if bio feed contents higher<br />
amount of alkali and earth alkali metals.<br />
Testing results of some laboratory small scale FCC<br />
units suggest that feed behaviour in small scale is different<br />
from larger or commercial scale units, especially in<br />
coke formation. There are more complicated to predict<br />
the behaviour of bio pyro in FCC commercial units and<br />
their influence on full system and products. 1<br />
It is very important to know how the renewable carbon<br />
from co-processed biomass re-distributes in the range of<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 33
GREEN CORNER<br />
FCC formed products. The amount of renewable carbon<br />
from biomass in liquid products is measured by 14 C isotope<br />
method due to fact that fossil fuel is free of 14 C. 2<br />
Despite the above-mentioned challenges, co-processing<br />
seems to be a good perspective for obtaining<br />
advanced fuels whose market is not developed, and have<br />
been grounded by the legislation very soon.<br />
Conclusions<br />
The different sources of biomass are used for the bio-oil<br />
producing. The bio pyro oil is very different material<br />
comparing to fossil oils. Analytical methods used in the<br />
petroleum industry are not suitable for bio pyro analysis,<br />
so the developing of new analytic methods are ongoing.<br />
So far the most of the testing is focused on co-processing<br />
bio pyrolysis oil in different scale FCC unit. The<br />
adding of bio pyro oil can cause changes in FCC process<br />
parameters, influence on catalyst activity and final<br />
change the yields and product quality. The lack of data<br />
from commercial co-processing testing is the challenge<br />
for further refining business and widespread in FCC<br />
units.<br />
The impossibility of copying obtained results from<br />
small-scale laboratory and demo scale units to commercial<br />
FCC units complicate the situation and for now,<br />
prevents wider use of co-processing.<br />
The forthcoming legislation which obliges EU countries<br />
to use advanced biofuels from 2020 will probably<br />
speed up commercial using of co-processing implementation<br />
and open new perspectives in co-processing<br />
usage.<br />
It is also necessary to take into account economic<br />
opportunities which were identified for the integrity<br />
bio-renewable feeds and products in existing refinery<br />
operation.<br />
Literature<br />
1. Pinho A.R., Almeide M.B.B., Mendes F.L., Ximenes<br />
V.L., Casavechia L.C., Fuel Process Technology 131 (1)<br />
159-166 2015<br />
2. Vogt E.T.C., Weckhuysen B.M., Chem. Soc. Rev. 44 (20)<br />
7342-7370 2015<br />
3. URL: https://www.uop.com/processing-solutions/renewables/complying-with-renewable-fuel-mandates/<br />
(access: March, 5th 2018)<br />
4. URL: https://www.envergenttech.com/wp-content/<br />
uploads/2015/02/2013-envergent-burner-applications-white-paper.pdf<br />
(access: March 8th 2018)<br />
5. Melero J.A., Milagrosa Clavero M, Calleja G., Garcia<br />
A., MIravalles R., Galindo T., Energy <strong>Fuels</strong> 24 (1) 707-<br />
717 2010<br />
6. Proposal for a Directive of the European Parliament<br />
and of the Council on the promotion of the use of energy<br />
from renewable sourced (recast), Council of the European<br />
Union, Brussels, 20 June 2017, 8697/17<br />
7. Directive (EU) 2015/1513 of The European Parliament<br />
and of the Council of 9th September 2015, (ILUC<br />
Directive)<br />
8. URL: http://www.ensyn.com/up-<br />
loads/6/9/7/8/69787119/_ec-overview-december-<br />
2012-updated.pdf (access: March, 5th 2018)<br />
9. ASTM D 7544 method<br />
10. Oasmaa A., Beet van de Beld, Sarri P., Elliott D.C.,<br />
Solantausta Y., Energy <strong>Fuels</strong>, 29 (49) 2471-2484 2015<br />
11. Melero J.A., Iglesias J., Garsia A, Energy Environ. Sci.,<br />
5 (6) 7393-7420 2012<br />
12. URL: http://www.ensyn.com/overview.html (access:<br />
March, 5th 2018)<br />
13. URL: https://www.envergenttech.com/technology/<br />
rtp/ (access: March, 5th 2018)<br />
14. URL: https://www.btg-btl.com/en/technology (access:<br />
March, 4th 2018)<br />
15. URL: http://www.valmet.com/globalassets/media/<br />
downloads/white-papers/power-and-recovery/biorefining_whitepaper.pdf<br />
(access: March 8th 2018)<br />
16. Solantausta Y., Oasmaa A., Sipila K., Lindfors C.,<br />
Lehto J., Autio J., Jokela P., Alin J., Heiskanen J, Energy<br />
<strong>Fuels</strong> 26 (1) 233-240 2012<br />
17. URL: http://www.ensyn.com/history.html (access:<br />
March, 5th 2018)<br />
18. URL: https://www.envergenttech.com/wp-content/<br />
uploads/2015/02/rtp-from-envergent-2010.pdf (access:<br />
March, 5th 2018)<br />
19. URL: http://www.ensyn.com/refinery-feedstocks.<br />
html (access: March, 5th 2018)<br />
20. Lappas A.A., Bezergianni S., Vasalos I.A., Catalyst<br />
Today 145 (1-2) 55-62 2009<br />
21. Pinho A.R., Almeide M.B.B., Mendes F.L., Ximenes<br />
V.L., Casavechia L.C., Talmadge M.S., Kinchin C.M.,<br />
Chum H.L., Fuel 188 (1) 462-473 2017<br />
22. Pinho A.R., Almeide M.B.B., Mendes F.L., Ximenes<br />
V.L., Pure and Applied Chemistry 86 (5) 859-865 2014<br />
34 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
ExxonMobil: Fuel Efficiency<br />
Will Offset Light-Duty Demand<br />
Growth More than Fuel Mix<br />
Changes<br />
Highlights from the ExxonMobil’s Outlook for<br />
Energy: A View to 2040<br />
Tammy Klein<br />
tammy@futurefuelstrategies.com<br />
FUELS CORNER<br />
Petroleum refining industry is quite<br />
mature, however, fuel composition has<br />
significantly changed as a result of challenging<br />
environmental legislation as well<br />
as heavier feedstocks processing. This<br />
resulted in the development of a variety of<br />
catalysts and related processes to follow<br />
the demanding changes.<br />
ExxonMobil’s Outlook for energy: A View to 2040<br />
anticipates that global energy needs will rise about 25%<br />
over the period to 2040, led by non-OECD countries,<br />
same as it projected last year. While the mix shifts toward<br />
lower-carbon-intensive fuels, the world will need to pursue<br />
all economic energy sources.<br />
The Outlook projects that global transportation-related<br />
energy demand will increase by close to 30% (over<br />
the 25% projected last year) by 2040. At the same time,<br />
total miles traveled per year by cars, sport utility vehicles<br />
(SUVs) and light trucks will increase about 60%, reaching<br />
about 14 trillion in 2040. As personal mobility increases,<br />
average new-car fuel economy (including SUVs and light<br />
trucks) will improve as well, rising from about 30 miles<br />
per gallon (7.83 l/100 km) now to close to 50 miles per<br />
gallon (4.7 l/100 km) in 2040, the same as projected last<br />
year.<br />
Comparison of Key Findings in the ExxonMobil<br />
2017 v. 2018 Outlook for Energy<br />
Comparison of Key Findings in the ExxonMobil 2017 v.<br />
2018 Outlook for Energy is presented to get a sense of<br />
how the company’s thinking has evolved on transportrelated<br />
issues. This is summarized in the chart below.<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 35
FUELS CORNER<br />
The Outlook projects that<br />
global transportation-related<br />
energy demand will increase<br />
close to 30% by 2040.<br />
Topic 2017 Outlook Comment 2018 Outlook Comment Notes<br />
Global transportation demand,<br />
2015-2040<br />
Commercial transportation<br />
growth<br />
Growth 25% Growth 30% Growth in personal mobility<br />
(vehicle miles travled9 and<br />
commercial transportation<br />
services (ton-miles of freight,<br />
passenger-miles of air travel)<br />
has tracked with GDP<br />
“Significant efficiency gains<br />
help limit growth in commercial<br />
transportation energy<br />
use to about 70 percent in the<br />
non-OECD and 20 percent in<br />
the OECD from 2015-2040.”<br />
Same, but specifies that Asia<br />
Pacific region leads growth,<br />
rising to 41 percent of total<br />
sector’s energy demand<br />
Electricity and power demand,<br />
2015-2040<br />
Rises by 60%<br />
Same, but notes that the<br />
world shifts to lower carbon<br />
sources for electricity<br />
generation, led by natural<br />
gas, renewables such as wind<br />
and solar, and nuclear while<br />
coal provides less than 30%<br />
of the world’s electricity in<br />
2040, down from about 40%<br />
in 2016<br />
Wind and solar share of<br />
electricity<br />
15% 17% Was 5% in 2016<br />
Emissions projections and<br />
solutions<br />
Improving fuel economy in<br />
transport cheapest solution<br />
“Light-duty vehicle CO2<br />
emissions are expected to<br />
decline close to 10 percent<br />
from 2025 to 2040 as more<br />
efficient conventional vehicles<br />
and electric cars gain<br />
significant share.”<br />
2018 Outlook notes that: “As<br />
economic growth continues<br />
to drive CO2 emissions<br />
through 2040, efficiency<br />
gains and a shift to less CO2-<br />
intensive energy will each<br />
help substantially moderate<br />
emissions.”<br />
Supply<br />
Oil and gas continue to supply<br />
about 55% of the world’s<br />
energy needs through 2040;<br />
natural gas rises most<br />
Same<br />
Liquids demand<br />
Global liquids demand grows<br />
about 20% from 2016 to 2040<br />
Same, and “Advances in lightduty<br />
vehicle efficiency lead<br />
to liquids demand decline in<br />
North America and Europe.”<br />
36 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
FUELS CORNER<br />
The Impact of Electrification<br />
There’s new commentary and analysis on electrification<br />
in the 2018 Outlook. Exxon notes that there are approximately<br />
2 million EVs in the global fleet, or about 0.2%<br />
of the total, and acknowledges the car ban phenomena.<br />
“Recently, some car manufacturers and governments<br />
have announced plans to limit future vehicle sales to<br />
those with an electric motor, including hybrids, plug-in<br />
hybrids and battery electric vehicles.”<br />
The company expects that the EV fleet will see strong<br />
growth driven by decreasing battery costs, and increasing<br />
model availability and continued support from<br />
government policies. This is shown in the figure below.<br />
However, future battery costs and government policies<br />
are uncertain, Exxon notes, pointing out the “wide range<br />
of perspectives on future electric vehicle growth, with<br />
third-party estimates for 2040 ranging from a factor of<br />
three higher and lower than the Outlook.”<br />
Electric vehicles grow rapidly<br />
Worldwide electric vehicle fleet – millon cars<br />
The company expects that<br />
the EV fleet will see strong<br />
growth driven by decreasing<br />
battery costs, and increasing<br />
model availability and<br />
continued support from<br />
government policies.<br />
Source: ExxonMobil, 2018<br />
ExxonMobile Outlook: http://corporate.exxonmobil.com/en/energy/energy-outlook/a-view-to-2040<br />
About the Author<br />
Tammy Klein provides market and<br />
policy intelligence with unique<br />
insight and analysis drawn from her<br />
global network in the fuels industry<br />
through the consulting services she<br />
provides and the membershipbased<br />
Future <strong>Fuels</strong> Outlook service.<br />
She is an expert on conventional,<br />
biofuels and alternative fuels market<br />
and policy issues.<br />
She is formerly Senior Vice<br />
President for Stratas Advisors/Hart<br />
Energy and in that capacity was<br />
responsible for overseeing all aspects<br />
of its fuels and transport-related research,<br />
products, services, staff and<br />
consultancy. Prior to that she was<br />
the Executive Director of the Global<br />
Biofuels Center, a service of Hart<br />
Energy she co-created, that tracks,<br />
monitors and analyzes biofuels market,<br />
policy and technology developments<br />
in more than 70 countries.<br />
Tammy continues to serve as an<br />
advisor to many companies, governments<br />
and NGOs on transportation<br />
fuels issues. She has advised the<br />
Organization of Petroleum Exporting<br />
Countries (OPEC), International<br />
Petroleum Industry Environmental<br />
Conservation Association (IPIECA),<br />
Energy Management Authority<br />
(EMA) of Singapore and Natural<br />
Resources Defense Council (NRDC)<br />
and the International Energy Agency<br />
(IEA), among others.<br />
To learn more about Tammy<br />
please visit:<br />
http://futurefuelstrategies.com<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 37
CATALYSIS CORNER<br />
Catalysis Science and<br />
Technology Overview of the Most Relevant Articles<br />
Ante Jukić<br />
ajukic@fkit.hr<br />
Related to Catalysis Science & Technology<br />
Petroleum refining industry is quite<br />
mature, however, fuel composition has<br />
significantly changed as a result of challenging<br />
environmental legislation as well<br />
as heavier feedstocks processing. This<br />
resulted in the development of a variety of<br />
catalysts and related processes to follow<br />
the demanding changes.<br />
The production of liquid transportation fuels such as<br />
gasoline, diesel and jet fuel from petroleum involves the<br />
use of a variety of catalytic processes. Although the petroleum<br />
refining industry is quite mature, fuel composition<br />
requirements continue to evolve with time in response to<br />
environmental legislation and changes in engine design.<br />
In addition, petroleum feedstocks are becoming heavier<br />
and sourer with time. New technology is emerging that<br />
allows efficient conversion of natural gas to liquid hydrocarbon<br />
fuels. Taken together, these changes pose considerable<br />
challenges to the refining industry and significant<br />
advances in catalysis are needed to meet the challenge.<br />
Catalysis science and technology for cleaner transportation<br />
fuels are discussed thoroughly in the research article<br />
of T. G Kaufmann et al. (Catalysis Today, Vol. 62, Issue<br />
1, 25 September 2000, Pages 77-90). For example, the<br />
authors stress out that some of the key catalytic challenges<br />
for the FCC area include developing super active catalysts<br />
that will enable operation at ultra-short contact times<br />
at which the selectivity to high value light products are<br />
improved. This will require advances in both the zeolitic<br />
and matrix components of the catalyst. New catalyst<br />
materials will be needed that are resistant to other heavy<br />
feed components such as nickel, vanadium and nitrogen.<br />
Improved additives for re-cracking naphtha olefins to<br />
propylene will increase in importance as the demand for<br />
propylene increases in the future. Further, reducing the<br />
sulphur content of cat naphtha will be a high priority to<br />
meet lower gasoline sulphur specifications.<br />
Desulphurization and Denitification Processes<br />
The possibility to increase the activity of CoMo/Al2O3<br />
catalysts in the desulfurization and denitrogenation of<br />
diesel fuel by introducing different amounts of phosphorus<br />
is studied in the paper of O. V. Klimov et al. (Catalysis<br />
Today, Vol. 307, 1 June 2018, Pages 73-83). Phosphorus<br />
content in the catalysts was adjusted by addition of<br />
various amounts of H3PO4 to the impregnating solution<br />
38 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
CATALYSIS CORNER<br />
containing Co, Mo and citric acid. CoMo with 1 wt.% of<br />
P and 1 wt.% of B was also investigated. Catalysts were<br />
characterized by HCNS-analysis, nitrogen adsorption,<br />
XPS, HRTEM, UV/VIS DRS and IR-spectroscopy of adsorbed<br />
CO. Catalysts were tested in the hydrotreating of<br />
straight-run diesel fuel. It was found that the morphology<br />
and dispersion of the sulphide active component<br />
was independent to the phosphorus content in catalysts.<br />
Amount of CoMoS phase increased in catalysts, while the<br />
concentration of the surface P-OH groups and Lewis acid<br />
sites decreased. The catalyst with 1 wt.% of P and 1 wt.%<br />
of B had a maximal activity in desulfurization and denitrogenation<br />
reactions.<br />
Dearomatization Processes<br />
Furthermore, some new design approaches to ultra-clean<br />
diesel fuels by deep desulfurization and deep dearomatization<br />
were considered in the article of C. Song and X. Ma<br />
(Applied Catalysis B: Environmental, Vol. 41, Issues 1 2,<br />
10 March 2003, Pages 207-238). This paper is a selective<br />
review on design approaches and associated catalysis and<br />
chemistry for deep desulfurization and deep dearomatization<br />
(hydrogenation) of hydrocarbon fuels, particularly<br />
diesel fuels. The challenge for deep desulfurization of<br />
diesel fuels is the difficulty of removing the refractory sulphur<br />
compounds, particularly 4,6-dimethyldibenzothiophene,<br />
with the conventional hydrodesulphurization processes.<br />
The problem is exacerbated by the inhibiting effect<br />
of polyaromatics and nitrogen compounds, which exist<br />
in some diesel blend stocks on deep HDS. The principles<br />
and problems for the existing hydrodesulphurization processes,<br />
and the concepts, advantages and disadvantages<br />
of various new approaches were discussed, specifically:<br />
(1) novel catalysts for ultra-deep hydrodesulphurization<br />
under conventional HDS process conditions; (2) new<br />
design concept for sulphur-tolerant noble metal catalysts<br />
for low-temperature hydrogenation; (3) new desulfurization<br />
process by sulphur adsorption and capture under H2;<br />
(4) new desulfurization process by selective adsorption at<br />
ambient temperature without H2 and a related integrated<br />
process concept; (5) oxidative desulfurization in liquidphase;<br />
and (6) bio desulfurization.<br />
Importance of Detail Chemical Analysis<br />
Here it is very important to emphasize the extraordinary<br />
importance of detailed chemical analysis in catalytic processes<br />
research, so we highlight two papers. First paper is<br />
under the title Comprehensive GC×GC chromatography<br />
for the characterization of sulphur compound in fuels: A<br />
review by authors C. Lorentz et al. (Catalysis Today, Vol.<br />
292, 1 September 2017, Pages 26-37). Since the beginning<br />
of the 2000 s, comprehensive GC × GC chromatography<br />
brought a totally new way to characterize complex<br />
matrices. This disruptive technique is well adapted to fuels<br />
and rapidly gained importance in R&D laboratories of<br />
oil (and related) companies. Therefore, this analytical tool<br />
has been applied to many aspects of refining and especially<br />
the challenge of reducing the sulphur content in fuels.<br />
The present article reviews the use of comprehensive GC<br />
× GC for understanding the nature of sulphur compounds<br />
in refinery products (from gasoline to VGO) and their catalytic<br />
conversion through various catalytic processes such<br />
as HDS, AOTS, ODS. Various types of detectors (universal<br />
or specific) as well as HT GC × GC have been applied<br />
and can be combined in order to get a better description<br />
of the S compounds in oil products.<br />
I. Sugiyama and A. E. Williams-Jones discuss and<br />
describe an approach to determining nickel, vanadium<br />
and other metal concentrations in crude oil (Analytica<br />
Chimica Acta, 1002, 2018, Pages 18-25). The ability to<br />
accurately determine the metal content of crude oils is<br />
necessary for reasons ranging from the need to identify<br />
the source of the oils (Ni and V) to removing components<br />
that might inhibit catalysis during refining or impact<br />
negatively on the environment during hydrocarbon combustion.<br />
Here we show that ashing followed by chemical<br />
oxidation and acid digestion, coupled with ICP-MS analysis,<br />
provides an accurate method for determining the<br />
concentration of metals in crude oil. Nickel and vanadium<br />
concentrations were measured in certified Ni and V oil<br />
standards and in various light, intermediate and heavy<br />
crude oils after application of a single vessel ashing-chemical<br />
oxidation-acid digestion sample preparation and storing<br />
technique. Prior to the ashing, chemical oxidation and<br />
acid digestion, an aliquot of the crude oil was placed in a<br />
10 ml Pyrex culture tube and capped with quartz wool.<br />
The capped culture tubes were then subjected to thermal<br />
combustion, followed by chemical oxidation and leaching.<br />
The leachates and the aqueous standards were diluted<br />
and analyzed for their Ni and V contents using inductively<br />
coupled plasma mass spectrometry (ICP-MS). The<br />
measured concentrations of Ni in oil standards, reported<br />
to contain 1, 100, and 1000 mg kg-1 Ni (±2% error), were<br />
1.1 ± 0.01, 99.8 ± 1.46, and 1025 ± 24 mg kg-1 respectively.<br />
The corresponding concentrations of V in these<br />
standards, reported to contain 2, 100, and 1000 mg kg-1<br />
V, were measured to be 1.93 ± 0.06, 104 ± 1.3, and 1027<br />
± 7.5 mg kg-1, respectively. This modified single vessel<br />
ashing-digestion technique (combustion, chemical oxidation,<br />
acid leaching and storing) minimizes contamination<br />
and significantly reduces the loss of ash. The results are<br />
repeatable, comparable to, and in some cases superior<br />
to those of other methods. The method is applicable to a<br />
wide range of crude oil compositions, is very accessible<br />
and robust, easy to use, and does not require costly equipment<br />
in preparing the samples for analysis by ICP-MS.<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 39
LAB CORNER<br />
LEAN Lab<br />
The constant need for improvements and<br />
business optimization leads to consideration<br />
of the possibility of applying the LEAN<br />
methodology.<br />
PHOTO: SHUTTERSTOCK<br />
Lucija Kurte<br />
lucija.kurte@ina.hr<br />
With the appearance of new<br />
challenges in the economic<br />
sector, the awareness of everincreasing<br />
competition and<br />
the need for constant improvements<br />
in all parts of business, as<br />
well as in the laboratory work is<br />
being recognized.<br />
The constant need for improvements and business<br />
optimization in today‘s business world certainly leads<br />
to consideration of the possibility of applying the LEAN<br />
methodology, which precisely advocates such an approach.<br />
LEAN methodology offers specific solutions in<br />
the organization of laboratory work and improves the<br />
efficiency of the system and process. By implementation<br />
of LEAN principles for identification of weak points in<br />
working process, and by resolving or removing them,<br />
establishing flow and pull, it enables speeding up of<br />
working process and make it more efficient. A LEAN<br />
organization understands customer value and focuses its<br />
key processes to continuously increase it. The ultimate<br />
goal of Lean methodology is to provide perfect value to<br />
the customer through a perfect value creation process<br />
that has zero waste. In Figure 1. eight types of waste according<br />
LEAN methodology are presented.<br />
40 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
LAB CORNER<br />
A LEAN organization<br />
understands customer<br />
value and focuses<br />
its key processes to<br />
continuously increase it.<br />
Figure 1. Eight types of waste according LEAN methodology<br />
The first it is necessary to determine value of process<br />
based on customer demands. After that observation and<br />
monitoring of entire value stream and process flow is<br />
required. After determination and recording the current<br />
„As Is” state of process it is needed to establish<br />
the Future state of the process by removing the Waste<br />
or bottlenecks of the process to create flow. Establishing<br />
Pull means that the any reaction in process must be<br />
started in proper time and it must be initiated by customer<br />
and its demands. When LEAN process is created<br />
it is only remained strive to perfection. Pursuit of perfection<br />
is result from continuous application of LEAN tools<br />
and concepts. And last but not least, it is to engage and<br />
develop employees which contribute in the observed<br />
process. Change doesn’t happen simply by designing<br />
better process so it is important to involve the employees<br />
who do the work and make it clear why they should care<br />
and contribute to improvements. In Figure 2. LEAN<br />
principles are presented.<br />
The ultimate goal of<br />
LEAN methodology<br />
is to provide perfect<br />
value to the customer<br />
through a perfect value<br />
creation process that<br />
has zero waste.<br />
Figure 2. Lean principles<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 41
TECHNOLOGY CORNER<br />
Using Intelligent Valve<br />
Controllers and Predictive<br />
Maintenance in Cutting<br />
Down the Plant’s<br />
Maintenance Costs<br />
Cost Savings by Valve Modernization<br />
Metso, Eco consult d.o.o.<br />
Control and on/off valves, as<br />
the key elements of every process,<br />
are among most important and<br />
delicate process equipment. Therefore,<br />
safe and stabile process operation<br />
is highly dependent on their<br />
performance. As such, they require<br />
significant maintenance attention<br />
and costs.<br />
One of the most efficient ways in<br />
saving production costs is to guarantee<br />
good control performance<br />
during the whole life cycle of a valve<br />
product. Valve modernization is a<br />
cost-effective way to enhance the<br />
performance, reliability and safety of<br />
an outdated control or on/off valve.<br />
The Metso control and on/off<br />
valve modernization service includes<br />
mounting of a new valve controller,<br />
standardizing of the actuator<br />
mounting phase and maintenance of<br />
the valve and the actuator. Depending<br />
on the application, a suitable<br />
smart valve controller is selected:<br />
Neles NDX for control valves, Neles<br />
SwitchGuard for on/off valves or<br />
Neles ValvGuard for safety valves.<br />
Switching to Predictive<br />
Maintenance<br />
After the valve modernization you<br />
are able to monitor your valve performance<br />
and use predictive maintenance<br />
tools, such as Neles FieldCare<br />
or other maintenance tools integrated<br />
in DCS-systems.<br />
Service Benefits<br />
Efficient way to save production<br />
costs<br />
• Improves the performance of your<br />
control and on/off valves<br />
• Improves the reliability – device<br />
failures can be predicted<br />
• Improves the maintenance efficiency<br />
- maintenance actions are<br />
planned and based on the actual<br />
condition of the field devices and<br />
fitting in your production schedule<br />
• Ensures the availability of the field<br />
devices<br />
Common benefits of the Neles<br />
SmartSolutions product family:<br />
42 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
TECHNOLOGY CORNER<br />
Analysis shows that maintenance costs cover<br />
almost half of the total cost of ownership of a<br />
valve product. This means that increasing maintenance<br />
efficiency brings significant savings over<br />
the life cycle of a valve.<br />
One of the most efficient<br />
ways in saving production<br />
costs is to guarantee good<br />
control performance<br />
during the whole life cycle<br />
of a valve product. Valve<br />
modernization is a costeffective<br />
way to enhance the<br />
performance, reliability and<br />
safety of an outdated control<br />
or on/off valve.<br />
• Maximizes the availability of<br />
valves<br />
• Provides open and fully integrated<br />
solution<br />
• Diagnostics information is available<br />
from device – no separate<br />
software needed<br />
• Valve performance is analyzed<br />
during the plant run-time<br />
• Enables predictive maintenance<br />
for automated valves<br />
PHOTO: METSO<br />
Service Features<br />
• Actuator mounting face is standardized;<br />
cover changed according<br />
to VDI/VDE-3845<br />
• Analog positioner is changed to<br />
Neles smart valve controller<br />
• Metso maintenance for the valve<br />
assembly<br />
• maintenance services are<br />
carried out following ISO<br />
9001 procedures<br />
• warranty for serviced product<br />
is the same as for a new<br />
product<br />
• original spare parts are used<br />
• testing and reporting after<br />
repair, according to the<br />
original procedures<br />
After the valve modernization you are able<br />
to monitor your valve performance and use<br />
predictive maintenance tools, such as Neles<br />
FieldCare or other maintenance tools integrated<br />
in DCS-systems.<br />
Nelex Smart Positioner<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 43
TECHNOLOGY CORNER<br />
Control Valves/Neles NDX<br />
• Enables raw material savings and<br />
improved production quality,<br />
thanks to superior control performance<br />
• Market leading accuracy and<br />
speed of response<br />
• Provides life cycle trends and traditional<br />
valve tests<br />
On-Off Valves/Neles Switch-<br />
Guard<br />
• Intelligent solenoid valve brings<br />
diagnostics to all on/off valves<br />
• Lower installation costs due to<br />
an integrated solution: solenoid<br />
valve, limits switches and speed<br />
control valve integrated<br />
• Less damaged field devices –<br />
minimized pressure impacts with<br />
smooth open/close profiles<br />
Safety Valves/Neles ValvGuard<br />
• Increased safety<br />
• Neles ValvGuard safety valve certified<br />
to SIL3<br />
• Testing of all safety elements<br />
(valve controller, actuator, valve)<br />
with real time alarm<br />
• Increased cost efficiency<br />
• Automatic partial stroke test lowers<br />
operating costs<br />
• Simple installation lowers capital<br />
costs (no need for solenoid valve)<br />
Valve Modernization is<br />
a Profitable Investment<br />
Several factors, such as the valve type<br />
and the nominal size together with<br />
the equipment condition affect on<br />
the valve modernization investment.<br />
The modernization projects, which<br />
Metso has carried out together with<br />
the customers how that the payback<br />
time for this type of investment is<br />
short. The investment payback time<br />
can be estimated quite accurately in<br />
advance.<br />
Our Customers say:<br />
“Better process performance”<br />
“Due to Neles FieldCare, the<br />
maintenance personnel can plan<br />
their work better instead of waiting<br />
for initiative from the production”<br />
“Instrumentation personnel find<br />
the problems before the production”<br />
“We have been able to avoid<br />
several problems, which would have<br />
stopped the process”<br />
“In certain processes, we have been<br />
able to increase the capacity due to<br />
better performing control valves”<br />
An example received from a<br />
Customer tells that after installing<br />
a smart Neles positioner, it was<br />
detected that the opening angle of<br />
a critical control valve was 5 – 10%<br />
of full opening, meaning that the<br />
accuracy of the current control valve<br />
in this application was not sufficient.<br />
When the control valve was resized<br />
to a smaller size, the savings according<br />
to the customer were 0,43 tons<br />
less chemical per day. This resulted<br />
to savings of 48 000 USD per year!<br />
Another example is from a global<br />
oil and gas company. As a direct<br />
result of using Neles ValvGuard the<br />
company has reduced its hazard rate<br />
from one failure every 1 500 hours<br />
to one failure every 13 000 hours.<br />
Without the aid of Neles ValvGuard,<br />
they would not have reached their<br />
safety goals. The savings will be<br />
£ 96 000 in operations costs per one<br />
safety valve over the life cycle of the<br />
plant by using Neles ValvGuard.<br />
On-off valves<br />
Safety valves<br />
Neles NDX<br />
44 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
egida<br />
ROFA is with you since 1952 and together with our users we follow trends in petrochemical industry.<br />
ROFA delivers, installs, trains their users, supplies the needed calibrational and measuring standards<br />
and services instruments and other equipment. From the wide spectra of instruments for quality control<br />
of petroleum products, we recommend the following:<br />
ROFA - Laboratory & Process<br />
Analyzers Mag.Matthias Fiedler<br />
Hauptstraße 145, Postfach 18<br />
A-3420 Kritzendorf, Austria<br />
Tel.: +43-2243-21 992<br />
Fax: +43-2243-21 992-9<br />
www.rofa.at<br />
office@rofa.at<br />
Herzog OptiDist<br />
ASTM D1078, ASTM D850, ASTM D86, ISO 3405<br />
• Optimization function for all types of fuel (0-4).<br />
• Built-in detectors for position of flask, evaporations<br />
• Built in calibration memory with 10 point calibration<br />
table and automatic probe ID detection; calibration<br />
history; optional calibration certificate.<br />
• Optical measuring system compatible with samples<br />
producing smoke in the receiver; range 0 to 103%<br />
charge volume.<br />
• Guaranteed successful ASTM D86 analysis with the first<br />
sample, including biofuels (B5, B10, E15 i E25).<br />
ROFA d.o.o.<br />
Jelice Jug 25, HR-10290 ZAPREŠIĆ<br />
+385-1-3357321 +385-1-3312560<br />
www.rofa.hr rofa@rofa.hr<br />
Herzog Optiflash<br />
ASTM D93 A,B,C, EN ISO 2719 A,B,C<br />
Easy, safe and accurate Flash Point Determination:<br />
• Built-in fire extinguisher<br />
• Detect “Flash” outside the cup<br />
• Safety monitoring system<br />
• ultra fast flash detection up to +400°C<br />
• built-in quality control (QC) functions<br />
• temperature sensor with calibration memory<br />
ISL PMD 110<br />
Instrument for fast and reliable micro-distillation<br />
analysis of liquid samples, for determination of<br />
distillation characteristics of FAME products under<br />
atmospheric pressure. PMD 110 is compliant with<br />
ASTM D 7345-07, and in perfect correlation to<br />
ASTM D 86, ASTM D1160, ISO 3405 and IP 123<br />
with high repeatability in less than 10 minutes per sample.<br />
Temperature range is from 0° to 400°C.<br />
Sensitivity ± 0,1°C.<br />
Test time
CONFERENCE ANNOUNCEMENT<br />
The European Base Oils & <strong>Lubricants</strong><br />
Interactive Summit 2018<br />
Celebrating 10 Years of Bringing Together Key Players<br />
from the European Base Oils & <strong>Lubricants</strong> Industry<br />
28th-29th November 2018, FLORENCE, ITALY<br />
Why You Can’t Miss EBOL10?<br />
We have learned a great deal from the industry over<br />
the last 10 years about the direction our event needs to<br />
take in order to provide you with an even more valuable<br />
insights and networking opportunities.<br />
The 10th Anniversary Summit will feature:<br />
• 200+ attendees and 15+ exhibitors<br />
• Exclusive Pre-Seminar Site Visit - ENI Refinery -<br />
Livorno (Afternoon 27/11)<br />
• Pre-Event Networking Drinks Reception sponsored<br />
by Lubrizol (Evening 27/11)<br />
• Exclusive Site Visit - ENI Refinery - Livorno - Italy<br />
• Parallel Streams dedicated to Industrial, Automotive<br />
and Bio-Based <strong>Lubricants</strong> allowing delegates to “lean<br />
in” and have in-depth discussions with like-minded<br />
peers.<br />
• Structured networking activities: Meet & Greet,<br />
Blackout Bingo, Speed Networking, Carpet Bowls,<br />
Drinks Reception, Gala Dinner, Social Lotto and Business<br />
Card Contest.<br />
• Interactive format with on-stage interviews, panel<br />
discussions, in-conversation and lunch round tables.<br />
• The Lubrizol OEM Seminar - sponsored by Lubrizol:<br />
OEM Challenges 2030 and Beyond - join Lubrizol for<br />
this much-awaited Original Equipment Manufacturers<br />
(OEM) seminar, where key OEM from both the<br />
commercial vehicle and passenger car business areas<br />
will provide strategic insights into how to overcome<br />
current industry challenges.<br />
The summit will ensure that delegates receive content<br />
in a way that is engaging and interactive, that also allows<br />
for everyone to be part of the wider conversation.<br />
PHOTS: ACTIVE COMMUNICATIONS INTERNATIONAL, INC (ACI)<br />
46 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
Exclusive Site Visit at ENI Refinery (Livorno)<br />
- Limited Spaces Available!<br />
ENI’s Livorno refinery has invited us to have a tour of<br />
their Refinery plant. This tour is exclusive to our delegates<br />
attending the event. There is no extra charge to<br />
attend the site visit, spaces are limited.<br />
Reserve your site visit place at time of registration to<br />
avoid disappointment.<br />
With so many exciting challenges ahead, why not join<br />
Lubrizol for this much-awaited Original Equipment<br />
Manufacturers (OEMs) pre-event seminar, where key<br />
OEMs from both the commercial vehicle and passenger<br />
car business areas will provide their insights into these<br />
areas, and provide strategies that are in view to address<br />
them.<br />
The Lubrizol OEMs Seminar - OEMs Challenges<br />
2030 & Beyond<br />
As many of us are aware, the transportation industry is at<br />
an important crossroads: globalization, electrification,<br />
technology development, ongoing regulatory change<br />
and growth in emerging markets are set to change the<br />
face of the industry in the next decade.<br />
Companies across the complete vehicle value chain<br />
need to assess how well they are prepared to respond to<br />
the evolving industry trends.<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 47
EVENTS CALENDAR<br />
2018 June 5 - 6, 2018 IRPC EUROPE, International Refining & Petrochemical Conference<br />
Milan, Italy<br />
www.hpirpc.com<br />
June 5–6 LUBMAT 2018<br />
San Sebastian, Spain<br />
www.lubmat.org<br />
June 11 - 12, 2018<br />
June 19-20<br />
September 17 - 19, 2018<br />
September 27 - 28, 2018<br />
ICOPGE 2018: 20th International Conference on Oil, Gas & Petrochemical<br />
Engineering<br />
Copenhagen, Denmark<br />
https://www.waset.org/conference/2018/06/copenhagen/ICOGPE<br />
5th ICIS & ELGI Industrial <strong>Lubricants</strong> Conference<br />
Amsterdam Marriott Hotel, The Netherlands<br />
www.icisevents.com/ehome/worldlubricants<br />
Gastech Exhibition & Conference<br />
Barcelona, Spain<br />
www.gastechevent.com<br />
World Congress on Oil, Gas & Petroleum Refinery<br />
Abu Dhabi, UAE<br />
https://petroleumrefinery.conferenceseries.com<br />
October 17 - 19, 2018 The 51st GOMA Symposium - FUELS 2018<br />
Opatija, Croatia<br />
www.fuels.goma.hr<br />
October 24–26 UEIL Annual Congress 2018<br />
Budapest, Hungary<br />
www.ueil.org/events/2018-ueil-annual-congress/<br />
November 12 - 15, 2018<br />
November 27 - 30, 2018<br />
November 28-29<br />
ADIPEC, Abu Dhabi International Petroleum Exhibition & Conference<br />
Abu Dhabi, UAE<br />
www.adipec.com<br />
ERTC, European Refining Technology Conference<br />
Cannes, France<br />
www.ertc.wraconferences.com<br />
The 2018 European Base Oils & <strong>Lubricants</strong> Interactive Summit<br />
Florence, Italy<br />
www.wplgroup.com/aci/event/base-oils-lubricants-summit<br />
December 03 - 04, 2018 World Oil & Gas Week 2018<br />
London, UK<br />
oilandgascouncil.com/event-events/world-energy-capital-assembly/<br />
48 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018
egida<br />
<strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018 49
LET<br />
egida<br />
US TAKE CARE<br />
OF EVERYTHING<br />
50 <strong>Fuels</strong>&<strong>Lubricants</strong> No. 2 JUNE 2018