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FIS-483 Engineering Study Report R1.03.11.19

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Marathon Petroleum Company, Catlettsburg Refinery, KY<br />

Capacity Improvement <strong>Study</strong> of LPCCR Platformer Heater (1-44-B-1/2/3/4)<br />

Parameter Unit Datasheet Simulation Output<br />

Average SG Coil Section Heat<br />

Flux (BOS)<br />

Btu/hr/Ft 2 6,939 7,351<br />

Fluid Mass Velocity lb/s/Ft 2 - 249.7<br />

Flue Gas Mass Velocity lb/s/Ft 2 0.258 0.300<br />

Flue Gas Pressure Drop in WC - 0.076<br />

Flue Gas Temperature Leaving<br />

SG Coil Section<br />

Outside Heat Transfer Fin<br />

Efficiency Factor<br />

°F - 555<br />

- - -<br />

Maximum Fin Tip Temperature °F 590 481.5<br />

Boiler Feed Water Coils<br />

Heat Duty, absorbed MMBtu/hr 6.55 6.80<br />

Heat Duty, absorbed % 4.19 4.28<br />

Flow Rate Lb/hr 70,918 70,918<br />

Inlet Temperature °F 300.0 300.0<br />

Inlet Pressure Psig 470 470<br />

Outlet Temperature °F 385.0 391.6<br />

Outlet Pressure Psig 465.0 467.9<br />

Coil Pressure Drop Psi 5.0 2.1<br />

Heat Transfer Area (Finned) Ft 2 22,620 22,621<br />

Average BFW Coil Section Heat<br />

Flux (BOS)<br />

Btu/hr/Ft 2 2,758 2,863<br />

Fluid Mass Velocity Lb/s/Ft 2 - 123.4<br />

Flue Gas Mass Velocity Lb/s/Ft 2 0.258 0.300<br />

Outside Heat Transfer Fin<br />

Efficiency Factor<br />

- - -<br />

Flue Gas Pressure Drop in WC - 0.027<br />

Furnace Improvements<br />

Low Cost Solutions for Fired Heaters 34

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