FIS-483 Engineering Study Report R1.03.11.19

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Marathon Petroleum Company, Catlettsburg Refinery, KY Capacity Improvement <strong>Study</strong> of LPCCR Platformer Heater (1-44-B-1/2/3/4) Figure 92: Draft at Convection Exit ............................................................................. 175 Figure 93 Excess O2 at Stack ...................................................................................... 175 Figure 94: Debutanizer Stack Damper Opening Percentage .................................. 176 Figure 95 : Reboiler Stack Temperature .................................................................... 176 Figure 96 : Fuel Gas Flowrate ...................................................................................... 177 Figure 97 : Fuel Gas Pressure ..................................................................................... 177 Furnace Improvements Low Cost Solutions for Fired Heaters 8
Marathon Petroleum Company, Catlettsburg Refinery, KY Capacity Improvement <strong>Study</strong> of LPCCR Platformer Heater (1-44-B-1/2/3/4) List of Tables Table 1: Existing Design Rich Case Data .................................................................... 16 Table 2: Proposed Design Basis / Projected Operating Case .................................. 17 Table 3: Debutanizer Data for Proposed Case ........................................................... 17 Table 4: LPCCR Feed Distillation .................................................................................. 18 Table 5 : LPCCR Feed Composition: - Naphtha ......................................................... 18 Table 6 : Recycle Gas Composition .............................................................................. 20 Table 7: Fuel Gas Properties ......................................................................................... 22 Table 8: LPCCR Rich Feed Design Case Simulation ................................................ 29 Table 9: Existing Heater Energy Balance .................................................................... 37 Table 10: Debutanizer Reboiler Design Case Simulation ......................................... 41 Table 11: List of Graphs of Feed ................................................................................... 44 Table 12 : Analysis of Feed Operating Data ................................................................ 45 Table 13: List of Graphs of Charge Heater .................................................................. 50 Table 14: Analysis of Operating Data of Charge Heater ........................................... 51 Table 15: List of Graphs of No. 1 Inter Heater ............................................................ 60 Table 16: Analysis of Operating Data of No. 1 Inter Heater ...................................... 61 Table 17: List of Graphs of No. 2 Inter Heater ............................................................ 70 Table 18: Analysis of Operating Data of No. 2 Inter Heater ...................................... 71 Table 19: List of Graphs of No. 3 Inter Heater ............................................................ 80 Table 20: Analysis of Operating Data of No.3 Inter Heater ....................................... 81 Table 21: List of Graphs of Convection Section .......................................................... 90 Table 22: Analysis of Operating Data of Convection Section ................................... 91 Furnace Improvements Low Cost Solutions for Fired Heaters 9
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CHARGE RATE x ΔT, MLB⁰F/HR TEMPE
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FLOWRATE, MMSCFD VOLUME % (DRY BASI
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FIRING RATE, MMBTU/HR FIRING RATE,
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FLOWRATE, MMSCFD Marathon Petroleum
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TEMPERATURE, F DESIGN=177.51 MMBTU/
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DAMPER OPENING % Marathon Petroleum
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FUEL GAS HEATING VALUE(LHV), BTU/SC
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TEMPERATURE, F Marathon Petroleum C
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TEMPERATURE, F Marathon Petroleum C
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FLOWRATE, MBPD HEAT CONTENT, MMBTU/
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O 2 CONTENT, % Marathon Petroleum C
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FLOW RATE, MSCFD PRESSURE, PSIG Mar
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FIS-483 Engineering Study Report R1.03.11.19

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