Piaggio-Typhoon-50-EN _Service Manual

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SERVICE STATION MANUAL Typhoon 50 The descriptions and illustrations given in this publication are not binding. While the basic specifications as described and illustrated in this manual remain unchanged, PIAGGIO-GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or construction reasons. Not all versions/models shown in this publication are available in all countries. The availability of each model should be checked at the official Piaggio sales network. "© Copyright 2008 - PIAGGIO & C. S.p.A. Pontedera. All rights reserved. Reproduction of this publication in whole or in part is prohibited." PIAGGIO & C. S.p.A. - After sales V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)
SERVICE STATION MANUAL Typhoon 50 This service station manual has been drawn up by Piaggio & C. Spa to be used by the workshops of Piaggio-Gilera dealers. It is assumed that the user of this manual for maintaining and repairing Piaggio vehicles has a basic knowledge of mechanical principles and vehicle repair technique procedures. Any significant changes to vehicle characteristics or to specific repair operations will be communicated by updates to this manual. Nevertheless, completely satisfactory work cannot be carried out without the necessary equipment and tools. It is therefore advisable to read the sections of this manual relating to appropriate tools, along with the appropriate tool catalogue. N.B. Provides key information to make the procedure easier to understand and carry out. CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle. WARNING Refers to specific procedures to carry out to prevent injuries to the repairer. Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent damaging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee.
Page 1: SERVICE STATION MANUAL 633665 - . .
Page 5 and 6: INDEX OF TOPICS CHARACTERISTICS CHA
Page 7 and 8: Typhoon 50 Characteristics Vehicle
Page 9 and 10: Typhoon 50 Characteristics Frame an
Page 11 and 12: Typhoon 50 Characteristics Overhaul
Page 13 and 14: Typhoon 50 Characteristics Slot pac
Page 15 and 16: Typhoon 50 Tooling Stores code 0013
Page 23 and 24: Typhoon 50 Maintenance Maintenance
Page 25 and 26: Typhoon 50 Maintenance (*) See regu
Page 27 and 28: Typhoon 50 Maintenance Check Do the
Page 29 and 30: Typhoon 50 Maintenance erence mark
Page 31 and 32: Typhoon 50 Maintenance 2. Turn on t
Page 33 and 34: Typhoon 50 Troubleshooting This sec
Page 35 and 36: Typhoon 50 Troubleshooting High fue
Page 37 and 38: Typhoon 50 Troubleshooting Excessiv
Page 39 and 40: Typhoon 50 Electrical system Key Ke
Page 41 and 42: Typhoon 50 Electrical system Igniti
Page 43 and 44: Typhoon 50 Electrical system Batter
Page 45 and 46: Typhoon 50 Electrical system Turn s
Page 47 and 48: Typhoon 50 Electrical system RECHAR
Page 49 and 50: Typhoon 50 Electrical system to be
Page 51 and 52: Typhoon 50 Electrical system • Re
Page 53 and 54:
Typhoon 50 Electrical system Specif
Page 55 and 56:
INDEX OF TOPICS ENGINE FROM VEHICLE
Page 57 and 58:
INDEX OF TOPICS ENGINE ENG
Page 59 and 60:
Typhoon 50 Engine - Remove the seeg
Page 61 and 62:
Typhoon 50 Engine - Using a 34 mm s
Page 63 and 64:
Typhoon 50 Engine Stationary driven
Page 65 and 66:
Typhoon 50 Engine - Reassemble the
Page 67 and 68:
Typhoon 50 Engine 4) Check the inte
Page 69 and 70:
Typhoon 50 Engine Removing the whee
Page 71 and 72:
Typhoon 50 Engine Refitting the whe
Page 73 and 74:
Typhoon 50 Engine Removing the stat
Page 75 and 76:
Typhoon 50 Engine Refitting the fly
Page 77 and 78:
Typhoon 50 Engine Inspecting the sm
Page 79 and 80:
Typhoon 50 Engine Removing the pist
Page 81 and 82:
Typhoon 50 Engine Install the speci
Page 83 and 84:
Typhoon 50 Engine Refitting the cra
Page 85 and 86:
Typhoon 50 Engine Lubrication Crank
Page 87 and 88:
Typhoon 50 Engine OF THE TUBE. IN T
Page 89 and 90:
Typhoon 50 Suspensions Front suspen
Page 91 and 92:
Typhoon 50 Suspensions See also Han
Page 93 and 94:
Typhoon 50 Suspensions Steering col
Page 95 and 96:
Typhoon 50 Suspensions 020055Y Wren
Page 97 and 98:
INDEX OF TOPICS BRAKING SYSTEM BRAK
Page 99 and 100:
Typhoon 50 Braking system • Inser
Page 101 and 102:
Typhoon 50 Braking system If the va
Page 103 and 104:
Typhoon 50 Braking system Front -On
Page 105 and 106:
INDEX OF TOPICS CHASSIS CHAS
Page 107 and 108:
Typhoon 50 Chassis Frame central co
Page 109 and 110:
Typhoon 50 Chassis Side fairings
Page 111 and 112:
Typhoon 50 Chassis Helmet bay • R
Page 113 and 114:
INDEX OF TOPICS PRE-DELIVERY PRE DE
Page 115 and 116:
Typhoon 50 Pre-delivery CAUTION TO
Page 117 and 118:
INDEX OF TOPICS TIME TIME
Page 119 and 120:
Typhoon 50 Time Crankcase CRANKCASE
Page 121 and 122:
Typhoon 50 Time Cylinder assy. CYLI
Page 123 and 124:
Typhoon 50 Time Driven pulley DRIVE
Page 125 and 126:
Typhoon 50 Time Final gear assy. FI
Page 127 and 128:
Typhoon 50 Time Transmission cover
Page 129 and 130:
Typhoon 50 Time Flywheel magneto MA
Page 131 and 132:
Typhoon 50 Time Carburettor CARBURE
Page 133 and 134:
Typhoon 50 Time Air cleaner AIR FIL
Page 135 and 136:
Typhoon 50 Time Legshield spoiler F
Page 137 and 138:
Typhoon 50 Time Underseat compartme
Page 139 and 140:
Typhoon 50 Time Mudguard REAR MUDGU
Page 141 and 142:
Typhoon 50 Time Rear shock-absorber
Page 143 and 144:
Typhoon 50 Time Handlebar component
Page 145 and 146:
Typhoon 50 Time Swing-arm SWINGING
Page 147 and 148:
Typhoon 50 Time Instrument panel IN
Page 149 and 150:
Typhoon 50 Time REAR LIGHT Code Act
Page 151 and 152:
Typhoon 50 Time Rear wheel REAR WHE
Page 153 and 154:
Typhoon 50 Time ELECTRICAL SYSTEM C
Page 155 and 156:
Typhoon 50 Time Transmissions SPLIT
Page 157 and 158:
Typhoon 50 Time Front suspension FO
Page 159 and 160:
A Air filter: 28 B Battery: 36, 43,
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Piaggio-Typhoon-50-EN _Service Manual

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