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expansion avenues, Custom says.<br />
The new facility houses new<br />
CNC routers, CNC benders, folders,<br />
laser cutters, tube cutters, robot<br />
welders, and a soon-to-be-installed<br />
powder coating works, the company<br />
confirms.<br />
As it explains, Custom Denning is<br />
slowly increasing its self-reliance by<br />
gradually bringing increasing work<br />
that was once outsourced now under<br />
one roof.<br />
COMMUNITY BOOST<br />
Purchase of the new site has<br />
enabled Custom Denning to<br />
broaden its range of specialised<br />
products, leading to an increase of<br />
skilled labour required, additional<br />
training, and further employment<br />
opportunities for Western Sydney,<br />
the company says.<br />
Contributing to the local<br />
community has always been<br />
important to Dunn and he believes<br />
strongly in local manufacturing,<br />
local production and contributing to<br />
Australia’s long term sustainability,<br />
the company states.<br />
Custom attainted ‘Australian Made’<br />
certification in 2019, it confirms.<br />
NEW MODELS<br />
Tapping into a manufacturing<br />
pedigree dating to 1955 and pitched<br />
as ‘Aussie built for local conditions’,<br />
Custom Denning’s recently released<br />
Adventurer school-charter bus is<br />
described as a game-changer by<br />
national sales manager Mick Neskes.<br />
“We’re extremely proud of the<br />
Adventurer,” Neskes said. “It’s in our<br />
heritage to design the buses that<br />
move Australia and, for us, that<br />
means producing a combination of<br />
technology and toughness.”<br />
From the chassis up, the<br />
Adventurer has taken the lessons<br />
of reliability and toughness from<br />
the past and combined them with<br />
today’s technology, he explains.<br />
It’s suitable for a variety of chassis<br />
makes; the 57-seat Category 4 school<br />
bus is available on a Volvo, Scania,<br />
MAN, Mercedes-Benz or Hino chassis.<br />
The shorter, 43-seat Category 3<br />
Adventurer is available on a Volvo,<br />
MAN, Mercedes or Hino chassis.<br />
MODULAR EASE<br />
Neskes says the Adventurer’s<br />
It’s in our heritage to design the buses that move<br />
Australia and, for us, that means producing a<br />
combination of technology and toughness.<br />
modular components set a new<br />
benchmark.<br />
“We have recently carried out<br />
extensive renovations throughout the<br />
factory, adding new methodologies<br />
to our operation. We have changed<br />
our procedures, so that we are more<br />
efficient, and have improved our<br />
already high levels of quality,” he said.<br />
“Our modernised engineering<br />
process and improved design allows<br />
us now to build multiple upper<br />
body sections extremely quickly, and<br />
being “non chassis specific” means<br />
commonality of parts, regardless of<br />
chassis utilised,” he explained.<br />
“This increases efficiencies for all<br />
involved, but most importantly, for<br />
the bus operators!<br />
“It means the downtime is<br />
reduced if the vehicle needs a<br />
window or panel replacing. We<br />
can hold hundreds of parts, and<br />
we can supply customers with<br />
consignment stock, and they pay<br />
for it as they use it.”<br />
Custom Denning says the<br />
Adventurer was designed using<br />
Finite Element Analysis (FEA)<br />
software, which simulates real-world<br />
wear and tear using a computer<br />
model to find the perfect design.<br />
The FEA analysis covers:<br />
mechanical stress, mechanical<br />
vibration, metal fatigue, motion,<br />
heat transfer, fluid flow and<br />
electrostatics.<br />
Above:<br />
Custom Bus Group has<br />
refurbished its St Marys<br />
facility to expand<br />
throughput and<br />
improve processes.<br />
Left:<br />
Finite Element Analysis<br />
software has been<br />
used to simulate wear<br />
and tear to improve<br />
component design.<br />
Opposite:<br />
Custom Denning’s<br />
new Adventurer<br />
school-charter bus has<br />
been described as a<br />
‘game changer’.<br />
busnews.com.au August 2020 <strong>ABC</strong><br />
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