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expansion avenues, Custom says.<br />

The new facility houses new<br />

CNC routers, CNC benders, folders,<br />

laser cutters, tube cutters, robot<br />

welders, and a soon-to-be-installed<br />

powder coating works, the company<br />

confirms.<br />

As it explains, Custom Denning is<br />

slowly increasing its self-reliance by<br />

gradually bringing increasing work<br />

that was once outsourced now under<br />

one roof.<br />

COMMUNITY BOOST<br />

Purchase of the new site has<br />

enabled Custom Denning to<br />

broaden its range of specialised<br />

products, leading to an increase of<br />

skilled labour required, additional<br />

training, and further employment<br />

opportunities for Western Sydney,<br />

the company says.<br />

Contributing to the local<br />

community has always been<br />

important to Dunn and he believes<br />

strongly in local manufacturing,<br />

local production and contributing to<br />

Australia’s long term sustainability,<br />

the company states.<br />

Custom attainted ‘Australian Made’<br />

certification in 2019, it confirms.<br />

NEW MODELS<br />

Tapping into a manufacturing<br />

pedigree dating to 1955 and pitched<br />

as ‘Aussie built for local conditions’,<br />

Custom Denning’s recently released<br />

Adventurer school-charter bus is<br />

described as a game-changer by<br />

national sales manager Mick Neskes.<br />

“We’re extremely proud of the<br />

Adventurer,” Neskes said. “It’s in our<br />

heritage to design the buses that<br />

move Australia and, for us, that<br />

means producing a combination of<br />

technology and toughness.”<br />

From the chassis up, the<br />

Adventurer has taken the lessons<br />

of reliability and toughness from<br />

the past and combined them with<br />

today’s technology, he explains.<br />

It’s suitable for a variety of chassis<br />

makes; the 57-seat Category 4 school<br />

bus is available on a Volvo, Scania,<br />

MAN, Mercedes-Benz or Hino chassis.<br />

The shorter, 43-seat Category 3<br />

Adventurer is available on a Volvo,<br />

MAN, Mercedes or Hino chassis.<br />

MODULAR EASE<br />

Neskes says the Adventurer’s<br />

It’s in our heritage to design the buses that move<br />

Australia and, for us, that means producing a<br />

combination of technology and toughness.<br />

modular components set a new<br />

benchmark.<br />

“We have recently carried out<br />

extensive renovations throughout the<br />

factory, adding new methodologies<br />

to our operation. We have changed<br />

our procedures, so that we are more<br />

efficient, and have improved our<br />

already high levels of quality,” he said.<br />

“Our modernised engineering<br />

process and improved design allows<br />

us now to build multiple upper<br />

body sections extremely quickly, and<br />

being “non chassis specific” means<br />

commonality of parts, regardless of<br />

chassis utilised,” he explained.<br />

“This increases efficiencies for all<br />

involved, but most importantly, for<br />

the bus operators!<br />

“It means the downtime is<br />

reduced if the vehicle needs a<br />

window or panel replacing. We<br />

can hold hundreds of parts, and<br />

we can supply customers with<br />

consignment stock, and they pay<br />

for it as they use it.”<br />

Custom Denning says the<br />

Adventurer was designed using<br />

Finite Element Analysis (FEA)<br />

software, which simulates real-world<br />

wear and tear using a computer<br />

model to find the perfect design.<br />

The FEA analysis covers:<br />

mechanical stress, mechanical<br />

vibration, metal fatigue, motion,<br />

heat transfer, fluid flow and<br />

electrostatics.<br />

Above:<br />

Custom Bus Group has<br />

refurbished its St Marys<br />

facility to expand<br />

throughput and<br />

improve processes.<br />

Left:<br />

Finite Element Analysis<br />

software has been<br />

used to simulate wear<br />

and tear to improve<br />

component design.<br />

Opposite:<br />

Custom Denning’s<br />

new Adventurer<br />

school-charter bus has<br />

been described as a<br />

‘game changer’.<br />

busnews.com.au August 2020 <strong>ABC</strong><br />

29

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