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Panels & Furniture Asia January/February 2021

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

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FURNITURE MANUFACTURING<br />

Launched in early 2020 by Salvamac’s<br />

Cross-Cutting Division, which focuses<br />

on the cutting and optimisation of<br />

wood, SalvaPush_2000 is the group’s<br />

flagship cross-cutting optimising saw.<br />

SalvaPush_2000 is greatly suited to<br />

cut single wood pieces with length<br />

optimisation, as well as to cut boards<br />

using a prefixed cutting cycle. It can be<br />

applied for use in a range of solid wood<br />

market segments such as windows and<br />

doors; furniture; beams and houses;<br />

flooring; sofas; glue panels and lamellar<br />

wood; and children’s toys, among<br />

others.<br />

The machine can be easily integrated<br />

with other machinery and data within<br />

a factory as it can receive cutting lists<br />

directly from the office, and connect<br />

to multi-blade machines or moulders<br />

via automatic loading and unloading<br />

systems. The instantaneous graphics<br />

and a large touch screen, complemented<br />

with digital communication among<br />

all electric components, allows easy and<br />

fast data entry.<br />

TOWARDS INDUSTRY 4.0<br />

Besides easy integration with the<br />

company’s management, the recent<br />

developments in barcode data<br />

importing and the related “just-intime”<br />

management systems (from the<br />

development of the customer’s order to<br />

the finished product) make it a unique<br />

solution for single-batch production<br />

processes. An operator is able to easily<br />

manage a single piece by loading the<br />

pieces after reading the relative barcode,<br />

and leaving the management to the<br />

“supervisor” – an additional software<br />

that manages the entire data process.<br />

Flexible and advanced technological<br />

solutions allow, in fact, both upstream<br />

and downstream communication with<br />

the company software.<br />

The application of SalvaPush_2000<br />

in the construction component and<br />

special pallet sectors fully confirms<br />

the recent developments. The new<br />

exclusive mechanical solutions are also<br />

present in both the cutting and pushing<br />

systems.<br />

A special system, with a 55-milimetrewide<br />

toothed belt and 33 strips of<br />

hard steel, allows high precision and<br />

capacity. The aluminium beam is<br />

big and solid; at a height of 135 mm<br />

and with of 120 mm, it is fixed in a<br />

steel structure in two parts for better<br />

solidity and reliability. The beam is<br />

also covered and protected by a special<br />

steel cover. All this guarantees a long<br />

machine life with no dust and service<br />

issues.<br />

CASE IN POINT<br />

The production of sofas is sometimes<br />

is a complicated process due to the<br />

variety of models offered. A small<br />

batch size or even Batch Size 1 is also<br />

not uncommon; it is thus necessary<br />

to work job by job. Compared to older<br />

and more traditional cutting systems,<br />

the SalvaPush_2000 has become<br />

a cost-cutting machine for a major<br />

producer in Albania that exports about<br />

95% of his production. The yield of<br />

the wood has increased about 9%, the<br />

number of operators needed is about<br />

half than before, and they no longer<br />

need skilled operators – cutting can be<br />

done in complete safety and statistical<br />

data can be easily generated.<br />

Creator Christian Salvador defines<br />

SalvaPush_2000 as a real revolution in<br />

the market approach.<br />

“Our network and its strength will<br />

allow us to introduce new products for<br />

the solid wood industry, but at a price<br />

that allows more companies to choose<br />

the technological path. The strategy is<br />

clear: to optimise the process and use<br />

every possible ‘country advantage’ to<br />

produce machines with the highest<br />

quality and affordable prices for the<br />

customer,” shared Salvador<br />

LOOKING FORWARD<br />

The market growth of Salvamac<br />

is increasing steadily and, despite<br />

the 2020 COVID-19 pandemic, has<br />

increased another 50%. At the moment,<br />

the company’s main markets are in<br />

Europe, America and Australia. Moving<br />

forward, the next goal for <strong>2021</strong> to 2022<br />

is to develop the <strong>Asia</strong>n market, starting<br />

from West <strong>Asia</strong> and gradually moving<br />

towards the East <strong>Asia</strong> regions. P<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>January</strong> / <strong>February</strong> <strong>2021</strong> 39

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