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SINUMERIK 840D sl CNC Software with ShopMill ... - Siemens support

SINUMERIK 840D sl CNC Software with ShopMill ... - Siemens support

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<strong>SINUMERIK</strong> <strong>840D</strong> <strong>sl</strong> 2011-08-031<br />

<strong>CNC</strong> <strong>Software</strong> <strong>with</strong> <strong>ShopMill</strong> 1.5 SP4<br />

Good results can be achieved by applying the following measures:<br />

The circle segment to be measured should ...<br />

- be free of remains of previous machining operations - burrs, etc.<br />

- the production technology used should guarantee a circular shape that is as precise as possible,<br />

and which should have the lowest possible surface roughness!<br />

- be measured <strong>with</strong> high quality probes, which means that the probe balls must have a spherical<br />

shape<br />

that is as homogeneous as possible.<br />

- be measured using the 4-point measurement version (_PRNUM=1xxx).<br />

- be measured using an up-to-date calibrated probe.<br />

Information on measuring tools <strong>with</strong> CYCLE982 in conjunction <strong>with</strong> CUTMOD:<br />

The command CUTMOD = -2 is internally programmed in the CYCLE982 measuring cycle. This is kept<br />

after the cycle has been called; this means that the value that was programmed before the cycle call is no<br />

longer valid.<br />

Note on CYCLE998 or on the function "Align edge" in the JOG mode from MC 07.05.06.00 onwards<br />

Alarm 61189, "Invalid rotary axis positions" has, in conjunction <strong>with</strong> measuring cycles, the following<br />

significance from version<br />

MC 07.05.06.00 onwards:<br />

Alarm 61189 can be output for the "1-angle measurement <strong>with</strong> CYCLE998" in the automatic mode and for<br />

the function "Align edge" when measuring in JOG, together <strong>with</strong> the rotary axis correction target!<br />

When this alarm is output, no correction is made to the zero offset of the selected rotary axis - the<br />

measurement program must be cancelled <strong>with</strong> "RESET"!<br />

Cause:<br />

The measured physical angle does not lie in the working plane or is not vertical to this. As a<br />

consequence, the result of the 1-angular measurement is sub-divided into several result components,<br />

which cannot be corrected in a rotary axis <strong>with</strong> only one degree of freedom (e.g. rotary axis C rotates<br />

around Z)!<br />

Remedy:<br />

Correction target, instead of "Correction in the rotary axis", select -> "Correction in the coordination<br />

rotation".<br />

Note when measuring in the JOG mode:<br />

Modified behavior when calibrating the workpiece probe (radius):<br />

New adjustable parameter to transfer the determined radius value into the tool correction<br />

parameter radius of the active workpiece probe when measuring in JOG:<br />

_CBIT[15]=0: No transfer (standard value)<br />

_CBIT[15]=1 The determined radius value is transferred<br />

Note: _CBIT[15] is effective unchanged - also in the automatic mode (CYCLE976)!<br />

Commissioning measuring cycles for <strong>SINUMERIK</strong> <strong>840D</strong> <strong>sl</strong>, SW 1.x<br />

Preconditions<br />

- The software release of the measuring cycles, which are to be commissioned, must be on the CF card.<br />

Otherwise, no additional software tools are required for commissioning.<br />

- Before starting commissioning, it must be carefully ensured that the existing state is archived; if required,<br />

read-out the series commissioning archive.<br />

Step 1 - Machine data settings<br />

The following machine data apply when using <strong>Siemens</strong> standard and measuring cycle packages.<br />

© <strong>Siemens</strong> AG 2011 I DT MC R&D 51 Page 26 of 39<br />

All rights reserved

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