Operating instructions Urban Milk Shuttle Calf milk ... - Demsa Genetik

Operating instructions
Urban Milk Shuttle
Calf milk mixer
Milk Shuttle GB (Issue B/090828)

Preface
Thank you for choosing the Urban "Milk Shuttle". We put our practice into practice when
we design our product. All of our products are tested for practice at "Hof Urban".
Moreover, all devices are tested at additional, select farms with whom we work closely.
These operating instructions will answer all important questions about your "Milk Shuttle".
For more support or information, please contact your service partner, or Urban GmbH
& Co. KG. For questions, always include the type and serial number. Please enter this
information in the following lines so that it is always available:
Type and serial number
Type: ___________________________________
Serial number: ___________________________________
Software versions
Heater and agitator: ______________
Dosing: D______ S_____
Manufacturer & Distribution
Urban GmbH & Co. KG
Auf der Striepe 9
D-27798 Hude/Wuesting
Germany
Telephone: +49 (0) 44 84/93 80-0
Fax: +49 (0) 44 84/93 80-10
E-mail: info@urbanonline.de
Internet: www.urbanonline.de
2
Your Service Partner:

3
Table of Contents
1 About these operating instructions ..................................................................................... 5
1.1 Summary ..............................................................................................................................................5
1.2 Abbreviations and terms used in these operating instructions .............................................................5
2 For your safety ....................................................................................................................... 6
2.1 Symbols used in these operating instructions ......................................................................................6
2.2 Warning symbols on the device ...........................................................................................................7
2.3 Possible dangers ..................................................................................................................................8
2.4 Recommended personnel ....................................................................................................................8
2.4.1 Experienced personnel ....................................................................................................................................... 8
2.4.2 Instructed personnel ........................................................................................................................................... 8
2.5 Intended use ........................................................................................................................................8
2.6 Behaviour in an emergency .................................................................................................................9
2.7 Laws, standards and directives ............................................................................................................9
3 Technical data......................................................................................................................... 9
3.1 Identification of the product ................................................................................................................10
3.2 Dimensioned drawings .......................................................................................................................10
3.3 CE Declaration of Conformity ............................................................................................................. 11
4 Overview of "Milk Shuttle" .................................................................................................. 12
4.1 Variants ..............................................................................................................................................12
4.2 Structure .............................................................................................................................................12
4.3 Operating and display elements .........................................................................................................13
4.3.1 Operating panel for heater and agitator (M10) ................................................................................................. 13
4.3.2 Agitator motor switch .................................................................................................................................... 14
4.3.3 Dosing master switch (optional) ....................................................................................................................... 14
4.3.4 Dosing operating panel (S10, optional) ............................................................................................................ 15
4.3.5 Housing closures ........................................................................................................................................... 16
5 Start-up ................................................................................................................................. 17
5.1 Scope of delivery ................................................................................................................................17
5.2 Transportation ....................................................................................................................................17
5.3 Unpacking ..........................................................................................................................................17
5.4 Mount the drawbar .............................................................................................................................18
5.5 Electrical connection ..........................................................................................................................19
5.5.1 Requirements ................................................................................................................................................... 19
5.5.2 Connecting to the power supply ....................................................................................................................... 19
5.6 Calibrating ..........................................................................................................................................20
6 Operation .............................................................................................................................. 21
6.1 Display and function selection (overview) ..........................................................................................21
6.1.1 Heater and agitator ........................................................................................................................................... 21
6.1.2 Dosing .............................................................................................................................................................. 22
6.2 Filling/mixing the feed ........................................................................................................................25
6.2.1 Mixing the feed ................................................................................................................................................. 25
6.2.2 Fill in whole milk ............................................................................................................................................... 25
6.3 Moving the Milk Shuttle ......................................................................................................................26
6.3.1 Moving on level ground .................................................................................................................................... 26
6.3.2 Moving on sloping ground ................................................................................................................................ 26
6.4 Removing/dosing feed .......................................................................................................................27
6.4.1 Manual removal ................................................................................................................................................ 27
6.4.2 Automatic dosing (optional) .............................................................................................................................. 27
6.5 Cleaning .............................................................................................................................................28
6.5.1 Milk Shuttle without dosing pump ..................................................................................................................... 28
6.5.2 Milk Shuttle with dosing pump (optional) .......................................................................................................... 28
6.6 Checking/charging the battery (optional) ...........................................................................................30

Table of Contents
7 Programming and calibrating ............................................................................................. 31
7.1 Overview ............................................................................................................................................31
7.2 Heater and agitator ............................................................................................................................31
7.2.1 Operating values .............................................................................................................................................. 31
7.2.2 Switch-on behaviour ......................................................................................................................................... 32
7.2.3 Calibrating the temperature .............................................................................................................................. 32
7.2.4 Changing the temperature unit (°C/°F) ............................................................................................................. 33
7.3 Dosing ................................................................................................................................................33
7.3.1 Time dosing ...................................................................................................................................................... 33
7.3.1.1 Programming preselection keys .................................................................................................................. 33
7.3.1.2 Calibrating .................................................................................................................................................... 34
7.3.2 Sensor dosing .................................................................................................................................................. 35
7.3.2.1 Programming the preselection keys ............................................................................................................ 35
7.3.2.2 Calibrating .................................................................................................................................................... 35
7.3.3 Language ......................................................................................................................................................... 36
7.3.4 Rinsing ............................................................................................................................................................. 36
8 What if… ................................................................................................................................ 37
8.1 Determining software versions ...........................................................................................................38
9 Maintenance/Repairs ........................................................................................................... 39
9.1 Replace wearing part set ...................................................................................................................39
9.2 Replacing fuses ..................................................................................................................................42
9.3 Replace battery ..................................................................................................................................43
10 Spare parts ........................................................................................................................... 44
10.1 Wearing parts .....................................................................................................................................44
10.2 Electronic components .......................................................................................................................44
10.2.1 Heating/Stirring ................................................................................................................................................. 44
10.2.2 Dosing .............................................................................................................................................................. 44
10.3 Mechanical components ....................................................................................................................45
Index ...................................................................................................................................... 46
Wiring diagrams ................................................................................................................... 47
A without dosing pump ..........................................................................................................................47
B with dosing pump, 230 V ....................................................................................................................48
C with dosing pump, 400 V ....................................................................................................................49
D External modules ...............................................................................................................................50
4

5
About these operating instructions
1 About these operating instructions
These operating instructions will enable the proper and safe use of the Urban "Milk
Shuttle" calf milk mixer. Make sure that
• all employees who work with the device have completely read and understood these
operating instructions,
• these operating instructions are always accessible and kept near the feeder,
• you comply with all of the warning and safety instructions given in these operating
instructions.
1.1 Summary
Chapter 1
Contains general information about these operating instructions.
Chapter 2
Informs you on how to safely handle the device.
Definitely read before start-up!
Chapter 3
Contains the technical data.
Chapter 4
Gives you an overview of the structure and function of the device. All operating and
display elements are described in detail.
Chapter 5
Describes how to set up and start up the device.
Chapter 6
Describes all of the activities necessary for daily work.
Chapter 7
Describes all of the menus and parameters of the control computer in detail. The chapter
is divided into function groups that correspond to the structure of the software.
Chapter 8
Helps you to eliminate faults.
Chapter 9
Describes all necessary maintenance work and how to replace wearing parts.
Appendix
You will find supplemental information in the appendix.
1.2 Abbreviations and terms used in these operating instructions
CMR Concentrated milk powder

For your safety
2 For your safety
2.1 Symbols used in these operating instructions
DANGER
WARNING
CAUTION
INFO
DANGER
Identifies a danger that will cause death or serious injuries if not avoided.
WARNING
Identifies a danger that can cause death or serious injuries if not avoided.
CAUTION
Identifies a danger that could cause light or medium injuries or material damage if not
avoided.
Danger of crushing
This symbol warns you of the danger of crushing parts of your body in moving machine
parts.
Self-starting machine parts
This symbols warns of the dangers due to self-starting machine parts.
Electrical voltage
This symbol warns of the dangers of electric shock due to high electrical voltage.
Info
This symbol identifies references and tips that can be used, for example, for especially
economical and environmentally friendly operation.
6

2.2 Warning symbols on the device
➊ ➋
Figure 2.2/1: Position of the warning symbols and name plate
No. Symbol
1
2
3 Urban GmbH & Co. KG
Auf der Striepe 9 27798 Wüsting
4
5
Typ: milk shuttle
S.-Nr.: A1 258-09
Pmax. : 3KW
Imax. : 13,0 A
230V 1/N/PE
7
058F
(also refer to Chap. 3.1)
FÄR EJ KÖRAS TORR
DO NOT RUN DRY
NICHT TROCKEN LAUFEN
NE DOIT PAS MARCHER A SEC
For your safety
➎

For your safety
2.3 Possible dangers
The "Milk Shuttle" has been constructed and manufactured according to the latest
technology and the rules, standards and directives stated in Chap. 2.7.
WARNING
WARNING
For sloping terrain (more than 3% slope), danger of being run over. The machine
operator must walk behind the device and hold the drawbar handle with both hands. This
enables him to activate the brake at any time.
You may not travel along routes with slopes of more than 10%!
The device poses no danger when the safety instructions given in these operating
instructions are applied.
2.4 Recommended personnel
CAUTION
The Urban "Milk Shuttle" has a considerable mass, especially with a full load.
Therefore, it may only be operated by healthy, physically able persons.
CAUTION
Action Requirement
Start-up
Installation/Modification
Experienced personnel
Operation Instructed personnel
Electrical maintenance/repairs Skilled electrical personnel
Mechanical maintenance/repairs Experienced personnel
2.4.1 Experienced personnel
Experienced persons are people who are knowledgeable in a specific field due to their
technical training and experience and are familiar with the pertinent occupational safety
and accident prevention regulations as well as the general acknowledged rules of
technology.
2.4.2 Instructed personnel
Instructed persons are people who received instructions from an experienced person
about their assigned tasks and the possible dangers of improper behaviour and were
trained as necessary as well as instructed on the necessary protective equipment and
protective measures.
2.5 Intended use
The "Milk Shuttle" is used to mix and transport liquid nutrition for livestock.
Any other use, such as:
• transporting persons and animals
• filling with combustible substances (e.g. fuels)
• heating other substances
is not permitted.
Any changes to the device (e.g. fixing the drawbar in an elevated position) is not
permitted.
8

2.6 Behaviour in an emergency
1. Immediately remove the power plug.
2. For devices with dosing (optional):
Immediately shut off the master switch.
9
Technical data
3. Only start up the device after the emergency situation has been eliminated.
4. If there are recognisable signs of damage to the device, have a specialist check and
repair the device as necessary before starting up again.
2.7 Laws, standards and directives
The device was developed with consideration of the following laws, standards and
directives:
98/37/EC EC Machinery Directive
DIN/EN/ISO 12100-2 Safety of Machines
GPSG Device and product safety law
3 Technical data
Designation
Dimensions
Type 150 Type 200 Type 250
Length (without drawbar) [cm] 125
Length (with drawbar) [cm] 165
Width [cm] 79
Height [cm] 97 110 123
Weight (fully equipped) [kg] 115 118 121
Power supply [V~] 230/400
Power consumption max. [VA] 3.000/6.000
Current consumption max. [A] 13/13
Protection class I
Mixing volume max.[l] 150 200 250
Transport volume max.[l] depending on slope of covered distance (see Figure 3/1)
Noise emission

Technical data
3.1 Identification of the product
These operating instructions apply to all "Milk Shuttle" calf milk mixers with the name plate
illustrated in the following.
Figure 3.1/1: Name plate on the device (example)
3.2 Dimensioned drawings
Type 150 (150 l): X = 97 cm /38.2ʺ
Type 200 (200 l): X = 110 cm /43.3ʺ
Type 250 (250 l): X = 123 cm /48.4ʺ
65.0ʺ
12.6ʺ
49.2ʺ
Figure 3.2/1: Dimensioned drawing
10
Urban GmbH & Co. KG
Auf der Striepe 9 27798 Wüsting
Typ: milk shuttle
S.-Nr.: A1 258-09
Pmax. : 3KW
Imax. : 13,0 A
230V 1/N/PE
11.0ʺ
X
15.7ʺ
058F
Ø 29.1ʺ
31.1ʺ

3.3 CE Declaration of Conformity
Figure 3.3/1: CE Declaration of Conformity
11
Technical data

Overview of "Milk Shuttle"
4 Overview of "Milk Shuttle"
4.1 Variants
4.2 Structure
Heater 2,500 W (230 V) ✓
12
Standard Option
Heater 5,500 W (400 V) ✓
Agitator with 2 speeds (slow/fast) ✓
Drain valve 1.5" ✓
Pump nozzle with pump and quantity preselection ✓
Cleaning program (only in conjunction with pump nozzle/pump) ✓
Propelling drive (battery, 24 V) ✓
1
2
3
5
6
4
11
7 8 9
Figure 4.2/1: Schematic structure of the Milk Shuttle
No. Designation
1 Pump nozzle
2 Brake
3 Control electronics
4 Power electronics
5 Battery 12 V (propelling drive 24 V)
6 Drive (forwards/backwards)
No. Designation
12
7 Drain valve (1.5")
8 Pump
9 Flow rate sensor
10 Floor heating
11 Agitator motor
10
12 Lid with seal and closure

4.3 Operating and display elements
➎
➋
➌
Figure 4.3/1: Overview of operating elements
4.3.1 Operating panel for heater and agitator (M10)
➊
➋
°C/F
21.4°C 00:15
20.0°C 05:00
°C/F
13
Overview of "Milk Shuttle"
➊ Operating panel for heater and agitator
(see Chap. 4.3.1)
➋ Agitator motor switch (see Chap. 4.3.2)
➌ Dosing master switch (see Chap. 4.3.3)
➍ Operating panel for dosing (see Chap. 4.3.4)
➎ Pump nozzle
➌
➍
Figure 4.3.1/1: Operating panel for heater control
No. Function Explanation
➊
➋
➌
➍
+
–
➎
SET
START
STOP
"Actual temperature" display alternatively in °F/°C (can be set in programming mode)
"Target temperature" display alternatively in °F/°C (can be set in programming mode)
"Operating time of agitator" display Can be set in programming mode [min:sec]
"Pause time of agitator" display Can be set in programming mode [min:sec]
➏
➐

Overview of "Milk Shuttle"
No. Function Explanation
➎
➏
➐
4.3.2 Agitator motor switch
"+/-" keys • Turn on display illumination
• Programming mode: increase/decrease current value
by one step
When the key is kept pressed down, the value
increases/decreases continuously
"Set" key Press briefly:
• Turn on display illumination
14
• Programming mode: Continue to next setting value
Press longer (>3 s):
• Switch to programming mode
"Start/Stop" key • Turn on display illumination
Figure 4.3.2/1: Agitator master switch
4.3.3 Dosing master switch (optional)
O
Figure 4.3.3/1: Dosing master switch
II
0
I
I
• Start "Long stirring interval"
• Stop "Stirring"
Press longer (>3 s):
• Switches between "Standby" and "Heat/Stir"
II Stir quickly (fast mode)
0 Agitator off
I Stir slowly (slow mode)
0 Off
I On
The dosing master switch is used to switch on the power supply for the dosing pump and
the dosing operating (see Figure 4.3.4/1) panel.
The functions
• Agitator
• Heater
• Charging the batteries
are available at all times with plugged in power supply.

4.3.4 Dosing operating panel (S10, optional)
1
➌ 2 ➍
3
Time dosing
006.0 2. 03.0
➋
+
–
➊
➎
➏
SET
START
STOP
Figure 4.3.4/1: Dosing operating panel (optional)
No. Function Explanation
➊
➋
➌
➍
➎
➏
Display of current function here, e.g.: "Time dosing"
Display of related values here, e.g.:
• 6 s Delivery duration
• Preselection key 2
• 3 l Volumetric delivery
Preselection keys
"+/-" keys • Turn on display illumination
15
Overview of "Milk Shuttle"
• Programming mode: increase/decrease current value by
one step
When the key is kept pressed down, the value
increases/decreases continuously
"Set" key Press briefly:
• Turn on display illumination
• Programming mode: Continue to next setting value
Press longer (>3 s):
• Switch to calibrating mode
"Start/Stop" key • Turn on display illumination
for "Time dosing", "Sensor dosing" and "Rinse":
• Dosing pump on/off

Overview of "Milk Shuttle"
4.3.5 Housing closures
INFO
Figure 4.3.5/1: Housing closure in detail
The lid of the feed container and that of the control casing are equipped with self-locking
snap closures.
To open a snap closure, proceed as follows:
1. Press down safety lever ➊
2. Fold up closing lever ➋
3. Open closure completely ➌
Closing occurs in reverse order. Make sure the safety lever engages audibly.
Info
To extract the feed, the lid closures of the feed container must be opened.
Otherwise, negative pressure could develop in the feed container which would hamper
the extraction.
16

5 Start-up
5.1 Scope of delivery
Please check the delivery for completeness before the installation.
Included in the delivery:
• "Milk Shuttle" calf milk mixer
• Drawbar
• Pump nozzle with electric trigger (optional)
• These operating instructions
17
Start-up
5.2 Transportation
The "Milk Shuttle" calf milk mixer may only be transported (in addition to the method on its
own wheels) in an upright position on a stable support, such as a pallet.
CAUTION
To prevent the device from overturning and rolling away during the transport, secure with
a lashing strap.
CAUTION
Never lift up the device directly at the bottom frame, such as with a lift truck or a forklift.
This could damage the components and connections on the bottom.
5.3 Unpacking
Required tools • Knife/cutter
➊
➋
Figure 5.3/1: Unpacking
➌
➊ Cut foil here
➋ Lashing straps
➌ Drawbar

Start-up
Carry out the following steps to unpack:
1. Cut the packaging foil along the line ➊ and carefully remove packaging.
2. Cut open and remove the lashing straps ➋.
3. Release the drawbar ➌ from the pallet. Cut open the cable ties used for
transportation safety.
4. Continue with Chap. 5.4, Mount the drawbar.
5.4 Mount the drawbar
Required tools: • 2 x hexagon spanners size 17
a b
Figure 5.4/1: Assembling the drawbar
a Releasing the screws
b Mounting and bolting the drawbar together
To assemble the drawbar, carry out the following steps:
1. Release the screws ➊ shown in Figure 2.2/1a.
2. Remove the screws, washers and nuts.
3. Mount the drawbar as shown in Figure 2.2/1b on the brake arm.
4. Replace and tighten the screws, washers and nuts; lock the nuts with the second
hexagon spanner.
5. Swing the drawbar in the direction of travel.
6. Carefully manoeuvre the Milk Shuttle off the pallet.
7. Continue with Chap. 5.5.2, Connecting to the power supply.
18

5.5 Electrical connection
5.5.1 Requirements
The electrical connection must
DANGER
• be secured by a separate fuse (16 A) and
• be protected by a residual current circuit breaker (Fl, 30 mA).
DANGER
If the device is damaged whilst operating without a residual current circuit breaker,
dangerous electrical voltage can be applied to the housing. Operation without a
residual current circuit breaker is therefore not permitted.
Depending on the heating used, the following electrical connections are required:
19
Start-up
Electricity supply systems 230 V/400 V (EU)
Heater 2,500 W Heater 5,500 W
Operating voltage [V] 230 400
Fuse min. [A] 16 3 x 16
Plug connector (EU) CEE 16 A (blue), 3-pin CEE 16 A (red), 5-pin
Plug connectors of other
countries
according to local standard according to local standard
Electricity supply systems 110 V/220 V (Canada, U.S., Japan)
Heater 2,500 W Heater 5,500 W
Operating voltage [V] 220 220
Fuse min. [A] 16 30
Plug connectors of other
countries
according to local standard according to local standard
5.5.2 Connecting to the power supply
To connect, you will need a connecting cable with the appropriate plug connectors (CEE
blue or red, not included).
CAUTION
1. Connect the plugs of the cable to the fixed socket-outlet.
2. Lay the connecting cable so that it doesn't pose a stumbling hazard.
CAUTION
There may be no rolled up cable reel in the supply lead.
Fire hazard!
3. Connect the other end of the connecting cable to the outlet of the "Milk Shuttle" (see
Figure 5.5.2/1).
This is usually displayed on the "Heater & Agitator" operating
panel.
Standby
To operate by clock timer, you can program the control so that the heater and the
agitator start up immediately after the power supply is established (also refer to
Chap. 2.4.1).

Start-up
INFO
a b
Figure 5.5.2/1: Electrical connection at the Milk Shuttle (examples)
a CEE blue, 3-pin (230 V AC)
b CEE red, 5-pin (400 V AC)
4. Only for devices with dosing (optional)
Leave the device connected to the power supply for approx. 12 hours to charge the
internal battery.
Info
Whilst the battery is charging, you can familiarize yourself with the device and do the
programming.
5.6 Calibrating
Carry out the following calibration before productive use:
• Calibrate the temperature (see Chap. 7.2.3)
• Calibrate the dosage (only for devices with a dosing pump)
• Time dosing (see Chap. 7.3.1.2) or
• Sensor dosing (see Chap. 7.3.2.2)
The Milk Shuttle is then ready for use.
20

6 Operation
WARNING
WARNING
Shutting down the devices in case of frost.
21
Operation
• Devices without dosing unit
It is permitted to shut down the device when temperatures drop below 0°C. The drain
valve (also refer to Figure 4.2/1 on page 12) must be open.
• Devices with dosing unit
Shutting down the device at temperatures below 0°C is not permitted.
This could otherwise damage the dosing pump.
6.1 Display and function selection (overview)
6.1.1 Heater and agitator
Info
Always adapt the speed of the agitator to the type of feed you use:
INFO
Slow (Level I): Whole milk, heating phase
Fast (Level II): Concentrated milk powder, heating phase
Operation/Standby
After being switched on, the control for the heater and the agitator
is first in standby mode:
This prevents the heater and agitator from running when the feed container is empty.
After filling with whole milk or water, press
control.
START
approx. 3 seconds to switch on the
STOP
The heater begins to heat up the feed to the set temperature. The agitator runs at the set
operating and pause times (➌ and ➍ in Figure 4.3.1/1).
Pressing the key
"Standby" operating mode.
START
again for approx. 3 seconds switches the control back to the
STOP
Long-term operation
Briefly pressing the START
function.
STOP key starts the "Long-term operation"
The agitator is switched on for 5 minutes (fast or slow, see Figure 4.3.1/1).
Pressing the
START
key again cancels the long-term operation function.
STOP
Standby
37,9°C 05:00
>38,0°C< 01:30

Operation
6.1.2 Dosing
O
INFO
I
INFO
Info
The container lid is well sealed. This prevents the feed from spilling during transport.
Before dosing, open the snap closures of the container lid to prevent negative pressure
from developing in the container during dosing.
Figure 6.1.2/1 shows the schematic structure of the menu control for the dosing pump
control:
–
+
➊ ➋ ➌
Time dosing
004.0 1. 02.0
START
STOP
+
–
START
STOP
Cleaning
1. 02:00
Figure 6.1.2/1: Menu structure of dosing unit
Sensor dosing
000024 1. 02.0
+
➎ ➍
22
–
START
STOP
+
–
Charge Battery 1
11,8 V [ ]
Language
English
Battery voltage
too low
Switching on
Turn the dosing master switch (also refer to Figure 4.3/1 on page 13) to the "I" position.
After the master switch is switched on, the device is always in the last used dosing
function ("Time dosing" ➊ or "Sensor dosing" ➋).
Use the keys + /
–
to select the required function:
Time dosing ➊
For "Time dosing", the feed amount is determined by the operating time of the pump. Use
the preselection keys (also refer to Figure 4.3.4/1 on page 15) to choose from three preprogrammed
feed amounts:
1. With 1 , 2 or 3 , select the required feed amount.
2. Actuate the trigger of the pump nozzle.
For a fixed locking device (also refer to Figure 6.4.2/1 on page 27), by pressing the
START
key you can also dose the required feed amount without having to actuate the
STOP
trigger again.
Info
For "Time dosing", the valve of the pump nozzle must be completely open so that the
preselected feed amount is dosed correctly.
–
+

INFO
INFO
INFO
When delivered, the preselection keys are assigned the following feed amounts:
Preselection key Feed amount
1 2 l/kg
2 3 l/kg
3 5 l/kg
23
Operation
Info
After starting up, the "Time dosing" function must be first calibrated to the required unit (l/
kg) (see Chap. 7.3.1.2). Otherwise, the required feed amount can deviate considerably
from the set value.
How to program the preselection keys with your own values is described in Chap. 7.3.1.1.
Sensor dosing ➋
For "Sensor dosing", the feed amount is determined by the measurement of the required
feed amount. Use the preselection keys (see Figure 4.3.4/1) to choose from three preprogrammed
feed amounts:
1. With 1 , 2 or 3 , select the required feed amount.
2. Actuate the trigger of the pump nozzle.
For a fixed locking device (see Figure 6.4.2/1), by pressing the
START
key you can
STOP
also dose the required feed amount without having to actuate the trigger again.
Info
For "Sensor dosing", the valve of the pump nozzle may also be partially open; it is
possible to fix the trigger in an interim position.
When delivered, the preselection keys are assigned the following feed amounts:
Preselection key Feed amount
1 2 l/kg
2 3 l/kg
3 5 l/kg
Info
After starting up, the "Sensor dosing" function must be first calibrated to the required unit
(l/kg) (see Chap. 7.3.2.2). Otherwise, the required feed amount can deviate considerably
from the set value.
How to program the preselection keys with your own values is described in Chap. 7.3.2.1.

Operation
INFO
CAUTION
Language ➌
The display language is set to the language of your country before the device is delivered.
How to switch to other languages is described in Chap. 7.3.3.
Charge condition/Version number ➍
Info
If not in use, connect the device to the power supply. This keeps the batteries charged
and ready for operation.
To check the charge condition, you must disconnect the power plug so that the
correct value is displayed.
You can assess the battery charge condition here. The charge condition of Battery 1
(dosing pump) is displayed first:
Charge Battery 1
11,8 V [ ]
Charge Battery 1
12,0 V [� ]
Charge Battery 1
12,3 V [�� ]
Charge Battery 1
12,6 V [��� ]
Charge Battery 1
12,9 V [���� ]
24
Charge Battery 1
13,7 V [�����]
Charge battery now! Battery ready for operation Battery fully charged
Figure 6.1.2/2: Display of battery charge condition (Battery 1, dosing pump)
CAUTION
The device may not be operated if the charge condition is insufficient (battery voltage
less than 12 V). This could otherwise damage the battery!
For temperatures below 0°C, charge the battery sooner (at 12.2 V and less).
Rinsing ➎
Start a rinsing cycle here after dosing.
Use the preselection keys 1 , 2 or 3 and select one of the three rinsing times (also
refer to Chap. 7.3.4, Rinsing).
When delivered, the preselection keys are assigned the following rinsing times:
Preselection key Rinsing time
1 2 min
2 3 min
3 5 min
How to program the preselection keys with your own values is described in Chap. 7.3.4.

6.2 Filling/mixing the feed
INFO
Info
Comply with the specifications of your CMR manufacturer for the optimal mixing
temperature.
CAUTION
Danger of injuries caused by self-starting agitator.
Never reach into the container when the device is switched on!
6.2.1 Mixing the feed
1. Fill the container with ¾ of the required water amount.
II
0
I
II
0
I
INFO
2. Press the
25
Operation
START
key on the heater control for approx. 3 seconds to switch on the
STOP
control. The display shows the operating values.
3. Start the agitator in interval mode at Level I (slow mode).
4. Heat the feed to a temperature that is approx. 5°C above the recommended mixing
temperature.
e.g.: required mixing temperature 38°C ➪ heat up to 43°C
5. Once the required temperature is reached:
Set the agitator to Level II (fast mode) and press
start a long interval (5 minutes).
6. Slowly add the necessary amount of CMR.
7. Add the remaining water amount.
8. Wait until the required temperature is reached, as necessary.
9. Serve the feed immediately.
10. Then start the rinsing program (see Chap. 6.5).
Info
If hot water is used for mixing, the heating time could be omitted.
6.2.2 Fill in whole milk
1. Fill the required amount of whole milk.
II
0
I
2. Press the
control.
3. Start the agitator in interval mode at Level I (slow mode).
4. Heat the feed to the required temperature.
5. Serve the feed immediately.
6. Then start the rinsing program (see Chap. 6.5).
START
(on the heater control) to
STOP
START
key on the heater control for approx. 3 seconds to switch on the
STOP

Operation
6.3 Moving the Milk Shuttle
Before moving, disconnect the power supply from the device side (see Figure 5.5.2/1).
6.3.1 Moving on level ground
The Milk Shuttle can be moved on level ground by pulling or pushing the device. The
installed automatic brake ensures the secure standstill of the device. The brake is
released when the drawbar is lifted during moving.
Letting go of the drawbar will immediately activate the brake function.
➋
➊
Figure 6.3.1/1: Function of the brake
26
➊ Activated brake
➋ Brake released
6.3.2 Moving on sloping ground
CAUTION
The Milk Shuttle may only be parked at locations with a maximum slope of 3%.
Otherwise the device might move out of control.
On sloping ground, the Milk Shuttle may only be pushed, but never pulled!
Figure 6.3.2/1: Moving on sloping ground
✕ ✓
To find the permitted transport volume for sloping ground, please refer to Figure 3/1 on
page 9.

6.4 Removing/dosing feed
6.4.1 Manual removal
Figure 6.4.1/1: Manually removing the feed
1. Open the lid closures of the feed container.
2. Place an appropriate container underneath the outlet.
3. Open the drain valve by moving the valve lever in the direction of the arrow.
4. Remove the required amount of feed.
27
Operation
5. Close the drain valve by moving the valve lever against the direction of the arrow.
6.4.2 Automatic dosing (optional)
Figure 6.4.2/1: Activate the pump nozzle
1. Open the lid closures of the feed container.
➊
➋ ➊ Activate the trigger
➋ Fix with locking device
(2 levels are possible)
2. At the "Dosing" operating panel (see Figure 4.3.4/1) use + /
required dosing type ("Time dosing" or "Sensor dosing").
–
to select the
3. Press the preselection key for the required amount ( 1 , 2 or 3 ).
4. Remove the pump nozzle from the drawbar holder and hold over the intended
container.

Operation
INFO
Press the trigger ➊ of the pump nozzle; the feed pump starts and pumps the required
feed amount into the container.
The locking device ➋ can be used to fix the trigger in an opened position. Pulling on
the trigger again releases the locking device.
For a fixed locking device , by pressing the START
key you can also dose the required
STOP
feed amount without having to actuate the trigger again.
The dosing will not be triggered if the battery voltage is too low (protection against
exhaustive discharge (also refer to Figure 6.1.2/1)). The „charge condition“ display
appears. Charge the battery first.
Info
For "Time dosing", the valve of the pump nozzle must be completely open so that the
preselected feed amount is dosed correctly.
The valve may also be partially opened for "Sensor dosing". If the valve remains closed
for 5 seconds or longer, a new cycle begins.
Release and reactivating the trigger (or pressing the
feed amount again.
28
START
key) will dose the selected
STOP
6.5 Cleaning
The Milk Shuttle must be rinsed after every use to clean the container and the conveying
system:
6.5.1 Milk Shuttle without dosing pump
1. Rinse off the inside of the container and the agitator with cold water.
2. Allow water to drain.
3. Refill with water until half of the agitator propeller is covered by water. It might be
necessary to add detergents:
• for whole milk feeding for every 4th cleaning
• for CMR feeding for every 6th cleaning
4. Allow water to heat. Once the required temperature is reached:
5. Switch agitator to Level II (fast mode) and press
a long interval (5 minutes).
6. If strongly soiled:
• Switch off the agitator at the motor (switch at "0" position)
• Interrupt agitator interval (with
START
STOP
• use a brush to preliminarily clean the inside of the container
• Switch the agitator back on (switch at "2" position)
• press
START
to continue the mixing interval.
STOP
)
START
(on the heater control) to start
STOP
7. After completion of the long interval, allow water to drain off.
8. Then rinse once or twice with clean water.
6.5.2 Milk Shuttle with dosing pump (optional)
1. Fill a small amount of water (a few centimetres). Start the dosing pump and roughly
clean the inside of the container with the pump nozzle.
2. Pump off the water.

29
Operation
3. Refill with water until half of the agitator propeller is covered by water. It might be
necessary to add detergents:
• for whole milk feeding for every 4th cleaning
• for CMR feeding for every 6th cleaning
4. Allow water to heat. During heating:
5. Insert the pump nozzle in the holder ➊
Figure 6.5.2/1: Pump nozzle during rinsing
6. Activate and fix the trigger (see Figure 6.4.2/1)
7. At the Dosing operating panel (see Figure 4.3.4/1), use + /
"Rinsing" function
8. Select the required rinsing program ( 1 , 2 or 3 ),
e.g. Rinsing program 2 (3 min rinsing length):
The rinsing program will not be triggered if the battery
➊ Holder for pump nozzle
–
to select the
voltage is too low (protection against exhaustive discharge (also refer to Figure
6.1.2/1)). The „charge condition“ display appears. Charge the battery first.
9. Use START
STOP to start the rinsing program.
The remaining rinsing time is shown in the display:
10. Once the required temperature is reached: Take the pump nozzle out of the holder
and rinse off the inside walls of the container.
11. Hang up the pump nozzle in the drawbar holder and close the container lid.
12. Switch agitator to Level II (fast mode) and press
a long interval (5 minutes).
13. If strongly soiled:
• Switch off the agitator at the motor (switch at "0" position)
• Interrupt agitator interval (with
START
STOP
• use a brush to preliminarily clean the inside of the container
• Switch the agitator back on (switch at "II" position)
• press
START
to continue the mixing interval.
STOP
14. After completion of the long interval, pump off the water.
15. Then rinse once or twice with clean water.
)
Cleaning
2. 03:00
Cleaning
02:39
START
(on the heater control) to start
STOP

Operation
6.6 Checking/charging the battery (optional)
INFO
Info
If not in use, connect the device to the power supply. This keeps the batteries charged
and ready for operation.
To check the charge condition, you must disconnect the power plug so that the
correct value is displayed.
1. At the Dosing operating panel, use + /
charge condition.
to select the display of the battery
2. If the charge condition is insufficient (see Figure 6.1.2/2), connect the device to the
power supply to charge the battery.
30
–

31
Programming and calibrating
7 Programming and calibrating
7.1 Overview
The heater installed in the Milk Shuttle heats the feed in the container to the required
temperature (target temperature). The heater switches off as soon as the target
temperature is reached. Due to the inertia of thermal systems, the actual temperature will
briefly exceed the target temperature.
INFO
The agitator ensures an even temperature distribution in the feed. The operating and
pause times of the agitator should be adapted to the type of feed that is used. The
following table shows field-proven values:
Slow mode
(Level I)
Fast mode
(Level II)
Operating time Pause time
CMR ✓ 3 s 4 min
CMR ✓ 10 s 1:30 min
Whole milk ✓ 10 s 1:30 min
Info
If residues develop along the bottom of the container:
• Increase the operating time, and/or
• shorten the pause time
7.2 Heater and agitator
7.2.1 Operating values
Info
In this chapter you will use the programming mode.
INFO
You can recognize this programming mode, because the values to be programmed (the
operating time of the mixer here), are set in angle brackets.
Three values can be programmed in the heater control:
• Operating time of the mixer
• Pause time of the mixer
• Target temperature of the heater
The following example describes how to program with values:
• Operating time: 3 s
• Pause time: 4 min
• Target temperature: 38 °C
To do so, carry out the following steps:
1. Press
SET
approx. 3 sec until the following display appears:
2.
Use + /
3. Press
SET
–
to select the required value (3 sec):
briefly to continue to the pause time:
36,7°C >00:30<
35,0°C 01:30
36,7°C >00:30<
35,0°C 01:30
36,7°C >00:03<
35,0°C 01:30
36,7°C 00:03
35,0°C >01:30

Programming and calibrating
4. Use + /
5. Press
SET
6. Use + /
7. Press
7.2.2 Switch-on behaviour
CAUTION
SET
–
to set the required value (4 min):
briefly to continue to the target temperature:
–
to set the required value (38 °C):
briefly to exit the programming mode.
CAUTION
After changing the switch-on behaviour, you must make sure that the power supply is
never switched on when the feed container is empty.
This could otherwise damage the heater and the mixer!
After switching on, the heater control is normally in the "Standby" mode. This prevents
damage to the heater and the mixer bearing when operating with an empty feed container.
In special cases (e.g. unsupervised switching on by the clock timer), the heater and the
mixer should start directly after being switched on.
Carry out the following steps to change the switch-on behaviour:
1. Switch the heater control to "standby" as necessary.
2. Press the keys + and
following display appears:
3. Press + or
4. Press
SET
–
–
to switch to "ON":
simultaneously approx. 3 s until the
briefly to exit the programming mode.
7.2.3 Calibrating the temperature
The temperature regulation of the Milk Shuttle is calibrated accurately before the device
leaves the factory. Recalibration is only then necessary if the true temperature of the feed
deviates from the displayed actual temperature.
To do so, carry out the following steps:
1. Switch on the control, if necessary.
2. Heat the feed to the set target temperature.
3. Use a thermometer to measure the deviation of the feed temperature from the target
temperature.
–
4. Press the keys + and simultaneously approx. 3 s until the
following display (example) appears:
5. Press + /
–
to change the displayed correction value by the measured deviation.
Example:
The measured temperature is 1°C too low (–1°C), the displayed correction value is
–1.5°C.
The new correction value to be set is therefore
–2.5°C (-1.5°C - 1.0°C):
6. Press
SET
briefly to exit the programming mode.
32
36,7°C 00:03
35,0°C >04:00<
36,7°C 00:03
>35,0°C< 04:00
36,7°C 00:03
>38,0°C< 04:00
START UP:
>STANDBY<
START UP:
>ON <
TEMP. ADJUSTMENT
>-1.5°C<
TEMP. ADJUSTMENT
>-2.5°C

33
Programming and calibrating
7.2.4 Changing the temperature unit (°C/°F)
To change the displayed temperature unit, carry out the following steps:
1. Switch on the control, if necessary.
2. Press + and simultaneously approx. 10 seconds
The menu for temperature calibration will appear after approx. 3 sec (see
Chap. 7.2.3). Keep both keys pressed down until the display shows the operating
data again.
–
3. The temperature values are now shown in the respectively other unit.
7.3 Dosing
Info
In the following chapters you will use the programming mode.
INFO
You can recognize this programming mode, because the bottom line
in the display is set in angle brackets.
7.3.1 Time dosing
7.3.1.1 Programming preselection keys
Info
After starting up, the "Time dosing" function must be first calibrated to the required unit (l/
kg) (see Chap. 7.3.1.2).
INFO
The preselection keys 1 , 2 and 3 can be programmed with frequently used feed
amounts.
In the following example, the preselection key 2 is programmed so that 3.5 l of feed are
conveyed:
1.
Use + /
2. Press
3.
SET
Use + /
–
to select the "Time dosing" function:
to switch to the programming mode.
–
to set the required feed amount (3.5 l):
4. Press the required preselection key 2 approx. 3 sec until the
following display appears:
5. This assigns the preselection key 2 a feed amount of 3.5 l and ends the
programming mode.
Time dosing
> 03.5<
Time dosing
004.0 1. 02.0
Time dosing
> 03.5<
Time dosing
007.0 2. 03.5

Programming and calibrating
7.3.1.2 Calibrating
When calibrating the function "Time dosing", feed is conveyed for 10 seconds. The
conveyed amount is measured by the user and entered in the control.
INFO
INFO
To do so, carry out the following steps:
1. Use + /
2. Press
appears:
SET
–
to select the "Time dosing" function:
(>3 sec) long until the following display (example)
3. Actuate the pump nozzle over a collecting tray until the feed pump stops
automatically. Hold the pump nozzle at the same height as when dosing later on to
achieve the greatest possible precision.
4. Measure the conveyed feed amount.
Info
You can measure the feed amount alternatively in kg or in litres. The chosen unit (kg or
litre) must then be used when entering the required volumetric delivery.
5. Briefly press SET
6. Use + /
7. Press
SET
–
to enter the measured feed amount (e.g. 6.2 l):
briefly to exit the calibrating menu.
Info
The precision of the time-controlled dosing depends on several factors, e.g.:
• Charge condition of the battery
• Fill level of feed container
• Height of pump nozzle
• Ambient temperature
An even greater precision is achieved with the (optionally available) "Sensor dosing"
function.
34
Time dosing
004.0 1. 02.0
Time calibration
10 sek 05,000
Time calibration
> 06,200

7.3.2 Sensor dosing
7.3.2.1 Programming the preselection keys
INFO
35
Programming and calibrating
Info
After starting up, the "Sensor dosing" function must be first calibrated to the required unit
(l/kg) (see Chap. 7.3.2.2).
The preselection keys 1 , 2 and 3 can be programmed with frequently used feed
amounts.
In the following example, the preselection key 2 is programmed so that 3.5 l/kg of feed
are conveyed:
1. Use + /
–
to select the "Sensor dosing" function:
2. Press
SET
to switch to the programming mode.
3. Use + / to set the required feed amount (3.5 l/kg):
–
4. Press the required preselection key 2 approx. 3 sec until the
following display appears:
5. This assigns the preselection key 2 a feed amount of 3.5 l/kg and ends the
programming mode.
7.3.2.2 Calibrating
When calibrating the function "Sensor dosing", feed is conveyed until the flow meter has
issued 60 pulses. The conveyed amount is measured by the user and entered in the
control.
INFO
To do so, carry out the following steps:
1. Use + /
2. Press
appears:
SET
–
to select the "Sensor dosing" function:
(>3 sec) long until the following display (example)
3. Actuate the pump nozzle over a collecting tray until the feed pump stops
automatically.
4. Measure the conveyed feed amount.
Info
You can measure the feed amount alternatively in kg or in litres. The chosen unit (kg or
litre) must then be used when entering the required volumetric delivery.
5. Briefly press SET
6. Use + /
7. Press
SET
–
to enter the measured feed amount (e.g. 3.05 l):
briefly to exit the calibrating menu.
Sensor dosing
000024 1. 02.0
Sensor dosing
> 03.5<
Sensor dosing
000072 2. 03.5
Sensor dosing
000024 1. 02.0
Sensor calibrat.
60pulse 05,000
Sensor calibrat.
> 03,050

Programming and calibrating
7.3.3 Language
The language shown in the display is set to the language of your country before the
device is delivered. Currently the following national languages are supported:
• German
• English
• French
• Danish
• Russian (Latin character set)
To switch to a different language, carry out the following steps:
1. Use + /
2. Press
SET
3. Use + /
4. Use
SET
–
to select the "Language" function:
to switch to the programming mode:
–
to confirm:
to select the required language, e.g. German:
7.3.4 Rinsing
The preselection keys 1 , 2 and 3 can be programmed with frequently used rinsing
times.
In the following example, the preselection key 3 is programmed for a rinsing time of 6
min.:
1. Use + /
2. Press
SET
3. Use + /
–
to select the "Rinsing" function:
to switch to the programming mode:
–
to set the required rinsing length (6 min):
4. Press the required preselection key 3 approx. 3 sec until the
following display appears:
5. This assigns the preselection key 3 a rinsing time of 6 min. and ends the
programming mode.
36
Language
English
Language
>English <
Sprache
>Deutsch <
Sprache
Deutsch
Cleaning
2. 03:00
Cleaning
> 03:00<
Cleaning
> 06:00<
Cleaning
3. 06:00

8 What if…
Description Possible causes Remedy
37
What if…
Agitator runs untrue/rattles Bearing bushing worn out Replace wearing part set (Order No.
201.084) (see Chap. 9.1)
Nothing in the display M10
(heater and agitator)
Nothing in display S 10
(dosing control)
No mains voltage available Connect power supply (see
Chap. 5.5.2)
Fuse defective Replace fuse (see Chap. 9.2)
Display defective Call Customer Service
No voltage available
• Master swictch is
switched off
• Battery defectice
• Fuse ➋ defective (16 A)
Switch on master switch
(also refer to Chap. 4.3.3)
Replace battery (see Chap. 9.3)
Replace fuse (also refer to Chap. 9.2)
• Display defective Call Customer Service
Actual temperature is not displayed • Temperature sensor
defective
• Supply lead of
temperature sensor
defective
Call Customer Service
Actual temperature shows 98.0°C • Temperature sensor
defective
• Short-circuit in the supply
lead of the temperature
sensor
Call Customer Service
Heater does not work although actual • Triac defective
Call Customer Service
temperature < target temperature • Overtemperature safety
device defective
• Module M10_POW
defective
Agitator does not work • Switch in centre position Turn switch to position I or II
• Motor defective Call Customer Service
• Module M10_POW
defective
Call Customer Service
Target temperature is not displayed Flat ribbon cable between • Insert the flat ribbon cable.
M10_CPU and M10_POW
is loose or defective
• Call Customer Service
Battery does not charge completely • Charging time too short Leave device connected to the power
supply for a longer period
• Fuse ➌ at charger is
defective
Replace fuse (1.6 AT)
(also refer to Chap. 9.2)

What if…
8.1 Determining software versions
The software version of a device is important information for the service technician.
Determine the software version before you call your service technician. Write down the
information to Page 2 that you have it to hand.
Operating panel for heater and agitator (M10)
After connection to the power supply, the software version is shown
briefly in the display (here Version 9.04):
Dosing operating panel (S10)
1. On the "Dosing" operating panel, select the "Charge condition"
function (also refer to Chap. 6.6).
2. Press 3 briefly.
The display shows the software versions for the display (D) and
the control (S) (here Version 1.05):
38
Urban M10
Version 9.04
Charge battery 1
12,2 V [�� ]
Version
D1.05 S1.05

9 Maintenance/Repairs
9.1 Replace wearing part set
➊ ➋
39
➌
Figure 9.1/1: Wearing part set (Order No. 201.084)
Maintenance/Repairs
➊ Slip clutch
➋ Bearing bushing
➌ Trunnion
Required tools: • Hexagon spanner 10 mm
• Sharp knife
You must replace the wearing part set if the agitator emits unusual noises or vibrates
during operation.
To do so, carry out the following steps:
1. Open the flap of the feed container and use a hexagon spanner (10 mm) to release
the fastening screws:
Figure 9.1/2: Fastening screws of the motor
2. Lift up motor slightly and lay down at an angle:

Maintenance/Repairs
Figure 9.1/3: Remove slip clutch; remove motor
3. Cut open the slip clutch at the marked line (see Figure 9.1/3) using a sharp knife.
4. Pull off the motor from the slip clutch and lay it down.
5. Pull off the slip clutch from the shaft of the agitator.
6. Pull the shaft of the agitator down out of the opening and remove the feed container.
7. Unscrew the trunnion from the shaft; screw on a new trunnion:
Figure 9.1/4: Unscrew the trunnion
8. Remove the bearing bushing from the bottom of the feed container; insert a new
bearing bushing.
40

CAUTION
41
Maintenance/Repairs
9. Degrease the other end of the motor shaft with an appropriate solvent.
10. Pull on a new slip clutch over the top end of the shaft. Do not use any lubricant!
The slip clutch fits very tightly on the shaft. Hitting the end of the shaft with the slip
clutch on solid ground firmly several times will help push on the slip clutch. The slip
clutch is pulled on so far until it ends approx. 2 - 3 mm below the container lid when
tentatively installing the shaft:
Figure 9.1/5: Adapting the slip clutch
2…3 mm
11. Insert the shaft with the slip clutch.
12. Position the motor shaft on the slip clutch from the top; push motor up from the
bottom until it sits on the container lid.
13. Insert motor screws from below (see Figure 9.1/2) and tighten.
14. Briefly start up agitator to check for correct function.
CAUTION
Do not reach into the feed container when the agitator is running!

Maintenance/Repairs
9.2 Replacing fuses
CAUTION
CAUTION
Always replace defective fuses with the same type of fuse (configuration and value).
Never repair or replace them provisionally!
Fuses are immediately accessible after removing the control housing lid:
Figure 9.2/1: Position of fuses
No. Value Fused circuit Configuration
1 A MT Primary fuse toroidal core transformer
➊
➋
➌
16 A Main fuse battery current*
(fuse for 12 V battery pump 16 A red)
1.6 A T Battery charging current*
* Not for devices without dosing pump
42
5 x 20 mm
5 x 20 mm

9.3 Replace battery
Required tools: • Hexagon spanner 8 mm
• Hexagon spanner 10 mm
43
Maintenance/Repairs
The battery is immediately accessible after removing the control housing lid (also refer to
Figure 4.2/1 on page 12):
Figure 9.3/1: Position of battery
To replace the battery, carry out the following steps:
1. First release the screw connection at the negative pole ➊ and then at the positive
pole ➋ of the battery (hexagon spanner 10 mm); remove supply leads.
2. Release cap nut ➌; unscrew the threaded rod with the cap nut from the threaded
bushing ➍.
3. Remove the battery holder ➎ with the threaded rod.
4. Remove battery and replace with a battery of identical construction.
5. Mount the battery holder with the threaded rod.
6. Connect the supply leads first to the positive pole of the battery and then to the
negative pole.

Spare parts
10 Spare parts
10.1 Wearing parts
Article No. Designation
201.084 Complete set of wearing parts consisting of
982.357
Bearing bushing
Coupling piece
Agitator wearing part
Pneumatic tyre 400 rear axle
982.358 Pneumatic tyre 400 front axle (symmetrical)
982.365 Pneumatic tyre 400 front axle drive
982.362 Pneumatic tyres end caps 54 mm black
998.955 Adjusting collar for wheels, 25.2 mm with threaded pin M8x10
982.318 Suction hose 25 mm (2.5 m)
982.363 Hose securing clamp
201.881 Hose with pump nozzle and switching contact
10.2 Electronic components
10.2.1 Heating/Stirring
Article No. Designation
981.541 Radiator 1st heater
981.542 Radiator 2nd heater 3 kW
953.079 Board M10 CPU (heater + agitator)
953.080 Board M10 power (heater + agitator)
954.101 M10 membrane keyboard mounted to aluminium plate (heater + agitator)
501.200 Agitator motor
951.051 Relay 2nd heater (on top-hat rail)
951.144 Toroidal core transformer 230 V/18 V
953.001 Triac BTA 25 (heater/stirring motor)
952.093 Mounting plug 16 A 230 V 3-pin (blue)
952.094 Mounting plug 16 A 400 V 5-pin (red)
10.2.2 Dosing
Article No. Designation
951.059 Master switch
953.200 Board S10 display (dosing)
953.201 Board S10 controller (dosing)
954.100 S10 membrane keyboard mounted to aluminium plate (dosing)
201.889 Flow rate sensor
951.126 Charger (for devices without propelling drive)
951.177 Lead-acid battery, dry, 12 V/45 Ah WP 45-12
951.057 Fuse 1.6 A (charger)
951.103 Fuse for 12 V battery pump 16 A red
981.286 Centrifugal pump 12 V
201.881 Hose with pump nozzle and switching contact
44

10.3 Mechanical components
Article No. Designation
982.353 Plastic housing - front part
982.352 Plastic housing - rear
201.885 Lid with handle, seal, locking hook and hinge
998.953 Hinge for lid
998.950 Bent-lever closure with latching device for lid and housing
982.360 Seal for lid
981.184 Ball valve (type K91) 1½ʺ IA
982.350 Motor flange gasket
982.363 Hose securing clamp
45
Spare parts

Spare Index parts
Index
A
Agitator
Select speed 21
B
Battery holder 43
Bearing bushing 39
Brake 26
C
CE Declaration of Conformity 11
Charge condition 24
Connecting cable 19
Control housing lid 42, 43
D
Danger of frost 21
Detergent 28
Drawbar
Assembly 18
E
Electrical connection 20
Emergency 9
H
Heater 19
Housing closure 16
I
Intended use 8
L
Language 24
Long-term operation (agitator) 21
M
M10 13
Master switch 14
Menu control
Dosing 22
Mixing temperature 25
Moving
on level ground 26
on sloping ground 26
N
Name plate 10
National language 36
46
O
Operating panel
Dosing 15
Heater control 13
P
Preselection keys 33
Programming 35
Rinsing 24
Programming mode 31, 33
Pump nozzle
activate 27
Locking device 28
R
Rinsing programs 15
S
S10 15
Schematic structure 12
Scope of delivery 17
Sensor dosing 23
Shaft (agitator) 40
Slip clutch 40
Snap closure 16
„Standby“ mode 32
Switching on
with clock timer 32
T
Time dosing 22
Transportation 17
Trunnion 39, 40
U
Unpacking 17
W
Warning symbols 7

Wiring diagrams
A without dosing pump
M10 CPU
➊: Fuse (also refer to Figure 9.2/1 on page 41)
47
PE
PE
N
N
L1
L1
Transformer
Transformer
PE
N
L1
M10 Power
Wiring diagrams

Wiring diagrams
B with dosing pump, 230 V
M10 CPU
S10 Display
➊, ➋, ➌: Fuses (also refer to Figure 9.2/1 on page 41)
AKKU
+ -
PE
PE
N
N
L1
L1
24 V transformer
24 V transformer
PE
N
L1
Charger
AKKU 1
Fuse
1,6 A
➌
➋
Fuse
16A
48
➊
Transformer
230 V/18 V
M10
Power
Flow rate
sensor
S10
Control
Nozzle
contact
Pump

C with dosing pump, 400 V
M10 CPU
S10 Display
AKKU
+ -
➊, ➋, ➌: Fuses (also refer to Figure 9.2/1 on page 41)
49
A1
A2
Heater 2
Heater 2
Temperature
fuse 2
Temperature
fuse fuse 22
L3
Temperature
fuse L32
Relay
PE
PE
N
N
L1
L1
24 V transformer
24 V transformer
1
2
PE
N
L3
L2
L1
Charger
AKKU 1
1,6 A
Fuse
➌
➋
Fuse
16A
➊
Transformer
230 V/18 V
M10
Power
Flow rate
sensor
S10
Control
Nozzle
contact
Wiring diagrams
Pump

Wiring diagrams
D External modules
Housing cover
Insight view
1 only for devices with dosing
2 only for devices with 400 V supply
Temperature sensor
Heater 2
Heater 2
Heater 2 2
Temperature
fuse 2
Temperature
fuse 2
L3
Temperature
fuse 2 2
L3
Nozzle contact 1
Relay
A1 A2
PE
PE
N
N
L1
L1
Motor
dosing pump 1
24V Transformer
24V Transformer
M
50
Flow rate sensor 1
Agitator motor
M
Heater1
Temperature
fuse 1

Notes

Urban GmbH & Co. KG
Auf der Striepe 9
D-27798 Wuesting, Germany
Telephone: +49/(0) 44 84/93 80-0
Fax: +49/(0) 44 84/93 80-10
info@urbanonline.de
www.urbanonline.de
Subject to changes © Urban GmbH & Co. KG/Milk Shuttle_#B_GB_090828/H&F