The modular hub drive system - Pendix eDrive IN
The Pendix eDrive IN product line includes a 70 Nm hub drive, which can be combined with various vehicle types, drive trains and rim versions. This makes it ideally suited for manufacturers of bicycles, single- and multi-track cargo bikes, and also novel e-cargo concepts for the last mile.
The Pendix eDrive IN product line includes a 70 Nm hub drive, which can be combined with various vehicle types, drive trains and rim versions. This makes it ideally suited for manufacturers of bicycles, single- and multi-track cargo bikes, and also novel e-cargo concepts for the last mile.
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<strong>The</strong> <strong>modular</strong> <strong>hub</strong> <strong>drive</strong> <strong>system</strong><br />
Fast configured for your bike<br />
D<strong>IN</strong> EN 15194 compliant<br />
Made in Germany<br />
Serial hybrid version<br />
Pre and aft er sales service
<strong>The</strong> <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> as the perfect<br />
complement for your vehicle<br />
Full freedom of integration<br />
Hub <strong>drive</strong> for spoke rims<br />
<strong>The</strong> <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> product line includes a 70 Nm <strong>hub</strong> <strong>drive</strong>, which can be combined with various vehicle types, <strong>drive</strong><br />
trains and rim versions. Building on numerous years of experience in which the motor concept has already been used<br />
in the <strong>Pendix</strong> <strong>eDrive</strong>, the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> offers the necessary reliability for daily use under tough conditions, e.g. in a<br />
cargo bike on the last mile.<br />
When using spoke rims, the detachable spoke ring of the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> offers great advantages. This means that<br />
the spoking in production can be carried out completely without a motor. For servicing, the motor can be removed<br />
individually while the spoke ring remains in the rim.<br />
A<br />
Brake disc<br />
Selection and integration through OEM<br />
Powerful assistance<br />
Up to 70 Nm of torque is transmitted directly to the rear wheel<br />
Noiseless<br />
Due to the gearless direct <strong>drive</strong><br />
Natural cycling feel<br />
Through torque measurement<br />
A B C D E F G<br />
B<br />
C<br />
D<br />
Brake disc mount<br />
Standard part for 6-hole connection, individual<br />
adaptation for other brake discs possible<br />
Bearings<br />
Screw axis for 135 mm and 100 mm installation<br />
width possible<br />
Torque support<br />
Standardpart for universal clamping to the chain<br />
strut, customized part possible for adaptation to<br />
vehicle structure<br />
Compact design with integrated controller<br />
Space saving on the vehicle<br />
E<br />
Hub motor<br />
Possible for single and double sided mounting<br />
Recuperation<br />
A part of the braking energy is used for charging the battery<br />
F<br />
Spoke ring<br />
Spoke crown for 36 spokes<br />
Rims from 20”-29” possible<br />
Starting and manoeuvring assist<br />
Motor assistance from standstill, reverse <strong>drive</strong> function possible<br />
G<br />
Sprocket with freewheel body<br />
Selection and integration through OEM<br />
CAN-Bus<br />
Future-proof due to the communication interface<br />
Hub <strong>drive</strong> with spoke ring<br />
Hub <strong>drive</strong> for alternative rims<br />
<strong>The</strong> second version of the <strong>hub</strong> <strong>drive</strong> is intended for use in alternative rims, such as the <strong>Pendix</strong> rim, to fit in heavily<br />
loaded multi-track vehicles with lateral forces occurring at the wheel.<br />
Modular design<br />
of the <strong>drive</strong> components enables<br />
the installation of several motors<br />
in multi-track vehicles<br />
High integrity for many<br />
vehicle models<br />
For double-sided mounting<br />
100 mm and 135 mm installation<br />
dimension possible<br />
Maintenance-free<br />
Low wear due to<br />
the gearless motor<br />
A<br />
B<br />
C<br />
Brake disc<br />
Selection and integration through OEM<br />
Brake disc mount<br />
Standard part for 6-hole connection<br />
Individual adaptation for other brake discs possible<br />
Torque support<br />
Example part, customized component for<br />
adaptation to vehicle structure is possible<br />
D<br />
Bearings<br />
<strong>The</strong> axle/wheel bearing can be individually<br />
configured by the customer<br />
A B C D E F<br />
High flexibility in rim type<br />
due to combinability with<br />
spoke or disc wheel<br />
Easy assembly and disassembly<br />
due to decoupling of the motor<br />
from the spoke mount<br />
<strong>Pendix</strong>.bike PRO App<br />
Use to perform updates,<br />
troubleshoot issues, and<br />
customize support<br />
E<br />
F<br />
Hub motor<br />
For single sided suspension<br />
Rim mount<br />
Prepared for the <strong>Pendix</strong> disc wheel, adapter solutions<br />
for other wheels are possible
Single motor <strong>system</strong> for single track vehicles<br />
Double motor <strong>system</strong> for multitrack vehicles<br />
For use in two-wheelers, the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> provides<br />
and functionality. Via the HMI as an integral part of the<br />
With the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> as a double motor <strong>system</strong>,<br />
<strong>eDrive</strong> <strong>IN</strong>s opens up a whole new range of vehicle design<br />
powerful assistance that is transferred directly to the<br />
<strong>system</strong>, the <strong>drive</strong> can be individually configured and<br />
two <strong>hub</strong> motors provide the necessary performance to<br />
possibilities. This eliminates the need for a mechanical<br />
wheel. In lightweight single-track cargo bikes, the <strong>drive</strong><br />
efficiently diagnosed in case of service.<br />
power even heavy multi-track cargo bikes in addition<br />
<strong>drive</strong> train, minimizing wear, maintenance costs and<br />
convinces as a single motor <strong>system</strong> with reliability<br />
to the rider’s pedal power. When used in conjunction<br />
downtime in daily use.<br />
with a generator as a serial hybrid <strong>system</strong>, the <strong>Pendix</strong><br />
5<br />
2<br />
4<br />
6<br />
6<br />
1<br />
4<br />
1<br />
5<br />
4<br />
3 3<br />
7<br />
1<br />
Control unit & HMI<br />
• Display of the <strong>system</strong> status<br />
• Setting of the assistance levels<br />
• Bluetooth interface for the app<br />
• Individually placeable<br />
2<br />
Rotary handle/button<br />
• Starting and reversing assistance up to 6 km/h<br />
optionally possible via button or rotary handle on the<br />
handlebars<br />
5<br />
Battery<br />
• Use of different batteries and cell technologies is possible<br />
• 36/48V voltage is possible<br />
• Multiple batteries can be used in parallel depending on<br />
the model<br />
• Communication via bus <strong>system</strong> is possible<br />
6<br />
Brake<br />
• Optional brake switch integration is possible<br />
3<br />
Bottom bracket bearing sensor<br />
• BSA mount<br />
• Torque and cadence measurement possible<br />
• Finely controllable and efficient power delivery<br />
through torque sensing<br />
• Easy replacement due to position in bottom bracket<br />
4<br />
Hub motor<br />
• Permanent magnet synchronous motor<br />
• Gearless, noiseless, maintenance-free<br />
• Robust construction for heavy-duty continuous operation<br />
• CAN-Bus and recuperation capability<br />
• Electronic differential for multi-track vehicles<br />
7<br />
Generator<br />
• For use in serial hybrid <strong>system</strong>s<br />
• Ready aligned <strong>system</strong> in conjunction with <strong>Pendix</strong> <strong>hub</strong><br />
motors<br />
• Gearless, noiseless, maintenance-free<br />
• Replaces the mechanical <strong>drive</strong> train<br />
• It can generate up to 65 Nm of torque<br />
PRO<br />
SMART<br />
<strong>Pendix</strong> <strong>eDrive</strong> <strong>system</strong>s per<br />
<strong>Pendix</strong>.bike PRO App:<br />
• Readable<br />
• Updateable (OTA)<br />
• Diagnosable<br />
• Customizable (<strong>drive</strong> profiles)
Innovative or classical <strong>drive</strong> solutions<br />
Technical data for 2 example configurations<br />
Power transmission from the rider to the wheel is becoming increasingly complex in modern cargo bikes and other<br />
novel micro-mobility vehicles. <strong>The</strong>refore, the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> is not only offered as a version for mechanical <strong>drive</strong><br />
trains, such as the chain or belt <strong>drive</strong>, but also as the innovative serial hybrid variant <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong>s. Below you<br />
can compare the advantages of both versions.<br />
Serial hybrid version Mechanical <strong>drive</strong> version<br />
At the pedal crank, a generator takes the energy generated<br />
by the rider and transmits it to one or more rear mo-<br />
the rear axle via the chain or belt <strong>drive</strong>. <strong>The</strong> <strong>Pendix</strong> eDri-<br />
<strong>The</strong> pedal power generated by the rider is transmitted to<br />
tors via electric lines. <strong>The</strong> proven <strong>Pendix</strong> mid-mounted ve <strong>IN</strong> directly and losslessly adds energy according to<br />
motor, which has been further developed for this purpose,<br />
is used as a generator. This combination has created ware, the <strong>drive</strong>r is supported powerfully and at the same<br />
the selected assistance level. Thanks to the smart soft-<br />
a reliable, powerful and coherent overall package that time particularly harmoniously, so that cycling pleasure<br />
minimizes wear and tear and the amount of maintenance<br />
required on the<br />
is pre-programmed.<br />
vehicle.<br />
<strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong>(s) <strong>system</strong> Single motor <strong>system</strong> in two-wheeler Double motor <strong>system</strong> in tricycle/four-wheeler<br />
Motor(s) 1 wheel <strong>hub</strong> motor 2 wheel <strong>hub</strong> motors<br />
Nominal voltage<br />
36 V / 48 V DC<br />
Power (max.) 700 W 1.400 W<br />
Nominal continuous power 250 W 250 W*<br />
Torque (max.) 70 Nm 140 Nm<br />
Rotational speed (max.)<br />
290 rpm<br />
Motor(s) weight 4,7 kg 9,4 kg<br />
Classification<br />
Protection class<br />
Motor position<br />
Pedelec up to 25 km/h<br />
IP 65 (water jet protected)<br />
Rear wheel<br />
Wheel mount double-sided single-sided<br />
Max. wheel load 150 kg 200 kg**<br />
Rim Spoke rim Disc rim<br />
Connectivity<br />
<strong>Pendix</strong>.bike PRO App via Bluetooth,<br />
CAN-Bus via Kabel<br />
<strong>Pendix</strong>.bike PRO App via Bluetooth,<br />
CAN-Bus via Kabel<br />
Maneuverability Starting-, push assistance Starting-, push and reverse <strong>drive</strong> assistance<br />
Battery*** AES 2.0 AES Superpack<br />
Cell technology<br />
Nominal voltage<br />
LiFePO4<br />
Capacity 720 Wh 1.440 Wh<br />
48 V<br />
Rev.05-2023<br />
* 125 W per Motor<br />
** depending on design of motor mount by customer<br />
*** configuration example, <strong>system</strong> can be combined with many other battery types<br />
Additional component serial hybrid <strong>system</strong><br />
Areas of use:<br />
• Modern e-cargo bikes for use on the last mile<br />
• Industrial cargo bikes with up to 300 kg<br />
permissible total weight<br />
Advantages over the mechanical <strong>drive</strong> version:<br />
• Low wear rate in the entire <strong>drive</strong> train<br />
• Significant reduction of running costs in operation<br />
• Significant minimization of maintenance requirements<br />
and thus of downtimes<br />
• No mechanical differential necessary for multi-trackvehicles<br />
• Maximum flexibility in the design of the vehicle’s installation<br />
space<br />
Areas of use:<br />
• Single track cargo bikes and bicycles<br />
• Classic multi-track cargo bikes<br />
Advantages over serial hybrid version:<br />
• Lower initial acquisition costs<br />
<strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong>s System<br />
Generator<br />
Nominal voltage<br />
36 V / 48 V DC<br />
Charging current<br />
adjustable (depending on battery model)<br />
Power input (max.)<br />
500 W<br />
Torque input (max.)<br />
65 Nm<br />
Optimum cadence<br />
60 - 80 rpm<br />
Weight<br />
4,2 kg<br />
Protection class IP 65 (water jet protected) Sectional model Generator
Components for individual <strong>system</strong> configuration<br />
To meet the specific requirements on the vehicle, the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> <strong>system</strong> offers a high degree of flexibility.<br />
Whether rim type, battery or sensors - in addition to the already specified components, customer-specific wishes<br />
can also be fulfilled and third-party components can be integrated into the <strong>system</strong>.<br />
<strong>Pendix</strong> disc wheel<br />
Due to the effect of increased loads, a spoke wheel is not always optimally suited. For this reason, <strong>Pendix</strong> offers a<br />
heavy-duty disc rim designed for use with the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong>. <strong>The</strong> disc rim is available with or without tires.<br />
<strong>Pendix</strong> disc wheel<br />
Size 2.1 x 12“<br />
Original <strong>Pendix</strong> disc wheel<br />
Diameter incl. tires<br />
Comparison size bicycle rim<br />
Etrto 37-349 / 16 x 1.3/8“<br />
Etrto 55-406 / 20 x 2.15“<br />
Material<br />
Tire variants<br />
Max. wheel load (up to max.<br />
30 km/h)<br />
460 mm<br />
420 mm<br />
520 mm<br />
Steel<br />
Heidenau<br />
200 kg<br />
Battery types<br />
<strong>The</strong> following is an overview of the battery models already specified by <strong>Pendix</strong>. Depending on customer<br />
requirements, other battery types can be integrated after successful testing by <strong>Pendix</strong>.<br />
Manufacturer <strong>Pendix</strong> AES BMZ<br />
Battery type ePower300 ePower500 Classic 2.0 2.0 PowerPack SuperPack Cargo<br />
Cell technology Li-Ion Li-Ion LiFePO4 LiFePO4 LiFePO4 LiFePO4 LiFePO4 Li-Ion<br />
Nominal voltage 48 V 48 V 36 V 36 V 48 V 48 V 48 V 48 V<br />
Capacity 305 Wh 497 Wh 669 Wh 528 Wh 720 Wh 1.440 Wh 1.440 Wh 807 Wh<br />
Connectivity Bluetooth Bluetooth - CAN-Bus CAN-Bus CAN-Bus CAN-Bus CAN-Bus<br />
Adapter<br />
To integrate the <strong>system</strong> perfectly into your vehicle, components such as the engine mount, torque support and<br />
brake disc mount can be individually adapted to the existing vehicle structure.
<strong>The</strong> <strong>eDrive</strong> specialist<br />
With the market launch of a universally retrofittable electric<br />
<strong>drive</strong> in 2015, <strong>Pendix</strong> GmbH has created a new segment<br />
in the bicycle market and revolutionized the eBike<br />
market with a technically mature “Made in Germany”<br />
product. Almost any bicycle can be retrofitted with the<br />
powerful “<strong>Pendix</strong> <strong>eDrive</strong>” to convert it into a Pedelec.<br />
Since 2022 <strong>Pendix</strong> GmbH is part of Johnson Electric, the<br />
leading company in the field of motor and switch technologies,<br />
which is represented in 22 countries on 4 continents.<br />
<strong>Pendix</strong>‘s years of experience in the bicycle market<br />
and Johnson Electric‘s cross-industry expertise enable<br />
us to create groundbreaking <strong>drive</strong> solutions for bicycle<br />
manufacturers. For us, a quality product also includes<br />
first-class service. This already begins with the integration<br />
of the <strong>drive</strong> solution into the customer‘s vehicle. Our<br />
product developers rely on direct communication with<br />
the vehicle developers to generate an optimal solution.<br />
In the event of a fault, our in-house service department<br />
provides uncomplicated assistance at short notice. Our<br />
service network is completed by numerous dealers in<br />
most European countries, so that your customers can<br />
also find local service. Moreover, we offer the <strong>Pendix</strong>.<br />
bike PRO app, a simple tool with which updates and diagnostics<br />
can be carried out and fine adjustments can be<br />
made by the user himself.<br />
We keep our documents up to date. You can find the<br />
latest version of the folder using the QR code<br />
or under: folder.rear<strong>drive</strong>.bike<br />
Learn more: oem.pendix.com | oem@pendix.com | + 49 375 270 667 10