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The modular hub drive system - Pendix eDrive IN

The Pendix eDrive IN product line includes a 70 Nm hub drive, which can be combined with various vehicle types, drive trains and rim versions. This makes it ideally suited for manufacturers of bicycles, single- and multi-track cargo bikes, and also novel e-cargo concepts for the last mile.

The Pendix eDrive IN product line includes a 70 Nm hub drive, which can be combined with various vehicle types, drive trains and rim versions. This makes it ideally suited for manufacturers of bicycles, single- and multi-track cargo bikes, and also novel e-cargo concepts for the last mile.

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<strong>The</strong> <strong>modular</strong> <strong>hub</strong> <strong>drive</strong> <strong>system</strong><br />

Fast configured for your bike<br />

D<strong>IN</strong> EN 15194 compliant<br />

Made in Germany<br />

Serial hybrid version<br />

Pre and aft er sales service


<strong>The</strong> <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> as the perfect<br />

complement for your vehicle<br />

Full freedom of integration<br />

Hub <strong>drive</strong> for spoke rims<br />

<strong>The</strong> <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> product line includes a 70 Nm <strong>hub</strong> <strong>drive</strong>, which can be combined with various vehicle types, <strong>drive</strong><br />

trains and rim versions. Building on numerous years of experience in which the motor concept has already been used<br />

in the <strong>Pendix</strong> <strong>eDrive</strong>, the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> offers the necessary reliability for daily use under tough conditions, e.g. in a<br />

cargo bike on the last mile.<br />

When using spoke rims, the detachable spoke ring of the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> offers great advantages. This means that<br />

the spoking in production can be carried out completely without a motor. For servicing, the motor can be removed<br />

individually while the spoke ring remains in the rim.<br />

A<br />

Brake disc<br />

Selection and integration through OEM<br />

Powerful assistance<br />

Up to 70 Nm of torque is transmitted directly to the rear wheel<br />

Noiseless<br />

Due to the gearless direct <strong>drive</strong><br />

Natural cycling feel<br />

Through torque measurement<br />

A B C D E F G<br />

B<br />

C<br />

D<br />

Brake disc mount<br />

Standard part for 6-hole connection, individual<br />

adaptation for other brake discs possible<br />

Bearings<br />

Screw axis for 135 mm and 100 mm installation<br />

width possible<br />

Torque support<br />

Standardpart for universal clamping to the chain<br />

strut, customized part possible for adaptation to<br />

vehicle structure<br />

Compact design with integrated controller<br />

Space saving on the vehicle<br />

E<br />

Hub motor<br />

Possible for single and double sided mounting<br />

Recuperation<br />

A part of the braking energy is used for charging the battery<br />

F<br />

Spoke ring<br />

Spoke crown for 36 spokes<br />

Rims from 20”-29” possible<br />

Starting and manoeuvring assist<br />

Motor assistance from standstill, reverse <strong>drive</strong> function possible<br />

G<br />

Sprocket with freewheel body<br />

Selection and integration through OEM<br />

CAN-Bus<br />

Future-proof due to the communication interface<br />

Hub <strong>drive</strong> with spoke ring<br />

Hub <strong>drive</strong> for alternative rims<br />

<strong>The</strong> second version of the <strong>hub</strong> <strong>drive</strong> is intended for use in alternative rims, such as the <strong>Pendix</strong> rim, to fit in heavily<br />

loaded multi-track vehicles with lateral forces occurring at the wheel.<br />

Modular design<br />

of the <strong>drive</strong> components enables<br />

the installation of several motors<br />

in multi-track vehicles<br />

High integrity for many<br />

vehicle models<br />

For double-sided mounting<br />

100 mm and 135 mm installation<br />

dimension possible<br />

Maintenance-free<br />

Low wear due to<br />

the gearless motor<br />

A<br />

B<br />

C<br />

Brake disc<br />

Selection and integration through OEM<br />

Brake disc mount<br />

Standard part for 6-hole connection<br />

Individual adaptation for other brake discs possible<br />

Torque support<br />

Example part, customized component for<br />

adaptation to vehicle structure is possible<br />

D<br />

Bearings<br />

<strong>The</strong> axle/wheel bearing can be individually<br />

configured by the customer<br />

A B C D E F<br />

High flexibility in rim type<br />

due to combinability with<br />

spoke or disc wheel<br />

Easy assembly and disassembly<br />

due to decoupling of the motor<br />

from the spoke mount<br />

<strong>Pendix</strong>.bike PRO App<br />

Use to perform updates,<br />

troubleshoot issues, and<br />

customize support<br />

E<br />

F<br />

Hub motor<br />

For single sided suspension<br />

Rim mount<br />

Prepared for the <strong>Pendix</strong> disc wheel, adapter solutions<br />

for other wheels are possible


Single motor <strong>system</strong> for single track vehicles<br />

Double motor <strong>system</strong> for multitrack vehicles<br />

For use in two-wheelers, the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> provides<br />

and functionality. Via the HMI as an integral part of the<br />

With the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> as a double motor <strong>system</strong>,<br />

<strong>eDrive</strong> <strong>IN</strong>s opens up a whole new range of vehicle design<br />

powerful assistance that is transferred directly to the<br />

<strong>system</strong>, the <strong>drive</strong> can be individually configured and<br />

two <strong>hub</strong> motors provide the necessary performance to<br />

possibilities. This eliminates the need for a mechanical<br />

wheel. In lightweight single-track cargo bikes, the <strong>drive</strong><br />

efficiently diagnosed in case of service.<br />

power even heavy multi-track cargo bikes in addition<br />

<strong>drive</strong> train, minimizing wear, maintenance costs and<br />

convinces as a single motor <strong>system</strong> with reliability<br />

to the rider’s pedal power. When used in conjunction<br />

downtime in daily use.<br />

with a generator as a serial hybrid <strong>system</strong>, the <strong>Pendix</strong><br />

5<br />

2<br />

4<br />

6<br />

6<br />

1<br />

4<br />

1<br />

5<br />

4<br />

3 3<br />

7<br />

1<br />

Control unit & HMI<br />

• Display of the <strong>system</strong> status<br />

• Setting of the assistance levels<br />

• Bluetooth interface for the app<br />

• Individually placeable<br />

2<br />

Rotary handle/button<br />

• Starting and reversing assistance up to 6 km/h<br />

optionally possible via button or rotary handle on the<br />

handlebars<br />

5<br />

Battery<br />

• Use of different batteries and cell technologies is possible<br />

• 36/48V voltage is possible<br />

• Multiple batteries can be used in parallel depending on<br />

the model<br />

• Communication via bus <strong>system</strong> is possible<br />

6<br />

Brake<br />

• Optional brake switch integration is possible<br />

3<br />

Bottom bracket bearing sensor<br />

• BSA mount<br />

• Torque and cadence measurement possible<br />

• Finely controllable and efficient power delivery<br />

through torque sensing<br />

• Easy replacement due to position in bottom bracket<br />

4<br />

Hub motor<br />

• Permanent magnet synchronous motor<br />

• Gearless, noiseless, maintenance-free<br />

• Robust construction for heavy-duty continuous operation<br />

• CAN-Bus and recuperation capability<br />

• Electronic differential for multi-track vehicles<br />

7<br />

Generator<br />

• For use in serial hybrid <strong>system</strong>s<br />

• Ready aligned <strong>system</strong> in conjunction with <strong>Pendix</strong> <strong>hub</strong><br />

motors<br />

• Gearless, noiseless, maintenance-free<br />

• Replaces the mechanical <strong>drive</strong> train<br />

• It can generate up to 65 Nm of torque<br />

PRO<br />

SMART<br />

<strong>Pendix</strong> <strong>eDrive</strong> <strong>system</strong>s per<br />

<strong>Pendix</strong>.bike PRO App:<br />

• Readable<br />

• Updateable (OTA)<br />

• Diagnosable<br />

• Customizable (<strong>drive</strong> profiles)


Innovative or classical <strong>drive</strong> solutions<br />

Technical data for 2 example configurations<br />

Power transmission from the rider to the wheel is becoming increasingly complex in modern cargo bikes and other<br />

novel micro-mobility vehicles. <strong>The</strong>refore, the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> is not only offered as a version for mechanical <strong>drive</strong><br />

trains, such as the chain or belt <strong>drive</strong>, but also as the innovative serial hybrid variant <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong>s. Below you<br />

can compare the advantages of both versions.<br />

Serial hybrid version Mechanical <strong>drive</strong> version<br />

At the pedal crank, a generator takes the energy generated<br />

by the rider and transmits it to one or more rear mo-<br />

the rear axle via the chain or belt <strong>drive</strong>. <strong>The</strong> <strong>Pendix</strong> eDri-<br />

<strong>The</strong> pedal power generated by the rider is transmitted to<br />

tors via electric lines. <strong>The</strong> proven <strong>Pendix</strong> mid-mounted ve <strong>IN</strong> directly and losslessly adds energy according to<br />

motor, which has been further developed for this purpose,<br />

is used as a generator. This combination has created ware, the <strong>drive</strong>r is supported powerfully and at the same<br />

the selected assistance level. Thanks to the smart soft-<br />

a reliable, powerful and coherent overall package that time particularly harmoniously, so that cycling pleasure<br />

minimizes wear and tear and the amount of maintenance<br />

required on the<br />

is pre-programmed.<br />

vehicle.<br />

<strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong>(s) <strong>system</strong> Single motor <strong>system</strong> in two-wheeler Double motor <strong>system</strong> in tricycle/four-wheeler<br />

Motor(s) 1 wheel <strong>hub</strong> motor 2 wheel <strong>hub</strong> motors<br />

Nominal voltage<br />

36 V / 48 V DC<br />

Power (max.) 700 W 1.400 W<br />

Nominal continuous power 250 W 250 W*<br />

Torque (max.) 70 Nm 140 Nm<br />

Rotational speed (max.)<br />

290 rpm<br />

Motor(s) weight 4,7 kg 9,4 kg<br />

Classification<br />

Protection class<br />

Motor position<br />

Pedelec up to 25 km/h<br />

IP 65 (water jet protected)<br />

Rear wheel<br />

Wheel mount double-sided single-sided<br />

Max. wheel load 150 kg 200 kg**<br />

Rim Spoke rim Disc rim<br />

Connectivity<br />

<strong>Pendix</strong>.bike PRO App via Bluetooth,<br />

CAN-Bus via Kabel<br />

<strong>Pendix</strong>.bike PRO App via Bluetooth,<br />

CAN-Bus via Kabel<br />

Maneuverability Starting-, push assistance Starting-, push and reverse <strong>drive</strong> assistance<br />

Battery*** AES 2.0 AES Superpack<br />

Cell technology<br />

Nominal voltage<br />

LiFePO4<br />

Capacity 720 Wh 1.440 Wh<br />

48 V<br />

Rev.05-2023<br />

* 125 W per Motor<br />

** depending on design of motor mount by customer<br />

*** configuration example, <strong>system</strong> can be combined with many other battery types<br />

Additional component serial hybrid <strong>system</strong><br />

Areas of use:<br />

• Modern e-cargo bikes for use on the last mile<br />

• Industrial cargo bikes with up to 300 kg<br />

permissible total weight<br />

Advantages over the mechanical <strong>drive</strong> version:<br />

• Low wear rate in the entire <strong>drive</strong> train<br />

• Significant reduction of running costs in operation<br />

• Significant minimization of maintenance requirements<br />

and thus of downtimes<br />

• No mechanical differential necessary for multi-trackvehicles<br />

• Maximum flexibility in the design of the vehicle’s installation<br />

space<br />

Areas of use:<br />

• Single track cargo bikes and bicycles<br />

• Classic multi-track cargo bikes<br />

Advantages over serial hybrid version:<br />

• Lower initial acquisition costs<br />

<strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong>s System<br />

Generator<br />

Nominal voltage<br />

36 V / 48 V DC<br />

Charging current<br />

adjustable (depending on battery model)<br />

Power input (max.)<br />

500 W<br />

Torque input (max.)<br />

65 Nm<br />

Optimum cadence<br />

60 - 80 rpm<br />

Weight<br />

4,2 kg<br />

Protection class IP 65 (water jet protected) Sectional model Generator


Components for individual <strong>system</strong> configuration<br />

To meet the specific requirements on the vehicle, the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong> <strong>system</strong> offers a high degree of flexibility.<br />

Whether rim type, battery or sensors - in addition to the already specified components, customer-specific wishes<br />

can also be fulfilled and third-party components can be integrated into the <strong>system</strong>.<br />

<strong>Pendix</strong> disc wheel<br />

Due to the effect of increased loads, a spoke wheel is not always optimally suited. For this reason, <strong>Pendix</strong> offers a<br />

heavy-duty disc rim designed for use with the <strong>Pendix</strong> <strong>eDrive</strong> <strong>IN</strong>. <strong>The</strong> disc rim is available with or without tires.<br />

<strong>Pendix</strong> disc wheel<br />

Size 2.1 x 12“<br />

Original <strong>Pendix</strong> disc wheel<br />

Diameter incl. tires<br />

Comparison size bicycle rim<br />

Etrto 37-349 / 16 x 1.3/8“<br />

Etrto 55-406 / 20 x 2.15“<br />

Material<br />

Tire variants<br />

Max. wheel load (up to max.<br />

30 km/h)<br />

460 mm<br />

420 mm<br />

520 mm<br />

Steel<br />

Heidenau<br />

200 kg<br />

Battery types<br />

<strong>The</strong> following is an overview of the battery models already specified by <strong>Pendix</strong>. Depending on customer<br />

requirements, other battery types can be integrated after successful testing by <strong>Pendix</strong>.<br />

Manufacturer <strong>Pendix</strong> AES BMZ<br />

Battery type ePower300 ePower500 Classic 2.0 2.0 PowerPack SuperPack Cargo<br />

Cell technology Li-Ion Li-Ion LiFePO4 LiFePO4 LiFePO4 LiFePO4 LiFePO4 Li-Ion<br />

Nominal voltage 48 V 48 V 36 V 36 V 48 V 48 V 48 V 48 V<br />

Capacity 305 Wh 497 Wh 669 Wh 528 Wh 720 Wh 1.440 Wh 1.440 Wh 807 Wh<br />

Connectivity Bluetooth Bluetooth - CAN-Bus CAN-Bus CAN-Bus CAN-Bus CAN-Bus<br />

Adapter<br />

To integrate the <strong>system</strong> perfectly into your vehicle, components such as the engine mount, torque support and<br />

brake disc mount can be individually adapted to the existing vehicle structure.


<strong>The</strong> <strong>eDrive</strong> specialist<br />

With the market launch of a universally retrofittable electric<br />

<strong>drive</strong> in 2015, <strong>Pendix</strong> GmbH has created a new segment<br />

in the bicycle market and revolutionized the eBike<br />

market with a technically mature “Made in Germany”<br />

product. Almost any bicycle can be retrofitted with the<br />

powerful “<strong>Pendix</strong> <strong>eDrive</strong>” to convert it into a Pedelec.<br />

Since 2022 <strong>Pendix</strong> GmbH is part of Johnson Electric, the<br />

leading company in the field of motor and switch technologies,<br />

which is represented in 22 countries on 4 continents.<br />

<strong>Pendix</strong>‘s years of experience in the bicycle market<br />

and Johnson Electric‘s cross-industry expertise enable<br />

us to create groundbreaking <strong>drive</strong> solutions for bicycle<br />

manufacturers. For us, a quality product also includes<br />

first-class service. This already begins with the integration<br />

of the <strong>drive</strong> solution into the customer‘s vehicle. Our<br />

product developers rely on direct communication with<br />

the vehicle developers to generate an optimal solution.<br />

In the event of a fault, our in-house service department<br />

provides uncomplicated assistance at short notice. Our<br />

service network is completed by numerous dealers in<br />

most European countries, so that your customers can<br />

also find local service. Moreover, we offer the <strong>Pendix</strong>.<br />

bike PRO app, a simple tool with which updates and diagnostics<br />

can be carried out and fine adjustments can be<br />

made by the user himself.<br />

We keep our documents up to date. You can find the<br />

latest version of the folder using the QR code<br />

or under: folder.rear<strong>drive</strong>.bike<br />

Learn more: oem.pendix.com | oem@pendix.com | + 49 375 270 667 10

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