Manual and spare parts list TAWI HOIST

TH80

Contents
Congratulations on your choice of TAWI lifting
equipment!
The following pages introduces you to your new
TAWI Hoist.
Read this manual carefully before operating.
General description
Installation
User’s Guide
Safety instructions
Exploded view, upper part
Parts list, upper part
Exploded view, control device
Parts list, control device
Wiring diagram
Declaration of conformity
Check list
Warranty
Time of warranty is 1 year
from date of delivery.
This warranty covers the replacement
or repair of defect parts of the hoist.
The warranty is valid only if original
spare parts have been used and all
instructions of this
manual have been followed.

2. Conduit entry for
manoeuvre cable
4. Wire
5. Emergency stop switch
7. Handle
General description
9. Lever
1. Conduit entry
240V50Hz/60Hz
6. Wire attachment
8. Hook attachment
3. Reset switch

Specifications:
General description
1. Power supply 240V50Hz/60Hz.
The hoist can be connected to all electric supply networks with current as listed
above. The power supply must have a 10A fuse.
2. Conduit entry for manoeuvre cable.
The manoeuvre cable is a screened multi conductor cable and may not be
replaced with anything but original parts.
3. Reset switch.
The reset switch is used to reset the inverter in case of overload, overcurrent,
overvoltage etc.
4. Lifting wire.
May only be replaced with original spare parts.
5. Emergency stop switch.
Locked by pushing. Released by turning the knob.
6. Wire attachment.
Swivelling attachment. Blocking the swivel will cause serious damage to the wire.
7. Handle.
Can be adjusted in height for individual settings.
8. Hook attachment.
Swivelling attachment. Blocking the swivel will cause serious damage to the wire.
9. Lever.
Controls speed and direction.
TH80
Max capacity: 80 KGs / 170 LBS.
Dim. upper part: 430 x 280 x 270 (mm)
Power supply: 230V 50/60Hz
Lifting height: 2500 mm
Overall dim.: 890 mm
Velocity: 0,35 m/s
Weight: 18 KGs / 39 LBS.
Speed control: Variable

Installation
Step 1.
Check that the delivery corresponds with the delivery note.
The hoist is delivered fully assembled.
Step 2.
Make sure that the suspension device is approved for minimum 1,5 x maximum
lifting capacity of the hoist.
Step 3.
The hoist is designed to be suspended in two track trolleys. The suspension
chosen must be approved for lifting purposes and designed for a maximum
lifting capacity of AT LEAST the weight of the load AND the dead weight of
the hoist.
NOTE! Step 4-5 must be performed by authorised electrician.
Step 4.
Remove the cover from the side of the hoist where the conduit entry is located.
Step 5.
Connect the power supply cable (flat cable is recommended) to the terminal
block (ADO).
Replace the cover. Connect to electric supply network (10A fuse).
THE HOIST IS NOW READY TO USE AFTER THE PRELIMINARY
CHECK HAS BEEN PERFORMED.

User’s Guide
Operating instructions:
To start the hoist after a power cut, push the green reset switch once. The hoist
is now ready to operate.
Operating the hoist is accomplished by moving the lever in required direction,
(up/down), the lifting speed is adjusted by means of increasing/decreasing the
angle the lever is moved.
Preliminary check
Check the function of the upper limit switch by running the hoist upwards until
the switch stops the hoist. This switch is to be considered as an emergency stop
switch and it should not be used in the daily operation.
When running downwards the wire will stop feeding out automatically when the
load/hook reaches the floor.
The hoist is equipped with an electrically operated break that automatically
breaks the movement when the lever is moved to neutral position.
The break function produces a slight clicking noise, which is normal for this type
of break equipment.
Daily routine checks:
Thoroughly check the lifting wire, fasteners and hook for damage and wear.
NOTE! Never use the hoist if damage has been found.
Contact your dealer for repair.
Check the function of the emergency stop switch before using the hoist.
Monthly routine checks:
Check all suspensions for sign of wear.
Check the lifting wire for wear and damage.
Check the manoeuvre cable for wear and damage.
Check that the speed control is working properly during the whole stroke.
Check the function of the emergency switch.
Check the function of the upper limit switch.
NOTE! Never use the hoist if damage is found.
Contact your dealer for repair.

Safety Instructions
To ensure maximum personal safety it is essential to avoid all
incorrect use:
� Do not allow untrained staff to operate the hoist.
� Do not exceed the hoists maximum lifting capacity.
� Never use the hoist for lifting person/persons.
� Never leave load hanging in the hoist.
� Never move or stand below hanging load.
� Never use the lifting wire as earth lead when welding.
� Never use the hoist to tow goods on the floor.
� Repairs and/or adjustments may only be performed by
authorised personnel.
� Always read the manual carefully before using the hoist.
� Make sure that the load is well balanced before lifting.
Caution!
� Neglect in following the safety instructions may cause
serious bodily harm.
� The operator must be fully trained in handling the hoist.
� All instructions in this manual must be followed at all times.
� The crane system/suspension unit must be installed by
authorised personnel and all safety regulations must be
followed. DO NOT EXCEED max capacity. (Dead weight
of hoist+weight of load).
� Maintenance instructions must be followed and only
original spare parts may be used.
� The suspension must be thoroughly checked on a regular
basis.
� Electrical installations/alterations may only be carried out
by authorised electricians.

Wiring diagram

Exploded view, upper part

Parts List, upper part
ARTICLE NO DESCRIPTION AMOUNT
251000 1 HOIST (251088 PG16 1pce, 251089 PG13,5
1pce, 251040 A1507HPL 2pcs included)
No1 251001 1 BODY
No2 251002A 1 ELECTRIC MOTOR / WORM GEAR
No3 251003 1 SLIP PLANE – INNER
No4 251004 1 DRIVING SHAFT
251004-01 1 KEY
No5* 251005 LNM16FLÄNS 1 NUT
251005-01 BRB 17*30 1 WASHER
No6 251006 1 DRUM
No7 251007 FCB35 42x35 L=30 1 ONE WAY BEARING
No8 251008 1 SLIP PLANE OUTER
No9 251009 MELC6S M10*12 1 SCREW
No10 251010 1 SLIP PLANE
No11 251011 1 SPRING
No12 251012 1 HOUSING
No13 251013 1 COVER
251013-01 1 COVER
251013-02 1 CARRIER
No14 251014 MC6S M6*20 6 SCREW
No15 251015 MF6S M8*25 6 SCREW
No16 251016 LNM8 8 NUT
No17 251017 MC6PSM6 8*25 1 BEARING BOLT
No18 251018 1 LEVER
No19 251019 1 SPRING
No20 251020 MC6S M6*30 1 SCREW
No21 251021 M6 MUTTER 1 NUT
No22 251022 BRB 6.5*11 1 WASHER
No23 251023 1 PLATE
No24 251024 MC6S M4*10 2 SCREW
No25 251025 BZ 2RW822 A2 2 MICROSWITCH
No26 251026 MC6S M3*40 2 SCREW
No27 251027 STOPPSKRUV 1 STOPPING DEVICE
M4*25
No28 251028 M4 MUTTER 1 NUT
No29 251029A 1 FREQUENCY CONTROL UNIT
No30 251030 B=35 L=20 1 BRACKET
No31 251031 M4/9 24VDC
2 RELAY
1POL.SL.IND
No32 251032 MC6S M4*15 4 SCREW
No33 251033 MC6S M5*8 2 SCREW
No34 251034/2007 2 CONDUIT ENTRY MANOEUVRE
No35 251035 1 CONDUIT ENTRY POWER SUP.
No36 251036 1 BRACKET
No37 251037 1 RESET SWITCH
251037-01 C23AD02 1 PUSH BUTTON
252005-02 230E/23E10 1 SWITCH
251037-05 1 FASTENER
No38 251038-01 1 SUSPENSION
251038-02 1 SUSPENSION

Parts List, upper part
251039 MF6S M8*20 2 SCREW
251040 A1507HPL 2
No41 251041-01 2 COVER BRACKET
251041-02 2 COVER BRACKET
No42 251042 SgA 20 8 CLAMP RING
No43 251084 DIA.=3 6*19 1 WIRE
No44 251044 2 WIRE LOCK
No45 251045 1 RIM
No46 251046 1 COVER - MOTORSIDE
No47 251047 1 COVER - WIRESIDE
No48 251048 8 SCREW
No49 251049 BRB 4.5*19 2 WASHER
No50 251050 19*35*38.3 1 SPACING SLEEVE
No51 251051 8*260 RF 1 SPRING
No52 251052 1 MANOEUVRE CABLE
No53 251053 49984 1 CLAMP
No54 251054 MOTOR 1 CABLE - ELECTRIC MOTOR
No55 251055 KRAFT/RESET 1 CABLE - POWER SUP. / RESET
No56 251056 MANÖVER 1 CABLE - MANOEUVRE
No57 251057 1 TERMINAL BLOCK
No58 251058 1 TERMINAL BLOCK - POWER SUP.
No59 251059 1
No60 251060 5
No61 251061 RELÄ 1 CABLE-RELAY
No62 251062 BROMS 1 CABLE-BREAK
251063 STOPPER 1
251064 CABLE 1
251068 CABLE 0,5M
251071 RING CABLE CLIP 3 4MM
251072 RING CABLE CLIP 4 5MM
251077 CABLE 0,5M
251079 BUNDLERS 2 145/3
251080 BUNDLERS 1 285/5
251088 Pg16 1
251089 Pg13,5 1
251091 BRACKET 1
251093 CAGING 1
251094 SCREW 2 MC6S M5*16 FZB
251097 NUT 2 M16 FZB
8SPR310 WASHER DIN9021 2 3,2X9X0,8
8SPR816 WASHER 4 8,4X16X1,5

Exploded view,
hand
control

Parts List, hand control
ARTICLE NO DESCRIPTION AMOUNT
252000 1 HOIST CONTROL DEVICE
No1 252001 1 TOP BRACKET
No2 252002 1 WIRE ATTACHMENT
No3 252003 AXK1226 2 BEARING
No4 252004 1 E.S. BRACKET
No31 251033 MC6S M5*8 2 SCREW
No5 252005 1 EMERGENCY STOP
SWITCH
252005-01 C21EC01 1 PUSH BUTTON
252005-02 230E/23E01 1 SWITCH
No6 252006 M5*185 4 TIE ROD
No32 251034 0(1) CONDUIT ENTRY
No8 252008 PUR RAL 5005 1 COVER
No9 252009 LN M5 8 LOCKNUT
No10 252010 1 BODY
No11 252011 M6 2 NUT
No12 252012 1 HANDLE
No13 252013 MC6S M6*30 2 SCREW
No14 252014 1 BOTTOM BRACKET
No15 252015 1 HOOK ATTACHMENT
No16 252016 1 MOUNTING PLATE
No17 252017 48-355-59 0.5 TERMINAL BLOCK
No18 252018 ET 114 25 GRADER 1 THROTTLE
No19 252019 1 STOP CLEAT
No20 252020 MF6S M5*20 2 SCREW
No21 252021 1 SPRING
No22 252022 1 CARRIER
No23 252023 2 LEVER BRACKET
No24 252024 1 LEVER
No25 252025 M3*6 1 SCREW
No26 252026 MF6S M4*12 2 SCREW
No27 252027 BHGS 5/6 1 HOOK
No28 252028 1 SCHACKLE
No29 252029 MF6S M3*12 2 SCREW
No30 252030 mc6s m3*15 2 SCREW
252036 PLASTIC WASHER 2 FOR WIRE BRACKET

ASSURANCE ABOUT COMPLIANCE
Manufacturer: TAWI AB
Company
Box 10205, S-434 23 KUNGSBACKA SWEDEN
Address
Representative:
Company
Address
Description of Machine: TawiHoist TH80 Serial No…………
Make, type, serial number or similar
Regulation: Machine Directive AFS 1994:48 (98/37/EC)
Testing authority: SAQ Kontroll AB
(where appropriate) Company
Box 49306, 100 29 Stockholm
Address
Authority has: EC approved certificate no:SA Q M100-99
Received documentation according to enclosure 6 of the Directive and
verified the correct use of standards and the accuracy of the
documentation.
Standards: EN 292-1, EN 292-2
(where appropriate)
We hereby certify that the machine described in this document
has been manufactured in accordance with EC Machine
Directive 89/392and addendum; further, where appropriate, is in
accordance with the machine that was EC approved by above
Testing Authority.
Kungsbacka,
Place - date
Name
TAWI AB
Company

Checklist
Model TH80
� TH80 – Tested with 85 KGs weight. �
� Check reset knob �
� Manouvre handle correct assembled �
� Check emergency stop button �
� Wire correct connected �
� Top micro switch – check function �
� Check that all bolts/nuts are sufficiently tightened. �
� Lubricate the driveshaft and the one-way bearing when assembling. �
� Lubricate all bearings. �
� Programme the inverter. �
� Perform a running/function test on the hoist. �
� Make sure that the hoist does not produce any unwanted noise. �
� Check the function of the upper limit switch. �
� Make sure that all labels are in place and with instructions in correct
language. �
� Wipe the hoist clean and prepare it for delivery. �
Kungsbacka
Place Date
Name
Serial No.