Service Bulletin Index - Johnstone Supply

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Goodman Manufacturing Company, L.P. 1810 Wilson Parkway / Fayetteville, TN 37334 (888) 593-9988 FAX (931) 438-2273 DATE: August 11, 2003 TO: All Goodman Distributors FROM: Technical Services Department SUBJECT: Formicary Corrosion in Evaporator Coils You may be familiar with the term “formicary corrosion” a.k.a. “ants’ nest corrosion”, which is a type of corrosion known to attack the copper tubing in evaporator coils. In the last 15+ years, many materials scientists have studied this phenomenon in Europe, Japan, and the United States. Although formicary corrosion is laboratory reproducible, many mysteries about it, including question about its random nature, still exist. Unlike typical copper corrosion that generates radially from a central starting point, formicary corrosion starts on the outside of a tube and “burrows” inward, by generating a succession of connected micro pits. Outwardly formicary corrosion can be very difficult to detect, partially due to the minute size of the average breach, but typically it appear as a dark spot on the copper surface. Scientists know that three ingredients are required to promote this activity: • Water • Oxygen • A corroding agent (decomposed organic acids) Although the lack of any of the above agents will prevent the formation of this corrosion, the presence of these agents does not guarantee that corrosion will occur. Hence the random and infrequent cases that puzzle researchers. Typically, formicary corrosion is not present in the raw tube form used in our production process, and it is detected after approximately two years of unit operation. The replacement of the evaporator coil is the approved (recommended) action when this corrosion is suspected. In concert with our “War On Leaks” mandate, we are eagerly pursuing a solution that insures our coils are immune to this problem. We are working with our materials suppliers, corrosion scientists, and the leading laboratories toward this goal. Included in this analysis is the examination of lubricating oils used in the aluminum fin production process to confirm the absence of organic acids. Many articles on this subject are readily available via the Internet. Some of them are highly technical and intended for material scientist. Listed below are a few we have discovered that present a less technical but still in-depth review of formicary corrosion. http://www.heatcrafttransfer.com/resources/formicary.asp http://www.corrosionlab.com/formicary.html http://www.addison-hvac.com/PDF_Files/indoor%20Coil%20Corrosion.PDF SERVICE BULLETIN S-173 When additional information becomes available, including the results of our efforts with the material experts we have retained for this project, we will share that information with you.
Goodman Manufacturing Company, L.P. 1810 Wilson Parkway / Fayetteville, TN 37334 (888) 593-9988 FAX (931) 438-2273 DATE: August 6, 2003 TO: All Goodman Distributors FROM: Technical Services Department SUBJECT: Nuisance Primary Limit Trips on GMT & GMTH Revision “A” Model Furnaces Goodman has received field complaints regarding nuisance tripping of the primary limit on GMT and GMTH Revision “A” model furnaces. Not every Rev. “A” furnace exhibits this condition which seems to be a function of the duct static and its effect on airflow across the heat exchanger. Our investigation into this matter confirmed inconsistent airflow patterns within the heat exchanger under varying duct pressures. At certain conditions, the airflow shifted enough to bypass the primary limit causing it to trip prematurely. To correct this situation, a filler plate is installed in the blower deck behind the indoor blower assembly. This repositions the blower assembly directly beneath the heat exchanger and closer to the primary limit. The new position ensures even air distribution over the heat exchanger and primary limit at all airflows within the recommended temperature rise for the furnace. It will be necessary to replace the primary limit with one furnished in the kit. Filler Plate Kits have been released and are available from the Service Parts Department for installation on GMT Rev. “A” and GMTH Rev. “A” furnaces that have been determined to be experiencing nuisance primary limit trips. The kits are selected based on the furnace cabinet width and are listed in the chart on the right: MODEL FILLER PLATE NEW LIMIT GMT045-3 (A) B13701-89 GMT070-3 (A) 4016000 B13701-98 GMTH045-3 (A) B13701-99 MODEL GMT070-4 (A) FILLER PLATE NEW LIMIT GMT090-3 (A) GMT090-4 (A) GMTH070-4 (A) 4016001 B13701-98 MODEL FILLER PLATE NEW LIMIT GMT090-5 (A) B13701-89 GMT115-5 (A) GMT140-5 (A) 4016002 B13701-87 B13701-98 GMTH090-5 (A) B13701-89 Page 1 of 2 SERVICE BULLETIN S-172 4016000S 14” MODELS 4016001S 17.5” MODELS 4016002S 21.5” AND 24” MODELS
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Service Bulletin DATE: August 15, 2
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Service Bulletin Index Svc Bulletin
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Svc Bulletin Date Service Bulletin
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Service Letter Index Svc Bulletin D
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Service Letter Index Svc Bulletin D
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Service Bulletin DATE: October 17,
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Service Bulletin DATE: June 15, 200
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Service Bulletin DATE: May 9, 2007
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Service Bulletin DATE: February 14,
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Service Bulletin DATE: July 10, 200
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Service Bulletin DATE: April 18, 20
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Technical Services Department • 1
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CAUTION! FOLLOW DIRECTIONS BEFORE A
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Service Bulletin DATE: December 6,
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Goodman Manufacturing Company, L.P.
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Diagram Section with wiring correct
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Service Bulletin DATE: February 27,
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Service Bulletin SF-010 DATE: Febru
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Service Bulletin SF-008 DATE: Febru
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Service Bulletin DATE: January 12,
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Service Bulletin DATE: November 3,
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Service Bulletin DATE: October 19,
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4. Replace the panels previously re
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Service Bulletin DATE: March 13, 20
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TP-106A 4. Liquid Line Solenoid - a
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TP-106A length from oil traps to th
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TP-107A 4. Liquid Line Solenoid - a
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TP-107A 3. An oil trap is required
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Service Bulletin DATE: September 22
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Service Bulletin DATE: August 15, 2
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Figure 1 2.375" Technical Services
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INDUSTRIAL / HVAC/R PRODUCT CORROSI
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Service Bulletin DATE: March 13, 20
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Replacement Coil Part # Replacement
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Unit Compressor Capacitor MFD / Vol
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Unit Compressor Capacitor MFD / Vol
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Goodman Company, L.P. Technical Ser
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Service Bulletin DATE: September 12
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Page 2 of 3 SA-003 There is no medi
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Service Bulletin SA-002 Rev 3 Super
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SA-002 Rev 3 Provided with each End
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X13 Motor Cross Reference List Curr
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X13 Motor Kit Cross Reference List
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Page 2 of 2 CAG-482 ALTERNATE ADJUS
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HAC Technical Services Fayetteville
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Page 3 of 4 CAG-475 Distributor/Dea
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Page 2 of 4 CAG-472 4. Two-Stage Co
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System Charging CAG-472 R-410A cond
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Figure1 New AFE18-60A All Fuel Boar
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The hex adapter, where the arrow is
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Bristol Cap Vendor Part # Bristol t
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Bristol Cap Vendor Part # Bristol t
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Thermostat Wiring Schematics below,
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11. Section 10 has been changed to
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Page 2 of 4 CAG-448 Most refrigeran
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Page 4 of 4 CAG-448 4. Piston size
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® Is a trademark of Maytag Worldwi
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Page 2 of 2 CAG-432 PGA, PGB and PG
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Page 2 of 2 CAG-429 Rev 1 FILING PR
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30/60 Location for Double Row Coils
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Package Heat Pump Units When instal
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FILING PROCEDURES: Amana will pay a
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FILING PROCEDURES: Installed Units
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Page 2 Start Self Check Ignition Ma
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Page 4 Start Check Turn gas supply
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Installation Procedures 1. Disconne
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HEATER B0X # 20020701 HEATER BOX-BA
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BLOWER ASSY. BOLTS 12 PIN CONNECTOR
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FILING PROCEDURES: If the RHE Low P
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Publications 319/622-5511 Amana, Io
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It is Amana's desire to have only t
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Service Publications 319/622-5511 A
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AMANA REFRIGERATION, INC. • AMANA
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Aeroquip Aeroquip Corporation Corpo
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4. The unit must be installed in ac
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The manifold assembly kits for the
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SOFT SOFT START START KIT KIT AMANA
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HARD HARD START START KITS KITS AMA
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COMPRESSOR COMPRESSOR COMPRESSOR CO
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Page 2 of 5 GF-166 Even when contro
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To prevent a gas explosion and fire
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Page 2 of 2 GF-153 Rev. 1 Should yo
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GF-147-B The distributor will summa
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The distributor will summarize the
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24" MAX COMBUSTION AIR INTAKE 90°
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Bulletin Date February 24, 1998 No
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# of Inside Elbow s Vent Pipe Diame
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All claims for credit under this pr
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â Air Command ® 80SSE Induced Dra
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1. Induced Draft Blower Assembly Re
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UPFLOW FURNACE MODELS GUIA, GUIB, G
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Branch and Distributor Part Invento
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Induced Draft Blower Assembly Repla
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, 10384201 INSTALLATION INSTRUCTION
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This Category IV Direct Vent Furnac
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D. SIZING OF EXHAUST VENT AND COMBU
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F. ADDITIONAL CANADIAN VENTING REQU
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GF-110 2. CHECK FOR PROPER UNE POLA
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R0158703 Installation Instructions
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GF-102 CHECKING PRESSURE CONTROL WA
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Amana has provided information abou
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(c) Mark the location of the two mo
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12 Mount new control with one (1) m
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R0158191 R0158191 INSTALLATION INST
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Goodman Publications Department Fay
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Page 2 of 4 FP-0015 2. Section 1 of
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DO NOT include the PRF or Debit Mem
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4. PACKAGE PRODUCTS a. Compressors,
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Page 2 P-1062-B 7. Interface Boards
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P-1062A-B C. FURNACE PRODUCTS 1. Al
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Service Bulletin PTAC-066 DATE: Oct
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The control can be configured to op
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CAG-449 c. Part Warranty - replacem
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Service Bulletin PTAC-041-B Rev. 2
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Front Desk Control - The front desk
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Fuse - Each control board is fused.
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WARNING To prevent death, personal
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Disassembly to access Control Board
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Fuse - Each controll board is fused
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NOTE: The room ambient air temperat
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WARRANTY NOTE: An "A' labor rate ma
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2. Install the PTAC chassis. 3. Lif
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PTAC-13A 3) Upon rework completion
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Service Communication DATE: 1/13/20
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Service Communication DATE: 1/25/20
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I g n i t e r T e m p I g n i t e r
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Installed Units Amana will pay clas
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HAC Technical Service 931/438-2224
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TP-107C Table 2 below lists multipl
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TP-106C Table 2 below lists multipl
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
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All GPG10 &12* model units manufact
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3/4" TEMPERED WATER TO HOUSE. BY T&
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Installed Units: S-200 Rev. 2 Goodm
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Page 993 and 994: WARNING Submerged gas control valve
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DSK-00 DSK-01 DSK-02 DSK-02 DSK-03
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HEAT EXCHANGER RETURN FORM For Dist
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HEAT EXCHANGER RETURN FORM For Dist
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Internal Crankcase Heaters If an or
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Heat Exchanger Inspection - When pe
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Heat Exchanger Inspection - When pe
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LABOR ALLOWANCE REQUEST FORM Contra
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BULLETIN S-110 LABOR ALLOWANCE REQU
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