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More efficiency in injection moulding. Get started with ENGEL training!
More efficiency in injection moulding.
Get started with ENGEL training!
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<strong>Training</strong> China 2024<br />
More efficiency in injection moulding.<br />
Get started with <strong>EN</strong>GEL training!<br />
engelglobal.com/training
Be the first ...<br />
Get connected –<br />
with our trainers<br />
Four out of five course<br />
participants confirm<br />
that they have learnt<br />
functions they didn’t<br />
know before.<br />
These functions<br />
can save cycle time<br />
and scrap.<br />
Martin Ruemer,<br />
Trainer at <strong>EN</strong>GEL<br />
Austria<br />
... to enhance your<br />
production with<br />
trained staff.<br />
Technology is constantly evolving. So are the capabilities of our machines. Get<br />
the most out of your equipment by keeping your injection moulders up to date.<br />
To increase the potential of your machines in terms of energy efficiency and part<br />
quality. Get connected – speak with our experts right away.<br />
engelglobal.com/training<br />
2_<strong>Training</strong>
Index<br />
1 General<br />
More knowledge. More productivity.. . . . . . . . . . . . . . . . . . . . . . . . . . . 04<br />
Why <strong>EN</strong>GEL training? ..................................... 08<br />
Our learning formats ...................................... 09<br />
Seminars with vision ...................................... 28<br />
Webinars .............................................. 29<br />
e-learning packages ...................................... 30<br />
<strong>EN</strong>GEL training - An excellent concept ......................... 31<br />
Please find a detailed overview of the offers in your desired country in the course overview at the end of the brochure or online.<br />
2 Seminars Operation ............................ 10<br />
Machine operation level 1 (MO-L1) ........................... 11<br />
Machine operation level 2 (MO-L2) ........................... 11<br />
Robot operation level 1 viper (RO-L1-viper) ..................... 12<br />
Robot operation level 2 viper (RO-L2-viper) ..................... 12<br />
Robot operation level 1 easix (RO-L1-easix) ..................... 13<br />
Robot operation level 2 easix (RO-L2-easix) ..................... 13<br />
3 Seminars Technology .......................... 14<br />
Machine technical operation (MTO) ........................... 15<br />
Machine technical hydraulic level 1 (MTH-L1) .................... 15<br />
Machine technical hydraulic level 2 victory (MTH-L2-victory) ......... 16<br />
Machine technical hydraulic level 2 duo (MTH-L2-duo) ............. 16<br />
Machine technical electrical level 1 (MTE-L1) .................... 17<br />
Machine technical electrical level 2 victory (MTE-L2-victory) .......... 17<br />
Machine technical electrical level 2 duo (MTE-L2-duo) ............. 19<br />
Machine technical electrical level 2 em (MTE-L2-em) .............. 19<br />
Machine technical maintenance (MTM) ........................ 19<br />
Robot technical maintenance viper (RTM-viper) .................. 19<br />
4 Seminars Process Engineering ................ 20<br />
Process injection moulding (PIM) ............................. 21<br />
Process mould change (PMC) ............................... 21<br />
Process plastic surface (PPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22<br />
Process iQ programs (PIQ) ................................. 22<br />
Process plasticizing competence (PPC) ........................ 23<br />
Process mould sampling (PMS) .............................. 24<br />
Process quality control (PQC) ............................... 24<br />
5 Seminars inject 4.0 & energy efficiency ...... 26<br />
Energy efficiency injection moulding (EIM) ....................... 27<br />
e-connect service operator (ESO) ............................ 27<br />
MES authentig user (MAU) ................................. 27<br />
MES authentig key user (MAK) .............................. 27<br />
<strong>Training</strong>_3
More knowledge. More productivity.<br />
With <strong>EN</strong>GEL training<br />
Higher product quality, more stable processes and<br />
an increased output with a maximum of good quality<br />
parts. If your employees have a thorough understanding<br />
of your injection moulding machines and<br />
robots and the processes, you get more out of your<br />
injection moulding production. <strong>EN</strong>GEL training assists<br />
you in achieving this goal with our comprehensive<br />
and interactive training offer. In presence or<br />
online, in one of our local training centres or at your<br />
machine. On request, we can also provide training<br />
according to your specific requirements. No matter if<br />
for newcomers or advanced users - <strong>EN</strong>GEL training<br />
makes you and your employees fit for for the future<br />
of injection moulding.<br />
4_<strong>Training</strong>
<strong>Training</strong>_5
6_<strong>Training</strong>
Get connected –<br />
with our trainers<br />
New solutions require<br />
learning and practice.<br />
I recommend <strong>EN</strong>GEL<br />
training to get the most<br />
out of your machine.<br />
Flavio Venzon,<br />
Manufacturing and<br />
Quality Director<br />
at Sulbras,<br />
Brazil<br />
<strong>Training</strong>_7
Why <strong>EN</strong>GEL training?<br />
We are always near you -<br />
training available in your language<br />
In our worldwide training centres, you can take training courses on injection moulding -<br />
nearby and in your language. Experienced trainers offer you a diverse portfolio of classroom<br />
training courses in injection moulding.<br />
Due to demographic change, there is a shortage of qualified specialists on the labour<br />
market. With goal-oriented training courses, your employees can prepare themselves for<br />
the challenges in production - with the necessary know-how about functions, operation<br />
and maintenance of injection moulding machines and robots as well as optimisation<br />
possibilities.<br />
Our injection moulding training courses are modular and therefore suitable for beginners,<br />
advanced users and experts alike. If required, we will issue an industry-recognised<br />
certificate for you after a final examination.<br />
In addition to our standard training courses, you will have the opportunity to work with<br />
renowned experts on selected topics and challenges in injection moulding. Together, you<br />
will look beyond the horizons of your respective fields.<br />
8_<strong>Training</strong>
C TRAINING<br />
CERTIFIED<br />
C<strong>EN</strong>TER<br />
Our learning formats<br />
We are happy<br />
to consult with you!<br />
Contact us at<br />
training.austria@engel.at<br />
for more information!<br />
We will be happy to put<br />
together an individual<br />
training plan for you.<br />
Classroom training<br />
Injection moulding training at your site or in our<br />
training centres. Close to you and in your language.<br />
In a modular format with a high amount of practical<br />
content, informatively optimised and in small groups.<br />
Webinars & e-learning<br />
Flexible learning in a virtual seminar room with<br />
qualified trainers or with interactive learning<br />
modules that can be accessed online at any time<br />
and completed in self-study.<br />
Hybrid training<br />
Injection moulding theory online and practical<br />
elements on the machine as classroom training.<br />
In the hybrid training format, online and offline<br />
elements complement each other for more<br />
individuality.<br />
<strong>Training</strong>_9
Seminars on the topic of operation<br />
Overview<br />
<strong>EN</strong>GEL Operation<br />
<strong>EN</strong>GEL Operation<br />
Machine operation level 1 (MO-L1)<br />
Operation of <strong>EN</strong>GEL injection moulding machines level 1<br />
Machine operation level 2 (MO-L2)<br />
Operation of <strong>EN</strong>GEL injection moulding machines level 2<br />
Page 11<br />
Page 11<br />
<strong>EN</strong>GEL Operation<br />
<strong>EN</strong>GEL Operation<br />
Robot operation level 1 viper (RO-L1-viper)<br />
Operation of <strong>EN</strong>GEL viper robots level 1<br />
Robot operation level 2 viper (RO-L2-viper)<br />
Operation of <strong>EN</strong>GEL viper robots level 2<br />
Page 12<br />
Page 12<br />
<strong>EN</strong>GEL Operation<br />
<strong>EN</strong>GEL Operation<br />
Robot operation level 1 easix (RO-L1-easix)<br />
Operation of <strong>EN</strong>GEL easix robots level 1<br />
Robot operation level 2 easix (RO-L2-easix)<br />
Operation of <strong>EN</strong>GEL easix robots level 2<br />
Page 13<br />
Page 13<br />
10_<strong>Training</strong>
The seminars in detail<br />
<strong>EN</strong>GEL Operation<br />
Technology<br />
Operation<br />
Machine operation level 1<br />
(MO-L1)<br />
Operation of <strong>EN</strong>GEL injection moulding<br />
machines level 1<br />
Machine operation level 2<br />
(MO-L2)<br />
Operation of <strong>EN</strong>GEL injection moulding<br />
machines level 2<br />
Seminar objectives:<br />
The participant masters the basic operation and<br />
setting of the clamping and injection unit of <strong>EN</strong>GEL<br />
injection moulding machines. He/she will be able to<br />
carry out simple set-up processes and production<br />
settings independently and effectively, taking into account<br />
the <strong>EN</strong>GEL-specific machine control system.<br />
Seminar content:<br />
• Set-up and operation of the machine control<br />
system<br />
• Setting up and adjusting the clamping unit<br />
• Set-up and adjustment of the injection unit<br />
• Alarms and fault detection<br />
• Reading the machine sequence<br />
• Basic information iQ programs (automated<br />
process monitoring)<br />
• Practical exercises on the injection moulding<br />
machine<br />
Duration of seminar: 2 days<br />
Target group: Setters, machine operators<br />
Prerequisites:<br />
Basic knowledge of the injection moulding<br />
process, seminar PIM<br />
Seminar objectives:<br />
Perfecting the operation of <strong>EN</strong>GEL injection<br />
moulding machines. The participant also masters<br />
more complex processes and can adjust them<br />
quickly and effectively as well as optimise production<br />
and quality.<br />
Seminar content:<br />
• <strong>EN</strong>GEL micrograph and microplast<br />
• <strong>EN</strong>GEL autoprotect<br />
• Freely programmable machine sequence<br />
• User-defined screen pages and advanced<br />
configurations<br />
• Practical exercises on the injection moulding<br />
machine<br />
Duration of seminar: 2 days<br />
Target group:<br />
Advanced operators: setters, machine operators,<br />
sampling personnel, application technicians<br />
Prerequisites:<br />
Good knowledge of the injection moulding<br />
process and machine operation, seminar MO-L1<br />
<strong>Training</strong>_11<br />
Process Engineering<br />
inject 4.0 & energy efficiency
Robot operation<br />
level 1 viper (RO-L1-viper)<br />
Operation of <strong>EN</strong>GEL viper robots level 1<br />
Seminar objectives:<br />
Basic operation of the <strong>EN</strong>GEL viper robot systems.<br />
After the seminar, the participant understands the<br />
mechanical structure, the operating elements and<br />
masters the setting and application of the standard<br />
programs.<br />
Seminar content:<br />
• Structure of the robot system<br />
• Workspace setup<br />
• Function, operation, standard programs<br />
• Interpretation of alarm messages<br />
• Practical exercises on a robot<br />
Duration of seminar: 2 days<br />
Target group:<br />
Setters, machine operators<br />
Prerequisites:<br />
Basic knowledge of machine operation,<br />
seminar MO-L1<br />
Robot operation<br />
level 2 viper (RO-L2-viper)<br />
Operation of <strong>EN</strong>GEL viper robots level 2<br />
Seminar objectives:<br />
Advanced operation of <strong>EN</strong>GEL viper robot systems.<br />
After the seminar, the participant will be able<br />
to edit programme sequences of <strong>EN</strong>GEL viper robot<br />
systems and will also be able to change or<br />
adapt various sequences quickly and effectively.<br />
Seminar content:<br />
• Workspace setup<br />
• Basics of the sequence editor<br />
• Explanation of <strong>EN</strong>GEL standard sequences<br />
• Explanation of <strong>EN</strong>GEL sequence commands<br />
• Practical exercises on a robot<br />
Duration of seminar: 3 days<br />
Target group:<br />
Advanced operators: setters, machine operators,<br />
patterning personnel, application technicians<br />
Prerequisites:<br />
Good knowledge of <strong>EN</strong>GEL viper robots,<br />
seminar RO-L1-viper<br />
12_<strong>Training</strong>
Robot operation<br />
level 1 easix (RO-L1-easix)<br />
Operation of <strong>EN</strong>GEL easix robots level 1<br />
Robot operation<br />
level 2 easix (RO-L2-easix)<br />
Operation of <strong>EN</strong>GEL easix robots level 2<br />
Seminar objectives:<br />
After the seminar, the participant understands the<br />
structure, the individual coordinate systems and<br />
the operation of the six-axis robot. Position corrections<br />
and the exchange of standard sequences<br />
are also part of the seminar. After setting the sequence,<br />
we will go through the sequence step-bystep.<br />
Finally, the participant receives an overview<br />
of the safety technology of the easix KR.<br />
Seminar content:<br />
• Structure of the robot<br />
• Understanding the coordinate systems<br />
• Types of movement of the six-axis robot<br />
• Measurement and application of user<br />
coordinate systems and tools<br />
• Checking positions that have already been set<br />
• Testing a sequence with step<br />
acknowledgement<br />
• Practical exercises on a robot<br />
Duration of seminar: 2 days<br />
Target group: Setters, machine operators<br />
Prerequisites:<br />
Basic knowledge of machine operation,<br />
seminar MO-L1<br />
Seminar objectives:<br />
After the seminar, the participant understands the<br />
structure of the sequence programme and the use<br />
of the individual sequence commands. The safety<br />
technology of the easix and the configuration of<br />
work and restricted areas are also part of the course<br />
content. With this knowledge, more complex sequence<br />
commands can be changed and optimised.<br />
Seminar content:<br />
• Structure of the sequence program<br />
• Editing standard programs<br />
• Creating new user programs<br />
• Creating circular movements<br />
• Safety engineering<br />
• Practical exercises on a robot<br />
Duration of seminar: 2 days<br />
Target group: Advanced operators: setters,<br />
machine operators, patterning personnel,<br />
application technicians<br />
Prerequisites:<br />
Good knowledge of <strong>EN</strong>GEL easix robots,<br />
seminar RO-L1-easix<br />
Process Engineering<br />
Operation<br />
Technology<br />
<strong>Training</strong>_13<br />
inject 4.0 & energy efficiency
Seminars on the topic of technology<br />
Overview<br />
<strong>EN</strong>GEL Technology<br />
Machine technical operation (MTO)<br />
Operation of <strong>EN</strong>GEL injection moulding machines for maintenance personnel<br />
Page 15<br />
<strong>EN</strong>GEL Technology<br />
<strong>EN</strong>GEL Technology<br />
<strong>EN</strong>GEL Technology<br />
Machine technical hydraulic<br />
level 1 (MTH-L1)<br />
Hydraulic components of <strong>EN</strong>GEL<br />
injection moulding machines level 1<br />
Machine technical hydraulic<br />
level 2 victory (MTH-L2-victory)<br />
Hydraulic systems of <strong>EN</strong>GEL victory<br />
injection moulding machines level 2<br />
Machine technical hydraulic<br />
level 2 duo (MTH-L2-duo)<br />
Hydraulic systems of <strong>EN</strong>GEL duo<br />
Injection moulding machines level 2<br />
Page 15<br />
Page 16<br />
Page 16<br />
<strong>EN</strong>GEL Technology<br />
<strong>EN</strong>GEL Technology<br />
<strong>EN</strong>GEL Technology<br />
Machine technical electrical<br />
level 1 (MTE-L1)<br />
Electrical and control technology of<br />
<strong>EN</strong>GEL injection moulding machines<br />
level 1<br />
Machine technical electrical level 2<br />
victory (MTE-L2-victory)<br />
Electrical and control technology of<br />
<strong>EN</strong>GEL victory injection moulding<br />
machines level 2<br />
Machine technical electrical<br />
level 2 duo (MTE-L2-duo)<br />
Electrical and control technology of<br />
<strong>EN</strong>GEL duo inection moulding machines<br />
level 2<br />
Page 17<br />
Page 17<br />
Page 19<br />
<strong>EN</strong>GEL Technology<br />
<strong>EN</strong>GEL Technology<br />
<strong>EN</strong>GEL Technology<br />
Machine technical electrical<br />
level 2 em (MTE-L2-em)<br />
Electrical and control technology of<br />
<strong>EN</strong>GEL all-electric injection moulding<br />
machines level 2<br />
Machine technical maintenance<br />
(MTM)<br />
Maintenance of <strong>EN</strong>GEL injection<br />
moulding machines<br />
Robot technical maintenance viper<br />
(RTM-viper)<br />
Control technology and maintenance of<br />
<strong>EN</strong>GEL viper robots<br />
Page 19<br />
Page 19<br />
Page 19<br />
14_<strong>Training</strong>
The seminars in detail<br />
<strong>EN</strong>GEL Technology<br />
Machine technical operation<br />
(MTO)<br />
Operation of <strong>EN</strong>GEL injection moulding<br />
machines for maintenance personnel<br />
Seminar objectives:<br />
The participant understands the basic procedures<br />
of the injection moulding process. He learns and<br />
understands the technical language of plastics<br />
technology (mould protection, holding pressure,<br />
back pressure, etc.) and can better assess the<br />
consequences of his actions. Set and actual<br />
values can be changed and checked for troubleshooting.<br />
The maintenance person can carry out<br />
manual functions and a dry run independently after<br />
consultation with the setter.<br />
Seminar content:<br />
• Basics of injection moulding technology<br />
• Structure and mode of operation of an injection<br />
moulding machine<br />
• Injection moulding process and the technical<br />
terminology (mould protection, switchover point,<br />
etc.)<br />
• Structure, operation and setting of the <strong>EN</strong>GEL<br />
control unit<br />
• Working with the extensive help functions of an<br />
injection moulding machine<br />
• Practical exercises on the injection moulding<br />
machine<br />
Duration of seminar: 1 day<br />
Target group:<br />
Maintenance and servicing personnel -<br />
Electrical/mechanical/hydraulic<br />
Prerequisites:<br />
None<br />
Machine technical hydraulic level<br />
1 (MTH-L1)<br />
Hydraulic components of <strong>EN</strong>GEL injection<br />
moulding machines level 1<br />
Seminar objectives:<br />
The participant understands the basics of hydraulics.<br />
He knows the functions of the individual hydraulic<br />
components of an <strong>EN</strong>GEL injection moulding<br />
machine.<br />
Seminar content:<br />
• Basics of hydraulics<br />
• Function of the individual hydraulic<br />
components<br />
• Practical exercises with the injection moulding<br />
machine<br />
Duration of seminar: 1 day<br />
Target group:<br />
Entry-level, maintenance and servicing staff<br />
Prerequisites:<br />
Good knowledge of the injection moulding<br />
process and basic knowledge of machine<br />
operation, seminar MTO<br />
Operation<br />
Technology<br />
Process Engineering<br />
<strong>Training</strong>_15<br />
inject 4.0 & energy efficiency
Machine technical hydraulic<br />
level 2 victory (MTH-L2-victory)<br />
Hydraulic systems of <strong>EN</strong>GEL victory injection<br />
moulding machines level 2<br />
Seminar objectives:<br />
The participant knows the structure of the hydraulics<br />
of victory injection moulding machines. He/<br />
She understands their functional sequences and<br />
can quickly and effectively recognise and eliminate<br />
hydraulic problems.<br />
Seminar content:<br />
• Structure of the hydraulics of a victory machine<br />
• Function of the hydraulic components<br />
• Reading hydraulic diagrams<br />
• Possible faults in the hydraulic system and<br />
how to rectify them<br />
• Practical exercises on the injection moulding<br />
machine<br />
Duration of seminar: 1 day<br />
Target group:<br />
Maintenance and servicing personnel -<br />
Hydraulics<br />
Prerequisites:<br />
Basic knowledge of hydraulics and machine<br />
operation, seminar MTH-L1<br />
Machine technical hydraulic<br />
level 2 duo (MTH-L2-duo)<br />
Hydraulic systems of <strong>EN</strong>GEL duo<br />
injection moulding machines level 2<br />
Seminar objectives:<br />
The participant knows the structure of the hydraulics<br />
of duo injection moulding machines. He/She<br />
understands their functional processes and can<br />
quickly and effectively recognise and eliminate<br />
hydraulic problems.<br />
Seminar content:<br />
• Structure of the hydraulics of a duo machine<br />
• Function of the hydraulic components<br />
• Reading hydraulic diagrams<br />
• Possible faults in the hydraulic system and<br />
how to rectify them<br />
• Practical exercises on the injection moulding<br />
machine<br />
Duration of seminar: 1 day<br />
Target group:<br />
Maintenance and servicing personnel -<br />
Hydraulics<br />
Prerequisites:<br />
Basic knowledge of hydraulics and machine<br />
operation, seminar MTH-L1<br />
16_<strong>Training</strong>
Machine technical electrical<br />
level 1 (MTE-L1)<br />
Electrical and control technology of <strong>EN</strong>GEL<br />
injection moulding machines level 1<br />
Machine technical electrical<br />
level 2 victory (MTE-L2-victory)<br />
Electrical and control technology from <strong>EN</strong>GEL<br />
victory injection moulding machines level 2<br />
Seminar objectives:<br />
The aim of this seminar is to quickly recognise<br />
and eliminate electrical faults. The participant<br />
knows the control system and its function and<br />
masters the procedure for troubleshooting in the<br />
electrical system.<br />
Seminar content:<br />
• Reading the circuit diagram<br />
• Explanation of the electrical monitoring circuits<br />
• System structure of the machine control<br />
• Electronic modules, troubleshooting programs<br />
• Alarm messages and their elimination<br />
• Practical exercises on the injection moulding<br />
machine<br />
Duration of seminar: 2 days<br />
Target group:<br />
Maintenance and repair personnel -<br />
electrical/electronics<br />
Prerequisites:<br />
Good knowledge of electrical engineering and<br />
machine operation, seminar MTO<br />
Seminar objectives:<br />
The participant knows the control systems and is<br />
proficient in calibrating and adjusting the controls<br />
of <strong>EN</strong>GEL victory injection moulding machines.<br />
Seminar content:<br />
• Function of valves and pumps<br />
• Structure of the servo-hydraulics<br />
• Heating control<br />
• Practical exercises on the injection moulding<br />
machine<br />
Duration of seminar: 1 day<br />
Target group:<br />
Maintenance and repair personnel -<br />
electrical/electronics<br />
Prerequisites:<br />
Good knowledge of electrical engineering and<br />
machine operation, seminar MTE-L1<br />
Process Engineering<br />
Operation<br />
Technology<br />
<strong>Training</strong>_17<br />
inject 4.0 & energy efficiency
18_<strong>Training</strong>
Machine technical electrical<br />
level 2 duo (MTE-L2-duo)<br />
Electrical and control technology of <strong>EN</strong>GEL<br />
duo injection moulding machines level 2<br />
Machine technical electrical<br />
level 2 em (MTE-L2-em)<br />
Electrical and control technology of <strong>EN</strong>GEL<br />
all-electric injection moulding machines level 2<br />
Seminar objectives:<br />
After the seminar, the participant will be familiar<br />
with the control and regulation systems and will be<br />
able to calibrate and adjust the controls of <strong>EN</strong>GEL<br />
duo injection moulding machines.<br />
Seminar content:<br />
• Function of valves and pumps<br />
• Structure of the servo-hydraulics<br />
• Heating control<br />
• Practical exercises on the injection moulding<br />
machine<br />
Seminar objectives:<br />
The seminar participant knows the structure of the<br />
all-electric injection moulding machine and masters<br />
the function of the drives, sensors and electrics.<br />
Seminar content:<br />
• System structure of the machine and drives<br />
• Function of the drive components<br />
• Calibration of motors and sensors<br />
• Checking the safety devices<br />
• Practical exercises on the injection moulding<br />
machine<br />
Operation<br />
Duration of seminar: 1 day<br />
Duration of seminar: 1 day<br />
Target group:<br />
Maintenance and repair personnel -<br />
electrical/electronics<br />
Prerequisites:<br />
Good knowledge of electrical engineering and<br />
machine operation, seminar MTE-L1<br />
Target group:<br />
Maintenance and repair personnel -<br />
electrical/electronics<br />
Prerequisites:<br />
Good knowledge of electrical engineering and<br />
machine operation, seminar MTE-L1<br />
Technology<br />
Machine technical maintenance<br />
(MTM)<br />
Maintenance of <strong>EN</strong>GEL injection moulding<br />
machines<br />
Robot technical maintenance<br />
viper (RTM-viper)<br />
Control technology and maintenance of <strong>EN</strong>GEL<br />
viper robots<br />
Seminar objectives:<br />
Carrying out preventive work to increase machine<br />
availability. After the seminar, the seminar participant<br />
knows the mechanical structure of the injection<br />
moulding machine, the regular maintenance of<br />
the machine and the safety devices.<br />
Seminar content:<br />
• Mechanical and hydraulic maintenance<br />
• Error messages in connection with<br />
maintenance<br />
• Checking the safety devices<br />
• Optimising a heating control system<br />
• Practical exercises on the injection moulding<br />
machine<br />
Duration of seminar: 1 day<br />
Target group:<br />
Maintenance and repair personnel<br />
Prerequisites:<br />
Basic knowledge of machine operation, seminar<br />
MTO<br />
Seminar objectives:<br />
The aim of this seminar is to effectively carry out<br />
maintenance work on <strong>EN</strong>GEL viper robot systems<br />
and to quickly detect and eliminate malfunctions.<br />
The participant is familiar with the robot control unit<br />
and its functions and masters the troubleshooting<br />
procedure.<br />
Seminar content:<br />
• System structure<br />
• Control modules, calibration of drives<br />
• Robot setup<br />
• Error messages and their correction<br />
• Practical exercises on a robot<br />
Duration of seminar: 2 days<br />
Target group:<br />
Maintenance and repair personnel<br />
Prerequisites:<br />
Good knowledge of electrical engineering and<br />
machine operation, seminar MTE-L1<br />
<strong>Training</strong>_19<br />
Process Engineering<br />
inject 4.0 & energy efficiency
Seminars on the topic<br />
Process Engineering<br />
Overview<br />
<strong>EN</strong>GEL Process Engineering<br />
Process injection moulding (PIM)<br />
Basic knowledge on injection moulding for newcomers<br />
Page 21<br />
<strong>EN</strong>GEL Process Engineering<br />
<strong>EN</strong>GEL Process Engineering<br />
Process mould change (PMC)<br />
Mould change<br />
Process plastic surface (PPS)<br />
Detection and correction of surface and injection defects<br />
Page 21<br />
Page 22<br />
<strong>EN</strong>GEL Process Engineering<br />
<strong>EN</strong>GEL Process Engineering<br />
Process iQ programs (PIQ)<br />
Application of the <strong>EN</strong>GEL iQ programs<br />
Process plasticizing competence (PPC)<br />
Plasticizing competence<br />
Page 22<br />
Page 23<br />
<strong>EN</strong>GEL Process Engineering<br />
<strong>EN</strong>GEL Process Engineering<br />
Process mould sampling (PMS)<br />
Systematic mould testing and sampling<br />
Process quality control (PQC)<br />
Quality assurance during injection moulding<br />
Page 24<br />
Page 24<br />
20_<strong>Training</strong>
The seminars in detail<br />
<strong>EN</strong>GEL Process Engineering<br />
Process injection moulding (PIM)<br />
Basic knowledge on injection moulding for<br />
newcomers<br />
Seminar objectives:<br />
This seminar provides the necessary knowledge<br />
on injection moulding for newcomers in the industry.<br />
In addition to background explanations, participants<br />
are introduced to the world of plastics and<br />
injection moulding technology by means of extensive<br />
practical exercises to equip them for working<br />
in the plastics industry.<br />
Seminar content:<br />
• Basics of plastics: Production, chemical<br />
structure, properties and their applications<br />
• Design and function of an injection<br />
moulding machine<br />
• The process sequence -<br />
injection cycle and its phases<br />
• Basics of mould technology<br />
• Insights into special technologies<br />
• Basic information on iQ programs<br />
(automated process monitoring)<br />
• Practical exercises on the injection<br />
moulding machine<br />
Duration of seminar: 2 days<br />
Target group:<br />
Newcomers to the plastics industry and injection<br />
moulding<br />
Prerequisites:<br />
None<br />
Process Mould<br />
Change (PMC)<br />
Mould change<br />
Seminar objectives:<br />
The participant knows the necessary work steps<br />
and masters the clamping of moulds, taking into<br />
account the mould system used and the machine<br />
type.<br />
Seminar content:<br />
• Preparing the necessary tools and aids<br />
• Clamping of different mould concepts<br />
• Consideration of different machine types<br />
• Practical exercises on the injection<br />
moulding machine<br />
Duration of seminar: 2 days<br />
Target group:<br />
Setters, machine operators<br />
Prerequisites:<br />
Good knowledge of machine operation,<br />
seminar MO-L1<br />
NEW<br />
Process Engineering Technology<br />
Operation<br />
<strong>Training</strong>_21<br />
inject 4.0 & energy efficiency
Process plastic surface (PPS)<br />
Detection and correction of surface and<br />
injection defects<br />
Process iQ programs (PIQ)<br />
Application of the <strong>EN</strong>GEL iQ programs<br />
Seminar objectives:<br />
The participant recognises faults in injection moulded<br />
parts and can classify them. He has the necessary<br />
tools to eliminate these faults and thus improve<br />
the quality of the parts. The participant learns the<br />
correct process and procedure for optimising injection<br />
moulding defects.<br />
Seminar content:<br />
• Recognition of surface and injection<br />
moulding defects<br />
• Classification of defects<br />
• Physical causes and remedies<br />
• Practical exercises on an injection<br />
moulding machine<br />
Duration of seminar: 2 days<br />
Target group:<br />
Advanced operators, quality assurance staff,<br />
sampling staff, foremen<br />
Prerequisites:<br />
Good knowledge of plastics and injection<br />
moulding technology, seminar MO-L1<br />
Seminar objectives:<br />
The participant will learn to understand, set and<br />
use the <strong>EN</strong>GEL iQ programs in practice. For this<br />
purpose, he will learn the necessary background<br />
knowledge about the functional principle and the<br />
operation of these programs.<br />
Seminar content:<br />
• Operating principle of iQ weight control,<br />
iQ clamp control, iQ flow control,<br />
iQ hold control, iQ melt control and<br />
iQ process observer<br />
• Correct handling of the programs<br />
• Monitoring production with the iQ programs<br />
• Error messages in connection with these<br />
programs<br />
• Practical exercises on an injection<br />
moulding machine<br />
Duration of seminar: 2 days<br />
Target group:<br />
Setters, machine operators, sampling personnel<br />
Prerequisites:<br />
Good knowledge of plastics and injection<br />
moulding technology, seminar MO-L1<br />
22_<strong>Training</strong>
Process plasticizing competence<br />
(PPC)<br />
Plasticizing competence<br />
Seminar objectives:<br />
After the seminar, the participant will be familiar with<br />
all aspects of plasticizing thermoplastics. The possibilities<br />
of an optimally used plasticizing unit are<br />
discussed, taking into account production-relevant<br />
properties. The latest technologies and advice, but<br />
also the prevention of unnecessary costs and wear<br />
are also covered in the training. Valuable setting<br />
tips lead to the optimal use of your plasticizing unit.<br />
Seminar content:<br />
• General information about thermoplastics<br />
in plastification<br />
• Correct adjustment and optimisation<br />
of the plasticizing unit<br />
• Screw geometries, non-return valves,<br />
nozzles and their correct use<br />
• Valuable tips and adjustment guidelines<br />
• Wear and avoidance of excessive<br />
maintenance costs<br />
• Maintenance and cleaning of components<br />
Duration of seminar: 1 day<br />
Target group:<br />
Machine operators, setters, sampling personnel,<br />
application engineers, process optimisers,<br />
production managers, technical purchasing,<br />
maintenance and servicing personnel<br />
Prerequisites:<br />
Good knowledge of the injection moulding<br />
process, basic knowledge of the control system,<br />
technical understanding of injection moulding<br />
machines<br />
Process Engineering Technology<br />
Operation<br />
<strong>Training</strong>_23<br />
inject 4.0 & energy efficiency
24_<strong>Training</strong>
Process mould sampling (PMS)<br />
Systematic mould testing and sampling<br />
Process quality control (PQC)<br />
Quality assurance during injection moulding<br />
Seminar objectives:<br />
The participant learns the process of mould sampling.<br />
He/she masters mould and machine preparation<br />
and the clamping of new injection moulds.<br />
The commissioning and optimisation of the moulded<br />
part filling, the moulded part quality and cycle<br />
time on the basis of the quality assurance specifications<br />
is an important part of the seminar.<br />
Seminar content:<br />
• Processes and preliminary information<br />
for mould sampling<br />
• Material, mould and machine preparations<br />
• Optimal clamping of injection moulds<br />
• Finding injection parameters and basic settings<br />
• Cycle and part optimisation taking into account<br />
parameter influences on moulded part quality<br />
• Practical exercises on an injection<br />
moulding machine<br />
Duration of seminar: 2 days<br />
Target group:<br />
Advanced operators: process optimisers,<br />
patterning personnel, application engineers,<br />
mould makers<br />
Prerequisites:<br />
Good knowledge of plastics and injection<br />
moulding technology, seminars MO-L1, MO-L2<br />
and PPS<br />
Seminar objectives:<br />
Teaching the necessary basic requirements for<br />
optimal quality monitoring during injection moulding.<br />
The participant is able to determine the given<br />
specification limits with the associated process<br />
parameters, which have an effect on the quality<br />
characteristics of the moulded part. He/she masters<br />
the necessary documentation with the help of<br />
quality assurance programs and is able to recognise<br />
and eliminate occurring disturbance variables.<br />
Seminar content:<br />
• Strategies for optimising the injection<br />
moulding process<br />
• Moulded part properties, machine optimisation<br />
with corresponding process parameters<br />
• Setting specific limits with <strong>EN</strong>GEL Micrograph,<br />
process data graphics and process data<br />
monitoring<br />
• Viscosity monitoring with <strong>EN</strong>GEL Microplast<br />
• Documentation of production with <strong>EN</strong>GEL<br />
process data log<br />
• Practical exercises on an injection<br />
moulding machine<br />
Duration of seminar: 2 days<br />
Target group:<br />
Foremen, production managers, process<br />
optimisers, sampling personnel and quality<br />
assurance staff<br />
Prerequisites:<br />
Good knowledge of plastics and injection<br />
moulding technology, seminars MO-L1, MO-L2<br />
and PPS<br />
Process Engineering Technology<br />
Operation<br />
<strong>Training</strong>_25<br />
inject 4.0 & energy efficiency
Seminars on the topic<br />
inject 4.0 & energy efficiency<br />
Overview<br />
inject 4.0 & energy efficiency<br />
inject 4.0 & energy efficiency<br />
Energy efficiency injection moulding (EIM)<br />
Energy efficiency and energy saving in injection moulding<br />
e-connect service operator (ESO)<br />
Introduction e-connect and e-connect.24<br />
Page 27<br />
Page 27<br />
inject 4.0 & energy efficiency<br />
MES authentig user (MAU)<br />
Basic knowledge for operating the<br />
MES solution authentig<br />
NEW<br />
inject 4.0 & energy efficiency<br />
MES authentig key user (MAK)<br />
Advanced training for the extended<br />
operation of the MES solution authentig<br />
NEW<br />
Page 27<br />
Page 27<br />
26_<strong>Training</strong>
The seminars in detail<br />
Energy efficiency injection<br />
moulding (EIM)<br />
Energy efficiency and energy saving in<br />
injection moulding<br />
Seminar objectives: Basic knowledge on the<br />
subject of energy efficiency and energy saving in<br />
injection moulding. Identifying potential savings with<br />
the support of <strong>EN</strong>GEL standard control unit programs.<br />
Presentation of optional software/products.<br />
Seminar content:<br />
• Introduction to the topic of energy<br />
consumption in the injection cycle<br />
• Introduction of "<strong>EN</strong>GEL Ecograph" program<br />
• Determining potentials for cycle optimisation<br />
• Use of switchable equipment to avoid "switchon"<br />
peaks<br />
• Presentation of optional <strong>EN</strong>GEL products on<br />
the subject of energy efficiency<br />
Duration of seminar: 1 day<br />
Target group: Setters, samplers, application engineers,<br />
process optimisers, technical and management<br />
staff and all those who would like to gain<br />
an overview of the topics listed<br />
Prerequisites: Knowledge of injection moulding<br />
process and machine operation (<strong>EN</strong>GEL CC300/<br />
CC200)<br />
MES authentig user (MAU)<br />
Basic knowledge for operating the<br />
MES solution authentig<br />
Seminar objectives: Basic knowledge for operating<br />
the MES solution authentig. The basic<br />
training lays the ideal foundation for the training<br />
program, especially for new employees and during<br />
the introductory phase.<br />
Seminar content:<br />
• Overview of the MES system authentig<br />
• You will get to know the scope of the individual<br />
modules<br />
• You will receive tips & tricks for your daily work<br />
• You will focus on the administration and<br />
preparation of data<br />
Duration of seminar: 1 day<br />
Target group: Setters, machine operators,<br />
maintenance staff, production managers,<br />
production staff, planning managers, quality<br />
managers, managing directors and all those who<br />
would like to gain an overview of the topics listed<br />
Prerequisites: No previous knowledge required,<br />
IT affinity facilitates entry<br />
Languages: English, German, Chinese<br />
NEW<br />
e-connect service<br />
operator (ESO)<br />
Introduction e-connect and e-connect.24<br />
Seminar objectives: Get to know and use<br />
e-connect, e-connect.24, e-connect.monitor to<br />
maximise plant availability and reduce both maintenance<br />
efforts and downtime.<br />
Seminar content:<br />
• Introduction e-connect Client Portal<br />
• Introduction e-connect.24 Remote Service<br />
• Monitoring machine components with<br />
e-connect.monitor options<br />
• Functions and operation e-connect.24 client<br />
software<br />
• Commissioning EDGE Device<br />
Duration of seminar: 1 day<br />
Target group: Setters, machine operators,<br />
application technicians, maintenance personnel,<br />
technical and management staff and all those<br />
who would like to gain an overview of the topics<br />
listed<br />
Prerequisites: No previous knowledge required,<br />
IT affinity facilitates entry<br />
MES authentig key user (MAK)<br />
Advanced training for the extended<br />
operation of the MES solution authentig<br />
Seminar objectives: For an even deeper insight<br />
into the functionality of the individual modules of<br />
"authentig".<br />
Seminar content:<br />
• In consultation with you, the advanced training<br />
will be specially tailored to your needs<br />
• Further contents (changes in the company<br />
"Changes", daily processing of reports,<br />
parameter evaluations, creation of analysis<br />
reports, ...)<br />
Duration of seminar: depending on the scope<br />
Target group: Key users, IT managers, planning<br />
managers, quality managers, managing directors<br />
and all those who would like to gain an overview<br />
of the topics listed<br />
Prerequisites: Basic knowledge for operating<br />
the MES solution "authentig" (MES authentig user)<br />
Languages: English, German, Chinese<br />
<strong>Training</strong>_27<br />
NEW<br />
Process Engineering Technology<br />
Operation<br />
inject 4.0 & energy efficiency
Seminars with a broader view<br />
In addition to our standard training courses, your have the opportunity to work with renowned<br />
experts on selected topics and challenges in injection moulding - such as reducing<br />
waste in injection moulding, setup time optimisation, process optimisation and much more.<br />
Together, you will look beyond the inspiration of your respective fields. Our goal is to provide<br />
your experts with top-level impulses for new ideas and visions in plastics processing.<br />
We offer seminars, workshops and specialist events on all aspects of injection moulding.<br />
You can find a detailed overview of the current offerings on our website.<br />
28_<strong>Training</strong>
Webinars<br />
Invite your <strong>EN</strong>GEL trainer "live" to your premises at any time<br />
Perfectly customised training as a "home game" for you: with <strong>EN</strong>GEL webinars. It allows you<br />
to attend seminars and training sessions conveniently from your premises via the Internet.<br />
Your employee on site is connected live to the <strong>EN</strong>GEL trainer at the training centre through<br />
PC and headset and can thus be individually trained at their own pace on the injection<br />
moulding machine and/or the robot.<br />
Invest in a highly trained team through <strong>EN</strong>GEL webinars and save lots of time and travel costs.<br />
Detailed description and registration at www.engelglobal.com/training<br />
<strong>Training</strong>_29
e-learning packages<br />
Independence in learning and training<br />
Our e-learning courses give your employees the opportunity to learn flexibly and at their<br />
own pace. Our "First Steps" basic module, for example, offers an optimal introduction to<br />
the world of injection moulding for trainees. Knowledge checks with analyses of learning<br />
progress are also included.<br />
For more information, visit our website or go directly to<br />
e-learning-support@engelglobal.com<br />
Your advantages:<br />
Maximum flexibility<br />
User friendly<br />
Uniform level of competency for all staff<br />
More motivation<br />
Saves travel expenses<br />
Perfect knowledge management<br />
Concise <strong>EN</strong>GEL expertise accessible at any time<br />
Detailed description and registration at www.engelglobal.com/training<br />
Hybrid injection moulding training courses<br />
With our hybrid training courses, you complete the theory online and gain practical experience<br />
in our training centres or at your machine. This means you don't have to miss out on<br />
valuable hands-on machine training, but you can tailor your learning progress more individually<br />
thanks to the online component. The hybrid training format provides more flexibility<br />
and supports you in terms of time in your professional development.<br />
30_<strong>Training</strong>
<strong>EN</strong>GEL training<br />
A prize-winning concept<br />
2005 Initiative Prize for Vocational <strong>Training</strong>.<br />
<strong>EN</strong>GEL's e-trainer was recognised as one of the seven most innovative training concepts<br />
by the Otto-Wolff Foundation and DIHK, Germany's Assembly of Chambers of Industry and<br />
Commerce.<br />
2007 International German <strong>Training</strong> Prize.<br />
Gold award for <strong>EN</strong>GEL's training philosophy from the BDVT (Berufsverband Deutscher Verkaufsförderer<br />
und Trainer e.V. - Professional Association of Sales Promoters and Trainers in<br />
Germany) in the face of competition from many other international training concepts.<br />
2009 and 2010: <strong>EN</strong>GEL offers certified training.<br />
The high standard of training and quality established over many years was examined by<br />
external auditors and certification organisations for adult education. The positive results:<br />
IBE and CERT certification in Austria (2009/10) AZWV certification in Germany (2009).<br />
Starting 2011: Worldwide roll-out of the <strong>EN</strong>GEL <strong>Training</strong> Centre certification.<br />
All <strong>EN</strong>GEL training centres are regularly audited according to uniform quality standards.<br />
>20 certified<br />
<strong>Training</strong> Centres<br />
around the globe<br />
nearby,<br />
available in<br />
your language<br />
<strong>Training</strong>_31
<strong>EN</strong> 2023-11<br />
<strong>EN</strong>GEL AUSTRIA GmbH | Ludwig-Engel-Straße 1 | 4311 Schwertberg, Austria<br />
phone +43 50 620 0 | Fax +43 50 620 3009 | training.austria@engel.at | www.engelglobal.com<br />
The information, product features and pictures contained in this brochure are intended exclusively as a technical guide. <strong>EN</strong>GEL is not responsible for any<br />
technical changes or print/typographical errors . Reproduction in whole or in part is prohibited without the prior written consent of <strong>EN</strong>GEL AUSTRIA GmbH.
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