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<strong>Training</strong> China 2024<br />

More efficiency in injection moulding.<br />

Get started with <strong>EN</strong>GEL training!<br />

engelglobal.com/training


Be the first ...<br />

Get connected –<br />

with our trainers<br />

Four out of five course<br />

participants confirm<br />

that they have learnt<br />

functions they didn’t<br />

know before.<br />

These functions<br />

can save cycle time<br />

and scrap.<br />

Martin Ruemer,<br />

Trainer at <strong>EN</strong>GEL<br />

Austria<br />

... to enhance your<br />

production with<br />

trained staff.<br />

Technology is constantly evolving. So are the capabilities of our machines. Get<br />

the most out of your equipment by keeping your injection moulders up to date.<br />

To increase the potential of your machines in terms of energy efficiency and part<br />

quality. Get connected – speak with our experts right away.<br />

engelglobal.com/training<br />

2_<strong>Training</strong>


Index<br />

1 General<br />

More knowledge. More productivity.. . . . . . . . . . . . . . . . . . . . . . . . . . . 04<br />

Why <strong>EN</strong>GEL training? ..................................... 08<br />

Our learning formats ...................................... 09<br />

Seminars with vision ...................................... 28<br />

Webinars .............................................. 29<br />

e-learning packages ...................................... 30<br />

<strong>EN</strong>GEL training - An excellent concept ......................... 31<br />

Please find a detailed overview of the offers in your desired country in the course overview at the end of the brochure or online.<br />

2 Seminars Operation ............................ 10<br />

Machine operation level 1 (MO-L1) ........................... 11<br />

Machine operation level 2 (MO-L2) ........................... 11<br />

Robot operation level 1 viper (RO-L1-viper) ..................... 12<br />

Robot operation level 2 viper (RO-L2-viper) ..................... 12<br />

Robot operation level 1 easix (RO-L1-easix) ..................... 13<br />

Robot operation level 2 easix (RO-L2-easix) ..................... 13<br />

3 Seminars Technology .......................... 14<br />

Machine technical operation (MTO) ........................... 15<br />

Machine technical hydraulic level 1 (MTH-L1) .................... 15<br />

Machine technical hydraulic level 2 victory (MTH-L2-victory) ......... 16<br />

Machine technical hydraulic level 2 duo (MTH-L2-duo) ............. 16<br />

Machine technical electrical level 1 (MTE-L1) .................... 17<br />

Machine technical electrical level 2 victory (MTE-L2-victory) .......... 17<br />

Machine technical electrical level 2 duo (MTE-L2-duo) ............. 19<br />

Machine technical electrical level 2 em (MTE-L2-em) .............. 19<br />

Machine technical maintenance (MTM) ........................ 19<br />

Robot technical maintenance viper (RTM-viper) .................. 19<br />

4 Seminars Process Engineering ................ 20<br />

Process injection moulding (PIM) ............................. 21<br />

Process mould change (PMC) ............................... 21<br />

Process plastic surface (PPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22<br />

Process iQ programs (PIQ) ................................. 22<br />

Process plasticizing competence (PPC) ........................ 23<br />

Process mould sampling (PMS) .............................. 24<br />

Process quality control (PQC) ............................... 24<br />

5 Seminars inject 4.0 & energy efficiency ...... 26<br />

Energy efficiency injection moulding (EIM) ....................... 27<br />

e-connect service operator (ESO) ............................ 27<br />

MES authentig user (MAU) ................................. 27<br />

MES authentig key user (MAK) .............................. 27<br />

<strong>Training</strong>_3


More knowledge. More productivity.<br />

With <strong>EN</strong>GEL training<br />

Higher product quality, more stable processes and<br />

an increased output with a maximum of good quality<br />

parts. If your employees have a thorough understanding<br />

of your injection moulding machines and<br />

robots and the processes, you get more out of your<br />

injection moulding production. <strong>EN</strong>GEL training assists<br />

you in achieving this goal with our comprehensive<br />

and interactive training offer. In presence or<br />

online, in one of our local training centres or at your<br />

machine. On request, we can also provide training<br />

according to your specific requirements. No matter if<br />

for newcomers or advanced users - <strong>EN</strong>GEL training<br />

makes you and your employees fit for for the future<br />

of injection moulding.<br />

4_<strong>Training</strong>


<strong>Training</strong>_5


6_<strong>Training</strong>


Get connected –<br />

with our trainers<br />

New solutions require<br />

learning and practice.<br />

I recommend <strong>EN</strong>GEL<br />

training to get the most<br />

out of your machine.<br />

Flavio Venzon,<br />

Manufacturing and<br />

Quality Director<br />

at Sulbras,<br />

Brazil<br />

<strong>Training</strong>_7


Why <strong>EN</strong>GEL training?<br />

We are always near you -<br />

training available in your language<br />

In our worldwide training centres, you can take training courses on injection moulding -<br />

nearby and in your language. Experienced trainers offer you a diverse portfolio of classroom<br />

training courses in injection moulding.<br />

Due to demographic change, there is a shortage of qualified specialists on the labour<br />

market. With goal-oriented training courses, your employees can prepare themselves for<br />

the challenges in production - with the necessary know-how about functions, operation<br />

and maintenance of injection moulding machines and robots as well as optimisation<br />

possibilities.<br />

Our injection moulding training courses are modular and therefore suitable for beginners,<br />

advanced users and experts alike. If required, we will issue an industry-recognised<br />

certificate for you after a final examination.<br />

In addition to our standard training courses, you will have the opportunity to work with<br />

renowned experts on selected topics and challenges in injection moulding. Together, you<br />

will look beyond the horizons of your respective fields.<br />

8_<strong>Training</strong>


C TRAINING<br />

CERTIFIED<br />

C<strong>EN</strong>TER<br />

Our learning formats<br />

We are happy<br />

to consult with you!<br />

Contact us at<br />

training.austria@engel.at<br />

for more information!<br />

We will be happy to put<br />

together an individual<br />

training plan for you.<br />

Classroom training<br />

Injection moulding training at your site or in our<br />

training centres. Close to you and in your language.<br />

In a modular format with a high amount of practical<br />

content, informatively optimised and in small groups.<br />

Webinars & e-learning<br />

Flexible learning in a virtual seminar room with<br />

qualified trainers or with interactive learning<br />

modules that can be accessed online at any time<br />

and completed in self-study.<br />

Hybrid training<br />

Injection moulding theory online and practical<br />

elements on the machine as classroom training.<br />

In the hybrid training format, online and offline<br />

elements complement each other for more<br />

individuality.<br />

<strong>Training</strong>_9


Seminars on the topic of operation<br />

Overview<br />

<strong>EN</strong>GEL Operation<br />

<strong>EN</strong>GEL Operation<br />

Machine operation level 1 (MO-L1)<br />

Operation of <strong>EN</strong>GEL injection moulding machines level 1<br />

Machine operation level 2 (MO-L2)<br />

Operation of <strong>EN</strong>GEL injection moulding machines level 2<br />

Page 11<br />

Page 11<br />

<strong>EN</strong>GEL Operation<br />

<strong>EN</strong>GEL Operation<br />

Robot operation level 1 viper (RO-L1-viper)<br />

Operation of <strong>EN</strong>GEL viper robots level 1<br />

Robot operation level 2 viper (RO-L2-viper)<br />

Operation of <strong>EN</strong>GEL viper robots level 2<br />

Page 12<br />

Page 12<br />

<strong>EN</strong>GEL Operation<br />

<strong>EN</strong>GEL Operation<br />

Robot operation level 1 easix (RO-L1-easix)<br />

Operation of <strong>EN</strong>GEL easix robots level 1<br />

Robot operation level 2 easix (RO-L2-easix)<br />

Operation of <strong>EN</strong>GEL easix robots level 2<br />

Page 13<br />

Page 13<br />

10_<strong>Training</strong>


The seminars in detail<br />

<strong>EN</strong>GEL Operation<br />

Technology<br />

Operation<br />

Machine operation level 1<br />

(MO-L1)<br />

Operation of <strong>EN</strong>GEL injection moulding<br />

machines level 1<br />

Machine operation level 2<br />

(MO-L2)<br />

Operation of <strong>EN</strong>GEL injection moulding<br />

machines level 2<br />

Seminar objectives:<br />

The participant masters the basic operation and<br />

setting of the clamping and injection unit of <strong>EN</strong>GEL<br />

injection moulding machines. He/she will be able to<br />

carry out simple set-up processes and production<br />

settings independently and effectively, taking into account<br />

the <strong>EN</strong>GEL-specific machine control system.<br />

Seminar content:<br />

• Set-up and operation of the machine control<br />

system<br />

• Setting up and adjusting the clamping unit<br />

• Set-up and adjustment of the injection unit<br />

• Alarms and fault detection<br />

• Reading the machine sequence<br />

• Basic information iQ programs (automated<br />

process monitoring)<br />

• Practical exercises on the injection moulding<br />

machine<br />

Duration of seminar: 2 days<br />

Target group: Setters, machine operators<br />

Prerequisites:<br />

Basic knowledge of the injection moulding<br />

process, seminar PIM<br />

Seminar objectives:<br />

Perfecting the operation of <strong>EN</strong>GEL injection<br />

moulding machines. The participant also masters<br />

more complex processes and can adjust them<br />

quickly and effectively as well as optimise production<br />

and quality.<br />

Seminar content:<br />

• <strong>EN</strong>GEL micrograph and microplast<br />

• <strong>EN</strong>GEL autoprotect<br />

• Freely programmable machine sequence<br />

• User-defined screen pages and advanced<br />

configurations<br />

• Practical exercises on the injection moulding<br />

machine<br />

Duration of seminar: 2 days<br />

Target group:<br />

Advanced operators: setters, machine operators,<br />

sampling personnel, application technicians<br />

Prerequisites:<br />

Good knowledge of the injection moulding<br />

process and machine operation, seminar MO-L1<br />

<strong>Training</strong>_11<br />

Process Engineering<br />

inject 4.0 & energy efficiency


Robot operation<br />

level 1 viper (RO-L1-viper)<br />

Operation of <strong>EN</strong>GEL viper robots level 1<br />

Seminar objectives:<br />

Basic operation of the <strong>EN</strong>GEL viper robot systems.<br />

After the seminar, the participant understands the<br />

mechanical structure, the operating elements and<br />

masters the setting and application of the standard<br />

programs.<br />

Seminar content:<br />

• Structure of the robot system<br />

• Workspace setup<br />

• Function, operation, standard programs<br />

• Interpretation of alarm messages<br />

• Practical exercises on a robot<br />

Duration of seminar: 2 days<br />

Target group:<br />

Setters, machine operators<br />

Prerequisites:<br />

Basic knowledge of machine operation,<br />

seminar MO-L1<br />

Robot operation<br />

level 2 viper (RO-L2-viper)<br />

Operation of <strong>EN</strong>GEL viper robots level 2<br />

Seminar objectives:<br />

Advanced operation of <strong>EN</strong>GEL viper robot systems.<br />

After the seminar, the participant will be able<br />

to edit programme sequences of <strong>EN</strong>GEL viper robot<br />

systems and will also be able to change or<br />

adapt various sequences quickly and effectively.<br />

Seminar content:<br />

• Workspace setup<br />

• Basics of the sequence editor<br />

• Explanation of <strong>EN</strong>GEL standard sequences<br />

• Explanation of <strong>EN</strong>GEL sequence commands<br />

• Practical exercises on a robot<br />

Duration of seminar: 3 days<br />

Target group:<br />

Advanced operators: setters, machine operators,<br />

patterning personnel, application technicians<br />

Prerequisites:<br />

Good knowledge of <strong>EN</strong>GEL viper robots,<br />

seminar RO-L1-viper<br />

12_<strong>Training</strong>


Robot operation<br />

level 1 easix (RO-L1-easix)<br />

Operation of <strong>EN</strong>GEL easix robots level 1<br />

Robot operation<br />

level 2 easix (RO-L2-easix)<br />

Operation of <strong>EN</strong>GEL easix robots level 2<br />

Seminar objectives:<br />

After the seminar, the participant understands the<br />

structure, the individual coordinate systems and<br />

the operation of the six-axis robot. Position corrections<br />

and the exchange of standard sequences<br />

are also part of the seminar. After setting the sequence,<br />

we will go through the sequence step-bystep.<br />

Finally, the participant receives an overview<br />

of the safety technology of the easix KR.<br />

Seminar content:<br />

• Structure of the robot<br />

• Understanding the coordinate systems<br />

• Types of movement of the six-axis robot<br />

• Measurement and application of user<br />

coordinate systems and tools<br />

• Checking positions that have already been set<br />

• Testing a sequence with step<br />

acknowledgement<br />

• Practical exercises on a robot<br />

Duration of seminar: 2 days<br />

Target group: Setters, machine operators<br />

Prerequisites:<br />

Basic knowledge of machine operation,<br />

seminar MO-L1<br />

Seminar objectives:<br />

After the seminar, the participant understands the<br />

structure of the sequence programme and the use<br />

of the individual sequence commands. The safety<br />

technology of the easix and the configuration of<br />

work and restricted areas are also part of the course<br />

content. With this knowledge, more complex sequence<br />

commands can be changed and optimised.<br />

Seminar content:<br />

• Structure of the sequence program<br />

• Editing standard programs<br />

• Creating new user programs<br />

• Creating circular movements<br />

• Safety engineering<br />

• Practical exercises on a robot<br />

Duration of seminar: 2 days<br />

Target group: Advanced operators: setters,<br />

machine operators, patterning personnel,<br />

application technicians<br />

Prerequisites:<br />

Good knowledge of <strong>EN</strong>GEL easix robots,<br />

seminar RO-L1-easix<br />

Process Engineering<br />

Operation<br />

Technology<br />

<strong>Training</strong>_13<br />

inject 4.0 & energy efficiency


Seminars on the topic of technology<br />

Overview<br />

<strong>EN</strong>GEL Technology<br />

Machine technical operation (MTO)<br />

Operation of <strong>EN</strong>GEL injection moulding machines for maintenance personnel<br />

Page 15<br />

<strong>EN</strong>GEL Technology<br />

<strong>EN</strong>GEL Technology<br />

<strong>EN</strong>GEL Technology<br />

Machine technical hydraulic<br />

level 1 (MTH-L1)<br />

Hydraulic components of <strong>EN</strong>GEL<br />

injection moulding machines level 1<br />

Machine technical hydraulic<br />

level 2 victory (MTH-L2-victory)<br />

Hydraulic systems of <strong>EN</strong>GEL victory<br />

injection moulding machines level 2<br />

Machine technical hydraulic<br />

level 2 duo (MTH-L2-duo)<br />

Hydraulic systems of <strong>EN</strong>GEL duo<br />

Injection moulding machines level 2<br />

Page 15<br />

Page 16<br />

Page 16<br />

<strong>EN</strong>GEL Technology<br />

<strong>EN</strong>GEL Technology<br />

<strong>EN</strong>GEL Technology<br />

Machine technical electrical<br />

level 1 (MTE-L1)<br />

Electrical and control technology of<br />

<strong>EN</strong>GEL injection moulding machines<br />

level 1<br />

Machine technical electrical level 2<br />

victory (MTE-L2-victory)<br />

Electrical and control technology of<br />

<strong>EN</strong>GEL victory injection moulding<br />

machines level 2<br />

Machine technical electrical<br />

level 2 duo (MTE-L2-duo)<br />

Electrical and control technology of<br />

<strong>EN</strong>GEL duo inection moulding machines<br />

level 2<br />

Page 17<br />

Page 17<br />

Page 19<br />

<strong>EN</strong>GEL Technology<br />

<strong>EN</strong>GEL Technology<br />

<strong>EN</strong>GEL Technology<br />

Machine technical electrical<br />

level 2 em (MTE-L2-em)<br />

Electrical and control technology of<br />

<strong>EN</strong>GEL all-electric injection moulding<br />

machines level 2<br />

Machine technical maintenance<br />

(MTM)<br />

Maintenance of <strong>EN</strong>GEL injection<br />

moulding machines<br />

Robot technical maintenance viper<br />

(RTM-viper)<br />

Control technology and maintenance of<br />

<strong>EN</strong>GEL viper robots<br />

Page 19<br />

Page 19<br />

Page 19<br />

14_<strong>Training</strong>


The seminars in detail<br />

<strong>EN</strong>GEL Technology<br />

Machine technical operation<br />

(MTO)<br />

Operation of <strong>EN</strong>GEL injection moulding<br />

machines for maintenance personnel<br />

Seminar objectives:<br />

The participant understands the basic procedures<br />

of the injection moulding process. He learns and<br />

understands the technical language of plastics<br />

technology (mould protection, holding pressure,<br />

back pressure, etc.) and can better assess the<br />

consequences of his actions. Set and actual<br />

values can be changed and checked for troubleshooting.<br />

The maintenance person can carry out<br />

manual functions and a dry run independently after<br />

consultation with the setter.<br />

Seminar content:<br />

• Basics of injection moulding technology<br />

• Structure and mode of operation of an injection<br />

moulding machine<br />

• Injection moulding process and the technical<br />

terminology (mould protection, switchover point,<br />

etc.)<br />

• Structure, operation and setting of the <strong>EN</strong>GEL<br />

control unit<br />

• Working with the extensive help functions of an<br />

injection moulding machine<br />

• Practical exercises on the injection moulding<br />

machine<br />

Duration of seminar: 1 day<br />

Target group:<br />

Maintenance and servicing personnel -<br />

Electrical/mechanical/hydraulic<br />

Prerequisites:<br />

None<br />

Machine technical hydraulic level<br />

1 (MTH-L1)<br />

Hydraulic components of <strong>EN</strong>GEL injection<br />

moulding machines level 1<br />

Seminar objectives:<br />

The participant understands the basics of hydraulics.<br />

He knows the functions of the individual hydraulic<br />

components of an <strong>EN</strong>GEL injection moulding<br />

machine.<br />

Seminar content:<br />

• Basics of hydraulics<br />

• Function of the individual hydraulic<br />

components<br />

• Practical exercises with the injection moulding<br />

machine<br />

Duration of seminar: 1 day<br />

Target group:<br />

Entry-level, maintenance and servicing staff<br />

Prerequisites:<br />

Good knowledge of the injection moulding<br />

process and basic knowledge of machine<br />

operation, seminar MTO<br />

Operation<br />

Technology<br />

Process Engineering<br />

<strong>Training</strong>_15<br />

inject 4.0 & energy efficiency


Machine technical hydraulic<br />

level 2 victory (MTH-L2-victory)<br />

Hydraulic systems of <strong>EN</strong>GEL victory injection<br />

moulding machines level 2<br />

Seminar objectives:<br />

The participant knows the structure of the hydraulics<br />

of victory injection moulding machines. He/<br />

She understands their functional sequences and<br />

can quickly and effectively recognise and eliminate<br />

hydraulic problems.<br />

Seminar content:<br />

• Structure of the hydraulics of a victory machine<br />

• Function of the hydraulic components<br />

• Reading hydraulic diagrams<br />

• Possible faults in the hydraulic system and<br />

how to rectify them<br />

• Practical exercises on the injection moulding<br />

machine<br />

Duration of seminar: 1 day<br />

Target group:<br />

Maintenance and servicing personnel -<br />

Hydraulics<br />

Prerequisites:<br />

Basic knowledge of hydraulics and machine<br />

operation, seminar MTH-L1<br />

Machine technical hydraulic<br />

level 2 duo (MTH-L2-duo)<br />

Hydraulic systems of <strong>EN</strong>GEL duo<br />

injection moulding machines level 2<br />

Seminar objectives:<br />

The participant knows the structure of the hydraulics<br />

of duo injection moulding machines. He/She<br />

understands their functional processes and can<br />

quickly and effectively recognise and eliminate<br />

hydraulic problems.<br />

Seminar content:<br />

• Structure of the hydraulics of a duo machine<br />

• Function of the hydraulic components<br />

• Reading hydraulic diagrams<br />

• Possible faults in the hydraulic system and<br />

how to rectify them<br />

• Practical exercises on the injection moulding<br />

machine<br />

Duration of seminar: 1 day<br />

Target group:<br />

Maintenance and servicing personnel -<br />

Hydraulics<br />

Prerequisites:<br />

Basic knowledge of hydraulics and machine<br />

operation, seminar MTH-L1<br />

16_<strong>Training</strong>


Machine technical electrical<br />

level 1 (MTE-L1)<br />

Electrical and control technology of <strong>EN</strong>GEL<br />

injection moulding machines level 1<br />

Machine technical electrical<br />

level 2 victory (MTE-L2-victory)<br />

Electrical and control technology from <strong>EN</strong>GEL<br />

victory injection moulding machines level 2<br />

Seminar objectives:<br />

The aim of this seminar is to quickly recognise<br />

and eliminate electrical faults. The participant<br />

knows the control system and its function and<br />

masters the procedure for troubleshooting in the<br />

electrical system.<br />

Seminar content:<br />

• Reading the circuit diagram<br />

• Explanation of the electrical monitoring circuits<br />

• System structure of the machine control<br />

• Electronic modules, troubleshooting programs<br />

• Alarm messages and their elimination<br />

• Practical exercises on the injection moulding<br />

machine<br />

Duration of seminar: 2 days<br />

Target group:<br />

Maintenance and repair personnel -<br />

electrical/electronics<br />

Prerequisites:<br />

Good knowledge of electrical engineering and<br />

machine operation, seminar MTO<br />

Seminar objectives:<br />

The participant knows the control systems and is<br />

proficient in calibrating and adjusting the controls<br />

of <strong>EN</strong>GEL victory injection moulding machines.<br />

Seminar content:<br />

• Function of valves and pumps<br />

• Structure of the servo-hydraulics<br />

• Heating control<br />

• Practical exercises on the injection moulding<br />

machine<br />

Duration of seminar: 1 day<br />

Target group:<br />

Maintenance and repair personnel -<br />

electrical/electronics<br />

Prerequisites:<br />

Good knowledge of electrical engineering and<br />

machine operation, seminar MTE-L1<br />

Process Engineering<br />

Operation<br />

Technology<br />

<strong>Training</strong>_17<br />

inject 4.0 & energy efficiency


18_<strong>Training</strong>


Machine technical electrical<br />

level 2 duo (MTE-L2-duo)<br />

Electrical and control technology of <strong>EN</strong>GEL<br />

duo injection moulding machines level 2<br />

Machine technical electrical<br />

level 2 em (MTE-L2-em)<br />

Electrical and control technology of <strong>EN</strong>GEL<br />

all-electric injection moulding machines level 2<br />

Seminar objectives:<br />

After the seminar, the participant will be familiar<br />

with the control and regulation systems and will be<br />

able to calibrate and adjust the controls of <strong>EN</strong>GEL<br />

duo injection moulding machines.<br />

Seminar content:<br />

• Function of valves and pumps<br />

• Structure of the servo-hydraulics<br />

• Heating control<br />

• Practical exercises on the injection moulding<br />

machine<br />

Seminar objectives:<br />

The seminar participant knows the structure of the<br />

all-electric injection moulding machine and masters<br />

the function of the drives, sensors and electrics.<br />

Seminar content:<br />

• System structure of the machine and drives<br />

• Function of the drive components<br />

• Calibration of motors and sensors<br />

• Checking the safety devices<br />

• Practical exercises on the injection moulding<br />

machine<br />

Operation<br />

Duration of seminar: 1 day<br />

Duration of seminar: 1 day<br />

Target group:<br />

Maintenance and repair personnel -<br />

electrical/electronics<br />

Prerequisites:<br />

Good knowledge of electrical engineering and<br />

machine operation, seminar MTE-L1<br />

Target group:<br />

Maintenance and repair personnel -<br />

electrical/electronics<br />

Prerequisites:<br />

Good knowledge of electrical engineering and<br />

machine operation, seminar MTE-L1<br />

Technology<br />

Machine technical maintenance<br />

(MTM)<br />

Maintenance of <strong>EN</strong>GEL injection moulding<br />

machines<br />

Robot technical maintenance<br />

viper (RTM-viper)<br />

Control technology and maintenance of <strong>EN</strong>GEL<br />

viper robots<br />

Seminar objectives:<br />

Carrying out preventive work to increase machine<br />

availability. After the seminar, the seminar participant<br />

knows the mechanical structure of the injection<br />

moulding machine, the regular maintenance of<br />

the machine and the safety devices.<br />

Seminar content:<br />

• Mechanical and hydraulic maintenance<br />

• Error messages in connection with<br />

maintenance<br />

• Checking the safety devices<br />

• Optimising a heating control system<br />

• Practical exercises on the injection moulding<br />

machine<br />

Duration of seminar: 1 day<br />

Target group:<br />

Maintenance and repair personnel<br />

Prerequisites:<br />

Basic knowledge of machine operation, seminar<br />

MTO<br />

Seminar objectives:<br />

The aim of this seminar is to effectively carry out<br />

maintenance work on <strong>EN</strong>GEL viper robot systems<br />

and to quickly detect and eliminate malfunctions.<br />

The participant is familiar with the robot control unit<br />

and its functions and masters the troubleshooting<br />

procedure.<br />

Seminar content:<br />

• System structure<br />

• Control modules, calibration of drives<br />

• Robot setup<br />

• Error messages and their correction<br />

• Practical exercises on a robot<br />

Duration of seminar: 2 days<br />

Target group:<br />

Maintenance and repair personnel<br />

Prerequisites:<br />

Good knowledge of electrical engineering and<br />

machine operation, seminar MTE-L1<br />

<strong>Training</strong>_19<br />

Process Engineering<br />

inject 4.0 & energy efficiency


Seminars on the topic<br />

Process Engineering<br />

Overview<br />

<strong>EN</strong>GEL Process Engineering<br />

Process injection moulding (PIM)<br />

Basic knowledge on injection moulding for newcomers<br />

Page 21<br />

<strong>EN</strong>GEL Process Engineering<br />

<strong>EN</strong>GEL Process Engineering<br />

Process mould change (PMC)<br />

Mould change<br />

Process plastic surface (PPS)<br />

Detection and correction of surface and injection defects<br />

Page 21<br />

Page 22<br />

<strong>EN</strong>GEL Process Engineering<br />

<strong>EN</strong>GEL Process Engineering<br />

Process iQ programs (PIQ)<br />

Application of the <strong>EN</strong>GEL iQ programs<br />

Process plasticizing competence (PPC)<br />

Plasticizing competence<br />

Page 22<br />

Page 23<br />

<strong>EN</strong>GEL Process Engineering<br />

<strong>EN</strong>GEL Process Engineering<br />

Process mould sampling (PMS)<br />

Systematic mould testing and sampling<br />

Process quality control (PQC)<br />

Quality assurance during injection moulding<br />

Page 24<br />

Page 24<br />

20_<strong>Training</strong>


The seminars in detail<br />

<strong>EN</strong>GEL Process Engineering<br />

Process injection moulding (PIM)<br />

Basic knowledge on injection moulding for<br />

newcomers<br />

Seminar objectives:<br />

This seminar provides the necessary knowledge<br />

on injection moulding for newcomers in the industry.<br />

In addition to background explanations, participants<br />

are introduced to the world of plastics and<br />

injection moulding technology by means of extensive<br />

practical exercises to equip them for working<br />

in the plastics industry.<br />

Seminar content:<br />

• Basics of plastics: Production, chemical<br />

structure, properties and their applications<br />

• Design and function of an injection<br />

moulding machine<br />

• The process sequence -<br />

injection cycle and its phases<br />

• Basics of mould technology<br />

• Insights into special technologies<br />

• Basic information on iQ programs<br />

(automated process monitoring)<br />

• Practical exercises on the injection<br />

moulding machine<br />

Duration of seminar: 2 days<br />

Target group:<br />

Newcomers to the plastics industry and injection<br />

moulding<br />

Prerequisites:<br />

None<br />

Process Mould<br />

Change (PMC)<br />

Mould change<br />

Seminar objectives:<br />

The participant knows the necessary work steps<br />

and masters the clamping of moulds, taking into<br />

account the mould system used and the machine<br />

type.<br />

Seminar content:<br />

• Preparing the necessary tools and aids<br />

• Clamping of different mould concepts<br />

• Consideration of different machine types<br />

• Practical exercises on the injection<br />

moulding machine<br />

Duration of seminar: 2 days<br />

Target group:<br />

Setters, machine operators<br />

Prerequisites:<br />

Good knowledge of machine operation,<br />

seminar MO-L1<br />

NEW<br />

Process Engineering Technology<br />

Operation<br />

<strong>Training</strong>_21<br />

inject 4.0 & energy efficiency


Process plastic surface (PPS)<br />

Detection and correction of surface and<br />

injection defects<br />

Process iQ programs (PIQ)<br />

Application of the <strong>EN</strong>GEL iQ programs<br />

Seminar objectives:<br />

The participant recognises faults in injection moulded<br />

parts and can classify them. He has the necessary<br />

tools to eliminate these faults and thus improve<br />

the quality of the parts. The participant learns the<br />

correct process and procedure for optimising injection<br />

moulding defects.<br />

Seminar content:<br />

• Recognition of surface and injection<br />

moulding defects<br />

• Classification of defects<br />

• Physical causes and remedies<br />

• Practical exercises on an injection<br />

moulding machine<br />

Duration of seminar: 2 days<br />

Target group:<br />

Advanced operators, quality assurance staff,<br />

sampling staff, foremen<br />

Prerequisites:<br />

Good knowledge of plastics and injection<br />

moulding technology, seminar MO-L1<br />

Seminar objectives:<br />

The participant will learn to understand, set and<br />

use the <strong>EN</strong>GEL iQ programs in practice. For this<br />

purpose, he will learn the necessary background<br />

knowledge about the functional principle and the<br />

operation of these programs.<br />

Seminar content:<br />

• Operating principle of iQ weight control,<br />

iQ clamp control, iQ flow control,<br />

iQ hold control, iQ melt control and<br />

iQ process observer<br />

• Correct handling of the programs<br />

• Monitoring production with the iQ programs<br />

• Error messages in connection with these<br />

programs<br />

• Practical exercises on an injection<br />

moulding machine<br />

Duration of seminar: 2 days<br />

Target group:<br />

Setters, machine operators, sampling personnel<br />

Prerequisites:<br />

Good knowledge of plastics and injection<br />

moulding technology, seminar MO-L1<br />

22_<strong>Training</strong>


Process plasticizing competence<br />

(PPC)<br />

Plasticizing competence<br />

Seminar objectives:<br />

After the seminar, the participant will be familiar with<br />

all aspects of plasticizing thermoplastics. The possibilities<br />

of an optimally used plasticizing unit are<br />

discussed, taking into account production-relevant<br />

properties. The latest technologies and advice, but<br />

also the prevention of unnecessary costs and wear<br />

are also covered in the training. Valuable setting<br />

tips lead to the optimal use of your plasticizing unit.<br />

Seminar content:<br />

• General information about thermoplastics<br />

in plastification<br />

• Correct adjustment and optimisation<br />

of the plasticizing unit<br />

• Screw geometries, non-return valves,<br />

nozzles and their correct use<br />

• Valuable tips and adjustment guidelines<br />

• Wear and avoidance of excessive<br />

maintenance costs<br />

• Maintenance and cleaning of components<br />

Duration of seminar: 1 day<br />

Target group:<br />

Machine operators, setters, sampling personnel,<br />

application engineers, process optimisers,<br />

production managers, technical purchasing,<br />

maintenance and servicing personnel<br />

Prerequisites:<br />

Good knowledge of the injection moulding<br />

process, basic knowledge of the control system,<br />

technical understanding of injection moulding<br />

machines<br />

Process Engineering Technology<br />

Operation<br />

<strong>Training</strong>_23<br />

inject 4.0 & energy efficiency


24_<strong>Training</strong>


Process mould sampling (PMS)<br />

Systematic mould testing and sampling<br />

Process quality control (PQC)<br />

Quality assurance during injection moulding<br />

Seminar objectives:<br />

The participant learns the process of mould sampling.<br />

He/she masters mould and machine preparation<br />

and the clamping of new injection moulds.<br />

The commissioning and optimisation of the moulded<br />

part filling, the moulded part quality and cycle<br />

time on the basis of the quality assurance specifications<br />

is an important part of the seminar.<br />

Seminar content:<br />

• Processes and preliminary information<br />

for mould sampling<br />

• Material, mould and machine preparations<br />

• Optimal clamping of injection moulds<br />

• Finding injection parameters and basic settings<br />

• Cycle and part optimisation taking into account<br />

parameter influences on moulded part quality<br />

• Practical exercises on an injection<br />

moulding machine<br />

Duration of seminar: 2 days<br />

Target group:<br />

Advanced operators: process optimisers,<br />

patterning personnel, application engineers,<br />

mould makers<br />

Prerequisites:<br />

Good knowledge of plastics and injection<br />

moulding technology, seminars MO-L1, MO-L2<br />

and PPS<br />

Seminar objectives:<br />

Teaching the necessary basic requirements for<br />

optimal quality monitoring during injection moulding.<br />

The participant is able to determine the given<br />

specification limits with the associated process<br />

parameters, which have an effect on the quality<br />

characteristics of the moulded part. He/she masters<br />

the necessary documentation with the help of<br />

quality assurance programs and is able to recognise<br />

and eliminate occurring disturbance variables.<br />

Seminar content:<br />

• Strategies for optimising the injection<br />

moulding process<br />

• Moulded part properties, machine optimisation<br />

with corresponding process parameters<br />

• Setting specific limits with <strong>EN</strong>GEL Micrograph,<br />

process data graphics and process data<br />

monitoring<br />

• Viscosity monitoring with <strong>EN</strong>GEL Microplast<br />

• Documentation of production with <strong>EN</strong>GEL<br />

process data log<br />

• Practical exercises on an injection<br />

moulding machine<br />

Duration of seminar: 2 days<br />

Target group:<br />

Foremen, production managers, process<br />

optimisers, sampling personnel and quality<br />

assurance staff<br />

Prerequisites:<br />

Good knowledge of plastics and injection<br />

moulding technology, seminars MO-L1, MO-L2<br />

and PPS<br />

Process Engineering Technology<br />

Operation<br />

<strong>Training</strong>_25<br />

inject 4.0 & energy efficiency


Seminars on the topic<br />

inject 4.0 & energy efficiency<br />

Overview<br />

inject 4.0 & energy efficiency<br />

inject 4.0 & energy efficiency<br />

Energy efficiency injection moulding (EIM)<br />

Energy efficiency and energy saving in injection moulding<br />

e-connect service operator (ESO)<br />

Introduction e-connect and e-connect.24<br />

Page 27<br />

Page 27<br />

inject 4.0 & energy efficiency<br />

MES authentig user (MAU)<br />

Basic knowledge for operating the<br />

MES solution authentig<br />

NEW<br />

inject 4.0 & energy efficiency<br />

MES authentig key user (MAK)<br />

Advanced training for the extended<br />

operation of the MES solution authentig<br />

NEW<br />

Page 27<br />

Page 27<br />

26_<strong>Training</strong>


The seminars in detail<br />

Energy efficiency injection<br />

moulding (EIM)<br />

Energy efficiency and energy saving in<br />

injection moulding<br />

Seminar objectives: Basic knowledge on the<br />

subject of energy efficiency and energy saving in<br />

injection moulding. Identifying potential savings with<br />

the support of <strong>EN</strong>GEL standard control unit programs.<br />

Presentation of optional software/products.<br />

Seminar content:<br />

• Introduction to the topic of energy<br />

consumption in the injection cycle<br />

• Introduction of "<strong>EN</strong>GEL Ecograph" program<br />

• Determining potentials for cycle optimisation<br />

• Use of switchable equipment to avoid "switchon"<br />

peaks<br />

• Presentation of optional <strong>EN</strong>GEL products on<br />

the subject of energy efficiency<br />

Duration of seminar: 1 day<br />

Target group: Setters, samplers, application engineers,<br />

process optimisers, technical and management<br />

staff and all those who would like to gain<br />

an overview of the topics listed<br />

Prerequisites: Knowledge of injection moulding<br />

process and machine operation (<strong>EN</strong>GEL CC300/<br />

CC200)<br />

MES authentig user (MAU)<br />

Basic knowledge for operating the<br />

MES solution authentig<br />

Seminar objectives: Basic knowledge for operating<br />

the MES solution authentig. The basic<br />

training lays the ideal foundation for the training<br />

program, especially for new employees and during<br />

the introductory phase.<br />

Seminar content:<br />

• Overview of the MES system authentig<br />

• You will get to know the scope of the individual<br />

modules<br />

• You will receive tips & tricks for your daily work<br />

• You will focus on the administration and<br />

preparation of data<br />

Duration of seminar: 1 day<br />

Target group: Setters, machine operators,<br />

maintenance staff, production managers,<br />

production staff, planning managers, quality<br />

managers, managing directors and all those who<br />

would like to gain an overview of the topics listed<br />

Prerequisites: No previous knowledge required,<br />

IT affinity facilitates entry<br />

Languages: English, German, Chinese<br />

NEW<br />

e-connect service<br />

operator (ESO)<br />

Introduction e-connect and e-connect.24<br />

Seminar objectives: Get to know and use<br />

e-connect, e-connect.24, e-connect.monitor to<br />

maximise plant availability and reduce both maintenance<br />

efforts and downtime.<br />

Seminar content:<br />

• Introduction e-connect Client Portal<br />

• Introduction e-connect.24 Remote Service<br />

• Monitoring machine components with<br />

e-connect.monitor options<br />

• Functions and operation e-connect.24 client<br />

software<br />

• Commissioning EDGE Device<br />

Duration of seminar: 1 day<br />

Target group: Setters, machine operators,<br />

application technicians, maintenance personnel,<br />

technical and management staff and all those<br />

who would like to gain an overview of the topics<br />

listed<br />

Prerequisites: No previous knowledge required,<br />

IT affinity facilitates entry<br />

MES authentig key user (MAK)<br />

Advanced training for the extended<br />

operation of the MES solution authentig<br />

Seminar objectives: For an even deeper insight<br />

into the functionality of the individual modules of<br />

"authentig".<br />

Seminar content:<br />

• In consultation with you, the advanced training<br />

will be specially tailored to your needs<br />

• Further contents (changes in the company<br />

"Changes", daily processing of reports,<br />

parameter evaluations, creation of analysis<br />

reports, ...)<br />

Duration of seminar: depending on the scope<br />

Target group: Key users, IT managers, planning<br />

managers, quality managers, managing directors<br />

and all those who would like to gain an overview<br />

of the topics listed<br />

Prerequisites: Basic knowledge for operating<br />

the MES solution "authentig" (MES authentig user)<br />

Languages: English, German, Chinese<br />

<strong>Training</strong>_27<br />

NEW<br />

Process Engineering Technology<br />

Operation<br />

inject 4.0 & energy efficiency


Seminars with a broader view<br />

In addition to our standard training courses, your have the opportunity to work with renowned<br />

experts on selected topics and challenges in injection moulding - such as reducing<br />

waste in injection moulding, setup time optimisation, process optimisation and much more.<br />

Together, you will look beyond the inspiration of your respective fields. Our goal is to provide<br />

your experts with top-level impulses for new ideas and visions in plastics processing.<br />

We offer seminars, workshops and specialist events on all aspects of injection moulding.<br />

You can find a detailed overview of the current offerings on our website.<br />

28_<strong>Training</strong>


Webinars<br />

Invite your <strong>EN</strong>GEL trainer "live" to your premises at any time<br />

Perfectly customised training as a "home game" for you: with <strong>EN</strong>GEL webinars. It allows you<br />

to attend seminars and training sessions conveniently from your premises via the Internet.<br />

Your employee on site is connected live to the <strong>EN</strong>GEL trainer at the training centre through<br />

PC and headset and can thus be individually trained at their own pace on the injection<br />

moulding machine and/or the robot.<br />

Invest in a highly trained team through <strong>EN</strong>GEL webinars and save lots of time and travel costs.<br />

Detailed description and registration at www.engelglobal.com/training<br />

<strong>Training</strong>_29


e-learning packages<br />

Independence in learning and training<br />

Our e-learning courses give your employees the opportunity to learn flexibly and at their<br />

own pace. Our "First Steps" basic module, for example, offers an optimal introduction to<br />

the world of injection moulding for trainees. Knowledge checks with analyses of learning<br />

progress are also included.<br />

For more information, visit our website or go directly to<br />

e-learning-support@engelglobal.com<br />

Your advantages:<br />

Maximum flexibility<br />

User friendly<br />

Uniform level of competency for all staff<br />

More motivation<br />

Saves travel expenses<br />

Perfect knowledge management<br />

Concise <strong>EN</strong>GEL expertise accessible at any time<br />

Detailed description and registration at www.engelglobal.com/training<br />

Hybrid injection moulding training courses<br />

With our hybrid training courses, you complete the theory online and gain practical experience<br />

in our training centres or at your machine. This means you don't have to miss out on<br />

valuable hands-on machine training, but you can tailor your learning progress more individually<br />

thanks to the online component. The hybrid training format provides more flexibility<br />

and supports you in terms of time in your professional development.<br />

30_<strong>Training</strong>


<strong>EN</strong>GEL training<br />

A prize-winning concept<br />

2005 Initiative Prize for Vocational <strong>Training</strong>.<br />

<strong>EN</strong>GEL's e-trainer was recognised as one of the seven most innovative training concepts<br />

by the Otto-Wolff Foundation and DIHK, Germany's Assembly of Chambers of Industry and<br />

Commerce.<br />

2007 International German <strong>Training</strong> Prize.<br />

Gold award for <strong>EN</strong>GEL's training philosophy from the BDVT (Berufsverband Deutscher Verkaufsförderer<br />

und Trainer e.V. - Professional Association of Sales Promoters and Trainers in<br />

Germany) in the face of competition from many other international training concepts.<br />

2009 and 2010: <strong>EN</strong>GEL offers certified training.<br />

The high standard of training and quality established over many years was examined by<br />

external auditors and certification organisations for adult education. The positive results:<br />

IBE and CERT certification in Austria (2009/10) AZWV certification in Germany (2009).<br />

Starting 2011: Worldwide roll-out of the <strong>EN</strong>GEL <strong>Training</strong> Centre certification.<br />

All <strong>EN</strong>GEL training centres are regularly audited according to uniform quality standards.<br />

>20 certified<br />

<strong>Training</strong> Centres<br />

around the globe<br />

nearby,<br />

available in<br />

your language<br />

<strong>Training</strong>_31


<strong>EN</strong> 2023-11<br />

<strong>EN</strong>GEL AUSTRIA GmbH | Ludwig-Engel-Straße 1 | 4311 Schwertberg, Austria<br />

phone +43 50 620 0 | Fax +43 50 620 3009 | training.austria@engel.at | www.engelglobal.com<br />

The information, product features and pictures contained in this brochure are intended exclusively as a technical guide. <strong>EN</strong>GEL is not responsible for any<br />

technical changes or print/typographical errors . Reproduction in whole or in part is prohibited without the prior written consent of <strong>EN</strong>GEL AUSTRIA GmbH.

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