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Panels & Furniture Asia November/December 2023

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

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www.panelsfurnitureasia.com<br />

NOVEMBER/DECEMBER <strong>2023</strong><br />

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CONTENTS<br />

CONTENTS<br />

PANELS & FURNITURE ASIA (ISSUE 6)<br />

<strong>November</strong> / <strong>December</strong> <strong>2023</strong><br />

6<br />

Editor’s Note<br />

8<br />

News<br />

Market Report<br />

14<br />

Hanoi market: Prospects and opportunities<br />

16<br />

Timber and turning points: Thoughts of a<br />

businessman<br />

In Person<br />

18<br />

“We are moving to a customer-focused organisation”<br />

20<br />

How can Taiwanese woodworking machinery<br />

manufacturers stand out?<br />

Product Highlight<br />

22<br />

aimi software system: Homogenous software on all<br />

machines<br />

24<br />

Camera-based system can prevent injuries even<br />

during rapid movements<br />

Panel Manufacturing<br />

26<br />

Time to innovate: Developing eco-friendly products at<br />

UP-CYCLE IMALPALAB<br />

30<br />

Manufacturing high-quality panelboards with<br />

increased recycled content: A case study by Tomra<br />

34<br />

Siempelkamp in China: “It is not the wind but the set<br />

of the sail that determines the direction”<br />

36<br />

Out with the old, in with the new<br />

<strong>Furniture</strong> Manufacturing<br />

39<br />

Pushing against tradition with FinChinaSoft<br />

40<br />

Innovation: Six-sided CNC drilling centre for more<br />

possibilities<br />

42<br />

Synchronously adjustable jointing cutter for office<br />

and kitchen furniture production<br />

44<br />

‘Saudisation’ leads to automation wave in furniture<br />

industry<br />

47<br />

“The most innovative technologies are, on their own,<br />

not enough”<br />

Materials<br />

50<br />

Freedom to experiment in American hardwood<br />

52<br />

Timber laminating adhesives market projected to<br />

worth US$1.331bn by 2028<br />

32<br />

Structural Elements<br />

54<br />

Nanyang Technological University Academic Building<br />

South<br />

Columnists<br />

58<br />

“Who cares wins”<br />

Show Review<br />

60<br />

CIFM/interzum guangzhou 2024<br />

Show Review<br />

62<br />

IFMAC & WOODMAC <strong>2023</strong><br />

63<br />

Calendar of Events<br />

64<br />

List of Advertisers<br />

14<br />

4 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


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FROM THE EDITOR<br />

Everything is<br />

going to be fine<br />

It is a little surreal to think that in the same<br />

year that China reopened their borders<br />

and LIGNA, arguably the world’s wood and<br />

woodworking trade exhibition returned,<br />

the wood panel and furniture markets<br />

are not doing well. You would think the<br />

aforementioned two big events promise news<br />

of a robust market. However, a majority of<br />

the globe is still suffering from the economic<br />

downturn, even if it is not felt evenly across<br />

the world, mainly for those who depend on<br />

the US for exports.<br />

Per Friis Knudsen said it well in his article<br />

(p.16). Ever since July 2022, which was<br />

supposedly a turning point for both COVID-19<br />

and the industry, what was supposed to be<br />

a full market recovery turned out to be a<br />

“rollercoaster ride” of lows and highs. And<br />

this rollercoaster ride is still ongoing. But he<br />

also offered a glimpse of hope: “Everything is<br />

going to be fine.” Such words probably do not<br />

mean much if they come from me, but from<br />

a seasoned businessman, surely it is a little<br />

comforting, even if it is speculation at this<br />

point in time.<br />

In this issue, we covered several company<br />

updates and ventures. Press and coating<br />

systems provider Bürkle has restructured<br />

their organisation and realigned their strategy<br />

to become more customer-oriented in every<br />

industry they cover (p.18). We spoke with<br />

the vice-president of the company’s wood<br />

division to find out more. The IMALPAL Group<br />

recently launched their UP-CYCLE IMALPALAB<br />

research centre, dedicated to experimenting<br />

and testing innovative solutions in wood<br />

panel production (p.28). The American<br />

Hardwood Export Council (AHEC) featured<br />

a series of furniture designs by designer<br />

Jarrod Lim at the recent IFMAC & WOODMAC<br />

exhibition at Indonesia (p.52).<br />

What is said to be <strong>Asia</strong>’s largest mass timber<br />

building, Gaia, a business school for Nanyang<br />

Technological University (NTU) in Singapore,<br />

was completed late last year but unveiled<br />

earlier this year (p.56). This is a very exciting<br />

step towards the increased use of mass<br />

engineered timber in South East <strong>Asia</strong>, enabled<br />

by RSP Architects Planners & Engineers and<br />

Stora Enso, among other firms in this project.<br />

Take a look at how mass timber can flourish<br />

even in a humid country like Singapore.<br />

In around two months’ time the year will end.<br />

We welcome the new year with open arms and<br />

renewed hope that things will be better. But<br />

until then, we hope everybody gets a chance<br />

to rest and recharge, and we wish everyone a<br />

good holiday break in <strong>December</strong>.<br />

YAP SHI QUAN | EDITOR<br />

PANELS &<br />

FURNITURE ASIA<br />

PABLO SINGAPORE<br />

Publisher<br />

William Pang • williampang@pabloasia.com<br />

Editor<br />

Yap Shi Quan • shiquan@pabloasia.com<br />

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Pang YanJun • yanjun@pabloasia.com<br />

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Goh Meng Yong • mengyong@pabloasia.com<br />

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PABLO BEIJING<br />

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Ellen Gao • pablobeijing@163.com<br />

PABLO SHANGHAI<br />

Editor<br />

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6 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


NEWS<br />

MTC ORGANISES TRADE MISSION<br />

TO AUSTRALIA<br />

1 2<br />

Legend<br />

1 From left: MTC<br />

division director<br />

Khairul Anwar;<br />

David Leonard<br />

from Tilling<br />

Timber; MTC CEO<br />

Noraihan Abdul<br />

Rahman; and ATIF<br />

general manager<br />

John Halkett<br />

2 The B2B<br />

networking<br />

session in<br />

Brisbane<br />

The Malaysian Timber Council (MTC)<br />

has organised a marketing mission<br />

to Australia in conjunction with the<br />

Australia Timber Supply Summit<br />

Conference from 26 Aug-2 Sep <strong>2023</strong>.<br />

This mission was also participated<br />

by Sarawak Timber Industry<br />

Development Corporation (STIDC)<br />

assistant general manager,<br />

Nicholas Andrew Lissem; and MTC’s<br />

International Business Development<br />

Division - Cluster 2 (IBDD C2) director<br />

Khairul Anwar and manager Azmir<br />

Husni Mohamed Nor.<br />

According to Timber and Forestry<br />

eNews, the trade mission served to<br />

update the Australian timber supply<br />

chain about the opportunities for<br />

bilateral engagement between<br />

Australian and Malaysian companies<br />

— in particular, the import of<br />

certified hardwood products from<br />

Malaysia.<br />

The mission, led by MTC CEO<br />

Noraihan Abdul Rahman, began<br />

with a visit to the state of Victoria<br />

with various engagement and<br />

networking sessions, including<br />

visits to companies like wood<br />

product manufacturer Bowens,<br />

hardware store Beaconsfield Mitre<br />

10, and Tilling Timber, a smart frame<br />

manufacturer, who has plans to<br />

include laminated veneer lumber<br />

(LVL) manufacturing in Australia and<br />

Malaysia.<br />

On 29 Aug, the delegates attended<br />

the conference at the Crown<br />

Promenade Hotel in Melbourne to<br />

have a better understanding of the<br />

market requirements and to get the<br />

latest market updates.<br />

During the conference, Noraihan<br />

delivered the keynote address titled<br />

“Malaysia Timber Council – From<br />

Forest to Future: Malaysia's Leading<br />

Role in Sustainable Timber Supply<br />

to Australia”.<br />

Later, the Malaysian delegates<br />

visited a prefab-making company,<br />

Big River Group, and Midway<br />

Limited, which is said to be<br />

Australia's largest high-quality wood<br />

fibre exporter, according to MTC’s<br />

press release.<br />

The delegation continued its<br />

mission in the city of Brisbane with<br />

engagement sessions with timber<br />

importers Simmonds Lumber and<br />

Hurford Wholesale. Both companies<br />

import timbers from Malaysia<br />

and are committed to continue<br />

procuring Malaysian timber and<br />

timber products to cater to the demand<br />

of Queensland state customers.<br />

In Brisbane, a B2B networking session<br />

was held between Malaysian timberbased<br />

companies and Brisbane-based<br />

companies. This was followed by a<br />

visit to one Australia’s biggest timber<br />

companies, ITI Australia in Bundamba,<br />

Queensland.<br />

Timber and Forestry eNews quoted<br />

from the Australian Timber Importers<br />

Federation (ATIF) general manager John<br />

Halkett that the federation was pleased<br />

to support and assist with the mission.<br />

“It is widely held that the Malaysian<br />

timber industry delegation was valuable<br />

in the context of the abruptly declining<br />

supplies of domestically sourced<br />

hardwood timber products in the<br />

Australian market,” said Halkett.<br />

“It is expected that the supply of<br />

high-quality, certified hardwood solid<br />

wood and engineered wood products<br />

from Malaysian suppliers into Australia<br />

will become increasingly essential in<br />

coming years as the domestic supply of<br />

hardwood reduces because of politically<br />

motivated native forests closures by<br />

state governments.” P<br />

Source: MTC, Timber and Forestry eNews<br />

8 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


NEWS<br />

LAUNCH OF BIRCH PLYWOOD<br />

TRANSACTION VERIFICATION LOOP<br />

Accreditation body for sustainability standards<br />

Assurance Services International (ASI) has<br />

launched a transaction verification (TV) loop<br />

on the Forest Stewardship Council (FSC)-<br />

certified supply chains of birch plywood.<br />

According to FSC, birch plywood is a highly<br />

traded product worldwide. ASI decided to<br />

conduct this investigation after receiving<br />

multiple allegations of non-certified birch<br />

plywood entering the FSC-certified supply<br />

chains.<br />

To ensure that the integrity of FSC-certified<br />

birch plywood supply chains is not threatened<br />

by false claims and other fraudulent activities,<br />

ASI has decided to conduct an in-depth<br />

investigation. FSC supports this decision.<br />

commonly used as raw materials for birch<br />

plywood production, such as roundwood, wood<br />

panels and veneer.<br />

After the TV data analysis, ASI will conduct<br />

the TV investigation into FSC-certified birch<br />

plywood supply chains that show signs of high<br />

risk. P<br />

CELEBRATING 100 YEARS<br />

The results of this investigation will enable FSC<br />

to take action against any certificate holder<br />

found to be in violation of FSC's certification<br />

standards, including revoking the Trademark<br />

License Agreement to block the certificate<br />

holders — especially in cases where evidence<br />

of false claims is irrefutable.<br />

The first phase of this TV loop, consisting of<br />

data collection and analysis, will be conducted<br />

from September <strong>2023</strong>-March 2024. At the initial<br />

stages, the data from 78 certificate holders<br />

will be collected, based in Australia, Japan,<br />

Kazakhstan, Latvia, New Zealand and Turkey.<br />

Transactions between July 2022-June <strong>2023</strong><br />

will be examined in this TV loop. Depending<br />

on the collected data, certificate holders<br />

in other countries may subsequently be<br />

asked to submit information about specific<br />

transactions.<br />

In addition to identifying potential false claims,<br />

ASI aims to trace the origin of FSC-certified<br />

birch with this TV loop. ASI will collect<br />

transaction data from selected certificate<br />

holders with birch (Betula pendula, Betula<br />

pubescens and Betula spp) in their certificate<br />

scope.<br />

Certificate holders will be asked to report their<br />

transactions of birch plywood and products<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 9


NEWS<br />

WECARE: LIVED SUSTAINABILITY<br />

OF SISTER GROUPS LEITZ,<br />

BOEHLERIT, AND BILZ WENT<br />

INTO SECOND ROUND<br />

Employees of Leitz, Boehlerit, and Bilz —<br />

all of which are part of the Brucklacher<br />

Group of companies in the wood- and<br />

metalworking industries — participated in<br />

their WeCare lived sustainability campaign<br />

this year that served to conserve resources,<br />

to treat the environment responsibly and to<br />

work for society.<br />

Legend<br />

1 Leitz Singapore<br />

2 Leitz China<br />

According to the press release by Leitz, the<br />

WeCare campaign weeks were held annually<br />

at the Brucklacher Group’s worldwide<br />

locations since 2022, across 33 countries.<br />

This year marks the second edition, and is<br />

said to have “exceeded expectations”.<br />

During the WeCare campaign, more than<br />

4,300 volunteer hours were contributed<br />

by 1,900 staff members, participating in<br />

local activities in the areas of humanitarian<br />

and social commitment as well as species,<br />

nature and environmental protection.<br />

1<br />

Among other things, 3.3 tonnes of donations<br />

in kind were collected around the globe,<br />

99 litres of blood donated, 3,700m² of<br />

flowering areas created and 2,430 trees<br />

planted.<br />

Other projects of the successful initiative<br />

were the construction of 240 insect<br />

hotels, nesting boxes and feeders for birds<br />

and small wild animals, as well as the<br />

establishment of eight more bee colonies on<br />

the company premises.<br />

In addition, 1.8 tonnes of CO2 were<br />

saved by travelling to work without a car<br />

and by eating meat-free meals, and 2.5<br />

tonnes of rubbish were removed from the<br />

environment and water bodies.<br />

All in all, Leitz reported that the Brucklacher<br />

companies generated €83,000 of donations<br />

and cash grants, all of which were used to<br />

support local and nationwide organisations<br />

and projects. This resulted in around 50<br />

social and charitable institutions receiving<br />

grants.<br />

Dr Cornelia Brucklacher, chairwoman of the<br />

supervisory board of the Brucklacher Group<br />

and shareholder, summarised her self-image<br />

as a family entrepreneur and her enthusiasm<br />

for the WeCare campaign weeks:<br />

“As a family business, we take responsibility<br />

in society and feel jointly responsible for the<br />

sustainable development of our environment<br />

2<br />

over generations. We continuously express<br />

this worldwide through our actions and<br />

numerous activities.<br />

“Sustainability is therefore a core<br />

component of our corporate philosophy.<br />

The extraordinary commitment and<br />

exemplary act of our employees fills me<br />

with great joy, gratitude and pride. Together,<br />

they have once again left a very special<br />

mark on their environment in <strong>2023</strong> as part<br />

of WeCare.” P<br />

10 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


NEWS<br />

VIETNAM TIMBER MARKET SEES IMPROVEMENT,<br />

ESPECIALLY TO NON-TRADITIONAL EXPORT MARKETS<br />

Although Vietnam’s wood industry is still facing<br />

many difficulties, wood and wood product<br />

exports have shown positive signals with orders<br />

coming from key markets such as the US and<br />

Europe, and businesses are likely regaining<br />

consumers.<br />

This has led to an increased demand<br />

for imported wood raw material for the<br />

manufacture of value-added products for<br />

export. Imports of roundwood and sawnwood<br />

from the EU are expected to increase slightly<br />

from now to the end of <strong>2023</strong>.<br />

favoured products are not being manufactured<br />

by Vietnam.<br />

For now, only the younger consumers are using<br />

products similar to western countries. For the<br />

Middle East there was an increased demand for<br />

construction wood in the early months of the<br />

year, as some were facing difficulties in securing<br />

timber from their traditional suppliers due to<br />

economic and political uncertainties.<br />

Although their purchases remain limited, the<br />

Middle East’s rising import of Vietnamese timber<br />

offers new hopes for Vietnamese enterprises amid<br />

the current economic. P<br />

Source: ITTO<br />

India and the Middle East offer new opportunity<br />

for Vietnam’s timber exporters. With the sharp<br />

fall in exports of wood products to traditional<br />

and well-established markets such as the US,<br />

China, Japan, South Korea and the EU, India<br />

and the Middle East are emerging as new<br />

opportunities for Vietnamese exporters.<br />

According to the Vietnam Timber and Forest<br />

Products Association (VIFOREST), Vietnam’s<br />

wood export orders for the US in H1 <strong>2023</strong> fell by<br />

around 30%, depending on product categories,<br />

while those for the EU market also shrank by<br />

around 40%.<br />

India and the Middle East are becoming<br />

prospective markets for Vietnamese wood<br />

products, although the revenue remains low<br />

with no large and long-term orders. India is<br />

not Vietnam’s main timber export market but<br />

customs data showed export earnings in the<br />

early months of <strong>2023</strong> have already reached<br />

US$21m, three times higher than the same<br />

period last year.<br />

Vietnam’s main export to India is mediumdensity<br />

fibreboard (MDF) which accounted<br />

for 47% of total exports. Similarly, Vietnam’s<br />

wood exports to Middle Eastern countries also<br />

witnessed strong growth with revenues from<br />

the United Arab Emirates (UAE) up by 38% to<br />

$11m. The main exports to this market were<br />

construction wood, chairs and other wooden<br />

items.<br />

But according to enterprise leaders, the tastes<br />

in the Indian market are different from that<br />

of the European and US markets, as their<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 11


NEWS<br />

AHEC TAKES CENTRE STAGE AT<br />

125TH NATIONAL HARDWOOD LUMBER<br />

ASSOCIATION CONVENTION<br />

From 4-6 Oct <strong>2023</strong>, the American Hardwood<br />

Export Council (AHEC) attended the National<br />

Hardwood Lumber Association (NHLA) Annual<br />

Convention and Exhibit Showcase, held in<br />

Louisville, Kentucky, US.<br />

At this year’s convention, AHEC delivered<br />

a presentation on the first day of the<br />

convention. Of significance, AHEC contributed<br />

its specialty on global market access to<br />

the convention on the European Union’s<br />

Deforestation Regulation (EUDR), certification<br />

systems, and the overall environment for US<br />

hardwood exports.<br />

Guest speakers included Phil Guillery,<br />

executive director of World Forest ID; Rupert<br />

Oliver, sustainability consultant of AHEC;<br />

and AHEC regional directors. While there<br />

was interest in markets all over the world,<br />

India was a ‘hot’ topic of conversation with<br />

many AHEC members looking to expand their<br />

footprint in the country.<br />

“AHEC’s involvement in this year’s NHLA<br />

Convention will be of particular importance,<br />

as the global policy landscape affecting the<br />

trade in hardwoods is changing rapidly. It<br />

is crucial that the US hardwood industry is<br />

ready for these changes and that market<br />

access for legally harvested and sustainablemanaged<br />

American hardwoods is not<br />

limited,” said Roderick Wiles, AHEC regional<br />

director.<br />

The NHLA Convention's <strong>2023</strong> programme<br />

promised an array of offerings, featuring<br />

industry-specific education, keynote<br />

speakers, hands-on educational<br />

demonstrations, and an exhibition hall<br />

showcasing the latest technological<br />

advancements, products, and services<br />

catering to the hardwood business.<br />

Attendees were also offered various<br />

networking opportunities, fostering<br />

connections that might go beyond every<br />

facet of the hardwood lumber industry.<br />

NEXTIMBER PRODUCES FIRST CLT PANEL,<br />

BEGINS TAKING ORDERS<br />

Rodrick Wiles, regional director of AHEC<br />

“All signs point towards another record year for<br />

exports of American hardwoods to India. Latest<br />

data released by the United States Department of<br />

Agriculture (USDA) show a 25% and 50% year-onyear<br />

growth in the value and volume respectively<br />

of American hardwood lumber shipped to India<br />

for the first seven months of this year,” said Wiles.<br />

“India has emerged as the biggest growth market<br />

for US hardwoods in the first half of this year and<br />

we can see genuine interest from our members<br />

here at the NHLA convention, all of which bodes<br />

well for the future.” P<br />

In early October <strong>2023</strong>, Timberlink has pressed<br />

its very first cross-laminated Timber (CLT)<br />

panel, marking another significant milestone<br />

in the construction of what is said to be<br />

Australia’s only combined CLT and gluelaminated<br />

timber (glulam) radiata pine mass<br />

timber facility.<br />

The first CLT panel pressed at the NeXTimber facility<br />

Back in August, the NeXTimber facility<br />

in Tarpeena, Australia, produced its first<br />

glulam beam.<br />

David Oliver, Timberlink's chief marketing,<br />

sales and corporate affairs officer, said: “The<br />

entire team has been working towards this<br />

moment since we announced construction<br />

of the facility in 2020. To see the hard<br />

work of so many come to fruition is very<br />

rewarding.”<br />

Patrick Dark, Timberlink CLT/glulam<br />

operations manager, said: “There was<br />

such an air of positivity when the panel<br />

came off the line. Everybody who has<br />

been involved in the installation, testing<br />

and commissioning of our NeXTimber<br />

equipment should be proud of what we<br />

have accomplished.”<br />

According to Timberlink, the newly<br />

commissioned CLT line can produce panels up<br />

to 16m-long and 3.5m-wide, and will unlock the<br />

capability to manufacture mass timber building<br />

products in Australia.<br />

The NeXTimber facility aims to increase<br />

Australia’s sovereign capability to manufacture<br />

these products while reducing reliance on<br />

imports.<br />

Mass timber products like CLT and glulam<br />

offer an alternative to traditional construction<br />

materials and can help to reduce the embodied<br />

carbon of a project.<br />

The NeXTimber by Timberlink team is now<br />

accepting orders for CLT and glulam as the<br />

facility was scheduled for full production by the<br />

end of October. P<br />

12 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


NEWS<br />

KRONOSPAN EXPANDS PRODUCT PORTFOLIO<br />

WITH INTRODUCTION OF NEW LIGHTWEIGHT PANEL<br />

Kronospan and Pyrus <strong>Panels</strong> have collaborated<br />

and come up with a new product, the Global<br />

Collection 3.0 with LISOCORE.<br />

According to Kronospan, LISOCORE is a highperformance<br />

board with a sandwich structure.<br />

The top and bottom layers consist of individual<br />

wood materials, while a wood fibre fleece in<br />

a wave shape sits in the middle, providing<br />

optimal stability through its interconnected<br />

construction.<br />

This design distributes forces threedimensionally,<br />

preventing deformation.<br />

LISOCORE is also said to retain the versatility of<br />

conventional medium-density fibreboard (MDF)<br />

panels, enabling easy processing.<br />

Adapting to various applications, the cover<br />

layer of LISOCORE offers flexibility. Ultra-light<br />

plywood suits mobile uses, while high-density<br />

ai16939177918_EN_PFA_IMEAS_<strong>2023</strong>.pdf 1 05/09/23 14:43<br />

fibreboard (HDF) or MDF panels create stable<br />

options with minimal weight.<br />

The collaboration between the two companies<br />

bolsters Kronospan’s portfolio of coordinated<br />

product matches with a lightweight panel<br />

offering, while providing Pyrus <strong>Panels</strong> with a<br />

wider array of decor possibilities. The panel<br />

is now available in all Kronodesign decors, in<br />

thicknesses ranging from 16-60mm.<br />

Beyond technical benefits, both companies<br />

prioritise sustainability. The production of the<br />

LISOCORE emits minimal emissions and is<br />

primarily composed of renewable raw materials,<br />

according to Kronospan.<br />

Its structure reportedly requires 50-70% less<br />

material, aligning with the growing importance<br />

of material efficiency. The sustainability<br />

commitment is supported by certifications,<br />

A close-up view of the LISOCORE panel<br />

including Forest Stewardship Council (FSC) and<br />

the Programme for the Endorsement of Forest<br />

Certification (PEFC).<br />

Fulfilling what is said to be an unmet need,<br />

LISOCORE aims to be a “one-of-a-kind,<br />

high-strength lightweight” construction material<br />

with a diverse selection of decors. P<br />

The new EvoL sanding machines from Imeas are the result of more than 50<br />

years of know-how and evolution and offer State-of-the-Art technologies<br />

for sanding of wood-based panels such as MDF and ParticleBoard. EvoL<br />

sanders feature Minimal Costs, Excellent Calibration, High Speed,<br />

Flexibility, Superior Quality, and Full Automation.<br />

C<br />

M<br />

Y<br />

CM<br />

MY<br />

CY<br />

CMY<br />

K<br />

IMEAS S.p.A. via Pacinotti, 36 - 20035 VILLA CORTESE (MI) ITALY | Tel. +39.0331.463011 | Fax +39.0331.432311 | imeas@imeas.it | www.imeas.it<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 13


MARKET REPORT<br />

Furthermore, with Hanoi’s current average<br />

population density of about 2,480 people per<br />

km 2 — 8.3 times higher than the population<br />

density of the whole country, and second<br />

highest after Ho Chi Minh city, which is 4,375<br />

people per km 2 — this density should be a clear<br />

indicator of how strong the demand for furniture<br />

and furnishings can be in the near future, as<br />

Hanoi continues to grow in population.*<br />

Hanoi market:<br />

Prospects and<br />

opportunities<br />

In Vietnam, Hanoi ranks as high as Binh<br />

Duong municipality and Ho Chi Minh city<br />

in terms of investment opportunities for the<br />

furniture and real estate industries. Here is<br />

a brief overview of what the Hanoi furniture<br />

and construction markets have to offer.<br />

WOOD AND WOOD PRODUCTS<br />

Hanoi produces and exports various wood and<br />

wood products, but the segments that have<br />

recorded the strongest growth thus far are<br />

wood chips, pellets, and wooden furniture,<br />

with furniture being the largest proportion in<br />

the industry, occupying as much as roughly<br />

US$6.3m in the first 11 months of 2022 (Fig. 1).*<br />

According to data by the Fine Arts Association<br />

of Ho Chi Minh city and Handicraft and<br />

Wood Industry Association of Ho Chi Minh<br />

city (HAWA), the average consumption and<br />

demand for furniture in Vietnam is $21 per<br />

person per year.* This figure by itself might<br />

not seem much, but taking into account<br />

Hanoi’s population, which is around 8.5<br />

million people as of early <strong>2023</strong>* — accounting<br />

for about 8.5% of the country’s population,<br />

second highest after Ho Chi Minh city — the<br />

domestic demand for furniture can exceed<br />

over $100m annually.<br />

Preliminary results announced by the<br />

Population Living Standards Survey 2022 of the<br />

General Statistics Office reported that Hanoi<br />

ranks second in terms of per capital income<br />

in the country with 6,423m Vietnamese dong<br />

per person per month, while Binh Duong takes<br />

first with 8,076m Vietnamese dong per person<br />

per month (Fig. 2).* As of Q1 <strong>2023</strong>, according<br />

to the General Statistics Office, the average<br />

monthly income of employees in Q1 <strong>2023</strong> was<br />

7m Vietnamese dong person, an increase of<br />

197,000 Vietnamese dong compared to the<br />

previous quarter and an increase of 640,000<br />

Vietnamese dong over the same period last<br />

year.*<br />

Although per capita income is not high, the<br />

demand for high-end furniture in Vietnam is<br />

not inferior to that of Hong Kong, Singapore, or<br />

other very high-income countries. In fact, Hanoi<br />

and Ho Chi Minh city are two markets where<br />

the demand for high-end furniture products is<br />

rapidly increasing. And to meet this demand,<br />

many furniture companies, local and global,<br />

have set up in Hanoi, approximating 710; Ho<br />

Chi Minh city has the most furniture companies<br />

in Vietnam with 1,170 firms, followed by Binh<br />

Duong with 715, then Hanoi.*<br />

REAL ESTATE MARKET<br />

The demand for furniture is closely related to<br />

the market performance for the real estate,<br />

hospitality and construction industries,<br />

where there is a need to supply furniture and<br />

furnishings for interior and structural works.<br />

According to Phan Dang Chuong, deputy<br />

general director of ERNST & Young Vietnam,<br />

in the past five years there have been about<br />

400,000-500,000 townhouses and high-class<br />

apartments raised in Vietnam.* On average,<br />

each apartment uses at least 100-200m<br />

Vietnamese dong for interior furnishing and<br />

design, which means there is about 100,000bn<br />

Vietnamese dong for this particular demand.<br />

14 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


MARKET REPORT<br />

However, Vietnam has seen a drop in<br />

commercial housing demand as of <strong>2023</strong>.<br />

Real estate market statistics from Vietnam’s<br />

Ministry of Construction reported that<br />

commercial housing development projects in<br />

Q1 of <strong>2023</strong> have 14 projects with nearly 6,000<br />

units. The number of projects is about 50%<br />

compared to Q4 of 2022 and is about more<br />

than 63% of the same period in 2022. “The<br />

supply of commercial housing in Q1 <strong>2023</strong> is<br />

still limited and tends to decrease compared<br />

to Q4 2022,” commented the Minister of<br />

Construction.*<br />

The Ministry of Construction further said<br />

that although the market fluctuates a lot,<br />

apartments still continue to attract the<br />

attention of the target group with real housing<br />

needs. The number of new apartment projects<br />

opened for sale in Q1 <strong>2023</strong> is not much,<br />

mainly from the mid-range and high-end<br />

segments, concentrated in Hanoi, Ho Chi Minh<br />

city, and Binh Dinh.*<br />

Statistics have also shown that the total<br />

transaction volume of Q1 <strong>2023</strong> only reached<br />

more than 106,000 successful transactions,<br />

equalling about 65% compared to Q4 2022<br />

and 61% compared to Q1 2022. In this, the<br />

number of successful transactions of land<br />

plots decreased significantly, and successful<br />

transactions of apartments and individual<br />

houses increased sharply; there were more<br />

than 39,000 successful transactions for<br />

individual houses and apartments, while<br />

land plot has more than 67,000 successful<br />

transactions.*<br />

As for the hospitality sector, Savills Vietnam’s<br />

report said that in Q1 <strong>2023</strong>, hotel guests<br />

increased by 220% year-on-year, reaching 1.1<br />

million arrivals, and 339,000 domestic guests<br />

increased by 21% year-on-year. The number<br />

of international visitors saw an increase of<br />

1,400% year-on-year to 712,000, presumably<br />

after borders have reopened.* The tourism<br />

sector is making a return, which means the<br />

need to supply furniture and woodworking<br />

equipment is enhanced to meet the sharp<br />

increase in demand for hotel projects<br />

supporting the tourism industry.<br />

Assessing the market outlook, Matthew<br />

Powell, director of Savills Hanoi, described<br />

that the Hanoi market in <strong>2023</strong> is expected<br />

7000<br />

6000<br />

5000<br />

4000<br />

3000<br />

2000<br />

1000<br />

MillionVND\month<br />

0<br />

9000<br />

8000<br />

7000<br />

6000<br />

5000<br />

4000<br />

3000<br />

2000<br />

1000<br />

Wood<br />

chips<br />

0<br />

8076<br />

Wood<br />

pellets<br />

Wood<br />

chips<br />

Bình Dương<br />

Peeling<br />

boards<br />

Wood<br />

pellets<br />

6423<br />

Hà Nội<br />

to have two new projects with a total of 471<br />

rooms. From 2024 onwards, there will be 66<br />

new projects with 11,123 rooms. Of these<br />

68 projects, the number of five-star hotels<br />

accounts for 61%.*<br />

He added: “This is a positive addition to the<br />

hotel supply, especially luxury hotels in Hanoi.<br />

Plywood/<br />

Laminated<br />

wood<br />

Peeling<br />

boards<br />

6392<br />

Hồ Chí Minh<br />

Seat<br />

Plywood/<br />

Laminated<br />

wood<br />

5240<br />

Đồng Nai<br />

<strong>Furniture</strong><br />

Fig. 1: Export value of wood products and furniture in the first 11 months of 2022 and 2021<br />

Fig. 2: Top five provinces with highest average income in Vietnam in 2022<br />

5023<br />

In addition, the appearance of branded<br />

apartments as well as three- to four-star<br />

hotels in the inner city and surrounding<br />

areas will help increase the diversity of<br />

existing tourism products on the market<br />

assessment.” P<br />

*References are available upon request.<br />

Other<br />

Seat <strong>Furniture</strong> Other<br />

11 months/2021 1,596.87 3,692.90 199.02 961.95 3,128.15 5,617.26 773.15<br />

11 months/2022 2,567.44 691.26 162.45 959.16 2,731.35 6,298.52 885.57<br />

Hải Phòng<br />

Source: General Statistics Office<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 15


MARKET REPORT<br />

Timber and turning points:<br />

Thoughts of a businessman<br />

By Per Friis Knudsen, director, Global Timber <strong>Asia</strong><br />

more sales this September compared<br />

to many of the previous months, and<br />

there have been months of increased<br />

sales. But it cannot be categorised as<br />

a trend. Yet.<br />

RISING PRICES FROM SUPPLIERS<br />

Lumber supplies from the US are<br />

becoming sparse, and companies<br />

are halting production to drive prices<br />

upwards. FAS prices on white oak will<br />

reach the 2021/22 level soon, and the<br />

price gap between lower and upper<br />

grades is the widest I have ever seen.<br />

Log prices, however, seem to be<br />

stabler lately. I am guessing this is a<br />

move by mills to start making money<br />

again. If they do not, too many will<br />

be forced to close before the market<br />

recovers.<br />

July 2022 was a turning point after<br />

COVID-19. But things did not turn out as<br />

we hoped they would.<br />

We expected things to return to normal;<br />

for the market to regulate, sales to grow.<br />

In fact, July 2022 was only a turning<br />

point for COVID. The current question is<br />

more of when we will reach the bottom<br />

of the market. It is still unanswered, and<br />

constantly on my mind in these trying<br />

times in the timber industry.<br />

Having been in the business since 1988,<br />

and now occupying the role of the<br />

director at the international wholesaler<br />

Global Timber, I like to think that I have<br />

a well-founded and nuanced outlook on<br />

the current market situation. Here are<br />

my thoughts on the situation we all find<br />

ourselves in now.<br />

A ROLLERCOASTER MARKET<br />

Since July 2022, we have been on a<br />

monthly rollercoaster ride going from<br />

low valley to positive high peaks and<br />

then rapidly back into black holes. The<br />

market has turned unpredictable. From<br />

where I am sitting, I cannot foresee the<br />

upturn, or when we will return to pre-<br />

COVID conditions, and it is frustrating.<br />

Of course, there are some positive<br />

trends too. At Global Timber, we had<br />

European hardwood prices are not<br />

increasing as dramatically as in the<br />

US, but there is still a very large gap<br />

between unedged boards and edged<br />

boards. American edged boards will<br />

remain in favourable pricing for the<br />

time being, but the question is how<br />

long it will be before European boards<br />

become more attractive again.<br />

RECORD-LOW DEMAND CRIPPLES<br />

THE INDUSTRY<br />

The flooring industry is very much<br />

feeling the same slump for incoming<br />

orders that the furniture industry saw<br />

previously. Manufacturers are craving<br />

new orders while buyers are exploring<br />

alternative paths to reduce the prices<br />

on finished goods.<br />

Some factories are running well<br />

below 50% production capacity<br />

and large numbers of workers have<br />

16 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


MARKET REPORT<br />

been laid off around South East<br />

<strong>Asia</strong>. Others struggle to pay salaries,<br />

and some are forced to implement<br />

extended holiday periods where<br />

workers are sent home with reduced<br />

salaries to avoid layoffs.<br />

I predict workers shifting between<br />

factories in the near future. If one<br />

factory can offer $5 more per hour,<br />

it will result in a surplus of labour<br />

here and consequently a lack in<br />

other factories. The result will be the<br />

closure of several factories and even<br />

some mills. For a while, it will be the<br />

survival of the fittest in this industry,<br />

and we will be left with fewer but<br />

larger, more resilient players. But I<br />

do not see any major changes to the<br />

overall supply chain.<br />

A TURNING POINT IN THE HORIZON<br />

I used to be able to follow my gut<br />

feeling on market trends, but during<br />

this rollercoaster ride, my gut started<br />

suffering from motion sickness.<br />

At first, I was inclined to think that<br />

October <strong>2023</strong> would be our turning<br />

point. That by Christmas <strong>2023</strong>, we<br />

would be laughing off this crisis.<br />

Needless to say, I was way off.<br />

Earlier this year, my conviction was<br />

that the period after Chinese New<br />

Year would be the long-awaited<br />

turning point. However, with all the<br />

negative input lately, I see the end<br />

of Q3 or Q4 2024 as a more realistic<br />

mark.<br />

I no longer imagine laughing off this<br />

crisis at any point — I now only hope<br />

to ride it out.<br />

A RAY OF LIGHT FROM INDIA<br />

The only bright outlook at the<br />

moment is India.<br />

This is a region where we are very<br />

active and have increased our<br />

business development over the last<br />

12 months. So, either we are lucky,<br />

or we are following the market trend.<br />

Maybe a bit of both.<br />

Let’s say we are skillful at riding the<br />

market trend. Here is my prediction<br />

for 2024’s glowing market: I believe we<br />

will see increased sales and purchase<br />

demand from Vietnam in particular.<br />

So much production from China has<br />

moved into Vietnam, that the slightest<br />

increase in demand of hardwood<br />

will affect Vietnam rapidly, and the<br />

supply chain will not be able to keep<br />

up. The perfect storm will develop,<br />

and hardwood prices will increase<br />

globally throughout the next 12<br />

months, reaching highs not seen for<br />

many years. The gap between demand<br />

and supply will be huge, the price<br />

difference between low and high<br />

qualities will increase, and pricing for<br />

thicker timber pricing will increase<br />

dramatically due to the nervous supply<br />

chain within the next 12 months.<br />

Customers often ask me when is a<br />

good time to buy sawn hard timber<br />

or lumber. My advice is now. Prices of<br />

low qualities are on a 10-year low but<br />

rapidly increasing. Build your inventory<br />

while prices are still reasonable and<br />

avoid the shortage of supply in the<br />

next six months’ time.<br />

WHAT IS TO COME?<br />

Travel lust has been on a steady rise<br />

since the end of COVID, and it has<br />

affected the industry greatly.<br />

Tourists are flocking to <strong>Asia</strong> again,<br />

hotels are getting their foreign<br />

workers back and start running at full<br />

occupancy soon, and those tourists<br />

are not investing in new flooring or<br />

furniture for their homes. They want to<br />

spend their money on adventures that<br />

they have been dreaming about the<br />

last few years locked up in home.<br />

I believe this trend will mellow out<br />

within the next 12 months, leaving<br />

room for more normal conditions,<br />

where the demand for hardwood<br />

goods will increase.<br />

The political climate in <strong>Asia</strong> is calmer<br />

than usual, and there are no indicators<br />

of unrest that could affect the market.<br />

This is in sharp contrast to much of the<br />

world, where war and a tense political<br />

climate is contributing to strained<br />

trade.<br />

Indonesia will have the romantic<br />

Valentines Day election in 2024, and<br />

hopefully start work on relaxing their<br />

complicated and bureaucratic heavy<br />

import system.<br />

Is the turning point just around the<br />

corner? No one knows. All we can do is<br />

be vigilant, follow the market and wait<br />

for the inevitable ‘return to normal’.<br />

Not everyone will make it, but the<br />

ones who do will come out leaner and<br />

more resilient than before.<br />

Everything is going to be fine. Unless,<br />

of course, we see the rise of another<br />

global pandemic in the next six<br />

months. P<br />

Per Friis Knudsen is the director<br />

of Global Timber <strong>Asia</strong> and is<br />

responsible for sales and trades in<br />

<strong>Asia</strong>. He has years of experience<br />

in the global wood industry, and<br />

is a qualified furniture maker with<br />

comprehensive expertise in the<br />

wood furniture business. Before<br />

joining Global Timber in 2013,<br />

Per worked and travelled across<br />

countries and cultures. With<br />

<strong>Asia</strong> being his greatest interest,<br />

he decided to settle in Malaysia<br />

from where he has worked with<br />

hardwood trade ever since.<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 17


IN PERSON<br />

“We are moving to<br />

a customer-focused<br />

organisation”<br />

Press and coating technology specialist Robert Bürkle announced its<br />

corporate restructure and strategy realignment back in August to better<br />

serve the industries they are in. Matthias Picker, vice-president Division<br />

Woodworking of Bürkle, tells Yap Shi Quan why this move is timely, and<br />

how exactly it impacts the woodworking industry.<br />

Spray coating systems by<br />

Bürkle for carpentry<br />

Robert Bürkle is best known in the<br />

woodworking industry for their press and<br />

coating technologies, but its solutions are<br />

also harnessed and recognised elsewhere.<br />

Specifically, in the printed circuit board (PCB)<br />

and photovoltaic industries.<br />

In the past, Bürkle managed all these<br />

industries with a central organisation. “Bürkle<br />

was traditionally organised by functions, rather<br />

than markets, with a hierarchical arrangement<br />

of roles and responsibilities,” explained Picker.<br />

“Decisions were made centrally with a focus on<br />

all business segments.”<br />

Over time, however, Bürkle realised that<br />

such a way of serving their industries<br />

was inefficient. According to Picker, the<br />

requirements and investment cycles of each<br />

industry segment differed, and it was difficult<br />

to keep focus on all the requirements with a<br />

central organisation. Hence, they started the<br />

restructuring process towards an industryfocused<br />

organisation, a process “planned long<br />

in advance”.<br />

The result is a more customer-centric<br />

company, where instead of one central<br />

management, there will now be four<br />

independent business divisions covering the<br />

respective product segments: woodworking<br />

or surface finishing, photovoltaics, PCB, and<br />

lastly, a specific branch in Mastholte village<br />

in Germany which specialises in door and<br />

parquet lines, systems for the production of<br />

insulating elements, as well as automation<br />

and robotics. These four segments are<br />

managed by different management<br />

executives. Picker, of course, is in charge of<br />

the woodworking division.<br />

“In this new structure, we are moving to a<br />

customer-focused organisation,” Picker said.<br />

18 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


IN PERSON<br />

“We are ready to act<br />

flexibly according to<br />

market requirements<br />

and will always<br />

focus on our<br />

customer’s benefits.”<br />

Matthias Picker<br />

Vice-President, Robert Bürkle<br />

“We work in cross-functional teams<br />

with a focus on industry specific<br />

requirements; decision-making is<br />

faster, and the hierarchy is flatter. We<br />

are ready to act flexibly according to<br />

market requirements and will always<br />

focus on our customer’s benefits.” The<br />

company will strengthen customer<br />

relations and extend their technology<br />

portfolio in the industry. They<br />

also plan to improve their internal<br />

and external processes, such as in<br />

sales, application engineering and<br />

development, to provide a better<br />

customer experience.<br />

machine dashboard at LIGNA in<br />

Hannover, Germany, which helps<br />

customers to improve productivity by<br />

reducing downtimes and eliminating<br />

bottlenecks, make data-driven<br />

decisions for example on quality<br />

control, and reduce waste and<br />

energy consumption. Our digital twin<br />

enables the virtual commissioning<br />

of new manufacturing equipment<br />

or new workpieces. In both cases,<br />

customer can reduce their time to<br />

market, save money and make more<br />

business.”<br />

Speaking about current woodworking<br />

trends, Picker mentioned that energy<br />

efficiency and sustainability have<br />

become more and more important<br />

in recent times. LED technology,<br />

for instance, is used wherever<br />

possible; energy and consumable<br />

consumption are measured carefully,<br />

and manufacturing equipment is<br />

measured against its CO2 footprint.<br />

“Customers have improved their<br />

spraying process to a reduced<br />

overspray with our help. An optimised<br />

airflow as well as air-conditioning<br />

and cleaning technologies help to<br />

achieve these goals. Additionally,<br />

transfer rates of water-based coating<br />

can be significantly improved with<br />

our technology.”<br />

Besides sustainability measures, he<br />

added that every industry segment<br />

is currently experiencing a labour<br />

shortage, and therefore need<br />

to automate and become more<br />

efficient. “Both are areas of Bürkle’s<br />

expertise,” he said, referring to the<br />

division in Mastholte that specialises<br />

in automation and robotics. In this<br />

regard, Bürkle’s restructuring also<br />

helps each industry to learn from<br />

one another, since each division<br />

can benefit from technology from<br />

other industries. “At the end, our<br />

customers will benefit from better<br />

machine solutions, better software,<br />

and better services.”<br />

Over the past few years, Bürkle has<br />

had a robust performance in the<br />

woodworking market. They had a<br />

good order intake when COVID-19<br />

started in 2020 — which meant<br />

they were not affected too badly by<br />

the pandemic, although they still<br />

suffered from bottlenecks in the<br />

supply chain and from the increasing<br />

prices, as with everybody in the<br />

industry — and currently, they still<br />

benefit from a big order backlog in<br />

<strong>2023</strong>.<br />

“Bürkle has the big advantage of<br />

three main manufacturing places in<br />

Europe for woodworking equipment<br />

and a global supply chain. Therefore,<br />

we are able to balance assembly<br />

and manufacturing capacity easily,”<br />

concluded Picker. P<br />

Bürkle’s roller<br />

coating line<br />

Particular to the woodworking<br />

industry, Bürkle has opportunities<br />

to grow into new geographical<br />

areas and market segments, as well<br />

as into new applications. Using<br />

these opportunities, they plan to<br />

develop new sales channels and new<br />

technologies to fit the requirements of<br />

those markets.<br />

“We will grow our digital portfolio to<br />

enable seamless business processes<br />

for our customers,” elaborated<br />

Picker. “We have demonstrated our<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 19


IN PERSON<br />

How can Taiwanese<br />

woodworking machinery<br />

manufacturers stand out?<br />

Competing against giants from Germany,<br />

China and Italy, what can Taiwanese<br />

woodworking machinery manufacturers do<br />

to differentiate themselves? Joe Chang, CEO<br />

of rip saw manufacturer Kuang Yung and<br />

chairman of the Taiwanese Woodworking<br />

Machinery Association (TWMA), offers<br />

some insight.<br />

By Yap Shi Quan<br />

also affected the supply chain. All of which, in<br />

turn, impact Taiwan’s exports of woodworking<br />

machinery. On top of this, Taiwan has to<br />

deal with competition from other countries.<br />

Taiwan currently ranks fourth in woodworking<br />

machinery exports, just behind Italy, Germany,<br />

and China.<br />

“This is a complex period, with supply chain<br />

changes and global economic conditions<br />

driving changes in the market. In this context,<br />

businesses need to manage spending and<br />

purchasing decisions more carefully to ensure<br />

their businesses can adapt to the changing<br />

environment,” Chang explained to <strong>Panels</strong> &<br />

<strong>Furniture</strong> <strong>Asia</strong>.<br />

“WITHOUT DIFFERENTIATION, IT WILL BE<br />

DIFFICULT TO COMPETE”<br />

To remain in the competition, Chang said<br />

that Taiwanese woodworking machinery<br />

manufacturers must remain credible and<br />

professional, and more importantly, to<br />

recognise their own strengths and uniqueness.<br />

In particular, he emphasised that Taiwan’s<br />

woodworking machinery industry has<br />

contributed to the international market in<br />

terms of their DIY equipment. Unlike Germany,<br />

Italy and China, Taiwan focuses on a niche<br />

segment of the global woodworking machinery<br />

market: that of the small- to medium-sized<br />

enterprises (SMEs) in the furniture industry.<br />

Nearly 90% of Taiwan’s woodworking<br />

machinery is exported. This figure, in itself, is a<br />

testament to how recognised the country is for<br />

their woodworking technology.<br />

For quite some time, the US is the biggest<br />

market for Taiwan’s woodworking machinery<br />

industry, accounting for 55-60% of their<br />

exports. According to Chang, Taiwan has<br />

been cooperating with importers, agents and<br />

distributors in the US for more than 20 years,<br />

and has developed a solid relationship with<br />

them.<br />

But recent US market news has not spelt good<br />

news for Taiwan: Rising interest rates and<br />

inflation in the US have led to drastic falls in<br />

furniture imports and exports, as well as in<br />

housing and renovation works. International<br />

events like the Russia-Ukraine conflict have<br />

“Having a unique positioning in the market,<br />

even if it only accounts for 1% of the global<br />

market, is enough to support the Taiwanese<br />

company’s survival and prosperity,” explained<br />

Chang. This uniqueness, he further said, can be<br />

reflected in the technology or in some special<br />

aspects that make it difficult for others to<br />

imitate.<br />

“Therefore, Taiwan needs to think about how<br />

to find its own way to survive. Woodworking<br />

machinery manufacturers do not necessarily<br />

20 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


IN PERSON<br />

need to pursue high-end automation, but<br />

they must find differentiation that matches<br />

market demand. Without differentiation, it<br />

will be difficult to compete. They must also<br />

find suitable customers and establish good,<br />

cooperative relationships with them.”<br />

As for smaller Taiwanese woodworking<br />

machinery manufacturers, Chang advised that<br />

they do not need to punch above their weight<br />

and try to compete with German or Italian<br />

firms, who are capable of developing industriallevel<br />

furniture production lines. Instead, they<br />

can develop their own equipment to ensure<br />

it is compatible with other production lines,<br />

that their equipment can work with others to<br />

produce furniture more efficiently.<br />

“In short, for small companies, the key is<br />

to find their competitive advantage against<br />

other competitors, and consider developing<br />

equipment that can improve production<br />

efficiency and flexibility. This will help them<br />

remain competitive,” said Chang.<br />

NETWORKING<br />

One question that Taiwanese manufacturers<br />

should ask themselves, according to Chang,<br />

is if they should invest in smart furniture<br />

manufacturing solutions. At present,<br />

woodworking machinery manufacturers in<br />

<strong>Asia</strong> and South East <strong>Asia</strong> are still learning how<br />

to apply automation or digitalisation to their<br />

solutions. Large-scale manufacturers have the<br />

capital to do so, but SMEs might not have the<br />

ability to invest. Big<br />

companies will get<br />

“bigger and bigger”,<br />

said Chang, because<br />

they can produce<br />

intelligent and automated<br />

systems, and they will be a step ahead of the<br />

competition, especially when considering how<br />

the furniture manufacturing industry is still<br />

relatively “conservative” compared to other<br />

manufacturing industries.<br />

Even so, Chang believes that as long as<br />

manufacturers can find the right market<br />

and find the right products, they can still<br />

survive. One way is through exhibitions,<br />

where Taiwanese woodworking machinery<br />

manufacturers can find the “right customers<br />

and markets” to present their solutions.<br />

Examples that he cited include WOOD TAIWAN,<br />

the Taiwan-based woodworking exhibition<br />

by TWMA; Hannover-based biannual trade<br />

exhibition LIGNA; and Smart <strong>Furniture</strong> Solutions<br />

Vietnam <strong>2023</strong>, in which this interview was held.<br />

“It is important for manufacturers to show at<br />

the exhibition how their products adapt to<br />

future trends, especially in the field of smart<br />

furniture. Not just the technical features of the<br />

product, but how the product solves customer<br />

needs, such as solving staff shortages or<br />

improving production efficiency.”<br />

He added: “At the same time, the important<br />

thing is to be able to convince your customers<br />

“Without differentiation, it<br />

will be difficult to compete.<br />

[Machinery manufacturers]<br />

must also find suitable<br />

customers and establish good,<br />

cooperative relationships<br />

with them.”<br />

Joe Chang<br />

Chairman of TWMA and CEO of Kuang Yung<br />

WOOD TAIWAN recorded<br />

a high level of visitors<br />

this year<br />

that your new machine can help them<br />

solve current industry problems, such<br />

as manpower shortage, or the trend of<br />

customised furniture. Or you would have<br />

to improve your machines, such that they<br />

become easy to operate and learn.”<br />

Having said all that, Chang believes that<br />

Taiwanese machinery manufacturers do not<br />

lose out in competition, at least in terms<br />

of their experience, professionalism, and<br />

product quality. For instance, he compared<br />

China’s woodworking machineries with<br />

Taiwan’s.<br />

“China is competitive with their price point,<br />

especially in the initial purchase stage, but<br />

problems will usually appear after one to<br />

three years. Some customers may choose to<br />

purchase an equipment at a low price, but<br />

may later discover a lack of performance and<br />

durability, resulting in having to replace the<br />

device prematurely. Only then will Taiwan’s<br />

value become apparent.”<br />

As the market continues to evolve and the<br />

supply chain continues to change, this will<br />

also affect the exhibition industry. Rising<br />

costs means fewer furniture manufacturers<br />

will spend during exhibitions, and<br />

this means less chance for machinery<br />

manufacturers to convince potential<br />

exhibitor visitors to buy their solutions.<br />

However, at the same time, supply chain<br />

disruptions might be a silver lining for<br />

Taiwanese machinery manufacturers:<br />

<strong>Furniture</strong> manufacturers across the world<br />

might reconsider where they source their<br />

machines and start paying more attention<br />

to Taiwan, whose machineries are already<br />

highly regarded by the US market, said<br />

Chang. In other words, turning challenges<br />

into opportunities. P<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 21


PRODUCT HIGHLIGHT<br />

aimi software system:<br />

Homogenous software<br />

on all machines<br />

IMA Schelling Group introduces its first production lines with<br />

homogenous software developed in-house: aimi will enable the<br />

visualisation and control of the machines and the entire plant.<br />

will soon be available for saws, edge processing<br />

and drilling machines, and storage systems.<br />

At present, the IPC.NET control system is still<br />

being used to network the machines.<br />

1<br />

“Both software systems complement each other<br />

very well. However, we are working hard on the<br />

universal use of aimi,” explained Stefan Rische,<br />

head of Software Development and Systems<br />

Control at IMA Schelling.<br />

Legend<br />

1 aimi, the homogenous<br />

software from IMA<br />

Schelling, that will<br />

map and control the<br />

entire production line<br />

2 When aimi is fully<br />

rolled out, the<br />

information on the<br />

entire plant will be<br />

available on every<br />

machine<br />

2<br />

aimi.DO – aimi.TALK – aimi.THINK: These are<br />

the three basic function modules in the new,<br />

homogenous software developed in-house by<br />

woodworking solutions provider IMA Schelling.<br />

According to the company, aimi.DO is the<br />

software installed directly in the machine<br />

and controls it. aimi.TALK is responsible for<br />

communication between the machines and<br />

with the customer. Modern technologies such<br />

as publish-subscribe services and web services<br />

for data exchange are used here. aimi.THINK<br />

comprises all preparatory and planning services<br />

such as order planning, optimisation methods<br />

and the primary production control module<br />

(FLS) functionalities for the overall transparency<br />

of processes related to the machines.<br />

In close cooperation with its customers,<br />

IMA Schelling is driving forward further<br />

development steps.<br />

The aimi.DO module will be gradually rolled<br />

out for all machine types by IMA Schelling and<br />

The new aimi.TALK communication module<br />

is being used in initial pilot projects. “The<br />

challenge here is the communication concept<br />

within a plant and the security functionalities,”<br />

explained Rische. Depending on customer<br />

requirements, IMA Schelling will offer different<br />

communication technologies in this respect,<br />

including a special interface directly to System<br />

Applications and Products in Data Processing<br />

(SAP).<br />

aimi.THINK contains important planning and<br />

optimisation functions, including the FLS.<br />

This visualises the production process with<br />

all preparatory and production-related work<br />

steps. It enables complete traceability of each<br />

individual order and allows for intervention in<br />

each individual production order right down to<br />

the single component level.<br />

When aimi is rolled out extensively and in full,<br />

this information and the intervention options<br />

will be accessible from anywhere, as claimed by<br />

IMA Schelling — from a central computer in the<br />

office as well as on any individual machine in<br />

the plant. P<br />

Images: IMA Schelling<br />

22 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


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PRODUCT HIGHLIGHT<br />

Camera-based system<br />

can prevent injuries<br />

even during rapid movements<br />

Due to their design, sliding table saws are among the machine types<br />

with a high risk of injury. Various manufacturers have taken on the<br />

development of safety assistance systems, but is there a system that<br />

not only mitigates injuries but also prevents them with a high degree of<br />

reliability? Fraunhofer IPA provides answers.<br />

only offers protection against serious injuries at<br />

slow working speeds.<br />

The camera-based system used in HAND GUARD,<br />

however, monitors a wide area around the saw<br />

blade. As soon as the camera system detects<br />

hands entering this space, the saw blade is<br />

lowered. This prevents fingers and hands from<br />

coming into contact with the source of injury in<br />

the first place. Even at approach speeds of 2m/s,<br />

the system triggers in time and prevents injuries.<br />

Up to 120 reportable accidents involving sliding<br />

table saws occur in Germany every month,<br />

according to Altendorf Group, a manufacturer of<br />

sliding table saws and edgebanding machines.<br />

The associated costs for lost work time and<br />

medical treatment are immense. An effective<br />

safety assistance system can bring benefits to<br />

craft businesses. The Fraunhofer Institute for<br />

Manufacturing Engineering and Automation IPA<br />

in Stuttgart, Germany, has taken a close look<br />

at two current safety assistance systems, one<br />

of which includes the Altendorf Group’s HAND<br />

GUARD system.<br />

The Fraunhofer IPA study is based on results for<br />

capacitive and camera-based safety assistance<br />

systems. Both principles use suitable sensors<br />

to first detect a hazardous situation and then<br />

remove the saw blade from the danger zone<br />

in the shortest possible time, thus preventing<br />

injury to the hand. Typical working speeds<br />

from practice were used in the investigations<br />

— 0.2m/s is considered a slow working speed,<br />

while up to 2m/s is considered the typical<br />

slipping speed.<br />

Since most accidents with serious injuries<br />

occur during rapid hand movements in<br />

everyday work, special attention was paid to<br />

this. Among other things, capacitive systems<br />

react to the presence of human tissue. If<br />

a hazardous situation has been detected,<br />

the system triggers the safety function.<br />

However, due to its short sensor range and the<br />

associated triggering threshold located only<br />

a few millimetres in front of the saw blade, it<br />

“Fraunhofer IPA has carried out measurements<br />

on different safety systems for sliding table<br />

saws: The two systems currently available<br />

on the market, capacitive and camera-based<br />

sensor technologies, were investigated. As a<br />

result, both the capacitive and the camerabased<br />

system reliably detected the test pieces<br />

under the selected test conditions and led to<br />

the lowering of the saw blades. However, only<br />

the camera-based system was able to avoid<br />

damage to the test specimens in all tests,” said<br />

Dr Birenbaum, group manager manufacturing<br />

systems, Fraunhofer Institute for Manufacturing<br />

Engineering and Automation IPA.<br />

Hearing this, Peter Schwenk, CEO of the<br />

Altendorf Group, is pleased: “We are the world’s<br />

only supplier of sliding table saws to offer an<br />

artificial intelligence (AI)- and camera-based<br />

safety assistance system on series machines.<br />

With the successful certification by the German<br />

Employers’ Liability Insurance Association<br />

for Wood and Metal, we are setting the future<br />

standard for safety in sliding table saws.” P<br />

24 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


PANEL MANUFACTURING<br />

Time to innovate:<br />

Developing eco-friendly<br />

products at UP-CYCLE<br />

IMALPALAB<br />

By Massimo Bergonzini, Electronic Production department manager, IMAL<br />

Bearing this in mind, it is essential to find<br />

technologies able to recycle materials<br />

that are both difficult and extremely<br />

expensive to dispose of and which are, of<br />

course, a potential environmental risk.<br />

Furthermore, it is also necessary to think<br />

again about how to recycle materials,<br />

considering the whole production chain<br />

and hence the processes that come after<br />

panel production.<br />

Clearly, tests and trials of this kind<br />

cannot take place at the production<br />

facility: Production volumes have<br />

become so large that test costs aimed<br />

at new technologies are unsustainable,<br />

consequently bringing research to a<br />

halt.<br />

UP-CYCLE<br />

IMALPALAB is<br />

designed for<br />

researching and<br />

innovative new wood<br />

panel production<br />

processes<br />

After years marked by exceptional<br />

events, by the pandemic in<br />

particular, that have impacted<br />

heavily every country’s economic<br />

policies, but which, paradoxically,<br />

have boosted the wood-panel<br />

field in which we operate, the<br />

market is now beginning to<br />

slow down; a decline which,<br />

unlike the past, almost all the<br />

continents are experiencing. A clear<br />

overproduction of panels has been<br />

reported in the majority of various<br />

geographical areas, accompanied by<br />

an inevitable fall in the selling price.<br />

It is precisely in conjunction with<br />

these stagnant periods that a strong<br />

incentive to innovate emerges.<br />

Leaving aside slogans and rhetorical<br />

good intentions on everybody’s<br />

lips, one cannot ignore the fact that<br />

to do business in times like this, it<br />

is necessary to review production<br />

processes to include the use of zerocost<br />

materials.<br />

It is known that innovative ‘pioneering’<br />

often finds itself up against strong<br />

opposition in large consolidated<br />

companies. Furthermore, panel<br />

production processes have reached<br />

such high levels of optimisation that a<br />

technological revolution is needed to<br />

overcome periods like this.<br />

IMAL, a member of the IMALPAL<br />

Group and a developer of wood panel<br />

production equipment, has invested in<br />

the design and production of machinery<br />

for online and laboratory quality control<br />

equipment, through the application<br />

of instruments that can test a variety<br />

of materials but which, at the same<br />

time, consent to the technological<br />

control of the principal steps of work<br />

26 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


PANEL MANUFACTURING<br />

processes. 1 We have designed for example<br />

the MMW200, a device which uses millimetre<br />

wave technology to analyse density, moisture<br />

content and the dimensions of the mat on<br />

the forming line. 2 The target is to identify<br />

materials in a non-homogeneous flow which<br />

are unrelated to the work process. The first<br />

sensor, which is in the prototype stages, is in<br />

our laboratories.<br />

This kind of technology for identifying foreign<br />

contaminants in an unequivocal manner<br />

and separating them out on the basis of their<br />

chemical composition will dominate in the<br />

years to come. The materials removed from<br />

the workflow can be reused automatically<br />

and hence can be marketed once again. We<br />

are thinking of all the different types of plastic<br />

that there are, for example, and not only pure<br />

plastic itself. 3<br />

UP-CYCLE<br />

IMALPALAB is<br />

equipped with a<br />

complete miniature<br />

line capable of<br />

simulating industrial<br />

production<br />

Drying is another extremely critical stage in<br />

the work process when dealing with plastic<br />

contaminants. The dust from microplastics<br />

found in recycled wood particles for example,<br />

when exposed to temperatures of over 150°C<br />

— which is often the case with traditional<br />

dryers — can trigger micro-combustion<br />

processes leading to the consequent emission<br />

of toxic gases. IMAL has solved this problem<br />

with the design and supply of low temperature<br />

belt dryers, capable of temperatures below<br />

100°C. Dryers which furthermore ensure<br />

a reduction in power requirements with<br />

advantages in terms of environmental impact:<br />

Emission levels have become lower, and these<br />

benefits amplify when recycled materials<br />

are used. The concept can also be applied<br />

to drying plastic fibres in cases, for example,<br />

where materials recycled from the demolition<br />

of cars or tyres are used in the process.<br />

TWIN TABLE CNC MACHINING CENTER<br />

TABLE SIZE:2400X1600 (CUSTOMIZED AVAILABLE)<br />

雙 檯 面 CNC 複 合 加 工 機<br />

可 客 製 檯 面 大 小<br />

IMAL has, among its range of laboratory<br />

devices, a miniature version of its standard<br />

belt dryer which is used to run tests of this<br />

kind. And if required, it is possible to analyse<br />

the gases or fumes released.<br />

The IMAL laboratory is also equipped with<br />

various units for chipping and refining raw<br />

materials of vegetable origin and others. The<br />

material is then formed on the forming line<br />

by the laboratory lab former, LABFORMER100<br />

which can automatically handle particles and<br />

fibres, to form controlled and homogenous<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 27


PANEL MANUFACTURING<br />

layers of the material. The former<br />

receives the material from the<br />

LGB laboratory blenders that have<br />

various capacities and glue injection<br />

configurations.<br />

The pressing phase comes next with<br />

the PL100 laboratory press, equipped<br />

with technology for differentiating<br />

and controlling the heating of the hot<br />

platens and the automation of the<br />

hydraulic cycles to make them more<br />

flexible in terms of speed and pressure.<br />

The temperature is taken inside the<br />

mat as it is cured and the details are<br />

used to analyse the trends. In addition,<br />

if required, steam may be injected<br />

during the actual press cycle.<br />

The next step is the cutting station,<br />

followed by the lab tests which range<br />

from standard dynamometer tests to<br />

the measurement of formaldehyde<br />

emission, sand content and x-ray<br />

density profiles.<br />

As one may have realised from the<br />

above, the centre is equipped with<br />

a complete miniature line that can<br />

simulate industrial production.<br />

This is how the UP-CYCLE IMALPALAB<br />

research centre originated. It is<br />

possible to carry out over 50 different<br />

kinds of tests in the centre, which<br />

are divided into tests on materials<br />

upstream of the production process<br />

and on the bonding mixtures, tests<br />

online during the production process,<br />

testing of the conditions for the<br />

production process — for example,<br />

air ventilation or flow measurement<br />

— tests on the end product and,<br />

as said previously, production<br />

simulation tests. All with the technical<br />

and technological support of our<br />

team who have acquired decades of<br />

experience in facilities throughout the<br />

world.<br />

The UP-CYCLE IMALPALAB research<br />

centre is located in Modena, Italy.<br />

Interested individuals can arrange<br />

their tests and visits on the UP-CYCLE<br />

IMALPALAB website. Lab technicians<br />

will then reply all enquiries and<br />

arrange the visit. All are welcome to be<br />

present when the tests are performed,<br />

or they can be performed by our<br />

technicians and in relation to the<br />

client’s research requirements. P<br />

Massimo Bergonzini is the<br />

Electronic Production department<br />

manager at IMAL, and a member<br />

of the Technical Management<br />

Committee of the UP-CYCLE<br />

IMALPALAB research centre. A<br />

firm belief in research has always<br />

been a constant throughout his<br />

working life, and this goal has been<br />

accomplished with the UP-CYCLE<br />

IMALPALAB research centre.<br />

IMALPALAB material<br />

and waste treatment<br />

research centre<br />

IMAL has recently invested in the<br />

expansion of its laboratory equipment<br />

to offer customers the possibility of<br />

conducting trials for the industry and<br />

developing eco-friendly products.<br />

References<br />

1. UP-CYCLE IMALPALAB. Mission & Vision.<br />

<br />

2. IMALPAL Group. Mwaves.<br />

<br />

3. IMALPAL Group. Mwaves for plastic.<br />

<br />

28 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


TROPICAL<br />

HARDWOOD<br />

DOUSSIE<br />

AYOUS<br />

SAPELE<br />

Botanical name:<br />

Afzelia bipindensis<br />

Origin:<br />

Central Africa<br />

Weight:<br />

about 700 kg/m 3<br />

Botanical name:<br />

Triplochiton scleroxylon<br />

Origin:<br />

West Africa<br />

Weight:<br />

about 380 kg/m 3<br />

Botanical name:<br />

Entrandrophragma cylendricum<br />

Origin:<br />

West Africa<br />

Weight:<br />

about 650 kg/m 3<br />

Global Timber is a thriving international company with more than 40 years<br />

of experience in the industry. The company headquarter and warehouse are<br />

located in Denmark. Our <strong>Asia</strong>n office is based in Kuala Lumpur, Malaysia,<br />

with local representatives around South East <strong>Asia</strong>.<br />

Per Friis Knudsen<br />

pfk@globaltimber.dk +60 111 429 7073<br />

www.globaltimber.asia


PANEL MANUFACTURING<br />

Manufacturing<br />

high-quality panelboards<br />

with increased<br />

recycled content:<br />

A case study by Tomra<br />

Jose Matas, segment manager wood at Tomra Recycling Sorting,<br />

speaks with the plant technician of what is said to be the “third<br />

largest panelboard producer in Europe”, shedding light on the<br />

benefits of wood sorting technology in panelboard production.<br />

wood chips and waste wood, and with<br />

success. Two years ago, we launched a<br />

new deep learning-based application<br />

that enables its detection and removal.<br />

This is a huge step forward, not only for<br />

us but for the whole industry.<br />

Here, we see that it works and that<br />

our customer can create pure wood<br />

products: The third-largest panelboard<br />

producer in Europe is equipped with<br />

Tomra’s latest x-ray transmission and<br />

deep learning-based wood sorting<br />

solutions. Above-expectations and<br />

reliable machine performances have<br />

enabled the panelboard producer to<br />

create pure fractions of non-processed<br />

wood that are used for the manufacture<br />

of wood products with up to 50%<br />

recycled content.<br />

The plant<br />

technologist (left)<br />

and Jose Matas,<br />

segment manager<br />

wood, Tomra (right)<br />

Having worked in the industry for 15<br />

years, I know that medium-density<br />

fibreboard (MDF) poses a lot of<br />

challenges in recycling. MDF is often<br />

found in waste wood. To further process<br />

wood chips, we must ensure that it is<br />

removed from wood chips and does<br />

not end up in the end product.<br />

At Tomra Recycling Sorting, we have<br />

invested a lot in the development<br />

of solutions to remove MDF from<br />

PROCESSING CLEAN WOOD<br />

FRACTIONS FROM WASTE WOOD<br />

The plant technologist of the<br />

panelboard producer introduced<br />

its company: “We are a leading<br />

manufacturer of premium engineered<br />

30 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


PANEL MANUFACTURING<br />

wood products, laminates and resins.<br />

We are in central Europe and close to<br />

our customers and provide quality<br />

products made in Germany. The<br />

satisfaction of our customers is at the<br />

core of our business, as is sustainability.<br />

We have been sorting and recycling<br />

wood chips for a long time to extend<br />

the lifecycle of wood.”<br />

The panelboard producer recently<br />

observed price increases of fresh food,<br />

and access to primary materials has<br />

gotten challenging. This made them<br />

decide to work with the materials<br />

available in the market. To do so and to<br />

meet their customer’s quality demands,<br />

they had to innovate their processes,<br />

and hence relied on Tomra and its wood<br />

sorting solutions.<br />

1<br />

“In our facility, we process both<br />

recycled wood and waste wood,”<br />

the plant technologist explained.<br />

“Local recyclers deliver us pre-sorted,<br />

unprocessed wood. As we require<br />

the purest materials to manufacture<br />

high-quality wood-based products, we<br />

let the materials run through another<br />

sorting step with Tomra’s X-TRACT. This<br />

allows us to remove any remaining<br />

contaminants such as metals, stones,<br />

plastic and many more.”<br />

She added: “When processing waste<br />

wood, the steps are more complex.<br />

The material we receive is a mix of<br />

processed and non-processed wood.<br />

Our task is to remove MDF from waste<br />

wood and create a clean wood fraction.<br />

We are glad that Tomra’s equipment<br />

makes this possible.”<br />

Once the plant technologist and her<br />

plant members have created the<br />

highest purity fractions, they use it<br />

for the production of particleboards<br />

and other wood-based materials with<br />

increased recycled content. As of the<br />

time of printing this article, the plant<br />

processes about 250,000-270,000 metric<br />

tonnes of wood per year. “Leveraging<br />

the latest sorting technology helps<br />

us keep wood in continuous use and<br />

live up to our customer’s requests<br />

without compromising on quality and<br />

profitability,” she said.<br />

MEETING CUSTOMER REQUIREMENTS<br />

For the panelboard producer, delivering<br />

high-quality products to their customers<br />

is important: “In the last few years,<br />

sustainability and the use of secondary<br />

raw materials have become more<br />

important and essential for businesses.<br />

We have seen this as a valuable<br />

opportunity and wanted to become<br />

more sustainable too. Not only for us<br />

but also for our customers who are<br />

following the same goals: offering and<br />

using products with increased recycled<br />

content.”<br />

To live up to their goals and maintain<br />

high-quality levels, they made sure to<br />

remove all contaminants, including<br />

MDF. That is crucial for them because<br />

stones or metals, for instance, can<br />

cause damage to their equipment.<br />

Plastic can also lead to visual defects<br />

in the end product and MDF impacts<br />

2<br />

Legend<br />

1 Processed wood<br />

(left) versus<br />

unprocessed<br />

wood (right)<br />

2 Clean wood chip<br />

fraction<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 31


PANEL MANUFACTURING<br />

4<br />

the highest-purity fractions of nonprocessed<br />

wood, we provided them<br />

with advanced sorting technology<br />

that featured the necessary<br />

technology to address complex<br />

challenges. Today, with Tomra’s<br />

X-TRACT and AUTOSORT with GAIN<br />

deep learning technology, we believe<br />

that the panelboard producer is<br />

well-equipped to meet their quality<br />

targets.<br />

Legend<br />

3 AUTOSORT<br />

and GAIN<br />

deep-learning<br />

technology<br />

for wood chip<br />

purification<br />

4 Removing<br />

impurities from<br />

unprocessed<br />

wood with the<br />

latest sorting<br />

technology<br />

quality levels. Thus, they strive to<br />

create the cleanest fractions. “Since<br />

we use Tomra’s sorting technology, we<br />

remove most impurities. This enables<br />

us to realise purity levels of up to 98%<br />

and manufacture products with up to<br />

50% recycled content,” said the plant<br />

technologist.<br />

“LITTLE DOWNTIME WITH HIGH-<br />

QUALITY OUTPUTS”<br />

The plant technologist’s facility has<br />

been using Tomra’s X-TRACT since 2017.<br />

However, with the need to remove MDF<br />

and separate wood by type, they had to<br />

innovate. This included investments in<br />

new sorting equipment for which they<br />

consulted us. As such, we helped them<br />

find the best solution — which was<br />

AUTOSORT and its add-on GAIN.<br />

“Since operating the machine, we are<br />

impressed by its results: we have little<br />

downtime and high-quality outputs.<br />

Also, as this smart technology removes<br />

as many impurities as possible, our<br />

machinery is less damaged, which<br />

means that it can run longer and<br />

require less cleaning effort. At the<br />

same time, we can process higher<br />

volumes and produce a clean end<br />

product. In a nutshell, the technology<br />

enables us to meet the industry’s<br />

standards while maintaining profitable<br />

operations. That is a win-win<br />

situation,” she said.<br />

COLLABORATING WITH TOMRA<br />

Tomra’s aim is to support our<br />

customers in meeting their goals.<br />

As our customer wanted to produce<br />

3<br />

The plant technologist has described<br />

their collaboration with us as having<br />

a “reliable partner at hand who<br />

follows the same mission: enabling a<br />

circular economy for wood”, and the<br />

collaboration has helped them “find<br />

a solution for a previously unsolved<br />

sorting challenge”. We at Tomra also<br />

believe we had so much potential we<br />

can unlock together, after working<br />

together with them for years.<br />

“In the early phases, we regularly<br />

visited [Tomra’s] test centre in<br />

Germany to test our materials on their<br />

machines. Based on these results,<br />

they proposed the best suitable<br />

solution for our case. Convinced of<br />

the results and their commitment,<br />

we decided to invest in their latest<br />

technology that makes it possible<br />

to increase our qualities and meet<br />

our customer’s expectations alike,”<br />

concluded the plant technologist. P<br />

32 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


PANEL MANUFACTURING<br />

Siempelkamp in China:<br />

“It is not the wind but<br />

the set of the sail that<br />

determines the direction”<br />

management effort. Siempelkamp<br />

Qingdao was awarded certification<br />

in accordance with ISO 9001 — the<br />

internationally most common standard<br />

for quality management — in February<br />

<strong>2023</strong>. It covers the primary production<br />

spectrum at Siempelkamp’s Qingdao<br />

location, which now includes the<br />

main components for the ContiRoll<br />

continuous press as well as pre-presses,<br />

bunkers and modules for the forming<br />

lines.<br />

Siempelkamp’s<br />

booth at the WMF<br />

exhibition in<br />

Shanghai<br />

Siempelkamp’s teams from Germany<br />

and China extended a warm welcome<br />

to all representative from the woodbased<br />

panel industry in Shanghai,<br />

China at their booth in the Shanghai<br />

International <strong>Furniture</strong> Machinery &<br />

Woodworking Machinery Fair (WMF),<br />

which ran from 5-8 Sep. Both teams<br />

worked as a coordinated unit and are<br />

‘setting sail together’, as a Chinese<br />

proverb would say — towards greater<br />

teamwork, quality and customer<br />

proximity.<br />

Siempelkamp has consistently<br />

and sustainably strengthened its<br />

commitment in China. The first<br />

successful collaborations with Chinese<br />

customers in the 1980s were followed<br />

by an office, and then production in a<br />

rented space. Since 2015, Siempelkamp<br />

has its own production facilities in<br />

Qingdao, and has established its<br />

production, sales and service in the local<br />

market. Whether it is quality assurance,<br />

project management or field services,<br />

Siempelkamp today combines the<br />

strengths of its European management<br />

with those of its Qingdao team. It is<br />

increasingly broadening its local valueadding<br />

chain while its Chinese team’s<br />

expertise is becoming more and more<br />

refined.<br />

INTEGRATED QUALITY MANAGEMENT<br />

An example of quality collaboration<br />

between German and Chinese<br />

colleagues is the joint quality<br />

Siempelkamp Germany and<br />

Siempelkamp China worked hand-inhand<br />

throughout the entire certification<br />

process. The common goal: To increase<br />

customer satisfaction in the <strong>Asia</strong>n<br />

market. A major factor in achieving<br />

this goal is the establishment and<br />

continuous assurance of Siempelkamp’s<br />

quality policy in Qingdao.<br />

In total, 150 employees work for<br />

Siempelkamp in Qingdao. Nine of<br />

them work in the quality department<br />

headed by Nick Wang. The range of<br />

tasks is complex, as described by Wang:<br />

“Our quality control focuses on all<br />

the core processes in Qingdao — from<br />

incoming goods to manufacturing, the<br />

final product and the overall quality<br />

system. That raises the quality of all our<br />

performances to peak levels.”<br />

ON COURSE FOR SUCCESS: THIRD<br />

U-FLAKER FOR CHINA<br />

It is not only the teams at the<br />

headquarters in Krefeld and in Qingdao<br />

who are setting sail for a jointly<br />

34 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


PANEL MANUFACTURING<br />

determined direction. Other subsidiaries<br />

within the Siempelkamp Group also find<br />

themselves heading towards the same<br />

destination.<br />

One example of this successful<br />

teamwork: A U-flaker by Pallmann, a<br />

Siempelkamp subsidiary, was taken<br />

into operation at wood panel producer<br />

Jiangsu Huidian New Materials in June<br />

<strong>2023</strong>. This is the Siempelkamp Group’s<br />

third U-flaker for the market in China,<br />

with two others already producing at<br />

wood-based panel plants in Guangxi<br />

and Shandong provinces.<br />

Legend<br />

1 U-flaker for<br />

Jiangsu Huidian<br />

New Materials<br />

2 Siempelkamp’s<br />

Field Service<br />

Team at the<br />

Qingdao site<br />

3 Siempelkamp<br />

Qingdao: Team<br />

of internal<br />

auditors during<br />

the certification<br />

process<br />

According to Siempelkamp, the <strong>Asia</strong>n<br />

market in particular sees the U-flaker<br />

concept as an ideal solution to the<br />

high value placed on hybrid board<br />

production. These hybrid boards<br />

combine a core layer that consists of<br />

long and particularly thin flakes with<br />

a thin surface layer consisting of fine<br />

flakes. Pallmann’s U-flaker is said to<br />

have set “new standards” for the quality<br />

of this type of board, because the highquality<br />

flakes create a positive impact<br />

on the board properties. Furthermore,<br />

the U-flaker allows wood with small<br />

trunk diameters to be used, making<br />

efficient use of resources. Large savings<br />

in raw materials can consequently<br />

contribute to competitiveness in pricesensitive<br />

markets.<br />

1<br />

2<br />

Siempelkamp’s teams from Germany<br />

and China jointly contributed their<br />

knowledge to the project to send the<br />

third U-flaker on its way to Jiangsu<br />

Huidian New Materials. The know-how<br />

of Pallmann’s size-reduction specialists,<br />

with accompanying support from<br />

colleagues in Krefeld and Qingdao,<br />

played a leading role here. As a result,<br />

the plant’s performance, product quality<br />

and local support were all “highly<br />

praised” by the customer, as reported by<br />

Siempelkamp.<br />

SIEMPELKAMP’S PROFILE IN CHINA<br />

What responses has Siempelkamp<br />

received regarding its involvement<br />

in the Chinese market? The company<br />

reports that feedback of their booth at<br />

WMF was “unanimously positive”. The<br />

Field Service Team, newly established<br />

and trained for the Chinese market<br />

at the Qingdao site following the<br />

pandemic, is particularly appreciated.<br />

Additionally, Siempelkamp’s specialists<br />

3<br />

can speak their customers’ language,<br />

are familiar with the market’s special<br />

aspects and requirements, and are able<br />

to translate Siempelkamp’s German<br />

standards into the Chinese market’s<br />

requirements. P<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 35


PANEL MANUFACTURING<br />

Out with the old,<br />

in with the new<br />

At Pika ReTech, the phrase ‘reinventing the wheel’ is a commitment<br />

to customer success: The company wants to take old, established<br />

wood-panel production technology and make them anew and more<br />

sustainable, more efficient, higher-performing with their proprietary<br />

technology. Sedat Balioglu, marketing, comms and sales at Pika<br />

ReTech, shares more with Yap Shi Quan.<br />

for innovative solutions that met both<br />

ecological needs and sustainability<br />

goals. Although wood is a renewable<br />

resource, it has been acknowledged<br />

that traditional wood-based products,<br />

such as medium-density fibreboard<br />

(MDF), particleboard, oriented-strand<br />

board (OSB) and plywood, often have<br />

significant environmental drawbacks.<br />

Pika ReTech therefore aims to<br />

revolutionise this sector by developing<br />

technologies that are environmentally<br />

friendly while offering superior<br />

performance. We invested heavily in<br />

R&D to create technologies that enable<br />

the production of high-performance,<br />

environmentally friendly wood-based<br />

panels. Our primary goal is to ensure<br />

that these panels produced with our<br />

new technologies perform better<br />

than with traditional alternatives,<br />

while reducing the carbon footprint<br />

associated with their production.<br />

How did Pika ReTech come about?<br />

Sedat Balioglu: Pika ReTech was<br />

founded in 2017 by Aytekin Alpay and<br />

me. The company’s inception stemmed<br />

from market needs, industry expertise,<br />

and a passion for sustainability. We<br />

recognised the growing demand for<br />

innovative solutions in the woodbased<br />

panel industry, particularly in<br />

addressing the environmental impact of<br />

traditional wood-based products, and<br />

the need for industry people to renew<br />

existing technologies.<br />

Additionally, with a growing awareness<br />

of environmental issues and increasing<br />

regulations on sustainability, we<br />

identified that there was a demand<br />

What does ‘Reinventing the Wheel’<br />

mean at Pika ReTech, and why<br />

does the company want to change<br />

the “status quo”, as stated on your<br />

website?<br />

Balioglu: We set out with this<br />

perspective and intention of<br />

‘Reinventing the Wheel’, which is our<br />

current main motto. We came back with<br />

a better solution based on interpreting<br />

36 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


PANEL MANUFACTURING<br />

what was asked or requested from us.<br />

We believe it is important to bring a<br />

better perspective or interpretation and<br />

solve it technologically in practice. We<br />

never had any intention of going against<br />

the status quo. What constitutes our<br />

field of action is expectations from our<br />

customers or the market.<br />

In fact, making existing technology<br />

better and more successful, and in an<br />

acceptable way rather than copying it is<br />

a challenging process itself. Of course,<br />

when we start such a process, we do<br />

not know what the result will be, but<br />

our belief in its necessity has enabled us<br />

to complete it successfully. Challenges<br />

bring opportunities, and a well-used<br />

opportunity allows progress.<br />

What we have done so far has received<br />

positive reactions. We have been able<br />

to do this properly so far, which is why<br />

we are able to sell our technologies to<br />

global wood-based panel manufacturers<br />

and, above all, we have established a<br />

strategic business partnership with a<br />

company like Siempelkamp.<br />

Can you briefly introduce Pika<br />

ReTech’s solutions and how they<br />

can be retrofitted to any brand or<br />

type of wood-panel manufacturing<br />

equipment?<br />

Balioglu: First, we have our ReFogger<br />

resin-saving system. It turns glue into<br />

fog via steam in a small steam chamber<br />

outside the Schlick Blowline pressure<br />

nozzle system. It aims to eliminate<br />

problems such as glue-induced stains<br />

on panels, and the technical values of a<br />

panel produced with ReFogger are the<br />

same or better even if the amount of<br />

glue is reduced.<br />

The ReFogger has two versions: the<br />

Plugin, which is the upgraded version<br />

for factories that have a glue-saving<br />

system, and the ACE version with full<br />

automation and content, recommended<br />

for plants without glue-saving systems.<br />

The Plugin version can only be adapted<br />

to machines with Ecoresinator by<br />

Siempelkamp, ProJet by Dieffenbacher,<br />

and Schlick nozzle systems. ACE system<br />

can be used in any business that does<br />

not have a resin-saving system or wants<br />

to replace its existing system entirely.<br />

Second, we have the ReJIT nano<br />

paraffin emulsion system that allows<br />

manufacturers to work with wax or<br />

paraffin emulsion on a standalone line,<br />

without being connected anywhere.<br />

The manufacturer can produce a<br />

product with their recipe and store as<br />

paraffin emulsion, which has a very<br />

long shelf life, at the exit of the line. The<br />

‘JIT’ in ReJIT stands for Just-in-Time.<br />

The system can be used anywhere<br />

and in every factory since it has a<br />

standalone structure, and it can work<br />

online or offline, and works with either<br />

wax or paraffin emulsion.<br />

Third, we have the ReFlot aluminium<br />

oxide for laminate flooring. It processes<br />

high-purity aluminium oxide to create<br />

abrasion resistance for laminate<br />

flooring panels. After being obtained<br />

in powder form, the aluminium oxide<br />

is applied on overlay or patterned<br />

papers during the impregnation<br />

phase, which is where the ReTuner<br />

powder scattering system comes in<br />

and spreads aluminium oxide over the<br />

overlay paper or decor paper smoothly<br />

and homogeneously. The ReTuner<br />

can be adapted to existing operating<br />

impregnation lines, with a minimum<br />

gap of 85cm, and new ones as well. It<br />

is also compatible with existing control<br />

systems.<br />

Lastly, we have the ReBoost product<br />

range of performance additives, each<br />

of which allows manufacturers to<br />

produce more qualified and targeted<br />

panels. We have the Release Agent,<br />

the Panel Performance Enhancer, the<br />

Surface Performance Enhancer, and<br />

the Formaldehyde Scavenger.<br />

What do wood-panel producers<br />

have to take note when using your<br />

solutions?<br />

Balioglu: Nothing special. Our<br />

solutions have well-prepared<br />

configurations and technology<br />

functions, and have simple operating<br />

principles. All I can say is that<br />

manufacturers should trust the<br />

technology, or should continue to use<br />

it for its intended purpose. Generally,<br />

our technologies provide ROI in a short<br />

term, for everyone to achieve their<br />

goal.<br />

ReFogger<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 37


PANEL MANUFACTURING<br />

Can you share how much savings<br />

are achieved, and how much more<br />

productive your customers have<br />

become upon using your solutions?<br />

Balioglu: For ReFogger, although there is<br />

no single answer — due to reasons such<br />

as the capacity of the production line, the<br />

panel thickness and density, the types<br />

of wood used and the glue details — we<br />

know from experience that they exceed<br />

the 5% saving figure we guarantee in<br />

the ReFogger Plugin version over their<br />

existing machines. Similar results are<br />

obtained in the ACE model.<br />

The criterion we guarantee in the ReJIT<br />

system is that the particle size D97 (97%)<br />

of the paraffin emulsion obtained with<br />

the line operation will be below 1µ. In<br />

practice, a nano paraffin emulsion with a<br />

solid content of 33% should be obtained<br />

from the 45-60% emulsion used in this<br />

market. Accordingly, when working with<br />

emulsion, 30-50% savings are achieved.<br />

When working with solid paraffin in<br />

the same process, the savings amount<br />

reaches 50-60%.<br />

In addition to these savings, customers<br />

also feedbacked that both systems have<br />

improved the technical values of their<br />

panels.<br />

What is the whole process like<br />

collaborating with a customer, from<br />

initial stages of planning or discussing,<br />

all the way to execution and after-sales<br />

service?<br />

Balioglu: Our customer relationship<br />

begins primarily with companies that<br />

know or have heard of us. Even though<br />

we work in many countries, we do not<br />

have the opportunity to reach everyone<br />

or everywhere in the same way. Our team<br />

or agencies currently work in Turkey,<br />

Europe, North America, Brazil, South<br />

Africa, and India. Apart from this, our<br />

cooperation with Siempelkamp covers<br />

their new projects and all points where<br />

they provide after-sales service.<br />

current situation. For this reason, as<br />

a company that sells savings systems,<br />

we generally accept jobs where we can<br />

realise the amount we promised during<br />

the contract.<br />

Among the sales realised so far, we<br />

have not had any projects that were<br />

not accepted or did not reach the<br />

amounts we guaranteed. Therefore, we<br />

have not encountered any negative or<br />

controversial situations in the after-sales<br />

department.<br />

We do not experience different<br />

development stages in the sales process.<br />

Even though we are a new manufacturer,<br />

we have been in the wood-based panel<br />

industry for approximately 25 years, so<br />

we already have connections. As a result,<br />

our company, which started first in the<br />

local Turkish market, has begun to make<br />

a name for itself internationally in the<br />

last few years through producers in need<br />

of our technology.<br />

References from successfully executed<br />

local and international projects return<br />

to us as new businesses. In addition<br />

to a collaboration with Siempelkamp<br />

that started last year, we entered the<br />

international arena for the first time with<br />

the LIGNA exhibition. There will be some<br />

special events, symposiums, and fairs<br />

that we plan to attend in 2024.<br />

As I mentioned in my previous answers,<br />

these systems, which help customers<br />

save costs, also satisfy them in terms of<br />

maintenance and spare parts, as they<br />

do not cause any problems within the<br />

business.<br />

As a machine manufacturer, I would like<br />

to point out that we do not have much<br />

demand for spare parts. This is good<br />

for our customers. Considering this<br />

information, I can say that our after-sales<br />

service is also good. However, we are<br />

planning expand our service globally<br />

as we expand to different countries and<br />

geographies and increase the number of<br />

our machines.<br />

Lastly, are your solutions and services<br />

worldwide, including to South East <strong>Asia</strong>?<br />

Balioglu: Yes, we want to be a global<br />

supplier. We know we have a long way to<br />

go, but at Pika ReTech, we will not only<br />

stay with what we have done so far for<br />

our developed technology, but also bring<br />

the existing ones to a higher level. We<br />

want to take the motto of ‘Reinventing the<br />

Wheel’ everywhere with new technologies<br />

that have never been discussed before.<br />

But I want to state once again that as<br />

a company that strives to make our<br />

customers successful with our current<br />

technology, we also want them to succeed<br />

with new technologies and systems we are<br />

developing. P<br />

In our machine sales, we first begin by<br />

following customer requirements, or by<br />

asking customers technical questions<br />

of what they understand from their<br />

The Plugin version<br />

of ReFogger can be<br />

adapted to machines<br />

with Ecoresinator by<br />

Siempelkamp<br />

38 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


FURNITURE MANUFACTURING<br />

Pushing against tradition<br />

with FinChinaSoft<br />

The Chinese software developer wants to change the furniture<br />

industry by encouraging digitalisation, joint ventures, and the<br />

development of customised furniture.<br />

demand for customised furniture in China is<br />

gradually increasing, and this puts forward<br />

higher requirements for the management and<br />

informatisation level of furniture companies.<br />

However, different markets will have different<br />

styles and preferences for customised<br />

furniture. The company, having years of<br />

experience in the Chinese market, has a “good<br />

understanding of the development history of<br />

the custom furniture industry and can provide<br />

corresponding solutions for enterprises at<br />

different stages”.<br />

FinChinaSoft at<br />

Malaysian Wood Expo<br />

(MWE) <strong>2023</strong><br />

Founded in 2009 and headquartered in<br />

Guangzhou, China, FinChinaSoft develops<br />

integrated software solutions for furniture<br />

manufacturing companies across the world,<br />

from China, South Korea, across South East<br />

<strong>Asia</strong>, all the way to Brazil.<br />

The kinds of software that they provide<br />

include computer-aided design and<br />

manufacturing (CAD/CAM) systems,<br />

manufacturing execution system (MES),<br />

computerised numerical control (CNC)<br />

software, and more, all to help furniture<br />

companies achieve intelligent and automated<br />

production.<br />

“For example, we use software systems<br />

to connect sales data from sales stores to<br />

factories, allowing factories to understand<br />

their sales status and future sales<br />

expectations in real time. This allows them<br />

to adjust inventory plans and develop more<br />

efficient production plans,” the spokesperson<br />

from FinChinaSoft at Malaysian Wood Expo<br />

(MWE) <strong>2023</strong> told <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong>.<br />

“In this way, we help companies improve<br />

the utilisation rate of raw materials, and<br />

help them cope with challenges such as<br />

manpower shortages and rising raw material<br />

prices.”<br />

One particular furniture segment that<br />

FinChinaSoft is focusing on recently<br />

is customised furniture. According to<br />

FinChinaSoft, the demand for customised<br />

furniture is on the rise globally. “In the past,<br />

many furniture companies mainly targeted<br />

the US market. However, as the US market<br />

shrank, these companies began to pay<br />

attention to the local market. Especially for<br />

personalised products such as customised<br />

cabinets and wardrobes, the domestic<br />

market is more competitive.”<br />

FinChinaSoft believes that with the<br />

development of customised furniture, the<br />

market will start developing in the direction<br />

of cluster competition. The domestic<br />

Currently, FinChinaSoft is focusing on the<br />

field of customised furniture supply chain<br />

integration. What this means is they are<br />

looking to connect different enterprises<br />

in a network to achieve multi-enterprise<br />

joint manufacturing. In other words, a joint<br />

venture.<br />

“Traditional furniture manufacturers are<br />

usually used to completing all production<br />

aspects independently, but we believe that<br />

joint ventures with multiple companies can<br />

bring into play their respective advantages.<br />

This requires furniture companies to change<br />

their traditional thinking and accept a<br />

cooperation model similar to automobile<br />

or aircraft manufacturing. This change in<br />

thinking, however, is one of the biggest<br />

challenges.”<br />

The spokesperson concluded: “To cope with<br />

this challenge, we will continue to encourage<br />

furniture companies to upgrade themselves<br />

by digitalising and automatising. On our<br />

end, we will improve the management and<br />

informatisation level of furniture companies<br />

through education and training, to help them<br />

better adapt to market demand.” P<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 39


FURNITURE MANUFACTURING<br />

Innovation:<br />

Six-sided CNC<br />

drilling centre for<br />

more possibilities<br />

In response to the demand for high-end<br />

customisation, Nanxing Machinery has<br />

developed the new FT2 model of six-sided<br />

drilling machine which can process panel<br />

furniture easily, and addresses one of the<br />

pain points of batch-size-one production:<br />

high precision in workpiece positioning.<br />

control (CNC) point-to-point (PTP)<br />

processing centres, which could perform<br />

complex operations like five-sided drilling,<br />

top slotting, engraving, milling, and cutting<br />

without manual intervention. However,<br />

PTP had strict requirements for board<br />

placement, especially for the alignment of<br />

the front and top edges of the workpiece.<br />

When working with different-sized panels,<br />

manual adjustments were needed for the<br />

table beam and vacuum pads’ positions<br />

every time. Furthermore, when rear drilling<br />

or slotting was required, operators had<br />

to manually flip the workpiece, affecting<br />

the overall efficiency and introducing<br />

unavoidable accuracy errors due to the<br />

repeated positioning.<br />

With the rapid growth of the panel furniture<br />

market, especially in the customised<br />

furniture segment, while striving for the<br />

continuous improvement of furniture<br />

design software and the maturation of CNC<br />

technology applications, a breakthrough<br />

in drilling technology occurred with<br />

the introduction of the CNC six-sided<br />

drilling centre. According to Nanxing,<br />

this innovation has reportedly solved the<br />

aforementioned pain point of batch-size-one<br />

production, and has gradually replaced<br />

some of PTP’s market share, becoming a<br />

popular choice in the market.<br />

During the production of customised furniture,<br />

the drilling process places high demands on the<br />

equipment’s flexibility and precision. Not only<br />

do panel specifications vary, but the positions<br />

of the holes, the diameters and spacing<br />

differ, on top of high precision requirements.<br />

Additionally, the need for high-end customised<br />

furniture features like hinges, light grooves,<br />

The new six-sided CNC drilling<br />

machine, NCB612FT2 model by Nanxing<br />

Lamello, and more adds further complexity<br />

to the processing requirements. The<br />

organisation of different processes directly<br />

also impacts production quality, efficiency,<br />

and costs.<br />

In the early days, most factories used beamtype<br />

vacuum table computerised numerical<br />

As the CNC six-sided drilling technology<br />

matures, it has also gained more functions.<br />

In response to the demand for high-end<br />

customisation, Nanxing Machinery has<br />

developed the NCB612FT2 model, which<br />

combines drilling and milling, making<br />

it easy to use and to process furniture<br />

boards. Its upper processing unit features<br />

an automatic tool change spindle with<br />

a c-axis, high-speed drilling blocks, and<br />

the left- and right-side of the unit are<br />

equipped with a two-position inline tool<br />

magazine. Equipped with a cross-angle<br />

head and adjustable angle head, the<br />

NCB612FT2 model can handle various<br />

concealed hole and slot positions required<br />

for high-end drilling and milling processes,<br />

including Lamello, bevelled Lamello, and<br />

hinges. What used to require at least three<br />

machines to complete can now be done in<br />

a single setup, with higher precision based<br />

on the same reference point, minimising<br />

40 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


FURNITURE MANUFACTURING<br />

additional processing steps. This thus makes<br />

batch-size-one production more efficient<br />

and improves output, as well as replacing<br />

the need for PTP processing.<br />

A breakthrough in the hardware lies in<br />

the left spindle, which features a c-axis<br />

rotation and automatic tool change. It can<br />

automatically switch between adjustable<br />

aggregates and cross-angle heads. The<br />

cross-angle head is equipped with four<br />

independent tools for easy installation and<br />

replacement. It can rotate 360° and perform<br />

multi-directional side milling. The adjustable<br />

aggregate is adjustable from 0-90° and<br />

is equipped with saw blade tools, which<br />

can also rotate 360° for multi-directional<br />

slotting and concealed slot processing. The<br />

right spindle in the upper processing unit is<br />

equipped with the eight-position inline tool<br />

magazine that allows quick and convenient<br />

tool changing. Combined with the optimised<br />

layout of the high-speed drilling unit, the<br />

drilling efficiency is improved with 3x2 drill<br />

bits in the x-axis and 2x2 drill bits in the<br />

y-axis of the board position, along with 18<br />

upper drill bits and a frog-jumping drilling<br />

path.<br />

In addition to hardware improvements, the<br />

smart control system and operating software<br />

of the six-sided CNC drilling centre combine<br />

the programme import, processing lists,<br />

graphic previews, programme processing,<br />

and the manual programming database<br />

management into one function. It can<br />

recognise various file formats like XML,<br />

MPR, and BPP, thus organising different<br />

components efficiently. It is user-friendly,<br />

and operators can process workpieces<br />

directly by making simple adjustments or<br />

scanning QR codes, resulting in a finished<br />

product from a single positioning.<br />

The six-sided CNC drilling centre has<br />

continuously evolved to meet growing<br />

market demands in just a few years,<br />

spawning a range of products with different<br />

functions within a single drilling and<br />

slotting machine. This wave of innovations<br />

has redefined the possibilities of CNC<br />

six-sided drilling, and Nanxing’s NCB612FT2<br />

multifunctional drilling and milling<br />

integrated six-sided CNC drilling centre is the<br />

newest addition to this wave. P<br />

1<br />

Legend<br />

1 The smart control<br />

system and operating<br />

software combine<br />

the programme<br />

import, processing<br />

lists, graphic<br />

previews, programme<br />

processing, and the<br />

manual programming<br />

database management<br />

into one function<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 41


FURNITURE MANUFACTURING<br />

Synchronously<br />

adjustable jointing cutter<br />

for office and kitchen<br />

furniture production<br />

Office and kitchen furniture supplier Holtkamp Möbelteile places<br />

emphasis on high-quality standards in its production. This aspiration<br />

is supported by a synchronously adjustable jointing cutter from Leuco<br />

that ensures a high production standard for Holtkamp, while reducing<br />

setup times to a minimum.<br />

Ali Parlak, production manager<br />

at Holtkamp. “Our customers can<br />

rely on our on-time production<br />

and delivery. At the same time,<br />

we guarantee a high standard of<br />

products and the implementation<br />

of all customer requirements.”<br />

Parlak has worked for the furniture<br />

supplier since 2018 and has 25<br />

years of experience in the kitchen<br />

industry. The high standard at<br />

Holtkamp is reflected directly in<br />

the demands placed on the tools.<br />

“Since our customers have highquality<br />

standards, we routinely<br />

change the jointing cutters at<br />

defined intervals,” he said. All this<br />

makes setup time and tool costs<br />

important criteria in the supplier’s<br />

decision of what tools to procure.<br />

From left: Sven<br />

Marschner, LEUCO<br />

sales engineer,<br />

Holtkamp’s CEO<br />

Jan Holtkamp and<br />

production manager<br />

Ali Parlak<br />

Based in Melle, near Osnabrück,<br />

Germany, Holtkamp is a supplier<br />

of the kitchen and office furniture<br />

industry, with over 50 people<br />

employed and has 20,000m 2 of<br />

production and storage space. Its<br />

operations comprise, on the one<br />

hand, the large-scale production<br />

of several thousand furniture parts<br />

per batch and, on the other, the<br />

manufacturing of subcontracted parts<br />

in lots of one with just-in-time delivery,<br />

according to Leuco.<br />

“One of Holtkamp’s strengths is its<br />

unconditional delivery reliability,” said<br />

IDEALLY SUITED FOR IDENTICAL<br />

PANEL HEIGHTS<br />

This was therefore the reason<br />

why Parlak showed interest when<br />

Leuco informed him about the<br />

new synchronously adjustable<br />

jointing cutter DIAREX airFace<br />

and its advantages. The milling<br />

42 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


FURNITURE MANUFACTURING<br />

cutter is ideal when machining<br />

large quantities with a constant<br />

panel height, where the same point<br />

of the cutting edges is stressed<br />

all the time. This is because the<br />

synchronously adjustable jointing<br />

cutter consists of two tool parts<br />

whose distance from each other<br />

is set by an adjustment function.<br />

In this way, new and sharp cutting<br />

edge sections are always used,<br />

and the cutting edge width is<br />

utilised to the fullest potential,<br />

Leuco reported. Their diamond tips<br />

ensure a long edge life as well.<br />

At Holtkamp, the synchronously<br />

adjustable DIAREX airFace jointing<br />

cutter with a diameter of 200mm<br />

is primarily used for large-series<br />

production on a four-sided IMA<br />

Schelling Combima sizing and edge<br />

processing line, specifically on a<br />

unit with a 40mm shaft. Holtkamp<br />

mainly uses it to produce cabinet<br />

components made of 16mm<br />

particleboard with a precise narrowface<br />

coating of polyurethane reactive<br />

(PUR).<br />

1<br />

Parlak commented: “The<br />

synchronously adjustable jointing<br />

cutter is excellent for use when<br />

working with identical panel<br />

thicknesses because you have a<br />

sharp cutting edge in the area of the<br />

panel surface.”<br />

HOLTKAMP: “THE SYNCHRONOUS<br />

MILLING CUTTER IS WORTH IT”<br />

Compared to a conventional jointing<br />

cutter, Leuco promised an extension<br />

in edge life ideally by a factor of<br />

five. Parlak confirmed it: “We adjust<br />

the tool 4-5 times on average.<br />

As a result, the edge life of the<br />

synchronous jointing cutter is five<br />

times longer.”<br />

Another advantage is the shortening<br />

and simplification of the setup<br />

process, which conventionally takes<br />

between 45-60 minutes. With the<br />

synchronously adjustable jointing<br />

cutter, this means a short machine<br />

stop, readjustment with an Allen key<br />

in the machine without removing the<br />

tool, and no readjustment of the motor<br />

as the reference point remains the<br />

same as the tool parts move towards<br />

each other. All in all, a maximum of 10<br />

minutes of downtime, provided it is<br />

changed by an experienced machine<br />

operator.<br />

The production manager underlined<br />

the economic efficiency of the tool:<br />

“The synchronous milling cutter<br />

pays off for us from the moment<br />

the higher acquisition costs have<br />

been amortised by the reduced<br />

sharpening costs and saved machine<br />

downtimes.”<br />

Based on these positive experiences,<br />

Holtkamp wants to stay with this tool.<br />

According to Leuco, the company<br />

has already ordered a next set of<br />

synchronously adjustable jointers. P<br />

2<br />

Legend<br />

1 Minimal machine<br />

downtime, maximum<br />

cutting edge<br />

utilisation: A sharp<br />

cutting edge area is<br />

set with a small turn<br />

2 The efficiency of<br />

the synchronously<br />

adjustable jointing<br />

cutter comes to<br />

full bear in series<br />

production with<br />

the same panel<br />

thicknesses<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 43


FURNITURE MANUFACTURING<br />

‘Saudisation’ leads<br />

to automation wave<br />

in furniture industry<br />

Amid governmental support in Saudi Arabia<br />

for modernising the country’s manufacturing<br />

capabilities, furniture manufacturer Al Joaib wants<br />

to remain competitive.<br />

By Peter Hartmann, senior consultant, Schuler Consulting<br />

On top of insights into<br />

the production of Al<br />

Joaib and the various<br />

project stages, the<br />

project was marked<br />

by cultural highlights,<br />

such as a visit to the<br />

King Abdulaziz Center<br />

for World Culture<br />

The government of the Kingdom of<br />

Saudi Arabia wants to develop the<br />

country’s manufacturing sector from<br />

relying on manual labour to a highly<br />

automated industry. The core of this<br />

‘Saudisation’ aims to drastically increase<br />

the cost of work permits for foreign<br />

production workers, so that companies<br />

hire more local skilled workers and<br />

invest in more efficient and automated<br />

manufacturing. In <strong>2023</strong>, the five-year<br />

transition period for increasing the cost<br />

of foreign work permits ends. As a result,<br />

the competitiveness and profitability<br />

of many companies are now at stake.<br />

The Saudi furniture manufacturer Al<br />

Joaib has decided to act, relying on the<br />

support of Schuler Consulting.<br />

Al Joaib is a kitchen, bathroom<br />

and home furniture manufacturer<br />

specialising in the production, supply<br />

and installation of furniture for large<br />

housing projects. The project business<br />

is geared towards larger housing<br />

projects in the range of three- to fourdigit<br />

residential units. Al Joaib not<br />

only produces the furniture, but also<br />

carries out the assembly service on<br />

site. In addition, the manufacturer uses<br />

5% of the production capacity for the<br />

retail business and special orders in<br />

the high-end segment. Here, Al Joaib<br />

also cooperates with other European<br />

furniture manufacturers such as<br />

Bauformat Küchen and Noteborn.<br />

With a total of 82 employees, 33 in<br />

production and 49 salaried, Al Joaib<br />

produces around 20,000 cabinets per<br />

year in single-shift operation. The main<br />

products are Euro-style kitchens, vanity<br />

units and built-in cupboards. Until a<br />

few years ago, the manufacturer was<br />

recognised for its kitchens with solid<br />

wood fronts. This trend has changed:<br />

Today, flat, melamine-coated fronts are<br />

in demand.<br />

The first goal in the optimisation project<br />

with Schuler Consulting was to save<br />

personnel. In addition, Al Joaib wants<br />

to optimise resource use in production<br />

and implement new machinery in the<br />

factory.<br />

44 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


FURNITURE MANUFACTURING<br />

PROJECT STAGES<br />

First, increase productivity per<br />

employee: Al Joaib’s assignment to<br />

Schuler Consulting was to develop<br />

a future-proof production concept<br />

for manufacturing. The first step<br />

was not to increase capacity, but to<br />

increase productivity per worker: in<br />

other words, to achieve the same<br />

output with a smaller workforce.<br />

As such, the goal was to reduce the<br />

workforce by 30%. Through the<br />

analysis of all production processes<br />

and the optimisations derived from<br />

it, the target value was exceeded:<br />

The planned value in the optimised<br />

production concept became 37% less<br />

in manpower.<br />

The next step was to set up the<br />

production concept in a scalable<br />

way to enable future development<br />

steps. For example, Al Joaib could<br />

double the capacity in single-shift<br />

operation by investing step by step in<br />

known bottlenecks. Through these<br />

investments, Al Joaib was able to<br />

eliminate bottlenecks in production<br />

and was able to achieve double the<br />

output with a minimal increase in<br />

workforce.<br />

Second, optimisations in the area of<br />

cutting, edging, and assembly: In the<br />

cutting department, parts handling<br />

was made more efficient; fewer<br />

employees are now needed to stack<br />

the cut parts. In addition, a softwaresupported<br />

cutting optimisation with<br />

an import function from the work<br />

preparation should simplify and<br />

optimise the processes at the saw in<br />

the future.<br />

In the edgebanding step, the<br />

investment in a new edgebander is<br />

necessary because their edgebanders<br />

do not deliver satisfactory<br />

edgebanding quality, resulting in a<br />

lot of reworks due to the removal of<br />

adhesive residue in their current dayto-day<br />

business. A new edgebander<br />

can potentially eliminate this rework<br />

and also minimise setup times. In<br />

addition, a recirculation system is<br />

being implemented, which increased<br />

the efficiency in parts handling.<br />

The biggest structural change is<br />

taking place in assembly: Here, a new<br />

assembly concept, a flow production<br />

with carcase press, is currently being<br />

implemented. At the moment, the<br />

employees assemble the cabinets<br />

manually at different assembly<br />

stations in production. This is more<br />

flexible, but not efficient. In the new<br />

concept, the individual assembly steps<br />

in a flow production are arranged<br />

in optimised work areas along an<br />

assembly line. This includes separate<br />

pre-assembly for drawers and front<br />

fittings, as well as an optimised<br />

pre-insertion area, front and drawer<br />

assembly and attached packaging.<br />

Kitchen and bathroom cabinets are<br />

currently screwed together by hand<br />

during assembly. In the future, the<br />

cabinets can be pressed together<br />

using a carcase press with a pure<br />

dowel connection. There will also be<br />

a commissioning area for the carcase<br />

parts and fronts upstream of the<br />

assembly. Following assembly, the<br />

packaging has been designed in such<br />

a way that both assembled carcasses<br />

and flat packs can be efficiently<br />

packed.<br />

In the future, Al Joaib will also<br />

consistently use a transport<br />

and buffer system in the form of<br />

roller conveyors for logistics in<br />

prefabrication. Currently, transport<br />

is done manually with lift trucks.<br />

In addition, there is a lack of buffer<br />

spaces between processes, which<br />

is problematic when it comes<br />

to balancing out production<br />

fluctuations. Newly arranged, fixed<br />

buffer locations allow, on the one<br />

hand, simpler intermediate storage<br />

of components between processes,<br />

and on the other, they can limit the<br />

production quantities in upstream<br />

processes and thus prevent<br />

overproduction. The new logistics<br />

concept simplifies the material flow<br />

in production so that parts can flow<br />

through production more efficiently<br />

and in a more regulated manner. This<br />

regulation enables better control<br />

of the production process and also<br />

creates more transparency in the<br />

production performance.<br />

Third, flexible drilling concept for<br />

production: To improve flexibility,<br />

accuracy and quality in drilling, Al<br />

Joaib is investing in new drilling<br />

machines. Although the investment<br />

The first goal in<br />

the optimisation<br />

project with Schuler<br />

Consulting was to<br />

save personnel<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 45


FURNITURE MANUFACTURING<br />

AI Joaib is a kitchen,<br />

bathroom and<br />

home furniture<br />

manufacturer<br />

in these new machines requires a<br />

similarly high level of employee<br />

input, the added value here lies<br />

in more flexible and efficient and<br />

qualitatively better component<br />

machining. In particular, the setup<br />

processes are minimised, and<br />

the rework caused by inaccurate<br />

drilling is eliminated. Although<br />

Al Joaib operates in the project<br />

business, the production volumes<br />

do not justify the acquisition of a<br />

high-performance drilling machine.<br />

For this reason, and to maintain<br />

scalability, a more flexible drilling<br />

concept is used, which can efficiently<br />

handle the entire spectrum of parts.<br />

Flexible machining allows batch sizes<br />

to be minimised. This creates more<br />

flexibility in production planning and<br />

subsequent delivery.<br />

In the optimisation project with<br />

Al Joaib, the Schuler team has<br />

uncovered a lot of potential. The<br />

furniture manufacturer wants<br />

to build on this foundation and<br />

push ahead with further projects<br />

together with Schuler, such as<br />

the digitalisation of production<br />

and work preparation. Among<br />

other things, the implementation<br />

of a new computer-aided design<br />

and manufacturing (CAD/CAM)<br />

system and the use of Digital Value<br />

Stream Optimization by Schuler<br />

are on the list. These investments<br />

in digitalisation are paying off<br />

especially at the present time<br />

in Saudi Arabia, where the state<br />

subsidises projects that fall under<br />

Industry 4.0, with up to 75% from<br />

various funding sources.<br />

A wave of modernisation,<br />

digitalisation and automation is<br />

rolling towards Saudi Arabia that<br />

will not only produce winners. The<br />

message is clear: Those who do not<br />

follow suit and modernise to be<br />

competitive will have to discontinue<br />

their business in the long term.<br />

Al Joaib has set the course for its<br />

future together with the Saudisation<br />

wave, but it remains to be seen<br />

whether other companies will<br />

follow. P<br />

OUTLOOK<br />

The managing director of AI Joaib,<br />

Mohammed Al Joaib, is satisfied<br />

with the results of the project and is<br />

pleased with the support of Schuler<br />

Consulting: “I am very happy that we<br />

were able to win Schuler Consulting<br />

for the improvement of our furniture<br />

production. The expectations are<br />

high and we look forward to working<br />

together to achieve these goals. The<br />

project is part of our continuous<br />

development to increase customer<br />

satisfaction.”<br />

As such, the cooperation between<br />

Al Joaib and Schuler Consulting<br />

continues. Sales manager Ahsraf<br />

Anwar also confirmed: “My wish is<br />

to create a well-organised furniture<br />

factory that is able to achieve our<br />

production targets and meet the<br />

delivery times demanded by our<br />

customers. Schuler Consulting<br />

provides us with the roadmap to<br />

success — the professional advice<br />

online and especially on site as well<br />

as the know-how make the decisive<br />

difference.”<br />

Peter Hartmann is a senior<br />

consultant at Schuler Consulting<br />

and is active in Europe and South<br />

East <strong>Asia</strong>. He supports companies<br />

in the furniture and timber<br />

construction industries in setting<br />

up and implementing efficient,<br />

modern factories.<br />

46 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


FURNITURE MANUFACTURING<br />

“The most innovative<br />

technologies are,<br />

on their own, not enough”<br />

Desicor chose Cefla<br />

Finishing as their<br />

partner to install a<br />

new finishing line<br />

Desicor, a Portuguese producer of<br />

furniture and decorative panels, wanted<br />

to renew its production line and obtain<br />

high-quality surface finishes: deep<br />

matte, hard-wearing, and scratchresistant.<br />

It manufactures over 40,000<br />

pieces a week and exports 99.8% of<br />

them worldwide via its Oneskin brand.<br />

To achieve this goal, it was necessary<br />

to merge the most recent drying<br />

technologies with those already used by<br />

the company, and help workers get used<br />

to the new system.<br />

A NEW PLANT AND FINISHING LINE BY<br />

CEFLA FINISHING<br />

Desicor chose Cefla Finishing as its<br />

technological partner for surface<br />

finishing operations. To be more<br />

specific, Desicor was interested in<br />

Cefla’s flat panel and 3D-finishing<br />

technologies, which provide ultramatte,<br />

soft-touch, anti-fingerprint<br />

and scratch-resistant finishes.<br />

Furthermore, the company wanted<br />

to produce self-healing surfaces and<br />

edge finishes that match the panel<br />

surface to perfection.<br />

To achieve those goals, Cefla Finishing<br />

came up with a customised solution<br />

that could be combined with the<br />

existing technology to give rise to<br />

a new production line. The new<br />

finishing process starts with cleaning<br />

of the panel, which has already been<br />

prepared with a primer. Then comes<br />

the spray application of the finish,<br />

followed by an evaporation stage and<br />

final drying with an excimer oven and<br />

UV lamps.<br />

The result? Integration of Cefla<br />

Finishing’s Exydry oven into Desicor’s<br />

existing coating line has allowed the<br />

manufacturer to provide the market<br />

with ultra-matte products, even<br />

with objects that have complex<br />

shapes. With the new finishing<br />

line, Desicor is now able to offer<br />

retailers higher-quality products<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 47


FURNITURE MANUFACTURING<br />

and strengthen the reputation of its<br />

Oneskin brand. Furthermore, the<br />

company has overcome pitfalls of<br />

integrating new technologies into an<br />

existing production framework, and<br />

personnel are now skilled, trained and<br />

able to use the new line confidently.<br />

By partnering with Cefla, Desicor has<br />

surmounted a prickly transition phase<br />

and can now enjoy the advantages of<br />

a high-performance plant. The results<br />

stemmed from close collaboration<br />

between Cefla and Desicor all the<br />

way up to the full adoption of the<br />

new plant, an approach designed to<br />

continuously maximise productivity,<br />

according to Cefla.<br />

“The Desicor case study is no<br />

simple success story in which new<br />

technologies lead to exciting results,”<br />

commented Christian Giovannini,<br />

product manager at Cefla Finishing.<br />

“Here, there is a deeper message:<br />

The most innovative technologies<br />

are, on their own, not enough. Such<br />

technologies, instead, need to be<br />

paired with a change management<br />

process that leads to seamless<br />

inclusion of the new plant within the<br />

corporate ecosystem.”<br />

The decision to renew production<br />

facilities is always tricky for a<br />

manufacturer. On the one hand, there<br />

is an awareness that technological<br />

innovation will yield competitive<br />

advantages, such as higher<br />

productivity, better-quality products,<br />

or a broader product range to offer the<br />

market. On the other hand, companies<br />

will need to carefully consider the ROI<br />

and the impact new production lines<br />

can have on established business<br />

processes.<br />

Cefla aims to deliver straightforward<br />

ROI estimates: Simulations performed<br />

in their LAB, a space dedicated to<br />

running R&D tests on their machines,<br />

allow their solutions to be tested<br />

with the customer’s products, thus<br />

streamlining calculations. However,<br />

that same mathematical precision<br />

cannot be applied when calculating<br />

the impact of the new line on the<br />

company’s production ecosystem.<br />

To respond to this uncertainty, Cefla<br />

Finishing reportedly offers customer<br />

service and assistance throughout<br />

the lifecycle of the new line. While<br />

there is no mathematical formula<br />

to support this statement, there are<br />

plenty of case studies they can turn<br />

to, such as Desicor, that offer proof<br />

of it.<br />

INTRODUCING A NEW<br />

PRODUCTION LINE INTO A<br />

CONSOLIDATED SETTING<br />

Getting a new finishing line up and<br />

running offers a great opportunity<br />

to boost productivity and ensure<br />

higher-quality results. However,<br />

in spite of the enthusiasm for the<br />

new plant, the production startup<br />

process was demanding. A<br />

combination of innovative coatings<br />

and complex technology proved<br />

to be a significant challenge: This<br />

was particularly evident in certain<br />

product categories, such as doors<br />

with glass panes or doors pre-drilled<br />

for hinges. So how should this<br />

challenge be addressed to ensure the<br />

new plant becomes a true asset as<br />

opposed to a hindrance for company<br />

and workers?<br />

That said, it is important to understand<br />

that this process often requires<br />

significant commitment and effort<br />

on the part of the entire organisation.<br />

That is why it is vital to choose a<br />

technological partner who can<br />

1<br />

The first goal in<br />

the optimisation<br />

project with Schuler<br />

Consulting was to<br />

save personnel<br />

2<br />

48 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


FURNITURE MANUFACTURING<br />

provide close support throughout<br />

this transition phase. Cefla believes<br />

that their own strength lies in the<br />

relationships it establishes with<br />

customers. Being an ideal partner,<br />

not just a supplier, means sharing<br />

and cooperating, not just to identify<br />

the most advantageous technological<br />

solution but also, above all, to<br />

overcome difficulties and solve<br />

problems companies can encounter.<br />

“In Cefla there is always an expert<br />

available, well-prepared on the latest<br />

technology and ready to help,” said<br />

Pedro Ramos, process engineering<br />

manager at Desicor.<br />

3<br />

Legend<br />

1 Close<br />

collaboration<br />

between Cefla<br />

and Desicor all<br />

the way up to<br />

the full adoption<br />

of the new plant<br />

is designed to<br />

continuously<br />

maximise<br />

productivity<br />

2 The Exydry oven<br />

can dry objects<br />

that have complex<br />

shapes<br />

3 Desicor’s Oneskin<br />

brand supplies<br />

lacquered boards<br />

A PARTNERSHIP RENEWED YEAR<br />

AFTER YEAR<br />

After almost 10 years of partnership,<br />

Ramos believes the just-described<br />

challenge has further strengthened<br />

the trust between Cefla and Desicor.<br />

According to Cefla, this success<br />

depends on more than the advanced<br />

technologies and high performance<br />

that they provide. What makes Ramos<br />

confident that Desicor and Cefla will<br />

remain partners for a long time is<br />

the assistance he and Desicor have<br />

received over the years. It is, then,<br />

this partnership philosophy in Cefla<br />

Finishing that guides each project and<br />

relations with each customer, creating<br />

a solid, lasting bond based on mutual<br />

trust. P<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 49


MATERIALS<br />

Freedom to experiment<br />

in American hardwood<br />

Jarrod Lim’s designs for IFMAC & WOODMAC exhibition demonstrate<br />

the variety of aesthetics, uses and species of American hardwoods.<br />

diverse selection of colours and grain<br />

patterns, American species are also<br />

favoured by manufacturers. The<br />

consistently high quality of species<br />

available in the <strong>Asia</strong>-Pacific region,<br />

from the popular red and white oaks<br />

to the newly fashionable maples and<br />

cherry, means the timbers are easy<br />

to work, easier on machines and less<br />

likely to split or damage equipment,<br />

which can often be an issue with lower<br />

quality timber on the market.<br />

Jarrod Lim<br />

at IFMAC &<br />

WOODMAC<br />

Experimentation matters if design and<br />

designers are to continue to develop.<br />

Jarrod Lim is no stranger to an open<br />

brief and it is one of the reasons he<br />

was unfazed by the request from<br />

AHEC’s director for South East <strong>Asia</strong><br />

and Greater China John Chan to create<br />

a booth for the International <strong>Furniture</strong><br />

Manufacturing Component Exhibition<br />

(IFMAC & WOODMAC) in Jakarta,<br />

Indonesia — a design that “showed<br />

the creative possibilities of American<br />

hardwood species”.<br />

“I am often asked by clients to show<br />

them a range of designs, and it can<br />

be the opportunity for me to explore<br />

what works and what does not, and<br />

try things I have been thinking of and<br />

bring them to life,” said Lim.<br />

Lim is an award-winning designer<br />

based in Singapore. His studio, Jarrod<br />

Lim Studio Design, was established<br />

in 2011 to provide a range of design<br />

services, from product design through<br />

to branding, art direction, interiors<br />

and exhibitions.<br />

The American red oak structure<br />

created by Lim housed a range of new<br />

furniture pieces made from different<br />

American hardwoods, including a<br />

dining table and chairs, stools, a<br />

lounge chair and a carved ottoman in<br />

thermally modified American red oak.<br />

Lim described working with American<br />

species as ‘second nature’. Favoured<br />

by designers around the region for<br />

the variety of species with an equally<br />

Working with skilled craftspersons<br />

at Omega Mas in Surabaya, Lim was<br />

able to experiment with thermally<br />

modified red oak to create the Kyan<br />

Ottoman and Side Table. Thermal<br />

modification is a process in which the<br />

timber is baked almost to the point of<br />

combustion, thus changing both the<br />

cellular structure and the colour of the<br />

timber.<br />

‘‘It was important for me to show that<br />

it was not a surface treatment applied<br />

to the timber. That is why I decided<br />

that carving out chunks would better<br />

showcase how thermal modification<br />

changes the properties of the material<br />

right through. Cooking the wood<br />

removes moisture, resulting in a timber<br />

which is more suitable for the humidity<br />

of the South East <strong>Asia</strong>n climate,“ said<br />

Lim.<br />

Showcasing his specialty in designing<br />

for each market’s needs, Lim created<br />

the Maldives lounge chair with<br />

a slightly wider, thicker frame to<br />

account for the robustness favoured<br />

by North American markets. He said<br />

of the design: ”While I tend to favour<br />

50 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


MATERIALS<br />

1<br />

1<br />

3<br />

2<br />

4<br />

2<br />

5<br />

Legend<br />

1 Squarish Stools in American red oak<br />

2 Kyon Ottoman and Side Table in carved, thermally<br />

modified American red oak<br />

3 Kellan Dining chair in American white oak<br />

4 Torii chair in thermally modified American red oak<br />

5 Maldives Lounge chair in American white oak<br />

a minimalistic style, North American<br />

customers tend to look for furniture<br />

which feel sturdier. Even if the original<br />

design is robust enough, I deliberately<br />

add visual and design cues to highlight<br />

the feeling of solidness and strength.<br />

While this is a slight departure from my<br />

design style, this also encourages me<br />

to step outside of my comfort zone and<br />

reassess my approach to design.“<br />

Lim further experimented with the<br />

seemingly simple Kellan dining chair.<br />

‘‘If you look closely you see will multiple<br />

joint lines, as this was an ongoing<br />

process to achieve the look that I was<br />

aiming for. I do have experience as a<br />

maker, so I was able to get hands-on<br />

with an angle grinder and tools to<br />

demonstrate to the craftspersons what I<br />

wanted in terms of outcome.“<br />

Lim concluded: “As a designer, it matters<br />

to spend time to really understand<br />

your material. Different timbers come<br />

in different sizes, thicknesses and<br />

lengths and each species has its unique<br />

qualities. By knowing the material<br />

well, you can design to reduce wastage<br />

and minimise production costs while<br />

concentrating on beauty, strength and<br />

sustainability.” P<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 51


MATERIALS<br />

Timber laminating<br />

adhesives market projected<br />

to worth US$1.331bn by 2028<br />

According to a report by MarketsandMarkets, the<br />

timber laminating adhesives market exhibits<br />

high growth potential and is projected to reach a<br />

market size of US$1.331bn by 2028 from $957m<br />

in <strong>2023</strong>, at a CAGR of 6.8%. 1<br />

Europe is the one of the largest markets for<br />

timber laminating adhesives, but <strong>Asia</strong>-Pacific<br />

posts the largest growth. The demand for timber<br />

laminating adhesives is increasing in the floor<br />

beam, roof beam, window and door header, and<br />

trusses and supporting column segments. The<br />

demand from developing nations, such as China,<br />

India, Brazil and Argentina are expected to drive<br />

the global timber laminating adhesives market.<br />

FLOOR BEAM SEGMENT TO ACCOUNT FOR<br />

LARGEST SHARE OF MARKET<br />

The MarketsandMarkets report states that the<br />

application of timber laminating adhesives for<br />

floor beam accounts for the largest share in<br />

the market in terms of both value and volume<br />

in <strong>2023</strong>. Timber laminating adhesives facilitate<br />

the creation of strong and lightweight floor<br />

beams that can support significant loads<br />

while offering design flexibility. This aspect is<br />

particularly appealing in various construction<br />

ATTRACTIVE OPPORTUNITIES IN<br />

THE TIMBER LAMINATING ADHESIVES MARKET<br />

<br />

<br />

<br />

<br />

ASIA<br />

PACIFIC<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

projects, including residential, commercial, and<br />

industrial buildings, where optimised structural<br />

performance and reduced construction weight<br />

are essential.<br />

Moreover, advancements in adhesive<br />

technologies have played a significant role<br />

in driving the adoption of timber laminating<br />

adhesives for floor beam applications.<br />

Modern adhesives reportedly offer superior<br />

bonding strength, durability, and resistance to<br />

environmental factors, ensuring the long-term<br />

stability and safety of engineered timber floor<br />

beams. These innovations have bolstered<br />

the confidence of architects, engineers, and<br />

builders in using timber laminating adhesives in<br />

critical load-bearing applications.<br />

RESIDENTIAL APPLICATIONS HOLD LARGEST<br />

GROWING SEGMENT IN OVERAL MARKET<br />

The residential end-use industry holds the largest<br />

share in terms of both the value and volume<br />

in the overall timber laminating adhesives<br />

market. The increasing emphasis on sustainable<br />

building practices is driving the demand for<br />

timber laminating adhesives in residential<br />

construction. Homeowners and construction<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

professionals share a common interest in finding<br />

environmentally conscious options, and timber<br />

laminating adhesives can offer a solution by<br />

enabling the production of engineered wood<br />

items. This helps decrease the reliance on<br />

conventional materials that have greater carbon<br />

emissions. Timber laminating adhesives also<br />

contribute to efficient construction practices.<br />

Engineered wood components are prefabricated,<br />

allowing for quicker assembly and reduced on-site<br />

construction time. This can lead to cost savings<br />

and minimised disruption to homeowners during<br />

the construction process.<br />

Furthermore, the increasing global population<br />

is directly contributing to a surge in demand<br />

for timber laminating adhesives within the<br />

residential construction sector. According to<br />

the report, as urbanisation intensifies and more<br />

people seek housing solutions, the residential<br />

construction sector faces mounting pressure to<br />

accommodate this population influx. Traditional<br />

construction materials may struggle to keep<br />

up with the pace of demand, prompting a shift<br />

towards innovative alternatives like timber<br />

laminating adhesives. These adhesives enable<br />

the creation of engineered wood products<br />

that can be rapidly manufactured off-site and<br />

assembled on-site, expediting construction<br />

processes to meet the escalating need for<br />

housing.<br />

ASIA-PACIFIC LIKELY TO BE FASTEST<br />

GROWING REGION<br />

Rapid urbanisation and industrialisation<br />

are occurring across various <strong>Asia</strong>-Pacific<br />

countries. As economies flourish and urban<br />

populations surge, there is an escalating<br />

demand for efficient construction solutions to<br />

accommodate this growth. Timber laminating<br />

adhesives can be an alternative as they enable<br />

the construction of durable and aesthetically<br />

pleasing structures while optimising resources<br />

52 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


MATERIALS<br />

Investors or Funders<br />

Timber Laminating<br />

Adhesive Manufacturers<br />

Product R&D and Production Distributors/Suppliers End Users (OEM) End Users (Aftermarket)<br />

Prominent Companies<br />

Small and Private Enterprises<br />

Joint Ventures<br />

(Prominent Companies<br />

and Startups)<br />

Direct/indirect distribution is preferred by major Carbon<br />

Researchers/Organizations Regulatory Bodies Nanotubes manufacturers to cover more geographic area<br />

Regulatory Bodies<br />

and construction time. The <strong>Asia</strong>-Pacific<br />

region’s rapid urbanisation, cultural affinity<br />

for timber, sustainability considerations, and<br />

the expanding middle class all contribute to<br />

its position as the fastest-growing market for<br />

timber laminating adhesives. As these factors<br />

continue to converge, the demand for timberbased<br />

construction solutions in the region is<br />

expected to remain robust.<br />

• Prominent Companies<br />

• Small- and Medium-sized<br />

Enterprise Suppliers &<br />

Retailers<br />

• Residential<br />

• Non Residential<br />

• Government Contractors<br />

• Private Contractors<br />

STRINGENT REGULATIONS RESTRICT<br />

GROWTH OF MARKET<br />

According to the report, the principal<br />

challenge that the timber laminating<br />

adhesives market faces is the implementation<br />

of stringent regulatory policies. As<br />

environmental and health considerations take<br />

centre stage, governments and regulatory<br />

bodies are tightening their grip on the<br />

use of various chemicals and materials.<br />

These regulations can include volatile<br />

organic compounds (VOCs), formaldehyde<br />

content, and overall chemical composition.<br />

Manufacturers and suppliers might need to<br />

reformulate their products to comply with<br />

these new standards.<br />

Fluctuations in raw material prices also limit<br />

the growth of the market. Price volatility<br />

affects the overall stability of the solution;<br />

the market’s susceptibility to these shifts<br />

arises from its dependence on specific<br />

materials used in adhesive formulations. As<br />

such, when raw material prices increase, so<br />

do the cost structure of producing timber<br />

laminating adhesives. Manufacturers might<br />

struggle to retain competitive pricing while<br />

dealing with unpredictable expenses of the<br />

core ingredients, which in turn affects<br />

profits. P<br />

Reference:<br />

1. MarketsandMarkets. Timber laminating adhesives market.<br />

<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 53


STRUCTURAL ELEMENTS<br />

1 From Image 2 of<br />

the BIM rendering to<br />

Image 1 of the finished<br />

site, a third of the typical<br />

construction time was<br />

taken to construct NTU<br />

ABS with prefabricated<br />

construction, also<br />

known as Design for<br />

Manufacture and<br />

Assembly (DfMA)<br />

Image 1: Steeltech<br />

Industries<br />

Image 2: Stora Enso<br />

2<br />

Nanyang Technological<br />

University Academic<br />

Building South<br />

Nanyang Technological University’s<br />

Academic Building South (NTU ABS),<br />

also known as Gaia, breaks records<br />

in construction not just for its sheer<br />

size, positive health benefits and<br />

sustainability, but also because it<br />

proves wood construction is doable<br />

in rain-soaked climates.<br />

Location: Singapore<br />

Architects: Toyo Ito & Associates,<br />

Architects; RSP Architects Planners<br />

& Engineers<br />

Client: Nanyang Technological<br />

University (NTU)<br />

Mass timber and<br />

steel subcontractor:<br />

Steeltech Industries<br />

Specialist timber engineer: Eurban<br />

CLT: 7,700m³ Sylva by Stora Enso CLT<br />

Walls, Floors, Roofs and Stairs<br />

Glulam: 6,000m³ glulam by WiEHAG<br />

Date of completion: 2022<br />

Text: Stora Enso<br />

54 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


STRUCTURAL ELEMENTS<br />

The NTU ABS in Singapore is one of the first<br />

timber landscrapers in the world with an<br />

enormous 42,000m² footprint. Stora Enso claims<br />

that the horizontal megastructure would be<br />

the 2nd tallest building in the world if stacked<br />

vertically, and it is their largest delivery to a single<br />

building — living proof that replacing concrete<br />

at scale is viable. With 13,000m³ of mass timber<br />

certified by the Programme for the Endorsement<br />

of Forest Certification (PEFC) used for the<br />

construction, NTU ABS is now also said to be<br />

<strong>Asia</strong>’s largest mass timber building too.<br />

3<br />

Legend<br />

3 The entrance<br />

to NTU ABS<br />

(Image: Steeltech<br />

Industries)<br />

4 With Sylva, work<br />

site injuries<br />

are minimised<br />

(Image: Steeltech<br />

Industries)<br />

Named Gaia after the Greek goddess of Earth, the<br />

six-storey development is a space for learning,<br />

research and innovation, where NTU students,<br />

faculty and staff can meet and connect to<br />

uncover new opportunities for collaboration and<br />

discovery. 1<br />

4<br />

Singapore is one of the wettest places on Earth.<br />

Located near the equator, abundant daily rainfall<br />

and high humidity pose serious challenges.<br />

During this construction, Singapore experienced<br />

the most rainfall in 40 years. It is safe to say that<br />

NTU ABS can be a water ingress and moisture<br />

management test case.<br />

If wood stays wet over extended periods, mould,<br />

cracking, or swelling can occur. Although wood<br />

is highly resilient and can even withstand being<br />

waterlogged, unlike many building materials,<br />

it is best kept dry within a moisture content<br />

range of 11-15% during the transport, storage,<br />

construction, and in-service stages of a building<br />

to prevent such issues.<br />

Wet weather is not typically an issue as<br />

contractors either erect a protective weather<br />

cover for dry storage and protection during<br />

assembly. NTU ABS is nearly the size of Windsor<br />

Castle, so a construction tent was not feasible.<br />

However, Sylva by Stora Enso, a kit of custommade,<br />

prefabricated structural elements,<br />

delivered an efficient and scalable solution.<br />

Austrian millworkers flat-packed the equivalent<br />

of three Olympic swimming pools of Sylva crosslaminated<br />

timber (CLT) Walls, Floors, Roofs and<br />

Stairs into 29 shipments. If each container was<br />

placed end-to-end, they would stretch 2.8km<br />

long. Each piece was put in the correct loading<br />

sequence, with trackable labels and ready to be<br />

assembled without being exposed to moisture<br />

for a moment longer than necessary.<br />

That may sound like a headache or the ultimate<br />

game of Tetris, but with Sylva it was easy,<br />

according to Stora Enso. The entire delivery was<br />

completed in 639 days, between September<br />

2019-June 2021, despite the pandemic and<br />

blocked Suez Canal.<br />

HOW WAS THIS POSSIBLE?<br />

In the conception phase of NTU ABS project,<br />

Stora Enso worked closely with the project team.<br />

Using building information modelling (BIM), a<br />

digital 3D modelling tool, everyone involved<br />

could visualise the infrastructure and break it<br />

down into components. The Stora Enso Project<br />

Support Center calculated how to machine cut<br />

16m by 2.95m CLT with millimetre precision<br />

for maximum raw material optimisation — a<br />

cost-saving and sustainability must for most<br />

developers.<br />

Before shipping, Stora Enso protected<br />

Sylva elements by adding Axil 3000p+ BS,<br />

an insecticide treatment, to protect against<br />

insects and termites, as well as an End Grain<br />

Varnish to the narrow sides for protection from<br />

water ingress, stains, swelling and shrinking.<br />

Additionally, all exterior vertical fins, for instance<br />

the Sylva CLT Columns on the exterior area,<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 55


STRUCTURAL ELEMENTS<br />

were clad double-sided in larch for an<br />

aesthetically pleasing visual surface and<br />

pre-coated for weather protection.<br />

An internal look of<br />

the NTU ABS (Image:<br />

Steeltech Industries)<br />

Sylva CLT Floors were pre-fitted with<br />

metal inserts from RAMPA to facilitate<br />

easy crane lifting. Sylva CLT Walls were<br />

fitted with steel plates and screws too<br />

so the crane operators could quickly<br />

and safely grip onto the installed metal<br />

anchors and slot them into position,<br />

again reducing time exposure to<br />

moisture. The lifting devices had the<br />

additional benefit of reducing accidents<br />

for contractors working at height<br />

because precise geometry in a factorycontrolled<br />

setting optimally placed the<br />

devices for balancing.<br />

With Sylva, work site injuries are<br />

minimised. Heavy equipment for<br />

cutting are performed at ground level<br />

and coatings applied in well-lit, dry<br />

and well-ventilated conditions in Stora<br />

Enso’s mills. Given falls from height are<br />

still the main cause of fatal accidents<br />

and injuries within the workplace, safety<br />

is one of the key reasons developers are<br />

switching to Sylva.<br />

Since this project, Stora Enso has<br />

invested €9m in a new automated<br />

coating line in their Ybbs sawmill Mill<br />

in Austria to offer simple and effective<br />

coatings to protect the Sylva CLT<br />

elements against moisture, UV radiation<br />

and insects. The highest quality<br />

water-based coatings from Ybbs mill,<br />

which are available both for non-visual<br />

and visual surface qualities in three<br />

standard colour tones, ensure minimal<br />

environmental impact, according to<br />

Stora Enso.<br />

BUILDING IN THE RAIN<br />

A body of knowledge about building<br />

timber skyscrapers 2 now exists, but<br />

the science of building horizontally is<br />

still developing. NTU ABS can inform<br />

first-hand how design and construction<br />

decisions can improve moisture<br />

management at scale.<br />

NTU ABS was built in nine sections, split<br />

over two segments, levels 1-3 and levels<br />

4-roof and 15 installation sections, to<br />

reduce moisture exposure of the 8,000m²<br />

floor plates.<br />

Within only a few short months, it was<br />

apparent that the exposed internal edges<br />

of each zone were vulnerable to water<br />

ingress.<br />

Contractors started each day sweeping<br />

off pools of water from the wood,<br />

and would repeat after the afternoon<br />

showers. Industrial-sized vacuum<br />

cleaners were also used too. In total, they<br />

removed 3,300mm of rain.<br />

Project plans were adapted quickly.<br />

Levels 4,5 and 6 were built up in one<br />

go, preventing exposure to moisture<br />

and enabling swift waterproofing of the<br />

50-over balconies, terraces, bridges and<br />

skylights.<br />

The overall result is a learning<br />

environment with exposed solid<br />

structural sustainable wood. The design<br />

look and feel supports the university’s<br />

interactive learning model, with 25<br />

smart classrooms for technological<br />

advancement and interactive<br />

collaboration.<br />

LOW-CARBON BUILDING<br />

ACHIEVEMENT<br />

“Stora Enso is extremely proud of our<br />

part in helping Singapore reach their<br />

ambitious net-zero emissions by 2050,”<br />

said Hope Chuah, technical sales<br />

engineer with Stora Enso. Singapore<br />

aims to reduce 60 million tonnes of<br />

climate-damaging carbon dioxide<br />

(CO2e) by 2030. 3<br />

Given the construction industry is<br />

responsible for nearly 40% of all<br />

climate-damaging emissions, one of<br />

the fastest ways for Singapore to reach<br />

their goal is by encouraging the use of<br />

sustainable construction. And wood<br />

is a natural carbon capture storage<br />

solution. Sylva by Stora Enso alone<br />

reportedly removed 5,845 tonnes of<br />

CO2e from the atmosphere while the<br />

trees were growing, and will store all of<br />

that safely in NTU ABS for the duration<br />

of the building’s lifecycle.<br />

NTU ABS is a 100% PEFC-certified<br />

mass timber building: 7,673m³ Sylva<br />

by Stora Enso and 6,000m³ WiEHAG’s<br />

glue-laminated timber (glulam).<br />

Transportation emitted 422 tonnes of<br />

greenhouse gases, since wood is light<br />

to transport.<br />

This article was first published by Stora<br />

Enso, and is republished here with<br />

permission.<br />

References:<br />

1. NTU. Gaia, the largest wooden building in <strong>Asia</strong>,<br />

launched. <br />

2. BBC. ‘Plyscrapers’: The rise of the wooden skyscraper.<br />

<br />

3. National Climate Change Secretariat Singapore.<br />

Singapore commits to achieve net-zero emissions<br />

by 2050 and to a revised 2030 nationally determined<br />

contribution; public sector and Jurong Lake District to<br />

lead the way with net-zero targets. <br />

56 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


高 境 機 械 工 業 有 限 公 司<br />

台 灣 台 中 市 豐 原 區 朴 子 街 355 巷 33 號<br />

No.33, Lane 355, Pu Zei St., Feng Yuan 420, Taichung, Taiwan.<br />

Tel.: +886-4-2527-4116 (Rep.)<br />

Fax: +886-4-2528-2376<br />

http://www.gaujing.com<br />

http://www.foursidesplaner.com<br />

E-mail: g8664278@ms47.hinet.net


SUSTAINABILITY<br />

“Who cares wins”<br />

Palm fruit bunches<br />

are usually the only<br />

thing harvested from<br />

oil palm trees<br />

Inspiring the next “material<br />

revolution” by creating sustainable<br />

and high-performance materials<br />

from oil palm waste, Peter Fitch,<br />

together with IOI, have set up IOI<br />

Palm Wood to commercialise this<br />

untapped potential.<br />

The phrase “who cares wins” is a<br />

parody on the popular saying “who<br />

dares wins”, which is often associated<br />

with the British Special Air Services<br />

(SAS) motto. It embodies the spirit of<br />

courage, determination, and taking<br />

calculated risks to achieve success,<br />

particularly in challenging and highstakes<br />

situations.<br />

In the context of environmental<br />

leadership, “who cares wins”<br />

emphasises the critical role of genuine<br />

concern, empathy, and proactive<br />

action in addressing environmental<br />

challenges and achieving sustainable<br />

solutions.<br />

Environmental leadership refers to<br />

the practice of guiding and inspiring<br />

individuals, organisations, and<br />

communities towards sustainable<br />

and environmentally responsible<br />

actions. Companies who aspire<br />

to environmental leadership and<br />

ownership, such as IOI Palm Wood, can<br />

play a crucial role in addressing pressing<br />

environmental challenges, such as<br />

climate change, biodiversity, pollution,<br />

and resource depletion.<br />

We aim to promote and implement<br />

solutions that minimise negative<br />

environmental impacts while fostering<br />

a more sustainable and resilient<br />

future. One of IOI Palm Wood’s notable<br />

commitments is the dedication to<br />

sustainable practices and innovation<br />

within the timber and oil palm<br />

industries. The transformation of<br />

oil palm trunk into core products<br />

is a compelling demonstration. By<br />

finding innovative uses for previously<br />

underutilised resources, IOI Palm Wood<br />

aims to reduce waste and promote<br />

sustainable resource management. This<br />

not only benefits the environment but<br />

also contributes to a more sustainable<br />

and resilient future, aligning with the<br />

principles of environmental leadership.<br />

58 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


SUSTAINABILITY<br />

as needed to navigate complex and<br />

evolving environmental issues.<br />

Ethical and transparent conduct:<br />

Integrity and transparency are essential<br />

for effective environmental leadership.<br />

Leaders set a positive example by<br />

adhering to ethical standards and being<br />

transparent about their actions and<br />

decision-making processes.<br />

Leadership is important, and leaders<br />

who truly care about the wellbeing of<br />

the planet and its inhabitants are more<br />

likely to make a positive impact on the<br />

environment and inspire others to do<br />

the same. Here are some of the ways<br />

“who cares wins” can be applied in<br />

environmental leadership:<br />

Vision and goal-setting: Environmental<br />

leaders have a clear vision of what a<br />

sustainable future is and set meaningful<br />

goals to work towards it. They articulate<br />

a compelling and inspiring vision that<br />

motivates others to take action.<br />

Knowledge and awareness: Effective<br />

environmental leaders stay informed<br />

about the latest scientific research,<br />

environmental issues, and best<br />

practices. They continuously educate<br />

themselves and raise awareness among<br />

their employees about the importance<br />

of environmental conservation.<br />

Empowerment: Leaders empower<br />

individuals and communities to take<br />

ownership of environmental initiatives<br />

and projects. They create opportunities<br />

for involvement and collaboration,<br />

ensuring that diverse perspectives are<br />

considered.<br />

Collaboration and networking:<br />

Environmental leadership often involves<br />

working with various stakeholders,<br />

including governments, businesses,<br />

NGOs, and local communities.<br />

Leaders build strong networks and<br />

collaborations to leverage resources and<br />

expertise for a greater impact.<br />

sustainable policies and practices<br />

at local, national, and global levels.<br />

They engage in dialogue with policy<br />

makers, participate in environmental<br />

forums, and use their influence to<br />

promote positive change.<br />

Innovative solutions: Leaders<br />

in environmental sustainability<br />

encourage the development and<br />

adoption of innovative technologies<br />

and practices that reduce<br />

environmental harm and support<br />

sustainable development.<br />

Resilience and adaptability:<br />

Resilience must be demonstrated in<br />

the face of challenges and setbacks.<br />

Leaders must adapt their strategies<br />

Knowledge and<br />

Awareness<br />

Empowerment<br />

Collaboration<br />

and Networking<br />

Vision and goal<br />

Setting<br />

Advocacy and<br />

Policy Influence<br />

Long-term focus: True environmental<br />

leadership involves taking a long-term<br />

view rather than seeking short-term<br />

gains. Leaders prioritise solutions with<br />

lasting impacts and consider the needs<br />

of future generations.<br />

Education and awareness: Engaging in<br />

educational activities, raising awareness<br />

about environmental issues and the<br />

importance of sustainable living is<br />

crucial.<br />

Overall, “who cares wins” in<br />

environmental leadership suggests that<br />

leaders who prioritise the wellbeing of<br />

the planet, its inhabitants, and future<br />

generations are more likely to achieve<br />

meaningful and positive change. P<br />

Education and<br />

Innovative<br />

Solutions<br />

Awareness<br />

“who cares wins”<br />

Long-term Focus<br />

Resilience and<br />

Adaptability<br />

Ethical and<br />

Transparent<br />

Conduct<br />

Advocacy and policy influence:<br />

Environmental leaders advocate for<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 59


SHOW PREVIEW<br />

CIFM/interzum<br />

guangzhou 2024:<br />

Shaping <strong>Asia</strong>’s<br />

furniture future<br />

is making a comeback at interzum guangzhou<br />

2024.<br />

Lilian Shen, brand director of Renolit in China,<br />

said: “interzum guangzhou has an outstanding<br />

influence and is a professional exhibition for<br />

foreign brands to expand into the Chinese<br />

market. Renolit will take this opportunity to<br />

introduce our new products, technologies and<br />

solutions to industry professionals and build<br />

and strengthen relationships with suppliers,<br />

customers and business partners.”<br />

At the same time, new participants will<br />

invigorate the show with fresh perspectives,<br />

energy and innovative products. Exhibitors like<br />

Neodecortech, Pessotto Reti, Saviola and VIBO<br />

from Italy, as well as Eurocom Expansion from<br />

Romania, will debut at the exhibition.<br />

The event will continue to feature a lineup<br />

of strong supporters from across the globe,<br />

including but not limited to: AICA; Decospan<br />

from Belgium; Linak from Denmark;<br />

DewertOkin, impress, Interprint, Kleiberit,<br />

Leitz, limoss, Rehau, Renolit, and Schattdecor<br />

from Germany; Bacci, Freud, IF, SCM, Sige,<br />

and Union Plast from Italy; DIC from Japan;<br />

KingSlide; Printech KR from Korea; Munksjö<br />

Group; Reggar; Shang Gong Group; LamiGraf<br />

from Spain; Robatech, Senosan and Simalfa<br />

from Switzerland; Cyber Lock from Thailand;<br />

the American Hardwood Export Council (AHEC)<br />

and American Softwoods from the US; Boyteks<br />

from Turkey; as well as Lien’A from Vietnam.<br />

CIFM/interzum guangzhou 2024 is expected to attract more than 150,000 trade visitors globally<br />

The upcoming edition CIFM/interzum<br />

guangzhou will be held at the Canton Fair<br />

Complex in Guangzhou, China from 28-31 Mar<br />

2024. With around 160,000m 2 of exhibition<br />

space that can occupy 1,200 exhibitors, the<br />

event is expected to attract more than 150,000<br />

trade visitors, offering international exhibitors<br />

access to the Chinese market and beyond.<br />

SEIZING CHINA’S ‘DUAL CIRCULATION’<br />

OPPORTUNITIES<br />

Statistics forecasted that the global furniture<br />

market has passed the US$600bn mark in<br />

2022 and is expected to continue growing at<br />

a CAGR of 5% over the next four years, from<br />

<strong>2023</strong>-2026.<br />

As the global furniture market continues to<br />

grow, CIFM/interzum guangzhou will seize<br />

opportunities presented by China’s ‘dual<br />

circulation’ strategy to facilitate international<br />

brands’ entry into China’s market — which,<br />

according to the organisers, ranks first in<br />

the world in terms of furniture production,<br />

consumption and export — while promoting<br />

the globalisation of domestic brands.<br />

OLD AND NEW PARTICIPANTS<br />

The organisers of interzum guangzhou<br />

reported that nearly 200 international<br />

companies have confirmed their participation<br />

in the upcoming edition. For example, Renolit,<br />

a global specialist in high-quality plastic films,<br />

SUPPORTING INTERNATIONAL EXHIBITORS<br />

Since its debut in China in 2004, interzum<br />

guangzhou has been held annually in March<br />

alongside the China International <strong>Furniture</strong><br />

Fair (CIFF). The interzum brand family include<br />

interzum in Germany, interzum guangzhou in<br />

China, interzum bogota in Colombia, and the<br />

newly launched interzum forum italy in Italy,<br />

which is scheduled to have its premiere in<br />

2024.<br />

With its international platform, CIFM/<br />

interzum guangzhou supports both domestic<br />

and international exhibitors by creating a<br />

global ecosystem for the industry chain and<br />

by establishing a global hub for innovative<br />

products and technologies. International<br />

exhibitors will have access to global furniture<br />

development opportunities. P<br />

60 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


SHOW REVIEW<br />

Driving success for<br />

Indonesia’s furniture<br />

manufacturing and<br />

woodworking industries<br />

their durability, beauty, and characteristics.<br />

Similarly, made by skilled craftsmen, Indonesian<br />

furniture is sought-after for its precision and<br />

creative designs, on top of its high quality<br />

and competitively-priced characteristics that<br />

can be better manufactured with the latest<br />

technologies.”<br />

The opening ceremony of IFMAC & WOODMAC <strong>2023</strong><br />

Indonesia furniture manufacturing and<br />

woodworking trade show IFMAC & WOODMAC<br />

<strong>2023</strong> concluded on a positive note on 23 Sep,<br />

“exceeding expectations” with 12,150 trade<br />

visitors from 28 countries, according to Wakeni,<br />

one of the organisers.<br />

Two hundred and twenty-five companies<br />

from 23 countries and regions exhibited, from<br />

Australia, Austria, Canada, China, Finland,<br />

France, Gabon, Germany, Hong Kong, India,<br />

Indonesia, Italy, Japan, Luxembourg, Malaysia,<br />

Romania, Singapore, Slovenia, South Korea,<br />

Taiwan, Thailand, Turkey, and the US. They<br />

showcased various furniture and woodworking<br />

machinery, accessories, assembly tools and<br />

components, software for furniture design,<br />

raw materials and solutions for interior works,<br />

adhesives, abrasives, paint, coatings and fittings.<br />

Complementing the exhibition are industry<br />

seminars and presentations, which featured<br />

thought leaders and industry specialists<br />

answering problems that have arisen in<br />

the Indonesian furniture and woodworking<br />

industry, as well as providing the latest insights<br />

on global furniture trends to Indonesian<br />

industry players.<br />

According to Alex Kam, technical sales manager,<br />

Techbond Manufacturing: “The exhibition has<br />

been very consistent since day one. Most of our<br />

potential customers are local and there are some<br />

from overseas as well. Our future plan for IFMAC<br />

is to have a bigger booth and make a bigger show<br />

for the industry players in Indonesia.”<br />

Similarly, Ahmet Gokhan Sonmez, export<br />

area manager from Kayalar Kimya expressed<br />

his satisfaction: “Next year we would like to<br />

participate again because there is a huge<br />

potential in Indonesia. It is a highly developing<br />

country and I am sure that we will catch better<br />

opportunities here.”<br />

IFMAC and WOODMAC <strong>2023</strong> has also garnered<br />

support from the Directorate General of Agro<br />

Industry, Ministry of Industry of Republic of<br />

Indonesia and industry associations. Additionally,<br />

Abdul Sobur, chairman of Indonesian <strong>Furniture</strong><br />

and Craft Industries (HIMKI), commented:<br />

“Indonesia’s unique selling points as a global<br />

furniture market supplier are rooted in its natural<br />

resources, skilled labour, competitive pricing,<br />

cultural diversity, and sustainable production<br />

practices. Its abundant natural resources<br />

with a variety of woods are sought-after for<br />

This statement was also supported by the<br />

chairman of the Presidium Indonesian Sawmill<br />

and Wood Working Association (ISWA), Wiradadi<br />

Soeprayogo: “The Indonesian furniture industry<br />

has enormous growth potential, and we are<br />

committed to supporting its development<br />

through strategic partnerships and collaborations<br />

such as with Wakeni in organising IFMAC &<br />

WOODMAC. With the introduction of advanced<br />

technologies and innovative solutions from<br />

global companies, we can enhance the<br />

competitiveness of our local furniture businesses,<br />

while also creating new opportunities for<br />

investment, employment, and economic growth.<br />

With the technological injection, Indonesia’s<br />

furniture manufacturing industry is capable of<br />

delivering high-quality, eco-friendly products.”<br />

Sofianto Widjaja, director of Wakeni, concluded:<br />

“Local businesses and international market<br />

leaders gathering at IFMAC & WOODMAC<br />

highlights Indonesia’s flourishing position<br />

as the centre of the global furniture industry<br />

development. The trade show exemplifies<br />

the push for innovation and technology<br />

advancement that Indonesia has been investing<br />

strongly to ensure the furniture industry’s growth<br />

as a key economic driver for the country.”<br />

The next edition of IFMAC & WOODMAC will take<br />

place from 25-28 Sep 2024 at JI Expo Kemayoran,<br />

Jakarta, Indonesia. Space bookings are now<br />

open. P<br />

62 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>


EVENTS CALENDAR<br />

Events Calendar 2024<br />

DOMOTEX 2024<br />

Hannover, Germany<br />

India Wood<br />

Bengaluru, India<br />

2024<br />

JANUARY, 11 – 14<br />

FEBRUARY, 22 – 26<br />

MARCH, 01 – 04<br />

Malaysian International <strong>Furniture</strong> Fair 2024<br />

Kuala Lumpur, Malaysia<br />

MARCH, 05 – 07<br />

Dubai WoodShow<br />

Dubai, United Arab Emirates<br />

MARCH, 06 – 09<br />

Holz-Handwerk 2024<br />

Nuremberg, Germany<br />

China International <strong>Furniture</strong> Fair<br />

Guangzhou (Phase 2)<br />

Guangzhou, China<br />

Interzum Guangzhou<br />

Guangzhou, China<br />

Xylexpo 2024<br />

Milan, Italy<br />

MARCH, 19 – 22<br />

MARCH, 28 – 31<br />

MARCH, 28 – 31<br />

MAY, 21 – 24<br />

Sylvawood<br />

Shanghai, China<br />

AUGUST, 29 – SEPTEMBER, 01<br />

Korean International <strong>Furniture</strong> & Interior Fair<br />

Seoul, South Korea<br />

China International <strong>Furniture</strong> Fair Shanghai<br />

Shanghai, China<br />

IFMAC & WOODMAC<br />

Jakarta, Indonesia<br />

JUNE, 24 – 26<br />

SEPTEMBER, 11 – 14<br />

SEPTEMBER, 25 – 28<br />

HawaExpo<br />

Ho Chi Minh City, Vietnam<br />

MARCH, 18 – 21<br />

China International <strong>Furniture</strong> Fair<br />

Guangzhou (Phase 1)<br />

Guangzhou, China<br />

MAY, 28 – 30<br />

DOMOTEX asia/CHINAFLOOR<br />

Shanghai, China<br />

OCTOBER, 04 – 06<br />

2024 NHLA Annual Convention & Exhibit<br />

Showcase<br />

Ohio, US<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong> 63


INDEX OF ADVERTISERS<br />

PANELS & FURNITURE ASIA • <strong>November</strong> / <strong>December</strong> <strong>2023</strong><br />

COMPANY PAGE COMPANY PAGE<br />

American Hardwood Export Council<br />

OBC<br />

Lih Woei Carpentry Machine Co., Ltd 27<br />

Baillie Lumber 9<br />

Berndorf Band GmbH 1<br />

CIFM/interzum guangzhou 2024 61<br />

Forestry Innovation Investment Ltd. 23<br />

Nanxing Machinery Co., Ltd 2, 3<br />

OAV Equipment and Tools, Inc 7<br />

PLYTEC OY 49<br />

Softwood Export Council 5<br />

Gau Jing Machinery Ind Co Ltd 57<br />

Global Timber <strong>Asia</strong> Sdn Bhd 29<br />

Sylvawood Expo Shanghai<br />

Technik Associates, Inc<br />

FC<br />

IBC<br />

Hoon Hsiang Ind Co., Ltd 53<br />

Waylong Machinery Industrial Co., Ltd 64<br />

IMA Schelling Group <strong>Asia</strong> Pacific<br />

IFC<br />

Yalian Machinery Co., Ltd. 25<br />

IMEAS spa 13<br />

Kuang Yung Machinery Co.,Ltd 11<br />

Lesnaya Industriya Journal 33 Scan to download eBook<br />

PFA <strong>November</strong>/<strong>December</strong> <strong>2023</strong><br />

64 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>November</strong> / <strong>December</strong> <strong>2023</strong>

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