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05 AIRCRAFT DESIGN, TESTING AND PERFORMANCE<br />

Systems (HUMS) and/or Integrated Mechanical Diagnostic (IMD)<br />

systems will also be discussed.<br />

Author<br />

Systems Health Monitoring; Helicopters; Tolerances (Mechanics);<br />

Rotor Aerodynamics; Failure Modes; Flight Tests; Aircraft Reliability<br />

20000032872 Federal Aviation Administration, Los Angeles Aircraft<br />

Certificaion Office, Lakewood, CA USA<br />

STRATEGIES FOR ENSURING ROTORCRAFT STRUCTURAL<br />

INTEGRITY<br />

Eastin, Robert G., Federal Aviation Administration, USA; Application<br />

of Damage Tolerance Principles for Improved Airworthiness of<br />

Rotorcraft; February 2000, pp. 17 -1-17-6;InEnglish; See also<br />

20000032859; Copyright Waived; Avail: CASI; A02, Hardcopy<br />

Part 29.571 contains several strategies that, with certain qualification,<br />

applicants are allowed to adopt to ensure adequate structural<br />

integrity throughout the operational life of a rotorcraft. There has<br />

been a continuing debate concerning the merits of the various<br />

strategies. Much of the discussion has centered on the damage<br />

tolerance versus the flaw tolerance philosophies and the pros and<br />

cons of each. Additionally, the appropriate role of the traditional<br />

safe-life philosophy has been debated at length. This paper begins<br />

by considering what the objective of Part 29.571 is and then<br />

examines each of the strategies and their strengths and weaknesses.<br />

Following this a recommended strategy is proposed which is<br />

believed to offer the most rational path at the present time to<br />

achieving the stated objective.<br />

Derived from text<br />

Damage; Rotary Wing Aircraft; Structural Failure; Tolerances<br />

(Mechanics); Structural Reliability; Aircraft Structures; Systems<br />

Health Monitoring; Cracks<br />

20000032874 Westland Helicopters Ltd., Yeovil, UK<br />

APPLICATION OF DAMAGE TOLERANCE TO THE EH101 AIR-<br />

FRAME<br />

Matthew, David, Westland Helicopters Ltd., UK; Application of Damage<br />

Tolerance Principles for Improved Airworthiness of Rotorcraft;<br />

February 2000, pp. 9 - 1 -9-8;InEnglish; See also 20000032859;<br />

Copyright Waived; Avail: CASI; A02, Hardcopy<br />

This paper presents the work carried out by GKN Westland<br />

Helicopters in the damage tolerance evaluation of the EH101<br />

airframe. A comprehensive programme of crack growth testing and<br />

analysis was undertaken and is described in this paper. A simplified<br />

analysis method was developed and used to predict flaw growth in<br />

the Main Load Path structure of the EH101. The analysis showed<br />

that high frequency vibratory loads exceed the crack growth threshold<br />

at relatively short crack lengths. This has been confirmed by a<br />

full-scale airframe crack growth test in which a 4mm crack was<br />

propagated under representative loading. These results have led to<br />

the adoption of the ‘Flaw Tolerant (Enhanced) Safe Life’ approach for<br />

fatigue critical components on the EH101 airframe.<br />

Author<br />

Damage; Tolerances (Mechanics); Cracks; Crack Propagation;<br />

Eh-101 Helicopter; Fracturing<br />

20000037805 Textron Bell Helicopter, H-1 Upgrade Program, Fort<br />

Worth, TX USA<br />

THE H-1 UPGRADE PROGRAM: AFFORDABLE WAR FIGHT-<br />

ING CAPABILITY FOR THE US MARINES<br />

Myers, Alan W., Textron Bell Helicopter, USA; Advances in Vehicle<br />

Systems Concepts and Integration; April 2000, pp. A2-1 - A2-18; In<br />

English; See also 20000037804; Copyright Waived; Avail: CASI;<br />

A03, Hardcopy<br />

In late 1996, Bell Helicopter Textron Inc. was awarded a<br />

contract from the USA Marine Corps for the H-1 Upgrade Program.<br />

The program award was preceded by studies of all aircraft and<br />

approaches available to provide helicopter war fighting capability for<br />

the Marine Air Ground Task Force through the first quarter of the 21st<br />

century and beyond. Upgrades were defined for both the UH-1N<br />

utility helicopter and the AH-1W attack helicopter to integrate the<br />

following enhancements: Improved mission capability; Increased<br />

performance and maneuverability; Additional survivability features;<br />

Reduced pilot workload; Potential for growth; These enhancements<br />

give the Marine Corps the equivalent of new, state-of-the-art, zerotime<br />

aircraft, with 10,000-hour service lives. Total ownership cost<br />

affordability was, of course, a major requirement. Commonality,<br />

32<br />

improvements in reliability and maintainability, the use of COTS/NDI<br />

equipment, and the reuse of existing equipment were encouraged to<br />

enhance squadron operability and supportability and help reduce<br />

recurring and O&S costs. Cost As An Independent Variable (CAIV)<br />

studies were also required to continuously evaluate potential cost<br />

reduction elements in trade against program and technical requirements.<br />

Bell and NAVAIR formed Integrated Product Teams (IPT) with<br />

representatives from all functional disciplines, to improve communication<br />

and to ensure the configuration designs were not only<br />

adequate technically but were also cost-effective to manufacture and<br />

to operate and support in the fleet. This IPT process has been<br />

instrumental in improving the contractor/customer approval process<br />

during design reviews. This paper summarizes the H-1 Upgrade<br />

Program. The Marine Corps modernization plan is described and the<br />

role of the H-1 is defined. The resulting configurations are described,<br />

as is the process of optimizing configuration details within program<br />

constraints.<br />

Author<br />

Upgrading; Maneuverability; Warfare; Aircraft Survivability<br />

20000037806 British Aerospace Public Ltd. Co., Military Aircraft<br />

and Aerostructures, Preston, UK<br />

THE TORNADO GR4 PROGRAMME: A NEW APPROACH<br />

Watkins, T., British Aerospace Public Ltd. Co., UK; Advances in<br />

Vehicle Systems Concepts and Integration; April 2000, pp. A4-1 -<br />

A4-9; In English; See also 20000037804; Copyright Waived; Avail:<br />

CASI; A02, Hardcopy<br />

The growing costs of new weapon systems will encourage<br />

potential customers to consider upgrading their existing fleets.<br />

Today’s aircraft will therefore be expected to remain longer in service<br />

and counter the threats of the future. Industry will need to adapt from<br />

developing and manufacturing new weapon systems to finding ways<br />

to improve the capability of an existing asset to maintain a deterrent<br />

in a higher technological environment. According to the 1997 British<br />

Aerospace Military Aircraft Value Plan ‘The upgrade and re-life of<br />

existing aircraft is a valuable market opportunity - over the past five<br />

years the upgrade of existing assets has accounted for 16 per cent<br />

of the total value of combat orders world-wide’. The RAF’s IDS<br />

(Interdictor Strike) Tornado aircraft are expected to have a service<br />

life-span of up to 40 years and to ensure their combat effectiveness<br />

are currently undergoing a Mid Life Update (MLU) - the largest of its<br />

kind in Europe. The Mid Life Update programme returns 142 IDS<br />

Tornado aircraft to industry and upgrades them to a new variant,<br />

designated Tornado GR4/4A, which will become the new common<br />

standard for the RAF IDS aircraft. This paper will provide an<br />

introductory overview of the programme looking at the historical<br />

backcloth, the three contract elements, and how we are tackling the<br />

future requirements of our customer. Finally the paper considers why<br />

an update for the Tornado was the right approach for the RAF in its<br />

quest to maintain an effective capability to match the defence needs<br />

of the UK in the early 21st century.<br />

Author<br />

Weapon Systems; Manufacturing; Upgrading; Mrca Aircraft<br />

20000037807 Dassault Aviation, Direction Technique Systemes,<br />

Saint-Cloud, France<br />

MIRAGE 2000 COMBAT AIRCRAFT UPGRADE IN DASSAULT<br />

AVIATION: SOLUTION FOR NWDS SYSTEM OPEN AND<br />

AFFORDABLE<br />

Picard, Alain, Dassault Aviation, France; Madon, Laurent, Dassault<br />

Aviation, France; Advances in Vehicle Systems Concepts and<br />

Integration; April 2000, pp. A5-1 - A5-4; In English; See also<br />

20000037804; Copyright Waived; Avail: CASI; A01, Hardcopy<br />

MIRAGE 2000 are in operational service within several Air<br />

Forces since 1983. The outstanding structural sturdiness of the<br />

Mirage allowing them to fly over 2015-2020, allow Dassault Aviation<br />

to consider mid-life update. MIRAGE 2000 mid-life update shall<br />

comply with the following criteria : Multirole aircraft, able to carry a<br />

wide variety of Air to Air and Air to Surface missions, Affordable costs,<br />

Replacement of current sensors (for example : RDM radar) by state<br />

of the art modern sensors with up to date operational performances<br />

(for example : multi shoot fire control), Replacement of the current<br />

WNDS core system by an open system based on modular avionics<br />

architecture allowing, in particular, to separate application software<br />

and hardware, Replacement of the current cockpit lay out by a<br />

modern glass cockpit taking benefit of the numerous advantages of<br />

the Man - Machine - Interface fitted on the MIRAGE 2000-5,

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