Microbial a-amylases: a biotechnological perspective
Microbial a-amylases: a biotechnological perspective
Microbial a-amylases: a biotechnological perspective
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Abstract<br />
<strong>Microbial</strong> a-<strong>amylases</strong>: a <strong>biotechnological</strong> <strong>perspective</strong><br />
Rani Gupta * ,1 , Paresh Gigras, Harapriya Mohapatra, Vineet Kumar Goswami,<br />
Bhavna Chauhan<br />
Department of Microbiology, University of Delhi South Campus, Benito Juarez Marg, New Delhi 110 021, India<br />
Received 3 July 2002; accepted 30 January 2003<br />
Amylases are one of the most important and oldest industrial enzymes. These comprise hydrolases, which hydrolyse starch<br />
molecules to fine diverse products as dextrins, and progressively smaller polymers composed of glucose units. Large arrays of<br />
<strong>amylases</strong> are involved in the complete breakdown of starch. However, a-<strong>amylases</strong> which are the most in demand hydrolyse a-1,4<br />
glycosidic bond in the interior of the molecule. a-Amylase holds the maximum market share of enzyme sales with its major<br />
application in the starch industry as well as its well-known usage in bakery. With the advent of new frontiers in biotechnology, the<br />
spectrum of a-amylase application has also expanded to medicinal and analytical chemistry as well as in automatic dishwashing<br />
detergents, textile desizing and the pulp and paper industry. Amylases are of ubiquitous occurrence, produced by plants, animals<br />
and microorganisms. However, microbial sources are the most preferred one for large scale production. Today a large number of<br />
microbial a-<strong>amylases</strong> are marketed with applications in different industrial sectors. This review focuses on the microbial <strong>amylases</strong><br />
and their application with a <strong>biotechnological</strong> <strong>perspective</strong>.<br />
# 2003 Elsevier Science Ltd. All rights reserved.<br />
Keywords: a-Amylase; Baking; Antistaling; Dextrinising activity; Starch liquefaction<br />
1. Introduction<br />
Amylases are enzymes which hydrolyse starch molecules<br />
to give diverse products including dextrins and<br />
progressively smaller polymers composed of glucose<br />
units [1]. These enzymes are of great significance in<br />
present day biotechnology with applications ranging<br />
from food, fermentation, textile to paper industries [2].<br />
Although <strong>amylases</strong> can be derived from several sources,<br />
including plants, animals and microorganisms, microbial<br />
enzymes generally meet industrial demands. Today<br />
a large number of microbial <strong>amylases</strong> are available<br />
commercially and they have almost completely replaced<br />
chemical hydrolysis of starch in starch processing<br />
industry [2].<br />
The history of <strong>amylases</strong> began in 1811 when the first<br />
starch degrading enzyme was discovered by Kirchhoff.<br />
* Corresponding author. Tel.: /91-11-2611-1933; fax: /91-11-<br />
2688-5270.<br />
E-mail address: ranigupta15@rediffmail.com (R. Gupta).<br />
1 E-mail: microzyme@123india.com.<br />
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Process Biochemistry 00 (2003) 1 /18<br />
0032-9592/03/$ - see front matter # 2003 Elsevier Science Ltd. All rights reserved.<br />
doi:10.1016/S0032-9592(03)00053-0<br />
www.elsevier.com/locate/procbio<br />
This was followed by several reports of digestive<br />
<strong>amylases</strong> and malt <strong>amylases</strong>. It was much later in<br />
1930, that Ohlsson suggested the classification of starch<br />
digestive enzymes in malt as a- and b-<strong>amylases</strong> according<br />
to the anomeric type of sugars produced by the<br />
enzyme reaction. a-Amylase (1,4-a-D-glucan-glucanhydrolase,<br />
EC. 3.2.1.1) is a widely distributed secretary<br />
enzyme. a-Amylases of different origin have been<br />
extensively studied.<br />
Amylases can be divided into two categories, endo<strong>amylases</strong><br />
and exo<strong>amylases</strong>. Endo<strong>amylases</strong> catalyse hydrolysis<br />
in a random manner in the interior of the starch<br />
molecule. This action causes the formation of linear and<br />
branched oligosaccharides of various chain lengths.<br />
Exo<strong>amylases</strong> hydrolyse from the non-reducing end,<br />
successively resulting in short end products. Today a<br />
large number of enzymes are known which hydrolyse<br />
starch molecule into different products and a combined<br />
action of various enzymes is required to hydrolyse<br />
starch completely.<br />
A number of reviews exist on <strong>amylases</strong> and their<br />
applications, however, none specifically covers a-amy-
2<br />
lases at length. a-Amylases are one of the most popular<br />
and important form of industrial <strong>amylases</strong> and the<br />
present review highlights the various aspects of microbial<br />
a-<strong>amylases</strong>.<br />
2. Distribution of a-amylase among microorganisms<br />
a-Amylases are universally distributed throughout the<br />
animal, plant and microbial kingdoms. Over the past<br />
few decades, considerable research has been undertaken<br />
with the extracellular a-amylase being produced by a<br />
wide variety of microorganisms [1 /5]. The major<br />
advantage of using microorganisms for the production<br />
of <strong>amylases</strong> is the economical bulk production capacity<br />
and microbes are easy to manipulate to obtain enzymes<br />
of desired characteristics [5]. a-Amylase has been<br />
derived from several fungi, yeasts, bacteria and actinomycetes,<br />
however, enzymes from fungal and bacterial<br />
sources have dominated applications in industrial sectors<br />
[2].<br />
3. Determination of a-amylase activity<br />
a-Amylases are generally assayed using soluble starch<br />
or modified starch as the substrate. a-Amylase catalyses<br />
the hydrolysis of a-1,4 glycosidic linkages in starch to<br />
produce glucose, dextrins and limit dextrins. The reaction<br />
is monitored by an increase in the reducing sugar<br />
levels or decrease in the iodine colour of the treated<br />
substrate. Various methods are available for the determination<br />
of a-amylase activity [6]. These are based on<br />
decrease in starch /iodine colour intensity, increase in<br />
reducing sugars, degradation of colour-complexed substrate<br />
and decrease in viscosity of the starch suspension.<br />
3.1. Decrease in starch /iodine colour intensity<br />
Starch forms a deep blue complex with iodine [7] and<br />
with progressive hydrolysis of the starch, it changes to<br />
red brown. Several procedures have been described for<br />
the quantitative determination of amylase based on this<br />
property. This method determines the dextrinising<br />
activity of a-amylase in terms of decrease in the iodine<br />
colour reaction.<br />
3.1.1. Determination of dextrinising activity<br />
The dextrinising activity of a-<strong>amylases</strong> employs<br />
soluble starch as substrate and after terminating the<br />
reaction with dilute HCl, iodine solution is added. The<br />
decrease in absorbance at 620 nm is then measured<br />
against a substrate control. One percent decline in<br />
absorbance is considered as one unit of enzyme [8].<br />
The major limitation of this assay is interference of<br />
media components including Luria broth, tryptone,<br />
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peptone, corn steep liquor (CSL), etc. and thiol compounds<br />
with starch iodine complex. Copper sulphate<br />
and hydrogen peroxide protect the starch /iodine colour<br />
in the case of interference by these media components<br />
[9]. Further, zinc sulphate was found to be best for<br />
counteracting the interference of various metal ions.<br />
Various workers [10,11] have successfully used the<br />
original assay procedure in combination with flow<br />
injection analysis (FIA). The flow system comprised of<br />
an injection valve, a peristaltic pump, a photometer with<br />
a flow cell and 570 nm filter and a pen recorder. Samples<br />
are allowed to react with starch in a coil before iodine<br />
was added. Absorbance is then read at 570 nm. This<br />
method has many advantages including high sampling<br />
rates, fast response, flexibility and simple apparatus.<br />
3.1.2. Sandstedt Kneen and Blish (SKB) method<br />
The SKB method [12], is one of the most widely<br />
adopted methods for determination of <strong>amylases</strong> used in<br />
the baking industry. The potency of most commercial<br />
<strong>amylases</strong> is described in terms of SKB [12] units. This<br />
method is used generally to express the diastatic strength<br />
of the malt and not for expressing a-amylase activity<br />
alone [13].<br />
3.1.3. Indian pharmacopoeia method<br />
As described in the Indian pharmacopoeia, this<br />
method is used to calculate a-amylase activity in terms<br />
of grams of starch digested by a given volume of enzyme<br />
[14]. This procedure involves incubation of the enzyme<br />
preparation in a range of dilutions in buffered starch<br />
substrate at 40 8C for 1 h. The solutions are then treated<br />
with iodine solution. The tube, which does not show any<br />
blue colour, is then used to calculate activity in terms of<br />
grams of starch digested. This method is usually<br />
employed for estimating a-amylase activity in cereals.<br />
3.2. Increase in reducing sugars or dinitrosalicyclic acid<br />
(DNSA) method<br />
This method determines the increase in reducing<br />
sugars as a result of amylase action on starch [15]. The<br />
major defect in this assay is a slow loss in colour<br />
produced and destruction of glucose by constituents of<br />
the DNSA reagent.<br />
To overcome these limitations, a modified method for<br />
the estimation of reducing sugars was developed [16].<br />
Rochelle salts were excluded and 0.05% sodium sulphate<br />
was added to prevent the oxidation of the reagent. Since<br />
then the modified method has been used extensively to<br />
measure reducing sugars without any further modifications<br />
in the procedure.<br />
Alternate methods, which also rely on the estimation<br />
of the reducing sugars are also, employed [17].
3.3. Degradation of colour-complexed substrate<br />
For some years, groups have been working on the<br />
development of a specific a-amylase determination<br />
method based on the use of new types of substrates.<br />
These methods employ starch covalently complexed<br />
with blue dye such as Remazol brilliant Blue R [18] or<br />
Cibacron Blue F3 G-A [19] as an alternative substrate.<br />
The synthesis of these substrates involves two major<br />
steps. Soluble starch is coloured under alkaline conditions<br />
using the dye. This is the result of formation of<br />
covalent bonds between starch and dye molecules. The<br />
coloured starch is subsequently cross-linked by the<br />
addition of 1,4-butanediol diglycide ether. This gives<br />
an insoluble network, which swells in water. The<br />
enzymic hydrolysis of such insoluble starch derivatives<br />
yields soluble starch hydrolysates carrying the coloured<br />
marker. This method is simple and sensitive for aamylase<br />
determination, but even minute quantities of<br />
glucose might lead to erroneous results due to starch<br />
contamination by dextrin substrate [19]. Recently, a<br />
rapid and sensitive microassay based on dye cross linked<br />
starch for a-amylase detection has been reported. It can<br />
successfully detect as low as 0 /50 ng of enzyme [20].<br />
Other novel substrates such as nitrophenyl derivatives<br />
of maltosaccharides have also been employed. The assay<br />
measures the release of free p-nitrophenyl groups. The<br />
use of nitrophenyl-maltosaccharides in conjunction with<br />
a specific yeast a-glucosidase can be used but these<br />
substrates are rapidly cleaved by gluco<strong>amylases</strong> commonly<br />
present in the culture broths. The use of nonreducing<br />
end blocked p-nitrophenyl maltoheptoside<br />
(BPNPG7) has also been described [21]. The blocking<br />
group (4,6-O-benzylidene) prevents the hydrolysis of the<br />
substrate by the exo-acting enzymes and is thus specific<br />
for a-amylase. The assay is simple, reliable and accurate<br />
but is expensive asitinvolves the use of a synthetic<br />
substrate and specific enzymes. Thus the use of this<br />
method is restricted only to very specific tests and not<br />
for routine analysis. A comparison was made for the use<br />
of end blocked p-nitrophenyl maltoheptoside (BPNPG7)<br />
with a number of accepted procedures that employ<br />
starch as the substrate. The reaction was monitored<br />
using the starch /iodine colour [21]. There was an<br />
excellent correlation between each of the assay procedures<br />
employed. This indicates that all the methods give<br />
an accurate and reliable measure of a-amylase activity<br />
and can be used as per the requirement. Both these<br />
methods are commercially available as commercial kits,<br />
however, it is found that a-<strong>amylases</strong> exhibit lower<br />
affinity for low molecular weight substrates [18].<br />
3.4. Decrease in viscosity of the starch suspension<br />
These methods are generally used in the bakery<br />
industry to assess the quality of the flour and not for<br />
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estimating a-amylase activity which are based on the<br />
determination of the rheological properties of the<br />
dough. Methods, which fall into this category, are the<br />
falling number test and the Amylograph or Farinograph<br />
test.<br />
3.4.1. Falling number (FN) method<br />
The falling number (FN) method, internationally<br />
standardised [22 /24] is accepted for assessing cereal aamylase<br />
activity in flour /enzyme preparations at<br />
100 8C. Both cereal and fungal a-<strong>amylases</strong> are used to<br />
improve the fermentation of flour deficient in amylase<br />
activities. Because fungal a-<strong>amylases</strong> have low thermostability,<br />
they cannot be detected by the standard FN<br />
method at 100 8C [25]. This method has been modified<br />
and standardised [25] for measuring both cereal and<br />
fungal a-amylase activity at 300 8C, by replacing a part<br />
of the flour with pre-gelatinised starch. A falling number<br />
of about 400 indicates a normally malted flour.<br />
3.4.2. Amylograph/Farinograph test<br />
The milling and baking industries generally assess the<br />
diastatic activity of flours by means of an amylograph.<br />
This method is also based on the relationship of peak<br />
viscosity of starch slurry and the enzyme activity level<br />
[23]. The higher the enzyme activity, the thinner is the<br />
hot paste viscosity. When the amylograph is used, values<br />
of 400 /600 Brabender units of the Farinograph are<br />
considered optimal for bread baking flours (higher<br />
values indicate a lack and lower values indicate an<br />
excess of activity).<br />
4. Physiology of a-amylase production<br />
The production of a-amylase by submerged fermentation<br />
(SmF) and solid state fermentation (SSF) has been<br />
thoroughly investigated and is affected by a variety of<br />
physicochemical factors. Most notable among these are<br />
the composition of the growth medium, pH of the<br />
medium, phosphate concentration, inoculum age, temperature,<br />
aeration, carbon source and nitrogen source<br />
[5,26]. Most reports among fungi have been limited to a<br />
few species of mesophilic fungi where attempts have<br />
been made to specify the cultural conditions and to<br />
select superior strains of the fungus to produce on a<br />
commercial scale [2 /4].<br />
4.1. Physiochemical parameters<br />
The role of various physico-chemical parameters,<br />
including carbon and nitrogen source, surface acting<br />
agents, phosphate, metal ions, temperature, pH and<br />
agitation have been studied.
4<br />
4.1.1. Substrate source: induction of a-amylase<br />
a-Amylase is an inducible enzyme and is generally<br />
induced in the presence of starch or its hydrolytic<br />
product, maltose [27 /30]. Most reports available on<br />
the induction of a-amylase in different strains of<br />
Aspergillus oryzae suggest that the general inducer<br />
molecule is maltose. There is a report of a 20-fold<br />
increase in enzyme activity when maltose and starch<br />
were used as inducers in A. oryzae (NRC 401013) [31].<br />
Similarly strong a-amylase induction by starch and<br />
maltose in the case of A. oryzae DSM 63303 has been<br />
reported [29]. Apart from maltose, in some strains, other<br />
carbon sources as lactose, trehalose, a-methyl-D-glycoside<br />
also served as inducers of a-amylase [28]. Not only<br />
the carbon source, but also the mycelial condition/age<br />
affect the synthesis of a-amylase by A. oryzae M-13 [28].<br />
There are reports that 5 days starved non-growing<br />
mycelia were the most appropriate for optimal induction<br />
by maltose. a-Amylase production is also subjected to<br />
catabolite repression by glucose and other sugars, like<br />
most other inducible enzymes [30,32]. However, the role<br />
of glucose in the production of a-amylase in certain<br />
cases is controversial. a-Amylase production by A.<br />
oryzae DSM 63303 was not repressed by glucose rather;<br />
a minimal level of the enzyme was induced in its<br />
presence [29]. However, xylose or fructose have been<br />
classified as strongly repressive although they supported<br />
good growth in Aspergillus nidulans [33].<br />
The carbon sources as glucose and maltose have been<br />
utilised for the production of a-amylase. However, the<br />
use of starch remains promising and ubiquitous. A<br />
number of other non-conventional substrates as lactose<br />
[34], casitone [35,36], fructose [37], oilseed cakes [38] and<br />
starch processing waste water [39] have also been used<br />
for the production of a-amylase while the agro-processing<br />
byproduct, wheat bran has been used for the<br />
economic production of a-amylase by SSF [5]. The use<br />
of wheat bran in liquid surface fermentation (LSF) for<br />
the production of a-amylase from Aspergillus fumigatus<br />
and from Clavatia gigantea, respectively, has also been<br />
reported [40,41]. High a-amylase activities from A.<br />
fumigatus have also been reported using a-methyl-Dglycoside<br />
(a synthetic analogue of maltose) as substrate<br />
[42].<br />
Use of low molecular weight dextran in combination<br />
with either Tween 80 or Triton X-100 for a-amylase<br />
production in the thermophilic fungus Thermomyces<br />
lanuginosus (ATCC 200065) has been reported [43].<br />
Triton X-100 had no effect, whereas Tween 80 increases<br />
the a-amylase activity 27-fold.<br />
4.1.2. Nitrogen sources<br />
Organic nitrogen sources have been preferred for the<br />
production of a-amylase. Yeast extract has been used in<br />
the production of a-amylase from Streptomyces sp. [44],<br />
Bacillus sp. IMD 435 [45] and Halomonas meridiana<br />
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[46]. Yeast extract has also been used in conjunction<br />
with other nitrogen sources such as bactopeptone in the<br />
case of Bacillus sp. IMD 434 [47], ammonium sulphate<br />
in the case of Bacillus subtilis [48], ammonium sulphate<br />
and casein for C. gigantea [40] and soybean flour and<br />
meat extract for A. oryzae [49]. Yeast extract increased<br />
the productivity of a-amylase by 110 /156% in A. oryzae<br />
when used as an additional nitrogen source than when<br />
ammonia was used as a sole source [50]. Various other<br />
organic nitrogen sources have also been reported to<br />
support maximum a-amylase production by various<br />
bacteria and fungi. However, organic nitrogen sources<br />
viz. beef extract, peptone and com steep liquor supported<br />
maximum a-amylase production by bacterial<br />
strains [35,38,51 /54] soybean meal and casamino acids<br />
by A. oryzae [55]. CSL has also been used for the<br />
economical and efficient production of a-amylase from<br />
a mutant of B. subtilis [56]. Apart from this, various<br />
inorganic salts such as ammonium sulphate for A.<br />
oryzae [30] and A. nidulans [29], ammonium nitrate<br />
for A. oryzae [57] and Vogel salts for A. fumigatus [42]<br />
have been reported to support better a-amylase production<br />
in fungi.<br />
Amino acids in conjunction with vitamins have also<br />
been reported to affect a-amylase production. However,<br />
no conclusion can be drawn about the role of amino<br />
acids and vitamins in enhancing the a-amylase production<br />
in different microorganisms as the reports are<br />
highly variable. a-Amylase production by Bacillus<br />
amyloliquefaciens ATCC 23350 increased by a factor<br />
of 300 in the presence of glycine [58]. The effect of<br />
glycine was not only as a nitrogen source rather it<br />
affected a-amylase production by controlling pH and<br />
subsequently amylase production increased. b-Alanine,<br />
DL-nor valine and D-methionine were effective for the<br />
production of alkaline amylase by Bacillus sp. A-40-2.<br />
However, the role of amino compounds was considered<br />
to be neither as nitrogen nor as a carbon source, but as<br />
stimulators of amylase synthesis and excretion [59]. It<br />
has been reported that only asparagine gave good<br />
enzyme yields [57] while the importance of arginine for<br />
a-amylase production from B. subtilis has also been well<br />
documented [60].<br />
4.1.3. Role of phosphate<br />
Phosphate plays an important regulatory role in the<br />
synthesis of primary and secondary metabolites in<br />
microorganisms [61,62] and likewise it affects the growth<br />
of the organism and production of a-amylase. A<br />
significant increase in enzyme production and conidiation<br />
in A. oryzae above 0.2 M phosphate levels has been<br />
reported [55]. Similar findings were corroborated in B.<br />
amyloliquefaciens where low levels of phosphate resulted<br />
in severely low cell density and no a-amylase production<br />
[63]. In contrast, high phosphate concentrations were
inhibitory to enzyme production by B. amyloliquefaciens<br />
[58].<br />
4.1.4. Role of other ions<br />
K ,Na ,Fe 2<br />
,Mn 2<br />
,Mo 2<br />
,Cl ,SO4 2<br />
had no<br />
effect while Ca 2 was inhibitory to amylase production<br />
by A. oryzae EI 212 [57]. Mg 2<br />
played an important<br />
role and production was reduced to 50% when Mg 2<br />
was omitted from the medium. Na and Mg 2<br />
show<br />
coordinated stimulation of enzyme production by Bacillus<br />
sp. CRP strain [64]. Addition of zeolites to control<br />
ammonium ions in B. amyloliquefaciens resulted in<br />
increased yield of a-amylase [65]. Aninverse relationship<br />
between a-amylase production and growth rate was<br />
observed for Streptomyces sp. in the presence and<br />
absence of Co 2<br />
[66], the presence of Co 2<br />
enhancing<br />
the final biomass levels by 13-fold, albeit with a<br />
reduction in enzyme yield.<br />
4.1.5. pH<br />
Among the physical parameters, the pH of the growth<br />
medium plays an important role by inducing morphological<br />
change in the organism and in enzyme secretion.<br />
The pH change observed during the growth of the<br />
organism also affects product stability in the medium.<br />
Most of the Bacillus strains used commercially for the<br />
production of bacterial a-<strong>amylases</strong> by SmF have an<br />
optimum pH between 6.0 and 7.0 for growth and<br />
enzyme production. This is also true of strains used in<br />
the production of the enzyme by SSF. In most cases the<br />
pH used is not specified excepting pH 3.2 /4.2 in the case<br />
of A. oryzae DAE 1679 [39], 7.0 /8.0 in A. oryzae EI 212<br />
[57] and 6.8 for B. amyloliquefaciens MIR-41 [67]. In<br />
fungal processes, the buffering capacity of some media<br />
constituents sometimes eliminates the need for pH<br />
control [68]. The pH values also serves as a valuable<br />
indicator of the initiation and end of enzyme synthesis<br />
[69]. It is reported that A. oryzae 557 accumulated aamylase<br />
in the mycelia when grown in phosphate or<br />
sulphate deficient medium and was released when the<br />
mycelia were replaced in a medium with alkaline pH<br />
(above 7.2) [28].<br />
4.1.6. Temperature<br />
The influence of temperature on amylase production<br />
is related to the growth of the organism. Among the<br />
fungi, most amylase production studies have been done<br />
with mesophilic fungi within the temperature range of<br />
25 /37 8C. Optimum yields of a-amylase were achieved<br />
at 30 /37 8C for A. oryzae [55,57]. a-Amylase production<br />
has also been reported at 55 8C by the thermophilic<br />
fungus Thermomonospora fusca [70] and at 50 8C byT.<br />
lanuginosus [17].<br />
a-Amylase has been produced at a much wider range<br />
of temperature among the bacteria. Continuous production<br />
of amylase from B. amyloliquefaciens at 36 8C has<br />
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been reported [67]. However, temperatures as high as<br />
80 8C have been used for amylase production from the<br />
hyperthermophile Thermococcus profundus [71].<br />
4.1.7. Agitation<br />
Agitation intensity influences the mixing and oxygen<br />
transfer rates in many fungal fermentations and thus<br />
influences mycelial morphology and product formation<br />
[69,72 /76]. It has been reported that a higher agitation<br />
speed is sometimes detrimental to mycelial growth and<br />
thus may decrease enzyme production. However, it is<br />
reported that the variations in mycelial morphology as a<br />
consequence of changes in agitation rate do not affect<br />
enzyme production at a constant specific growth rate<br />
[76].<br />
Agitation intensities of up to 300 rpm have normally<br />
been employed for the production of amylase from<br />
various microorganisms as reported in the literature.<br />
5. Fermentation studies on a-amylase production<br />
The effect of environmental conditions on the regulation<br />
of extracellular enzymes in batch cultures is well<br />
documented [77]. A lot of work on the morphology and<br />
physiology of a-amylase production by A. oryzae during<br />
batch cultivation has been done. Accordingly, morphology<br />
of A. oryzae was critically affected by the growth<br />
pH [78]. In a series of batch experiments, authors<br />
observed that at pH 3.0 /3.5, freely dispersed hyphal<br />
elements were formed. In the pH range 4 /5, both pellets<br />
and freely dispersed hyphal fragments were observed<br />
whereas at pH higher than 6 pellets were the only<br />
growth forms recorded. Other groups [39,79] have<br />
recorded similar observations for other strains of<br />
A. oryzae. The optimum growth temperature was found<br />
to be 35 8C. It is demonstrated that when glucose was<br />
exhausted the biomass production stopped whereas the<br />
secretion of a-amylase increased rapidly [79]. One report<br />
states that inoculum quantity did not affect morphological<br />
changes in A. oryzae in air-lift bioreactors and that<br />
pellet size decreased considerably as the air velocity<br />
increased [39]. In the case of a-amylase production by<br />
Bacillus flavothermus in batch cultivation in a 20 l<br />
fermentor, a-amylase production and biomass peaked<br />
twice and highest activity was obtained after 24 h [34]. It<br />
was observed that the kinetics of enzyme synthesis was<br />
more of the growth associated than non-growth associated<br />
type [35]. Similar findings were cited in another<br />
report with B. amyloliquefaciens [63].<br />
Continuous and fed-batch cultures have been recognised<br />
as most effective for the production of the enzyme<br />
[60]and several groups have studied the effectiveness of<br />
these cultures. The production of a-amylase from<br />
B. subtilis TN106 (pAT5) was enhanced substantially<br />
by extending batch cultivation with fed-batch operation
6<br />
[60]. The bulk enzyme activity was nearly 54% greater in<br />
a two-stage fed-batch operation at a feed rate of 31.65<br />
ml h 1 of medium, than that attained in the single stage<br />
batch culture. The effects of controlled feeding of<br />
maltose at a feed rate of 1 /4 gh 1 for a-amylase and<br />
glucoamylase production from A. oryzae RIB 642 in a<br />
rotary draft tube fermentor (RTF) have been studied<br />
[49]. At a feed rate of 1 g h 1 the yields of a-amylase<br />
were twice than those obtained in batch cultures. When<br />
fed-batch cultivations were performed on a pilot scale<br />
RTF at a feed rate of 24 g h 1 , the biomass and aamylase<br />
yields was higher than those obtained in a<br />
laboratory scale jar fermentor.<br />
A model to simulate the steady-state values for<br />
biomass yield, residual sugar concentration and specific<br />
rate of a-amylase production has been proposed which<br />
simulated experimental data very well [80]. Furthermore,<br />
it was found in chemostat experiments that the<br />
specific rate of a-amylase production decreased by up to<br />
70% with increasing biomass concentration at a given<br />
dilution rate. Shifts in the dilution rate in continuous<br />
culture could be used to obtain different proportions of<br />
the enzymes, by the same strain [66]. It was further<br />
demonstrated that maximum production of a-amylase<br />
occurred in continuous culture at a dilution rate of 0.15<br />
h 1 and amylase activity in the culture was low at<br />
dilution rates above 1.2 h 1 . In contrast, in Bacillus sp.<br />
the switching of growth from batch to continuous<br />
cultivation resulted in the selection of a non a-amylase<br />
producing variant [63]. A decline in enzyme production<br />
was also accompanied by morphological and metabolic<br />
variations during continuous cultivation [81,82].<br />
The industrial exploitation of SSF for enzyme production<br />
has been confined to processes involving fungi<br />
and it is generally believed that these techniques are not<br />
suitable for bacterial cultivation [5]. The use of SSF<br />
technique in a-amylase production and its specific<br />
advantages over other methods has been discussed<br />
extensively [5].<br />
6. Purification of microbial a-<strong>amylases</strong><br />
Industrial enzymes produced in bulk generally require<br />
little downstream processing and hence are relatively<br />
crude preparations. The commercial use of a-amylase<br />
generally does not require purification of the enzyme,<br />
but enzyme applications in pharmaceutical and clinical<br />
sectors require high purity <strong>amylases</strong>. The enzyme in<br />
purified form is also a prerequisite in studies of<br />
structure /function relationships and biochemical properties.<br />
The purification of a-<strong>amylases</strong> from microbial sources<br />
in most cases has involved classical purification methods.<br />
These methods involve separation of the culture<br />
from the fermentation broth, selective concentration by<br />
ARTICLE IN PRESS<br />
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18<br />
precipitation using ammonium sulphate or organic<br />
solvents such as chilled acetone. The crude enzyme is<br />
then subjected to chromatography, usually affinity, ion<br />
exchange and/or gel filtration. A number of reviews are<br />
available on purification and characterisation of a<strong>amylases</strong><br />
from a range of microorganisms [1,2,4,26,83].<br />
Table 1 summarises various purification strategies<br />
adopted for microbial a-<strong>amylases</strong>.<br />
7. Biochemical properties of a-<strong>amylases</strong><br />
The enzymic and physicochemical properties of a<strong>amylases</strong><br />
from several microorganisms have been extensively<br />
studied and described [2 /4,83]. A summary is<br />
presented in Table 2.<br />
7.1. Substrate specificity<br />
As holds true for the other enzymes, the substrate<br />
specificity of a-amylase varies from microorganism to<br />
microorganism. In general, a-<strong>amylases</strong> display highest<br />
specificity towards starch followed by amylose, amylopectin,<br />
cyclodextrin, glycogen and maltotriose.<br />
7.2. pH optima and stability<br />
The pH optima of a-<strong>amylases</strong> vary from 2 to 12 [4]. a-<br />
Amylases from most bacteria and fungi have pH optima<br />
in the acidic to neutral range [2]. a-Amylase from<br />
Alicyclobacillus acidocaldarius showed an acidic pH<br />
optima of 3 [84], in contrast to the alkaline amylase<br />
with optima of pH 9 /10.5 reported from an alkalophilic<br />
Bacillus sp. [85 /88]. Extremely alkalophilic a-amylase<br />
with pH optima of 11 /12 has been reported from<br />
Bacillus sp. GM8901 [89]. In some cases, the pH<br />
optimum was observed to be dependent upon temperature<br />
as in the case of Bacillus stearothermophilus DONK<br />
BS-1 [90] and on calcium as in the case of B.<br />
stearothermophilus [91].<br />
a-Amylases are generally stable over a wide range of<br />
pH from 4 to 11 [3,4,45,47,85,92], however, a-<strong>amylases</strong><br />
with stability in a narrow range have also been reported<br />
[46,86,93].<br />
7.3. Temperature optima and stability<br />
The temperature optimum for the activity of aamylase<br />
is related to the growth of the microorganism<br />
[4]. The lowest temperature optimum is reported to be<br />
25 /30 8C for F. oxysporum amylase [94] and the highest<br />
of 100 and 130 8C from archaebacteria, Pyrococcus<br />
furiosus and Pyrococcus woesei, respectively [95 /97].<br />
Temperature optima of enzymes from Micrococcus<br />
varians are calcium dependent [98] and that from H.<br />
meridiana is sodium chloride dependent [46].
Table 1<br />
Purification strategies employed for a-amylase<br />
Microorganism Purification strategy Fold purification/<br />
yield (%)<br />
Fungi and yeast<br />
A. oryzae NRC 401013 DE52-Cellulose (pH 7.0), 70% (NH4)2SO4, Sephacryl S300, 70% (NH4)2SO4,<br />
DE52-Cellulose (pH 7.0)<br />
[31]<br />
A. flavus LINK 50 /90% (NH4)2SO4, DEAE-Sephadex A50 (pH 6.5) 13.8/70 [92]<br />
Cryptococcus sp. S-2 Ultrafiltration, a-Cyclodextrin coupled with Sepharose 6B (pH 7.0) 140/78 [152]<br />
L. kononenkoae CBS5608 60% (NH4)2SO4, crosslinked starch (pH 8.5), DEAE Bio-Gel A (pH 5.5) 6000/52 [99]<br />
Saccharomyces cerevisiae Ultrafiltration, b-Cyclodextrin linked Sepharose 6B (Epoxy activated, pH 4.5), 5/2 [153]<br />
YPB-G<br />
Sephadex G-100 (pH 4.5)<br />
Schwanniomyces alluvius<br />
UCD-54-83<br />
Ultrafiltration, DEAE-sephacel (pH 5.6), Sephadex G-150 (pH 5.6) 10.8/17.1 [154]<br />
Thermomonospora curvata Ultrafiltration, 75% ethanol precipitation, Sephadex G-150 (pH 8.0), DEAE<br />
Cellulose, ultrafiltration<br />
66/9 [155]<br />
T. lanuginosus Ultrafiltration, DEAE-Trisacryl (pH 7.0), Phenyl-Sepharose (pH 7.0) [156]<br />
T. lanuginosus IISc91 Ultrafiltration, DEAE-Sephadex A50 (pH 5.0), ultrogel AcA54, DEAE-Sephadex<br />
A50 (pH 8.0), Bio-Gel P-30<br />
112/41 [17]<br />
Bacteria<br />
Bacillus sp. IMD435 a-Cyclodextrin coupled Sepharose 6B (pH 6.0) 744/65 [45]<br />
Bacillus sp. IMD 434 Acetone precipitation, Resource Q (pH 7.0), Phenyl Sepharose CL-4B (pH 7.8) 266/ / [47]<br />
Bacillus sp. WN 11 60% (NH4) 2SO4, DEAE Sepharose (pH 5.3), Sephadex G-75 Amy I 65/13, Amy II<br />
40.7/9.5<br />
[100]<br />
B. licheniformis CUMC 305 65% (NH4)2S04, CM-Cellulose (pH 6.4) 212/42 [86]<br />
B. licheniformis NCIB 6346 DEAE-Cellulose DE52 (pH 5.3) 33/66 [157]<br />
B. stearothermophilus ATCC Adsorption on soluble starch (1%) in 10% (NH4) 2SO4, washing with Aces (pH / [158]<br />
12980<br />
7.5) and 10% (NH4)2SO4, DEAE chromatography (Zetaprep disk), ultrafiltration<br />
B. subtilis 60% (NH4)2SO4, Sephacryl-S200 HR (pH 8.0), 60% (NH4)2SO4, S-Sepharose 9/17 [159]<br />
B. subtilis Ultrafiltration 2.5/ / [83]<br />
B. subtilis 65 Sephacryl S-300, CM Sephadex C-50 30.85/24.8 [51]<br />
Lactobacillus plantarum A6 Ultrafiltration, 50 /80% (NH4)2SO4, ultrafiltration, DEAE-Cellulose 20/35 [160]<br />
Pseudomonas stutzeri Concentrated by drum humidifier, 25% (NH4)2SO4, 70% acetone 1.036/ / [93]<br />
Streptococcus bovis JB1 70% (NH4) 2SO4, Sephadex G-25 (pH 7.5), Mono Q 6.9/50 [161]<br />
Thermomonospora curvata<br />
NCIMB 10081<br />
85% (NH4)2S04, ultrafiltration, gel filtration (pH 6.0), DEAE-Sephacel (pH 8.O) 300/ / [162]<br />
T. profundus DT5432 80% (NH4)2SO4, DEAE-Toyopearl 650 M (pH 7.5), Superdex 200 HR (pH 7.5) 816/26 [71]<br />
Thermostabilities have not been estimated defactor in<br />
many studies. Thermostabilities as high as 4 h at 100 8C<br />
have been reported for Bacillus licheniformis CUMC<br />
305 [86]. Many factors affect thermostability. These<br />
include the presence of calcium, substrate and other<br />
stabilisers [4]. The stabilising effect of starch was<br />
observed in a-<strong>amylases</strong> from B. licheniformis CUMC<br />
305 [85], Lipomyces kononenkoae [98] and Bacillus sp.<br />
WN 11 [100]. Thermal stabilisation of the enzyme in the<br />
presence of calcium has also been reported from time to<br />
time [100 /102].<br />
7.4. Molecular weight<br />
Molecular weights of a-<strong>amylases</strong> vary from about 10<br />
to 210 kDa. The lowest value, 10 kDa for Bacillus<br />
caldolyticus [103] and the highest of 210 kDa for<br />
Chloroflexus aurantiacus has been reported [104]. Molecular<br />
weights of microbial a-<strong>amylases</strong> are usually 50 /<br />
60 kDa as shown directly by analysis of cloned aamylase<br />
genes and deduced amino acid sequences [4].<br />
ARTICLE IN PRESS<br />
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 7<br />
Carbohydrate moieties raise the molecular weight of<br />
some a-<strong>amylases</strong>. Glycoproteins have been detected in<br />
A. oryzae [105,106], L. kononenkoae [98], B. stearothermophilus<br />
[107] and B. subtilis strains [108,109]. Glycosylation<br />
of bacterial proteins is rare. A carbohydrate<br />
content as high as 56% has been reported in S. castelii<br />
[110] whereas this is about 10% for other a-<strong>amylases</strong> [4].<br />
7.5. Inhibitors<br />
Many metal cations, especially heavy metal ions,<br />
sulphydryl group reagents, N-bromosuccinimide, phydroxyl<br />
mercuribenzoic acid, iodoacetate, BSA,<br />
EDTA and EGTA inhibit a-<strong>amylases</strong>.<br />
7.6. Calcium and stability of a-amylase<br />
Reference<br />
a-Amylase is a metalloenzyme, which contains at least<br />
one Ca 2<br />
ion [111]. The affinity of Ca 2<br />
to a-amylase is<br />
much stronger than that of other ions. The amount of<br />
bound calcium varies from one to ten. Crystalline Taka-
Table 2<br />
Properties of some microbial <strong>amylases</strong><br />
Source pI Molecular<br />
weight<br />
(kDa)<br />
pH optima/stability<br />
Temperature optima/stability<br />
Inhibitors Stabilisers Additional properties Reference<br />
Fungi and yeast<br />
A. oryzae / / 65.4/5.0 /9.0 50 8C/50 8C (30<br />
min)<br />
/ / Km (0.13%) [28]<br />
A. flavus LINK 3.5 52.5 6.0/6.0 /10.0 55 8C/50 8C (1h) Ag 2<br />
,Hg 2<br />
Ca 2<br />
1<br />
Km (0.5 g l ); Vmax (108.67<br />
mM reducing sugar mg 1<br />
protein min 1<br />
[92]<br />
A. foetidus ATCC<br />
/ 41.5 5.0/ / 45 8C/35 8C (60 / / Km /2.19 mg ml<br />
1<br />
[163]<br />
10254<br />
min)<br />
A. awamori / / 5.0/6.0 /7.0 40 8C/55 8C (10<br />
min)<br />
Ag ,Cu 2<br />
,Fe 3<br />
,Hg 2<br />
, halides Substrate [164]<br />
A. awamori ATCC 4.2 54.0 4.8 /5.0/3.5 /6.5 50 8C/40 8C (60 Hg<br />
22342<br />
(24 h)<br />
min)<br />
2<br />
,Pb 2<br />
, maltose Km /1mgml<br />
1<br />
[32]<br />
A. chevalieri NSPRI / 68.0 5.5/ / 40 8C/60 8C (15 EDTA, DNP Ca<br />
105<br />
min)<br />
2<br />
,Mg 2<br />
Km /0.19 mg ml<br />
1<br />
[165]<br />
A. flavus / / 5.25/5.0 /8.0 50 8C/55 8C (10<br />
min)<br />
Ag ,Cu 2<br />
,Hg 2<br />
, halides Substrate [164]<br />
A. fumigatus / / 6.0/ / 50 8C/60 8C (40<br />
min)<br />
/ / / [41]<br />
A. hennebergi Bloch- / 50.0 5.5/ / 50 8C/40 8C (15 / / / [166]<br />
weitz<br />
min)<br />
A. niger 3.44 58.0 4.0 /5.0/2.2 /7.0 //60 8C (15 min) / Ca 2<br />
Acid stable [167 /<br />
171]<br />
3.75 61.0 5.0 /6.0/5.0 /8.5 //40 8C (15 min) / Ca 2<br />
A. niger ATCC 13469 / / 5.0/4.0 /6.0 50 8C/B/60 8C / / / [172]<br />
A. niger van Tieghem<br />
CFTRI 1105<br />
/ 56.23 5.0; 6.0/5.2 /6.0<br />
( /Ca); 5.8 /7.0<br />
60 8C/65 8C (10<br />
min)<br />
Ag ,Al<br />
( /Ca)<br />
3<br />
,Cu 2<br />
,Hg 2<br />
,Pb 2<br />
Zn<br />
,<br />
2<br />
, EDTA<br />
Ca 2<br />
NaF and MgSO4 stimulation<br />
[173 /<br />
175]<br />
A. oryzae / / 5.0/6.0 /8.0 40 8C/55 8C (10<br />
min)<br />
Ag ,Cu 2<br />
,Fe 3<br />
,Hg 2<br />
, halides Substrate / [164]<br />
A. oryzae<br />
A. oryzae<br />
/<br />
/<br />
/<br />
53.0<br />
4.8 /6.6/ /<br />
5.0 /5.9/5.8 /7.2<br />
35 /37 8C/ /<br />
//60 8C (90 min,<br />
/<br />
PCMB<br />
/<br />
Ca<br />
Km /7.13, 4.35, 3.12 mM [176]<br />
(over a year,<br />
/Ca) 50 8C (30<br />
10 8C); 5.0 /8.2<br />
(37 8C, 30 min)<br />
min, /Ca)<br />
2<br />
‘‘Taka Diastase’’, ‘‘Taka- [177 /<br />
Amylase A’’, Km / 29, 180]<br />
2.4%, 4.7, 10.2, 2.4 mM<br />
A. oryzae 245 (ATCC<br />
9376)<br />
/ / 5.0 /6.0/ / 30 /40 8C/ / / / Km /4.16 mg ml<br />
1<br />
[181,182]<br />
A. usamii / 54.0 3.0 /5.5/ / 60 /70 8C/ / / / Higher thermal stability<br />
than commercial Takaamylase<br />
[183]<br />
A. oryzae M13 4.0 52.0 5.4/5.0 /9.0 50 8C/5/50 8C<br />
(min)<br />
/ / Km (0.13%) [28]<br />
8<br />
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18<br />
ARTICLE IN PRESS
Table 2 (Continued)<br />
Source pI Molecular<br />
weight<br />
(kDa)<br />
pH optima/stability<br />
Temperature optima/stability<br />
Cryptococcus S-2 4.2 66.0 6.0/ / 50 /60 8C/90 8C<br />
(CaCl2)<br />
Fusarium vasinfectum<br />
Atk<br />
L. kononenkoae CBS<br />
5608<br />
/ / 4.4 /5.0:5.8:7.8 /<br />
8.0/3.8 /10.0<br />
3.5 76.0 4.5 /5.0/5.0 /7.0<br />
(1 h)<br />
Inhibitors Stabilisers Additional properties Reference<br />
Hg 2<br />
Cu 2<br />
,Ag 2<br />
,Mn 2<br />
45 /50 8C/50 8C<br />
(30 min)<br />
70 8C/ / DTT, Cu 2<br />
,Cu 2<br />
,Zn 2<br />
,Ag 2<br />
,Zn 2<br />
/ Raw starch digesting enzyme;<br />
end products, G1, G2,<br />
G3,G4 [152]<br />
/ / [184]<br />
1<br />
Starch Km (0.8 g l ); Kcat (622<br />
1 2<br />
s ); insensitive toCa ;<br />
end products, G3, G4, G5,<br />
Paecilomyces sp.<br />
/ 69.0 4.0/4.0 /9.0 45 8C/45 8C (10<br />
/ [185]<br />
ATCC 46889<br />
min, /Ca)<br />
Saccharomyces cerevisiae<br />
/ 54.1 5.0/ / 50 8C/ / / / End products, G1, G2, G3 [153]<br />
Schwanniomyces al- / 61.9 6.3/4.5 /7.5 40 8C/5/40 8C / / Km (0.364 mg ml<br />
1<br />
); end [154]<br />
luvius UCD 5483<br />
T. lanuginosus IISc 91 / 42.0 5.6/ / 65 8C/50 8C (<br />
h)<br />
/7 / Ca<br />
product, G1 2<br />
1<br />
A.E. (44 kJ mol ;Km (2.5<br />
1<br />
mg ml ); end product, G2<br />
[17]<br />
Trichoderma viride<br />
Bacteria<br />
/ / 5.0 /5.5/4.0 /7.0 //60 8C (10 min) / / / [186]<br />
B. brevis HPD 31 / / 6.0/4.5 /9.0 45 /55 8C/ / / / / [187]<br />
B. licheniformis<br />
B. licheniformis<br />
/<br />
/<br />
22.5<br />
28.0<br />
9.0/6.0 /11.0<br />
9.0/7.0 /9.0<br />
76 8C/B/60 8C<br />
90 8C/60 8C (3 h),<br />
/<br />
Hg<br />
/ End product, G5 [85]<br />
CUMC 305 licheniformis<br />
CUMC 305<br />
100 8C (4h)in<br />
presence of soluble<br />
starch<br />
2<br />
,Cu 2<br />
,Ni 2<br />
,Zn 2<br />
,Ag 2<br />
,<br />
Fe 2<br />
,Co 2<br />
,Cd 2<br />
,Al 3<br />
,Mn 2<br />
Na<br />
,<br />
p- chloromercuribenzoic acid, sodium<br />
iodoacetate, EDTA<br />
2<br />
,Ca 2 Mg 2<br />
, azide, F ,<br />
2 2 2 2<br />
SO3 ,SO4 ,S2O3 ,MoO4 WO4<br />
,<br />
2<br />
E.A. (5.1 /10<br />
, cysteine, glutathione,<br />
thiourea, b-mercaptoethanol,<br />
sod. glycerophosphate<br />
5 Jmol<br />
1<br />
);<br />
1<br />
Km (1.274 mg ml ); Vmax<br />
1<br />
(0.738 mg glucose ml<br />
min 1<br />
[86]<br />
B. licheniformis NCIB / 62 /65 7.0/7.0 /10.0 70 /90 8C/85 8C / / End products, G1,G2,G3, [157]<br />
6346<br />
B. stearothermophilus 4.82 / 4.6 /5.1/ /<br />
(1 h)<br />
55 /70 8C/ / EDTA Ca<br />
G5<br />
2<br />
Higher affinity for branched<br />
chain substrate; E.A. (14<br />
kcal); extremely resistant to<br />
heat inactivation; effect of<br />
EDTA reversed by Ca 2<br />
[101]<br />
B. stearothermophilus 8.8 59.0 5.0 /6.0/6.0 /7.5 70 /80 8C/(5 days) Cd<br />
ATCC 12980<br />
(1 h, 80 8C) 70 8C or (45 min)<br />
90 8C<br />
2<br />
,Cu 2<br />
,Hg 2<br />
,Pb 2<br />
,Zn 2<br />
, Ca<br />
denaturation by 6 M urea<br />
2<br />
,Na 2<br />
, B.S.A. Km /14 mg ml<br />
1<br />
; enzyme [4]<br />
active after acetone and<br />
ethanol treatment<br />
B. stearothermophilus / / 5.5 /6.0/ / 70 /75 8C/half life / / Ca<br />
MFF4<br />
5.1 h at 80 8C<br />
2<br />
enhances thermo- [102]<br />
stability<br />
B. subtilis / 48.0 6.5/5/7.0 50 8C/5/50 8C Hg 2<br />
,Fe 3<br />
,Al 3<br />
Mn 2<br />
,Co 2<br />
Km (3.845 mg ml<br />
1<br />
); Vmax [159]<br />
(585.1 mg); end product, G2<br />
B. subtilis 65 / 68.0 6.0/6.0 /9.0 60 8C/60 8C (5<br />
min)<br />
Cu 2<br />
,Fe 3<br />
,Mn 2<br />
,Hg 2<br />
,Zn 2<br />
Pb<br />
,<br />
2<br />
,Al 3<br />
,Cd 2<br />
,Ag 2<br />
,EDTA<br />
Ca 2<br />
End products, G1,G2 [51]<br />
/ Ca 2<br />
G6<br />
[99]<br />
ARTICLE IN PRESS<br />
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 9
Table 2 (Continued)<br />
Source pI Molecular<br />
weight<br />
(kDa)<br />
pH optima/stability<br />
Temperature optima/stability<br />
Inhibitors Stabilisers Additional properties Reference<br />
B. licheniformis M27 / 56.0 6.5 /7.0 and 8.5 / 85 /90 8C/ /<br />
/ Ca<br />
9.0/5/7.0 and ]/ 90 8C<br />
7.5<br />
2<br />
E.A. (25 kJ mol<br />
1<br />
); thermostability<br />
dependent upon<br />
pH stability<br />
Bacillus sp. IMD 435 5.6 63.0 6.0 and 6.5 / / / End products, G1, G2, G3,<br />
Bacillus sp. IMD 434 5.9 69.2 6.0/4.0 /9.0 65 8C/40 8C (1h) N -Bromosuccinimide, p-hydroxymercuribenzoic<br />
acid<br />
Bacillus sp. US 100 / / 5.6/4.5 /8.0 82 8C/90 /95 8C / Starch, Ca 2<br />
Cysteine, DTT End products, G1, G2; specificity<br />
for raw starch; Km (<br />
1.9 mm)<br />
Half-life increases to 110 8C<br />
in presence of 20% (w/v)<br />
substrate<br />
;<br />
starch increases temperature<br />
stability<br />
/ End products, G1,G2,G3, Bacillus sp. WN 11 / / 5.0 /8.0/ / 75 /80 8C/ / / / No requirement for Ca 2<br />
Bacillus sp. WN 11 / Amy 1-<br />
76.0, Amy<br />
2-53.0<br />
5.5/5.5 /9.0 (1 h) 75 /80 8C/80 8C<br />
(4 h)<br />
Fe 3<br />
,Hg 2<br />
Bacillus sp. XAL 601 / / 9.0/ / 70 8C/ / / / Adsorbs to raw starch or<br />
cellulose hydrolysis products,<br />
G2 and G4<br />
[87]<br />
Escherichia coli 48.0 6.5/5/7.0 50 8C/B/70 8C Hg 2<br />
,Fe 3<br />
,Al 3<br />
Mn 2<br />
,Co 2<br />
/ [159]<br />
H. meridiana DSM<br />
/ / 7.0/5.0 /7.0 37 8C/ / / Ca<br />
5425<br />
2<br />
End products, G2,G3; [46]<br />
showed activity in 30% salts<br />
L. plantarum A6 / 50.0 5.5/ /3.0 /B/8.0 65 8C/ / N -bromosuccinimide, iodine,<br />
acetic acid, Hg 2<br />
, dimethyl aminobenzaldehyde<br />
/ Km (2.38 g l<br />
1<br />
kJ mol )<br />
1<br />
); A.E. (30.9 [160]<br />
Micromonospora mel- 7.6 45.0 7.0/ / 55 8C/40 8C (pH / / / [191]<br />
anosporea<br />
11 /12, 40 min)<br />
M. melanosporea<br />
Pseudomonas stutzeri<br />
7.6<br />
/<br />
45.0<br />
12.5<br />
7.0/6.0 /12.0<br />
8.0/7.0 /9.5<br />
55 8C/ /<br />
47 8C/40 8C (1h)<br />
/<br />
/<br />
/<br />
Ca<br />
End product, G1 [191]<br />
2<br />
E.A. (13 400 and 5200 cal [93]<br />
mol<br />
1<br />
; end product, G4<br />
Streptococcus bovis<br />
JB1<br />
Streptomyces sp. IMD<br />
2679<br />
,Cu 2<br />
4.5 77.0 5.0 /6.0/5.5 /8.5 //50 8C (1h) Hg 2<br />
, p-chloromercuribenzoic<br />
acid (both reversible by DTT)<br />
8.9(1),<br />
8.7(2),<br />
7.2(3)<br />
47.8 5.5/ / 60 8C/ /, 60 /<br />
65 8C/ /, 658C/ /<br />
T. profundus DT5432 / 42.0 5.5 /6.0/5.9 /9.8 80 8C/80 8C (3 h),<br />
90 8C (15 min)<br />
Thermomonospora<br />
curvata<br />
G4<br />
G4<br />
/ Km (0.88 mg ml<br />
1 ); Kcat<br />
(2510 mmol reducing sugar<br />
mg 1 protein); end products,<br />
G2, G3, G4<br />
/ / End products, G 1,G 3;K m<br />
(8.0 /8.2 mM)<br />
Iodoacetic acid, N-bromosuccinic<br />
acid, SDS, guanidine hydrochloride<br />
Ca 2<br />
End products, G2, G3; Km<br />
(0.23%)<br />
6.2 60.9 6.0/ / 65 8C/ / / / End product, G2; low affinity<br />
for G3<br />
[188]<br />
[45]<br />
[47]<br />
[189]<br />
[100]<br />
[190]<br />
[161]<br />
[44]<br />
[71]<br />
[162]<br />
10<br />
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18<br />
ARTICLE IN PRESS
Table 2 (Continued)<br />
Inhibitors Stabilisers Additional properties Reference<br />
Temperature optima/stability<br />
pH optima/stability<br />
Source pI Molecular<br />
weight<br />
(kDa)<br />
[155]<br />
[70]<br />
T. curvata / 62.0 5.5 /6.0/activated 65 8C/ / B.S.A. / End products, G4, G5; Km<br />
1<br />
at pH 7.0 /8.0<br />
(0.3 mg ml )<br />
T. fusca YX / / 6.0/ / 60 8C/B/65 8C / Starch, Ca 2<br />
End products, G3,G4,G6; 1<br />
Km (3.3 mg ml ); E.A. (59<br />
1<br />
kJ mol )<br />
G1, glucose; G2, maltose; G3, maltotriose; G4, maltotetraose; G5, maltopentaose; E.A., enzyme activation energy; kcal, kilo calories; kJ, kilo joules.<br />
ARTICLE IN PRESS<br />
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 11<br />
amylase A (TAA) contains ten Ca 2<br />
ions but only one<br />
is tightly bound [112]. In other systems usually one<br />
Ca 2<br />
ion is sufficient to stabilise the enzyme. Ca 2<br />
can<br />
be removed from <strong>amylases</strong> by dialysis against EDTA or<br />
by electrodialysis. Calcium free enzymes can be reactivated<br />
by adding Ca 2<br />
ions. Some studies have been<br />
carried out on the ability of other ions to replace Ca 2<br />
as Sr 2<br />
in B. caldolyticus amylase [113]. Ca 2<br />
in TAA<br />
has been substituted by Sr 2<br />
and Mg 2<br />
in successive<br />
crystallisation in the absence of Ca 2<br />
and in excess of<br />
Sr 2<br />
and Mg 2<br />
[114]. EDTA inactivated TAA can be<br />
reactivated by Sr 2<br />
, Mg 2<br />
and Ba 2<br />
[114]. In the<br />
presence of Ca 2<br />
, a-<strong>amylases</strong> are much more thermostable<br />
than without it [4,115]. a-Amylase from A. oryzae<br />
EI 212 is inactivated in the presence of Ca 2<br />
, but retains<br />
activity after EDTA treatment [116]. There are also<br />
reports where Ca 2<br />
enzyme [117].<br />
did not have any effect on the<br />
8. Industrial applications of a-amylase<br />
Amylases are among the most important hydrolytic<br />
enzymes for all starch based industries, and the commercialisation<br />
of <strong>amylases</strong> is oldest with first use in<br />
1984, as a pharmaceutical aid for the treatment of<br />
digestive disorders. In the present day scenario, <strong>amylases</strong><br />
find application in all the industrial processes such<br />
as in food, detergents, textiles and in paper industry, for<br />
the hydrolysis of starch. In this light, microbial <strong>amylases</strong><br />
have completely replaced chemical hydrolysis in the<br />
starch processing industry. They can also be of potential<br />
use in the pharmaceutical and fine chemical industries.<br />
Today, <strong>amylases</strong> have the major world market share of<br />
enzymes [118]. Several different amylase preparations<br />
are available with various enzyme manufacturers for<br />
specific use in varied industries. A comprehensive<br />
account on commercial applications of a-<strong>amylases</strong> is<br />
quoted by Godfrey and West [119]. Various applications<br />
of a-amylase are dealt here in brief.<br />
8.1. Bread and baking industry and as an antistaling<br />
agent<br />
The baking industry has made use of these enzymes<br />
for hundreds of years to manufacture a wide variety of<br />
high quality products. For decades, enzymes such as<br />
malt and microbial a-<strong>amylases</strong> have been widely used in<br />
the baking industry [120,121]. These enzymes were used<br />
in bread and rolls to give these products a higher<br />
volume, better colour and a softer crumb. It is the<br />
malt preparation that has led the way and opened the<br />
opportunities for many enzymes to be used commercially<br />
in baking. Today, many enzyme preparations such<br />
as proteases, lipases, xylanases, pullulanases, pentosanases,<br />
cellullases, glucose oxidases, lipoxygenases etc.
12<br />
are being used in the bread industry for varied purposes<br />
[13,99,121 /123], but none had been able to replace a<strong>amylases</strong>.<br />
Till date, the a-<strong>amylases</strong> used in baking have been<br />
cereal enzymes from barley malt and microbial enzymes<br />
from fungi and bacteria [124,125]. Fungal a-<strong>amylases</strong><br />
have been permitted as bread additives since 1955 in the<br />
US and in 1963 in UK after confirmation of their GRAS<br />
status [126]. Presently they are used all over the world to<br />
different extents. Supplementation of flour with exogenous<br />
fungal a-amylase having higher activities is<br />
common in the present day modern and continuous<br />
baking process [126]. a-Amylase supplementation in<br />
flour not only enhances the rate of fermentation and<br />
reduces the viscosity of dough (resulting in improvements<br />
in the volume and texture of the product, but also<br />
generates additional sugar in the dough, which improves<br />
the taste, crust colour and toasting qualities of the bread<br />
[127]. One of the new applications of a-amylase in the<br />
industry has been in retarding the staling of baked<br />
products, which reduces the shelf life of these products.<br />
Upon storage the crumb becomes dry and firm, the<br />
crust loses its crispness and the flavour of the bread<br />
deteriorates. All these undesirable changes in the bread<br />
are together known as staling. The importance of<br />
retrogradation of starch fraction in bread staling has<br />
been emphasised [128]. A loss of more than US $1<br />
billion is incurred in USA alone every year due to the<br />
staling of bread.<br />
Conventionally various additives are used to prevent<br />
staling and improve the texture and flavour of baked<br />
products. Additives include chemicals, small sugars,<br />
enzymes/their combinations, milk powder; emulsifiers,<br />
monoglycerides/diglycerides, sugar esters, lecithin, etc;<br />
granulated fat, anti-oxidant (ascorbic acid or potassium<br />
borate), sugars/salts [129]. Recently emphasis has<br />
been given to the use of enzymes in dough improvement/as<br />
anti-staling agents, e.g. a-amylase [130,131],<br />
branching enzymes [132] and debranching enzymes<br />
[133], maltogenic <strong>amylases</strong> [134], b-<strong>amylases</strong> [135]<br />
amyloglucosidases [136]. Pullulanases and a-amylase<br />
combination are used for efficient antistaling property<br />
[133]. However, a slight excess of a-<strong>amylases</strong> was also<br />
used which is undesirable as it causes stickiness in bread<br />
[134]. Therefore, a recent trend is to use intermediate<br />
temperature stable (ITS) a-<strong>amylases</strong> [13,124,125,137].<br />
They are active after starch gelatinisation and become<br />
inactive much before the completion of the baking<br />
process. Further, the dextrin with 4 /9 degree of polymerisation<br />
produced by these shows the anti-staling<br />
properties. Although a wide variety of microbial a<strong>amylases</strong><br />
is known, a-amylase with ‘ITS’ property has<br />
been reported from only a few microorganisms<br />
[99,123,138,139].<br />
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R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18<br />
8.2. Starch liquefaction and saccharification<br />
The major market for a-<strong>amylases</strong> lies in the production<br />
of starch hydrolysates such as glucose and fructose.<br />
Starch is converted into high fructose corn syrups<br />
(HFCS). Because of their high sweetening property,<br />
these are used in huge quantities in the beverage<br />
industry as sweeteners for soft drinks. The process<br />
requires the use of a highly thermostable a-amylase for<br />
starch liquefaction. The use of enzyme in starch<br />
liquefaction is well established and has been extensively<br />
reviewed [2,140].<br />
8.3. Textile desizing<br />
Modern production processes for textiles introduce a<br />
considerable strain on the warp during weaving. The<br />
yarn must, therefore, be prevented from breaking. For<br />
this purpose a removable protective layer is applied to<br />
the threads. The materials that are used for this size<br />
layer are quite different. Starch is a very attractive size,<br />
because it is cheap, easily available in most regions of<br />
the world, and it can be removed quite easily. Good<br />
desizing of starch sized textiles is achieved by the<br />
application of a-<strong>amylases</strong>, which selectively remove the<br />
size and do not attack the fibres. It also randomly<br />
cleaves the starch into dextrins that are water soluble<br />
and can be removed by washing. The use of a-<strong>amylases</strong><br />
in warp sizing of textile fibres for manufacturing fibres<br />
with great strength has been reported [141].<br />
8.4. Paper industry<br />
The use of a-amylase for the production of low<br />
viscosity, high molecular weight starch for coating of<br />
paper is reported [142]. The use of <strong>amylases</strong> in the pulp<br />
and paper industry is in the modification of starches for<br />
coated paper. As for textiles, sizing of paper is<br />
performed to protect the paper against mechanical<br />
damage during processing. It also improves the quality<br />
of the finished paper. The size enhances the stiffness and<br />
strength in paper. It also improves the erasibilty and is a<br />
good coating for the paper. Starch is also a good sizing<br />
agent for the finishing of paper. Starch is added to the<br />
paper in the size press and paper picks up the starch by<br />
passing through two rollers that transfer the starch<br />
slurry. The temperature of this process lies in the range<br />
of 45 /60 8C. A constant viscosity of the starch is<br />
required for reproducible results at this stage. The mill<br />
also has the flexibility of varying the starch viscosity for<br />
different paper grades. The viscosity of the natural<br />
starch is too high for paper sizing and is adjusted by<br />
partially degrading the polymer with a-<strong>amylases</strong> in a<br />
batch or continuous processes. The conditions depend<br />
upon the source of starch and the a-amylase used [143].<br />
A number of <strong>amylases</strong> exist for use in the paper
industry, which include Amizyme † (PMP Fermentation<br />
Products, Peoria, USA), Termamyl † , Fungamyl,<br />
BAN † (Novozymes, Denmark) and a-amylase<br />
G9995 † (Enzyme Biosystems, USA).<br />
8.5. Detergent applications<br />
Enzymes now comprise as one of the ingredients of<br />
modern compact detergents. The main advantage of<br />
enzyme application in detergents is due to much milder<br />
conditions than with enzyme free detergents. The early<br />
automatic dishwashing detergents were very harsh,<br />
caused injury when ingested and were not compatible<br />
with delicate china and wooden dishware. This forced<br />
the detergent industries to search for milder and more<br />
efficient solutions [144]. Enzymes also allow lowering of<br />
washing temperatures. a-Amylases have been used in<br />
powder laundry detergents since 1975. Nowadays, 90%<br />
of all liquid detergents contain a-amylase [145] and the<br />
demand for a-<strong>amylases</strong> for automatic dishwashing<br />
detergents is growing. One of the limitations of a<strong>amylases</strong><br />
in detergents is that the enzyme shows<br />
sensitivity to calcium and stability is severely compromised<br />
in a low calcium environment. In addition, most<br />
wild-type a-<strong>amylases</strong> are sensitive to oxidants which are<br />
generally a component of detergent formulations. Stability<br />
against oxidants in household detergents was<br />
achieved by utilising successful strategies followed with<br />
other enzymes such as protease. Recently scientists from<br />
the two major detergent enzyme suppliers Novozymes<br />
and Genencore International have used protein engineering<br />
to improve the bleach stability of the <strong>amylases</strong><br />
[146 /148]. They independently replaced oxidation sensitive<br />
amino acids with other amino acids. The replacement<br />
of met at position 197 by leu in B. licheniformis<br />
amylase resulted in an amylase with improved resistance<br />
against oxidative compounds. This improved oxidation<br />
stability resulted in better storage stability and performance<br />
of the mutant enzyme in the bleach containing<br />
detergent formulations. Genencore International and<br />
Novozyme have introduced these new products in the<br />
market under the trade names Purafect OxAm † and<br />
Duramyl † , respectively.<br />
8.6. Analysis in medicinal and clinical chemistry<br />
With the advent of new frontiers in biotechnology, the<br />
spectrum of amylase applications has expanded into<br />
many other fields, such as clinical, medicinal and<br />
analytical chemistry. There are several processes in the<br />
medicinal and clinical areas that involve the application<br />
of <strong>amylases</strong>. The application of a liquid stable reagent,<br />
based on a-amylase for the Ciba Corning Express<br />
clinical chemistry system has been described [149]. A<br />
process for the detection of higher oligosaccharides,<br />
which involved the application of amylase was also<br />
ARTICLE IN PRESS<br />
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 13<br />
developed [96]. This method was claimed to be more<br />
efficient than the silver nitrate test. Biosensors with an<br />
electrolyte isolator semiconductor capacitor (EIS-CAP)<br />
transducer for process monitoring were also developed<br />
[150].<br />
9. Conclusions<br />
As evident from the foregoing review, <strong>amylases</strong> are<br />
among the most important enzymes used in industrial<br />
processes. Although, the use of <strong>amylases</strong>, a-<strong>amylases</strong> in<br />
particular, in starch liquefaction and other starch based<br />
industries has been prevalent for many decades and a<br />
number of microbial sources exist for the efficient<br />
production of this enzyme, the commercial production<br />
of this enzyme has been limited to only a few selected<br />
strains of fungi and bacteria. Moreover, the demand for<br />
these enzymes is further limited with specific applications<br />
as in the food industry, wherein fungal a-<strong>amylases</strong><br />
are preferred over other microbial sources due to their<br />
more accepted GRAS status. Structural conformation<br />
plays an important role on amylase activity [151].<br />
Further there arises a need for more efficient a-<strong>amylases</strong><br />
in various sectors, which can be achieved either by<br />
chemical modification of the existing enzymes or<br />
through protein engineering. In the light of modern<br />
biotechnology, a-<strong>amylases</strong> are now gaining importance<br />
in biopharmaceutical applications. Still, their application<br />
in food and starch based industries is the major<br />
market and thus the demand of a-<strong>amylases</strong> would<br />
always be high in these sectors.<br />
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