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Microbial a-amylases: a biotechnological perspective

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Abstract<br />

<strong>Microbial</strong> a-<strong>amylases</strong>: a <strong>biotechnological</strong> <strong>perspective</strong><br />

Rani Gupta * ,1 , Paresh Gigras, Harapriya Mohapatra, Vineet Kumar Goswami,<br />

Bhavna Chauhan<br />

Department of Microbiology, University of Delhi South Campus, Benito Juarez Marg, New Delhi 110 021, India<br />

Received 3 July 2002; accepted 30 January 2003<br />

Amylases are one of the most important and oldest industrial enzymes. These comprise hydrolases, which hydrolyse starch<br />

molecules to fine diverse products as dextrins, and progressively smaller polymers composed of glucose units. Large arrays of<br />

<strong>amylases</strong> are involved in the complete breakdown of starch. However, a-<strong>amylases</strong> which are the most in demand hydrolyse a-1,4<br />

glycosidic bond in the interior of the molecule. a-Amylase holds the maximum market share of enzyme sales with its major<br />

application in the starch industry as well as its well-known usage in bakery. With the advent of new frontiers in biotechnology, the<br />

spectrum of a-amylase application has also expanded to medicinal and analytical chemistry as well as in automatic dishwashing<br />

detergents, textile desizing and the pulp and paper industry. Amylases are of ubiquitous occurrence, produced by plants, animals<br />

and microorganisms. However, microbial sources are the most preferred one for large scale production. Today a large number of<br />

microbial a-<strong>amylases</strong> are marketed with applications in different industrial sectors. This review focuses on the microbial <strong>amylases</strong><br />

and their application with a <strong>biotechnological</strong> <strong>perspective</strong>.<br />

# 2003 Elsevier Science Ltd. All rights reserved.<br />

Keywords: a-Amylase; Baking; Antistaling; Dextrinising activity; Starch liquefaction<br />

1. Introduction<br />

Amylases are enzymes which hydrolyse starch molecules<br />

to give diverse products including dextrins and<br />

progressively smaller polymers composed of glucose<br />

units [1]. These enzymes are of great significance in<br />

present day biotechnology with applications ranging<br />

from food, fermentation, textile to paper industries [2].<br />

Although <strong>amylases</strong> can be derived from several sources,<br />

including plants, animals and microorganisms, microbial<br />

enzymes generally meet industrial demands. Today<br />

a large number of microbial <strong>amylases</strong> are available<br />

commercially and they have almost completely replaced<br />

chemical hydrolysis of starch in starch processing<br />

industry [2].<br />

The history of <strong>amylases</strong> began in 1811 when the first<br />

starch degrading enzyme was discovered by Kirchhoff.<br />

* Corresponding author. Tel.: /91-11-2611-1933; fax: /91-11-<br />

2688-5270.<br />

E-mail address: ranigupta15@rediffmail.com (R. Gupta).<br />

1 E-mail: microzyme@123india.com.<br />

ARTICLE IN PRESS<br />

Process Biochemistry 00 (2003) 1 /18<br />

0032-9592/03/$ - see front matter # 2003 Elsevier Science Ltd. All rights reserved.<br />

doi:10.1016/S0032-9592(03)00053-0<br />

www.elsevier.com/locate/procbio<br />

This was followed by several reports of digestive<br />

<strong>amylases</strong> and malt <strong>amylases</strong>. It was much later in<br />

1930, that Ohlsson suggested the classification of starch<br />

digestive enzymes in malt as a- and b-<strong>amylases</strong> according<br />

to the anomeric type of sugars produced by the<br />

enzyme reaction. a-Amylase (1,4-a-D-glucan-glucanhydrolase,<br />

EC. 3.2.1.1) is a widely distributed secretary<br />

enzyme. a-Amylases of different origin have been<br />

extensively studied.<br />

Amylases can be divided into two categories, endo<strong>amylases</strong><br />

and exo<strong>amylases</strong>. Endo<strong>amylases</strong> catalyse hydrolysis<br />

in a random manner in the interior of the starch<br />

molecule. This action causes the formation of linear and<br />

branched oligosaccharides of various chain lengths.<br />

Exo<strong>amylases</strong> hydrolyse from the non-reducing end,<br />

successively resulting in short end products. Today a<br />

large number of enzymes are known which hydrolyse<br />

starch molecule into different products and a combined<br />

action of various enzymes is required to hydrolyse<br />

starch completely.<br />

A number of reviews exist on <strong>amylases</strong> and their<br />

applications, however, none specifically covers a-amy-


2<br />

lases at length. a-Amylases are one of the most popular<br />

and important form of industrial <strong>amylases</strong> and the<br />

present review highlights the various aspects of microbial<br />

a-<strong>amylases</strong>.<br />

2. Distribution of a-amylase among microorganisms<br />

a-Amylases are universally distributed throughout the<br />

animal, plant and microbial kingdoms. Over the past<br />

few decades, considerable research has been undertaken<br />

with the extracellular a-amylase being produced by a<br />

wide variety of microorganisms [1 /5]. The major<br />

advantage of using microorganisms for the production<br />

of <strong>amylases</strong> is the economical bulk production capacity<br />

and microbes are easy to manipulate to obtain enzymes<br />

of desired characteristics [5]. a-Amylase has been<br />

derived from several fungi, yeasts, bacteria and actinomycetes,<br />

however, enzymes from fungal and bacterial<br />

sources have dominated applications in industrial sectors<br />

[2].<br />

3. Determination of a-amylase activity<br />

a-Amylases are generally assayed using soluble starch<br />

or modified starch as the substrate. a-Amylase catalyses<br />

the hydrolysis of a-1,4 glycosidic linkages in starch to<br />

produce glucose, dextrins and limit dextrins. The reaction<br />

is monitored by an increase in the reducing sugar<br />

levels or decrease in the iodine colour of the treated<br />

substrate. Various methods are available for the determination<br />

of a-amylase activity [6]. These are based on<br />

decrease in starch /iodine colour intensity, increase in<br />

reducing sugars, degradation of colour-complexed substrate<br />

and decrease in viscosity of the starch suspension.<br />

3.1. Decrease in starch /iodine colour intensity<br />

Starch forms a deep blue complex with iodine [7] and<br />

with progressive hydrolysis of the starch, it changes to<br />

red brown. Several procedures have been described for<br />

the quantitative determination of amylase based on this<br />

property. This method determines the dextrinising<br />

activity of a-amylase in terms of decrease in the iodine<br />

colour reaction.<br />

3.1.1. Determination of dextrinising activity<br />

The dextrinising activity of a-<strong>amylases</strong> employs<br />

soluble starch as substrate and after terminating the<br />

reaction with dilute HCl, iodine solution is added. The<br />

decrease in absorbance at 620 nm is then measured<br />

against a substrate control. One percent decline in<br />

absorbance is considered as one unit of enzyme [8].<br />

The major limitation of this assay is interference of<br />

media components including Luria broth, tryptone,<br />

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R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18<br />

peptone, corn steep liquor (CSL), etc. and thiol compounds<br />

with starch iodine complex. Copper sulphate<br />

and hydrogen peroxide protect the starch /iodine colour<br />

in the case of interference by these media components<br />

[9]. Further, zinc sulphate was found to be best for<br />

counteracting the interference of various metal ions.<br />

Various workers [10,11] have successfully used the<br />

original assay procedure in combination with flow<br />

injection analysis (FIA). The flow system comprised of<br />

an injection valve, a peristaltic pump, a photometer with<br />

a flow cell and 570 nm filter and a pen recorder. Samples<br />

are allowed to react with starch in a coil before iodine<br />

was added. Absorbance is then read at 570 nm. This<br />

method has many advantages including high sampling<br />

rates, fast response, flexibility and simple apparatus.<br />

3.1.2. Sandstedt Kneen and Blish (SKB) method<br />

The SKB method [12], is one of the most widely<br />

adopted methods for determination of <strong>amylases</strong> used in<br />

the baking industry. The potency of most commercial<br />

<strong>amylases</strong> is described in terms of SKB [12] units. This<br />

method is used generally to express the diastatic strength<br />

of the malt and not for expressing a-amylase activity<br />

alone [13].<br />

3.1.3. Indian pharmacopoeia method<br />

As described in the Indian pharmacopoeia, this<br />

method is used to calculate a-amylase activity in terms<br />

of grams of starch digested by a given volume of enzyme<br />

[14]. This procedure involves incubation of the enzyme<br />

preparation in a range of dilutions in buffered starch<br />

substrate at 40 8C for 1 h. The solutions are then treated<br />

with iodine solution. The tube, which does not show any<br />

blue colour, is then used to calculate activity in terms of<br />

grams of starch digested. This method is usually<br />

employed for estimating a-amylase activity in cereals.<br />

3.2. Increase in reducing sugars or dinitrosalicyclic acid<br />

(DNSA) method<br />

This method determines the increase in reducing<br />

sugars as a result of amylase action on starch [15]. The<br />

major defect in this assay is a slow loss in colour<br />

produced and destruction of glucose by constituents of<br />

the DNSA reagent.<br />

To overcome these limitations, a modified method for<br />

the estimation of reducing sugars was developed [16].<br />

Rochelle salts were excluded and 0.05% sodium sulphate<br />

was added to prevent the oxidation of the reagent. Since<br />

then the modified method has been used extensively to<br />

measure reducing sugars without any further modifications<br />

in the procedure.<br />

Alternate methods, which also rely on the estimation<br />

of the reducing sugars are also, employed [17].


3.3. Degradation of colour-complexed substrate<br />

For some years, groups have been working on the<br />

development of a specific a-amylase determination<br />

method based on the use of new types of substrates.<br />

These methods employ starch covalently complexed<br />

with blue dye such as Remazol brilliant Blue R [18] or<br />

Cibacron Blue F3 G-A [19] as an alternative substrate.<br />

The synthesis of these substrates involves two major<br />

steps. Soluble starch is coloured under alkaline conditions<br />

using the dye. This is the result of formation of<br />

covalent bonds between starch and dye molecules. The<br />

coloured starch is subsequently cross-linked by the<br />

addition of 1,4-butanediol diglycide ether. This gives<br />

an insoluble network, which swells in water. The<br />

enzymic hydrolysis of such insoluble starch derivatives<br />

yields soluble starch hydrolysates carrying the coloured<br />

marker. This method is simple and sensitive for aamylase<br />

determination, but even minute quantities of<br />

glucose might lead to erroneous results due to starch<br />

contamination by dextrin substrate [19]. Recently, a<br />

rapid and sensitive microassay based on dye cross linked<br />

starch for a-amylase detection has been reported. It can<br />

successfully detect as low as 0 /50 ng of enzyme [20].<br />

Other novel substrates such as nitrophenyl derivatives<br />

of maltosaccharides have also been employed. The assay<br />

measures the release of free p-nitrophenyl groups. The<br />

use of nitrophenyl-maltosaccharides in conjunction with<br />

a specific yeast a-glucosidase can be used but these<br />

substrates are rapidly cleaved by gluco<strong>amylases</strong> commonly<br />

present in the culture broths. The use of nonreducing<br />

end blocked p-nitrophenyl maltoheptoside<br />

(BPNPG7) has also been described [21]. The blocking<br />

group (4,6-O-benzylidene) prevents the hydrolysis of the<br />

substrate by the exo-acting enzymes and is thus specific<br />

for a-amylase. The assay is simple, reliable and accurate<br />

but is expensive asitinvolves the use of a synthetic<br />

substrate and specific enzymes. Thus the use of this<br />

method is restricted only to very specific tests and not<br />

for routine analysis. A comparison was made for the use<br />

of end blocked p-nitrophenyl maltoheptoside (BPNPG7)<br />

with a number of accepted procedures that employ<br />

starch as the substrate. The reaction was monitored<br />

using the starch /iodine colour [21]. There was an<br />

excellent correlation between each of the assay procedures<br />

employed. This indicates that all the methods give<br />

an accurate and reliable measure of a-amylase activity<br />

and can be used as per the requirement. Both these<br />

methods are commercially available as commercial kits,<br />

however, it is found that a-<strong>amylases</strong> exhibit lower<br />

affinity for low molecular weight substrates [18].<br />

3.4. Decrease in viscosity of the starch suspension<br />

These methods are generally used in the bakery<br />

industry to assess the quality of the flour and not for<br />

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R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 3<br />

estimating a-amylase activity which are based on the<br />

determination of the rheological properties of the<br />

dough. Methods, which fall into this category, are the<br />

falling number test and the Amylograph or Farinograph<br />

test.<br />

3.4.1. Falling number (FN) method<br />

The falling number (FN) method, internationally<br />

standardised [22 /24] is accepted for assessing cereal aamylase<br />

activity in flour /enzyme preparations at<br />

100 8C. Both cereal and fungal a-<strong>amylases</strong> are used to<br />

improve the fermentation of flour deficient in amylase<br />

activities. Because fungal a-<strong>amylases</strong> have low thermostability,<br />

they cannot be detected by the standard FN<br />

method at 100 8C [25]. This method has been modified<br />

and standardised [25] for measuring both cereal and<br />

fungal a-amylase activity at 300 8C, by replacing a part<br />

of the flour with pre-gelatinised starch. A falling number<br />

of about 400 indicates a normally malted flour.<br />

3.4.2. Amylograph/Farinograph test<br />

The milling and baking industries generally assess the<br />

diastatic activity of flours by means of an amylograph.<br />

This method is also based on the relationship of peak<br />

viscosity of starch slurry and the enzyme activity level<br />

[23]. The higher the enzyme activity, the thinner is the<br />

hot paste viscosity. When the amylograph is used, values<br />

of 400 /600 Brabender units of the Farinograph are<br />

considered optimal for bread baking flours (higher<br />

values indicate a lack and lower values indicate an<br />

excess of activity).<br />

4. Physiology of a-amylase production<br />

The production of a-amylase by submerged fermentation<br />

(SmF) and solid state fermentation (SSF) has been<br />

thoroughly investigated and is affected by a variety of<br />

physicochemical factors. Most notable among these are<br />

the composition of the growth medium, pH of the<br />

medium, phosphate concentration, inoculum age, temperature,<br />

aeration, carbon source and nitrogen source<br />

[5,26]. Most reports among fungi have been limited to a<br />

few species of mesophilic fungi where attempts have<br />

been made to specify the cultural conditions and to<br />

select superior strains of the fungus to produce on a<br />

commercial scale [2 /4].<br />

4.1. Physiochemical parameters<br />

The role of various physico-chemical parameters,<br />

including carbon and nitrogen source, surface acting<br />

agents, phosphate, metal ions, temperature, pH and<br />

agitation have been studied.


4<br />

4.1.1. Substrate source: induction of a-amylase<br />

a-Amylase is an inducible enzyme and is generally<br />

induced in the presence of starch or its hydrolytic<br />

product, maltose [27 /30]. Most reports available on<br />

the induction of a-amylase in different strains of<br />

Aspergillus oryzae suggest that the general inducer<br />

molecule is maltose. There is a report of a 20-fold<br />

increase in enzyme activity when maltose and starch<br />

were used as inducers in A. oryzae (NRC 401013) [31].<br />

Similarly strong a-amylase induction by starch and<br />

maltose in the case of A. oryzae DSM 63303 has been<br />

reported [29]. Apart from maltose, in some strains, other<br />

carbon sources as lactose, trehalose, a-methyl-D-glycoside<br />

also served as inducers of a-amylase [28]. Not only<br />

the carbon source, but also the mycelial condition/age<br />

affect the synthesis of a-amylase by A. oryzae M-13 [28].<br />

There are reports that 5 days starved non-growing<br />

mycelia were the most appropriate for optimal induction<br />

by maltose. a-Amylase production is also subjected to<br />

catabolite repression by glucose and other sugars, like<br />

most other inducible enzymes [30,32]. However, the role<br />

of glucose in the production of a-amylase in certain<br />

cases is controversial. a-Amylase production by A.<br />

oryzae DSM 63303 was not repressed by glucose rather;<br />

a minimal level of the enzyme was induced in its<br />

presence [29]. However, xylose or fructose have been<br />

classified as strongly repressive although they supported<br />

good growth in Aspergillus nidulans [33].<br />

The carbon sources as glucose and maltose have been<br />

utilised for the production of a-amylase. However, the<br />

use of starch remains promising and ubiquitous. A<br />

number of other non-conventional substrates as lactose<br />

[34], casitone [35,36], fructose [37], oilseed cakes [38] and<br />

starch processing waste water [39] have also been used<br />

for the production of a-amylase while the agro-processing<br />

byproduct, wheat bran has been used for the<br />

economic production of a-amylase by SSF [5]. The use<br />

of wheat bran in liquid surface fermentation (LSF) for<br />

the production of a-amylase from Aspergillus fumigatus<br />

and from Clavatia gigantea, respectively, has also been<br />

reported [40,41]. High a-amylase activities from A.<br />

fumigatus have also been reported using a-methyl-Dglycoside<br />

(a synthetic analogue of maltose) as substrate<br />

[42].<br />

Use of low molecular weight dextran in combination<br />

with either Tween 80 or Triton X-100 for a-amylase<br />

production in the thermophilic fungus Thermomyces<br />

lanuginosus (ATCC 200065) has been reported [43].<br />

Triton X-100 had no effect, whereas Tween 80 increases<br />

the a-amylase activity 27-fold.<br />

4.1.2. Nitrogen sources<br />

Organic nitrogen sources have been preferred for the<br />

production of a-amylase. Yeast extract has been used in<br />

the production of a-amylase from Streptomyces sp. [44],<br />

Bacillus sp. IMD 435 [45] and Halomonas meridiana<br />

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[46]. Yeast extract has also been used in conjunction<br />

with other nitrogen sources such as bactopeptone in the<br />

case of Bacillus sp. IMD 434 [47], ammonium sulphate<br />

in the case of Bacillus subtilis [48], ammonium sulphate<br />

and casein for C. gigantea [40] and soybean flour and<br />

meat extract for A. oryzae [49]. Yeast extract increased<br />

the productivity of a-amylase by 110 /156% in A. oryzae<br />

when used as an additional nitrogen source than when<br />

ammonia was used as a sole source [50]. Various other<br />

organic nitrogen sources have also been reported to<br />

support maximum a-amylase production by various<br />

bacteria and fungi. However, organic nitrogen sources<br />

viz. beef extract, peptone and com steep liquor supported<br />

maximum a-amylase production by bacterial<br />

strains [35,38,51 /54] soybean meal and casamino acids<br />

by A. oryzae [55]. CSL has also been used for the<br />

economical and efficient production of a-amylase from<br />

a mutant of B. subtilis [56]. Apart from this, various<br />

inorganic salts such as ammonium sulphate for A.<br />

oryzae [30] and A. nidulans [29], ammonium nitrate<br />

for A. oryzae [57] and Vogel salts for A. fumigatus [42]<br />

have been reported to support better a-amylase production<br />

in fungi.<br />

Amino acids in conjunction with vitamins have also<br />

been reported to affect a-amylase production. However,<br />

no conclusion can be drawn about the role of amino<br />

acids and vitamins in enhancing the a-amylase production<br />

in different microorganisms as the reports are<br />

highly variable. a-Amylase production by Bacillus<br />

amyloliquefaciens ATCC 23350 increased by a factor<br />

of 300 in the presence of glycine [58]. The effect of<br />

glycine was not only as a nitrogen source rather it<br />

affected a-amylase production by controlling pH and<br />

subsequently amylase production increased. b-Alanine,<br />

DL-nor valine and D-methionine were effective for the<br />

production of alkaline amylase by Bacillus sp. A-40-2.<br />

However, the role of amino compounds was considered<br />

to be neither as nitrogen nor as a carbon source, but as<br />

stimulators of amylase synthesis and excretion [59]. It<br />

has been reported that only asparagine gave good<br />

enzyme yields [57] while the importance of arginine for<br />

a-amylase production from B. subtilis has also been well<br />

documented [60].<br />

4.1.3. Role of phosphate<br />

Phosphate plays an important regulatory role in the<br />

synthesis of primary and secondary metabolites in<br />

microorganisms [61,62] and likewise it affects the growth<br />

of the organism and production of a-amylase. A<br />

significant increase in enzyme production and conidiation<br />

in A. oryzae above 0.2 M phosphate levels has been<br />

reported [55]. Similar findings were corroborated in B.<br />

amyloliquefaciens where low levels of phosphate resulted<br />

in severely low cell density and no a-amylase production<br />

[63]. In contrast, high phosphate concentrations were


inhibitory to enzyme production by B. amyloliquefaciens<br />

[58].<br />

4.1.4. Role of other ions<br />

K ,Na ,Fe 2<br />

,Mn 2<br />

,Mo 2<br />

,Cl ,SO4 2<br />

had no<br />

effect while Ca 2 was inhibitory to amylase production<br />

by A. oryzae EI 212 [57]. Mg 2<br />

played an important<br />

role and production was reduced to 50% when Mg 2<br />

was omitted from the medium. Na and Mg 2<br />

show<br />

coordinated stimulation of enzyme production by Bacillus<br />

sp. CRP strain [64]. Addition of zeolites to control<br />

ammonium ions in B. amyloliquefaciens resulted in<br />

increased yield of a-amylase [65]. Aninverse relationship<br />

between a-amylase production and growth rate was<br />

observed for Streptomyces sp. in the presence and<br />

absence of Co 2<br />

[66], the presence of Co 2<br />

enhancing<br />

the final biomass levels by 13-fold, albeit with a<br />

reduction in enzyme yield.<br />

4.1.5. pH<br />

Among the physical parameters, the pH of the growth<br />

medium plays an important role by inducing morphological<br />

change in the organism and in enzyme secretion.<br />

The pH change observed during the growth of the<br />

organism also affects product stability in the medium.<br />

Most of the Bacillus strains used commercially for the<br />

production of bacterial a-<strong>amylases</strong> by SmF have an<br />

optimum pH between 6.0 and 7.0 for growth and<br />

enzyme production. This is also true of strains used in<br />

the production of the enzyme by SSF. In most cases the<br />

pH used is not specified excepting pH 3.2 /4.2 in the case<br />

of A. oryzae DAE 1679 [39], 7.0 /8.0 in A. oryzae EI 212<br />

[57] and 6.8 for B. amyloliquefaciens MIR-41 [67]. In<br />

fungal processes, the buffering capacity of some media<br />

constituents sometimes eliminates the need for pH<br />

control [68]. The pH values also serves as a valuable<br />

indicator of the initiation and end of enzyme synthesis<br />

[69]. It is reported that A. oryzae 557 accumulated aamylase<br />

in the mycelia when grown in phosphate or<br />

sulphate deficient medium and was released when the<br />

mycelia were replaced in a medium with alkaline pH<br />

(above 7.2) [28].<br />

4.1.6. Temperature<br />

The influence of temperature on amylase production<br />

is related to the growth of the organism. Among the<br />

fungi, most amylase production studies have been done<br />

with mesophilic fungi within the temperature range of<br />

25 /37 8C. Optimum yields of a-amylase were achieved<br />

at 30 /37 8C for A. oryzae [55,57]. a-Amylase production<br />

has also been reported at 55 8C by the thermophilic<br />

fungus Thermomonospora fusca [70] and at 50 8C byT.<br />

lanuginosus [17].<br />

a-Amylase has been produced at a much wider range<br />

of temperature among the bacteria. Continuous production<br />

of amylase from B. amyloliquefaciens at 36 8C has<br />

ARTICLE IN PRESS<br />

R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 5<br />

been reported [67]. However, temperatures as high as<br />

80 8C have been used for amylase production from the<br />

hyperthermophile Thermococcus profundus [71].<br />

4.1.7. Agitation<br />

Agitation intensity influences the mixing and oxygen<br />

transfer rates in many fungal fermentations and thus<br />

influences mycelial morphology and product formation<br />

[69,72 /76]. It has been reported that a higher agitation<br />

speed is sometimes detrimental to mycelial growth and<br />

thus may decrease enzyme production. However, it is<br />

reported that the variations in mycelial morphology as a<br />

consequence of changes in agitation rate do not affect<br />

enzyme production at a constant specific growth rate<br />

[76].<br />

Agitation intensities of up to 300 rpm have normally<br />

been employed for the production of amylase from<br />

various microorganisms as reported in the literature.<br />

5. Fermentation studies on a-amylase production<br />

The effect of environmental conditions on the regulation<br />

of extracellular enzymes in batch cultures is well<br />

documented [77]. A lot of work on the morphology and<br />

physiology of a-amylase production by A. oryzae during<br />

batch cultivation has been done. Accordingly, morphology<br />

of A. oryzae was critically affected by the growth<br />

pH [78]. In a series of batch experiments, authors<br />

observed that at pH 3.0 /3.5, freely dispersed hyphal<br />

elements were formed. In the pH range 4 /5, both pellets<br />

and freely dispersed hyphal fragments were observed<br />

whereas at pH higher than 6 pellets were the only<br />

growth forms recorded. Other groups [39,79] have<br />

recorded similar observations for other strains of<br />

A. oryzae. The optimum growth temperature was found<br />

to be 35 8C. It is demonstrated that when glucose was<br />

exhausted the biomass production stopped whereas the<br />

secretion of a-amylase increased rapidly [79]. One report<br />

states that inoculum quantity did not affect morphological<br />

changes in A. oryzae in air-lift bioreactors and that<br />

pellet size decreased considerably as the air velocity<br />

increased [39]. In the case of a-amylase production by<br />

Bacillus flavothermus in batch cultivation in a 20 l<br />

fermentor, a-amylase production and biomass peaked<br />

twice and highest activity was obtained after 24 h [34]. It<br />

was observed that the kinetics of enzyme synthesis was<br />

more of the growth associated than non-growth associated<br />

type [35]. Similar findings were cited in another<br />

report with B. amyloliquefaciens [63].<br />

Continuous and fed-batch cultures have been recognised<br />

as most effective for the production of the enzyme<br />

[60]and several groups have studied the effectiveness of<br />

these cultures. The production of a-amylase from<br />

B. subtilis TN106 (pAT5) was enhanced substantially<br />

by extending batch cultivation with fed-batch operation


6<br />

[60]. The bulk enzyme activity was nearly 54% greater in<br />

a two-stage fed-batch operation at a feed rate of 31.65<br />

ml h 1 of medium, than that attained in the single stage<br />

batch culture. The effects of controlled feeding of<br />

maltose at a feed rate of 1 /4 gh 1 for a-amylase and<br />

glucoamylase production from A. oryzae RIB 642 in a<br />

rotary draft tube fermentor (RTF) have been studied<br />

[49]. At a feed rate of 1 g h 1 the yields of a-amylase<br />

were twice than those obtained in batch cultures. When<br />

fed-batch cultivations were performed on a pilot scale<br />

RTF at a feed rate of 24 g h 1 , the biomass and aamylase<br />

yields was higher than those obtained in a<br />

laboratory scale jar fermentor.<br />

A model to simulate the steady-state values for<br />

biomass yield, residual sugar concentration and specific<br />

rate of a-amylase production has been proposed which<br />

simulated experimental data very well [80]. Furthermore,<br />

it was found in chemostat experiments that the<br />

specific rate of a-amylase production decreased by up to<br />

70% with increasing biomass concentration at a given<br />

dilution rate. Shifts in the dilution rate in continuous<br />

culture could be used to obtain different proportions of<br />

the enzymes, by the same strain [66]. It was further<br />

demonstrated that maximum production of a-amylase<br />

occurred in continuous culture at a dilution rate of 0.15<br />

h 1 and amylase activity in the culture was low at<br />

dilution rates above 1.2 h 1 . In contrast, in Bacillus sp.<br />

the switching of growth from batch to continuous<br />

cultivation resulted in the selection of a non a-amylase<br />

producing variant [63]. A decline in enzyme production<br />

was also accompanied by morphological and metabolic<br />

variations during continuous cultivation [81,82].<br />

The industrial exploitation of SSF for enzyme production<br />

has been confined to processes involving fungi<br />

and it is generally believed that these techniques are not<br />

suitable for bacterial cultivation [5]. The use of SSF<br />

technique in a-amylase production and its specific<br />

advantages over other methods has been discussed<br />

extensively [5].<br />

6. Purification of microbial a-<strong>amylases</strong><br />

Industrial enzymes produced in bulk generally require<br />

little downstream processing and hence are relatively<br />

crude preparations. The commercial use of a-amylase<br />

generally does not require purification of the enzyme,<br />

but enzyme applications in pharmaceutical and clinical<br />

sectors require high purity <strong>amylases</strong>. The enzyme in<br />

purified form is also a prerequisite in studies of<br />

structure /function relationships and biochemical properties.<br />

The purification of a-<strong>amylases</strong> from microbial sources<br />

in most cases has involved classical purification methods.<br />

These methods involve separation of the culture<br />

from the fermentation broth, selective concentration by<br />

ARTICLE IN PRESS<br />

R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18<br />

precipitation using ammonium sulphate or organic<br />

solvents such as chilled acetone. The crude enzyme is<br />

then subjected to chromatography, usually affinity, ion<br />

exchange and/or gel filtration. A number of reviews are<br />

available on purification and characterisation of a<strong>amylases</strong><br />

from a range of microorganisms [1,2,4,26,83].<br />

Table 1 summarises various purification strategies<br />

adopted for microbial a-<strong>amylases</strong>.<br />

7. Biochemical properties of a-<strong>amylases</strong><br />

The enzymic and physicochemical properties of a<strong>amylases</strong><br />

from several microorganisms have been extensively<br />

studied and described [2 /4,83]. A summary is<br />

presented in Table 2.<br />

7.1. Substrate specificity<br />

As holds true for the other enzymes, the substrate<br />

specificity of a-amylase varies from microorganism to<br />

microorganism. In general, a-<strong>amylases</strong> display highest<br />

specificity towards starch followed by amylose, amylopectin,<br />

cyclodextrin, glycogen and maltotriose.<br />

7.2. pH optima and stability<br />

The pH optima of a-<strong>amylases</strong> vary from 2 to 12 [4]. a-<br />

Amylases from most bacteria and fungi have pH optima<br />

in the acidic to neutral range [2]. a-Amylase from<br />

Alicyclobacillus acidocaldarius showed an acidic pH<br />

optima of 3 [84], in contrast to the alkaline amylase<br />

with optima of pH 9 /10.5 reported from an alkalophilic<br />

Bacillus sp. [85 /88]. Extremely alkalophilic a-amylase<br />

with pH optima of 11 /12 has been reported from<br />

Bacillus sp. GM8901 [89]. In some cases, the pH<br />

optimum was observed to be dependent upon temperature<br />

as in the case of Bacillus stearothermophilus DONK<br />

BS-1 [90] and on calcium as in the case of B.<br />

stearothermophilus [91].<br />

a-Amylases are generally stable over a wide range of<br />

pH from 4 to 11 [3,4,45,47,85,92], however, a-<strong>amylases</strong><br />

with stability in a narrow range have also been reported<br />

[46,86,93].<br />

7.3. Temperature optima and stability<br />

The temperature optimum for the activity of aamylase<br />

is related to the growth of the microorganism<br />

[4]. The lowest temperature optimum is reported to be<br />

25 /30 8C for F. oxysporum amylase [94] and the highest<br />

of 100 and 130 8C from archaebacteria, Pyrococcus<br />

furiosus and Pyrococcus woesei, respectively [95 /97].<br />

Temperature optima of enzymes from Micrococcus<br />

varians are calcium dependent [98] and that from H.<br />

meridiana is sodium chloride dependent [46].


Table 1<br />

Purification strategies employed for a-amylase<br />

Microorganism Purification strategy Fold purification/<br />

yield (%)<br />

Fungi and yeast<br />

A. oryzae NRC 401013 DE52-Cellulose (pH 7.0), 70% (NH4)2SO4, Sephacryl S300, 70% (NH4)2SO4,<br />

DE52-Cellulose (pH 7.0)<br />

[31]<br />

A. flavus LINK 50 /90% (NH4)2SO4, DEAE-Sephadex A50 (pH 6.5) 13.8/70 [92]<br />

Cryptococcus sp. S-2 Ultrafiltration, a-Cyclodextrin coupled with Sepharose 6B (pH 7.0) 140/78 [152]<br />

L. kononenkoae CBS5608 60% (NH4)2SO4, crosslinked starch (pH 8.5), DEAE Bio-Gel A (pH 5.5) 6000/52 [99]<br />

Saccharomyces cerevisiae Ultrafiltration, b-Cyclodextrin linked Sepharose 6B (Epoxy activated, pH 4.5), 5/2 [153]<br />

YPB-G<br />

Sephadex G-100 (pH 4.5)<br />

Schwanniomyces alluvius<br />

UCD-54-83<br />

Ultrafiltration, DEAE-sephacel (pH 5.6), Sephadex G-150 (pH 5.6) 10.8/17.1 [154]<br />

Thermomonospora curvata Ultrafiltration, 75% ethanol precipitation, Sephadex G-150 (pH 8.0), DEAE<br />

Cellulose, ultrafiltration<br />

66/9 [155]<br />

T. lanuginosus Ultrafiltration, DEAE-Trisacryl (pH 7.0), Phenyl-Sepharose (pH 7.0) [156]<br />

T. lanuginosus IISc91 Ultrafiltration, DEAE-Sephadex A50 (pH 5.0), ultrogel AcA54, DEAE-Sephadex<br />

A50 (pH 8.0), Bio-Gel P-30<br />

112/41 [17]<br />

Bacteria<br />

Bacillus sp. IMD435 a-Cyclodextrin coupled Sepharose 6B (pH 6.0) 744/65 [45]<br />

Bacillus sp. IMD 434 Acetone precipitation, Resource Q (pH 7.0), Phenyl Sepharose CL-4B (pH 7.8) 266/ / [47]<br />

Bacillus sp. WN 11 60% (NH4) 2SO4, DEAE Sepharose (pH 5.3), Sephadex G-75 Amy I 65/13, Amy II<br />

40.7/9.5<br />

[100]<br />

B. licheniformis CUMC 305 65% (NH4)2S04, CM-Cellulose (pH 6.4) 212/42 [86]<br />

B. licheniformis NCIB 6346 DEAE-Cellulose DE52 (pH 5.3) 33/66 [157]<br />

B. stearothermophilus ATCC Adsorption on soluble starch (1%) in 10% (NH4) 2SO4, washing with Aces (pH / [158]<br />

12980<br />

7.5) and 10% (NH4)2SO4, DEAE chromatography (Zetaprep disk), ultrafiltration<br />

B. subtilis 60% (NH4)2SO4, Sephacryl-S200 HR (pH 8.0), 60% (NH4)2SO4, S-Sepharose 9/17 [159]<br />

B. subtilis Ultrafiltration 2.5/ / [83]<br />

B. subtilis 65 Sephacryl S-300, CM Sephadex C-50 30.85/24.8 [51]<br />

Lactobacillus plantarum A6 Ultrafiltration, 50 /80% (NH4)2SO4, ultrafiltration, DEAE-Cellulose 20/35 [160]<br />

Pseudomonas stutzeri Concentrated by drum humidifier, 25% (NH4)2SO4, 70% acetone 1.036/ / [93]<br />

Streptococcus bovis JB1 70% (NH4) 2SO4, Sephadex G-25 (pH 7.5), Mono Q 6.9/50 [161]<br />

Thermomonospora curvata<br />

NCIMB 10081<br />

85% (NH4)2S04, ultrafiltration, gel filtration (pH 6.0), DEAE-Sephacel (pH 8.O) 300/ / [162]<br />

T. profundus DT5432 80% (NH4)2SO4, DEAE-Toyopearl 650 M (pH 7.5), Superdex 200 HR (pH 7.5) 816/26 [71]<br />

Thermostabilities have not been estimated defactor in<br />

many studies. Thermostabilities as high as 4 h at 100 8C<br />

have been reported for Bacillus licheniformis CUMC<br />

305 [86]. Many factors affect thermostability. These<br />

include the presence of calcium, substrate and other<br />

stabilisers [4]. The stabilising effect of starch was<br />

observed in a-<strong>amylases</strong> from B. licheniformis CUMC<br />

305 [85], Lipomyces kononenkoae [98] and Bacillus sp.<br />

WN 11 [100]. Thermal stabilisation of the enzyme in the<br />

presence of calcium has also been reported from time to<br />

time [100 /102].<br />

7.4. Molecular weight<br />

Molecular weights of a-<strong>amylases</strong> vary from about 10<br />

to 210 kDa. The lowest value, 10 kDa for Bacillus<br />

caldolyticus [103] and the highest of 210 kDa for<br />

Chloroflexus aurantiacus has been reported [104]. Molecular<br />

weights of microbial a-<strong>amylases</strong> are usually 50 /<br />

60 kDa as shown directly by analysis of cloned aamylase<br />

genes and deduced amino acid sequences [4].<br />

ARTICLE IN PRESS<br />

R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 7<br />

Carbohydrate moieties raise the molecular weight of<br />

some a-<strong>amylases</strong>. Glycoproteins have been detected in<br />

A. oryzae [105,106], L. kononenkoae [98], B. stearothermophilus<br />

[107] and B. subtilis strains [108,109]. Glycosylation<br />

of bacterial proteins is rare. A carbohydrate<br />

content as high as 56% has been reported in S. castelii<br />

[110] whereas this is about 10% for other a-<strong>amylases</strong> [4].<br />

7.5. Inhibitors<br />

Many metal cations, especially heavy metal ions,<br />

sulphydryl group reagents, N-bromosuccinimide, phydroxyl<br />

mercuribenzoic acid, iodoacetate, BSA,<br />

EDTA and EGTA inhibit a-<strong>amylases</strong>.<br />

7.6. Calcium and stability of a-amylase<br />

Reference<br />

a-Amylase is a metalloenzyme, which contains at least<br />

one Ca 2<br />

ion [111]. The affinity of Ca 2<br />

to a-amylase is<br />

much stronger than that of other ions. The amount of<br />

bound calcium varies from one to ten. Crystalline Taka-


Table 2<br />

Properties of some microbial <strong>amylases</strong><br />

Source pI Molecular<br />

weight<br />

(kDa)<br />

pH optima/stability<br />

Temperature optima/stability<br />

Inhibitors Stabilisers Additional properties Reference<br />

Fungi and yeast<br />

A. oryzae / / 65.4/5.0 /9.0 50 8C/50 8C (30<br />

min)<br />

/ / Km (0.13%) [28]<br />

A. flavus LINK 3.5 52.5 6.0/6.0 /10.0 55 8C/50 8C (1h) Ag 2<br />

,Hg 2<br />

Ca 2<br />

1<br />

Km (0.5 g l ); Vmax (108.67<br />

mM reducing sugar mg 1<br />

protein min 1<br />

[92]<br />

A. foetidus ATCC<br />

/ 41.5 5.0/ / 45 8C/35 8C (60 / / Km /2.19 mg ml<br />

1<br />

[163]<br />

10254<br />

min)<br />

A. awamori / / 5.0/6.0 /7.0 40 8C/55 8C (10<br />

min)<br />

Ag ,Cu 2<br />

,Fe 3<br />

,Hg 2<br />

, halides Substrate [164]<br />

A. awamori ATCC 4.2 54.0 4.8 /5.0/3.5 /6.5 50 8C/40 8C (60 Hg<br />

22342<br />

(24 h)<br />

min)<br />

2<br />

,Pb 2<br />

, maltose Km /1mgml<br />

1<br />

[32]<br />

A. chevalieri NSPRI / 68.0 5.5/ / 40 8C/60 8C (15 EDTA, DNP Ca<br />

105<br />

min)<br />

2<br />

,Mg 2<br />

Km /0.19 mg ml<br />

1<br />

[165]<br />

A. flavus / / 5.25/5.0 /8.0 50 8C/55 8C (10<br />

min)<br />

Ag ,Cu 2<br />

,Hg 2<br />

, halides Substrate [164]<br />

A. fumigatus / / 6.0/ / 50 8C/60 8C (40<br />

min)<br />

/ / / [41]<br />

A. hennebergi Bloch- / 50.0 5.5/ / 50 8C/40 8C (15 / / / [166]<br />

weitz<br />

min)<br />

A. niger 3.44 58.0 4.0 /5.0/2.2 /7.0 //60 8C (15 min) / Ca 2<br />

Acid stable [167 /<br />

171]<br />

3.75 61.0 5.0 /6.0/5.0 /8.5 //40 8C (15 min) / Ca 2<br />

A. niger ATCC 13469 / / 5.0/4.0 /6.0 50 8C/B/60 8C / / / [172]<br />

A. niger van Tieghem<br />

CFTRI 1105<br />

/ 56.23 5.0; 6.0/5.2 /6.0<br />

( /Ca); 5.8 /7.0<br />

60 8C/65 8C (10<br />

min)<br />

Ag ,Al<br />

( /Ca)<br />

3<br />

,Cu 2<br />

,Hg 2<br />

,Pb 2<br />

Zn<br />

,<br />

2<br />

, EDTA<br />

Ca 2<br />

NaF and MgSO4 stimulation<br />

[173 /<br />

175]<br />

A. oryzae / / 5.0/6.0 /8.0 40 8C/55 8C (10<br />

min)<br />

Ag ,Cu 2<br />

,Fe 3<br />

,Hg 2<br />

, halides Substrate / [164]<br />

A. oryzae<br />

A. oryzae<br />

/<br />

/<br />

/<br />

53.0<br />

4.8 /6.6/ /<br />

5.0 /5.9/5.8 /7.2<br />

35 /37 8C/ /<br />

//60 8C (90 min,<br />

/<br />

PCMB<br />

/<br />

Ca<br />

Km /7.13, 4.35, 3.12 mM [176]<br />

(over a year,<br />

/Ca) 50 8C (30<br />

10 8C); 5.0 /8.2<br />

(37 8C, 30 min)<br />

min, /Ca)<br />

2<br />

‘‘Taka Diastase’’, ‘‘Taka- [177 /<br />

Amylase A’’, Km / 29, 180]<br />

2.4%, 4.7, 10.2, 2.4 mM<br />

A. oryzae 245 (ATCC<br />

9376)<br />

/ / 5.0 /6.0/ / 30 /40 8C/ / / / Km /4.16 mg ml<br />

1<br />

[181,182]<br />

A. usamii / 54.0 3.0 /5.5/ / 60 /70 8C/ / / / Higher thermal stability<br />

than commercial Takaamylase<br />

[183]<br />

A. oryzae M13 4.0 52.0 5.4/5.0 /9.0 50 8C/5/50 8C<br />

(min)<br />

/ / Km (0.13%) [28]<br />

8<br />

R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18<br />

ARTICLE IN PRESS


Table 2 (Continued)<br />

Source pI Molecular<br />

weight<br />

(kDa)<br />

pH optima/stability<br />

Temperature optima/stability<br />

Cryptococcus S-2 4.2 66.0 6.0/ / 50 /60 8C/90 8C<br />

(CaCl2)<br />

Fusarium vasinfectum<br />

Atk<br />

L. kononenkoae CBS<br />

5608<br />

/ / 4.4 /5.0:5.8:7.8 /<br />

8.0/3.8 /10.0<br />

3.5 76.0 4.5 /5.0/5.0 /7.0<br />

(1 h)<br />

Inhibitors Stabilisers Additional properties Reference<br />

Hg 2<br />

Cu 2<br />

,Ag 2<br />

,Mn 2<br />

45 /50 8C/50 8C<br />

(30 min)<br />

70 8C/ / DTT, Cu 2<br />

,Cu 2<br />

,Zn 2<br />

,Ag 2<br />

,Zn 2<br />

/ Raw starch digesting enzyme;<br />

end products, G1, G2,<br />

G3,G4 [152]<br />

/ / [184]<br />

1<br />

Starch Km (0.8 g l ); Kcat (622<br />

1 2<br />

s ); insensitive toCa ;<br />

end products, G3, G4, G5,<br />

Paecilomyces sp.<br />

/ 69.0 4.0/4.0 /9.0 45 8C/45 8C (10<br />

/ [185]<br />

ATCC 46889<br />

min, /Ca)<br />

Saccharomyces cerevisiae<br />

/ 54.1 5.0/ / 50 8C/ / / / End products, G1, G2, G3 [153]<br />

Schwanniomyces al- / 61.9 6.3/4.5 /7.5 40 8C/5/40 8C / / Km (0.364 mg ml<br />

1<br />

); end [154]<br />

luvius UCD 5483<br />

T. lanuginosus IISc 91 / 42.0 5.6/ / 65 8C/50 8C (<br />

h)<br />

/7 / Ca<br />

product, G1 2<br />

1<br />

A.E. (44 kJ mol ;Km (2.5<br />

1<br />

mg ml ); end product, G2<br />

[17]<br />

Trichoderma viride<br />

Bacteria<br />

/ / 5.0 /5.5/4.0 /7.0 //60 8C (10 min) / / / [186]<br />

B. brevis HPD 31 / / 6.0/4.5 /9.0 45 /55 8C/ / / / / [187]<br />

B. licheniformis<br />

B. licheniformis<br />

/<br />

/<br />

22.5<br />

28.0<br />

9.0/6.0 /11.0<br />

9.0/7.0 /9.0<br />

76 8C/B/60 8C<br />

90 8C/60 8C (3 h),<br />

/<br />

Hg<br />

/ End product, G5 [85]<br />

CUMC 305 licheniformis<br />

CUMC 305<br />

100 8C (4h)in<br />

presence of soluble<br />

starch<br />

2<br />

,Cu 2<br />

,Ni 2<br />

,Zn 2<br />

,Ag 2<br />

,<br />

Fe 2<br />

,Co 2<br />

,Cd 2<br />

,Al 3<br />

,Mn 2<br />

Na<br />

,<br />

p- chloromercuribenzoic acid, sodium<br />

iodoacetate, EDTA<br />

2<br />

,Ca 2 Mg 2<br />

, azide, F ,<br />

2 2 2 2<br />

SO3 ,SO4 ,S2O3 ,MoO4 WO4<br />

,<br />

2<br />

E.A. (5.1 /10<br />

, cysteine, glutathione,<br />

thiourea, b-mercaptoethanol,<br />

sod. glycerophosphate<br />

5 Jmol<br />

1<br />

);<br />

1<br />

Km (1.274 mg ml ); Vmax<br />

1<br />

(0.738 mg glucose ml<br />

min 1<br />

[86]<br />

B. licheniformis NCIB / 62 /65 7.0/7.0 /10.0 70 /90 8C/85 8C / / End products, G1,G2,G3, [157]<br />

6346<br />

B. stearothermophilus 4.82 / 4.6 /5.1/ /<br />

(1 h)<br />

55 /70 8C/ / EDTA Ca<br />

G5<br />

2<br />

Higher affinity for branched<br />

chain substrate; E.A. (14<br />

kcal); extremely resistant to<br />

heat inactivation; effect of<br />

EDTA reversed by Ca 2<br />

[101]<br />

B. stearothermophilus 8.8 59.0 5.0 /6.0/6.0 /7.5 70 /80 8C/(5 days) Cd<br />

ATCC 12980<br />

(1 h, 80 8C) 70 8C or (45 min)<br />

90 8C<br />

2<br />

,Cu 2<br />

,Hg 2<br />

,Pb 2<br />

,Zn 2<br />

, Ca<br />

denaturation by 6 M urea<br />

2<br />

,Na 2<br />

, B.S.A. Km /14 mg ml<br />

1<br />

; enzyme [4]<br />

active after acetone and<br />

ethanol treatment<br />

B. stearothermophilus / / 5.5 /6.0/ / 70 /75 8C/half life / / Ca<br />

MFF4<br />

5.1 h at 80 8C<br />

2<br />

enhances thermo- [102]<br />

stability<br />

B. subtilis / 48.0 6.5/5/7.0 50 8C/5/50 8C Hg 2<br />

,Fe 3<br />

,Al 3<br />

Mn 2<br />

,Co 2<br />

Km (3.845 mg ml<br />

1<br />

); Vmax [159]<br />

(585.1 mg); end product, G2<br />

B. subtilis 65 / 68.0 6.0/6.0 /9.0 60 8C/60 8C (5<br />

min)<br />

Cu 2<br />

,Fe 3<br />

,Mn 2<br />

,Hg 2<br />

,Zn 2<br />

Pb<br />

,<br />

2<br />

,Al 3<br />

,Cd 2<br />

,Ag 2<br />

,EDTA<br />

Ca 2<br />

End products, G1,G2 [51]<br />

/ Ca 2<br />

G6<br />

[99]<br />

ARTICLE IN PRESS<br />

R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 9


Table 2 (Continued)<br />

Source pI Molecular<br />

weight<br />

(kDa)<br />

pH optima/stability<br />

Temperature optima/stability<br />

Inhibitors Stabilisers Additional properties Reference<br />

B. licheniformis M27 / 56.0 6.5 /7.0 and 8.5 / 85 /90 8C/ /<br />

/ Ca<br />

9.0/5/7.0 and ]/ 90 8C<br />

7.5<br />

2<br />

E.A. (25 kJ mol<br />

1<br />

); thermostability<br />

dependent upon<br />

pH stability<br />

Bacillus sp. IMD 435 5.6 63.0 6.0 and 6.5 / / / End products, G1, G2, G3,<br />

Bacillus sp. IMD 434 5.9 69.2 6.0/4.0 /9.0 65 8C/40 8C (1h) N -Bromosuccinimide, p-hydroxymercuribenzoic<br />

acid<br />

Bacillus sp. US 100 / / 5.6/4.5 /8.0 82 8C/90 /95 8C / Starch, Ca 2<br />

Cysteine, DTT End products, G1, G2; specificity<br />

for raw starch; Km (<br />

1.9 mm)<br />

Half-life increases to 110 8C<br />

in presence of 20% (w/v)<br />

substrate<br />

;<br />

starch increases temperature<br />

stability<br />

/ End products, G1,G2,G3, Bacillus sp. WN 11 / / 5.0 /8.0/ / 75 /80 8C/ / / / No requirement for Ca 2<br />

Bacillus sp. WN 11 / Amy 1-<br />

76.0, Amy<br />

2-53.0<br />

5.5/5.5 /9.0 (1 h) 75 /80 8C/80 8C<br />

(4 h)<br />

Fe 3<br />

,Hg 2<br />

Bacillus sp. XAL 601 / / 9.0/ / 70 8C/ / / / Adsorbs to raw starch or<br />

cellulose hydrolysis products,<br />

G2 and G4<br />

[87]<br />

Escherichia coli 48.0 6.5/5/7.0 50 8C/B/70 8C Hg 2<br />

,Fe 3<br />

,Al 3<br />

Mn 2<br />

,Co 2<br />

/ [159]<br />

H. meridiana DSM<br />

/ / 7.0/5.0 /7.0 37 8C/ / / Ca<br />

5425<br />

2<br />

End products, G2,G3; [46]<br />

showed activity in 30% salts<br />

L. plantarum A6 / 50.0 5.5/ /3.0 /B/8.0 65 8C/ / N -bromosuccinimide, iodine,<br />

acetic acid, Hg 2<br />

, dimethyl aminobenzaldehyde<br />

/ Km (2.38 g l<br />

1<br />

kJ mol )<br />

1<br />

); A.E. (30.9 [160]<br />

Micromonospora mel- 7.6 45.0 7.0/ / 55 8C/40 8C (pH / / / [191]<br />

anosporea<br />

11 /12, 40 min)<br />

M. melanosporea<br />

Pseudomonas stutzeri<br />

7.6<br />

/<br />

45.0<br />

12.5<br />

7.0/6.0 /12.0<br />

8.0/7.0 /9.5<br />

55 8C/ /<br />

47 8C/40 8C (1h)<br />

/<br />

/<br />

/<br />

Ca<br />

End product, G1 [191]<br />

2<br />

E.A. (13 400 and 5200 cal [93]<br />

mol<br />

1<br />

; end product, G4<br />

Streptococcus bovis<br />

JB1<br />

Streptomyces sp. IMD<br />

2679<br />

,Cu 2<br />

4.5 77.0 5.0 /6.0/5.5 /8.5 //50 8C (1h) Hg 2<br />

, p-chloromercuribenzoic<br />

acid (both reversible by DTT)<br />

8.9(1),<br />

8.7(2),<br />

7.2(3)<br />

47.8 5.5/ / 60 8C/ /, 60 /<br />

65 8C/ /, 658C/ /<br />

T. profundus DT5432 / 42.0 5.5 /6.0/5.9 /9.8 80 8C/80 8C (3 h),<br />

90 8C (15 min)<br />

Thermomonospora<br />

curvata<br />

G4<br />

G4<br />

/ Km (0.88 mg ml<br />

1 ); Kcat<br />

(2510 mmol reducing sugar<br />

mg 1 protein); end products,<br />

G2, G3, G4<br />

/ / End products, G 1,G 3;K m<br />

(8.0 /8.2 mM)<br />

Iodoacetic acid, N-bromosuccinic<br />

acid, SDS, guanidine hydrochloride<br />

Ca 2<br />

End products, G2, G3; Km<br />

(0.23%)<br />

6.2 60.9 6.0/ / 65 8C/ / / / End product, G2; low affinity<br />

for G3<br />

[188]<br />

[45]<br />

[47]<br />

[189]<br />

[100]<br />

[190]<br />

[161]<br />

[44]<br />

[71]<br />

[162]<br />

10<br />

R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18<br />

ARTICLE IN PRESS


Table 2 (Continued)<br />

Inhibitors Stabilisers Additional properties Reference<br />

Temperature optima/stability<br />

pH optima/stability<br />

Source pI Molecular<br />

weight<br />

(kDa)<br />

[155]<br />

[70]<br />

T. curvata / 62.0 5.5 /6.0/activated 65 8C/ / B.S.A. / End products, G4, G5; Km<br />

1<br />

at pH 7.0 /8.0<br />

(0.3 mg ml )<br />

T. fusca YX / / 6.0/ / 60 8C/B/65 8C / Starch, Ca 2<br />

End products, G3,G4,G6; 1<br />

Km (3.3 mg ml ); E.A. (59<br />

1<br />

kJ mol )<br />

G1, glucose; G2, maltose; G3, maltotriose; G4, maltotetraose; G5, maltopentaose; E.A., enzyme activation energy; kcal, kilo calories; kJ, kilo joules.<br />

ARTICLE IN PRESS<br />

R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 11<br />

amylase A (TAA) contains ten Ca 2<br />

ions but only one<br />

is tightly bound [112]. In other systems usually one<br />

Ca 2<br />

ion is sufficient to stabilise the enzyme. Ca 2<br />

can<br />

be removed from <strong>amylases</strong> by dialysis against EDTA or<br />

by electrodialysis. Calcium free enzymes can be reactivated<br />

by adding Ca 2<br />

ions. Some studies have been<br />

carried out on the ability of other ions to replace Ca 2<br />

as Sr 2<br />

in B. caldolyticus amylase [113]. Ca 2<br />

in TAA<br />

has been substituted by Sr 2<br />

and Mg 2<br />

in successive<br />

crystallisation in the absence of Ca 2<br />

and in excess of<br />

Sr 2<br />

and Mg 2<br />

[114]. EDTA inactivated TAA can be<br />

reactivated by Sr 2<br />

, Mg 2<br />

and Ba 2<br />

[114]. In the<br />

presence of Ca 2<br />

, a-<strong>amylases</strong> are much more thermostable<br />

than without it [4,115]. a-Amylase from A. oryzae<br />

EI 212 is inactivated in the presence of Ca 2<br />

, but retains<br />

activity after EDTA treatment [116]. There are also<br />

reports where Ca 2<br />

enzyme [117].<br />

did not have any effect on the<br />

8. Industrial applications of a-amylase<br />

Amylases are among the most important hydrolytic<br />

enzymes for all starch based industries, and the commercialisation<br />

of <strong>amylases</strong> is oldest with first use in<br />

1984, as a pharmaceutical aid for the treatment of<br />

digestive disorders. In the present day scenario, <strong>amylases</strong><br />

find application in all the industrial processes such<br />

as in food, detergents, textiles and in paper industry, for<br />

the hydrolysis of starch. In this light, microbial <strong>amylases</strong><br />

have completely replaced chemical hydrolysis in the<br />

starch processing industry. They can also be of potential<br />

use in the pharmaceutical and fine chemical industries.<br />

Today, <strong>amylases</strong> have the major world market share of<br />

enzymes [118]. Several different amylase preparations<br />

are available with various enzyme manufacturers for<br />

specific use in varied industries. A comprehensive<br />

account on commercial applications of a-<strong>amylases</strong> is<br />

quoted by Godfrey and West [119]. Various applications<br />

of a-amylase are dealt here in brief.<br />

8.1. Bread and baking industry and as an antistaling<br />

agent<br />

The baking industry has made use of these enzymes<br />

for hundreds of years to manufacture a wide variety of<br />

high quality products. For decades, enzymes such as<br />

malt and microbial a-<strong>amylases</strong> have been widely used in<br />

the baking industry [120,121]. These enzymes were used<br />

in bread and rolls to give these products a higher<br />

volume, better colour and a softer crumb. It is the<br />

malt preparation that has led the way and opened the<br />

opportunities for many enzymes to be used commercially<br />

in baking. Today, many enzyme preparations such<br />

as proteases, lipases, xylanases, pullulanases, pentosanases,<br />

cellullases, glucose oxidases, lipoxygenases etc.


12<br />

are being used in the bread industry for varied purposes<br />

[13,99,121 /123], but none had been able to replace a<strong>amylases</strong>.<br />

Till date, the a-<strong>amylases</strong> used in baking have been<br />

cereal enzymes from barley malt and microbial enzymes<br />

from fungi and bacteria [124,125]. Fungal a-<strong>amylases</strong><br />

have been permitted as bread additives since 1955 in the<br />

US and in 1963 in UK after confirmation of their GRAS<br />

status [126]. Presently they are used all over the world to<br />

different extents. Supplementation of flour with exogenous<br />

fungal a-amylase having higher activities is<br />

common in the present day modern and continuous<br />

baking process [126]. a-Amylase supplementation in<br />

flour not only enhances the rate of fermentation and<br />

reduces the viscosity of dough (resulting in improvements<br />

in the volume and texture of the product, but also<br />

generates additional sugar in the dough, which improves<br />

the taste, crust colour and toasting qualities of the bread<br />

[127]. One of the new applications of a-amylase in the<br />

industry has been in retarding the staling of baked<br />

products, which reduces the shelf life of these products.<br />

Upon storage the crumb becomes dry and firm, the<br />

crust loses its crispness and the flavour of the bread<br />

deteriorates. All these undesirable changes in the bread<br />

are together known as staling. The importance of<br />

retrogradation of starch fraction in bread staling has<br />

been emphasised [128]. A loss of more than US $1<br />

billion is incurred in USA alone every year due to the<br />

staling of bread.<br />

Conventionally various additives are used to prevent<br />

staling and improve the texture and flavour of baked<br />

products. Additives include chemicals, small sugars,<br />

enzymes/their combinations, milk powder; emulsifiers,<br />

monoglycerides/diglycerides, sugar esters, lecithin, etc;<br />

granulated fat, anti-oxidant (ascorbic acid or potassium<br />

borate), sugars/salts [129]. Recently emphasis has<br />

been given to the use of enzymes in dough improvement/as<br />

anti-staling agents, e.g. a-amylase [130,131],<br />

branching enzymes [132] and debranching enzymes<br />

[133], maltogenic <strong>amylases</strong> [134], b-<strong>amylases</strong> [135]<br />

amyloglucosidases [136]. Pullulanases and a-amylase<br />

combination are used for efficient antistaling property<br />

[133]. However, a slight excess of a-<strong>amylases</strong> was also<br />

used which is undesirable as it causes stickiness in bread<br />

[134]. Therefore, a recent trend is to use intermediate<br />

temperature stable (ITS) a-<strong>amylases</strong> [13,124,125,137].<br />

They are active after starch gelatinisation and become<br />

inactive much before the completion of the baking<br />

process. Further, the dextrin with 4 /9 degree of polymerisation<br />

produced by these shows the anti-staling<br />

properties. Although a wide variety of microbial a<strong>amylases</strong><br />

is known, a-amylase with ‘ITS’ property has<br />

been reported from only a few microorganisms<br />

[99,123,138,139].<br />

ARTICLE IN PRESS<br />

R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18<br />

8.2. Starch liquefaction and saccharification<br />

The major market for a-<strong>amylases</strong> lies in the production<br />

of starch hydrolysates such as glucose and fructose.<br />

Starch is converted into high fructose corn syrups<br />

(HFCS). Because of their high sweetening property,<br />

these are used in huge quantities in the beverage<br />

industry as sweeteners for soft drinks. The process<br />

requires the use of a highly thermostable a-amylase for<br />

starch liquefaction. The use of enzyme in starch<br />

liquefaction is well established and has been extensively<br />

reviewed [2,140].<br />

8.3. Textile desizing<br />

Modern production processes for textiles introduce a<br />

considerable strain on the warp during weaving. The<br />

yarn must, therefore, be prevented from breaking. For<br />

this purpose a removable protective layer is applied to<br />

the threads. The materials that are used for this size<br />

layer are quite different. Starch is a very attractive size,<br />

because it is cheap, easily available in most regions of<br />

the world, and it can be removed quite easily. Good<br />

desizing of starch sized textiles is achieved by the<br />

application of a-<strong>amylases</strong>, which selectively remove the<br />

size and do not attack the fibres. It also randomly<br />

cleaves the starch into dextrins that are water soluble<br />

and can be removed by washing. The use of a-<strong>amylases</strong><br />

in warp sizing of textile fibres for manufacturing fibres<br />

with great strength has been reported [141].<br />

8.4. Paper industry<br />

The use of a-amylase for the production of low<br />

viscosity, high molecular weight starch for coating of<br />

paper is reported [142]. The use of <strong>amylases</strong> in the pulp<br />

and paper industry is in the modification of starches for<br />

coated paper. As for textiles, sizing of paper is<br />

performed to protect the paper against mechanical<br />

damage during processing. It also improves the quality<br />

of the finished paper. The size enhances the stiffness and<br />

strength in paper. It also improves the erasibilty and is a<br />

good coating for the paper. Starch is also a good sizing<br />

agent for the finishing of paper. Starch is added to the<br />

paper in the size press and paper picks up the starch by<br />

passing through two rollers that transfer the starch<br />

slurry. The temperature of this process lies in the range<br />

of 45 /60 8C. A constant viscosity of the starch is<br />

required for reproducible results at this stage. The mill<br />

also has the flexibility of varying the starch viscosity for<br />

different paper grades. The viscosity of the natural<br />

starch is too high for paper sizing and is adjusted by<br />

partially degrading the polymer with a-<strong>amylases</strong> in a<br />

batch or continuous processes. The conditions depend<br />

upon the source of starch and the a-amylase used [143].<br />

A number of <strong>amylases</strong> exist for use in the paper


industry, which include Amizyme † (PMP Fermentation<br />

Products, Peoria, USA), Termamyl † , Fungamyl,<br />

BAN † (Novozymes, Denmark) and a-amylase<br />

G9995 † (Enzyme Biosystems, USA).<br />

8.5. Detergent applications<br />

Enzymes now comprise as one of the ingredients of<br />

modern compact detergents. The main advantage of<br />

enzyme application in detergents is due to much milder<br />

conditions than with enzyme free detergents. The early<br />

automatic dishwashing detergents were very harsh,<br />

caused injury when ingested and were not compatible<br />

with delicate china and wooden dishware. This forced<br />

the detergent industries to search for milder and more<br />

efficient solutions [144]. Enzymes also allow lowering of<br />

washing temperatures. a-Amylases have been used in<br />

powder laundry detergents since 1975. Nowadays, 90%<br />

of all liquid detergents contain a-amylase [145] and the<br />

demand for a-<strong>amylases</strong> for automatic dishwashing<br />

detergents is growing. One of the limitations of a<strong>amylases</strong><br />

in detergents is that the enzyme shows<br />

sensitivity to calcium and stability is severely compromised<br />

in a low calcium environment. In addition, most<br />

wild-type a-<strong>amylases</strong> are sensitive to oxidants which are<br />

generally a component of detergent formulations. Stability<br />

against oxidants in household detergents was<br />

achieved by utilising successful strategies followed with<br />

other enzymes such as protease. Recently scientists from<br />

the two major detergent enzyme suppliers Novozymes<br />

and Genencore International have used protein engineering<br />

to improve the bleach stability of the <strong>amylases</strong><br />

[146 /148]. They independently replaced oxidation sensitive<br />

amino acids with other amino acids. The replacement<br />

of met at position 197 by leu in B. licheniformis<br />

amylase resulted in an amylase with improved resistance<br />

against oxidative compounds. This improved oxidation<br />

stability resulted in better storage stability and performance<br />

of the mutant enzyme in the bleach containing<br />

detergent formulations. Genencore International and<br />

Novozyme have introduced these new products in the<br />

market under the trade names Purafect OxAm † and<br />

Duramyl † , respectively.<br />

8.6. Analysis in medicinal and clinical chemistry<br />

With the advent of new frontiers in biotechnology, the<br />

spectrum of amylase applications has expanded into<br />

many other fields, such as clinical, medicinal and<br />

analytical chemistry. There are several processes in the<br />

medicinal and clinical areas that involve the application<br />

of <strong>amylases</strong>. The application of a liquid stable reagent,<br />

based on a-amylase for the Ciba Corning Express<br />

clinical chemistry system has been described [149]. A<br />

process for the detection of higher oligosaccharides,<br />

which involved the application of amylase was also<br />

ARTICLE IN PRESS<br />

R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 13<br />

developed [96]. This method was claimed to be more<br />

efficient than the silver nitrate test. Biosensors with an<br />

electrolyte isolator semiconductor capacitor (EIS-CAP)<br />

transducer for process monitoring were also developed<br />

[150].<br />

9. Conclusions<br />

As evident from the foregoing review, <strong>amylases</strong> are<br />

among the most important enzymes used in industrial<br />

processes. Although, the use of <strong>amylases</strong>, a-<strong>amylases</strong> in<br />

particular, in starch liquefaction and other starch based<br />

industries has been prevalent for many decades and a<br />

number of microbial sources exist for the efficient<br />

production of this enzyme, the commercial production<br />

of this enzyme has been limited to only a few selected<br />

strains of fungi and bacteria. Moreover, the demand for<br />

these enzymes is further limited with specific applications<br />

as in the food industry, wherein fungal a-<strong>amylases</strong><br />

are preferred over other microbial sources due to their<br />

more accepted GRAS status. Structural conformation<br />

plays an important role on amylase activity [151].<br />

Further there arises a need for more efficient a-<strong>amylases</strong><br />

in various sectors, which can be achieved either by<br />

chemical modification of the existing enzymes or<br />

through protein engineering. In the light of modern<br />

biotechnology, a-<strong>amylases</strong> are now gaining importance<br />

in biopharmaceutical applications. Still, their application<br />

in food and starch based industries is the major<br />

market and thus the demand of a-<strong>amylases</strong> would<br />

always be high in these sectors.<br />

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