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Denmark - June 2011

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Three pillars of the packaging process<br />

The TREPKO concept<br />

The three pillars<br />

The philosophy behind the TREP-<br />

KO’s activity was always to listen to<br />

the food producers’ changing needs<br />

and requirements. These ideas have<br />

been translated to an engineering<br />

language and reflected in numerous<br />

installations of packaging machines<br />

and lines. Both the TREPKO experience,<br />

present and future development<br />

can be summarised in three main pillars<br />

that support the packaging process:<br />

• Safe product: Hygienic environment<br />

and conditions of packaging<br />

as well as the final product safety<br />

• Flexibility: The machines provide a<br />

variety of possible applications and<br />

take part in the creation of an innovative<br />

product<br />

• Comprehensive delivery: Integrated<br />

solutions for all phases of<br />

the packaging process<br />

NR. 21<br />

By Agnieszka<br />

Libner, MSc,<br />

Vice-President,<br />

Marketing & Sales<br />

Director,<br />

TREPKO Sp. z o.o.<br />

Seal-check station installed on a TREPKO 6-lane rotary<br />

machine (246 KSP).<br />

All three pillars can be perfectly illustrated<br />

by the projects recently realised<br />

by the TREPKO Group.<br />

Case: Australia<br />

One of the projects is a 232 KSP machine<br />

delivered to an Australian subsidiary<br />

of a dairy worldwide leader.<br />

For a long time there was a conviction<br />

that the high hygienic level requires<br />

a large in-line machine. This<br />

two-lane turntable machine proves<br />

that a rotary construction can feature<br />

a number of hygienic options<br />

thus enhancing product safety. The<br />

solutions installed include e.g. cups’<br />

deionization combined with vacuum<br />

cleaning of the cups prior to UVC<br />

radiation. Considering the limitations<br />

of the standard UVC radiation,<br />

TREPKO has developed a system designed<br />

especially for effective decontamination<br />

of deep and large containers.<br />

This rotary machine offers also<br />

seal check with an automatic elimination<br />

of defective packaging. The project<br />

shows that even small or medium<br />

size production can respond to the<br />

most stringent hygienic expectations.<br />

Flexibility of the packaging machines<br />

is a tool that accelerates the<br />

response to the market changes. In<br />

terms of product innovations it has<br />

two major meanings:<br />

• Fast and easy change-over to other<br />

packaging dimensions and shapes<br />

• Product creation by a packaging<br />

machine.<br />

The systems used in all TREPKO filling<br />

& closing machine are prepared<br />

for changing the container within<br />

very narrow time limits and without<br />

using specialised tools. However<br />

state-of-the-art technology allows for<br />

even more than just changing containers.<br />

TREPKO offers solutions,<br />

where the same machine works with<br />

two different packaging sizes at the<br />

same time with an additional option<br />

of turning-off one of the lanes. An alternative<br />

solution is the filling & closing<br />

machines with changeable number<br />

of lanes, depending on the size of<br />

containers.<br />

Case: South Africa<br />

On the other hand, variety of the dosing<br />

systems combined with modern<br />

drive technology allow of offering<br />

filling machines for even the<br />

most sophisticated products. A per-<br />

Product filled on a TREPKO rotary machine (223 KSP).<br />

Danish Dairy & Food Industry … worldwide <strong>2011</strong> 39

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